Global Machinery Company Portable Generator GEN1000 User Manual

1000W  
AVR G
WITH AC A
GEN1000  
INSTRUCTION MANUAL  
Code: GEN1000  
Date: 080108  
Black  
Cyan  
Magenta  
Yellow  
Edition: 03  
Op: DCR  
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Introduction  
Description of symbols  
Your new GMC power tool will more than satisfy  
your expectations. It has been manufactured under  
stringent GMC Quality Standards to meet superior  
performance criteria.  
The rating plate on your tool may show symbols.  
These represent important information about the product  
or instructions on its use.  
Wear hearing protection.  
Wear eye protection.  
Wear breathing protection.  
You will find your new tool easy and safe to operate,  
and, with proper care, it will give you many years  
of dependable service.  
Conforms to relevant standards  
for electromagnetic compatibility.  
CAUTION. Carefully read through this entire Instruction  
Manual before using your new GMC Power Tool. Take  
special care to heed the Cautions and Warnings.  
Specifications  
Your GMC power tool has many features that will make  
your job faster and easier. Safety, performance, and  
dependability have been given top priority in the  
development of this tool, making it easy to maintain  
and operate.  
AC Output:  
240Vac  
Rated Power:  
Peak Power:  
Phase:  
900W  
1000W  
Single  
Environmental protection  
Recycle unwanted materials instead  
of disposing of them as waste. All tools,  
hoses and packaging should be sorted,  
taken to the local recycling centre and  
disposed of in an environmentally safe way.  
Power Factor:  
Displacement:  
DC Output:  
coso- =1  
87cc  
13.8V d.c Max 8 amp  
2.8HP, 4 stroke  
3000 RPM  
5.5L  
Motor:  
No load speed:  
Fuel Tank Capacity:  
Fuel Type:  
Scope of product  
This product is suited for home and camping applications.  
It will allow you to power outdoor lights, sound system, small  
television and recharges your car battery.  
Unleaded  
4 Stroke  
65dB/7m  
25kg  
Oil Type:  
Operation noise level:  
Net Weight:  
3
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non-slip footwear are recommended when working outdoors.  
If you have long hair, wear a protective hair covering.  
8. Use safety accessories. Safety glasses and earmuffs  
should always be worn. A face or dust mask is also  
required if the drilling operation creates dust.  
9. Secure the work piece. Use clamps or a vice to hold  
the work piece. It is safer than using your hand and frees  
both hands to operate the tool.  
General safety instructions for power tools  
To use this tool properly, you must observe the safety  
regulations, the assembly instructions and the operating  
instructions to be found in this Manual. All persons who use  
and service the machine have to be acquainted with this  
Manual and must be informed about its potential hazards.  
Children and infirm people must not use this tool. Children  
should be supervised at all times if they are in the area in  
which the tool is being used. It is also imperative that you  
observe the accident prevention regulations in force in your  
area. The same applies for general rules of occupational  
health and safety.  
WARNING. When using power tools, basic safety  
precautions should always be taken to reduce the risk of  
fire, electric shock and personal injury. Also, please read  
and heed the advice given in the additional important  
safety instructions.  
10. Do not overreach. Keep your footing secure and  
balanced at all times.  
11. Look after your tools. Keep tools sharp and clean for  
better and safer performance. Follow the instructions  
regarding lubrication and accessory changes. Inspect  
tool cords periodically and, if damaged, have them  
repaired by an authorised service facility. Inspect  
extension cords periodically and replace them if  
damaged. Keep tool handles dry, clean and free from  
oil and grease.  
1. Keep the work area clean and tidy. Cluttered work  
areas and benches invite accidents and injury.  
12. Remove adjusting keys and wrenches. Check to see  
that keys and adjusting wrenches are removed from the  
tool before switching on.  
2. Consider the environment in which you are working.  
Do not use power tools in damp or wet locations. Keep  
the work area well lit. Do not expose power tools to rain.  
Do not use power tools in the presence of flammable  
liquids or gases.  
3. Keep visitors away from the work area. All visitors and  
onlookers, especially children and infirm persons, should  
be kept well away from where you are working. Do not  
let others in the vicinity make contact with the tool or  
extension cord.  
4. Store tools safely. When not in use, tools should be  
locked up out of reach.  
5. Do not force the tool. The tool will do the job better and  
safer working at the rate for which it was designed.  
13. Stay alert. Watch what you are doing. Use common  
sense. Do not operate a tool when you are tired.  
14. Check for damaged parts. Before using a tool, check  
that there are no damaged parts. If a part is slightly  
damaged, carefully determine if it will operate properly  
and perform its intended function. Check for alignment  
of moving parts, binding of moving parts, breakage  
of parts, proper mounting and any other conditions  
that may affect the operation of the tool. A part that is  
damaged should be properly repaired or replaced by an  
authorised service facility, unless otherwise indicated in  
this Instruction Manual.  
15. Use only approved parts. When servicing, use only  
identical replacement parts. Use an authorised service  
facility to fit replacement parts.  
WARNING. The use of an accessory or attachment, other  
than those recommended in this Instruction Manual, may  
present a risk of personal injury.  
6. Use the correct tool for the job. Do not force small  
tools or attachments to do the job best handled by a  
heavier duty tool. Never use a tool for a purpose for  
which it was not intended.  
7. Dress correctly. Do not wear loose clothing or jewellery.  
They can be caught in moving parts. Rubber gloves and  
4
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Save these instructions  
Risk of electrocution and fire  
Hazard  
What could happen  
How to prevent it  
Extension cord can come into contact  
with hot engine parts resulting in  
damage. Using a damaged extension  
cord can result in electrocution or death.  
Remove extension cord from the  
generator and store separately away  
from generator.  
Improper storage of extension cord.  
Water is an excellent conductor of  
electricity! Water which comes in  
contact with electrically charged  
components can transmit electricity  
to the frame and other surfaces,  
resulting in electrical shock to anyone  
contacting them.  
Operate generator in a clean, dry, well  
ventilated area. Make sure hands are  
dry before touching unit.  
Operation of generator in rain,  
wet, icy, or flooded conditions.  
Accidental leakage of electrical current Place generator on low conductivity  
Placing generator on or against  
highly conductive surface, such  
as a steel walkway or metal roof.  
could charge conductive surfaces in  
contact with the generator.  
surface such as a concrete slab.  
ALWAYS operate generator a  
minimum of 2 meters from any  
conductive surface.  
Contact with worn or damaged  
extension cords could result in  
electrocution.  
Inspect extension cords before use and  
replace with new cord if required.  
Use of worn, damaged or  
ungrounded extension cords.  
Always use a cordset having a  
grounding wire with an appropriate  
grounding plug.  
Use of ungrounded cordsets could  
prevent operation of circuit breakers  
and result in electrical shock.  
DO NOT use an ungrounded plug.  
Attempting to use the unit when it  
has been damaged, or when it is not  
functioning normally could result in fire Have unit repaired by an Authorized  
Do not operate generator with  
mechanical or electrical problem.  
Operation of unit when damaged,  
or with guards or panels removed.  
or electrocution.  
Service Centre.  
Removal of guarding could expose  
electrically charged components and  
result in electrocution.  
Do not operate generator with  
protective guarding removed.  
5
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Risk of fire  
Hazard  
What could happen  
How to prevent it  
Fuel and fuel vapours can become  
ignited by coming in contact with  
hot components such as the muffler,  
engine exhaust gases, or from an  
electrical spark.  
Turn engine off and allow it to cool  
before adding fuel to the tank.  
Equip area of operation with a fire  
extinguisher certified to handle gasoline  
or fuel fires.  
Attempting to fill the fuel tank  
while the engine is running  
Cigarettes, sparks, fires, or other hot  
objects can cause fuel or fuel vapours Make sure there are no sources of  
to ignite.  
Add fuel to tank in well ventilated area.  
Sparks, fire, hot objects  
Improper storage of fuel  
ignition near the generator.  
Improperly stored fuel could lead to  
accidental ignition. Fuel improperly  
secured could get into the hands of  
children or other unqualified persons.  
Store fuel in an approved container  
designed to hold fuel. Store container  
in secure location to prevent use by  
others.  
Engine speed has been factory set to  
provide safe operation. Tampering with to obtain more performance. Both the  
the engine speed adjustment could  
result in overheating of attachments  
and could cause a fire.  
Never attempt to “speed-up” the engine  
Tampering with factory set engine  
speed settings  
output voltage and frequency will be  
thrown out of standard by this practice,  
endangering attachments and the user.  
Materials placed against or near the  
generator or operating the generator in ventilated area.  
areas where the temperature exceeds  
Operate generator in a clean, dry, well  
Inadequate ventilation for generator  
40° C. ambient (such as storage  
DO NOT OPERATE UNIT INDOORS  
OR IN ANY CONFINED AREA.  
rooms or garages) can interfere with  
its proper ventilation features causing  
overheating and possible ignition of the  
materials or buildings.  
Spilled fuel and its vapours can  
become ignited from hot surfaces or  
sparks.  
Use care in filling the tank to avoid  
spilling fuel. Make sure fuel cap is  
secured tightly and check engine for  
fuel leaks before starting engine. Move  
generator away from refuelling area  
or any spillage before starting engine.  
Allow for fuel expansion. Never refuel  
with the engine running.  
Overfilling the fuel tank  
- fuel spillage  
6
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Risk of injury and property damage when transporting generator  
Hazard  
What could happen  
How to prevent it  
Fuel or oil can leak or spill and could  
result in fire or breathing hazard,  
serious injury or death can result. Fuel off position before transporting to  
or oil leaks can damage carpet, paint avoid fuel leaks. Transport fuel only  
The generator is equipped with a  
fuel drain valve, turn the valve to the  
Fire, Inhalation, Damage  
to Vehicle Surfaces  
or other surfaces in vehicles or trailers. in an approved fuel container. Always  
place generator on a protective mat  
when transporting to protect against  
damage to vehicle from leaks. Remove  
generator from vehicle immediately  
upon arrival at your destination.  
Risk of breathing - inhalation hazard  
Hazard  
What could happen  
How to prevent it  
Breathing exhaust fumes will cause  
serious injury or death.  
Operate generator in clean, dry,  
Gasoline engines produce toxic  
carbon monoxide exhaust fumes  
well ventilated area. Never operate  
unit in enclosed areas such as garages,  
basements, storage, sheds, or in  
any location occupied by humans or  
animals. Keep children, pets and others  
away from area of operating unit.  
Risk of unsafe operation  
Hazard  
What could happen  
How to prevent it  
All sources of energy include the  
potential for injury. Unsafe operation or  
maintenance of your generator could  
lead to serious injury or death to you  
or others.  
Review and understand all of the  
operating instructions and warnings  
in this manual.  
Become familiar with the operation  
and controls of the generator. Know  
how to shut it off quickly.  
Operation of generator  
in careless manner  
Equip area of operation with a fire  
extinguisher certified to handle  
gasoline or fuel fires.  
Keep children or others away from  
the generator at all times.  
7
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Risk of unsafe operation (cont.)  
Hazard  
What could happen  
How to prevent it  
Generator will not operate properly  
and will cause damage to the  
generator and could cause serious  
injury or death to you or others.  
Never operate generator while  
suspended or in an unlevel position.  
Always operate generate on a flat,  
level surface.  
Operating generator while  
suspended  
Risk of hot surfaces  
Hazard  
What could happen  
How to prevent it  
Contact with hot surfaces, such as  
engines exhaust components, could  
result in serious burns.  
During operation, touch only the  
Contact with hot engine  
and generator components  
control surfaces of the generator. Keep  
children away from the generator at  
all times. They may not be able to  
recognize the hazards of this product.  
Risk of moving parts  
Hazard  
What could happen  
How to prevent it  
The generator contains parts which  
rotate at high speed during operation.  
These parts are covered by guarding  
to prevent injury.  
Never operate generator with guarding  
or cover plates removed. Avoid wearing  
loose fitting clothing or jewellery which  
could be caught by moving parts.  
Contact with moving parts  
can result in serious injury  
Risk from lifting  
Hazard  
What could happen  
How to prevent it  
Serious injury can result from  
attempting to lift too heavy an object.  
When lifting, always keep the object  
you are lifting near the vertical axis of  
your body. DO NOT use you back to  
lift heavy loads. Both people should  
crouch down, grab the underside  
of unit and use your legs to carry  
the weight. Keep the object as near  
the centre of your body’s gravity as  
possible. Avoid twisting your bodies  
when carrying the unit; instead, turn  
your whole body using your feet.  
Lifting a very heavy object  
8
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11. Engine speed has been factory set to provide  
safe operation. Tampering with the engine speed  
adjustment could result in overheating of attachments  
and could cause a fire. Never attempt to “speed-up” the  
engine to obtain more performance. Both the output  
voltage and frequency will be thrown out of standard by  
this practice, endangering attachments and the user.  
Additional safety rules for generators  
1. Do not operate in a hazardous location. Such areas  
include where there is a risk of explosion of petrol fumes,  
leaking gas or explosive dust.  
2. Do not operate in a confined area. Exhaust gases,  
smoke or fumes could reach dangerous concentrations.  
3. The output of this generator is potentially lethal. The  
generator should not be connected to a fixed electrical  
installation except by an appropriately licensed person  
You MUST unplug any load from the generator before  
starting and stopping to prevent permanent damage to  
any appliances.  
4. Protect your generator. This generator is NOT  
WEATHERPROOF and should not be exposed to direct  
sunlight, high ambient temperature and damp, wet or high  
humidity conditions.  
Unpacking  
Due to modern mass production techniques, it is unlikely  
that your GMC Power Tool is faulty or that a part is missing.  
If you find anything wrong, do not operate the tool until the  
parts have been replaced or the fault has been rectified.  
Failure to do so could result in serious personal injury.  
5. Do not smoke while refuelling. This is potentially  
dangerous as it may ignite the fuel and cause an  
explosion.  
6. Take care not to spill fuel. When refuelling the  
generator ensure that the motor has been switched off.  
Prevent the spilling of fuel as this may also ignite with the  
hot motor. Never refuel whilst the engine running.  
7. Be careful where you store the generator. Store the  
generator in a dry area away from inflammable liquids.  
8. Keep your distance. The generator emits exhaust  
fumes. As a safety precaution do not stand close to the  
unit whilst it is in operation. Ensure bystanders also keep  
their distance.  
9. Ensure the generator has oil. Before commencing  
the generator, ensure that the unit has been filled with  
SAE#30 4 stroke oil.  
10. Never fill fuel tank indoors. Never fill fuel tank  
when engine is running or hot. Do not smoke when  
filling fuel tank.  
9
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Know your product  
1. Fuel tank  
1
2
2. Fuel tank cap  
3. AC reset button  
4. DC reset button  
5. Oil filler cap  
6. AC socket  
7. DC socket  
8. Engine switch  
9. Oil drain  
12  
3
10. Recoil starter  
11. Air filter cover  
12. Choke lever  
13. Spark plug  
14. Fuel drain  
15. Muffler  
10  
11  
16. Exhaust  
17. DC plug  
18. Tap extension fuel filter  
19. Fuel valve  
13  
8
9
7
5
6
4
18  
16  
15  
14  
10  
17  
19  
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Automatic voltage regulator (AVR)  
Checking the engine oil  
This generator has been equipped with AVR technology  
which provides automatic voltage regulated power for  
continuous uninterrupted stable power supply.  
The motor of this generator is not filled with oil.  
Prior to starting the motor ensure the crank case is filled  
with SAE #30 4 stroke oil.  
The AVR maintains a regulated AC output and reacts  
substantially quicker to rapid surges in voltage, therefore,  
preventing the possibility of damage to the generator and  
attached equipment.  
Damage to the motor is not covered under warranty if the  
motor is run without oil.  
1. Before checking or refilling oil, be sure the generator is  
put on a stable and level surface, ensuring the engine  
has been switched OFF.  
Preparing the generator  
It is important to check the generator before you commence  
operating the unit.  
2. Remove the oil filler cap (5) by rotating the cap anti-  
clockwise and inspect to see the oil level.  
IMPORTANT: Ensure that the engine has oil.  
3. If the oil level is below the  
lower level line, refill with SAE  
#30 4 stroke oil to the upper  
level line.  
Oil filler cap (oil gauge)  
Checking the engine fuel  
1. Switch off engine by pressing the engine switch (8)  
to the ‘off’ position.  
2. If the fuel is low, remove the fuel cap (2) by turning  
anticlockwise.  
Upper level  
Note. Do not screw in the oil filler  
cap (5) when checking oil level,  
simply insert and pull the cap  
straight out.  
Lower level  
3. Check to ensure the fuel filter screen is inside the fuel  
filter neck.  
4. If the oil is contaminated or has discoloured, ensure you  
change the oil. Refer to the ‘Engine oil replacement’  
section for instructions.  
4. Pour the unleaded fuel from an approve fuel container  
into the fuel tank (1). Because fuel expands, DO NOT  
FILL to the tip of the tank.  
5. Replace fuel cap (2) and turn clockwise to lock.  
WARNING:  
Do not refill fuel tank (1) while engine is running or is hot.  
Check to ensure that the fuel drain (14) has been  
tightened and that fuel is not leaking.  
Be careful not to admit dust, dirt, water or other foreign  
objects into the fuel.  
Wipe off spilt fuel thoroughly before starting engine.  
Ensure you DO NOT fuel the generator in close proximity  
to any open flames.  
11  
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Starting the engine  
Stopping the engine  
WARNING. Before starting the motor, ensure you have  
filled the crank case to the correct level with oil.  
1. Before stopping, ensure that  
no electrical apparatus is  
connected to the generator.  
Note. The crank case is not filled with oil from the factory.  
2. Turn the engine switch (8) to  
the ‘off’ position.  
1. Before starting, ensure that no electrical apparatus has  
been connected to the generator.  
3. Turn the fuel lever anti  
clockwise to the ‘off’ position.  
2. Turn the fuel valve clockwise to the ‘on’ position.  
Connecting apparatus to the generator  
1. Start the engine. Allow the  
motor to run for a couple of  
minutes to warm up prior to  
connecting any apparatus to  
the generator.  
2. For AC current, plug the  
power cord into the AC output  
socket (6).  
3. Move the choke lever (12) towards the front of the generator.  
This is not necessary if the engine is already warm.  
CAUTION.  
Ensure the electric apparatus is turned off before  
plugging in.  
Check to ensure that the total load is within the  
generator rated output.  
3. For DC current, plug into  
the DC outlet socket (7).  
To charge your car battery,  
connect the DC plug (19)  
which have alligator clips to  
the corresponding terminals  
on your battery. The red  
lead goes to the positive (+)  
terminal and the black lead  
goes to the negative (-) terminal.  
This DC cord has been supplied with the unit.  
4. Turn the engine switch (8) to ‘on’.  
5. Slowly pull the recoil starter (10) until you feel it engage  
and then pull it briskly.  
Note. When the motor is started for the very first time, it  
will require a number of attempts to start until the fuel has  
travelled from the tank to the motor.  
6. Once you hear the motor operating, push the choke lever  
(12) slowly, back towards the rear of the generator. This  
position will switch the choke ‘off’.  
Note. This usage is applicable to 12V battery charging only.  
12  
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Batteries of larger capacity may charge but will depend on  
the condition and also the level of charge in the battery.  
Charging the battery  
1. Disconnect the leads from the battery.  
2. Fully loosen the battery fluid filler caps.  
3. Fill the battery cells with distilled water to the upper limit if  
the battery is empty.  
In cases where the current exceeds the rating of the  
generator, the circuit breaker on the DC side will open  
circuit, and will need to be re set to continue.  
Note. The 13.8V DC outlet on this generator is controlled  
by a DC regulator. This DC outlet should only be used for  
charging 12Volt Lead Acid Batteries. Both the 240V outlet  
and the 13.8V DC outlets can be used at the one time,  
but by using the 240V outlet, the DC outlet current will be  
higher, thus providing a faster charge. If the DC over current  
reset button operates, reset the DC button but remove /  
reduce any 240V AC appliances from the generator.  
4. Measure the specific gravity fluid by using a hydrometer  
and calculate the charging time in accordance with the  
table shown.  
1.30  
1.26  
2
1.22  
1.18  
1.14  
1.10  
1.06  
3
WARNING. Prior to connecting any appliance to the  
generator, check the rating label of the appliance. The  
generator is rated at 900W so if the appliance being  
connected is higher than 900W, the protective cut out on the  
generator may operate to prevent over load damage to the  
generator. The generator will withstand short operation and  
loads up to 1000W or the generator may stop.  
1
Note: Motorised products will require more energy upon  
start up and products which are rated below 900W may not  
start if the starting current is excessive..  
0
2
4
6
8
10  
Charging time (Hr)  
Battery : Battery capacity  
It should also be very clearly understood that output voltage  
fluctuations will occur when various loads are connected  
and disconnected. It is NOT recommended to connect  
any electronic equipment to the generator without a  
voltage or surge protector. Computers, televisions, and  
stereo equipment can be very sensitive to the input supply  
and could be damaged if protective equipment is not  
used in conjunction with this generator. This also includes  
caravans where electronic equipment is incorporated as  
part of the wiring.  
1
: (30Ah)  
2
: (35Ah)  
: (47Ah)  
3
5. For a fully charged battery, the specific gravity range shall  
be within 1.26 to 1.28. It is recommended to be checked  
and confirmed every hour.  
6. Connect the DC plug lead (17) into the DC socket (7)  
and connect the alligator clips to the correct polarity.  
Press the DC reset button (4) to reset in case the DC  
supply had previously been overloaded.  
The generator will charge batteries up to 600CCA capacity  
provided the battery is in reasonable condition.  
13  
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Periodic maintenance  
Item  
Remarks  
Pre-operation Initial 1  
check (daily) months  
or 20Hr  
Every 3  
months  
or 50Hr  
Every 6  
months  
or 100Hr or 300Hr  
Every 12  
months  
Check condition, adjust gap and  
clean. Replace if necessary.  
Spark plug  
Engine oil  
Check oil level.  
Replace.  
Clean. Replace if necessary.  
Air filter  
Clean the tap extension filter.  
Replace if necessary.  
Fuel filter  
Check and adjust when engine  
is cold.  
Valve clearance  
Fuel line  
Check fuel hose for crack or  
damage. Replace if necessary.  
Check for leakage. Retighten or  
replace gasket if necessary.  
Exhaust system  
Check muffler screen. Clean/  
replace if necessary.  
Check choke operation.  
Carburetor  
Check recoil starter operation.  
More frequently if necessary.  
Starting system  
Decarbonisation  
Check all fittings and fasteners  
correct if necessary.  
Fittings/  
fasteners  
Regular maintenance is most important for the best performance and safe operation.  
14  
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Always drain the generator; tank and fuel system by  
opening the small drain valve (14) in the lower section of  
the carburetor bowl before storing.  
AC and DC overload cut out  
IMPORTANT. Exceeding the rated capacity of your  
generator can result in serious damage to your generator  
and connected apparatus.  
Spark plugs  
1. Remove spark plug (13) from the generator with the  
spark plug spanner socket supplied.  
1. Each separate circuit has a circuit breaker to protect the  
generator from over loading.  
2. Remove carbon deposits using a wire brush.  
2. If the circuit breaker trips, unplug all electrical apparatus  
from the generator.  
3. Check for discoloration on the top of the spark plug.  
The standard colour should be a tan colour.  
3. Let the overload cut out switch cool down.  
4. Check the spark plug gap. The acceptable gap should  
be between 0.7–0.8mm.  
4. If it is an AC apparatus causing the overload push the  
AC reset button (3). If it is the DC apparatus press the  
DC reset button (4). Commence to start your generator  
accordingly.  
5. When re connecting appliances, reduce the load to that  
which previously overloaded the generator.  
Note. If the DC overload cut out has operated, and the  
240V is being used at the same time, reduce or remove  
the 240V appliance from the generator. This will reduce the  
output current on the DC circuit.  
0.7– 0.8mm (0.028”– 0.031”)  
5. The recommended spark plugs are as follows:  
Sino E6TC (Original one supplied in unit)  
NKG-BP6HS  
Generator maintenance  
Your generator should be kept clean and dry at all times.  
The generator should not be stored or operated in  
environments that includes excessive moisture, dust or any  
corrosive vapours. If these substances are on the generator,  
clean with a cloth or soft bristle brush. Do not use a garden  
hose or anything with water pressure to clean the generator.  
Water may enter the cooling air slots and could possibly  
damage the rotor, stator and the internal windings of the  
generator head.  
Engine oil replacement  
1. Place the generator on a level surface and warm up the  
engine for several minutes. The stop the engine.  
2. Remove oil filler cap (5).  
3. Place an oil pan under the generator and commence  
removing the oil drain cock (9) so that the oil can be  
completely drained.  
4. Check the oil drain cock (9), gasket, oil filler cap (5) and  
O-ring. If damaged, have these replaced.  
Storage  
5. Reinstall the oil drain cock (9).  
If you are going to store your generator for more than 30  
days, use the following information as a guide to prepare  
the generator for storage.  
6. Add engine oil to the upper level. Recommended  
4 stroke engine oil is SAE #30. Refer to the “Checking  
the engine oil” section in this instruction manual.  
Never store generator with fuel in the tank indoors or in  
enclosed, poorly ventilated areas, where fumes can reach  
an open flame, spark or pilot light as on a furnace, water  
heater, clothes dryer or other gas appliances.  
CAUTION. Check that no foreign material, debris, dust  
enters the crankcase.  
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1. Completely empty the tank of fuel. Ensure the fuel tap  
(19) is in the OFF position.  
Air filter  
It is very important to maintain an air filter in proper  
condition. Damage to the generator may arise if the  
filter has:  
2. Compress the two wire  
arms of the hose clamp on  
the outlet hose at the tap  
(19) and slide the clamp  
back from the end of the  
hose by approx. 25mm.  
Slide the fuel hose off the  
outlet of the tap (19).  
Improperly been serviced.  
Dirt and other foreign elements adhering to the filter  
due to improper installation and engine wear.  
ALWAYS keep the filter clean at all times.  
1. Remove the air filter cover (11)  
on the side of the generator by  
removing the two screw plugs.  
3. Loosen the lock nut locking  
the tap (19) on to the tank.  
Unscrew the tap from the  
tank and withdraw the tap  
from the tank. Be careful  
not to lose the small seal  
on the thread of the tap.  
2. Remove the air filter.  
3. Wash the air filter in solvent or  
kerosene and allow to dry.  
4. Lubricate the filter using motor  
oil (SAE #30).  
4. Unscrew the tap extension  
fuel filter (18).  
5. Thoroughly squeeze the filter  
removing excess oil.  
Note. This filter can be  
6. Replace air filter back into  
the engine.  
cleaned in petrol to remove  
any build-up of dirt on the  
outside of the filter, or the  
filter can be replaced. Do not  
operate the generator without  
this filter in place. To replace  
the filter after cleaning, or  
with a new filter, simply screw  
the filter into the inlet side of  
the tap.  
7. Secure the cover back onto  
the side panel of the generator.  
IMPORTANT. Never run the  
engine without the air filter  
element in place.  
Tap extension fuel filter  
A small fuel filter has been fitted to the inlet side of the fuel  
valve (19), inside the tank. This tap extension fuel filter (18)  
prevents any dirt in the fuel from entering the fuel system.  
The procedure for removing this filter in order to replace or  
clean it is given below.  
5. Ensuring the small seal  
is fitted to the tap thread,  
screw the tap back into the  
tank by a FULL 3–4 turns.  
Orientate the tap so the  
outlet of the tap is towards  
the rear of the tank, and  
the tap control is to the  
Note. The following procedure should be performed in a well  
ventilated area, with no naked flames, sparks, or cigarettes.  
Safety glasses should also be worn and engine switch (8)  
set to the OFF position.  
right hand side of the tank.  
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Holding the tap firm, tighten  
the lock nut, ensuring the  
seal is clamped between  
the lock nut and the tank.  
Cleaning  
1. Keep your machine clean. The outside of the machine  
can be cleaned using a damp soft cloth with a mild  
detergent if required. Never use water to clean the  
generator as it may cause damage to internal parts.  
6. Refit the fuel hose to the  
outlet of the tap and with  
the wire arms compressed,  
slide the hose clamp up  
onto the connection of the  
hose and the tap.  
2. Some maintenance products and solvents may damage  
the plastic parts; these include products containing  
benzene, trichloroethylene, chloride and ammonia.  
3. Use a vacuum to clean air inlet and outlet louvres of  
the alternator.  
7. Refill the tank with fuel and ensure there are no leaks  
between the tap and the tank, and with the fuel tap turned  
on, ensure there are no leaks where the fuel hose is fitted  
to the outlet of the tap.  
4. Take special care to keep the ventilation inlets/outlets  
free from obstruction; cleaning with a soft brush followed  
by a compressed air jet will usually be sufficient to ensure  
acceptable internal cleanliness.  
Petrol tank filter  
1. Stop the engine.  
2. Turn the fuel lever to the ‘off’  
position.  
5. Wear eye protection when carrying out cleaning.  
Repairs  
Only an authorised service centre should repair the generator.  
3. The petrol tank filter is located  
directly under the petrol cap  
(2). This protects impurities  
entering the fuel tank during  
refuelling.  
4. Remove the filter & wash thoroughly in a solvent.  
5. Re-assemble.  
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Troubleshooting  
Trouble  
Possible cause  
Suggested remedy  
1. Low on fuel or oil content  
1. Add fuel or oil  
Engine will not start  
2. Ignition switch in “Off” position  
2. Turn the ignition to the ‘START’ position  
if using key start, or ‘ON’ position if  
manually starting.  
3. Faulty spark plug  
3. Replace spark plug  
4. Choke in wrong position  
4. Adjust choke accordingly  
5. Open fuel shut-off valve  
6. Remove load from unit  
7. Attach wire to spark plug  
5. Fuel shut-off valve in closed position  
6. Unit loaded during start-up  
7. Spark plug wire loose  
8. Fuel filter (tap extension filter) blocked  
8. Check by removing fuel line from  
carburetor and opening tap. If no flow,  
and tap is on, and fuel in tank there is  
a blockage.  
Remove tap and clean filter.  
1. Have service centre replace receptacle  
2. Depress and reset  
1. Faulty receptacle  
2. Circuit breaker kicked out  
3. Worn Brushes  
No electrical output  
3. Have service centre replace brushes  
4. Replace cord  
4. Faulty power cord  
1. Overload  
1. Reduce load  
Repeated circuit breaker  
tripping  
2. Faulty cords or equipment  
2. Check for damaged, bare, or frayed  
wires on equipment. Replace.  
3. D.C Tripping  
3. Remove or reduce any 240V appliances  
1. Reduce load  
1. Generator overloaded  
2. Insufficient ventilation  
Generator overheating  
2. Move to adequate supply of fresh air  
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GMC customer assist  
If your product needs repairing, replacing,  
technical service or you simply need help or advice,  
please contact us on our Customer Assist Line  
1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
For prompt service we suggest you log your service request  
online at www.gmcservice.com.au. Should you not have  
access to the Internet, please contact our service department  
on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
7am 7pm, 7days a week (AEST).  
Please note that if repair or replacement is required,  
you must provide a valid original purchase receipt.  
You will need the following details at hand to log your service request;  
Personal details: First & Last name, address, pick up address,  
contact phone numbers, email address  
Product details: Product number, date of purchase, retailer bought from,  
State & postcode, receipt number, reason for the request,  
copy of official purchase receipt  
Attach your purchase receipt and save with this Manual for future reference.  
Please refer to our website www.gmcompany.com for full GMC warranty Terms and Conditions.  
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