Owners &
P90 Zero Clearance Direct Vent Gas Fireplace
Installation Manual
MODELS: P90-NG1 Natural Gas P90-LP1 Propane
WARNING:
FOR YOUR SAFETY
Iftheinformationintheseinstructionsarenotfollowedexactly,
a fire or explosion may result causing property damage,
personal injury or loss of life.
What to do if you smell gas:
ꢀDo not try to light any appliance
ꢀDo not touch any electrical switch:
do not use any phone in your
building.
ꢀImmediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
ꢀIf you cannot reach your gas
supplier, call the fire department.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
918-525
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
07/17/06
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TABLE OF CONTENTS
Glass Door Installation ................................................31
Arch Surround .............................................................31
Optional Screen Door .................................................31
Accent Kit Installation..................................................32
Option 1: Remote Control............................................33
Option 2: Wall Switch ..................................................33
Option 3: Wall Thermostat ..........................................33
Wiring Diagrams .........................................................34
SAFETY LABEL
Serial No. Decal ..........................................................4
REQUIREMENTS
MA Code - CO Detector
(for state of Massachusetts only) ..................................5
OPERATING INSTRUCTIONS
INSTALLATION
Operating Instructions .................................................36
Lighting Procedure ......................................................36
Shutdown Procedure...................................................36
First Fire ......................................................................36
Aeration Adjustment ....................................................36
Normal operating Sounds of Gas Appliances..............37
Copy Of The Lighting Plate Instructions......................37
Important Message ......................................................6
Before You Start ............................................................6
General Safety Information ...........................................6
Installation Checklist......................................................6
Locating Your Gas fireplace ..........................................7
Manufactured Mobile Home Additional Requirements ..7
Heatwave Duct System Optional Kit ............................7
Clearances ....................................................................7
Combustible Mantels....................................................8
Unit Base Stand-offs......................................................8
Framing And Finishing...................................................8
Facing Requirement......................................................9
Hearth Requirements ....................................................9
Optional Cover Plate Template....................................10
Unit Assembly Prior To Installation ..............................10
Venting Introduction.....................................................10
Venting ........................................................................11
Exterior Vent Termination Locations............................12
Rigid Pipe Venting Components List...........................13
Rigid Pipe Venting Systems ........................................14
Rigid Pipe Venting Arrangements
MAINTENANCE
Maintenance Instructions ............................................38
Gold-plated Door or Surround.....................................38
Log Replacement ........................................................38
Thermopile / Thermocouple........................................38
Glass Gasket...............................................................38
Door Glass ..................................................................38
Fan Maintenance.........................................................39
Removing Valve...........................................................40
Installing Valve.............................................................40
PARTS LIST
- Horizontal Terminations.............................................16
Rigid Pipe Venting Arrangements
P90 Main Assembly.....................................................41
P90 Burner Assembly & Log Set.................................43
P90 Flush Front Accessories.......................................44
- Vertical Terminations ................................................17
Horizontal Terminations...............................................21
Vertical Terminations ...................................................22
Installation Procedures................................................23
High Elevation .............................................................24
Gas Line Installation....................................................24
Pilot Adjustment...........................................................24
Gas Pipe Pressure Testing..........................................24
Conversion Kit #791-969 from NG to LP ....................25
Optional Brick Panels..................................................29
Log Set Installation......................................................29
WARRANTY
The Warranty: Limited Lifetime...................................47
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SAFETY LABEL
Thisisacopyofthelabelthataccompanieseach
P90 Zero Clearance Direct Vent Gas Fireplace.
We have printed a copy of the contents here for
your review. The safety label is located on the
front inside base of the unit, visible when the
bottom louver is open.
NOTE: Excalibur® units are constantly being
improved. Check the label on the unit and if
there is a difference, the label on the unit is the
correct one.
Wall
l l W a
For the State of Massachusetts, installation
and repair must be done by a plumber or
gasfitter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, flexible
connectors shall not exceed 36 inches in
length.
For the State of Massachusetts, the appli-
ances individual manual shut-off must be a
t-handle type valve.
The State of Massachusetts requires the
installation of a carbon monoxide alarm in
accordance with NFPA720 and a CO alarm
withbatterybackupinthesameroomwhere
the gas appliance is installed.
Model/Modele:
P90-NG1
Model/Modele:
P90-LP1
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace
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4
REQUIREMENTS
MA Code - CO Detector
(for the State of Massachusetts only)
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than
seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall
be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon
monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight
(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by
the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or
structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the
instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies
"special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and
detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions,
all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of
the installation.
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace
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INSTALLATION
Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
IMPORTANT MESSAGE
SAVE THESE
GENERAL SAFETY
INFORMATION
1) The appliance installation must conform
with local codes or, in the absence of local
codes,withthecurrentCanadianorNational
Gas Codes, CAN1-B149 or ANSI Z223.1
Installation Codes.
INSTRUCTIONS
TheP90-NG1or P90-LP1 Direct Vent Fireplace
must be installed in accordance with these
instructions. Carefully read all the instructions
in this manual first. Consult the "authority
having jurisdiction" to determine the need for
a permit prior to starting the installation. It is
the responsibility of the installer to ensure
this fireplace is installed in compliance with
manufacturer's instructions and all applicable
INSTALLATION
CHECKLIST
2) The appliance when installed, must be
electrically grounded in accordance with
localcodes, orintheabsenceoflocalcodes
with the current National Electrical Code,
ANSI/NFPA 70 or CSA C22.1 Canadian
Electrical Code.
1) Locate appliance, refer to the following
sections:
a) Locating Your Gas Fireplace
b) Combustible Mantels
c) Unit Base Stand-offs
d) Framing & Finishing
e) Facing Requirements
f) Hearth Requirements
g) Venting
codes.
3) See general construction and assembly
instructions. The appliance and vent should
be enclosed.
BEFORE YOU START
Safe installation and operation of this appliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of
the following:
4) This appliance must be connected to the
specified vent and termination cap to the
outsideofthebuildingenvelope. Nevervent
to another room or inside a building. Make
sure that the vent is fitted as per Venting
instructions.
2) Assemble Top Standoffs, page 9. (Refer
to the "Unit Assembly Prior to Installation"
section.) NOTE: must be done before
installing unit into fireplace.
INSTALLATIONANDREPAIRSHOULD
BE DONE BY A QUALIFIED SERVICE
PERSON. THE APPLIANCE SHOULD
BE INSPECTED BEFORE USE
AND AT LEAST ANNUALLY BY A
PROFESSIONAL SERVICE PERSON.
MORE FREQUENT CLEANING MAY
BE REQUIRED DUE TO EXCESSIVE
LINT FROM CARPETING, BEDDING
MATERIAL, ETC. IT IS IMPERATIVE
THAT CONTROL COMPARTMENTS,
BURNERS AND CIRCULATING AIR
PASSAGEWAYS OF THEAPPLIANCE
BE KEPT CLEAN.
3) Install vent, refer to the "Venting" section.
5) Inspect the venting system annually for
blockage and any signs of deterioration.
4) Make gas and electrical connections. Test
the pilot. Must be as per diagram. Refer to
the "Pilot Adjustment" section.
6) Venting terminals shall not be recessed into
a wall or siding.
7) Any safety glass removed for servicing
must be replaced prior to operating the
appliance.
6) Install standard and optional features.
Refer to the following sections where
applicable:
8) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the
fireplace.
a. Brick Panels
b. Log Set Installation
c. Arch Surround
d. Glass Door Installation
e. Screen Door
f. Accent Kit Installation
g. Option 1: Remote Control
h. Option 2: Wall Switch
i. Option 3: Wall Thermostat
9) Wearglovesandsafetyglassesforprotection
while doing required maintenance.
DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED
OUT OF TRAFFIC AND AWAY FROM
FURNITURE AND DRAPERIES.
10) Be aware of electrical wiring locations in
walls and ceilings when cutting holes for
termination.
11) Under no circumstances should this
appliancebemodified. Partsthathavetobe
removed for servicing should be replaced
prior to operating this appliance.
10) Final check.
WARNING:FAILURETOINSTALLTHIS
APPLIANCE CORRECTLY WILL VOID
YOUR WARRANTY AND MAY CAUSE
A SERIOUS HOUSE FIRE.
Before leaving this unit with the customer,
the installer must ensure that the appliance is
firing correctly and operation fully explained
to customer.
12) Installationandanyrepairstothisappliance
shouldbedonebyaqualifiedserviceperson.
A professional service person should be
called to inspect this appliance annually.
Make it a practice to have all of your gas
appliances checked annually.
CHILDREN AND ADULTS SHOULD
BE ALERTED TO THE HAZARDS OF
HIGH SURFACE TEMPERATURES,
ESPECIALLYTHEFIREPLACEGLASS,
AND SHOULD STAY AWAY TO AVOID
BURNS OR CLOTHING IGNITION.
This includes:
1) Clockingtheappliancetoensurethecorrect
firing rate (rate noted on label 35,000 Btu/h)
after burning appliance for 15 minutes.
13) Do not slam shut or strike the glass door.
2) Ifrequired,adjustingtheprimaryairtoensure
that the flame does not carbon. First allow
the unit to burn for 15-20 min. to stabilize.
14) Under no circumstances should any solid
fuels (wood, paper, cardboard, coal, etc.)
be used in this appliance.
YOUNG CHILDREN SHOULD BE
CAREFULLY SUPERVISED WHEN
THEY ARE IN THE SAME ROOM AS
THE APPLIANCE.
15) The appliance area must be kept clear and
free of combustible materials, (gases and
other flammable vapours and liquids).
CAUTION:Any alteration to the product that
causes sooting or carboning that results
in damage is not the responsibility of the
manufacturer.
CLOTHING OR OTHER FLAMMABLE
MATERIALSHOULDNOTBEPLACED
ON OR NEAR THE APPLIANCE.
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6
INSTALLATION
Clearance to Combustibles from:
LOCATING YOUR
GAS FIREPLACE
1) Whenselectingalocationforyourfireplace,
ensure that the clearances outlined on this
page are met.
MANUFACTURED
MOBILE HOME
ADDITIONAL
Back
Side
0"
0"
0"
(0mm)
(0mm)
(0mm)
Floor
REQUIREMENTS
NOTE: The minimum floor clearance must
be maintained from the top surface of the
carpeting, tile, etc.
1) Ensure that structural members are not cut
2) Provide adequate clearances for
or weakened during installation.
servicing.
2)Ensurepropergroundingusingthe#8ground
lug provided. See the "Wiring Diagram"
section.
3) The appliance must be installed on a flat,
solid, continuous surface (e.g. wood, metal,
concrete).Thismaybethefloor,orraisedup
on a platform to enhance its visual impact.
If the appliance is going to be installed
on carpeting, combustible linoleum tile or
other combustible material other than wood
flooring, the appliance must be installed on
a metal or wood panel extending the full
width and depth of the appliance.
DUCT SYSTEM
OPTIONAL KIT
#946-556
4) The P90 Direct Vent Gas Fireplace can
be installed in a recessed position or
framed out into the room as in A, B, C, D.
See Diagram 1.
The HeatWave Air Duct Kit increases the
effectiveness of your fireplace by dispersing
warmairfromthefireplacetoremotelocationsin
the same room or other rooms in your home.
Side Wall Clearance
6-1/2" (165mm)
Horizontal Vent Clearances
Top
2-1/2" (64mm)
1-1/2" (38mm)
1-1/2" (38mm)
Side
Bottom
Up to two kits may be installed on the fireplace.
Please Note: Only 1 HeatWave kit may be
operated at one time. This includes the internal
blower option as well.
A) Flat on Wall
B) Flat on Wall Corner
C) Recessed into
Wall/Alcove
Vertical Vent Clearances
1-1/4" (32mm)
Alcove Clearances**:
Max. Depth
Min. Width
Min. Height
D) Corner
36" (914mm)
48" 1219mm)
72" 1829mm)
Diagram 1
OPTIONAL
HEAT RELEASE KIT
#946-570
5) This appliance is Listed for bedroom
installationswhenusedwithaListedMillivolt
Thermostat. Some areas may have further
requirements, check local codes before
installation.
* see mantle clearance instructions
(Refer to the "Combustible Mantels" section).
The Heat Release Kit expels warm air from
the fireplace to the outside of the building,
allowing the fireplace to be operated with less
heat entering the room. The kit may be used
on either the left or right side.
WARNING:
Fire hazard is an extreme risk
if these clearances are not
adhered to.
6) The P90 Direct Vent Gas Fireplace is
approved for alcove installations, which
meet the clearances listed on this page.
7) We recommend that you plan your instal-
lation on paper using exact measurements
for clearances and floor protection before
actually installing this appliance. Have a
qualifiedinspector,dealer,orinstallerreview
your plans before installation.
CLEARANCES
The clearances listed below are Minimum
distances unless otherwise stated:
Clearances for HeatWave and
Heat Release Kit
A major cause of chimney related fires is
failure to maintain required clearances (air
space) to combustible materials. It is of the
greatest importance that this fireplace and
ventsystembeinstalledonlyinaccordance
with these instructions.
Heat Release Kit
Note: For vent terminations see the
"Exterior Vent Termination
Locations" section.
TheHeatWaveDuctKitandtheHeatRelease
Kit have different clearance and framing
requirements, check the HeatWave and Heat
Release manual for details.
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7
INSTALLATION
COMBUSTIBLE MANTELS
Because of the extreme heat this fireplace
emits, the mantel clearances are critical.
Combustible mantel clearances from top of unit
are shown in Diagram below.
FRAMING AND
FINISHING
1) Determine the total thickness of facing
material (e.g. drywall plus ceramic tiles) to
allow the finished surface to be flush with
the front of the unit. Total facing thickness
can vary from 1/2" (13mm) to 1" (32mm)
thick.
Note: A non-combustible mantel may be
installed at a lower height if the
framing is made of metal studs
covered with a non-combustible
board.
These drawings are to scale at 1:6 (one inch
= 6 inches)
Mantel can be installed anywhere in shaded
area or higher using the above scale.
Note: Ensure the paint that is used
on the mantel and the facing is
"heat resistant" or the paint may
discolour.
Install Top Standoffs & Side Nailing Strips
before unit is slipped into position. See the
"Unit Assembly Prior to Installation" section
for assembly details.
P90 Flat Wall Surround and Tile Kit
2) Frame in the enclosure for the unit with
framing material. The framed opening is
46-3/8" high x 46-1/2" wide x 19-1/2" deep
(1168mm high x 1181mm wide x 495mm
deep).
The P90 Flat Wall Surround, Hearth Pad and Tile Kit cannot be modified in any way. It must be
installed as manufactured.
Framing Dimensions
A
B
C
46-1/2" 46-3/8" 19-1/2"*
1181mm 1168mm 495mm
*If HeatWave option is installed,
minimum depth is 20" (508mm)
P90 Flat Wall Surround and Tile Kit Specifications
UNIT BASE STAND-OFFS
*If HeatWave option is installed,
minimum depth is 20" (508mm)
To accommodate varying thicknesses and
finishes of hearth materials, we have increased
the overall height of the appliance by a further 1
1/8”.Thisincreaseisaddedwiththeinclusionof
twostand-offsatthebottomoftheunit,belowthe
outerbox,takingtheoverallheightoftheframing
dimensions from 45-1/4” up to 46-3/8”.
Insert the 2 unit base stand-offs underneath the
unit as shown in the diagram below. Space the
stand-offscentrally,approximately2or2-1/2feet
apart. Ensure that the unit is not unstable.
4"(100mm)
Dia. Inner
6-7/8"(175mm)
Dia. Outer
31"
(787mm)
Intheeventthatyoushouldchoosetousethinner
materials to finish the hearth, you can omit the
stand-offsprovidedforraisingtheunit.However,
we recommend that you leave the framing
dimensions as they are in the manual and alter
onlythefacingrequirementbyreducingitbythe
same distance that you have lowered the unit.
42"(1067mm)
46-1/2"(1181mm)
70-1/2"(1791mm)
3) For exterior walls, insulate the enclosure to
the same degree as the rest of the house,
apply vapour barrier and drywall, as per
local installation codes. (Do not insulate
the fireplace itself.)
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8
INSTALLATION
4) Note: The unit does not
have to be completely
enclosedinachase.The
clearance on top of the
unitis0"tothestandoffs
socombustiblebuilding
materials can be laid
directly on top of the
standoffs. You must
maintain clearancefrom
the vent to combustible
materials for both
rigid and flex, see the
"Clearances" section.
Facing Over 1" (25mm) Thick
If the facing material is over 1" (25mm) thick (example: brick or river
rock), install the facing around the perimeter of the face. You may wish
to make a face template as shown on the diagram.
FPI offers a cover plate
template. See next page.
NOTE: If using a brick
hearth, the fireplace will
need to be raised to
accommodate the brick
thickness. Example: If the
brick is 2" thick, the unit
must be raised 1".
Note: 48" (11219mm)
is the minimum
height for both flex
termination or Rigid
Pipe venting.
The HeatWave Duct Kit has different
clearance and framing requirements, check
the HeatWave manual for details.
FACING REQUIREMENT
HEARTH REQUIREMENTS
This fireplace requires a non-combustible material extending from the
framing header and sides.
Floor Mounted Fireplaces
Raised Fireplaces
The flanges on the front face of the fireplace are for a facing thickness
of 1" (25mm).
Please note that all vertical measurements are taken from the base
of the unit excluding risers or bottom stand-offs.
No hearth is
required when
the unit is raised
3" (76mm) off of
the floor surface
You must take into
account the depth of the
floor covering (carpet,
Fireplace
Stand
tile, linoleum, etc.) when
determining the height of
the fireplace stand.
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INSTALLATION
OPTIONAL COVER
PLATE TEMPLATE
VENTING
UNIT ASSEMBLY
PRIOR TO
INTRODUCTION
INSTALLATION
The P90 uses the "balanced flue" technology
Co-axial system. The inner liner vents products
ofcombustiontotheoutsidewhiletheouterliner
drawsoutsidecombustionairintothecombustion
chamber thereby eliminating the need to use
heatedroomairforcombustionandlosingwarm
room air up the chimney.
1) Ensure top clip screws are at top of oblong
holes before installation.
The 2 Top Standoffs must be correctly
positioned and attached to the top before unit
is slipped into position.
Oblong Screw
Holes
Top Standoff Assembly
The top standoffs are shipped in a flat position
and must be folded into shape and attached.
Note: These flue pipes must not be
connected to any other appliance.
1) Remove the standoffs from the fireplace
top.
The gas appliance and vent system must be
vented directly to the outside of the building,
and never be attached to a chimney serving a
separate solid fuel or gas burning appliance.
Eachdirectventgasappliancemustuseit'sown
separate vent system. Common vent systems
are prohibited.
2) Take each standoff and bend into the
correct shape. Bend up at the bend lines
untilthescrewholesinthestandoffandthe
pre-punched screw holes on the fireplace
top line up.
2) Position bottom of cover plate over pins
located at the bottom of the firebox.
Pins
3) Bring cover plate towards the unit and hook
top clip over and behind the glass frame.
Thetopclipmayneedtobeadjusted.Loosen
the 2 screws that secure the top clip to let
the cover plate settle over and behind the
glass frame. Once settled tighten screws.
3) Attach the standoff securely to the top
with 2 screws per standoff (on opposite
corners).
Side Nailing Strips
Top Clip
Thesidenailingstripscomeattachedtotheunit.
There are 2 plates, one on the top and bottom
that can be folded out as required.
Back View of
Cover Plate
Pin Holes
TO REMOVE:
1) Remove2screwsthatsecuretopclip.Ensure
Plates can be
folded out.
to hold cover plate as it will fall forward.
2) Pull out top clip that is still hooked onto
glass.
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10
INSTALLATION
VENTING
FPI Direct Vent System (Flex) Horizontal Terminations Only
These venting systems, in combination with the P90 Direct Vent Gas Fireplace, have been tested and listed as a direct vent heater system by
Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram in the "Exterior Vent
Termination Locations" section.
FPI Direct Vent (Flex) System Termination If a longer run is needed, the FPI Direct Vent Notes:
Kit (Part # 946-515) includes all the parts system (Flex) kit is 946-516 which includes 1) Liner sections should be
needed to install the P90 with a maximum all the parts needed to install the P90 with a
continuous without any joints or
seams.
run of 4 feet.
maximum 10' run.
2) Only Flex pipe purchased from FPI may
be used for Flex installations.
1) 6-7/8" dia. flexible liner (4 ft. length)
2) 4" dia. flexible liner (4 ft. length)
3) spring spacers (4)
1) 6-7/8" dia. flexible liner (10 ft. length)
2) 4" dia. flexible liner (10 ft. length)
3) spring spacers (7)
3) Horizontalventmustbesupportedevery
3 feet.
4) thimble (2)
4) thimble (2)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
5) AstroCap termination cap (1)
6) screws (12)
7) tube of Mill Pac (1)
8) plated screws (8)
9) screws #8 x 1-1/2" Drill Point, Stainless 9) screws#8x1-1/2"DrillPoint,StainlessSteel
Steel (4)
(4)
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11
INSTALLATION
EXTERIOR VENT TERMINATION LOCATIONS
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12
INSTALLATION
RIGID PIPE VENTING COMPONENTS LIST
All Simpson Dura-Vent components are available directly from FPI.
Description
Simpson Dura-Vent
Direct VentGS®
Selkirk
Amerivent®
Direct Vent
Security
Direct-TempTM
Secure Vent®
6" Pipe Length, Galvanized
6" Pipe Length, Black
908
4DT-6
N/A
SV4L6
908B
N/A
4DT-6B
N/A
N/A
SV4LB6
#N/A
7" Pipe Length, Galvanized
7" Pipe Length, Black
4D7
N/A
907
N/A
4DT-9
4D7B
N/A
#N/A
9" Pipe Length, Galvanized
9" Pipe Length, Black
#N/A
907B
906
4DT-9B
4DT-12
4DT-12B
4DT-18
4DT-18B
4DT-24
4DT-24B
4DT-36
4DT-36B
4DT-48
4DT-48B
N/A
#N/A
12" Pipe Length, Galvanized
12" Pipe Length, Black
4D12
4D12B
N/A
SV4L12
SV4LB12
SV4LA
SV4LA
SV4L24
SV4LB24
SV4L36
SV4LB36
SV4L48
SV4LB48
906B
N/A
18" Pipe Length, Galvanized
18" Pipe Length, Black
N/A
904
N/A
4D2
24" Pipe Length, Galvanized
24" Pipe Length, Black
904B
903
4D2B
4D3
36" Pipe Length, Galvanized
36" Pipe Length, Black
903B
902
4D3B
4D4
48" Pipe Length, Galvanized
48" Pipe Length, Black
902B
4D4B
Adjustable Length, 11"-14", Galv.
Adjustable Length, 11"-14", Black
Adjustable Length, 17"-24", Black
Adjustable Length, 7" Galvinized
Adjustable Length, 7" Black
Adjustable Length, 12" Galvinized
Adjustable Length, 12" Black
911
4DT-AJ
4DT-AJB
N/A
N/A
#N/A
911B
917B
N/A
N/A
#N/A
N/A
SV4LBA24
#N/A
N/A
4D7A
4D7AB
4D12A
4D12AB
N/A
N/A
#N/A
N/A
N/A
SV4LA12
SV4LBA12
N/A
N/A
45O Elbow, Galvinized
45O Elbow, Black
945
4DT-EL45
4DT-EL45B
N/A
4D45L
4D45LB
N/A
#N/A
945B
945G
945BG
990
#N/A
45O Elbow, Swivel, Galvinized
45O Elbow, Swivel, Black
90O Elbow, Galvinized
90O Elbow, Black
SV4E45
SV4EB45
#N/A
SV4EBR90-1
SV4E90-1
SV4EB90-1
N/A
N/A
4DT-EL90S
4DT-EL90SB
N/A
4D90LS
4D90LBS
N/A
990B
990G
990BG
90O Elbow, Swivel, Galvinized
90O Elbow, Swivel, Black
N/A
N/A
Ceiling Support
949 - n/a from FPI
4DT-CS
4DT-CSS
4DT-WS/B
4DT-OS
4DT-WT
N/A
4DT-FS
4DT-TP
N/A
4DFSP
4DRSB
4DWS
N/A
SV4SD
SV4CSB
SV4BM
SV4SU
SV4RSM
SV4PF
SV4BF
SV4LA
#N/A
Cathedral Support Box
Wall Support/Band
941
988
Offset Support
Wall Thimble, Black
989 - n/a from FPI
942
940
963
N/A
3951
4DWT
N/A
Wall Thimble Support Box/Ceiling Support
Firestop Spacer
4DFSP
4DFPB
N/A
Trim Plate, Black
Brass Trim for Wall Thimble/Ceiling Support
Attic Insulation Shield 12"
Attic Insulation Shield - Cold Climates 36"
N/A
N/A
N/A
N/A
4DAIS12
4DAIS36
SV4RSA
#N/A
Basic Horizontal Termination Kit (A)
Horizontal Termination Kit (B)
Vertical Termination Kit
970
971
978
4DT-HKA
4DT-HKB
4DT-VKC
4DHTK2
4DHTK1
4DVTK
SV - SHK
SV - HK
SV - FK
High Wind Vertical Cap
High Wind Horizontal Cap
Horizontal Square Termination Cap
Verical Termination Cap
Storm Collar
991
985
984
980
953
N/A
N/A
#N/A
N/A
N/A
#N/A
4DT-HHC
4DT-HVC
4DT-SC
4DHC
4DVC
4DSC
SV4CHC-1
SV4CGV-1
SV4FC
Adjustable Flashing, 0/12-6/12
Adjustable Flashing, 6/12-12/12
943
943S
4DT-AF6
4DT-AF12
4DF
4DF12
SV4FA
SV4FB
Vinyl Siding Standoff
Vinyl Siding Shield Plate
950
N/A
4DT-VS
4DT-VSP
N/A
N/A
SV4VS
SV4VS
Snorkel Termination 14"
Snorkel Termination 36"
982
981
4DT-ST14
4DT-ST36
4D12S
4D36S
SV4STC14
SV4STC36
FPI
946-205
Vinyl Siding Shield for Riser Vent Terminal
Vent Guard (Optional) - Riser Vent Terminal
AstroCap Horizontal Cap
946-506/P
510-994
Vent Guard (Optional)
Rigid Pipe Adaptor (Must use with all Rigid Piping)
Riser Vent Terminal
946-208/P
946-523/P
946-206
640-530/P
Vinyl Siding Standoff - AstroCap
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace
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13
INSTALLATION
RIGID PIPE VENTING SYSTEMS
The minimum components required for a basic horizontal termination are:
Flat Wall Installation
Wall Thickness
Vent Length Required
(inches)
1
1
1
1
1
Horizontal Termination Cap
90o Elbow
(inches)
4" - 5-1/2"
7" - 8-1/2"
10" - 1-1/2"
9" - 14-1/2"
15" - 23-1/2"
Rigid Pipe Adaptor
6"
Wall Thimble
9"
12"
Length of pipe to suit wall thickness
(see chart)
1
4" x 6-5/8" to 5" x 8" increaser for 5" x 8" venting
11" - 14-5/8" Adj. Pipe
17" - 24" Adj.
Wall thickness is measured from the back standoffs to the inside mounting surface
of termination cap. For siding other than vinyl furring strips may be used, instead of
the vinyl siding standoff, to create a level surface to mount the vent terminal. The
Terminal must not be recessed into siding. Measure the wall thickness including
furring strips.
Corner Installation
Wall Thickness
(inches)
Vent Length Required
(inches)
3-1/4" - 6-3/4"
7-3/4" - 16-1/4"
7-1/4" - 8-3/4"
11" - 14-5/8" Adj. Pipe
17" - 24" Adj. Pipe
If a Vinyl Siding Standoff is required (it must be used with vinyl siding), measure
to outside surface of wall without siding and add 2 inches.
6" + 12"
9" + 9"
Horizontal and Vertical
Terminations for 4" x 6-5/8" Venting
4-1/4" - 5-3/4"
6" + 9"
Vertical
Terminal
Storm Collar
Part # 953
Vinyl Siding
Standoff (Optional)
Part #950
Flashing
943 or 943S
Ceiling Firestop
(Part # 963)
Horizontal
Termination
Cap
Wall Thimble
Part # 942
WARNING:
Pipe Length
Adj.Pipe Length
11" - 14-5/8"
Do not combine venting components from
different venting systems.
90o Elbow
TM
However use of the the AstroCap and FPI
Riser is acceptable with all systems.
Alternate
24" Pipe
Length
Horizontal
Termination
Caps
ThisproducthasbeenevaluatedbyIntertekfor
using a Rigid Pipe Adaptor in conjunction with
DuraventDirect-VentGS,SelkirkDirect-Temp,
Ameri Vent Direct venting and Security Secure
Vent systems. Use of these systems with the
Rigid Pipe adaptor is deemed acceptable
and does not affect the Intertek WHI listing of
components.
Rigid Pipe Adaptor
When using Rigid Vent other than
Simpson Dura-Vent, 3 screws must be
used to secure rigid pipe to adaptor.
The FPI AstroCapTM and FPI Riser Vent terminal are certified for installations using FPI venting systems as well as Simpson Dura-Vent® Direct Vent GS,
American Metal Products Ameri Vent Direct Vent, Security Secure Vent®, Selkirk Direct-Temp. AstroCapTM is a proprietary trademark of FPI Fireplace
Products International Ltd. Dura-Vent® and Direct Vent GS are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc.
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace
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14
INSTALLATION
Horizontal & Vertical Terminations for 5" x 8" Venting
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace
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15
INSTALLATION
RIGID PIPE VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS
FPI DIRECT VENT SYSTEM (FLEX)
(Propane & Natural Gas)
The diagram shows all allowable combinations of vertical runs with horizontal terminations, using one 90o elbow (two 45o elbows equal one 90o
elbow).
All Rigid Pipe Systems
4" inner diameter
6-5/8" outer diameter
All Rigid Pipe Systems
5" inner diameter
8" outer diameter
FPI Flex Vent
4" inner diameter
6-7/8" outer diameter
Note: Must use FPI increaser starter collar
(Part # 946-605) at beginning of vent run.
Note: Must use optional rigid pipe adaptor (Part # 510-
994) when using Rigid Pipe.
Note: FPI Direct Vent System (Flex) is only approved
for horizontal terminations.
5" x 8" venting starts at unit.
Aventguard(Part#946-506/P)shouldbeused
whenever the termination is lower than the
specified minimum or as per local codes.
Please note that all vertical
measurements are taken from
the base of the unit excluding
risers or bottom stand-offs.
•
•
•
Maintain clearances to combustibles as listed in the "Clearances" section.
Horizontal vent must be supported every 3 feet.
Firestops are required at each floor level and whenever passing through a wall.
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace
16
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INSTALLATION
RIGID PIPE VENTING ARRANGEMENTS - VERTICAL TERMINATIONS
The shaded area in the diagram shows all allowable combinations of straight vertical and offset to vertical terminations, using two 90o elbow, with
rigid pipe vent systems for Propane and Natural Gas.
•
•
•
Vent must be supported at offsets.
Firestops are required at each floor level and whenever passing through a wall.
Maintain clearances to combustibles.
Note: Must use optional rigid pipe adaptor when using rigid vent systems (Part # 510-994).
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace
17
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INSTALLATION
The P90 is approved for a maximum 40 ft. straight vertical, with rigid pipe
4" x 6-5/8" vent systems for Propane and Natural Gas, as per diagram.
The shaded area in the diagram show all allowable combinations of straight
vertical and offset to vertical terminations with rigid pipe vent systems for
Propane and Natural Gas. Maximum two 45o elbows allowed.
•
•
Vent must be supported at offsets
Firestops are required at each floor level and whenever passing
through a wall.
•
Maintain clearances to combustibles as listed in the "Clearances"
section.
Please note that all vertical
measurements are taken from
the base of the unit excluding
risers or bottom stand-offs.
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18
INSTALLATION
Horizontal Venting with Two (2) 90o Elbows
Must Use: 5" x 8" Simpson Direct Vent GS Piping with FPI
Increaser Starter Collar (Part #946-605).
One 90o elbow = Two 45o elbows.
Option
A)
V
H + H1
2' Max.
With these options,
maximum total pipe length
is 30 feet with minimum
of 6 feet total vertical
and maximum 8 feet total
horizontal.
6" Min.
1' Min.
2' Min.
3' Min.
4' Min.
5' Min.
B)
C)
D)
E)
3' Max.
4' Max.
5' Max.
6' Max.
7' Max.
8' Max.
Please note minimum 1
foot between 90o elbows
F)
G) 6' Min.
Horizontal Venting with Three (3) 90o Elbows
Must Use: 5" x 8" Simpson Direct Vent GS Piping with FPI Increaser
Starter Collar (Part #946-605).
One 90o elbow = Two 45o elbows.
Option
A)
V
H
V + V1 H + H1
With these options,
max. total pipe length
is 30 feet with min. of
12 feet total vertical
and max. 9 feet total
horizontal.
6" Min. 1' Max. 1'6" Min. 2' Max.
1' Min. 2' Max. 3' Min. 3' Max.
2' Min. 2' Max. 5' Min. 4' Max.
3' Min. 2' Max. 7' Min. 5' Max.
4' Min. 3 Max. 9' Min. 6' Max.
5' Min. 4' Max. 10' Min. 7' Max.
B)
C)
D)
E)
Please note min. 1
foot between 90o
elbows is required.
F)
G) 6' Min. 5' Max. 11' Min. 8' Max.
H)
7' Min. 6' Max. 12' Min. 9' Max.
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19
INSTALLATION
Vertical Venting with Two (2) 90o Elbows
Must Use: 5" x 8" Simpson Direct Vent GS Piping with FPI Increaser
Starter Collar (Part #946-605), unless V1 is greater than or equal to
4'-6" then use 4" x 6-5/8" piping.
One 90o elbow = Two 45o elbows.
Option V
H
V + V1
With these options, max. total
pipe length is 30 feet with min.
of6feettotalverticalandmax.
8 feet total horizontal.
A)
B)
C)
D)
E)
F)
0' Min. 2' Max. 1' Min.
1' Min. 4' Max. 2' Min.
2' Min. 5' Max. 3' Min.
3' Min. 6' Max. 4' Min.
4' Min. 7' Max. 5' Min.
5' Min. 8' Max. 6' Min.
Please note min. 1 foot
between 90o elbows is
required.
For additional vertical venting with 2 x 90o elbows, refer to the
"Rigid Pipe Venting Arrangements - Horizontal Termination"
section.
Vertical Venting with Three (3) 90o Elbows
MustUse:5"x8"SimpsonDirectVentGSPipingwithFPIIncreaser
Starter Collar (Part #946-605).
One 90o elbow = Two 45o elbows.
Option
A)
V
H + H1 V + V1
With these options, max.
total pipe length is 30 feet
with min. of 10 feet total
vertical and max. 8 feet
total horizontal.
6" Min. 2' Max. 3' Min.
1' Min. 2' Max. 3' Min.
2' Min. 3' Max. 4' Min.
3' Min. 4' Max. 6' Min.
4' Min. 5' Max. 7' Min.
5' Min. 6' Max. 8' Min.
B)
C)
D)
E)
Please note min. 1 foot
between 90o elbows is
required.
F)
G) 6' Min. 7' Max. 9' Min.
H) 7' Min. 8' Max. 10' Min.
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace
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20
INSTALLATION
b) Horizontal runs of vent must be
supported every three feet. Wall straps
are available for this purpose.
HORIZONTAL
TERMINATIONS
5) Mark the wall for a 10" x 10" square hole.
The center of the square hole should line
upwiththecenterlineofthehorizontalpipe.
Cut and frame the 10 inch square hole in
the exterior wall where the vent will be
terminated. If the wall being penetrated is
constructed of non-combustible material,
i.e.masonryblockorconcrete,a7"(178mm)
dia. (7-1/2"(191mm) dia. for flex) hole is
acceptable.
Install the vent system according to the
manufacturer's instructions included with
the components.
1) Set the unit in its desired location. Check
to determine if wall studs or roof rafters
are in the way when the venting system is
attached. If this is the case, you may want
to adjust the location of the unit. Rough in
the gas preferably on the right side of the
unit and the electrical (junction block is on
the left side) on the left.
Note: Riser Vent
is only for use
in above grade
terminations.
Note: With
Dura-Vent,
theminimum
height is
achieved by
installing a
90o elbow
directly to
therigidpipe
adaptor.
2) DirectVentpipeandfittingsaredesignedwith
specialtwist-lockconnectionstoconnectthe
ventingsystemtotheapplianceflueoutlet.A
twist-lock appliance adaptor is an available
option that must be used in conjunction with
the Simpson Dura-Vent Direct Vent GS
system.
Diagram 3a
*Dia 3, 3a & 4: As specified in CGA B149
InstallationCode.Localcodesorregulations
may require different clearances.
3) Putabeadofsiliconeinsidetheoutersection
of the adapter and a bead of Mill Pac on
the inner collar. Slip the adapter over the
existinginnerandouterfluecollarandfasten
to the outer collar only with the 3 supplied
screws (drilling pilot holes will make this
easier). Level the fireplace and fasten it to
the framing using nails or screws through
the nailing strips.
Below Grade Installation
If the Snorkel Termination must be installed
belowgrade,i.e.basementapplication,proper
drainage must be provided to prevent water
from entering the Snorkel Termination. Refer
to Diagram 4. Do not attempt to enclose the
Snorkel within the wall, or any other type of
enclosure.
Diagram 2
Note:
a) The horizontal run of vent must be level,
or have a 1/4 inch rise for every 1 foot
of run towards the termination. Never
allow the vent to run downward. This
couldcausehightemperaturesandmay
present the possibility of a fire.
4) Assemble the desired combination of pipe
and elbows to the appliance adaptor and
twist-lock for a solid connection.
Dura-Vent
Snorkel
b) Thelocationofthehorizontalventtermi-
nation on an exterior wall must meet all
local and national building codes, and
must not be blocked or obstructed. For
External Vent Terminal Locations, see
diagraminthe"ExteriorVentTermination
Locations" section.
Note:
a) Twist-lockprocedure:Fourindentations,
locatedon thefemaleendsofpipesand
fittings, are designed to slide straight
onto the male ends of adjacent pipes
and fittings, by orienting the four pipe
indentations so they match and slide
in to the four entry slots on the male
ends,Diagram1.Pushthepipesections
completely together, then twist-lock
one section clockwise approximately
one-quarter turn, until the two sections
arefullylocked.Thefemalelockinglugs
will not be visible from the outside, on
the Black Pipe or fittings. They may be
located by examining the inside of the
female ends.
c) Snorkel Terminations:
For installations requiring a vertical
rise on the exterior of the building, 14-
inch and 36-inch tall
Snorkel Terminations
are available, as
well as the standard
RiserVent. Followthe
same installation
procedures
Window
Well
Adequate
drainage
Gravel
Diagram 4
asusedfor
standard
Horizontal
NOTE: For Snorkel terminations in ABOVE
grade installations, follow national
or local code requirements.
Termination.
N E V E R
install the
s n o r k e l
6) The arrow on the vent cap should
be pointing up. Insure that the 1-1/2"
clearances to combustible materials
are maintained (Diagram 4). Install the
termination cap.
Diagram 1
u p s i d e
down.
Note: Apply sealant "Mill-Pac" to inner
pipe and high temperature silicone
sealant to outer pipe on every twist-
lock joint.
Diagram 3
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21
INSTALLATION
4) Assemble the desired lengths of pipe and
elbows. Ensure that all pipes and elbow
connections are in the fully twist-locked
position and sealed.
VERTICAL
TERMINATIONS
1) Maintain the 1-1/2"
clearances (air spaces) to
combustibleswhenpassing
through ceilings, walls,
roofs, enclosures, attic
rafter, or other nearby
combustible surfaces. Do
not pack air spaces with
insulation.Checkthe"Rigid
Pipe Venting Systems"
& "Rigid Pipe Venting
Arrangements"sectionsfor
themaximumverticalriseof
the venting system and the
maximum horizontal offset
limitations.
5) Cut a hole in the roof centered on the small
drilled hole placed in the roof in Step 2. The
hole should be of sufficient size to meet
the minimum requirements for clearance
to combustibles of 1-1/2". Slip the flashing
under the shingles (shingles should overlap
half the flashing) as per Diagram 4.
Diagram 5
The four wood screws provided should
be replaced with appropriate fasteners for
stucco, brick, concrete, or other types of
sidings.
Diagram 1
2) Setthegasapplianceinitsdesiredlocation.
Dropaplumbbobdownfromtheceilingtothe
position of the appliance flue exit, and mark
thelocationwheretheventwillpenetratethe
ceiling. Drill a small hole at his point. Next,
drop a plumb bob from the roof to the hole
previously drilled in the ceiling, and mark
the spot where
Note: If installing termination on a siding
covered wall, a vinyl siding standoff
or furring strips must be used to
ensure that the termination is not
recessed into the siding.
Diagram 4: The upper half of the flashing is
installed under the roofing material and not
nailed down until the chimney is installed.
This allows for small adjustments.
6) Continue to assemble pipe lengths.
7) Before connecting the horizontal run of vent
pipe to the vent termination, slide the Wall
Thimble (Part # 620-926) over the vent
pipe.
the vent will
Note: If an offset is necessary in the attic
to avoid obstructions, it is important
to support the vent pipe every 3 feet,
to avoid excessive stress on the
elbows, and possible separation.
Wall straps are available for this
purpose (Diagram 2).
penetrate the
roof.Determine
if ceiling joists,
8) Slide the appliance and vent assembly
towards the wall carefully inserting the
vent pipe into the vent cap assembly. It is
important that the vent pipe extends into
the vent cap sufficient distance so as to
result in a minimum pipe overlap of 1-1/4
inches. Secure the connection between the
vent pipe and the vent cap by attaching the
two sheet metal strips extending from the
vent cap assembly into the outer wall of the
vent pipe. Use the two sheet metal screws
provided to connect the strips to the pipe
section. See Diagram 6.
roof rafters or
other framing
will obstruct the
ventingsystem.
You may wish
Galvanizedpipeisdesirableabovetheroofline
duetoitshighercorrosionresistance.Continue
to add pipe sections through the flashing until
the height of the vent cap meets the minimum
heightrequirementsspecifiedinDiagram5or
local codes. Note that for steep roof pitches,
to relocate the
appliance or to
offset,asshown
in Diagram 2 to
avoid cutting
load bearing
members.
Diagram 2
Note:
Apply sealant "Mill-
Pac" to inner pipe
andhightemperature
silicone sealant to
outer pipe on every
twist-lock joint.
Diagram 5
3) A Firestop spacer must be installed in the
floor or ceiling of every level. To install the
Firestop spacer in a flat ceiling or wall,
cut a 10 inch square hole. Frame the hole
as shown in Diagram 3 and install the
firestop.
Roof Pitch
Minimum Vent Height
Feet
2
Meters
0.61
0.61
0.61
0.76
0.99
1.22
1.52
1.83
2.13
2.29
2.44
flat to 7/12
over 7/12 to 8/12
over 8/12 to 9/12
over 9/12 to 10/12
over 10/12 to 11/12
over 11/12 to 12/12
over 12/12 to 14/12
over 14/12 to 16/12
over 16/12 to 18/12
over 18/12 to 20/12
over 20/12 to 21/12
2
2
Diagram 6
2.5
3.25
4
9) Installwallthimblein
the center of the 10"
square and attach
with wood screws
(Diagram 7).
5
6
7
7.5
8
Diagram 3
Diagram 7
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22
INSTALLATION
4) Separatethe2halvesofthewallthimbleand
securely fasten the one with the tabs to the
outside wall making sure that the tabs are
on top and bottom. Fasten the other thimble
half to the inside wall. The thimble halves
slip inside each other and can be adjusted
for 2 x 4 or 2 x 6 walls. The liners must slip
over the collars a minimum of 1-3/8".
the vertical height must be increased. A poor
draft, or down drafting can result from high
wind conditions near big trees or adjoining
roof lines, in these cases, increasing the vent
height may solve the problem.
Note: To make
the installation
more aesthetically
p l e a s i n g ,
w e
7) Ensure vent is vertical and secure the base
of the flashing to the roof with roofing rails,
slide storm collar over the pipe section and
seal with a mastic.
recommend framing
outasquaretomount
the terminal to.
5) Slip the assembled liner and termination
assembly through the thimble making sure
the termination cap faces up (there are
markings on the cap that show which way
is up). This will position the termination cap
with proper down slope for draining water.
Fasten the cap to the outer wall with the 4
supplied screws.
8) Install the vertical termination cap by twist-
locking it.
Note: If installing termination on a siding
covered wall, furring strips must be
used to ensure that the termination
is not recessed into the siding.
Note: Anyclosetsorstoragespaces,which
the vent passes through must be
enclosed.
Offset Chart
2) Levelthefireplaceandfastenittotheframing
using nails or screws through the nailing
strips.
6) Pull the centre 4"(100mm) liner and outer
6-7/8"(175mm) liner out enough to slip over
the flue collars of the fireplace. (You may
wish to cut the liner shorter to make it more
workable.) Do not bend liner more than
90o.
3) Assemble the vent assembly by applying
Mill Pac to the 4"(100mm) inner collar of the
terminationand slippingthe4"(100mm)liner
over it at least 1-3/8" (35mm). Fasten with
the3screws(drillingpilotholeswillmakethis
easier). Apply Mill Pac or high temperature
silicone to the 6-7/8"(175mm) flex pipe and
slip it over the 6-7/8" outer collar of the vent
terminal at least 1-3/8"(35mm) and fasten
with the 3 screws.
7) Apply Mill Pac over the fireplace inner collar
and slip the 4"(100mm) liner down over it
and attach with 3 supplied screws.
8) Do the same with the 6-7/8"(175mm)
liner.
9) Applyabeadofsiliconebetweenthethimble
and termination and around the outer edge
of the terminal at the wall in order to keep
the water out.
NOTE: Horizontal sections must be
supported at intervals not exceeding
3 feet (0.9 meter). (Flame picture and
performance will be affected by sags
in the liner).
IMPORTANT: Do not locate termination
hood where excessive snow or ice
buildup may occur. Be sure to check vent
terminationareaaftersnowfalls,andclear
to prevent accidental blockage of venting
system. When using snow blowers, make
sure snow is not directed towards vent
termination area.
INSTALLATION
PROCEDURES
for FPI Direct Vent
System (Flex)
1) Locate the unit in the framing, rough in the
gas (preferably on the right side of the unit)
and the electrical (Junction block is on the
left side) on the left. Locate the centerline of
the termination and mark wall accordingly.
Cut a 10"(254mm) hole in the wall (inside
dimension).
Note: A 1-1/2"(38mm) clearance around
the liner must be maintained except
that only a 1" (25mm) clearance is
needed at the termination end. We
recommend framing a 10"(254mm) x
10"(254mm)(insidedimensions)hole
togivestructuralrigidityformounting
the termination.
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23
INSTALLATION
Themanifoldpressureiscontrolledbyaregulator
builtintothegascontrol,andshouldbechecked
at the pressure test point.
When using copper or flex connectors use only
approved fittings. Always provide a union so
that gas lines can be easily disconnected for
servicing. Flare nuts for copper lines and flex
connectors are usually considered to meet this
requirement.
P90-NG1 System Data
For 0 to 4500 feet altitude
Burner Inlet Orifice Sizes:
#34
Note: To properly check gas pressure, both
inlet and manifold pressures should
be checked using the valve pressure
ports on the valve.
Max. Input Rating 35,000 Btu/h
Min. Input Rating 18,200 Btu/h
Important:Alwayscheckforgasleakswitha
soapandwatersolutionorgasleakdetector.
Do not use open flame for leak testing.
Supply Pressure
min.5.0" w.c.
1) Make sure the valve is in the "OFF"
position.
Manifold Pressure
(High)
3.8"+/- 0.2"w.c.
2) Loosen the "IN" and/or "OUT" pressure
tap(s), turning counterclockwise with a
1/8" wide flat screwdriver.
PILOT ADJUSTMENT
P90-LP1 System Data
Periodically check the pilot flames. Correct
flame pattern has three strong blue flames:
1 flowing around the thermopile, 1 around
the thermocouple and 1 flowing across the
burner (it does not have to be touching the
burner).
For 0 to 2000 feet altitude
3) Attach manometer to "IN" and/or "OUT"
Burner Inlet Orifice Sizes:
# 5 1
pressure tap(s) using a 5/16" ID hose.
Max. Input Rating 35,000 Btu/h
Min. Input Rating 17,950 Btu/h
4) Light the pilot and turn the valve to "ON"
position.
High Altitude: For 2000 to 4500 feet alti-
tude
Note: Ifyouhaveanincorrectflamepattern,
contact your Excalibur® dealer for
further instructions.
5) The pressure check should be carried out
with the unit burning and the setting should
be within the limits specified on the safety
label.
Burner Inlet Orifice Sizes:
# 5 2
Max. Input Rating 31,000 Btu/h
Min. Input Rating 15,500 Btu/h
Incorrect flame pattern will have small,
probably yellow flames, not coming into
proper contact with the rear burner or
thermopile or thermocouple.
Supply Pressure
min.12.0" w.c.
6) When finished reading manometer, turn
off the gas valve, disconnect the hose and
tighten the screw (clockwise) with a 1/8" flat
screwdriver.Note:Screwshouldbesnug,
but do not over tighten.
Manifold Pressure
(High)
11"+/- 0.2" w.c.
Electrical: 120 V A.C. System.
Circulation Fan:
CFM.
variable speed 130
S.I.T. VALVE DESCRIPTION
Log Set: Ceramic fibre, 7 per set.
1) Gas on/off knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection - option
5) Outlet Pressure Tap
6) Inlet Pressure Tap
HIGH ELEVATION
This unit is approved in Canada for altitude 0
to 4500 ft. (CAN1 2.17-M91).
7) Pilot Outlet
8) Main Gas Outlet
9) Alternative TC Connection
GAS LINE
INSTALLATION
The gas line is brought through the right side
of the appliance. The gas valve is situated on
the right hand side of the unit and the gas inlet
is on the right hand side of the valve.
GAS PIPE PRESSURE
TESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut-off valve during any pressure
testing of the gas supply piping system at
test pressures equal to or less than 1/2 psig.
(3.45 kPa). Disconnect piping from valve at
pressures over 1/2 psig.
The gas line connection may be made of rigid
pipe,copperpipeoranapprovedflexconnector.
(If you are using rigid pipe, ensure that the valve
can be removed for servicing.) Since some
municipalities have additional local codes it is
alwaysbesttoconsultwithyourlocalauthorities
and the CAN/CGA B149 installation code.
For USA installations follow local codes and/or
the current National Fuel Gas Code, ANSI
Z223.1.
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24
INSTALLATION
CONVERSION KIT #791-969 FROM NG TO LP
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !!
4) Remove the 2 screws holding the Burner
Assembly to the firebox base. Push the
Burner Assembly to the left and lift out.
9) Turn control knob to the “OFF”
position.
Each Kit contains one LPG
Conversion Kit and one DC
Sparker Kit.
10) Remove the black protection cap by
hand from the high-low knob (Fig.1).
LPG Conversion Kit Contains:
Qty. Part #
Description
1
1
1
904-529
904-645
918-590
5/32" Allen Key
Burner Orifice #51
Label "Converted to
LPG"
Remove the 2 screws, push Burner
Assembly to the left and lift out.
1
1
1
908-528
910-037
918-487
Red "LPG" label
LP Injector (Pilot Orifice)
Instruction Sheet
5) Pull off the
pilot cap to
DC Sparker Kit Contains:
Qty. Part # Description
expose the
pilot orifice.
Fig. 1
1
1
1
1
1
820-475
Bracket DC Sparker
Bracket DC Sparker
Washer #8 External Star
Nut 8-32 Hex
Plug Nylon 0.750 Hole,
Black
820-476
904-153
904-330
904-438
11) Insert a 5/32” or 4mm Allen wrench
into the hexagonal key-way of the
screw (Fig. 2), rotate it counter-
clockwise until it is free and extract it.
1
1
2
1
1
1
904-531
904-543
904-553
910-073
910-074
910-078
Bushing Split Plastic
0.500 in.
Screw 8-32 x 3/4 Pan
Head
Screw #8 x 1/2 Type "B",
Black Oxide
Spark Generator Battery
Holder
6) Unscrew the pilot orifice with the allen
key and replace with the LP pilot orifice in
the kit and replace pilot cap.
Spark Generator Switch
C/W Wire
Battery Size AA
Energizer En91
2
1
910-199
910-903
Clip Wire Holder
Wire Fan To Power Cord
Ground 30 in.
Velcro Hook, Black
Velcro Hook, Black
Fig.2
7) Remove burner orifice with a 1/2" wrench
and discard. Use another wrench to hold
on to the elbow behind the orifice.
904-781
904-782
12) Check that the screw is clean and if
necessary remove dirt.
13) Flip the screw (Fig. 3).
Installation of LPG
Conversion Kit:
1) Shut off the gas supply.
2) H35-1: Lift off the Cast Top and remove
the glass front. Also, open up the control
panel door.
Burner Orifice
P90-1: Remove the facade if it is in-
stalled. Remove the glass door (refer to
the glass door section in the manual).
8) Reinstall new burner orifice LP stamped
#51 and tighten.
3) Remove the logs, embers, and brick
Fig.3
panels (if used).
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INSTALLATION
14) Using the Allen wrench as shown in
Fig.4, rotate the screw clockwise until
snug, do not overtighten.
17) Reverse steps 4) to 2).
4) Attach the DC sparker generator
connector to the valve with a screw.
18) Attach clear label "This unit has been
converted to LPG" near or on top of the
serial # decal.
19) Replace yellow "Natural Gas" label with
red "LPG" label.
Installation of the DC Sparker
for the H35-1 Units Only:
Fig.4
1) Remove the control panel by unscrewing
the 2 screws.
WARNING!
Do not overtighten the screw.
Recommended to
grip the wrench by the short side.
5) Removethestove’srearpanelbyunscrew-
ing the two screws.
15) Verify that if the conversion is from NG
to LPG, the screw must be reassembled
with the red o-ring visible (Fig. 5).
2) First, remove the Piezo Ignition Wire
from the Piezo Ignitor. Then remove the
Piezo Ignitor from the control panel.
LPG Configuration
Red o-ring visible
6) Attach the ground wire to the grounding
stud.
Fig.5
16) Reassemble the black protection cap
(Fig. 6).
3) Plug up the Piezo hole with the plastic
bushing.
Before
Fig. 6
WARNING!
Also check that the pilot and main
burner injectors
are appropriate for the gas type.
After
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INSTALLATION
7) Attach the Piezo ignition wire to the DC 11) Attach the DC sparker generator wires to
Installation of the DC Sparker
for the P90 Units Only:
Sparker.
the DC sparker.
Piezo
Ignitor
1) Locate the Piezo Ignitor situated at the
side of valve.
Piezo
Ignitor
12) Install the supplied battery into the DC
Sparker Box by opening the battery
compartment.
2) Remove the Piezo Ignitor by unscrewing
the nut at the back of the mounting
bracket.
8) Insert both the ground wire and the DC
sparker generator wire through the hole
of the DC spark heat shield.
NOTE: The battery in the DC Sparker
Box will need to be replaced annually.
Ignitor
Wire
Battery
Compartment
Piezo
Ignitor
3) Disconnect the ignitor wire from the
Piezo Ignitor and connect it to the DC
Sparker.
13) Attach the heat shield to the DC sparker,
9) Install the plastic bushing over the
then mount this onto the stove.
outside of the hole.
Note: We recommend attaching the
DC sparker box to the bottom rear of
the stove (or place this in a convenient
location, away from the heat source).
DC
Sparker
Ignitor
Wire
4) Install the 3/4" nylon plug to cover up the
10) Attach the ground wire to the DC spark
hole on the mounting bracket.
mounting bracket.
14) Tie up the loose wire with the wire clip.
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INSTALLATION
13) Mount the heat shield to the DC Sparker.
Secure into place with the velcro, which
is provided in the kit.
5) Connect the DC spark generator wires
to the SIT Valve with the screw, which is
provided in the kit.
9) Run the other end of the ground wire
and DC spark generator wires through
the bushing on the heat shield.
Heat Shield
14) Find a location which is not too hot and
is easy to reach for changing the battery.
10) Plug the DC spark generator wires to the
15) Tie up the loose wire with the wire clip.
DC Sparker.
6) Locate the ground lug at the receptical
box, left of the unit.
11) Connect the ground wire to the DC
16) Check for gas leaks.
Sparker mounting bracket.
17) Check inlet and outlet pressures.
18) Check operation of flame control.
7) Connect one end of the supplied green
ground wire to the lug with the nut and
washer from the kit.
19) Check for proper flame appearance and
glow on logs.
Ground
wire from
kit
Installer Notice:
These instructions must
be left with the appliance.
12) Install the supplied battery into the DC
Sparker Box by opening the battery
compartment.
8) Install the 1/2" bushing to the heat
shield.
NOTE: The battery in the DC Sparker
Box will need to be replaced annually.
Battery
Compartment
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28
INSTALLATION
OPTIONAL
BRICK PANELS
LOG SET
INSTALLATION
02-75
02-51
1) Open the bottom louver door. Loosen the 2
screws holding the Burner ON/OFF switch
and bracket to the bottom louver and lift the
assembly out.
Read the instructions below carefully and
refer to the diagrams. If logs are broken do
notusetheunituntiltheyarereplaced.Broken
logs can interfere with the pilot operation.
2) Remove Arch Surround.
The gas log kit (Part # 780-930) contains the
following pieces:
Bracket
Bracket
Notch
3) Remove glass door. Remove logs.
Note: The logs must not be in the unit.
a) 02-75 Rear Log
b) 02-55 Middle Left Log
c) 02-50 Front Left Log
d) 02-53 Center Left Log
e) 02-51 Front Bottom Log
f) 02-54 Center Right Log
g) 02-52 Middle Right Log
Notch
02-51
4) Insert the back brick panel first by carefully
slipping it between the back wall of the
firebox and the rear log bracket.
h)
Embers
902-156
02-75
02-54
02-52
5) Position Log 02-53 across the cutouts in
Logs 02-75 and 02-51 with the notch on the
left side of the log fitting into the 2nd grate
tab.
5) Put the side panels in next. Slide them in
from the front and push them flat up against
the wall. Be very careful not to scratch them
on the firebox hardware.
02-53
02-75
02-54
02-50
02-53
02-51
The "02" refer numbers (i.e. 02-75) are
molded into the rear of each log.
6) Install the 2 brick retaining clips, one on
02-51
each side.
NOTE: If you will be installing the optional
Brick Panels, install the Brick Panels
prior to installing the logs.
2nd Grate Tab
Cutouts
1) Carefully remove the logs from the box and
unwrap them. The logs are fragile, handle
with care - do not force into position.
02-51
02-53
2) Sprinkle the vermiculite all over the top of
the base brick panel.
3) Place the Log 02-75 on the rear log support
pins with the flat side to the back.
6) Position Log 02-54 across the cutouts in
Logs 02-51 and 02-53. The notch in the
bottom right end fitting against the 5th grate
tab.
02-75
02-54
02-51
4) Place Log 02-51 on the front right side of
the burner. Push the back of the log against
the 2 brackets with the notch on the bottom
right side of the log fitting into the right side
of the grate.
Note:Ifthebottombrickpanelmustberemoved:
Remove the Rear Log Stand, then remove
the Burner Tray. See the "Removing Valve"
section.
5th Grate Tab
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INSTALLATION
9) Sit Log 02-50 on the front left side of the
burner. Push the back of the log against
the 2 front brackets with the notch on the
bottom of the log fitting into the first grate
tab.
10) Place the embers on the front of the burner
tray in the places shown on the photos
below.
02-50
02-53
7) Place the bottom left front edge of Log
02-55 against the rear bracket on the burner
tray and rest the log on the cutout onL o g
02-53.
Place embers in these 3 locations
on the burner tray.
Front Brackets
02-51
02-54
02-75
02-55
02-53
02-50
02-55
Do not block the burner holes in this
area adjacent to the Log 02-54
02-53
02-51
11) Test fire to ensure proper light off (make
sure flame flows smoothly from one end of
burner to the other). If there is any flame
hesitation, check that area for any blockage
of the burner ports.
Notch
Rear Bracket
Cutouts
8) Place Log 02-52 between Logs 02-51 and
02-75 and on the indentation on Log 02-54.
The bottom right end sits behind the rear
grate tab.
12) Install flush glass and bay glass (if used) as
per instructions in this manual.
02-75
02-52
02-75
02-55
02-51
02-54
Log indentation
02-54
02-50
02-52
02-51
02-54
Rear
Grate
Tab
Photo shows rear grate tab.
Log 02-51 was removed to show
the positioning of Log 02-52.
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30
INSTALLATION
GLASS DOOR
INSTALLATION
OPTIONAL
SCREEN DOOR
1) Attach door bracket to side using 2
1) Fit top door bracket over the flange at the
top of the firebox.
screws.
2) Secure with 2 screws on the bottom.
Tighten both screws to secure Arch Surround
to Glass Door.
Door Bracket
attaches with
2 screws.
3) Slide Bottom Louver into position. On each
side secure the bottom screw first into the
side bracket. Do not overtighten, leave
slightly loose to allow the louver to move
freely. Then tighten the top screw.
Flange
Single Screen Door - only attach to right
side of unit.
Bottom
Screw
Double Screen Door - attach to left and right
side of unit.
Door
2) Slide the door(s) onto the hinges.
ARCH SURROUND
1) Place the Arch Surround into position by
sliding the 2 holes in the bottom brackets
over the pins on the base.
Top
Screw
4) Attach the two control boxes to the bottom
unit base and tighten the 2 screws on the
left side and 1 screw on the right side.
Fit the bottom brackets over
the pins on the base.
3) SingleScreenDooronly:PushtheLocking
BallPinintotheholeontheleftside.Squeeze
the clamp (use pliers) and slide it over the
endoftheLocking BallPinandtightagainst
the Facade edge.
2) Slide the 2 screws on the rear of the Arch
SurroundintothebracketontheGlassDoor
and then tighten screw to secure.
Secure left side with 2 screws and right side
with one screw.
Screw
Bracket
View from underneath of the
screw and the bracket.
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31
INSTALLATION
ACCENT KIT INSTALLATION
5) Remove the 2 studs on the sides of the Hood. Insert the new studs
through the holes and secure them by first putting on the washer and
then tighten with a nut.
1) Removetherivetsfromthesurroundbypullingoutthehoseclampwith
a screwdriver or plyer. Re-install the rivets by putting them through
the holes on the sides of the surround.
DOUBLE & SINGLE DOOR OPTION
2) Takethehoseclampsandputthemoverthebackofeachrivet.Squeeze
the hoseclamp to secure onto rivets ensuring that the hoseclamp is
touching the back side of the surround. The hoseclamp can now be
released.
1) Remove the handles by removing the nut and screw. Install the new
handles by placing them in position over the holes on the door(s).
Put the studs through the holes and secure them by tightening them
with a nut.
3) Remove the handles by removing the nut and screw. Install the new
handles by placing them in position over the holes on the surround
louver.Putthescrewsthroughtheholesandsecurethembytightening
them with a nut.
4) Place the emblem over the emblem design on the surround. Insert
the studs through the holes. To secure them first put on the split lock
washer and then the nut and tighten.
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INSTALLATION
Option 2:
Option 3:
Option 1:
WALL SWITCH
WALL THERMOSTAT
REMOTE CONTROL
UsetheExcalibur® RemoteControlKit approved
for this unit. Use of other systems may void
your warranty.
1) Run the wire through the right or left side A wall thermostat may be installed if desired,
gas inlet opening. Be careful not to damage connect the wires as per the wiring diagram.
wire.
Use the table below to determine the maximum
wire length.
Note: We recommend a maximum of 15'
The remote control kit comes with a hand held
transmitter, a receiver and a wall mounting
plate.
of wire but if you wish to go with a Note:Preferableifthethermostatisinstalled
longer run, use the Thermostat Wire on an interior wall.
Table.
Excalibur® offers an optional programmable
1) Choose a convenient location on the wall
to install the receiver and the receptacle
box (protection from extreme heat is very
important). Run wires from the fireplace
to that location. Use the Thermostat Wire
Table.
2) Connectthewiretothewallswitchandinstall thermostat but any 250-750 millivolt rated non-
into the receptacle box.
anticipator type thermostat that is CSA, ULC or
UL approved may be used.
CAUTION
Do not connect millivolt
wall switch wire to a 120V wire.
CAUTION
Do not connect millivolt
wall thermostat wires
to a 120V wire.
2) Connect the two wires to the gas valve. See
diagram below.
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size
Max. Length
CAUTION
14 GA.
16 GA.
18 GA.
20 GA.
22 GA.
50 Ft.
32 Ft.
20 Ft.
12 Ft.
9 Ft.
Do not connect millivolt
remote control wires to a
120V wire.
3) Install3AAAalkalinebatteriesintransmitter
and 4 AA alkaline batteries in the receiver.
Install the receiver and its cover in the wall.
Switch the remote receiver to "remote"
mode. The remote control is now ready for
operation.
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33
INSTALLATION
WIRING DIAGRAMS
This heater does not require a 120VA.C. supply
for operation. In case of a power failure, the
burner switch and the optional remote control/
thermostat will continue to operate.
NOTE: Even if the fan is not purchased
with the unit, it is still a good idea
to bring power to the receptacle box
(provided with the unit) in case the
fan is installed at a later date.
However, a 120V A.C. power supply is needed
for the fan/blower operation.
(Do not cut the ground terminal off under
any circumstances.)
For NATURAL GAS Units and Units NOT Equipped with DC Spark Boxes
Fan
Ground
Lockwasher
Star washer
#8 Ground Lug
(mobile home
approved)
Neutral
Live
Green
OFF
Ground
ON
120V AC
60 Hz
Black
Red
Red
Pilot
Assembly
Fan Thermodisc
(normally open)
Rotary Speed
Control
Nut
Fan
ground wire
Piezo
Ignitor
T-Stat
(To THTP)
(To TH)
ON
OFF
Thermostat
Brown
White
Burner
F
Gas
In
Red
Black
To Thermocouple IN
"S.I.T" Valve
White
ON OFF
Remote Receiver
or Thermostat
(Millivolt) (Optional)
Remote Transmitter
(Optional)
Caution: Ensure that the wires do
not touch any hot surfaces and are
away from sharp edges.
Openings for
electrical connections
CAUTION: Label all wires prior
todisconnectionwhenservicing
controls. Wiring errors can
cause improper and dangerous
operation.
120 Volt
Power IN
Millivolt
Wires
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34
INSTALLATION
For PROPANE Units and Units Equipped with DC Spark Boxes*
*For installation of the DC Spark Box refer to the LP Conversion instructions in this manual.
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OPERATING INSTRUCTIONS
Note: When the glass is cold and the
appliance is lit, it may cause
condensation and fog the glass.
This condensation is normal and
will disappear in a few minutes as
the glass heats up.
OPERATING
2) Turn gas control knob so indicator points
to "OFF" position and allow 5 minutes for
any gas in the combustion chamber to
escape.
INSTRUCTIONS
1) Read and understand these instructions
before operating this appliance.
3) Turn gas control knob counterclockwise
so indicator points to the "PILOT" position.
Depress the gas control knob fully. Depress
the igniter button several times until the
pilot lights. After approximately one minute,
releasethegascontrolknob.Thepilotflame
should continue to burn. If the pilot does not
remainlit,repeatoperationallowingalonger
period before releasing gas control knob.
DO NOT BURN THE APPLIANCE
WITHOUT THE GLASS FRONT IN
PLACE.
During the first few fires, a white film
may develop on the glass front as part
of the curing process. The glass should
be cleaned or the film will bake on and
become very difficult to remove. Use a
non-abrasive cleaner and NEVER clean
the glass while it is hot.
2) Check to see that all wiring is correct and
enclosed to prevent possible shock.
3) Check to ensure there are no gas leaks.
4) Make sure the glass in the door frame is
properly positioned. Never operate the
appliance with the glass removed.
4) When the pilot stays lit, turn the gas knob
further counterclockwise to the "ON"
position.
5) Verify that the venting and cap are
unobstructed.
6) Ensure that the brick panels are installed.
5) Use the wall switch, thermostat or remote
AERATION
ADJUSTMENT
control to turn on the unit.
7) Verify log placement. If the pilot cannot be
seen when lighting the unit, the logs have
been incorrectly positioned.
6) Rotate the flame height regulator to adjust
the flame height higher or lower.
The air shutter can be adjusted by moving the
adjusting wire up or down.The wire is accessed
through the bottom louver opening. Open the
air shutter for a blue flame or close for a more
yellow flame. The burner aeration is factory set
but may need adjusting due to either the local
gas supply or altitude.
8) The unit should never be turned off, and on
again without a minimum of a 60 second
wait.
SHUTDOWN
PROCEDURE
1) Use the wall switch, thermostat or remote
Minimum Air Shutter Opening:
control to turn off the main burner.
3/16"
5/16"
Natural Gas
Propane
2) Turn the main gas control clockwise to the
"OFF" position to turn off the pilot.
CAUTION:Carbonwillbeproducedifairshutter
is closed too much.
3) Turn off all electric power to appliance if
service is to be performed.
Note: Any damage due to carboning
resulting from improperly setting
the aeration controls is NOT covered
under warranty.
FIRST FIRE
LIGHTING
The first fire in your fireplace is part of the paint
curing process. To ensure that the paint is
properlycured, itisrecommendedthatyouburn
your fireplace for at least four (4) hours the first
time before you use it with the fan on.
PROCEDURE
IMPORTANT
To ignite or reignite the pilot,
remove one glass panel/door.
Whenfirstoperated,theunitwillreleaseanodour
caused by the curing of the paint, the burning
off of any oils remaining from manufacturing.
Smoke detectors in the house may go off at this
time. Open a few windows to ventilate the room
for a couple of hours.
NOTE: For all propane units and units
equipped with electric spark boxes,
see "Copy of Lighting Plate Instruc-
tions" section for more details.
The glass panel may require cleaning after the
unit has cooled down.
Only when the pilot holds, without pressure
being applied to the control knob, resecure the
glass panel to the unit. The unit must not be
operated with the glass removed.
Adjustment Wire: Push to close or
pull to open aeration cap.
DO NOT ATTEMPT TO CLEAN THE
GLASS WHILE IT IS HOT.
Closed - Tall yellow
Open - Short Blue
IMPORTANT Gas on/off knob cannot be
turned from "PILOT" to "OFF" unless it is
partially depressed.
Note: Aeration Adjustment should only
be performed by an authorized
Excalibur® Installer at the time of
installation or service.
1) Turn burner OFF using "ON/OFF" switch.
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OPERATING INSTRUCTIONS
COPY OF THE LIGHTING PLATE INSTRUCTIONS
NORMAL OPERATING
SOUNDS OF GAS
APPLIANCES
It is possible that you will hear some sounds
fromyourgasappliance.Thisisperfectlynormal
due to the fact that there are various gauges
and types of steel used within your appliance.
Listedbelowaresomeexamples.Allarenormal
operatingsoundsandshouldnotbeconsidered
as defects in your appliance.
Blower:
Excalibur® gasappliancesusehightechblowers
to push heated air farther into the room. It is not
unusual for the fan to make a "whirring" sound
when ON. This sound will increase or decrease
in volume depending on the speed setting of
your fan speed control.
Burner Tray:
The burner tray is positioned directly under the
burnertube(s)andlogsandismadeofadifferent
gauge material from the rest of the firebox and
body.Therefore,thevaryingthicknessesofsteel
will expand and contract at slightly different
rates which can cause "ticking" and "cracking"
sounds. You should also be aware that as there
are temperature changes within the unit these
sounds will likely re-occur. Again, this is normal
for steel fireboxes.
Blower Thermodisc:
When this thermally activated switch turns ON
it will create a small "clicking" sound. This is the
switch contacts closing and is normal.
OFF
Pilot Flame:
While the pilot flame is on it can make a very
slight "whisper" sound.
Gas Inlet
Gas Control Valve:
As the gas control valve turns ON and OFF, a
dullclickingsoundmaybeaudible,thisisnormal
operation of a gas regulator or valve.
Unit Body/Firebox:
Different types and thicknesses of steel will
expand and contract at different rates resulting
in some "cracking" and "ticking" sounds will be
heard throughout the cycling process.
Gas Inlet
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37
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MAINTENANCE
condensation,suchaswaterdropletsforming
in the inner liner, and subsequently dripping
outthejoints,Continuouscondensationcan
cause corrosion of caps, pipe, and fittings.
It may be caused by having excessive
lateral runs, too many elbows, and exterior
portions of the system being exposed to
cold weather.
MAINTENANCE
INSTRUCTIONS
1) Alwaysturnoffthegasvalvebeforecleaning.
For relighting, refer to lighting instructions.
Keep the burner and control compartment
clean by brushing and vacuuming at least
once a year. When cleaning the logs, use a
soft clean paint brush as the logs are fragile
and easily damaged.
GLASS GASKET
If the glass gasket requires replacement use a
tadpole glass gasket (Part # 936-155).
DOOR GLASS
Your Excalibur® fireplace is supplied with high
temperature, 5 mm Neoceram ceramic glass
thatwillwithstandthehighestheatthatyourunit
will produce. If your glass requires cleaning, we
recommend using an approved glass cleaner
available at all authorized dealers. Do not use
abrasive materials. Do not clean the glass
when hot.
4) Inspect joints, to verify that no pipe
sections or fittings have been disturbed,
and consequently loosened. Also check
mechanical supports such as Wall Straps,
or plumbers' tape for rigidity.
2) Clean appliance and door with a damp
cloth (never when unit is hot). Never use
an abrasive cleaner. The glass should be
cleaned with a gas fireplace glass cleaner.
The glass should be cleaned when it
starts looking cloudy.
GOLD-PLATED DOOR
OR SURROUND
The 24 carat gold-plated finish on the surround
and door requires little maintenance, and need
only be cleaned with a damp cloth.
Intheeventthatyoubreakyourglassbyimpact,
purchase your replacement from an authorized
Excalibur® dealer only, and follow our step-by-
step instructions for replacement.
3) The heater is finished in a heat resistant
paintandshouldonlyberefinishedwithheat
resistantpaint.Excalibur® usesStoveBright
Paint - Metallic Black #6309.
WARNING:Donotoperatetheappliance
with the glass panels removed,
cracked or broken. Replacement of
the glass panels should be done by a
licensed or qualified service person.
DO NOT use abrasive materials or chemical
cleaners, as they may harm the finish and void
thewarranty. Cleananyfingerprintsoffbefore
turning the unit on.
4) Make a periodic check of burner for proper
position and condition. Visually check the
flameoftheburnerperiodically,makingsure
the flames are steady; not lifting or floating.
If there is a problem, call a qualified service
person.
Caution: Wear gloves when removing
damaged or broken glass.
LOG REPLACEMENT
5) The appliance and venting system must be
inspected before use, and at least annually,
byaqualifiedfieldserviceperson, toensure
that the flow of combustion and ventilation
air is not obstructed.
The unit should never be used with broken logs.
Turn off the gas valve and allow the unit to cool
before opening door and carefully remove the
logs. (The pilot light generates enough heat to
burn someone.) If for any reason a log should
need replacement, you must use the proper
replacement log. The position of these logs
must be as shown in the diagrams under Log
Installation.
Glass Replacement
Remove the glass door front (Refer to the
"Glass Door Installation" section). Remove
the 4 glass clips from each corner. Slide in the
new replacement glass. Push the 4 glass clips
back onto the frame. The glass must have
gasketing around it.
Note: Never operate the appliance without
the glass properly secured in
place.
6) Donotusethisapplianceifanyparthasbeen
under water. Immediately call a qualified
service technician to inspect the appliance
andtoreplaceanypartofthecontrolsystem
and any gas control which has been under
water.
Note: Improper positioning of logs may
create carbon build-up and will
severely alter the unit's performance
which is not covered under
warranty.
7) Verify operation after servicing.
THERMOPILE /
General Vent Maintenance
THERMOCOUPLE
Conduct an inspection of the venting system
semi-annually. Recommended areas to inspect
as follows:
1) Open the bottom louvers.
2) Loosenthethermocoupleorthermopilewith
1) Check the Venting System for corrosion in
areas that are exposed to the elements.
These will appear as rust spots or
streaks, and in extreme cases, holes.
These components should be replaced
immediately.
a 7/16" wrench.
3) Disconnect thermocouple by loosening
nut from the valve with a 9mm wrench.
Disconnect thermopile by loosening 2
screws marked TP on the valve.
2) Remove the Cap, and shine a flashlight
down the Vent. Remove any bird nests, or
other foreign material.
4) Drop the thermocouple or thermopile down
from the bracket and pull it out of the unit.
5) Reinstall the new ones in reverse order.
3) Check for evidences of excessive
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MAINTENANCE
FAN MAINTENANCE
Unit must be grounded at all times. Do
not cut the ground terminal off under any
circumstances.
To Remove the Fan
1) Shut the power off.
2) Reverse the above instructions.
To Install the Fan
Note: Thebearingsarelubricatedforlife. Do
not lubricate them. Make sure you vacuum
the fan area on a regular basis.
1) Shut the power off.
2) Open the bottom louver door. Loosen the 2
screws holding the Burner ON/OFF switch
and bracket to the bottom louver and lift the
assembly out.
IMPORTANT:
These fans collect a lot of dust from within
your home. Ensure you maintain these fan
motors on a regular basis by vacuuming
out the fan blades and housing using a soft
brush nozzle.
Diagram 2
3) Remove the bottom louver door.
7) Attach the two control boxes to the bottom
unit base and tighten the 2 screws on the
left side and 1 screw on the right side.
4) Slide the fan in towards the rear of the unit
andslipitoverthetwomountingstuds.Take
care not to damage the insulation on the fan
base. Ensure that the fan blades do not
rub against the valve tubing. Diagram
1.
Secure left side with 2 screws and right side
with one screw.
8) Secure the fan wires and power cord by
attaching one of the adhesive backed wire
holder clips (Part #910-199) onto the stove
base. Use the second clip to bundle up the
wiresapproximately4"fromthecontrolbox.
Ensure that there is no interference with the
wires when the louver is closed and that
no wire will touch the hot metal surfaces or
sharp edges.
Diagram 1
5) Connect fan ground cable to ground lug.
Refer to wiring diagram.
6) Slide the thermodisc/cover assembly into
the bracket clip on the underside of the
firebox. Check that no wire will touch the
hot surfaces. Diagram 2.
9) Plug the fan power cord into the rear end of
the receptacle box to provide the maximum
clearance from the louvers.
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39
MAINTENANCE
Hint:
If you are using black pipe, ensure
that there is a union by the valve,
otherwise removal will be almost
impossible.
REMOVING VALVE
1) Shut the power off.
2) Open the bottom louver door. Loosen the 2
screws holding the Burner ON/OFF switch
and bracket to the bottom louver and lift the
assembly out.
INSTALLING VALVE
9) Disconnect the inlet gas line. See dia. 2.
1) Attach the valve to the valve bracket with
3) Remove the facade if installed.
10) Disconnect the 2 TP wires and the 2 TH
the 4 (m5x8 metric) screws provided.
wires from the valve.
4) Remove the glass door (Refer to the "Glass
2) Reconnect the "gas out" flare fitting with an
Door Installation" section).
11) Removethe12Phillipsheadscrewssecuring
the valve tray assembly in place and then
lift the entire assembly out.
11/16" wrench.
5) Remove the logs.
3) Reconnect the "gas out" flare nut with a
13/16" wrench.
6) Remove the burner/grate assembly by
removing the two Phillips head screws and
then slide the burner assembly to the left
and lift out.
4) Install piezo ignitor push button assembly
and reconnect wire.
5) Reconnectthequickdropoutthermocouple
nut with a 9mm wrench.
6) Reconnect the pilot tube nut with a 7/16"
wrench.
7) Scrapeofftheoldgasketfromthefloorofthe
Valve Tray Assembly
screws
firebox and from the valve tray assembly.
8) Install a new gasket and reinstall the valve
tray assembly.
Note: Failure to install a new gasket may
severely affect the appliance performance.
9) Reinstall the 10 hold down screws.
10) Hook up the 2 TP and 2 TH wires to the
appropriate connections on the valve.
Diagram 1: Remove the left and right screws
and then slide the burner/grate assembly to
the left and lift out.
11) Reinstallthebottombrickpanel, thenscrew
the 2 screws & sleeves through the brick
panel to the firebox base (reversing step 8)
leaving them about 1/4" (6mm) above the
brick panel. Reinstall the rear log stand.
7) Remove the rear log stand by removing the
2 screws.
screws
Rear Log Stand
12) Install Burner/grate assembly
13) Hook up the gas line and check for gas
leaks with a soap and water solution or a
gas leak detector. (Do not use open flame
for leak testing.)
12) Undo the pilot tube from the valve with a
7/16" wrench.
14) Fire up the unit temporarily
15) Check the manifold pressure.
13) Undo the quick drop out thermocouple nut
on the valve with a 9mm (metric) wrench.
14) Remove the Piezo igniter wire and push
8) Remove the 2 screws & sleeves on the
bottom brick panel and lift out the bottom
brickpanel.Thebrickpanelisvery fragile
- handle with care.
16) Reinstall the logs and brick panels as
button assembly.
needed.
15) Undo the "gas out" flare nut with a 13/16"
17) Reinstall the glass door and the facade.
wrench.
18) Fire up the unit again and check for proper
16) Undo the "gas out" flare fitting with an
screws
flame appearance and glow on logs.
11/16" wrench.
17) Remove the 4 Phillips head screws from
the sides of the valve bracket and remove
valve.
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40
PARTS LIST
P90 MAIN ASSEMBLY
Part #
Description
Part #
Description
Part #
Description
1) 430-129 Receptacle Box Mount
2) Thermodisc Bracket
7) 910-428 Duplex Receptacle
8) 910-429 Box - Receptacle
9) 910-430 Cover - Receptacle
10) 904-687 Clamp Connector
432-967 Burner ON/OFF Switch Assy
38) 910-241 Switch-Burner
ON/OFF(3-way)
946-556 Heat Wave Duct Kit (Optional)
89) 946-004 Junction Box
90) 946-000 Round Duct Adaptor
91) 946-002 Round to Oval Adaptor
92) 946-001 Oval Duct Adaptor
93) 946-007 Angle Bracket
94) 946-517/P Fan Assy - HeatWave Option
95) 946-006 Grill Plate - White
96) 946-005 Wall Adaptor Plate - White
97) 910-417 Knob - White
98) 910-366 Switch Cover Plate - White
99) 910-412 Fan Speed Controller
100) 910-367 Box-Plastic Switch
Receptacle
102) 946-010 Flexible Air Duct
946-038 Insulation 6" dia. x 24"
*
910-899 Wire Harness - Valve
to Burner
42) 910-331/P Fan Motor (120 Volts)
432-966 Fan Switch Assembly-120 V
(Optional)
15)
*
Heat Shield - Base
20) 790-021 Front Filler - Left Corner
21) 790-022 Front Filler - Right Corner
43)
*
Power Cord (120 Volts)
910-845 Wire Harness - Plug In Fan
22) 790-012 Baffle
46) 910-330 Fan Speed Control Switch
47) 904-586 Knob - Speed Control
48) 910-199 Wire Holder Clip
23) 780-011 Standoff - Top
24) 780-013 Standoff - Side
25) 780-091 Standoff - Rear
49) 910-142 Thermodisc-Fan Auto On/Off
910-845 Wire Harness - Plug in Fan
904-713 U-clip at Louver
27)
28)
30)
31)
*
*
*
*
Outer Flue Collar
Inner Flue Collar Assy
Gasket for Flue Collar
Flue Mounting Bracket
946-570 Heat Release Duct Kit
(Optional)
108) 910-165 Fan (120 V)
109) 946-000 Flexible Air Release Duct
50) 510-994 Rigid Pipe Adaptor (Optional)
51) 790-011 Relief Frame Gasket
59) 790-009 Relief Door Mounting Plate
60) W260260 Top Relief Frame Gasket
61) 942-117 Top Relief Plate Frame
62) W260280 Top Relief Plate Gasket
63) 290-021 Air Baffle Plate
32) 902-600 Brick Panel - Base
790-901 Brick Panel Set -
Standard Brown
918-525 Manual
791-969 Conversion Kit - NG to LP
790-902 Brick Panel Set -
Standard Red
64) 790-093 Gasket - Exchanger Relief
*Not available as a replacement part.
790-903 Brick Panel Set -
Herringbone Brown
790-904 Brick Panel Set -
Herringbone Red
33)
34)
35)
*
*
*
Brick Panel - Back
Brick Panel - Left
Brick Panel - Right
36) 904-716 #10 x 5/8" Butt Spacer
511-031 Brick Panel Clip
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41
PARTS LIST
89
HEAT WAVE
DUCT KIT
93
94
93
95
92
91
96
50
102
100
31
30
99
98
97
64
90
28
30
63
62
25
23
27
61
60
59
25
23
51
20
24
61
109
108
61
64
64
22
10
24
21
15
1
8
7
9
HEAT RELEASE DUCT KIT
36
2
36
34
33
32
BRICK PANELS
49
48
43
47
38
ON-OFF SWITCH
ASSEMBLY
35
42
FAN SWITCH ASSEMBLY
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42
PARTS LIST
P90 BURNER ASSEMBLY & LOG SET
Part #
Description
85
52) 910-190
53) 780-021
Piezo Ignitor & Nut
Gasket - Valve Access Plate
790-574/P
790-576/P
56) *
Valve Assy - Natural Gas
Valve Assy - Propane
Valve Tray - NG/LP
57) 910-478
58) *
Valve - S.I.T. - NG/LPG
Valve Bracket
65) *
Pilot Bracket
66) 910-038
910-039
904-617
904-645
936-170
67) *
Pilot Assy-NG 3 way flame - S.I.T.
Pilot Assy-LP 3 way flame - S.I.T.
Orifice #34 - Natural Gas
Orifice #51 - Propane
Orifice Gasket
66
83
75
Pilot Holder
68) W840470
Pilot Assembly Gasket
69) *
Firebox Base
82
75) *
Deflector - Left
76) *
Deflector - Right
68
67
76
79) 790-525
82) 511-030
83) 780-028
85) 780-930
Burner Assy - NG/LP
Burner Grate Assy
Rear Log Support Bracket
Log Set (Complete)
*Not available as a replacement part.
79
68
56
53
69
58
52
57
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43
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PARTS LIST
P90 FLUSH FRONT ACCESSORIES
Part #
Description
Part #
Description
790-518
Door Assembly - Complete
Flush Door Frame
790-930
790-932
790-941
790-942
790-943
Double Screen Door - Complete - Black
Double Screen Door - Complete - Gold
Double Screen Door - Complete - Antique Gold
Double Screen Door - Complete - Antique Nickel
Double Screen Door - Complete - Antique Copper
Double Screen Door Frame - Right
Double Screen Door Frame - Left
132) 790-137
135) 940-326/P Glass (Flush)
136) 936-155
904-691
Glass Gasket (Tadpole)
U-Clip
161) *
790-920
790-922
Surround - Black - Complete
Surround - Gold - Complete
Surround - Antique Gold - Complete
Surround - Antique Nickel - Complete
Surround - Antique Copper - Complete
Surround - Faceplate - Excalibur®
Surround - Louver
162) *
163) *
164) *
167) *
168) *
Mesh Screen - Double Door
790-914
Retaining Plate - Double Door
790-916
Door Mounting Bracket - Right
790-918
Door Mounting Bracket - Left
141) *
142) *
*Not available as a replacement part.
143) 904-621
144) 790-122
145) *
Hole Plug
Emblem
Surround - Hood
146) *
148) 904-719
Handle
Rivet-67-5/16 x 1/2 Black
904-719/G Rivet-67-5/16 x 1/2 Gold
136
149) 904-720
Pushnut Fastener 5/16" hole
790-924
790-926
790-951
790-952
790-953
151) *
Single Screen Door - Complete - Black
Single Screen Door - Complete - Gold
Single Screen Door - Complere - Antique Gold
Single Screen Door - Complete - Antique Nickel
Single Screen Door - Complete - Antique Copper
Single Screen Door Frame
152) *
153) *
154) *
Mesh Screen - Single Door
Retaining Plate - Single Door
Handle - Single Door
135
155) 904-721
156) *
Push-Fit Ball Plunger
Door Mounting Bracket - Right
Carriage Bolt
132
157) *
FLUSH DOOR
158) 948-221
159) 904-724
Logo Plate
Plunger Clamp
145
164
141
163
164
159
168
148
148
155
144
149
143
155
159
163
162
157
155
148
158
146
155
167
161
146
149
DOUBLE DOORS
142
146
157
148
157
154
153
152
156
SINGLE DOOR
151
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44
NOTES
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NOTES
___________________________________________________
___________________________________________________
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___________________________________________________
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46
WARRANTY
Excalibur® FireplaceProductsaredesignedwithreliabilityandsimplicityinmind. Inaddition, ourinternalQualityAssuranceTeamcarefullyinspects
each unit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to
the original purchaser of a Excalibur® Product.
THE WARRANTY: LIMITED LIFETIME
The combustion chamber, heat exchanger, burner tubes/pans, logs, embers and all gold plating (against defective manufacture only) are covered under the
Limited Lifetime Warranty for five (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for three (3) years and parts only thereafter from date of
purchase.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot
assembly components, and gas valves are covered for one year parts and subsidized labour* from the date of purchase. Blowers and valves replaced under
warranty are considered repairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of
three (3) months coverage from date of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of installation and parts only thereafter.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor
or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI
and evaluated for manufacturer defect.
The authorized selling dealer is responsible for all in-field service work carried out on your Excalibur® product. FPI will not be liable for results or costs of
workmanship from unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the field which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including
customer name, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim.
At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit
once manufactured. ie. as products evolve, field modifications or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty
policy.
Refractory liners, gaskets, door handles, paint are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper
installation, negligence or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets,
negative air pressure caused by mechanical systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from Excalibur®,
may nullify your warranty on this product.
Simpson Dura-Vent venting components are covered by Simpson Dura-Vent Inc. warranty.
Excalibur® P90 Zero Clearance Direct Vent Gas Fireplace
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Excalibur® fireplace products are designed with
reliability and simplicity in mind. In addition, our
internal QualityAssurance Team carefully inspects
each unit thoroughly before it leaves our door.
FPI Fireplace Products International Ltd. is pleased
to extend this Limited Lifetime Warranty to the
original purchaser of a Excalibur® Product.
See the inside back cover for details.
Register your Excalibur® online at
Installer: Please complete the following information
Dealer Name & Address:______________________________________________
___________________________________________________________________
Installer: ___________________________________________________________
Phone #: ___________________________________________________________
Date Installed: ______________________________________________________
Serial No.:__________________________________________________________
Excalibur® is a trademark of FPI Fireplace Products International Ltd.
© Copyright 2006, FPI Fireplace Products International Ltd. All rights reserved.
Printed in Canada
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