Operator’s manual
FS 1000 E
Please read the Operator’s manual carefully and make sure
you understand the instructions before using the machine.
English
HUSQVARNA CONSTRUCTION PRODUCTS
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Compliance w ith EU directives
Husqvarna Construction Products Sweden AB, Box 2098, SE-550 02 Jönköping, Sweden, tel: +46
(0)36-570 60 00, hereby certifies that its FS-1000 floor saw, having serial numbers 01001 onwards,
is manufactured in compliance with the Council's machines directive 98/37/EG, low-voltage
directive 73/23/EEG and EMC directive 89/336/EEG, including amendments, and that the following
standards were used for guidance: EN 55 014-1, EN 55 014-2, EN 61 000-3-2, EN 50 144-1.
Jönköping 1 February 2001
Christer Carlberg
CEO
2
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Contents
General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Description and purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Rating plate, warning signs and their meanings . . . . . . . . . . .5
Preparations before starting . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Starting and operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Fitting and replacing diamond blades . . . . . . . . . . . . . . . . . . . .8
Lifting and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Technical specifications. Noise and vibration measurement . .10
Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Exploded diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3
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General instructions
____________________________________________________________________________________________
The FS 1000 EM floor saw is a professional machine designed
Figure 1.1
for cutting reinforced concrete, asphalt and stone.
7
1
4
3
5
6
This machine may only be used by those who have carefully
read this instruction manual and follow its instructions.
If you are unsure about any point please consult the supplier
before starting to use the machine.
8
You must not modify the saw in any way without obtaining
written approval from Husqvarna Construction Products
Sweden AB. Modifications that are notapproved could lead
to serious or fatal injury to yourself or others. Husqvarna
Construction Products Sweden AB does not accept any liability
if the machine is used in any way or for any purpose that does
not comply with these instructions.
9
2
1. Description and purpose
1.1.1. Height adjustment wheel.
1.1.2. Pulley shaft.
The FS 1000 EM electric floor saw is designed for cutting
reinforced concrete, asphalt and other stone material in
the building industry.
1.1.3. Adjuster screw for alignment guide.
1.1.4. Alignment guide.
The saw has a full-width blade shaft, as shown in figure 1.1.2.
This permits a diamond blade to be fitted on either the right of
left side of the machine to allow cutting into corners from
either side. The blade guard can be divided as shown in figure
1.1.5.
1.1.5. Two-piece blade guard.
1.1.6. Lifting handle for blade guard.
1.1.7. Guide handle.
1.1.8. Control panel with switch, phase inverter and
emergency stop.
1.1.9. Feed knobs.
The floor saw is equipped with a water-cooling system, as
shown in figure 1.2.2. to ensure effective cooling of the
diamond blade and prevent dust formation.
Figure 1.2
The FS 1000 EM floor saw has the following controls:
•
•
•
Height adjustment wheel as shown in figure 1.1.1.
Blade shaft as shown in figure 1.1.2.
Alignment guide for cutting a straight line as shown in
figure 1.1.4.
•
•
•
Adjuster screw for the above, as shown in figure 1.1.3.
Blade guard as shown in figure 1.1.5.
1
Control panel with switch, phase inverter and emergency
stop as shown in figure 1.1.8.
3
•
•
•
•
Power socket as shown in figure 1.2.1.
2
5
4
Water-cooling nozzle as shown in figure 1.2.2.
Guard for exposed drive shaft as shown in figure 1.2.3.
Parking brake as shown in 1.2.4.
6
1.2.1. Power socket.
1.2.2. Water-cooling coupling.
1.2.3. Guard for exposed pulley shaft.
1.2.4. Parking brake.
1.2.5. Catch for base plate.
1.2.6. Base plate.
4
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___________________________________________________________________________________________________________________________________________________________________________________
2. Safety precautions
2.1. Warning signs and their
locations
You must follow the safety precautions before starting the
machine. If the user does not follow these precautions then
neither Husqvarna Construction Products Sweden AB nor its rep-
resentative can accept any liability, whether direct or indirect.
The machine rating plate is located on the right side of the
frame, as shown below.
Ma ch in e m o d e l: FS 1000 EM
Motor rating: 11 kW
The machine must not be used by any authorised person unless
supervised by an authorised and experienced operator.
Max. drive shaft rpm: 965 rpm
Max. blade diameter: 1000 mm
Max. peripheral blade speed: 63 m/s
Weight: (excl. blade) 285 kg
WARNING! Make sure you have read and understood the
instructions in this manual before connecting the machine to
the electrical supply.
•
Check that the electrical connections are secure and that
the power cable and plug comply with the specifications.
See section 9 Technical specifications.
Year of manufacture:
Manufacturer: Husqvarna Construction Products Sweden AB
•
•
•
•
Make sure that no-one comes closer than 4 metres to the
front or side of the floor saw during operation.
Wa rn in g sig n s a n d t h e ir lo ca t io n s
The following decals on top of the frame explain that:
you should read and follow the instruction manual before
operating the floor saw you should wear safety equipment.
Check that the blade guard and blade flange guard are
fitted correctly.
The emergency stop must not be deactivated during start-
up or operation.
Before you start cutting, plan your work and clearly mark
out the area you intend to cut so that you can carry out
the work without risk of injury or damage to the machine.
See figure 3.1.
The emergency stop is labelled
The control panel is labelled
NÖDSTOPP
•
Check the building drawings to make sure there is no
concealed wiring or plumbing in the area where you are
cutting.
A decal on top of the blade guard
shows the direction of rotation of
the blade.
•
•
•
Before you start cutting, make sure that any wiring in
your working area is not carrying current.
Pro t e ct ive e q u ip m e n t
The following protective equipment must be
used when working with the floor saw.
Before you start cutting, make sure that any plumbing in
your working area has been shut off or disconnected.
Helmet, hearing protection
and eye protection
You must wear safety shoes
You must use the specified protective equipment and
should wear protective clothing. See following page. Do
not wear loose-fitting clothes that could catch on the
machine or its moving parts.
•
•
Anyone who has to remain nearby during cutting must
wear hearing protection.
3. Preparations before starting
Do not tilt, twist or carry the floor saw when the blade is
turning.
NOTE! Follow the safety precautions.
Do not fit a blade without first checking the direction of rota-
tion of the drive shaft.
Plan your work and mark out the area to be cut.
•
Check that the power cable and polarity match the speci-
fications. See section 9 Technical specifications.
•
Check that the water-cooling coupling matches the speci-
fications. See section 9 Technical specifications.
5
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___________________________________________________________________________________________________________________________________________________________________________________
•
•
•
Set up a barrier or signs around the working area to
prevent any unauthorised personnel from being injured
or disturbing the operator while working.
•
•
Connect the power cable to the power socket.
Connect the water-cooling hose to the coupling that runs
from the blade guard.
Check the belt tension as described in section 5.3. Adjust
if necessary using the belt tensioning screw. Turning
clockwise tightens the belts.
•
•
Check that the water supply is adequate and that the
nozzle is not blocked.
Make sure that the power cable and water-cooling hose
from the floor saw will not get trapped underneath or in
front of the machine when you start up or during cutting.
Before you start cutting, plan your work and clearly mark
out the area you intend to cut so that you can carry out
the work without risk of injury or damage to the machine.
See figure 3.1.
•
Use the safety equipment specified in the safety precau-
tions on page 5.
•
•
•
To avoid interruptions and inconvenience during cutting,
plan your work so that you fit the blade on the most suita-
ble side of the saw right from the start.
Figure 3.1.
Check that you have the right diamond blade for the
FS 1000 EM and the material you intend to cut.
See section 9 Technical specifications.
WARNING
WARNING
Do not cut on a steep
incline as the blade
could jam.
Make sure that you are not
working on a floor that
could give way underne-
ath you.
Check the direction of rotation before fitting the blade.
Raise the blade guard on the side where you want to fit
the blade. Secure the blade guard with the retaining
strap. Connect the power cable and press the switch to
start the machine. Check that the blade flange rotates in
the direction shown by the arrow on the blade guard. If
the flange rotates in the wrong direction, turn off the
switch to stop the machine, then unplug the power cable
from the machine. Change the setting of the phase inverter
on the control panel. Stop the machine as described
above and recheck.
WARNING
Do not use the saw where
there is a risk of collapse.
•
Check that the blade is not worn; each of the diamond
segments must project at least 1 mm. They must also be
wider than the body of the blade. See figure 6.3.
4. Starting and operating
Before starting and operating the saw follow the steps in
section 3.
•
•
Check that none of the diamond segments is damaged.
•
•
•
Lower the alignment guide and adjust it so that the tip of
the guide and the saw blade are in line.
Fit the blade so that the arrow on the body of the blade
matches the direction of rotation of the shaft. Tighten
the blade flange using the pin spanner supplied, while
using the other spanner to prevent the blade shaft from
turning. See the instructions in section 6, Fitting and
replacing diamond blades.
Clear away any objects from the path of the machine that
could damage the machine or the surroundings.
Check that there are no unauthorised people inside the
working area, i.e. 4 metres in front of and to the side of
the machine.
•
•
Lower the blade guard over the blade.
•
Make sure that anyone who has to remain nearby is
wearing hearing protection.
Check that the blade is straight by turning the blade by
hand and measuring the gap between the blade and the
blade guard. If the blade is misaligned or uneven it must
be replaced.
•
•
Release the parking brake.
Line up the floor saw with the cutting line you have
marked on the floor.
•
•
•
Check that both the blade guard and the blade flange
guard are correctly fitted, then lower them.
•
•
Check that the saw blade rotates freely.
Make sure the emergency stop is not deactivated. The
emergency stop must not be deactivated during operation.
Check your safety equipment and any protective clothing
you are wearing.
Before starting the floor saw, raise the blade so that it
rotates without touching the surface.
•
Apply the parking brake.
6
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___________________________________________________________________________________________________________________________________________________________________________________
•
•
Lower the base plate by raising the safety catch.
•
•
Keep the machine's drive belts free of oil, dirt and dust.
Check the belt tension regularly as described below. If the
belts require tensioning, use the adjuster screw in front of
the drive motor. Turn this clockwise to tighten the belts.
See figures 5.2.2 and 5.3.
Turn on the cooling water to provide adequate cooling
and prevent dust formation.
•
Release the parking brake, while holding the guide hand-
le on the machine with your other hand. (CAUTION! Do
not hold the feed knob if you do not have full control
over the machine.) NOTE! Do not stand in front of the
machine.
Check the condition of the diamond blade regularly to
make sure it is not damaged or worn down. Replace the
blade when the segments are worn down or have become
narrower than the body of the blade.
•
•
Turn the height adjustment wheel clockwise to lower the
blade to a depth that is suitable for the material you are
cutting, but no less than 20 mm.
•
•
Check that the water supply is working correctly. If not,
clean the nozzle. See figure 5.2.1.
Regularly check that electrical wiring and couplings are in
good condition and that all screws are tight.
Cut a guide slot at this depth, moving steadily along your
marked line. When you have completed the guide slot,
turn the wheel to raise the blade, turn off the cooling
water and stop the saw by pressing the red switch. Drag
the machine back to the starting point.
Figure 5.1
•
•
Realign the floor saw with the guide slot with the aid of
the alignment guide, then start the machine as described
above.
Lower the saw blade to a suitable depth. The right cutting
depth depends on the composition of the floor and the
cutting speed. Generally, if the floor saw tries to climb up
out of the slot then the cutting depth is too deep and/or
the cutting speed is too high. The floor saw must not be
advanced so fast that the blade tries to climb out of the
slot. Adjust the cutting depth.
•
Advance the machine smoothly and methodically, making
sure that the alignment guide always follows the guide
slot.
1 – 4
5. Maintenance
NOTE! Warning! Always disconnect the power cables before
carrying out any maintenance, repairs or servicing.
•
Clean the machine after completing a series of cuts. Note!
Avoid spraying water at the electric motor and wiring.
5
•
Lubricate the blade shaft bearing at the end of each day's
use. During intensive cutting the blade shaft must be
lubricated several times a day. Always use high quality
water-resistant grease.
5.1.1-4. bearing housing grease points.
5.1.5. wheel bearings.
•
•
Lubricate all other grease points at least once a week, or
more often if necessary. See figure 5.1.1-4. Grease the
wheel bearings if necessary. See figure 5.1.5.
The safety devices are provided for your safety, so it is
extremely important that you check all safety equipment
regularly. If you discover a fault, contact your supplier.
NOTE! Do not start the saw if you know that any of the
machine's safety devices is faulty.
7
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___________________________________________________________________________________________________________________________________________________________________________________
Figure 5.2
•
•
Fit the blade. NOTE! Direction of rotation. See arrow on
body of blade.
2
3
1
Use the smaller of the two spanners supplied to prevent
the blade shaft from turning, and use the larger spanner
to undo or tighten the blade flange nut. See figure 6,1.
•
Lower the blade guard.
Figure 6.1
7
6
5.2.1. Water pipe for cooling blade
5.2.2. Belt tension adjuster screw.
5.2.3. Belt guard
Figure 5.3
5
10–15
3
2
1
4
5.3. Sketch of drive belt arrangement.
Figure 5.4
6.1.1. Spanner 36 mm.
6.1.2. Pin spanner.
6.1.3. Outer blade flange.
6.1.4. Diamond blade.
1
2
6.1.5. Inner blade flange (on pulley shaft).
6.1.6. Belt guard.
6.1.7. Support for blade guard.
Figure 6.3
5.4.1-2 Grease points for height adjustment screw
Segment
1
6. Fitting and replacing
diamond blades
Body of blade
WARNING! Before attempting to fix a fault you must make
sure that the power cables are disconnected to prevent the
machine from starting up while you are working.
2
3
Fixing hole
•
•
Raise the blade guard and secure it with the retaining strap.
Clean the blade flanges and the blade shaft.
NOTE!
The diamond segments must be wider than the
body of the blade.
8
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___________________________________________________________________________________________________________________________________________________________________________________
Figure 7.2
7. Lifting and transporting the
floor saw
The FS 1000 EM floor saw has a lifting eye, which must be
used when lifting the machine. Don't lift using any other parts,
as this could cause damage to the machine and personal injury.
If using a lifting strap, attach it to the lifting eye so that the
machine cannot tip over during lifting. See figure 7.1. When
transporting the floor saw, apply the parking brake and use
anchor straps or the like to prevent it from moving about. See
figure 7.3.
7.2. Parking brake off
Figure 7.1
1
7.3. Parking brake on
8. Troubleshooting
WARNING! Before attempting to fix a fault you must make
sure that the power cables are disconnected to prevent the
machine from starting up while you are working.
If you cannot localise the fault and it does not match any of the
faults described in the troubleshooting chart you should
contact your supplier for additional information.
If there is a fault with the machine check first whether it
matches any of the faults described in the troubleshooting
chart below.
FAULT
CAUSE
REMEDY
Blade turns wrong way.
Phases from power cable are inverted.
Change polarity
using phase inverter.
Drive belt is slipping.
Motor cuts out.
Belt is too slack.
Drive belt is worn.
Drive belt is oily.
Adjust belt tension.
Replace the drive belt.
Clean the drive belt.
Cutting depth too large.
Cutting speed too high.
Diamond segments are worn.
Blade gets jammed.
Reduce cutting depth.
Advance more slowly.
Replace diamond blade.
Support floor from below
using props or a jack.
No cooling water.
Nozzles are blocked.
Clean nozzles.
Water pressure too low.
Increase water pressure.
Blade gets jammed.
Motor does not start.
Blade is worn.
Replace blade.
Blade gets jammed.
Support floor from below
using props or a jack.
Electrical fault.
Contact your electrician.
Emergency stop activated.
Determine cause. When fault is
fixed, pull up emergency stop.
NOTE! Do not start the machine before rectifying the cause of the fault.
9
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___________________________________________________________________________________________________________________________________________________________________________________
Technical specifications
The table below gives the technical specifications for the floor
saw. It is extremely important that you check these before:
- Choosing a floor saw.
- Choosing and fitting a diamond blade.
- Connecting to the mains supply.
- Choosing a power cable.
- Choosing the cutting depth.
- Transporting the machine.
If you are unsure about the meaning of the technical specifica-
tions or ordering spare parts, please contact your supplier.
FS 1000 EM ART. NO. 50040
Motor rating
kw
11
Voltage and type of supply
V/phase/Hz
220/3/50
REVE
400/3/50 or
Power cable
5x6
Polarity
Europa plug
32 Amp.
separate knob
965
Phase inverter
Drive shaft speed
Max. peripheral speed.
Max. diamond blade diameter
Parking brake
rpm
m/s
mm
63
1000
yes
Base plate equipment
Chain drive equipment
Max. Cutting depth
Length approx.
standard
standard
420
mm
mm
mm
mm
kg
1750
Width approx.
780
Height approx.
1120
Weight (excl. blade) approx.
Noise
275
noise power Lw <101.7
rel. pw according
to ISO 744 dB(A)
Noise
noise pressure
Lp rel. 0µPa at
ear during
<84.8
operation B(A)
Vibration
according to
ISO 7505
0.8 m/s2 (H/A)
10
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Pos.no.
87
Part No.
Quantity
Description
Part No.
Quantity
Description
531072186
531072179
501354001
501354101
531072121
531072156
531072132
531072138
531072144
531072122
531072197
531072150
531072123
531072124
531072200
531072151
531072125
531072144
531072126
531072155
531072137
531072127
531072132
531072139
531072130
531072143
531072128
531072129
531072090
501383501
531072117
531072182
531072118
531072136
531072152
531072161
1
1
1
1
1
3
3
1
1
1
1
1
1
1
2
2
1
2
2
2
4
2
2
2
2
2
1
1
1
1
1
1
1
4
2
2
Emergency stop FS1000E
Terminal box FS1000E
Base plate mounting
Base plate
Parts no longer stocked up to serial no. 9405
88
531072093
531072094
52G37207
531072092
531072208
52G0708N
531072209
531072203
1
1
4
2
2
2
1
2
Pulley shaft earlier version
Pulley shaft assembly earlier version
Older version of wheel
89
90
91
Base plate shaft
Older version of wheel axle
Rear wheel for drive
92
Screw M10x30 M6S 8.8 FZB
Washer SRB 11FZB
Allen screw M8x40 MC6 S8.8 FZB
Nut M8 M6M GR8 FZB
Base plate catch
93
Chain 3/16" DFS-3EM for feed
Drive shaft
94
95
Bearing UCP 204 for drive
96
97
Chain 3/16" FS800 & FS1000E
Tube 6x50 CP
Accessories
531072095
98
1
1
Flush cutting flange FS1000E
Flush cutting guard FS1000E
99
Toothed belt 3/16" Z15
Control wheel shaft
504006201
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
Bearing FL002
Tube 6x30 CP
Control wheel
Nut M8 M6M GR8 FZB
Knob
Screw M8x40 M6S 8.8 FZB
Allen screw M6x20 MC6 S8.8 FZB
Chain tensioner
Washer SRB 11 FZB
Locking nut M10 nylon
Washer SRB 7 FZB
Nut M6 M6M GR8 FZB
Drive shaft
Toothed belt 3/16" Z19
Pulley shaft assembly
Alignment guide assembly
Height adjustment screw assembly
Control panel assembly FS1000E
Parking brake
Allen screw M6x12 MC6 S8.8 FZB
Slow fuse Sga 20
Screw M12x40 M6S 8.8 FZB
12
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14
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www.husqvarnacp.com
5040596-02
2006-12-12
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