Instructions - Parts
3A2012J
FRP Proportioner
EN
Low emission internal/external mix gel coat and chop proportioners. For use with resin
and catalyst in hazardous and non-hazardous locations.
For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual and
all component manuals. Save all instructions.
See page 4 for model and agency approvals information. See page 83 for maximum working pressure and other
WARNING
FIRE AND EXPLOSION HAZARD
Oil left in the system at the factory can react with catalyst and create a fire or explosion.
•
•
Flush before first use.
Do not add catalyst to the catalyst reservoir until the system has been flushed.
ti18526c
ti18524d
ti18496b
Cart System
Cart and Boom System
Wall Mount System
II 2 Gc T5
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Related Manuals
Related Manuals
manuals in English:
Manual Description
407020 55 Gallon Drum Kit
407021 Roving Box Bracket Kit
Manual Description
407022 Deluxe Inlet Seat Removal Tool
407023 5 Gallon Catalyst Reservoir Kit
407024 Boom Kit
3A0232 RS™ Gun Instructions-Parts
3A2313 U-Cup Displacement Pump
3A2315 NXT® Air Motor for FRP
332451 FRP Stainless Steel Fitting Kit
308981 Air Operated Diaphragm Pumps
309524 Viscon HP Heater Instructions
407025 DataTrak™ Upgrade Kit
407026 Wall or Pole Mount Kit
407027 Linkage Replacement Kit
407028 Resin Pump Connecting Kit
407031 Diaphragm Pump Solvent Flush Kit
Non-CE Approved Solvent Pressure Pot
407032 Kits
307363 Viscon® Heater Instructions
313541 DataTrak™ Conversion Kit Instructions
ASME and CE-Approved Pressure Pot
308370 Instructions (Solvent Flush Pressure Pot)
ASME and CE-Approved Pressure Pot
407033 Kits
307273 Fluid Outlet Filter
407019 Chop Cart Legs Kit
407042 Heater Kits
Agency Approvals
FRP proportioner systems are approved for use in
hazardous locations when the base model, all acces-
sories, and all kits meet all wiring meet local, state,
and national codes.
Base FRP System with no accessories*
Accessories
II 2 Gc T5
See accessory manuals listed in Related Manu-
als section for approvals.
*
Solvent pots do not affect Atex rating.
3A2012J
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Models
Models
No Cart
Hose
Cart
Cart, Mast, and Boom
Internal or
External
Mix
Hose
Length
ft (m)
Hose
Length
Gel or
Chop
Length
ft (m)
Ratio
Part No.
16R065
16R068
16R071
16R074
16R135
16R138
16R141
16R144
16R030
16R033
16R036
16R039
16R100
16R103
16R106
16R109
16R205
16R208
16R211
16R214
16R170
16R173
16R176
16R179
Part No.
16R002
16R044
16R047
16R050
16R123
16R114
16R117
16R120
16R001
16R009
16R012
16R015
16R088
16R079
16R082
16R085
16R006
16R184
16R187
16R190
16R005
16R149
16R152
16R155
Part No.
16R053
16R056
16R059
16R062
16R004
16R126
16R129
16R132
16R018
16R021
16R024
16R027
16R003
16R091
16R094
16R097
16R193
16R196
16R199
16R202
16R158
16R161
16R164
16R167
ft (m)
25 (7.6)
35 (10.7)
50 (15.2)
---
25 (7.6)
35 (10.7)
50 (15.2)
---
25 (7.6)
35 (10.7)
50 (15.2)
---
Gel
Chop
Gel
Internal Mix
25 (7.6)
35 (10.7)
50 (15.2)
---
25 (7.6)
35 (10.7)
50 (15.2)
---
25 (7.6)
35 (10.7)
50 (15.2)
---
13:1
25 (7.6)
35 (10.7)
50 (15.2)
---
25 (7.6)
35 (10.7)
50 (15.2)
---
25 (7.6)
35 (10.7)
50 (15.2)
---
External
Mix
25 (7.6)
35 (10.7)
50 (15.2)
---
25 (7.6)
35 (10.7)
50 (15.2)
---
25 (7.6)
35 (10.7)
50 (15.2)
---
Chop
Gel
25 (7.6)
35 (10.7)
50 (15.2)
---
25 (7.6)
35 (10.7)
50 (15.2)
---
25 (7.6)
35 (10.7)
50 (15.2)
---
Internal Mix
17:1
25 (7.6)
35 (10.7)
50 (15.2)
---
25 (7.6)
35 (10.7)
50 (15.2)
---
25 (7.6)
35 (10.7)
50 (15.2)
---
External
Mix
Gel
4
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Accessories
Accessories
To avoid fire and explosion and electric shock, FRP
proportioners are not approved for use in hazardous
locations unless all accessories, all kits, and all wiring
meet local, state, and national codes. See Agency
The following items can be purchased separately from
the system to gain additional functions. Many of the
items require user installation; refer to the System
required procedures.
Extension Hoses
Part
Description
25 ft Extension Hose Bundle for Chop Sys-
tems
16M712
25 ft Extension Hose Bundle for Internal Gel
Systems
16M718
16M719
Solvent Flush Diaphragm Pumps
25 ft Extension Hose Bundle for External
Gel Systems
Part
Description
16M560 2 Gallon Solvent Flush Diaphragm Pump
16M561 5 Gallon Solvent Flush Diaphragm Pump
Solvent Flush Pressure Pots
55 Gallon Barrel Carts
Part Description
16M896 55 Gallon Barrel Cart
Part
Description
Roving Box Bracket
2 Gallon, ASME and CE-approved, Solvent
Flush Pressure Pot
16M874
Part
Description
16M961 Roving Box Bracket Kit
5 Gallon, ASME and CE-approved, Solvent
Flush Pressure Pot
16M875
DataTrak Upgrade
16M893 2 Gallon, ASME Solvent Flush Pressure Pot
16M894 5 Gallon, ASME Solvent Flush Pressure Pot
Heaters
Part
Description
16M881 DataTrak Upgrade Kit
5 Gallon Catalyst Reservoir
Part
Description
Part
Description
120V Viscon Heater, for hazardous loca-
tions
24M501 5 Gallon Catalyst Reservoir Kit
16N014★
Wall Mounting
240V Viscon Heater, for hazardous loca-
tions
Part
Description
16N015★
16N016
16N017
16N018
16N019
★
16N918
FRP Pole or Wall Mount Kit
120V Viscon Heater, for hazardous loca-
tions and explosive atmospheres
Pump Connecting Kits
Part
Description
240V Viscon Heater, for hazardous loca-
tions and explosive atmospheres
16N242
16N243
17:1 Pump Connecting Kit
13:1 Pump Connecting Kit
120V Viscon Heater, for non-hazardous
locations
240V Viscon Heater, for non-hazardous
locations
Heaters can be disassembled to remove
cured material.
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Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are
present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Engage trigger lock when not dispensing.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric
shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
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Warnings
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and
follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:
• Do not touch hot fluid or equipment.
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Important Methyl Ethyl Ketone Peroxide (MEKP) Safety Information
Important Methyl Ethyl Ketone Peroxide (MEKP)
Safety Information
MEKP is among the more hazardous materials found in commercial channels. Proper handling of the “unstable
(reactive)” chemicals presents a serious challenge to the plastics industry. The highly reactive property which makes
MEKP valuable to the plastics industry in producing the curing reaction of polyester resins and gel-coats also pro-
duces the hazards which require great care and caution in its storage, transportation, handling, processing and dis-
posal.
Workers must be thoroughly informed of the hazards that may result from improper handling of MEKP, especially in
regard to contamination and heat. They must be thoroughly instructed regarding the proper storage, use and dis-
posal of MEKP and other hazardous materials used in the laminating operation.
MEKP is flammable and potentially explosive, as well as potentially damaging to the eyes and skin.
Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related
to MEKP.
Contaminated MEKP can become explosive. Prevent contamination of MEKP with other materials, including
but not limited to polyester overspray, polymerization accelerators and promoters, and non-stainless metals.
Even small amounts of contaminates can make MEKP explosive. This reaction may start slowly, and gradually
build-up heat, which can accelerate until fire or an explosion result. This process can take from seconds to
days.
Heat applied to MEKP, or heat build-up from contamination reactions can cause it to reach what is called its
Self-Accelerating Decomposition Temperature (SADT), which can cause fire or explosion. Spills should be
promptly removed, so no residues remain. Spillage can heat up to the point of self-ignition. Dispose in accor-
dance with manufacture’s recommendation.
Store MEKP in a cool, dry and well-ventilated area in the original containers away from direct sunlight and
away from other chemicals. It is strongly recommended that the storage temperature remain below 86° F
(30° C). Heat will increase the potential for explosive decomposition. Refer to NFPA 432. Keep MEKP away
from heat, sparks and open flames.
Current catalysts are premixed and do not require any diluents. Graco strongly recommends that diluents not
be used. Diluents add to the possibility of contaminates entering the catalyst system. Never dilute MEKP with
acetone or any solvent since this can produce an extremely shock-sensitive compound which can explode.
Use only original equipment or equivalent parts from Graco in the catalyst system (i.e.: hoses, fittings, etc.)
because a hazardous chemical reaction may result between substituted parts and MEKP.
To prevent contact with MEKP, appropriate personal protective equipment, including chemically impermeable
gloves, boots, aprons and goggles are required for everyone in the work area.
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Important Two-Component Material Information
Polyester Resins and Gel-Coats
Spraying and Lamination Operations
Spraying materials containing polyester resin and
gel-coats creates potentially harmful mist, vapors and
atomized particulates. Prevent inhalation by providing
sufficient ventilation and the use of respirators in the
work area.
Remove all accumulations of overspray, FRP sand-
ings, etc. from the building as they occur. If this waste
is allowed to build up, spillage of catalyst is more likely
to start a fire.
If cleaning solvents are required, read material manu-
facture’s warnings and material MSDS to know spe-
cific hazards and precautions. (Graco recommends
that clean-up solvents be nonflammable.)
Read the material manufacturer’s warnings and mate-
rial MSDSs to know specific hazards and precautions
related to polyester resins and gel-coats.
To prevent contact with polyester resins and gel-coats,
appropriate personal protective equipment, including
chemically impermeable gloves, boots, aprons and
goggles are required for everyone in the work area.
Graco recommends that you consult OSHA Sections
1910.94, 1910.106, 1910.107 and NFPA No. 33, and
NFPA No. 91 for further guidance.
Important Two-Component Material Information
Material Self-ignition
Changing Materials
•
When changing materials, flush the equipment mul-
tiple times to ensure it is thoroughly clean.
•
•
Always clean the fluid inlet strainers after flushing.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
Check with your material manufacturer for chemical
compatibility.
Keep Resin and Catalyst
Components Separate
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or
damage equipment. To prevent cross-contamination
of the equipment’s wetted parts, never interchange
catalyst (usually MEKP) and resin (usually polyester
resin or gel-coat) parts.
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Overview
Overview
The FRP proportioner dispenses pigmented, tooling,
low-VOC, and specialty gel coats, as well as polyester
resin and vinyl ester chemicals. The FRP proportioner
supplies the individual catalyst and resin materials, and
fiberglass roving to the gun. On internal mix systems, it
also supplies solvent to the gun for clearing mixed mate-
rial from the gun.
Typical Applications
•
•
•
•
•
•
Marine and watercraft
Pool and spa
Bath ware
Transportation
Corrosion prevention
Cultured marble
FRP proportioner systems are approved for use in
hazardous locations when the base model, all acces-
sories, and all kits meet all wiring meet local, state,
and national codes.
10
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Component Identification
Component Identification
F
D
H
N
L
B
A
C
E
WLꢀꢁꢂꢃꢃF
Cart system shown with solvent
flush diaphragm pump and exter-
nal mix gel gun
M
Key:
A
B
C
D
E
Cart
Air Motor
H
J
K
L
Air Control Panel
Heater (not shown)
Grounding Wire (not shown)
Hook support for resin hose coil
(25 ft and 35 ft hose bundles only)
Spray gun
Resin Displacement Pump
Catalyst Pump
Solvent Flush (Diaphragm Pump Option Shown,
Pressure Pot Options also available)*
Catalyst Reservoir
M
N
F
Air/Water Separator (customer supplied)
G
Boom (not shown)
* Internal mix systems only.
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Component Identification
Air pressure gauge 2 (AG): indicates regulator 2 air
pressure.
Air Control Panel
Air inlet (AA): from air line.
Air regulator 3 (AH): controls Air Assist Containment™
Air regulator 1 (AB): controls air to resin pump.
Air outlet 1 (AC): air line to resin pump.
(AAC™) air to spray gun.
Air pressure gauge 3 (AK): indicates AAC air pres-
sure.
Air pressure gauge 1 (AD): indicates air pressure to
resin pump.
Air outlet 3 (AM): AAC air line to spray gun.
Air regulator 2 (AE): for external mix guns only: con-
trols catalyst atomization air. For internal mix guns only:
controls solvent flush pressure.
Air outlet 4 (AN): Chop air supply to spray gun. This
outlet is plugged at the factory. Plug must be removed to
install chop air.
Air outlet 2 (AF): for external mix guns only: catalyst air
line to spray gun. For internal mix guns only: to solvent
pump.
Air Shutoff valve (AP): shuts off air to entire system.
FRONT
REAR
AC
AM
AH
AK
AD
AE
AF
ti21338a
ti21339a
AP
AN
AG
AB
AA
FIG. 1: Air Control Panel Components
Air Outlet Fitting
Details
Internal Chop
3/8 tube
External Chop
1/4 tube
Internal Gel
3/8 tube
External Gel
1/4 tube
Air Outlet 2 (AF)
Air Outlet 3 (AM)
Air Outlet 4 (AN)★
1/4 tube
1/8 npt
3/8 tube
1/8 npt
1/2 tube
1/2 tube
Plugged
Plugged
★ Includes a 1/2 to 3/8 reducer to adapt to older chop hose bundles
12
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Component Identification
Air Motor and Resin Displacement Pump
The air motor powers the resin displacement pump
which supplies resin to the spray gun.
Air inlet (M): connect air hose to the air inlet.
Fluid filter (N): removes particles from the fluid.
M
Pressure relief/recirculation valve (P): relieves pres-
sure in the hose and gun.
Pressure relief/recirculation fluid outlet (P1): place
container below fluid outlet or connect fluid hose and
route back to the resin container, or install container
R
below the outlet
Pressurized fluid outlet on filter (R): connect fluid
hose to the 1/4 npt(f) fluid outlet reducer fitting supplied
with Graco hoses.
ti18499c
P
Fluid inlet (S): connect fluid suction hose to the
3/4 npt(m) fluid inlet.
S
P1
DataTrak (T) (optional): electronic monitoring for mate-
rial tracking, system diagnostics, and pump runaway
control. The DataTrak is located on the air control panel.
See the NXT Air Motor manual for details of the Data-
Trak controls and indicators.
N
FIG. 2
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Component Identification
Catalyst Pump
The catalyst pump supplies catalyst to the spray gun.
Pump arm (U): controls catalyst flow.
V1
Ratio adjustment knob (V1): use to lock/unlock pump
position and adjust the resin to catalyst ratio. It is easiest
to adjust the ratio when the pump is at the bottom of the
stroke.
U
W
Z2
Z
Pivot point (V2): when pump is moved to adjust ratio,
this point stays stationary.
X
High pressure relief valve (W): directs catalyst to gun
or back to tank to relieve pressure. It also automatically
relieves pressure if it exceeds normal working pressure.
Z3
Y
Fluid pressure gauge (X): indicates catalyst fluid pres-
sure.
V2
Y2
U
Fluid inlet (Y): fluid inlet from the catalyst reservoir.
Fluid Inlet Ball Valve (Y2): controls flow of catalyst to
the catalyst pump.
ti21340a
Z
Weep line (Z): In the event of a throat seal failure, the
fluid will flow into the weep line and back to the catalyst
reservoir.
Z1
Z2
Fluid outlet (Z1): fluid out to the gun.
Z3
Fluid recirculation/high pressure relief (Z2): fluid out-
let to the catalyst reservoir.
Low pressure relief valve (Z3): External mix systems
only. Directs catalyst to gun or back to tank to relieve
pressure.
ti21342a
FIG. 3: Catalyst Pump Components
14
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Component Identification
Solvent Flush Systems
Solvent Flush Diaphragm Pump
Solvent Flush ASME and CE-Approved Pressure Pot
The solvent flush diaphragm pump provides solvent to
the gun to clear out mixed fluid and prevent it from cur-
ing in the gun. See the diaphragm pump manual listed
The pressure pot works by using the incoming air pres-
sure to expel the solvent in the pot out of the fluid outlet.
See the ASME and CE-approved Pressure Pot manual
Air Inlet
Fill Cap
Fluid Outlet
3/4 npt(f) Fluid
1/4 npt(f)
Air Inlet
Outlet
3/4 npt(f)
Fluid Outlet
3/4 npt(f) Fluid Outlet
ti9078a1
FIG. 4: Solvent Pump Components
ti18531a
Solvent Flush ASME Pressure Pot
The pressure pot works by using the incoming air pres-
sure to expel the solvent in the pot out of the fluid outlet.
Verify supply tube is installed on fluid outlet port.
Air Inlet
Fill Cap
Fluid Outlet
ti18530a
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Setup
Setup
•
•
If using a cart and boom system, ensure there is
enough space overhead and surrounding the pro-
portioner for the boom and mast to fully extend.
To avoid fire and explosion and electric shock, FRP
proportioners are not approved for use in hazardous
locations unless all accessories, all kits, and all wiring
meet local, state, and national codes. See Agency
Place on a flat and level surface.
System Mounting (Wall Mount
Systems Only)
FRP proportioners are not approved for use in hazard-
ous locations unless all accessories, all kits, and all wir-
ing meet local, state, and national codes. See Agency
To reduce the risk of skin injection injury, make sure
the system is depressurized before mounting any
pump assembly. See the Pressure Relief Procedure
This section provides instructions for basic system setup
of the FRP proportioner. See the separate component
manuals for detailed information.
For ease of operation and service, make sure the pump
air inlet, fluid inlet, and fluid outlet ports are easily
accessible. Mount the catalyst reservoir above the cata-
lyst pump to enable gravity feed. Be sure the bracket is
level.
Before Installation
•
Have all system and component documentation
available during installation.
•
See component manuals for specific data on compo-
nent requirements. Data presented here applies to
the FRP assemblies only.
•
Be sure all accessories are adequately sized and
pressure-rated to meet system requirements. Acces-
sories are available from Graco.
Component identification illustrations are only a guide
for selecting and installing system components and
accessories. Contact your Graco distributor for assis-
tance in designing a system to suit your particular
needs.
ti18527d
Location Requirements
NOTICE
To prevent damage to the system caused by the sys-
tem falling off the wall, be sure the wall can support
the weight of the pump, bracket, hoses and accesso-
ries, and stress caused during pump operation.
ance dimensions.
Cart Mount Systems
•
Position the FRP proportioner so the air controls
and catalyst ratio adjustment arm are easily acces-
sible.
1. For systems using pole mount:
a. Insert pole clamp bolts through catalyst reser-
voir mounting plate then each of the two upper
pole clamps, then install and tighten nuts to
secure mounting plate and clamps in place.
16
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Setup
NOTE: Catalyst reservoir outlet must be above the cata-
lyst pump inlet fitting for true gravity feeding.
b. Insert pole clamp bolts through pumpline
mounting plate then each of the two lower pole
clamps, then install and tighten nuts to secure
mounting plate and clamps in place.
c. Use four bolts and washers to secure catalyst
reservoir to catalyst reservoir mounting plate.
d. Use four bolts and washers to secure pumpline
to pumpline mounting bracket.
2. For systems bolting directly to wall (not using a
pole):
a. Use four bolts, washers, and nuts to install cata-
lyst reservoir mounting bracket to wall.
b. Use four bolts, washers, and nuts to install cata-
lyst reservoir onto the catalyst reservoir mount-
ing bracket.
c. Use four bolts, washers, and nuts to secure
pumpline mounting bracket to wall.
d. Use four bolts, washers, and nuts to secure
pumpline to pumpline mounting bracket.
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Setup
System Assembly
When the system is shipped from the factory some
items may be shipped loose. Perform the following
instructions to properly install each of the component
items.
2. Connect heater (if ordered):
•
Improperly installed or connected equipment may
create a hazardous condition that can cause fire,
explosion, or electric shock.
detailed instructions and warnings.
You must have a qualified electrician connect
heater wiring. Ensure wiring and installation com-
ply with local electrical codes for hazardous areas.
Wiring, wiring connections, switches, and electrical
distribution panel must all meet flame-proof (explo-
sion-proof) requirements.
1. For cart and boom systems only, install legs:
a. With the system still on the pallet, use the sup-
plied hardware to install the legs onto the base
as shown below. The two longer legs should be
installed on the air control panel side of the
machine. The two non-locking casters should
be installed on the two longer legs.
•
•
•
a. Use supplied hardware to install heater onto
pole as shown below. Position the heater to
ease hose routing between pump and heater.
See Heater Kits manual for bolt hole patterns.
ti18523c
b. Use a forklift to raise the system off of the pallet,
remove the pallet, then place item directly on
the floor.
Viscon Heater Shown
ti18529b
b. Connect heater electrical connections. See
instructions.
18
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Setup
3. Install solvent flush diaphragm pump or pressure
pot (if ordered).
6. Use the supplied hardware to install the roving box
bracket onto the pole. Install the top pole clamp
above the lower arm of the boom as shown below (if
ordered). If there is a second roving box, use long
hex screws as shown below to secure mounting
plate of second roving box to the mounting plate of
the first roving box.
a. Use the supplied hardware to install the dia-
phragm pump or pressure pot onto the base of
the cart in the mounting holes provided.
ti18525b
Solvent Flush Dia-
phragm Pump shown
ti18455c
b. Use supplied hardware to install solvent supply
tank onto the base of the cart.
4. Install DataTrak Upgrade Kit (if ordered). Follow the
detailed instructions in DataTrak manual listed on
5. Assemble the boom as shown below then slide the
boom onto the system pole (if ordered).
Spring
Chain
Roving Guides
Deflector Plates
ti18532b
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Setup
FRP Proportioner Grounding
Grounding
NOTE: All proportioners come with one grounding
clamp to ground the proportioner to a true earth ground.
All accessories for internal mix systems come with a
second grounding clamp to ground the solvent flush
system to the cart.
The equipment must be grounded to reduce the risk of
static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current
1. Verify that the ground screw is attached and tight-
ened securely to the air motor. Connect the other
end of the ground wire to a true earth ground.
General Grounding Guidelines
Ground
screw
Pump: use ground wire and clamp (supplied). Connect
ground clamp to a true earth ground.
Air and fluid hoses: use only electrically conductive
hoses.
Grounding
wire
Spray gun: ground through connection to a properly
grounded fluid hose and pump.
ti18454a
FIG. 5: Ground Wire
Fluid supply container: follow local code.
Object being sprayed: follow local code.
2. For internal mix systems only, ground the solvent
flush system.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a nonconductive sur-
face, such as paper or cardboard, which interrupts
grounding continuity.
a. For solvent flush diaphragm pumps only, con-
nect one end of the second grounding clamp to
the solvent pump grounding strip. See the dia-
grounding details.
b. Connect the other end of the grounding clamp
to the cart.
3. Use an ohmmeter to verify all components are
grounded to the earth ground.
4. If wall power is used to power the heater, ground
electrical connection according to local codes.
5. For cart proportioners: Connect the other end of the
second supplied grounding clamp to the cart.
For wall proportioners: Connect the other end of the
second supplied grounding clamp to a true earth
ground.
20
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Setup
Air Connections
Connect Fluid and Air Lines
1. Verify air line from air outlet 1 (AC) on air control
panel is connected to air inlet (M) on air motor. See
Oil left in the system at the factory can react with cata-
lyst and create a fire or explosion.
2. Connect AAC air line from gun hose bundle to air
outlet 3 (AM) on air control panel. See gun manual
for AAC air line identification.
•
•
Flush before first use.
Do not add catalyst to the catalyst reservoir until
the system has been flushed.
3. External mix proportioners only: Connect the sup-
plied air tubing attached to air outlet 2 (AF) to atom-
ized air line on gun.
NOTE: When connecting gun hose bundle, the whip
end connections in the bundle should be connected to
the gun and the non-whip end connections should be
connected to the proportioner. The whip end of the bun-
dle is the end with more flexible lines. See gun manual
for hose bundle connection details and individual hose
identification.
Internal mix proportioners only: Connect the sup-
plied air tubing attached to air outlet 2 (AF) to sol-
4. Chop systems only: Remove plug then connect the
chop air line (0.375 in. tube) in the gun hose bundle
to the chop air fitting (AN) on the air control panel.
Resin (Whip
Hose)
Solvent/ AAC Air
5. Verify air shutoff valve (AP) is closed (handle is ver-
tical) then connect the air supply line to the air
inlet (AA) on the air control panel.
Catalyst
Air (Chop/
Internal Gel
AAC)
External Atomizing/
Internal Chop AAC Air
FIG. 6: Hose End Diagram
FRONT
REAR
AH
AC
AM
AK
AD
AE
AF
ti21338a
ti21339a
AP
AN
AA
AG
AB
FIG. 7: Air Control Panel Components
Air Outlet Fitting
Details
Internal Chop
3/8 tube
External Chop
1/4 tube
Internal Gel
3/8 tube
External Gel
1/4 tube
Air Outlet 2 (AF)
Air Outlet 3 (AM)
1/4 tube
1/8 npt
3/8 tube
1/8 npt
1/2 tube
1/2 tube
Plugged
Plugged
Air Outlet 4 (AN)
★
★ Includes a 1/2 to 3/8 reducer to adapt to older chop hose bundles.
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Setup
Resin Pump and Optional Heater Connections
Catalyst Pump Fluid Connections
11. Verify the pressure relief/recirculation valve (W) is
set to pressure relief (knob is horizontal).
M
W
ti21343a
R
ti18499c
FIG. 9: Catalyst Pump Pressure Relief Valve
P
12. Connect the catalyst line from the gun hose bundle
to the catalyst outlet (Z1).
S
P1
N
FIG. 8
6. Verify the pressure relief/recirculation valve (P) is
set to pressure relief.
7. Place a waste container below the fluid outlet then
remove the pump fluid inlet cap. Drain the test oil
then discard.
8. Connect resin suction hose to the resin pump
3/4 nptm fluid inlet (S). Place other end of suction
hose in resin container.
9. For non-heated systems only: Connect resin hose
from the gun hose bundle to the resin pump 1/4 nptf
fluid outlet (R). Reducer fitting comes with Graco
hose bundle.
For heated systems only: attach resin hose from the
gun hose bundle to the heater outlet. Verify fluid
hose connecting resin pump outlet to heater inlet is
installed and secure.
10. Connect resin recirculation hose to the pressure
relief/recirculation line (P1) and route to the resin
container.
22
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Setup
Solvent Flush Connections (if applicable)
13. Connect solvent air line from air control panel to dia-
phragm pump or pressure pot air inlet.
14. Connect solvent suction tube from solvent supply
tank to solvent pump fluid inlet.
15. Connect solvent line from gun hose bundle to sol-
vent fluid outlet.
Gun Connections
16. For 25 ft and 35 ft hose bundles only: Place the coil
of resin hose in the hose bundle on the hook sup-
port located on the pole. Secure with the supplied
rubber straps. The hook support should be inserted
through the center of the hose coil.
17. Secure all connections on the whip-end of the hose
bundle to the gun. See the gun manual listed on
Flush Before First Use
Oil left in the system at the factory can react with cata-
lyst and create a fire or explosion.
•
•
Flush before first use.
Do not add catalyst to the catalyst reservoir until
the system has been flushed.
Flush the system before first use to prevent contaminat-
ing the resin or catalyst. See page 30.
Fill Supply Tanks
Add fluid to the solvent flush supply tank (if applicable),
the catalyst supply reservoir, and the resin supply con-
tainer.
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Operation
Operation
Trigger Lock
Always engage the trigger lock when you stop spraying
to prevent the gun from being triggered accidentally by
hand or if dropped or bumped.
Pressure Relief Procedure and
Shutdown
The equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid such as skin injection, splashing fluid
and moving parts, follow the Pressure Relief Proce-
dure when you stop spraying and before cleaning,
checking or servicing the equipment.
Boom Operation
1. Close the main air supply ball valve.
NOTICE
ti18532b
Stop the pump at the bottom of its stroke to prevent
fluid from drying on the exposed displacement rod
and damaging the throat u-cup seals.
The height of the boom can be adjusted by adjusting
which link in the chain is secured to the boom arm.
2. Turn the main air supply pressure regulator fully
counter-clockwise.
FIG. 10
4. With a grounded bucket below the gun, press the
gun against the side of the bucket and pull the trig-
ger to relieve pressure in the fluid lines.
FIG. 11
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Operation
5. Engage trigger lock.
8. After the pressure is fully relieved, turn the pressure
relief/recirculation valve to dispense position.
FIG. 12
FIG. 15
6. Turn catalyst pump pressure relief/recirculation
valve to the pressure relief position.
9. If you suspect the spray tip, hose, or filter is com-
pletely clogged or that pressure has not been fully
relieved after following the previous steps, very
slowly loosen the hose end coupling and relieve
pressure gradually; then loosen completely.
and maintenance procedures.
FIG. 13
11. Perform the scheduled maintenance items listed on
7. Verify that the resin pressure relief/recirculation fluid
line is routed to a grounded container, then turn the
pressure relief/recirculation valve to the pressure
relief position.
FIG. 14
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Operation
system before first use to flush out oil used to test
the equipment at the factory.
Startup
NOTE: Do not exceed 20 psi (0.14 MPa, 1.4 bar) on the
material air pressure regulator until a steady material
flow has been established.
To avoid overpressurization, before turning on the
main air supply ensure all regulators are adjusted fully
counter-clockwise so they are set to zero pressure.
1. Verify wetcup is filled with Graco Throat Seal
Liquid (TSL™).
2. Ensure main air line is connected to the air control
panel air inlet (AA).
3. For internal mix proportioners only, check solvent
line:
a. Verify gun is ready to begin operation. See gun
manual.
b. Turn shutoff valve (AP) on the air control panel
to the open position.
c. Open the air valve on the solvent pump and
adjust the solvent pressure to 90 psi (0.63 MPa,
6.3 bar).
d. Open the ball valve on the solvent pump.
e. Open solvent knob on the gun to verify that sol-
vent will flow out of the front of the gun through
the dispense tip, then close the valve.
Oil left in the system at the factory can react with cata-
lyst and create a fire or explosion.
•
•
Flush before first use.
Do not add catalyst to the catalyst reservoir until
the system has been flushed.
4. If this is the first startup of the machine, perform the
26
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Operation
Prime
Oil left in the system at the factory can react with cata-
lyst and create a fire or explosion.
•
•
Flush before first use.
Do not add catalyst to the catalyst reservoir until
the system has been flushed.
Perform this procedure upon initial system setup, when-
ever hoses are disconnected, if the supply hose is
removed from the supply container, or if either pump is
run dry. If done properly, this will prime the lines with
fluid and/or remove any air bubbles from the fluid lines.
2. Verify the resin suction tube is in the resin supply
container. Verify catalyst pump inlet tube is properly
connected to the catalyst reservoir and catalyst
pump fluid inlet ball valve is open. Verify both the
resin supply container and catalyst supply reservoir
have adequate fluid levels.
NOTE: If using an NXT air motor with DataTrak, see
NOTE: For systems with DataTrak: When priming
pumps, it is normal to get cavitation or pump runaway
Never allow the pump to run dry of the fluid being
pumped. A dry pump quickly accelerates to a high
speed, possibly damaging itself and causing overpres-
surization and equipment rupture. If your pump accel-
erates quickly or is running too fast, stop it immediately
and check the fluid supply. If the supply container is
empty and air has been pumped into the lines, refill the
container and prime the pump and the lines with fluid,
or flush and leave it filled with a compatible solvent. Be
sure to eliminate all air from the fluid system.
alarms. Clear alarms
necessary. These alarms prevent excessive pump
speeds, which will damage pump packings.
, and press
again as
1. To enable the user to better see fluid exiting each
fluid port, the front end of the RS gun can be
removed. This step is optional but can be very use-
ful:
3. Units with runaway protection only: enable the
prime/flush function by pushing the prime/flush but-
ton on the DataTrak. This prevents the DataTrak
from stopping the pump if it detects a high cycle
rate.
b. Remove the RS gun front end. See RS gun
4. Verify the pressure relief/recirculation valves on the
catalyst pump is set to the pressure relief/recircula-
tion position.
FIG. 16
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Operation
5. Verify the pressure relief/recirculation valves on the
resin pump is set to the pressure relief/recirculation
position.
10. Turn the catalyst pump pressure relief/recirculation
valve to the dispense position.
FIG. 20
FIG. 17
11. Disengage the trigger lock on the gun. See FIG. 21.
6. Turn the main air supply pressure regulator fully
counter-clockwise to relieve pressure and set to
zero pressure. See FIG. 18.
To reduce the risk of exposure to the dispensed mate-
rial mist, when performing the following step use a pail
lid with a hole to dispense through. Seal around hole
and gun with a rag to prevent splash back.
7. Turn the main air supply ball valve to the open posi-
tion. See FIG. 18.
8. Slowly turn the main air supply pressure regulator
clockwise until the pump starts to move and will
change-over by itself. Never turn past 20 psi
(0.14 MPa, 1.4 bar). See FIG. 18.
To reduce the risk of skin injection, be careful to keep
fingers away from front of gun.
To reduce the risk of fire and explosion, use a
grounded pail.
12. Purge air from resin and catalyst hoses: with a
grounded bucket below the gun, press the gun
against the side of the bucket and pull the trigger to
dispense. Continue dispensing until air-free fluid is
dispensed from both ports on the front of the gun.
See FIG. 21. The pump air pressure may need to
increase slightly until the material begins to flow.
FIG. 18
9. When material begins to flow and all air bubbles
have been expelled, turn the resin pump pressure
relief/recirculation valve to the dispense position.
FIG. 21
FIG. 19
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Operation
13. Turn the main air supply ball valve to the closed
position.
FIG. 22
14. Turn the catalyst pump pressure relief/recirculation
valve to the pressure relief position. This will relieve
any built up pressure.
FIG. 23
15. Verify that the resin pressure relief/recirculation fluid
line is routed to a grounded container, then turn the
pressure relief/recirculation valve to the pressure
relief position.
FIG. 24
16. Units with runaway protection only: disable the
prime/flush function by pushing the prime/flush but-
ton on the DataTrak.
17. Engage gun trigger lock.
18. If the front end of the gun was removed, apply
grease to o-rings and front of gun to prevent mate-
rial from curing or sticking to it, then install gun front
end.
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Operation
Flush
Oil left in the system at the factory can react with cata-
lyst and create a fire or explosion.
•
•
Flush before first use.
Do not add catalyst to the catalyst reservoir until
the system has been flushed.
To reduce the risk of fire and explosion and skin injec-
tion injury, only use a solvent compatible with the sys-
tem wetted parts, the resin, and the catalyst.
Flush the system:
•
•
•
•
Before first use
When changing fluids
Before repairing equipment
Before fluid dries or settles out in a dormant pump
(check the pot life of catalyzed fluids)
Before storing the pump.
•
Flush at the lowest pressure possible. Flush with a fluid
that is compatible with the fluid you are pumping and
with the wetted parts in your system. Check with your
fluid manufacturer or supplier for recommended flushing
fluids and flushing frequency.
NOTE: Always flush catalyst pump separately by hand
(remove pin from upper control arm and hand pump).
1. Remove all fluid inlet, recirculation, and weep lines
from the catalyst reservoir and insert in a container
filled with a compatible solvent.
2. Remove the resin pump fluid supply and recircula-
tion lines from the resin supply container and insert
in a container filled with a compatible solvent.
NOTICE
To prevent accidentally mixing resin and catalyst in
the solvent container, there must be two solvent
containers used, with the resin pump fluid lines
inserted in one and the catalyst pump fluid lines
inserted in the other.
3. With the fluid lines in the two separate solvent con-
pressure possible. While performing this procedure,
leave the fluid supply, recirculation, and supply lines
in the solvent containers.
30
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Operation
4. Turn the resin pump pressure relief/recirculation
valve to the dispense position.
Spray
NOTE: If using an NXT air motor with DataTrak, see
the DataTrak counter/totalizer.
Prior to production use, spray onto a clean piece of
paper until all system settings are adjusted to optimize
the spray pattern.
FIG. 26
5. Turn the catalyst pump pressure relief/recirculation
Perform this full procedure whenever the gun has been
unused for an extended period of time, such as over-
night. After performing this full procedure, spraying can
be performed intermittently as desired by simply pulling
the trigger and utilizing the trigger lock to prevent acci-
dental triggering.
6. Bring catalyst pump fluid outlet line to dispensing
a. Remove pin connecting upper catalyst pump
arm to air motor rod then manually stroke the
pump until the catalyst pressure gauge shows:
External mix systems: 30-40 psi
1. If this is the first time starting up the system, if fluid
lines have been disconnected, if the fluid supply line
has been removed from the supply container, or if
cedure on page 27.
(0.21-0.28 MPa, 2.1-2.8 bar).
Internal mix systems: 300-400 psi (2.1-2.8 MPa,
21-28 bar).
2. Turn the main air supply ball valve to the closed
position.
b. Insert pin to connect upper catalyst pump arm
to air motor.
3. Turn the main air supply pressure regulator fully
counterclockwise.
FIG. 27
FIG. 25
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Operation
7. Turn the main air supply ball valve to the open posi-
NOTE: In the following step, to minimize catalyst over-
spray, use as little catalyst atomization air pressure as
possible to achieve desired spray pattern. See the spray
gun manual for instructions.
8. Slowly turn the main air supply pressure regulator
clockwise until the main air supply pressure gauge
11. If the spray pattern has not already been set up to
perform as desired, see RS gun manual for detailed
instructions for how to optimize the spray pattern,
including adjusting the AAC air pressure at the sys-
tem or gun, and adjusting the catalyst atomization
air.
correct amount
of air
no air
too little air
FIG. 28
FIG. 30: AAC Air Adjustment
12. After all pressure adjustments are made, spray a
final test shot on a clean piece of paper. This shot
should be approximately 5 ft long. Check desired
gel times and uniformity of curing.
13. For internal mix proportioners only: When finished
spraying engage trigger lock then point the gun into
a waste container and use the solvent knob on the
gun to move solvent through the gun to flush the
gun.
FIG. 29
14. For external mix proportioners only: When finished
spraying, squirt the tip of the gun with solvent to
remove any mixed material.
15. If necessary, use a brush to remove cured material
from front of the gun.
16. If finished spraying for an extended period of time:
on page 24.
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Operation
DataTrak Operation
For DataTrak installation instructions, see NXT Air
motor for FRP manual.
NOTICE
To prevent damage to the soft key buttons, do not
press the buttons with sharp objects such as pens,
plastic cards, or fingernails.
Controls and Indicators
NOTE: See FIG. 31. The display (Y) will turn off after 1 minute of inactivity in Run mode or 3 minutes in Setup mode.
Press any key to wake up the display. DataTrak will continue to count cycles when display is off.
Run Mode
BT
GT
CF; See Details at right.
PF
RK
CF
TI8622b
Setup Mode
RT
UT
CC
DT
*CB
RK
ST
PF
CD
TI11883a
CA
TI8623b
FIG. 31. DataTrak Controls and Indicators
Key:
CA Runaway Limit, in cycles per minute (user settable;
00=OFF)
PF Prime/Flush Key (Enables Prime/Flush mode. While in
Prime/Flush mode, runaway protection is disabled and
the batch totalizer (BT) will not count.)
RK Reset Key (Resets faults. Press and hold for 3 seconds to
clear the batch totalizer.)
CB * Lower Displacement (user settable)
/min,
CC Flow Rate Units (user settable to
gpm [US],
CF Cycle/Flow Rate
BT Batch Totalizer
GT Grand Totalizer
RT Runaway Toggle (enable/disable)
UT E1 Error Option (enable/disable)
DT E2 Error Option (enable/disable)
ST E5 Error Option (enable/disable)
gpm [Imperial], oz/min [US], oz/min [Imperial], l/min, or
cc/min)
CD LED (fault indicator when lit)
CF Display
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Operation
* 13:1 pump setting is 80cc (for 2 in stroke).
17:1 pump setting is 60cc (for 2 in. stroke).
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Operation
Setup Mode
NOTE: When runaway, E1, E2, and E5 error options are
enabled, a ✓ will appear on the setup screen. See FIG.
31.
1. See FIG. 31. Press and hold
Setup menu appears.
for 5 seconds until
3. Move the cursor to the E5 error enable option field,
2. To enter settings for runaway, lower size, and flow
rate units, and to enable runaway, E1, E2, and E5
then press
once more to exit Setup mode.
error options, press
to change the value, then
to save the value and move the cursor to the
next data field. See page for a description of E1, E2,
and E5 error codes.
Run Mode
Runaway Monitor
J
1. See FIG. 31. If pump runaway occurs, the runaway
solenoid will actuate, stopping the pump. The LED
(CD) will flash and the display (CF) will indicate a
runaway condition (see Table 1). The display will
cycle through six instruction screens.
2. Runaway Screens 1 and 2: To reset the runaway
solenoid, close the master air valve (AP). Wait for
air to completely bleed off the air motor.
ti11902a
FIG. 32. Solenoid Release Button
AP
4. Runaway Screens 5 and 6: Press
to clear the
diagnostic code and reset the runaway solenoid.
3. Runaway Screens 3 and 4: After the air is bled off,
push the solenoid release button (J) down to reset
the air valve. The button will pop back up when the
air valve is repressurized.
5. Open master air valve (AP) to restart pump.
NOTE: To disable runaway monitoring, go to setup
mode and set runaway value (CA) to 0 (zero) or disable
(RT)
(see FIG. 31).
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Operation
Prime/Flush
Display
1. See FIG. 31. To enter Prime/Flush mode, press any
See FIG. 31. The display (CF) will turn off after 1 minute
of inactivity in Run mode or 3 minutes in Setup mode.
Press any key to wake up the display.
key to wake up the display, then press
. The
Prime/Flush symbol will appear in the display and
NOTE: DataTrak will continue to count cycles when dis-
play is off.
the LED will flash
.
NOTE: The display (CF) may turn off if a high-level
static discharge is applied to the DataTrak. Press any
key to wake up the display.
2. While in Prime/Flush mode, runaway protection is
disabled and the batch totalizer (BT) will not count.
The grand totalizer (GT) continues to count.
Diagnostics
DataTrak can diagnose several problems with the
pump. When the monitor detects a problem, the LED
(CD, See FIG. 31) will flash and a diagnostic code will
appear on the display. See Table 1.
1. To exit Prime/Flush mode, press any key to wake
up the display, then press
. The Prime/Flush
symbol will disappear from the display and the LED
will stop flashing.
To acknowledge the diagnosis and return to the normal
operating screen, press
once to wake up the dis-
Counter/Totalizer
play, and once more to clear the diagnostic code screen
See FIG. 31. The last digit of the batch totalizer (BT) rep-
resents tenths of gallons or liters. To reset the totalizer,
press any key to wake up the display, then press and
hold
for 3 seconds.
•
If AC is set to gallons or ounces, BT and GT dis-
play gallons.
•
•
If AC is set to liters or cc, BT and GT display
liters.
If AC is set to cycles, BT and GT display cycles.
Press
to toggle between flow rate units and cycles.
A letter under the BT display indicates that both BT and
GT are displaying gallons (g) or liters (l). No letter
means both BT and GT are displaying cycles.
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Operation
Table 1: Diagnostic Codes
Symbol
Code Code Name
Runaway
Diagnosis
Pump running faster than set
Cause
•
•
•
Increased air pressure.
Increased fluid output.
Exhausted fluid supply.
(DataTrak only) runaway limit.
E-1
E-2
E-3
Diving Up
Leak during upstroke.
Worn piston valve or packings.
Worn intake valve.
Diving Down
Low Battery
Leak during downstroke.
Battery voltage too low to stop Low battery. Replace battery;
runaway.
E-4
Service
Problem with stopping runaway.
•
•
•
Damaged solenoid.
Component 1
(units with
runaway
Damaged valve carriage.
Runaway (RT, FIG. 31) pro-
tection may be enabled with
pump that is not equipped
with a runaway solenoid
valve. Enter setup screen
and disable runaway protec-
tion.
protection only)
E-4
E-5
E-6
Disconnected
Solenoid
(units with
runaway
protection only)
Solenoid is disconnected.
•
•
•
Solenoid unplugged.
Damaged solenoid wires.
Bracket and solenoid not
tight against air valve hous-
ing.
Sensors unplugged.
Sensors mounted incor-
rectly.
Solenoid is not engaging piston
cup.
Service
Component 2
Problem with sensing valve
movement.
•
•
•
•
•
Damaged sensors.
Damaged valve carriage.
Faulty solenoid or solenoid
wiring.
Blown Fuse
Fuse is blown. Replace fuse;
•
•
Extreme temperatures
(above 140°F [60°C]).
Runaway (RT, FIG. 31) pro-
tection may be enabled with
pump that is not equipped
with a runaway solenoid
valve. Enter setup screen
and disable runaway protec-
tion.
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Operation
Replace DataTrak Battery or Fuse
4. Remove two screws on back of module to access
battery.
5. Disconnect the used battery and replace with an
approved battery. See FIG. 34.
The battery and fuse must be replaced in a
non-hazardous location.
Use only the following approved replacement batter-
ies. Use of an unapproved battery will void Graco’s
warranty and FM and Ex approvals.
Replace Fuse
1. Remove the screw, metal strap, and plastic holder.
•
•
•
•
Ultralife lithium # U9VL
Duracell alkaline # MN1604
Energizer alkaline # 522
Varta alkaline # 4922
2. Pull the fuse away from the board.
3. Replace with a new fuse.
Use only a Graco-approved replacement fuse. Order
Part 24C580.
Solenoid Cable
Connection
Replace Battery
1. Unscrew cable from the back of the reed switch
assembly. See FIG. 33.
2. Remove the cable from the two cable clips.
Fuse
SensorCable
Connection
ti11992a
FIG. 33. Disconnect DataTrak
3. Remove DataTrak module from bracket. Take mod-
ule and attached cable to a non-hazardous location.
Battery
ti11994a
FIG. 34. DataTrak Battery and Fuse Location
38
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Maintenance
Maintenance
Task
Schedule
Daily
Inspect pump wetcup
and fill with TSL and
remove any particles or
residue
Daily
Weekly
Remove resin pump
outlet filter and flush
debris
Inspect hoses for wear
or damage and replace
immediately if found
As needed
Remove catalyst
reservoir filter and
clean with solvent
As needed
As needed
Replace catalyst
reservoir filter
Flush system
Components
nance schedules and procedures for each component.
3A2012J
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Troubleshooting
Troubleshooting
ment.
Problems
Try the recommended solutions in the order given for
each problem, to avoid unnecessary repairs.
Catalyst Pump
Problem
Cause
Solution
Pressure loss on up stroke.
Worn transfer housing seal.
Worn transfer housing seat.
Worn weep seals.
Replace transfer housing seal.
Replace transfer housing.
Replace weep cartridge.
Replace blow off valve.
Pressure loss on up stroke and down
stroke.
Blow off valve spring is wearing out.
Loose fittings on spray gun and/or hoses. Tighten fittings on spray gun and hoses.
Scratched piston rod.
Damaged transfer housing seat.
Scratched inlet valve.
Loose cartridge housing.
Loose bearing.
Replace piston rod.
Pressure not building on up stroke.
Pressure not building on down stroke.
Leakage from cartridge housing.
Replace transfer housing.
Replace inlet valve.
Tighten cartridge housing.
Tighten bearing.
Pressure being relieved through relief
valve or check valve at a low pressure.
Relief valve or check valve has a weak
spring.
Replace relief valve or check valve.
Pump will not prime.
Excessive weepage
Fluid inlet ball valve is closed.
Missing snap-on seal retainer
Open fluid inlet ball valve.
Remove cartridge and install
Worn or damaged snap-on seal retainer Remove and replace
Resin Pump
Problem
Cause
Valve closed or clogged.
Solution
Does not operate.
Clear air line; increase air supply. Check that
valves are open.
Fluid hose or gun obstructed.
Dried fluid on displacement rod.
Clean hose or gun.*
Clean rod; always stop pump at bottom of stroke;
keep wet-cup filled with Throat Seal Liquid (TSL).
Air motor parts dirty, worn, or damaged.
Clean or repair air motor. See air motor manual.
Runaway error on DataTrak tripped (if DataTrak
installed)
page 35.
Stall on bottom of
stroke.
Runaway solenoid actuated. (if DataTrak installed) Enable runaway protection, if disabled, then see
40
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Troubleshooting
Problem
Cause
Solution
Output low on both
strokes.
Air line restricted or air supply inadequate. Valves Clear air line; increase air supply. Check that
closed or clogged.
valves are open.
Fluid hose/gun obstructed.
Air motor icing.
Clear hose or gun*.
See air motor manual for instructions.
Refill and prime pump.
Replace.
Exhausted fluid supply.
Worn piston packings.
Open or worn intake valve.
Held open or worn ball check valves.
Worn piston packings.
Clear or service intake valve.
Check and repair.
Replace.
Pump output low on
only one stroke.
No output.
Improperly installed ball check valves.
Exhausted fluid supply.
Check and repair.
Refill and reprime pump.
Check and repair.
Replace.
Pump operates errati-
cally.
Held open or worn ball check valves.
Worn piston packing.
Suction tube too restrictive, causing pump to cavi- Use larger diameter tube
tate
Erratic accelerated
speed.
Fluid supply exhausted, clogged suction.
High viscosity fluid.
Refill supply and prime pump. Clean suction tube.
Reduce viscosity; increase fluid temperature,
reduce flow rate by using smaller tip.
Open or worn piston valve or seal.
Open or worn intake valve.
Possible icing.
Clear piston valve; replace seal.
Clear or service intake valve.
Runs sluggishly.
See air motor manual for instructions.
Flush pump and replace packings.
Filler material clumping causing extra friction on
rods and seals.
Cycles or fails to hold
pressure at stall.
Worn check valves or seals.
Service lower. See lower manual for instructions.
Air bubbles in fluid.
Loose suction line.
Tighten. Use compatible liquid thread sealant or
PTFE tape on connections.
Poor finish or irregular Incorrect fluid pressure at gun.
spray pattern.
See gun manual; read fluid manufacturer’s recom-
mendations.
Fluid is too thin or too thick.
Adjust fluid viscosity; read fluid manufacturer’s rec-
ommendations.
Dirty, worn, or damaged spray gun.
Service spray gun. See spray gun manual.
Tap pump with hammer to dislodge.
Difficulty priming
Inlet ball stuck to seat
Remove inlet ball, flush dried material, re-install
inlet ball.
Suction hose/strainer too restrictive or clogged
Clean inlet strainer, shorten hose length and/or
increase hose diameter (especially cold or viscous
material.
*
To determine if fluid hose or gun is obstructed, follow Pressure Relief Procedure and Shutdown, page 24. Dis-
connect fluid hose and place a container at pump fluid outlet to catch any fluid. Turn on air power just enough to
start pump. If pump starts, the obstruction is in fluid hose or gun.
** The runaway solenoid can still be actuated if the Runaway Error is not displayed. Also, disabling the runaway
monitor will not retract the solenoid.
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Repair
Repair
5. Hold the flats of the air
motor piston rod with a
wrench. Use another
wrench to loosen the
coupling nut.
•
To reduce the risk of fire and explosion, repair pro-
cedures must be performed in a non-hazardous
location. Move system to non-hazardous location
before performing any repair procedure.
equipment.
To prevent contact with fluids, flush the system
prior to disassembling any components that con-
tain catalyst or resin.
6. Lower the coupling nut
(A) enough to remove
the coupling collars
•
•
(B), and then remove
the coupling nut (A).
Use a magnet to aid removing the two collars (B).
ti12815a
B
A
General Information
•
Reference numbers and letters in parentheses in
the text refer to the callouts in the figures and the
parts drawing.
C
•
Always use Genuine Graco Parts and Accessories,
available from your Graco distributor. If you supply
your own accessories, be sure they are adequately
sized, pressure rated, and made of materials com-
patible with your system.
ti12812a
ti12813a
7. Pull up on TSL reservoir (C) to remove.
8. Use a hammer and
brass rod to loosen the
jam nut. Unscrew the
jam nut as far as possi-
ble.
Disconnect the Displacement
Pump
9. Protect hands with a
rag then unscrew the
displacement pump by
hand and place on
work bench.
ti12816a
See manual 3A2313 for displacement pump service and
parts information.
Threads are very sharp. Use a rag to protect hands
when hand turning or carrying the pump.
2. Stop the pump in the middle of the stroke.
4. Disconnect the air supply and fluid hoses.
10. See displacement pump manual 3A2313 for pump
service procedures and parts information.
42
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Repair
8. Align fluid outlet as shown and tighten the jam nut.
Reconnect the Displacement
Pump
9. Align the TSL reservoir (C) and push it down into
place.
1. Disconnect air supply from air motor.
10. Hold the flats of the motor rod with a wrench. Use
another wrench to tighten the coupling nut (A).
Torque to 75-80 ft-lb (102-108 N•m).
2. Hand-turn the displacement pump into the adapter
plate.
3. Install coupler spring guard and TSL reservoir.
11. Reconnect air supply to motor.
4. Hold the air motor piston rod up with one hand. With
your other hand, put the coupling nut (A) on the dis-
placement rod.
5. Put the coupling
collars (B) into
the coupling nut
(A) so large
B
flanges point
upward.
A
6. Gently let the air
motor piston rod
drop onto the dis-
placement rod.
ti12817a
Hand tighten the
coupling nut (A).
7. Screw the displacement pump into the adapter
plate (D) until the cylinder top is flush with the top of
the adapter plate.
Cylinder, not
wet cup, should
be flush with
plate.
D
ti12814a
FIG. 35. Align cylinder and adapter plate.
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Repair
8. Lift up on the air motor to remove it. The tie
rods (AJ) will remain attached to the air motor.
Disconnect the Air Motor
See manual 3A2315 for air motor service and parts
9. Use a socket on the flats of the tie rods (AJ) to
remove them from the bottom of the air motor.
10. See air motor manual 3A2315 for repair procedures
and parts information.
Reconnect the Air Motor
2. Disconnect main air supply line from the inlet on the
air control panel (AE).
1. Screw the tie rods (AJ) into the bottom of the air
motor. With a wrench on the flats of the tie rods,
torque to 50-55 ft-lb (68-75 N•m).
3. Disconnect grounding wire.
4. Disconnect items from the air motor:
2. Align the tie rods (AF) with the holes in the pump
adapter. Carefully lower the air motor into place.
a. Note location of all air hoses connected to air
motor then disconnect the hoses from the air
motor.
3. Attach the tie rod nuts (AF) to tie rods then torque to
50-60 ft-lb (68-81 N•m).
b. Remove top pin (AA) connecting upper catalyst
pump arm to air motor, then remove bolts (AB)
connecting lower catalyst pump arm to air motor
then remove catalyst pump and control arms
assembly (AC).
4. Install and tighten the screws (AG) that secure air
motor to mounting bracket (AH).
5. Install coupler spring guard and TSL reservoir.
6. With coupling
collars (B) in
place, hand
tighten the cou-
pling nut, then
torque to
B
c. Remove two bolts (AD) securing air control
panel to air motor then remove air control
panel (AE).
A
75-80 ft-lb
(102-108 N•m).
5. Hold the flats of the air motor piston rod with a
wrench. Use another wrench to loosen the coupling
nut (A). Lower the coupling nut (A) enough to
remove the coupling collars (B), then remove the
coupling nut (A).
7. Connect the air
and fluid hoses.
ti12817a
B
C
A
The equipment must be grounded to reduce the risk of
static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current
ti12812a
ti12813a
8. Attached grounding wire to true earth ground.
6. Use a 23 mm socket to remove the tie rod nuts (AF).
7. Use a 13 mm socket to loosen the top two
screws (AG) that secure air motor to mounting
bracket (AH).
44
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Repair
Replace Pumpline
This procedure is only needed if the entire pumpline will
be replaced. If just installing repair parts in the air motor
and/or displacement pump, see Disconnect the Dis-
and air motor manual 3A2315.
3. Disconnect main air line from air panel (AE).
a. Note location of all air hoses connected to air
motor then disconnect the hoses from the air
motor.
b. Remove top pin (AA) connecting upper catalyst
pump arm to air motor, then remove bolts (AB)
connecting lower catalyst pump arm to air motor
then remove catalyst pump and control arms
assembly (AC).
c. Remove two bolts (AD) securing air control
panel to air motor then remove air control
panel (AE).
5. Disconnect the air and fluid hoses.
6. Disconnect the ground wire.
7. Use a socket to loosen the two screws (AG) con-
necting the air motor to the mounting bracket (AH).
8. Use a socket to remove the two screws (AK) secur-
ing the displacement pump to the mounting bracket.
9. Lift up on the pumpline to slide pumpline out of
bracket.
10. Reassembly is reverse of assembly.
46
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Repair
14. Use crescent wrench to loosen then remove the
Repair Catalyst Pump
bearing (902b) and felt wiper (902d) assembly.
15. Remove seal (902f) from inside of cartridge (902a).
16. Remove o-ring (902g).
Remove Catalyst Pump from System
17. Install new seal (902f) into bottom of the
cartridge (902a) with the u-cup opening facing into
the pump.
3. Close catalyst supply ball valve and disconnect fluid
lines.
18. Install seal (902f) with onto weep seal installation
tool 16N967 with u-cup opening facing into the
pump then use tool to install seal into inside of
cartridge (902a).
4. Remove top pivot knob securing catalyst pump to
upper control arm.
5. Remove bolt securing catalyst pump to lower con-
trol arm then remove catalyst pump.
19. Install felt wiper (902d) and bearing (902b) into
cartridge (902a). Tighten to 20-60 in-lb
(2.3-6.8 N•m).
Disassemble Catalyst Pump
20. Install o-ring (902g).
6. Pull pivot knob (929) out to fully extend the slave
pump rod (910).
21. Install snap-on seal (902e).
22. Lubricate the piston rod.
7. Remove quick release pin (908) from slave pump
housing (901).
23. With bullet tool 16D007 installed on the piston rod,
install cartridge assembly (902) onto the rod.
8. Holding the slave pump housing (901) stationary
with one hand, use a crescent wrench on the flats of
the slave pump cylinder (918) to loosen then
24. Remove the bullet tool.
remove the cylinder and foot valve (922) assembly.
25. Use one wrench on the transfer housing (914) and
another on the transfer housing cap (917) to break
them loose from each other then remove the cap
from the housing.
9. Place the slave pump housing (901) in a vise. Use
the flats provided by the quick-release pin (908)
hole.
10. Use a crescent wrench on the flats of the
cartridge (902) to loosen then remove the cartridge
and piston rod (910) assembly.
26. Remove seal (915) and guide (916) from transfer
housing.
27. Remove spring (911), valve (912), and o-ring (913)
from transfer housing.
Repair Throat and Piston Seals
11. Use a wrench on the flats of the piston rod (910) to
hold it stationary while using a second wrench on
the flats of the transfer housing (914) to loosen then
remove the housing and cap (917) assembly.
28. Remove o-ring (913) from the valve (912).
29. Install new o-ring (913) on new valve (912).
12. Install bullet tool 16D007 on the piston rod (910)
then pull the rod (910) out of the cartridge (902).
NOTICE
Bullet tool 16D007 must be used or damage to the
seals will result when removing or installing items
onto the rod.
13. Remove snap-on seal retainer (902e) then remove
seal (902f).
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Repair
30. Hold spring (911) upright, place valve (912) on top
of spring, slide transfer housing (914) upside down
over the spring then flip upright.
Assemble Catalyst Pump
46. Verify cartridge (902) is pressed against the transfer
housing (914).
31. Install transfer housing (914) onto piston rod (910).
Use flats on rod and transfer housing to torque
transfer housing against the piston rod to 30-50 in-lb
(3.4-5.6 N•m).
47. Lubricate the o-ring (902g) on the cartridge.
48. Apply thread sealant to the threads of the
cartridge (902a).
32. Slide the cartridge (902) down against the transfer
housing (914).
49. With the slave pump housing (901) in a vise, care-
fully thread the cartridge (902) into the housing.
Torque the cartridge to 240 in-lb (27.1 N•m).
33. Install u-cup (915) onto transfer housing with u-cup
opening facing up towards the rod.
50. Lubricate the o-rings (919, 920) on the
cylinder (918).
34. Install guide (916) onto transfer housing.
51. Hand-thread the cylinder (918) into the slave pump
housing (901) all the way until the cylinder bottoms
out. Rotate the cylinder counterclockwise less than
1/2 turn until the flat on the cylinder is parallel with
the quick-release pin hole then insert the
35. Install transfer housing cap (917) onto transfer
housing. Use flats to torque to 30-50 in-lb
(3.4-5.6 N•m).
Repair Foot Valve
quick-release pin (908).
36. Use wrench to loosen lock nut (921) then remove
cylinder (918) from foot valve (922).
52. With the quick-release pin in place, rotate the foot
valve counterclockwise less than one full-turn so
that it is facing directly backwards relative to the
pressure gauge.
37. Remove ball (925) from foot valve.
38. Remove backup o-ring (920) and o-ring (919) from
both ends of the cylinder (918).
53. Hold the foot valve in position and tighten the lock
nut (921) against the foot valve to 225-275 in-lb
(25.4-31.1 N•m).
39. Remove ball seat (923). Tool 24N253 can be used
to aid ball seat removal.
54. Push the piston rod (908) down into the slave pump
housing (901).
40. Place new ball seat onto seat installation tool
16N996 with lip opening facing in towards tool.
41. Place tool into foot valve then tap with a hammer
until ball seat is properly seated then remove tool.
42. Install new backup o-ring (920) and o-ring (919)
onto both ends of the cylinder (918). Make sure to
install the o-rings in the correct position, with the
backup o-rings towards the center of the cylinder.
43. Lubricate the backup o-rings (920) and
o-rings (919).
44. Install ball into foot valve.
45. Thread cross-cut end of cylinder into foot valve by
hand until it bottoms out but do not tighten the jam
nut.
48
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Repair
929
927
11
928
5
5
902d
926 12
902b13
902f
910 2
8
12
4
902 1
901
902a
946
1
932 1
947
1
902g
902f
935
909
1
6
902e14
903
1
5
907
1
6
903a
3
ti19060a
911
912
913
914 8
6
909
903b 3
915
916
7
903c
908
6
1
2
3
4
5
6
Apply pipe sealant to threads.
917 8
919
920
Apply thread locker to mating surfaces or threads.
Apply grease to mating surfaces or threads.
Torque to 240 in-lb (27.1 N•m).
918
920
10
9
Torque to 225-275 in-lb (25.4-31.1 N•m).
919
925
923
Loop large end of lanyard over gauge prior to
assembling gauge. Attach small end of lanyard to
split ring on pin.
945
1
5
921
7
8
9
Note orientation of u-cup.
Internal Mix shown
Torque to 30-50 in-lb (3.4-5.6 N•m).
Clean cylinder inner diameter with soft cloth or
equivalent, prior to assembly.
940
1
930
1
10
Hand tighten cylinder (918) and bottom out to
housing (901). Back-off cylinder (918) less than 1/2
turn. Assembly pin (908).
922
ti21344a1
11
924
11
12
Press fit bearings.
924
11
Torque piston rod (910) to top link (926) to
80-100 in-lb (9.0-11.3 N•m).
External Mix Only
13
14
Torque to 20 - 60 in-lb (2.3-6.8 N•m).
Snap 902e onto 902a.
932
1
946
1
947 1
939
934 1
9371
938
9471
939
FIG. 37: Catalyst Pump Details
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System Parts
System Parts
Systems
121
152
111
107
4
106
5
4
105
7
110
108
108
109
1
113
103
104
8
113
104
102
8
114,115,116
1
122
ti19056b
Loosen grounding lug locknut and washer, insert
grounding wire into slot in lug and tighten locknut
securely.
4
5
7
8
Apply grease to outer diameter, not to the threads.
Torque to 45-55 ft-lb (61-75 N•m).
Connect tubing to catalyst pump.
Torque to 20-30 ft-lb (27-41 N•m).
50
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System Parts
Systems
See Models table on page 4 for detailed descriptions of each system number to identify which system number you
have. To make reading the table below easier, find your system number in the left-most column then place a
straight-edge (such as the edge of a blank piece of paper) below that row of the table. If necessary, use a second
straight-edge vertically in the table to identify the part number of each item used in the system.
Ref.
Part
Description
102
16N918 WALL OR POLE MOUNT KIT
(No Cart)
---
---
CART, for use with boom
CART
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
103
W13DFC PUMP, FRP, 13:1
W17CFS PUMP, FRP, 17:1
1
6
1
1
1
1
1
6
1
1
1
104
105
106
107
108
111799 SCREW, cap, hex head
16P125 HARNESS, slave linkage
119999 BOLT, shoulder
24M092 PIN, quick release, 1.5 x 0.25
16N741 PUMP, slave, external mix
16N740 PUMP, slave, internal mix
120476 BOLT, shoulder, 5/16
111040 NUT, lock, insert, nylock, 5/16
16M564 LABEL, ratio, 13:1, FRP
16M565 LABEL, ratio, 17:1, FRP
16N761 BOOM KIT
6
1
1
1
1
6
1
1
1
6
1
1
1
1
6
1
1
1
6
1
1
1
1
6
1
1
1
1
6
1
1
1
1
6
1
1
1
1
6
1
1
1
1
6
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
109
110
111
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
112◆
113
114
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
16U750 PANEL, air control
1
1
1
1
1
1
1
1
1
1
1
1
1
1
113093 FITTING, connector, 1/4 nptf
114109 FITTING, elbow, male, swivel
121141 FITTING, elbow, swivel, 3/8t 1/4mnpt
16D939 FITTING, nipple, reducing
114109 FITTING, elbow, male, swivel
121141 FITTING, elbow, male, swivel
115
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
116
1
3
1
3
118
---
238909 WIRE, grounding
--- TUBE, nylon, round
TUBING, nylon, round
3
1
3
1
3
1
3
1
119◆
121
122
1
3
1
1
1
3
1
3
1
1
1
3
1
1
3
1
1
3
1
1
3
1
1
1
3
1
1
3
1
1
3
1
124071 PLUG, fitting, push-to-connect
16M588 HOSE, bundle, 25 ft external gel
16M587 HOSE, bundle, 25 ft internal gel
16M586 HOSE, bundle, 25 ft chop
16M591 HOSE, bundle, 35 ft external gel
16M590 HOSE, bundle, 35 ft internal gel
16M589 HOSE, bundle, 35 ft chop
16M585 HOSE, bundle, 50 ft external gel
16M584 HOSE, bundle, 50 ft internal gel
16M583 HOSE, bundle, 50 ft chop
258970 GUN, external mix, chop, with cutter
258840 GUN, external mix, gel
123◆
1
1
1
1
1
1
1
1
1
1
124◆
1
1
1
1
1
1
258971 GUN, internal mix, chop, with cutter
258853 GUN, internal, gel
16M736 SUPPLY HOSE, 55 gallon
16M810 KIT, FRP
16D136 LABEL, warnings
24M692 SPACER, ball joint
1
1
1
1
1
1
1
1
1
1
1
125◆
126◆
151◆ ▲
152
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
◆ Item not shown.
▲ Replacement Danger and Warning labels, tags and cards are available at no cost.
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System Parts
Ref.
Part
Description
102
16N918 WALL OR POLE MOUNT KIT
1 1 1 1
1 1 1 1
(No Cart)
---
---
CART, for use with boom
CART
1 1 1 1
1 1 1
1 1 1
1 1 1 1
103
W13DFC PUMP, FRP, 13:1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
W17CFS PUMP, FRP, 17:1
104
105
106
107
108
111799 SCREW, cap, hex head
16P125 HARNESS, slave linkage
119999 BOLT, shoulder
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
24M092 PIN, quick release, 1.5 x 0.25
16N741 PUMP, slave, external mix
16N740 PUMP, slave, internal mix
120476 BOLT, shoulder, 5/16
111040 NUT, lock, insert, nylock, 5/16
16M564 LABEL, ratio, 13:1, FRP
16M565 LABEL, ratio, 17:1, FRP
16N761 BOOM KIT
1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1
109
110
111
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
112◆
113
114
1 1 1 1
1 1 1
16U750 PANEL, air control
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
113093 FITTING, connector, 1/4 nptf
114109 FITTING, elbow, male, swivel
121141 FITTING, elbow, swivel, 3/8t
1/4mnpt
115
2 2 2 2 2 2 2 2 2 2 2
16D939 FITTING, nipple, reducing
114109 FITTING, elbow, male, swivel
121141 FITTING, elbow, male, swivel
1 1 1 1
1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
116
118
119◆
121
122
123◆
---
238909 WIRE, grounding
--- TUBE, nylon, round
TUBING, nylon, round
3 3 3 3 3 3 3 3 3 3 3
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
124071 PLUG, fitting, push-to-connect
16M588 HOSE, bundle, 25 ft external gel
16M587 HOSE, bundle, 25 ft internal gel
16M586 HOSE, bundle, 25 ft chop
16M591 HOSE, bundle, 35 ft external gel
16M590 HOSE, bundle, 35 ft internal gel
16M589 HOSE, bundle, 35 ft chop
16M585 HOSE, bundle, 50 ft external gel
16M584 HOSE, bundle, 50 ft internal gel
16M583 HOSE, bundle, 50 ft chop
258970 GUN, external mix, chop, with cutter
258840 GUN, external mix, gel
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
124◆
1 1
1 1 1
1 1 1
258971 GUN, internal mix, chop, with cutter
258853 GUN, internal, gel
1 1
1 1 1
1 1 1
125◆
126◆
16M736 SUPPLY HOSE, 55 gallon
16M810 KIT, FRP
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
151◆ ▲ 16D136 LABEL, warnings
152 24M692 SPACER, ball joint
◆ Item not shown.
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
52
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System Parts
Ref.
Part
Description
102
16N918 WALL OR POLE MOUNT KIT
1 1 1 1
1 1 1 1
(No Cart)
---
---
CART, for use with boom
CART
1 1 1
1 1 1 1
1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1
103
W13DFC PUMP, FRP, 13:1
W17CFS PUMP, FRP, 17:1
1 1 1 1 1 1 1
104
105
106
107
108
111799 SCREW, cap, hex head
16P125 HARNESS, slave linkage
119999 BOLT, shoulder
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
24M092 PIN, quick release, 1.5 x 0.25
16N741 PUMP, slave, external mix
16N740 PUMP, slave, internal mix
120476 BOLT, shoulder, 5/16
111040 NUT, lock, insert, nylock, 5/16
16M564 LABEL, ratio, 13:1, FRP
16M565 LABEL, ratio, 17:1, FRP
16N761 BOOM KIT
1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1
109
110
111
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1
112◆
113
114
1 1 1
1 1 1 1
16U750 PANEL, air control
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1
113093 FITTING, connector, 1/4 nptf
114109 FITTING, elbow, male, swivel
121141 FITTING, elbow, swivel, 3/8t
1/4mnpt
115
16D939 FITTING, nipple, reducing
114109 FITTING, elbow, male, swivel
121141 FITTING, elbow, male, swivel
1 1 1 1
1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1
116
1 1 1 1 1 1 1 1 1 1 1
3 3 3 3 3 3 3 3 3 3 3
118
119◆
121
---
238909 WIRE, grounding
--- TUBE, nylon, round
TUBING, nylon, round
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
122
123◆
124071 PLUG, fitting, push-to-connect
16M588 HOSE, bundle, 25 ft external gel
16M587 HOSE, bundle, 25 ft internal gel
16M586 HOSE, bundle, 25 ft chop
1 1 1 1 1 1 1
1
1
1
1
16M591 HOSE, bundle, 35 ft external gel
16M590 HOSE, bundle, 35 ft internal gel
16M589 HOSE, bundle, 35 ft chop
1
1
1
1
1
1
16M585 HOSE, bundle, 50 ft external gel
16M584 HOSE, bundle, 50 ft internal gel
16M583 HOSE, bundle, 50 ft chop
1
1
1
1
1
1
124◆
258970 GUN, external mix, chop, with cutter 1 1 1
258840 GUN, external mix, gel
1 1
1 1 1
258971 GUN, internal mix, chop, with cutter
258853 GUN, internal, gel
1 1
1 1 1
1 1 1
125◆
126◆
16M736 SUPPLY HOSE, 55 gallon
16M810 KIT, FRP
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
151◆ ▲ 16D136 LABEL, warnings
152 24M692 SPACER, ball joint
◆ Item not shown.
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
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System Parts
Ref.
102
Part
Description
1 1 1 1
1 1 1 1
16N918 WALL OR POLE MOUNT KIT
(No Cart)
CART, for use with boom
CART
1 1 1 1
---
---
1 1 1
103
W13DFC PUMP, FRP, 13:1
W17CFS PUMP, FRP, 17:1
111799 SCREW, cap, hex head
16P125 HARNESS, slave linkage
119999 BOLT, shoulder
24M092 PIN, quick release, 1.5 x 0.25
16N741 PUMP, slave, external mix
16N740 PUMP, slave, internal mix
120476 BOLT, shoulder, 5/16
111040 NUT, lock, insert, nylock, 5/16
16M564 LABEL, ratio, 13:1, FRP
16M565 LABEL, ratio, 17:1, FRP
16N761 BOOM KIT
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1
1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
104
105
106
107
108
109
110
111
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
112◆
113
114
16U750 PANEL, air control
113093 FITTING, connector, 1/4 nptf
114109 FITTING, elbow, male, swivel
121141 FITTING, elbow, swivel, 3/8t
1/4mnpt
115
2 2 2 2 2 2 2 2 2 2 2
1 1 1 1
1 1 1 1
16D939 FITTING, nipple, reducing
114109 FITTING, elbow, male, swivel
121141 FITTING, elbow, male, swivel
116
3 3 3 3 3 3 3 3 3 3 3
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
118
119◆
121
122
123◆
---
238909 WIRE, grounding
--- TUBE, nylon, round
TUBING, nylon, round
124071 PLUG, fitting, push-to-connect
16M588 HOSE, bundle, 25 ft external gel
16M587 HOSE, bundle, 25 ft internal gel
16M586 HOSE, bundle, 25 ft chop
16M591 HOSE, bundle, 35 ft external gel
16M590 HOSE, bundle, 35 ft internal gel
16M589 HOSE, bundle, 35 ft chop
16M585 HOSE, bundle, 50 ft external gel
16M584 HOSE, bundle, 50 ft internal gel
16M583 HOSE, bundle, 50 ft chop
258970 GUN, external mix, chop, with cutter
258840 GUN, external mix, gel
1
1
1
1
1
1
1
1
1
1
124◆
1 1 1
258971 GUN, internal mix, chop, with cutter
258853 GUN, internal, gel
16M736 SUPPLY HOSE, 55 gallon
16M810 KIT, FRP
1 1
1 1 1
1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
125◆
126◆
151◆ ▲ 16D136 LABEL, warnings
152 24M692 SPACER, ball joint
◆ Item not shown.
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
54
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System Parts
Carts
201
202
204
203
205
210
211
207
208
209
1
1
1
Apply sealant to threads.
Quantity
Cart, for Cart, not
use with for use
Ref
201
Part
---
---
Description
CART, chop
CART, pole
boom with boom
1
1
202
203
204
205
16P425
100023
110837
111040
RESERVOIR, gravity feed, 2.5 gallon
WASHER, flat
SCREW, flange, hex
NUT, lock, insert, nylock, 5/16
BUSHING, filter, tank
FITTING, 3/8 tube x 1/4 npt; sst
TUBE, polyethylene, 0.375 OD
TUBE, polyethylene, 0.250 OD
FILTER, tip (3-pack)
1
4
4
4
1
1
1.5
5
1
4
4
4
1
1
1.5
5
207◆ 16V707
208◆ 16V703
209
210
---
---
211◆ 16V733
1
1
221
222
223
224
16M465
113962
100321
122051
CASTER, locking (not shown)
WASHER (not shown)
NUT (not shown)
2
4
4
4
CASTER, non-locking (not shown)
2
◆ Included in Catalyst Outlet Kit 16N854.
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System Parts
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System Parts
Wall or Pole Mount Kit, 16N918
NOTE: For systems that do not use a cart. Can be used to mount to a wall or pole.
302
309,310,311
312
301
305,306,307,308
303
ti18528c
304
Pole not included
Ref Part
Description
Qty
1
301 16M666 BRACKET, pump, pole mount
302 16M466 BRACKET, catalyst tank
1
303◆ ---
304◆ ---
305◆ ---
306◆ ---
CLAMP, pipe, set
PLATE, cover, clamp
SCREW, cap, hex head
WASHER, hardened, sae
NUT
4
4
8
8
307◆ ---
8
308◆ ---
WASHER, lock, spring
SCREW, flange, hex
WASHER, flat
NUT, hex
SCREW, cap, hex head
8
4
4
4
309 110837
310 100023
311 111040
312 111799
4
◆ Included in pipe clamp kit 16P291.
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System Parts
Boom, 16N761
401
411
412
413
410
408
401
407
ti19076a
414
406
405
404
412
409
403
1
Item shown for reference only.
2
2 in. ID schedule 40 pipe not included.
NOTE: Use rubber straps to secure gun hoses to boom.
Ref Part
401 ---
Description
SUPPORT, boom, mast
Qty
1
402◆ 22546-00 STRAP, binding, rubber, reusable
403 16M626 COVER, roving, guides
404 22486-00 GUIDE, roving, ceramic
405 100016 WASHER, lock
406 100015 NUT, hex mscr
407 100103 PIN, cotter
10
5
12
12
12
1
408 16M811 CHAIN, spring, boom
409 112248 NUT, hex
1
1
410 105170 SCREW, cap hex head
1
411 444
SPRING, boom
1
412 555626 WASHER, 1/4 plain flat big
413 16M808 PIN, clevis with cotter pin
414 16N950 EXTENSION, boom
2
1
1
◆ Not shown.
--- Not for sale.
58
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System Parts
Air Panel
510
505
503
533
504
509
541
510
517
531
537
542
501
522
1
520
541
527
504
538
521
511
506
529
525
509
522
502
540
522
509
539
512
514
519
ti19058b
515
1
2
Plug supplied with regulator (504).
Apply sealant to all non-swiveling pipe threads.
Ref
521
522
525
527
529
531
533
537
Part
---
---
Description
TUBE, polyethylene; 1/2 in. OD 0.68
TUBE, nylon, round, black
Qty
Ref
501
502
503
504
505
506
509
Part
---
Description
PANEL, air control
Qty
1
1.37
3
15T536 REGULATOR, air, 3/8 npt
15T538 NUT, regulator
116513 REGULATOR, air
116514 NUT, regulator
15T500 GAUGE, pressure, air, 1/8
15T866 FITTING, elbow, swivel, 1/8 npt
1
1
2
2
3
2
114381 SCREW, cap, button head
124496 VALVE, air check
---
113498 VALVE, safety, 110 psi
--- INSERT, control panel
96/0005- WASHER, lock, ext, #10, ms
2/99
1
1
1
1
BRACKET, air control
2
x 5/32 t
510
511
15T498 FITTING, 90°, swivel, 5/32t x
3
1
538
539
540
541
542
16U452 FITTING, elbow, 1/4npt(m) x
1
1
1
2
2
1/8fnpt
1/2 tube
15T937 FITTING, elbow, male, 1/4
16U479 FITTING, cross, 1/2 tube,
npt(m) x 5/32 OD tube
VALVE, ball, 1/2 npt x 1/2 npt
FITTING, straight, 1/2 x 3/8 tube
plastic
512
514
515
---
---
1
1
2
16U480 FITTING, 1/2 stem x 1/2npt(m),
plastic
121212 FITTING, elbow, swivel, 1/2 t x
16U481 FITTING, tee, 1/4 npt(m), 3/8 t,
3/8 npt(m)
1/4 npt(f)
517
519
520
16U556 LABEL, air control panel, FRP
124071 PLUG, fitting, push-to-connect
---
1
1
0.18
105332 NUT, lock
TUBING, air, 3/8 in. OD;
polyurethane
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System Parts
Slave Pump Linkage, 16P125
2001d
2001e
2001c
2001a
2001f
2005
2001b
2006
2007
2008
2002
2003
2004
ti19057a
Ref
2001 ---
Part
Description
HARNESS, slave linkage
Qty
1
2001a 16N776 KIT, upper link, slave
2001b 16N775 KIT, lower link, slave
2001c 119999 BOLT, shoulder
2001d 116969 NUT, lock
1
1
1
1
2001e 7486-05 WASHER, flat, standard, #10
2001f 7486-03 WASHER, flat, fender, 1/4
2002 16M362 LINK, fixed, pivot
1
1
1
2003 116596 SCREW, cap, hex head
2004 119999 BOLT, shoulder
2
1
2005 16N774 LINK, yoke, upper, assy
2006 24M092 PIN, quick release, 1.5 x 0.25
2007 111040 NUT, lock, insert, nylock, 5/16
2008 120476 BOLT, shoulder, 5/16
1
1
1
1
Ratio Indicator labels (111), 75cc (16M565) and
100cc (16M564), are not included. Purchase sepa-
rately.
60
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System Parts
Resin Pumplines
Quantity
609
5
7
W13DFC, W17CFS,
617
614
Ref
Part
Description
13:1
17:1
601 M07LNL MOTOR, double
ended, 4.5 in.
1
1
615
613
601
602* 15M662 ROD, tie
3
3
1
603* 16U435 ADAPTER, dis-
placement pump
16U426 ADAPTER, dis-
placement pump
1
1
1 602
610
611
604 LW100C PUMP, 100 cc
LW075S PUMP, 75 cc
616
606
1
3
2
4
605* 15U606 NUT, lock, M16 x 2
3
2
606*† 24A619 COLLAR, coupling
(10 pack)
607
608
6
607* 15T311 NUT, coupler
1
1
1
618
3
608* 24A625 RESERVOIR, TSL,
75cc lower
603
605
(includes 618)
24A626 RESERVOIR, TSL,
100cc lower
1
2
(includes 618)
3604
612
609 16N774 LINK, yoke, upper
610 16M362 LINK, fixed, pivot
1
1
2
1
1
2
611 116596 SCREW, cap, hex
head
612 24F620 FILTER, fluid,
5000 psi
1
1
613 24D642 MUFFLER
614 100361 PLUG, pipe
1
1
1
1
1
1
615 16M355 FITTING, adapter,
muffler, 1/2 npt x
1
2
3
Torque to 50-55 ft-lb (68-75 N•m).
Torque to 50-60 ft-lb (68-101 N•m).
1 in. - 14
616* 16M477 SPRING, guard
1
1
1
1
Assemble pump (604) to top of pump adapter (603),
plus or minus one thread. Packing nut will extend above
the surface of pump adapter (603). Torque jam nut to
70-75 ft-lb (95-102- N•m).
617 15V204 FITTING, elbow,
1/2 npt x 1/2 tube
618*† ---
O-RING, wetcup
1
1
4
5
6
7
Torque to 250 in-lb (28.2 N•m)
Torque to 70-75 ft-lb (95-102 N•m).
Torque to 75-80 ft-lb (102-108 N•m).
Apply thread sealant.
*
correct kit for your pump.
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System Parts
Resin Pumpline Kits
Kit Description
LW075S
LW100C
Wet-Cup O-Ring (618)
Package of 10
24A631
24A619
24A632
24A619
Coupling Collars (606)
Package of 10
Connecting Kit
Includes pump adapter (603), three tie rods
(602), three tie rod nuts (605), TSL
reservoir (608) and TSL bottle, adapter (603),
coupling nut (607), three coupling collars (606),
tie rod spring guard (616).
16N242
16N243
NOTE: For displacement pump repair kits, see man-
ual 3A2313. For air motor repair kits, see manual
3A2315.
Air Motor and Pump for
Resin Pumpline
See air motor manual 3A2313 and pump manual
3A2315 for parts identification.
Gun
See RS gun manual 3A0232 for parts identification.
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System Parts
Resin Filter
24F620
706
703
702
720
704
708
719
705
710
3
5
3
Press fit spring (710) to bottom of filter
bowl (701).
707
4
4
5
6
Apply thread lubricant.
Apply grease.
701
Apply thread sealant to all
non-swiveling pipe threads.
ti19059a
711
Ref Part
701 24C501 BOWL, filter
Description
Qty
1
702 171942 HEAD, filter
1
703 238635 VALVE, ball, carbon steel
704 205447 COUPLING, hose
1
1
705 ---
HOSE, nylon, 225 psi
7
706 100509 PLUG, pipe
1
707 104361 PACKING, o-ring
708 186075 SUPPORT, filter
710 171941 SPRING, compression
711 100040 PLUG, pipe
1
1
1
1
717▲ 172479 TAG, warning (not shown)
718 GC2069 FITTING, swivel, 3/8 nptm x
3/8 npsm
1
1
719
*
STRAINER, 100 mesh screen
1
1
720 155541 FITTING, swivel, elbow
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
*
Strainer Options:
Mesh
30
60
100
200
2-pack
224458
224459
224468
224469
25-pack
238436
238438
238440
238442
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System Parts
Resin Supply Hose
16M736
801
807
802
1
Apply pipe sealant to all
non-swiveling pipe threads.
803
804
805
Ref
801
802
803
804
805*
807
Part
Description
HOSE, coupled, 6 ft
TUBE, suction
COUPLING, pipe, 1 in.
TUBE, intake
Qty
1
220372
197682
114967
195151
1
1
1
1
20397-01 FILTER, 24 mesh, 1 in. npt
16M776 FITTING, elbow, 3/4 npsm x
1 nptf
1
* Other filter meshes available: 50 mesh (20397-03),
100 mesh (20397-02).
64
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System Parts
3A2012J
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System Parts
Catalyst Slave Pumps
926 12
902d
910 2
8
12
4
902b13
902f
902 1
901
902a
946
1
932 1
947
1
902g
902f
935
909
1
6
903
1
5
902e14
907
1
6
903a
3
ti19060a
911
912
913
914 8
6
909
903b 3
915
916
7
903c
908
6
917 8
1
2
3
4
5
6
Apply pipe sealant to threads.
919
920
Apply thread locker to mating surfaces or threads.
Apply grease to mating surfaces or threads.
Torque to 240 in-lb (27.1 N•m).
918
920
10
9
Series D only
940 1
919
945
1
Torque to 225-275 in-lb (25.4-31.1 N•m).
925
923
921
Series D
only
Loop large end of lanyard over gauge prior to
assembling gauge. Attach small end of lanyard to
split ring on pin.
5
15 936
1
7
8
9
Note orientation of u-cup.
Internal Mix shown
Torque to 30-50 in-lb (3.4-5.6 N•m).
Clean cylinder inner diameter with soft cloth or
equivalent, prior to assembly.
922
10
Hand tighten cylinder (918) and bottom out to
housing (901). Back-off cylinder (918) less than 1/2
turn. Assembly pin (908).
940 1
930 1
WLꢄꢀꢅꢂꢂE
11
924
924
11
11
12
Press fit bearings.
Torque piston rod (910) to top link (926) to
80-100 in-lb (9.0-11.3 N•m).
External Mix Only
13
14
15
Torque to 20 - 60 in-lb (2.3-6.8 N•m).
Snap 902e onto 902a.
932
1
946 1
947
1
Orient so inside chamfer of nipple (936) is mated to
swivel (930).
939
934
1
937
1
938
947
1
939
66
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System Parts
Qty.
Catalyst Pumps
Qty.
Ref.
935
936
Part
110208
Description
PLUG, pipe, headless
1
1
Ref.
901
902
Part
---
24C479
Description
HOUSING, slave pump
KIT, cartridge, FRP
CARTRIDGE, slave pump
BEARING, cartridge
WIPER, felt, piston rod
SEAL, snap on, cartridge
SEAL, slave pump weep
O-RING, silicone #016
94/0320-1/98 FITTING, nipple, 1/4; series D
only
124379
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
937
VALVE, check, npte x npti, 100
psi
FITTING, tee, compression, 1/4
TUBE, polyethylene
VALVE, ball, mini; no tused on
series D
VALVE, ball, 1/4 npt, ff, 316 sst;
series D only
902a ---
---
938
939
940
16V706
---
24U857
1
0.5
1
902b
902d
902e
†
†
---
1
1
16P186
16A981
123556
16N975
✿
902f
902g
903
✿
080803
1
✿
VALVE, 3000 psi blow off (also
includes 903a, 903b, and 903c)
BASE, valve
HANDLE
PIN, spring
GAUGE, pressure, fluid
GAUGE, 160 psi
PIN, quick release
CABLE, lanyard, 5 inch
ROD, piston, slave pump (also
includes 919, 920, and tool
16D007)
945
946
16V703
16V704
FITTING, 1/4 npt x 3/8 tube, sst
FITTING, 1/8 npt x 1/4 tube, 90,
sst
1
1
1
1
903a 224807
903b 15C780
903c 15C972
1
1
1
1
1
1
1
947
16V705
FITTING, 1/8 npt x 1/4 tube, sst
1
2
907
113641
124432
123595
124193
16N964
Installation Tools (not shown):
1
1
1
1
Foot valve seat installation tool, 16N966
908
909
910
1
1
1
Foot valve seat deluxe removal tool, 24N253 (includes
foot valve seat installation tool, 16N996)
Weep seal installation tool, 16N967 ✿
123636
16K928
123934
16K960
LPA-126
LPA-127
16A666
16N965
SPRING, transfer housing
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
911
912
913
914
915
916
917
918
★
★
★
Rod Assembly Bullet Installation Tool, 16D007 ✿
VALVE, poppet
O-RING, 003, FKM
HOUSING, transfer, etched
SEAL, radial
★
★
--- Not for sale.
GUIDE, piston
CAP, transfer housing
CYLINDER, slave pump (also
includes 919 [Qty 2] and 920
[Qty 2])
† Parts available in bearing and wiper repair kit
16P185.
‡ Parts available in foot valve repair kit 16N961.
CJ-143
124061
O-RING, o-ring, silicone, 2-014
2
2
2
2
919✿‡
920✿‡
★ Parts available in piston valve repair kit 16N962.
RING, backup, 0.518 ID,
0.053 wide
NUT, lock
HOUSING, inlet, slave
SEAT, ball, 7/16 dia.
✿ Parts and tools available in throat seal repair kit
16N963.
921
922
LPA-144
16N976
---
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
Complete rebuild kit 16N919 includes:
-Foot valve repair kit 16N961
923
924
925
926
930
932
‡
---
BEARING, flanged, 0.375 ID
-Piston valve repair kit 16N962
-Throat seal repair kit 16N963
-Foot ball replacement kit LPA-134-02
-Bearing with felt wiper 16P185
LPA-134-02 BALL, spherical
16N617
114339
123628
KIT, repair, catalyst pump yoke
FITTING, union, swivel, 1/4 npt
FITTING, adapter, 1/8 npt - #4
jic
934
297085
FITTING, elbow, 0.125 in., st
1
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System Parts
Catalyst Reservoir
16P425
1001
1002
1
2
Apply pipe sealant to threads.
Apply sticker so that the level
line is even with the 2.5 gallon
mark on tank (1001).
1011
1
2
1010
1001
1012
Ref
1001 ---
Part
Description
TANK, gravity feed, 2.5 gallon
Qty
1
1002 24M159 STRAINER, tank, gravity feed
1010 16M754 LABEL, maximum fill line
1011 16V704 FITTING, 1/8 npt x 1/4 tube, 90;
1
1
2
sst
1012 16M738 LABEL, hazardous material
1
diamond
68
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System Parts
Cart not included in kit, shown for reference only
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System Parts
Hose Bundles
1105
1114
1102
1104
1109
1115
1101
1108
1106
1111
1107
1102 (Catalyst)
1105 (External Atomizing Air/
Internal Chop AAC Air)
1101 (Chopper
Air/Internal Gel AAC)
1103
1103 (Resin)
1113
ti21345a1
1104 (Internal Solvent/
External AAC)
70
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System Parts
Hose Bundles
Quantity
16M584, 16M585,
16M583, 50 ft
50 ft, internal external 25 ft, internal external 35 ft, internal external
16M587, 16M588,
16M590, 16M591,
50 ft 16M586, 25 ft,
25 ft, 16M589, 35 ft,
35 ft,
Ref
Part
Description
chop
gel
gel
chop
gel
gel
chop
gel
gel
1101* 16J767 TUBE, 3/8 in., polyethyl-
1
ene, 28 ft
16J768 TUBE, 3/8 in., polyethyl-
ene, 38 ft
1
16J769 TUBE, 3/8 in., polyethyl-
ene, 53 ft
1
590570 TUBE, 1/2 IN., polyethyl-
ene
24C540 HOSE, coupled, 1/8 in.,
3000 psi, 28 ft
24C541 HOSE, coupled, 1/8 in.,
3000 psi, 53 ft
24G429 HOSE, coupled, 1/8 in.,
3000 psi, 35 ft
240797 HOSE, coupled, 3/8 x
50 ft
277253 HOSE, coupled, 1/2 in. x
50 ft
24C543 HOSE, coupled, 1/4 in.,
nylon, 28 ft
24C544 HOSE, coupled, 1/4 in.,
nylon, 53 ft
53 ft
1
28 ft
1
35 ft
1102
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1103
1104
†
1
1
1
1
1
1
1
24G434 HOSE, coupled, 1/4 in.,
nylon, 40 ft
1
1
1
1105
1106
---
TUBE, polyethylene,
0.250 outer diameter
53 ft
1
53 ft
1
28 ft
2
28 ft
2
38 ft
38 ft
124427 JACKET, blue scuff 22ft
124428 JACKET, blue scuff 47ft
16M599 JACKET, blue scuff 29ft
16M606 JACKET, blue scuff 15ft
158256 UNION, swivel
2
1
1
1
1
1
1
1
1
1107
1108
1109
1
1
1
1
277249 HOSE, coupled, 1/4 in. x
3 ft, 4000 psi
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1110◆ 744
GUIDE, roving, hose
1
1
1
1
1
1
16D659 LABEL, warning, hose
bundle
114271 STRAP, retaining
123379 FITTING, reducer,
3/8 nptx1/4 npt
1111
▲
1112
1113
1
1
1
1
1
1
1
1
1
1
162449 FITTING, nipple, reducing
520563 TUBE, 3/8 in., polyethyl-
ene
16U657 UNION, 1/2 in. x 3/8 in.
OD tubing
1
1
1
1114
1115
2.5 ft
2.5 ft
2.5 ft
1
1
1
▲ Replacement Danger and Warning labels, tags and cards
*
Series C and prior chop hoses use 16J769. Series D or
later chop hoses are shown in the table.
are available at no cost.
†
The 25 ft and 35 ft hose bundles come with 50 ft of resin
hose. The extra resin hose is coiled at the factory and is
part of the pressure surge suppression system.
◆ Not shown.
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System Parts
Accessory Parts
Heater Kits
1202f 1202e
1
2
Use 1/2-14 npt x 3/8-18 npt fitting for gel systems.
Use 1/2-14 npt x 1/2-14 npt fitting for chop systems.
16N014 and 16N015 Kits
1202d
Reducing pipe nipple (1209) can be used instead of elbow
fitting (1214).
1206
1205
1204
1201
1202d
1202c
1202b
1202a
1215 1210
1213
1211
1210
1204
1
2
1203
1214
1213
1
ti21346a
1210
16N0169, 16N017, 16N018, and 16N019 Kits
1202f
1202e
1202d
1202a
1203
1215
1204
1202d
1202c
1
1
1213
1214
1202b
1202a
1210
1208
1213
1211
ti21347a
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System Parts
Heater Kits
Quantity
16N014,
120v, FM 240v, FM
16N015,
16N016,
120v,
16N017,
240v,
16N018,
120v, non- 240v, non-
16N019,
Ref
Part
Description
★
1
2
1
1
2
4
2
2
4
8
4
4
1
1
2
1
★
1
2
1
1
2
4
2
2
4
8
4
4
1
1
2
1
hazardous hazardous hazardous hazardous
1201* 16N013 BRACKET, heater
1202* 16P291 KIT, pipe clamp
1202a† 19891-00 CLAMP, pipe, set
1202b† 19892-00 PLATE, cover, clamp
1202c† 115211 SCREW, cap, hex hd
1202d† 113962 WASHER, hardened
1202e† 100018 WASHER, lock, spring
1202f† 100321 NUT
1
2
1
1
2
4
2
2
4
8
4
4
1
1
2
1
1
2
1
1
2
4
2
2
4
8
4
4
1
1
2
1
1
2
1
1
2
4
2
2
4
8
4
4
1
1
2
1
1
2
1
1
2
4
2
2
4
8
4
4
1
1
2
1
1203* 100058 SCREW, cap, hex head
1204* 110755 WASHER, plain
1205* 100131 WASHER, lock
1206* 100015 NUT, hex, mscr
1208* 162449 NIPPLE, reducing
1209* 159239 NIPPLE, pipe, reducing
1210* 158491 NIPPLE
1211* H55003 HOSE, coupled, 5600
psi
1212* ---
TAPE, PTFE
1
2
1
2
1
2
1
2
1
2
1
2
1213* 155470 SWIVEL, union, 90°; 1/2
x 1/2 npt
1214* 217430 SWIVEL, union, 90°; 1/2
x 3/8 npt
1
1
1
1
1
1
1
1
1
1215
245848 HEATER, viscon HP
245863 HEATER, viscon HP
245867 HEATER, viscon HP
245869 HEATER, viscon HP
1
226819 HEATER, viscon, 240
volt
1
226816 HEATER, viscon, 120
volt
1
*
Items are available in heater hardware kit 16N119.
† Parts available in pipe clamp kit 16P291.
★ Heaters can be disassembled to remove cured material.
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System Parts
Solvent Pressure Pot Kits
ASME Pressure Pots, 2-gallon 16M893 and 5-gallon 16M894
1307
2
1311
3
1304
1305
2
2
1306
1310
2
2
1309
1302
1301
2
1
1303
2
1
To assemble strainer (1311), remove the dip tube from tank (1301). Slide
strainer onto bottom end of dip tube. Hold strainer in place while
positioning dip tube. Strainer should be secure on ube and pressed to
bottom of tank. Tighten dip tube in place. Strainer not shown.
2
3
Apply pipe sealant.
Clamp ground cable (1311) to handle on tank (1101). Ground cable not
shown.
Ref
Part
Description
Qty
1301 20324-00
TANK, solvent, 2 gallon
1
(assembly 16M893 only)
TANK, solvent, 5 gallon
20324-01
1
(assembly 16M894 only)
FITTING, nipple, reducing
PLUG, pipe, 1/4
1302 16D939
1303 11021-23
1304 18470-05
1
1
1
1
VALVE, ball, 2-way, 1/4nptf
1305 RM-856-04 FITTING, elbow, 1/4 nptm x
1/4 nptm
1306 20655-04
FITTING, elbow, 3/8 nptm x
1
3/8 tube
1307 103347
1308 21035-00
1309 21462-01
VALVE, safety, 100 psi
STRAINER, pick-up, material
FITTING, adapter, 1/4 nptm x
1
1
1
3/8 nptf
1310 3165
VALVE, ball, 2-way,
3/8 female, 3/8 male
CLAMP, grounding
1
1
1311 17440-00
74
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System Parts
ASME and CE-Approved Pressure Pots, 16M874 and 16M875
1411
1
1403
1402
1408
1
1 1406
1 1410
1409 1
1406 1
1
1
1408
1412
1401
1
2
Apply pipe sealant.
1404
1401
Clamp ground cable (1423) to handle on
tank (1401). Ground cable not shown.
1405
3
3
Must be installed on the outlet side. The
outlet is the port without the cross hole.
1414
1401
Ref
1415 ---
Part
Description
LABEL, designation
Qty
1
Ref
Part
Description
Qty
1416▲175078 LABEL, warning
1421 308370 MANUAL
1
1
1401 236086 TANK, pressure assy, 2 gal.
1
1423 17440-00 CLAMP, grounding
1424 171988 O-RING (for filler cap,
item 1413, not shown)
1
1
(assembly 16M874 only)
236087 TANK, pressure assy, 5 gal.
1
(assembly 16M875 only)
1402 165053 PACKING, o-ring
1403 188880 PLUG, lid
1404 188784 NUT, jam, hex
1405 171976 TUBE
1
1
1
1
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
(assembly 16M875 only)
185531 TUBE, siphon (assembly
1
2
16M874 only)
1406 ---
BUSHING, hex, 3/8npt x 1/4npt,
male/female
1407 111763 FITTING, elbow, 1/4 npt
1408 18470-05 VALVE, ball, 2-way, 1/4nptf
1
2
1
1
1
1
1409 ---
FITTING, nipple, reducing
1410 108673 TEE, street
1411 103347 VALVE, safety, 100 psi
1412 ---
FITTING, connector, male,
3/8 npt
1413 210575 CAP, filler (assembly 16M875
only, not shown)
1414 176347 LABEL, identification
1
1
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System Parts
Solvent Diaphragm Pumps
2-gallon 16M560 and 5-gallon 16M561
1505
1502,1503
1504
1501,1503
Base System shown for reference only
Ref Part
1501 16M559 PUMP, solvent, FRP, flush
Description
Qty
1
1502 16M652 TANK, solvent, 2.5 gal assembly
1
(assembly 16M560 only)
16M651 TANK, solvent, 5 gal assembly
1
(assembly 16M561 only)
1503 16M769 KIT, pump fasteners
1
3
1
1504 ---
TUBING, nylon, round
1505 16N891 KIT, pick-up tube, 2.5 gallon
(16M560 only)
16N892 KIT, pick-up tube, 5 gallon
1
(16M561 only)
76
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System Parts
Carts for 55 Gallon Barrel,
16M896
1717
1706
1712
1704, 1705, 1718
1705
1718
1704
1701
1716
1711
1714
1715
1713
WLꢀꢆꢇꢈꢄE
1707
1708
1703
1708
1709
1710
1702
Ref
1701 ---
Part
Description
PLATE, 55 gal drum
Qty
1
1702 16P134 CASTER, rigid
1703 16M465 CASTER, locking
2
2
1704 113962 WASHER, hardened, sae
1705 100321 NUT
6
4
1706 16N977 BRACKET, drum cart
1707 100521 SCREW, cap hex head
1708 100023 WASHER, flat
2
8
16
8
1709 104008 WASHER, lock, spring
1710 GC2096 NUT, hex, standard, 5/16-18
1711 16N978 BRACKET, handle, drum cart
1712 100424 SCREW, cap, hex head
1713 116645 SCREW, cap, hex head
1714 100696 WASHER, wrought
1715 100052 WASHER, lock
8
1
2
1
1
1
1716 124291 PIN, spring
1
1717 258982 HANDLE, cart
1
1718 100018 WASHER, lock, spring
4
--- Not for sale.
78
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System Parts
Roving Box Bracket
16M961
1802
1801
ti18525b
1803
1804,1805
1806
1807†
NOTE: Second roving box shown for reference only to illus-
trate installation.
Ref
Part
Description
Qty
1801 16M619 BRACKET, roving
1802 16M622 BRACE, roving box
1803 122741 SCREW, hex cap, 1/4 x 0.50
1804 104123 WASHER, lock, spring
1805 112248 NUT, hex
1
1
2
2
2
2
2
1806 16M965 CLAMP, u-bolt
1807† 15J889 SCREW, hex
† Long bolts are only used if two kits will be installed
side by side.
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System Parts
Extension Hoses
1906
1906
1904
Gel Hose
1905
1901
1907
1903
1902
1904
1913
Chop Hose
1905
1902
1913
1907
1903
ti21348a
1904, 1912 (Internal Solvent/
External AAC Air)
1903, 1907 (Resin)
1902, 1909 (Catalyst)
1905, 1911 (External Atomizing Air/
Internal Chop AAC Air)
1901, 1910 (Chopper Air/
Internal Gel AAC)
Quantity
16M718,
for internal gel
1
16M712,
for chop systems
16M719,
for external gel
Ref
Part
Description
1901 16J766 TUBE, 3/8 in. polyethylene, 25 ft
590570 TUBE, 1/2 in. polyethylene
1902 24J730 HOSE, coupled, 1/8 in., 3000 psi,
25 ft
1903 240796 HOSE, coupled, 3/8 x 25'
16M731 HOSE, coupled, 1/2 in. x 25',
4000 psi
1904 24J731 HOSE, coupled, 1/4 in., nylon,
25 ft
1905 ---
1906 124427 JACKET, blue scuff, 22 ft
1907 158256 UNION, swivel
1908 744
1909 123553 FITTING, nipple, #4 JIC
1910* 123554 COUPLER, 3/8 in. OD tubing
16U953 COUPLER, 1/2 in. OD tubing
1911 123789 COUPLER, 1/4 in. OD tubing
1912 123552 FITTING, nipple, 1/8 npt
1913▲ 16D659 LABEL, warning, hose bundle
25.5 ft
1
1
1
1
1
1
1
1
1
1
TUBE, polyethylene, 1/4 in. OD
25 ft
25 ft
1
1
1
1
1
GUIDE, roving, hose (not shown)
1
1
1
1
1
1
1
1
1
1
1
1
▲ Replacement Danger and Warning labels, tags and
*
Series C and prior chop hoses use 123554. Series D or
later chop hoses are shown in the table.
cards are available at no cost.
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Dimensions
Dimensions
Cart and Boom
ti18526b
B
A
Top View
F
C
ꢀꢅꢃ¡
ꢆꢇ¡
E
A
B
C
E
F
Ref.
(Max Width)
(Max Height)
(Max Depth)
(Radius)
(Radius)
144 in.
(3658 mm)
100 in.
(2540 mm)
192 in.
(4877 mm)
144 in.
(3658 mm)
72 in.
(1828 mm)
Description
*
Rotate unit to fits cart and boom system through a 3 ft 6 in. wide door, with a 9 in. jamb width.
** Height with boom installed. Height of unit without the boom is 83 in. (2108 mm).
3A2012J
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Dimensions
Cart Only
Ref.
Cart Only
29.5 in.
(749 mm)
A
(Max Width)
47.75 in.
(1213 mm)
B
(Max Height)
32.5 in.
(826 mm)
C
(Max Depth)
B
ti18496b
C
A
Wall/Pole Mount
Ref.
Wall/Pole Mount
39.0 in.
(991 mm)
A
(Max Width)
46.6 in.
(1183 mm)
B
B
(Max Height)
32 in.
(813 mm)
C
(Max Depth)
ti18524d
A
C
82
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Technical Data
Pumpline Wall Mounting Bracket Dimensions
The pumpline bolts directly to this mounting plate.
3.52 in.
(89.4 mm)
ꢈ ꢈ ꢄ D
10.1 in.
(257 mm)
Four 0.60 in. (15 mm)
mounting holes
Technical Data
System Technical Data
Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . . . . . . 13:1 Systems: 1300 psi (9 MPa, 90 bar)
17:1 Systems: 1700 psi (11.9 MPa, 119 bar)
Maximum air inlet pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7.0 bar)
Maximum air inlet pressure to ASME solvent pressure pots . . . 100 psi (0.7 MPa, 7.0 bar)
Typical flow rate of pattern guns . . . . . . . . . . . . . . . . . . . . . . . . Refer to RS Gun manual. See Related Manuals, page 3.
Maximum fluid temperature (Models with RS Gun) . . . . . . . . . . 100°F (38°C)*
Maximum fluid temperature (Models without RS Gun) . . . . . . . 160°F (71°C)*
A component (catalyst) inlet size. . . . . . . . . . . . . . . . . . . . . . . . 3/8 in. tube
B component (resin) inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5/16-12 UN-2A male
Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stainless steel, carbide, UHMWPE, PTFE, and acetal.
Resin wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Pumpline Technical Data, page 84
Catalyst wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Catalyst Pump Technical Data, page 84
*
Maximum fluid temperature rating determined by
lowest rated component in system.
3A2012J
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Technical Data
Pumpline Technical Data
Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . . . . . . 13:1 Systems: 1300 psi (9 MPa, 90 bar)
17:1 Systems: 1700 psi (11.9 MPa, 119 bar)
Maximum air inlet pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7.0 bar)
Minimum air inlet pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 psi (0.07 MPa, 0.7 bar)
Maximum ambient air temperature. . . . . . . . . . . . . . . . . . . . . . . 120°F (49°C)
Maximum cycle rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 cpm
Air consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Technical Data in air motor manual 3A2315.
Fluid output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13:1 Systems: 1.5 gpm (free flow at 70 cpm)
17:1 Systems: 1.1 gpm (free flow at 70 cpm)
Maximum fluid temperature
160°F (71°C)
NOTE: System rating is lower than this due to other, lower-rated
components.
Stroke length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 in. (51 mm)
Sound data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Technical Data in air motor manual 3A2315.
Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stainless steel, tungsten carbide with 6% nickel,
UHMWPE, PTFE,
LW100C displacement pump only: Also includes carbon steel
Catalyst Pump Technical Data
Maximum fluid working pressure
Internal catalyst pump version. . . . . . . . . . . . . . . . . . . . . . . 2000 psi (14.0 MPa,140 bar)
External catalyst pump version . . . . . . . . . . . . . . . . . . . . . . 90 psi (0.63 MPa, 6.3 bar)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 lb (1.6 kg)
Wetted parts**. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301, 303, 304, 316, and 17-4 PH grades of stainless steel,
silicon nitride, acetal, perfluoroelastomer, PE, PTFE, UHWMPE,
polypropylene
** Series A and B systems (built prior to April 2013) have non-metallic nylon catalyst tube fittings. To covert your system to stain-
less steel fittings, see the FRP Proportioner manual 332451.
Whip Hose Technical Data
Hose bundles maximum fluid working pressure and wetted
materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Catalyst hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3000 psi (21.0 MPa, 210 bar); PTFE
1/2 in. resin hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000 psi (28.0 MPa, 280 bar); nylon
3/8 in. resin hose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3300 psi (23.1 MPa, 231 bar); nylon
Solvent/AAC air hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 psi (1.6 MPa, 16 bar); nylon
3/8 in. OD air hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psi (0.9 MPa, 9 bar); PET
1/4 in. OD atomizing/AAC air hose . . . . . . . . . . . . . . . . . . . 125 psi (0.9 MPa, 9 bar); PET
1/2 in. OD air hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 psi (1.7 MPa, 17 bar); PET
Resin Pump, Catalyst Pump, Solvent Pump, and Heater Technical Data
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Technical Data
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Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 3A2012
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
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Revised June 2014
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