Grizzly Saw G0592 User Manual
MODEL G0592  
10"x18" Metal Cutting Bandsaw  
OWNER'S MANUAL  
COPYRIGHT © MAY, 2006 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#PC7789 PRINTED IN TAIWAN  
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Table of Contents  
INTRODUCTION............................................................................................................................... 3  
Foreword .................................................................................................................................... 3  
Contact Info................................................................................................................................ 3  
Machine Data Sheet................................................................................................................... 4  
Identification ............................................................................................................................... 6  
Control Panel ............................................................................................................................. 7  
SECTION 1: SAFETY....................................................................................................................... 8  
Safety Instructions for Machinery............................................................................................... 8  
Additional Safety Instructions for Metal Cutting Bandsaws ..................................................... 10  
SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 11  
220V Single-Phase .................................................................................................................. 11  
SECTION 3: SET UP...................................................................................................................... 12  
Set Up Safety........................................................................................................................... 12  
Items Needed for Set Up ......................................................................................................... 12  
Unpacking ................................................................................................................................ 12  
Inventory................................................................................................................................... 13  
Hardware Recognition Chart.................................................................................................... 14  
Clean Up .................................................................................................................................. 15  
Site Considerations.................................................................................................................. 15  
Moving & Placing Base Unit..................................................................................................... 16  
Mounting to Shop Floor............................................................................................................ 16  
Shipping Bracket...................................................................................................................... 17  
Workstop .................................................................................................................................. 17  
Chip Trays & Splash Guard ..................................................................................................... 18  
Feed Stop................................................................................................................................. 18  
Recommended Adjustments.................................................................................................... 19  
Test Run................................................................................................................................... 19  
SECTION 4: OPERATIONS ........................................................................................................... 20  
Operation Safety ...................................................................................................................... 20  
Vise .......................................................................................................................................... 20  
Cutting Angle............................................................................................................................ 22  
Blade Selection ........................................................................................................................ 23  
Blade Speed............................................................................................................................. 23  
Feed Rate ................................................................................................................................ 24  
Blade Guides............................................................................................................................ 25  
Coolant System........................................................................................................................ 25  
Cutting Fluid ............................................................................................................................ 27  
Operation Tips.......................................................................................................................... 27  
SECTION 5: ACCESSORIES......................................................................................................... 28  
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SECTION 6: MAINTENANCE ........................................................................................................ 30  
Schedule .................................................................................................................................. 30  
Cleaning ................................................................................................................................... 30  
Lubrication................................................................................................................................ 30  
SECTION 7: SERVICE ................................................................................................................... 32  
Troubleshooting........................................................................................................................ 32  
Blade Change .......................................................................................................................... 34  
Blade Tension & Tracking........................................................................................................ 35  
Blade Guide Bearings .............................................................................................................. 36  
Electrical Components ............................................................................................................. 37  
Electrical Components ............................................................................................................. 38  
Model G0592 220V Wiring Diagram ........................................................................................ 39  
Base Parts Breakdown............................................................................................................. 40  
Base Parts List......................................................................................................................... 41  
Swivel Base Parts Breakdown................................................................................................. 42  
Swivel Base Parts List ............................................................................................................. 43  
Vise Parts Breakdown.............................................................................................................. 44  
Vise Parts List .......................................................................................................................... 45  
Bow Parts Breakdown.............................................................................................................. 46  
Bow Parts List .......................................................................................................................... 47  
Blade Tension & Motor Parts Breakdown................................................................................ 48  
Blade Tension & Motor Parts List ............................................................................................ 49  
Blade Guides Parts Breakdown............................................................................................... 50  
Blade Guides Parts List ........................................................................................................... 51  
Electrical Parts Breakdown ...................................................................................................... 52  
Electrical Parts List................................................................................................................... 53  
WARRANTY AND RETURNS........................................................................................................ 54  
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INTRODUCTION  
Foreword  
Contact Info  
We are proud to offer the Model G0592 Metal  
Cutting Bandsaw. This machine is part of a grow-  
ing Grizzly family of fine metalworking machinery.  
When used according to the guidelines set forth in  
this manual, you can expect years of trouble-free,  
enjoyable operation and proof of Grizzly’s com-  
mitment to customer satisfaction.  
If you have any comments regarding this manual,  
please write to us at the address below:  
Grizzly Industrial, Inc.  
Technical Documentation Manager  
P.O. Box 2069  
C
/O  
Bellingham, WA 98227-2069  
We are pleased to provide this manual with  
the Model G0592. It was written to guide you  
through assembly, review safety considerations,  
and cover general operating procedures. It repre-  
sents our effort to produce the best documenta-  
tion possible.  
We stand behind our machines. If you have any  
service questions or parts requests, please call or  
write us at the location listed below.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
The specifications, drawings, and photographs  
illustrated in this manual represent the Model  
G0592 as supplied when the manual was pre-  
pared. However, owing to Grizzly’s policy of con-  
tinuous improvement, changes may be made at  
any time with no obligation on the part of Grizzly.  
For your convenience, we always keep current  
Grizzly manuals available on our website at www.  
grizzly.com. Any updates to your machine will be  
reflected in these manuals as soon as they are  
complete. Visit our site often to check for the lat-  
est updates to this manual!  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
E-Mail: techsupport@grizzly.com  
Web Site: http://www.grizzly.com  
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Machine Data Sheet  
MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901  
MODEL G0592 10" X 18" METAL CUTTING BANDSAW  
Product Dimensions:  
Weight .............................................................................................................................................................858 lbs.  
Length/Width/Height .......................................................................................................................... 74 x 32 x 58 in.  
Foot Print (Length/Width)............................................................................................................................ 45 x 26 in.  
Shipping Dimensions:  
Type ...................................................................................................................................................Wood Slat Crate  
Content............................................................................................................................................................Machine  
Weight..............................................................................................................................................................967 lbs.  
Length/Width/Height............................................................................................................................ 79 x 36 x 49 in.  
Electrical:  
Switch..............................................................................................................................On/Off Located on Saw Bow  
Switch Voltage .....................................................................................................................................................220V  
Cord Length ........................................................................................................................................................... 6 ft.  
Cord Gauge .................................................................................................................................................. 14 gauge  
Recommended Breaker Size........................................................................................................................... 20 amp  
Plug........................................................................................................................................................................ Yes  
Motors:  
Main  
Type..................................................................................................................TEFC Capacitor Start Induction  
Horsepower................................................................................................................................................ 2 HP  
Voltage....................................................................................................................................................... 220V  
Prewired.....................................................................................................................................................220V  
Phase....................................................................................................................................................... Single  
Amps............................................................................................................................................................15A  
Speed................................................................................................................................................ 1720 RPM  
Cycle .........................................................................................................................................................60 Hz  
Number Of Speeds .......................................................................................................................................... 1  
Power Transfer ...............................................................................................................................V-Belt Drive  
Bearings...................................................................................................................... Shielded and Lubricated  
Main Specifications:  
Operation Info  
Blade Speeds................................................................................................................................. 98-394 FPM  
Std. Blade Length ................................................................................................................................... 132 in.  
Head Swivel..........................................................................................................................Right 45°, Left 60°  
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Cutting Capacities  
Angle Cuts ............................................................................................................................Right 45°, Left 60°  
Vise Jaw Depth..................................................................................................................................... 7-1/2 in.  
Vise Jaw Height .......................................................................................................................................... 5 in.  
Max Capacity Rect. Height At 90° ........................................................................................................ 9-1/2 in.  
Max Capacity Rect. Width At 90° ............................................................................................................. 18 in.  
Max Capacity Rnd. Width At 90° .............................................................................................................. 10 in.  
Max Capacity Rect. Height At 45° ............................................................................................................ 10 in.  
Max Capacity Rect. Height At 30° ............................................................................................................ 10 in.  
Max Capacity Rect. Width At 30° ............................................................................................................. 14 in.  
Max Capacity Rnd. At 30° ........................................................................................................................ 10 in.  
Max Capacity Rect. Width At 45° ............................................................................................................. 11 in.  
Max Capacity Rnd. At 45° ........................................................................................................................ 10 in.  
Max Capacity Rect. Height At 60° .............................................................................................................. 5 in.  
Max Capacity Rect. Width At 60° ............................................................................................................... 8 in.  
Max Capacity Rnd. At 60° .......................................................................................................................... 8 in.  
Construction  
Table Construction...............................................................................................................................Cast Iron  
Wheel Construction Upper...................................................................................................................Cast Iron  
Wheel Construction Lower...................................................................................................................Cast Iron  
Body Construction.........................................................................................................................Formed Steel  
Base Construction............................................................................................................................... Cast Iron  
Stand Construction ...................................................................................................................... Formed Steel  
Wheel Cover Construction.................................................................................................... Pre-Formed Steel  
Paint........................................................................................................................................................ Epoxy  
Other  
Blade Guides Upper........................................................................................................................Ball Bearing  
Blade Guides Lower........................................................................................................................Ball Bearing  
Coolant Capacity....................................................................................................................................... 4 gal.  
Table Info  
Floor To Cutting Area Height.................................................................................................................... 20 in.  
Other Specifications:  
Country Of Origin..............................................................................................................................................Taiwan  
Warranty.............................................................................................................................................................1 Year  
Serial Number Location ......................................................................................................................Grizzly ID Label  
Assembly Time ...........................................................................................................................................90 minutes  
Features:  
Coolant Pump  
Blade Speed Chart  
Variable Speed  
Adjustable Hydraulic Downfeed  
Automatic Shut-off  
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Identification  
N
J
K
L
O
A
I
B
M
P
C
D
E
F
H
G
Figure 1. G0592 Machine Identification.  
A. Blade Tension Handle  
B. Lift Handle  
C. Vise Handwheel  
D. Coolant Pan  
E. Work Stop  
F. Rotational Degree Scale  
G. Spray Gun  
H. Electrical Enclosure  
I. Speed Adjustment Knob  
J. Control Panel  
K. Blade Guide Scale  
L. Blade Guide Knob  
M. Coolant Valve Controls  
N. Bow  
O. Speed & Blade Selection Chart  
P. Blade Guides  
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Control Panel  
F
A
B
C
D
E
Figure 2. G0592 control panel.  
A. Coolant Pump Switch: Turns the coolant  
pump ON.  
B. EMERGENCYSTOP/OFFButton:Interrupts  
power to the system and turns the motor  
OFF. Twist the button until it pops out to re-  
energize the system. Also works as a stan-  
dard OFF button.  
Note: The bandsaw has an automatic shut-  
off (limit switch) that turns the machine OFF  
at the completion of the cutting arc.  
C. START Button: Turns the motor ON and  
activates moving parts.  
D. Power Light: When lit, indicates that system  
is energized and machine is ready to oper-  
ate.  
E. Feed Rate Dial: Fine tunes the feed rate by  
controlling the hydraulic valve. Range is from  
1 being slowest to 9 being fastest.  
F. Feed Control Knob: Turning the knob to the  
left lowers the bow at the feed rate you have  
set. Turning the knob to the right locks the  
bow in position.  
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SECTION 1: SAFETY  
For Your Own Safety, Read Instruction  
Manual Before Operating this Machine  
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This  
manual uses a series of symbols and signal words which are intended to convey the level of  
importance of the safety messages. The progression of symbols is described below. Remember  
that safety messages by themselves do not eliminate danger and are not a substitute for proper  
accident prevention measures.  
Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
MAY result in minor or moderate injury. It may also be used to alert  
against unsafe practices.  
This symbol is used to alert the user to useful information about  
proper operation of the machine.  
NOTICE  
Safety Instructions for Machinery  
1. READ THROUGH THE ENTIRE MANUAL  
BEFORE STARTING MACHINERY.  
Machinery presents serious injury hazards  
to untrained users.  
4. ALWAYS USE HEARING PROTECTION  
WHEN OPERATING MACHINERY.  
Machinery noise can cause permanent  
hearing damage.  
5. WEAR PROPER APPAREL. DO NOT  
wear loose clothing, gloves, neckties, rings,  
or jewelry which may get caught in moving  
parts. Wear protective hair covering to con-  
tain long hair and wear non-slip footwear.  
2. ALWAYS USE ANSI APPROVED  
SAFETY GLASSES WHEN OPERATING  
MACHINERY. Everyday eyeglasses only  
have impact resistant lenses, they are  
NOT safety glasses.  
6. NEVER OPERATE MACHINERY WHEN  
TIRED, OR UNDER THE INFLUENCE OF  
DRUGS OR ALCOHOL. Be mentally alert  
at all times when running machinery.  
3. ALWAYS WEAR AN NIOSH APPROVED  
RESPIRATOR WHEN OPERATING  
MACHINERY THAT PRODUCES DUST.  
Wood dust is a carcinogen and can cause  
cancer and severe respiratory illnesses.  
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Safety Instructions for Machinery  
7. ONLY ALLOW TRAINED AND PROP-  
17. REMOVE ADJUSTING KEYS AND  
ERLY SUPERVISED PERSONNEL TO  
OPERATE MACHINERY. Make sure  
operation instructions are safe and clearly  
understood.  
WRENCHES. Make a habit of checking for  
keys and adjusting wrenches before turn-  
ing machinery ON.  
18. CHECK FOR DAMAGED PARTS  
BEFORE USING MACHINERY. Check  
for binding and alignment of parts, broken  
parts, part mounting, loose bolts, and any  
other conditions that may affect machine  
operation. Repair or replace damaged  
parts.  
8. KEEP CHILDREN AND VISITORS AWAY.  
Keep all children and visitors a safe dis-  
tance from the work area.  
9. MAKE WORKSHOP CHILD PROOF. Use  
padlocks, master switches, and remove  
start switch keys.  
19. USE RECOMMENDED ACCESSORIES.  
Refer to the instruction manual for recom-  
mended accessories. The use of improper  
accessories may cause risk of injury.  
10. NEVER LEAVE WHEN MACHINE IS  
RUNNING. Turn power OFF and allow all  
moving parts to come to a complete stop  
before leaving machine unattended.  
20. DO NOT FORCE MACHINERY. Work at  
the speed for which the machine or acces-  
sory was designed.  
11. DO NOT USE IN DANGEROUS  
ENVIRONMENTS. DO NOT use machin-  
ery in damp, wet locations, or where any  
flammable or noxious fumes may exist.  
21. SECURE WORKPIECE. Use clamps or  
a vise to hold the workpiece when practi-  
cal. A secured workpiece protects your  
hands and frees both hands to operate the  
machine.  
12. KEEP WORK AREA CLEAN AND WELL  
LIT. Clutter and dark shadows may cause  
accidents.  
22. DO NOT OVERREACH. Keep proper foot-  
13. USE A GROUNDED EXTENSION CORD  
RATEDFORTHEMACHINEAMPERAGE.  
Undersized cords overheat and lose power.  
Replace extension cords if they become  
damaged. DO NOT use extension cords  
for 220V machinery.  
ing and balance at all times.  
23. MANY MACHINES WILL EJECT THE  
WORKPIECETOWARDTHEOPERATOR.  
Know and avoid conditions that cause the  
workpiece to "kickback."  
14. ALWAYS DISCONNECT FROM POWER  
24. ALWAYS LOCK MOBILE BASES  
(IF USED) BEFORE OPERATING  
MACHINERY.  
SOURCE  
BEFORE  
SERVICING  
MACHINERY. Make sure switch is in OFF  
position before reconnecting.  
25. BE AWARE THAT CERTAIN DUST MAY  
BE HAZARDOUS to the respiratory sys-  
tems of people and animals, especially  
fine dust. Make sure you know the hazards  
associated with the type of dust you will be  
exposed to and always wear a respirator  
approved for that type of dust.  
15. MAINTAIN MACHINERY WITH CARE.  
Keep blades sharp and clean for best and  
safest performance. Follow instructions for  
lubricating and changing accessories.  
16. MAKE SURE GUARDS ARE IN PLACE  
AND WORK CORRECTLY BEFORE  
USING MACHINERY.  
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Additional Safety Instructions for Metal  
Cutting Bandsaws  
8. FIRE HAZARD. Use EXTREME CAUTION  
if cutting magnesium. Using the wrong cut-  
ting fluid will lead to chip fire and possible  
explosion.  
1. BLADE CONDITION. Do not operate with  
dull, cracked or badly worn blade. Inspect  
blades for cracks and missing teeth before  
each use.  
9. CUTTING FLUID SAFETY. Always follow  
manufacturer’s cutting fluid safety instruc-  
tions. Pay particular attention to contact,  
contamination, inhalation, storage and dis-  
posal warnings. Spilled cutting fluid is a  
slipping hazard and a toxicity hazard.  
2. HAND PLACEMENT. Never position fin-  
gers or thumbs in line with the cut. Hands  
could be crushed in vise or by falling  
machine components or cut by the blade.  
3. ENTANGLEMENT HAZARDS. Do not  
operate this bandsaw without blade guard  
in place. Otherwise, loose clothing, jewelry,  
long hair and work gloves can be drawn  
into working parts.  
10. ATTENTION TO WORK AREA. Never  
leave a machine running and unattended.  
Pay attention to the actions of others in the  
area to avoid unintended accidents.  
4. BLADE REPLACEMENT. When replacing  
blades, make sure teeth face toward the  
workpiece. Wear gloves to protect hands  
and safety glasses to protect eyes.  
11. MAINTENANCE/SERVICE. All inspec-  
tions, adjustments, and maintenance are  
to be done with the machine OFF and the  
power disconnected to the machine. Wait  
for all moving parts to come to a complete  
stop.  
5. WORKPIECE HANDLING. Always sup-  
port the workpiece with table, vise, or other  
support fixture. Flag long pieces to avoid a  
tripping hazard. Never hold the workpiece  
with your hands during a cut.  
12. HEARING PROTECTION & HAZARDS.  
Noise generated by blade and workpiece  
vibration, material handling, and power  
transmission can cause permanent hear-  
ing loss over time and interfere with com-  
munication and audible signals. Always  
wear hearing protection.  
6. LOSS OF STABILITY. Unsupported  
workpieces may jeopardize machine sta-  
bility and cause the machine to tip and fall,  
which could cause serious injury.  
13. HOT SURFACES. Due to friction, the  
workpiece, chips, and some machine com-  
ponents can be hot enough to burn you.  
7. POWERINTERRUPTION. Unplugmachine  
after power interruption. Machines without  
magnetic switches can start up after power  
is restored.  
No list of safety guidelines can be complete. Every shop environment is different. Like all  
machines there is danger associated with the Model G0592. Accidents are frequently caused by  
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen  
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious  
personal injury may occur.  
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SECTION 2: CIRCUIT REQUIREMENTS  
Grounding  
220V Single-Phase  
In the event of an electrical short, grounding  
reduces the risk of electric shock. The grounding  
wire in the power cord must be properly connect-  
ed to the grounding prong on the plug; likewise,  
the outlet must be properly installed and ground-  
ed. All electrical connections must be made in  
accordance with local codes and ordinances.  
Serious personal injury could occur if you  
connect the machine to the power source  
before you have completed the set up pro-  
cess. DO NOT connect the machine to the  
power source until instructed to do so.  
Electrocution or fire could  
result if this machine is  
The Model G0592 motor draws the following  
not grounded correctly  
Amperage Draw  
amps under maximum load:  
or if your electrical con-  
figuration does not com-  
ply with local and state  
Motor Draw at 220V .............................. 15 Amps  
codes. Ensure compliance  
by checking with a quali-  
fied electrician!  
Circuit Requirements  
We recommend using a dedicated circuit for this  
machine. You MUST connect your machine to a  
grounded circuit that is rated for the amperage  
given below. Never replace a circuit breaker on  
an existing circuit with one of higher amper-  
age without consulting a qualified electrician to  
ensure compliance with wiring codes. If you are  
unsure about the wiring codes in your area or  
you plan to connect your machine to a shared  
circuit, consult a qualified electrician.  
Extension Cords  
We do not recommend the use of extension  
cords. Instead, arrange the placement of your  
equipment and the installed wiring to eliminate  
the need for extension cords.  
If you find it absolutely necessary to use an  
extension cord at 220V with your machine:  
220V Circuit...........................................20 Amps  
•
•
•
Use at least a 12 gauge cord that does not  
exceed 50 feet in length!  
Plug/Receptacle Type  
Recommended Plug/Receptacle....NEMA L6-20  
The extension cord must also contain a  
ground wire and plug pin.  
A qualified electrician MUST size cords over  
50 feet long to prevent motor damage.  
Figure 3.  
6-20 plug and receptacle.  
NEMA L  
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SECTION 3: SET UP  
Set Up Safety  
Items Needed for  
Set Up  
The following items are needed to complete the  
set up process, but are not included with your  
machine:  
This machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
Description  
Qty  
•
•
•
•
•
•
Safety Glasses (for each person) .............. 1  
Solvent Cleaner.......................................... 1  
Shop Towels............................................... 1  
Mounting Hardware (optional).................... 1  
Forklift or hoist............................................ 1  
Assistant..................................................... 1  
Wear safety glasses dur-  
ing the entire set up pro-  
cess!  
Unpacking  
The Model G0592 was carefully packed when it  
left our warehouse. If you discover the machine  
is damaged after you have signed for delivery,  
please immediately call Customer Service at  
(570) 546-9663 for advice.  
The Model G0592 is  
an extremely heavy  
machine. Serious per-  
sonal injury may occur if  
safe moving methods are  
not followed. To be safe,  
you will need assistance  
and power equipment  
when moving the ship-  
ping crate and remov-  
ing the machine from the  
crate.  
Save the containers and all packing materials for  
possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
When you are completely satisfied with the con-  
dition of your shipment, you should inventory the  
contents.  
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In the event that any nonproprietary parts are  
missing (e.g. a nut or a washer), we would be  
glad to replace them, or for the sake of expedi-  
ency, replacements can be obtained at your local  
hardware store.  
Inventory  
After all the parts have been removed from the  
crate, you should have the following items:  
Box 1: (Figure 4)  
Qty  
NOTICE  
A. Splash Guard ............................................. 1  
B. Lower Chip Tray ......................................... 1  
C. Upper Chip Tray ......................................... 1  
D. Work Stop Rod........................................... 1  
E. Work Stop Arm........................................... 1  
F. Work Stop................................................... 1  
G. Leveling Feet.............................................. 4  
H. Model G0592 Bandsaw (not shown).......... 1  
Some hardware/fasteners on the inventory  
list may arrive pre-installed on the machine.  
Check these locations before assuming that  
any items from the inventory list are miss-  
ing.  
E
D
F
A
C
G
B
Figure 4. G0592 loose inventory.  
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Hardware Recognition Chart  
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Clean Up  
Site Considerations  
The unpainted surfaces are coated with a waxy  
oil to protect them from corrosion during ship-  
ment. Remove this protective coating with a sol-  
vent cleaner or citrus-based degreaser such as  
Grizzly’s G7895 Degreaser. To clean thoroughly,  
some parts may need to be removed. For opti-  
mum performance from your machine, make  
sure you clean all moving parts or sliding  
contact surfaces that are coated. Avoid chlo-  
rine-based solvents, such as acetone or brake  
parts cleaner, as they will damage painted sur-  
faces should they come in contact. Always follow  
the manufacturer’s instructions when using any  
type of cleaning product.  
Floor Load  
Refer to the Machine Data Sheet for the weight  
and footprint specifications of your machine.  
Some floors may require additional reinforcement  
to support both the machine and operator.  
Working Clearances  
Consider existing and anticipated needs, size of  
material to be processed through each machine,  
and space for auxiliary stands, work tables or  
other machinery when establishing a location for  
your new machine. See Figure 5 for the minimum  
working clearances.  
721⁄2  
"
Gasoline and petroleum  
products have low flash  
points and could cause  
an explosion or fire if  
used to clean machinery.  
DO NOT use gasoline or  
petroleum products to  
clean the machinery.  
58"  
Many of the solvents  
commonly used to clean  
machinery can be toxic  
when inhaled or ingest-  
ed. Lack of ventilation  
while using these sol-  
vents could cause seri-  
ous personal health risks  
or fire. Take precautions  
from this hazard by only  
using cleaning solvents  
in a well ventilated area.  
Figure 5. Minimum working clearances.  
Unsupervised children and  
visitors inside your shop  
could cause serious per-  
sonal injury to themselves.  
Lock all entrances to the  
shop when you are away and  
DO NOT allow unsupervised  
children or visitors in your  
shop at any time!  
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Moving & Placing  
Base Unit  
Mounting to Shop  
Floor  
Although not required, we recommend that you  
mount your new machine to the floor. Because  
this is an optional step and floor materials may  
vary, floor mounting hardware is not included.  
Generally, you can either bolt your machine to  
the floor or mount it on machine mounts. It will  
be necessary to level your machine after mount-  
ing. If you choose to set your machine on the  
floor, four M12-1.75 x 50 leveling bolts have been  
included.  
The Model G0592 is  
an extremely heavy  
machine. Serious per-  
sonal injury may occur if  
safe moving methods are  
not followed. To be safe,  
you will need assistance  
and power equipment  
when moving the ship-  
ping crate and remov-  
ing the machine from the  
crate.  
Bolting to Concrete Floors  
Lag shield anchors with lag bolts (Figure 7)  
and anchor studs are two popular methods for  
anchoring an object to a concrete floor.  
Use a forklift and straps rated for the machine  
weight to lift the machine off the pallet and onto a  
suitable location (see Figure 6).  
NOTICE  
Anchor studs are stronger and more per-  
manent alternatives to lag shield anchors;  
however, they will stick out of the floor,  
which may cause a tripping hazard if you  
decide to move your machine.  
Using Machine Mounts  
Using machine mounts, shown in Figure 7, gives  
the advantage of fast leveling and vibration reduc-  
tion. The large size of the foot pads distributes the  
weight of the machine.  
Figure 6. G0592 lifting points.  
Figure 7. Typical options for machine  
mounting.  
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Shipping Bracket  
Workstop  
The workstop on the Model G0592 has three main  
parts including the workstop rod, arm and work-  
stop. The workstop is easy to adjust and can be  
set up on either side of the vise.  
A bracket has been installed to keep the saw in  
alignment during shipping. Before using your saw  
you will need to remove it. Store it for safe keep-  
ing, in the event you move your saw to a different  
location.  
To install the workstop:  
1. Slide the workstop rod in the hole in the base  
of the vise and tighten the set screw.  
2. Slide the arm onto the workstop rod and  
tighten the set screw.  
Set screw  
Arm  
Figure 8. Shipping bracket.  
To remove the shipping bracket:  
Set screw  
1. Remove the upper hex bolt with a 12mm  
Workstop Rod  
wrench.  
Figure 9. Workstop assembly.  
2. Remove the two lower cap screws with a  
5mm hex wrench.  
3. Insert the workstop into the arm and secure  
with the knob.  
Workstop  
Knob  
Figure 10. Workstop.  
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Chip Trays & Splash  
Guard  
Feed Stop  
Depending on how the G0592 was shipped, it  
may be necessary to adjust the feed stop before  
the test run. The blade should not make contact  
with any part of the vise assembly.  
Components and Hardware Needed:  
Qty  
Upper Chip Tray ................................................ 1  
Lower Chip Tray ................................................ 1  
Splash Guard .................................................... 1  
To adjust the feed stop bolt:  
The upper chip tray needs no hardware and rests  
on the vise and vise base as shown in Figure  
11.  
1. Adjust the feed stop bolt and jam nut (Figure  
13), so the bandsaw blade teeth are just  
below the vise table surface when the cut is  
complete.  
The lower chip tray rests on the base directly  
under the upper chip tray. It is not secured so it  
can be removed for easy clean-up.  
Feed Stop  
Upper Chip Tray  
Jam Nut  
Figure 13. Feed stop.  
Lower Chip Tray  
Figure 11. Chip tray set-up.  
The splash tray fits over the lip of the base as  
illustrated in Figure 12.  
Figure 12. Splash tray installation.  
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Recommended  
Adjustments  
E-STOP/OFF Button  
ON  
Feed control knob  
The adjustments listed below have been per-  
formed at the factory. However, because of the  
many variables involved with shipping, we recom-  
mend that you at least verify the following adjust-  
ments to ensure accurate cutting results.  
Step-by-stepinstructionsonverifyingtheseadjust-  
ments can be found in SECTION 7: SERVICE  
ADJUSTMENTS.  
Figure 14. Control panel.  
Factory adjustments that should be verified:  
1. Blade Tracking (Page 35).  
6. Start the bandsaw while keeping your finger  
near the EMERGENCY STOP/OFF button  
(Figure 14) at all times during the test run.  
The bandsaw should run smoothly with little  
or no vibration.  
2. Blade Guide Bearings (Page 36).  
Note: If the EMERGENCY STOP/OFF button  
is pressed, it needs to be twisted until it pops  
out or the bandsaw will not start.  
Test Run  
—If you suspect any problems, immediately  
stop the bandsaw and correct before con-  
tinuing.  
Projectiles thrown from  
the machine could cause  
serious eye injury. Wear  
safety glasses during  
assembly and operation.  
—If you need any help with your bandsaw  
call our Tech Support at (570) 546-9663.  
Starting the machine:  
1. Read the entire instruction manual.  
2. Make sure all tools and foreign objects have  
been removed from the machine.  
3. Put on safety glasses and secure loose  
clothing or long hair.  
4. Connect the bandsaw to power.  
5. Raise the bandsaw and close the feed con-  
trol knob to keep the saw in place.  
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SECTION 4: OPERATIONS  
Vise  
Operation Safety  
The vise on the Model G0592 can be positioned  
for cutting on both sides of the vise. It also has a  
ratcheting type leadscrew that allows for fast jaw  
adjustments.  
Damage to your eyes, lungs, and ears could  
result from using this machine without  
proper protective gear. Always wear safety  
glasses, a respirator, and hearing protection  
when operating this machine.  
To change vise positions:  
1. Remove the chip trays and the splash  
guard.  
2. Raise the bow to the maximum height and  
lock in place.  
3. Loosen the two vise locks at the base of the  
vise and remove the upper chip tray (see  
Figure 15).  
Loose hair and cloth-  
ing could get caught in  
machinery and cause seri-  
ous personal injury. Keep  
loose clothing and long  
hair away from moving  
machinery.  
Vise Locks  
NOTICE  
This bandsaw is for trained operators only.  
WE STRONGLY RECOMMEND that you read  
books, trade magazines, and get formal  
training before beginning any projects.  
Regardless of the content in this section,  
Grizzly Industrial will not be held liable for  
accidents caused by lack of training.  
Figure 15. Changing vise positions.  
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4. Pull the vise all the way to the opposite side  
of the base and lock it in position (see Figure  
16).  
5. Install the chip trays and splash guards to the  
new side.  
Latch  
Figure 17. Vise jaw positioning.  
Figure 16. Vise to the right.  
Always turn the saw OFF and allow the blade  
to come to a complete stop before using the  
vice! Failure to follow this caution may lead  
to injury.  
The vise jaw width can be quickly adjusted when  
changing from one sized material to another.  
To rapidly change the vise jaw gap:  
1. Use the handwheel to relieve any pressure  
on the vise jaw.  
2. Flip the latch up to disengage it from the  
leadscrew (see Figure 17).  
3. Pull or push the jaw in the desired direction.  
4. Engage the lever with the leadscrew and fin-  
Figure 18. Workholding options by material  
ish tightening the jaw with the handwheel.  
shape.  
Note: Figure 18 shows the proper methods  
for holding different workpiece shapes.  
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3. Loosen the swivel lock lever (Figure 20),  
rotate the turret to the desired angle, then re-  
tighten the swivel lock lever.  
Cutting Angle  
The G0592 has a locking turret that can be adjust-  
ed to 60° clockwise to 45° counterclockwise.  
To change the angle:  
Swivel Lock Lever  
1. Raise the bow to the highest position and  
lock in place.  
2. Flip the stop out as shown in Figure 19.  
Stop  
Figure 20. Swivel lock lever.  
4. To return to 0°, flip the stop up.  
Note: Adjust the set screw on the stop to  
calibrate the scale to the stop.  
Stop Set Screw  
Figure 19. Stop.  
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Blade Selection  
Blade Speed  
The Model G0592 has a variable speed control  
ranging from 98 to 394 feet per minute (FPM).  
The Model G0592 uses 132" x 1" bandsaw  
blades.  
Selecting the right blade for the job depends on  
a variety of factors, such as the type of material  
being cut, hardness of the material, material shape  
machine capability, and operator technique.  
NOTICE  
Only change speeds while the motor is run-  
ning. Changing speeds when machine is  
OFF may result in damage to your machine.  
Always make sure belt guard is in use.  
We suggest you do some research for your spe-  
cific situation so you get the best blade to match  
your needs.  
To change blade speeds:  
Grizzly offers a variety of selections that can be  
found in the current catalog and in SECTION 5:  
ACCESSORIES on Page 28.  
1. Turn the bandsaw ON and allow it to come  
up to speed.  
The chart shown in Figure 21 is a reproduction of  
the chart you will find on the blade cover of your  
G0592. Use it as a rough guideline.  
2. Turn the speed adjustment knob (Figure  
23), clockwise to decrease blade speed and  
counterclockwise to increase blade speed.  
Material Width/Diameter  
Teeth Per Inch (TPI)  
Material Shapes  
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Figure 21. G0592 Blade selection and speed chart.  
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The table shown in Figure 22 is a sampling of  
speed rates for various materials. Use these as a  
guideline.  
Feed Rate Dial  
Material  
Alloy ASTM Number  
Blade Speed  
Ft/Min Mtrs/Min  
Copper  
Alloys  
173,932  
330,365  
623,624  
230,260,272  
280,264,632,655  
101,102,110,122,172  
1751,182,220,510  
625, 706, 715, 934  
630  
811  
1117  
1137  
1141,1144  
1141 High Stress  
1030  
1008,1015,1020,1025  
1035  
1018,1021,1022  
1026,1513  
A36 (SHAPES),1040  
1042,1541  
314  
284  
264  
244  
244  
234  
234  
234  
229  
214  
339  
289  
279  
279  
329  
319  
309  
299  
299  
269  
249  
219  
199  
184  
239  
219  
199  
174  
199  
179  
159  
90  
96  
87  
81  
74  
74  
71  
71  
71  
70  
65  
103  
88  
85  
85  
100  
97  
94  
91  
91  
82  
76  
67  
61  
56  
73  
67  
61  
53  
61  
55  
49  
27  
58  
58  
46  
43  
35  
29  
24  
36  
35  
33  
30  
58  
Figure 23. Feed rate dial (shown with guard  
removed).  
Feed Rate  
Carbon  
Steels  
The speed at which the saw blade will cut through  
a workpiece is controlled by blade type, feed rate,  
and feed pressure. The feed rate is controlled by  
two knobs on the control panel.  
Note: If a lubricant is used on the cut, the feed  
rate can be increased by approximately 15%.  
To set the feed rate:  
1044,1045  
1060  
1095  
8615, 8620, 8622  
4340, E4340, 8630  
1. Raise the bow to the highest position.  
Nickle  
Chrome  
Molybdenum 8640  
Alloys E9310  
Tool Steels A-6  
A-2  
2. Set the Feed Rate Dial to the desired feed  
rate. Range is from 1 being slowest, to 9  
being fastest.  
3. Turning the Feed Control Knob to the left to  
lower the bow at the feed rate you have set.  
Turning the knob to the right locks the bow in  
position.  
A-10  
D-2  
H-11,H-12,H-13  
420  
430  
410,502  
414  
431  
440C  
304, 324  
304L  
189  
189  
149  
140  
115  
95  
Stainless  
Steels  
• If you get a tightly curled, warm shavings,  
brown to black in color, you are using too  
much downward pressure.  
• Blue looking chips are from extreme heat  
with a high band saw speed.  
80  
120  
115  
110  
100  
189  
• Thin powder-like chips are from insuffi-  
cient feed pressure. This will dull your blade  
rapidly.  
347  
316, 316L  
416  
Figure 22. Material speed table.  
• The best cut and feed rate will give you  
evenly shaped spiraled curls with very little  
color change, if any at all.  
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Blade Guides  
Coolant System  
The rear blade guide should be as close to the  
workpiece as possible. This will help ensure  
straight cuts by keeping the blade from twisting  
and drifting off the cut line.  
FIRE HAZARD! DO NOT  
cut magnesium when  
using oil-water solutions  
as a cutting fluid! Always  
use a cutting fluid intend-  
ed for magnesium. The  
water in the solution will  
cause a magnesium-chip  
fire.  
To adjust the rear blade guide:  
1. Loosen the knob shown in Figure 24 and  
slide the rear blade guide as close to the  
workpiece as possible, then tighten the  
knob.  
Knob  
This bandsaw has a built-in coolant system that  
extends the life of your bandsaw blades by lower-  
ing the temperature of the blade and workpiece. It  
also has a convenient spray gun to help you clean  
the saw at the end of the day.  
Blade Guides  
See Cutting Fluid on Page 27 for additional  
information.  
To use the coolant system:  
1. Access the reservoir by removing the front  
panel (see Figure 26).  
Figure 24. Blade guides.  
2. Thoroughly clean and remove any foreign  
material that may have fallen inside the res-  
ervoir during shipping.  
The front blade guide has a wire brush that makes  
contact with the blade to help clear away chips  
and extend blade life (see Figure 25).  
3. Fill the reservoir with your chosen cutting fluid  
solution and replace the front panel.  
Blade Brush  
Figure 25. Blade brush.  
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6. Monitor the coolant level frequently to keep  
the system working properly. DO NOT let  
coolant level fall out of view on the sight glass  
(see Figure 28).  
Figure 26. Coolant system reservoir and cover.  
4. Adjust the valves on the coolant hoses to  
control the flow of coolant (see Figure 27).  
Make sure that the pressure is not so high  
that coolant spills on the floor and creates a  
slipping hazard.  
Figure 28. Coolant level sight glass.  
To use the spray gun:  
1. Close the coolant control valves.  
2. Turn the coolant pump switch ON. You are  
ready to spray.  
Coolant Control Valve  
Figure 27. Coolant control valve.  
5. Turn the coolant pump switch ON before  
making your cut.  
Figure 29. Spray gun.  
NOTICE  
Keep the tray chip screen clear so coolant  
can recycle to the pump reservoir. NEVER  
operate the pump with the reservoir below  
the low mark or you will over-heat the pump  
and void your warranty!  
-26-  
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Cutting Fluid  
Operation Tips  
The following tips will help you safely and effec-  
tively operate your bandsaw, and help you get the  
maximum life out of your saw blades.  
BIOLOGICAL  
AND  
POISON HAZARD! Use  
properpersonalprotection  
equipment when handling  
cutting fluid and dispose  
by following federal, state,  
and fluid manufacturer  
requirements to properly  
dispose of cutting fluid.  
Tips for horizontal cutting:  
•
Use the work stop to quickly and accurately  
cut multiple pieces of stock to the same  
length.  
•
Clamp the material firmly in the vise jaws to  
ensure a straight cut through the material  
and use the positive lock to speed produc-  
tion.  
While simple in concept and function, many  
issues must be taken into account to find and use  
the correct cutting fluid. Always follow all product  
warnings and contact the fluid manufacturer for  
unanswered questions.  
•
•
Let the blade reach full speed before engag-  
ing the workpiece.  
Never start a cut with the blade in contact  
with the workpiece and do not start a cut on  
a sharp edge.  
Use the selections below to choose the appro-  
priate cutting fluids:  
•
Chips should be curled and silvery. If the  
chips are thin and powder like, increase your  
feed rate.  
•
For cutting low alloy, low carbon, and gen-  
eral-purpose category metals with a bi-metal  
blade—use a water soluble cutting fluid.  
•
•
Burned chips indicate a need to reduce your  
blade speed.  
•
For cutting stainless steels, high carbon, and  
high alloy metals, brass, copper and mild  
steels—use "Neat Cutting Oil" (commonly  
undiluted mineral oils) that have extreme  
pressure additives (EP additives).  
Wait until the blade has completely stopped  
before removing the workpiece from the vise,  
and avoid touching the cut end—it could be  
very hot!  
•
For cutting cast iron, cutting fluid is not rec-  
ommended.  
•
•
•
Support long pieces so they won't fall when  
cut, and flag the ends to alert passers-by of  
potential danger.  
Remember: Too much flow at the cutting fluid  
nozzle will make a mess and can make the work  
area unsafe; and not enough fluid at the cut will  
heat the blade, causing the blade teeth to load up  
and break.  
Adjust the blade guides as close as possible  
to the workpiece to minimize side-to-side  
blade movement.  
Use coolant when possible to increase blade  
life.  
NOTICE  
Loosen blade tension at the end of each day  
to prolong blade life.  
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SECTION 5: ACCESSORIES  
H5405—Lenox® Lube Tube™  
Tool Steel Blades  
H2303—132 x 1 x .032 10 TPI Raker  
H2304—132 x 1 x .032 14 TPI Raker  
Lenox® Lube Tube™ is a stick lubricant designed  
to prevent heat buildup. Apply it directly to the  
blade to improve overall blade life and productiv-  
ity. Can be used on ferrous and non-ferrous met-  
als. Biodegradeable, non-toxic, and non-staining  
14.5 oz tube.  
Variable Pitch Bi-Metal Blades  
H1146—132 x 1 x .032 3-4 Variable Pitch  
H1147—132 x 1 x .032 4-6 Variable Pitch  
H1148—132 x 1 x .032 5-8 Variable Pitch  
H1149—132 x 1 x .032 6-10 Variable Pitch  
H1150—132 x 1 x .032 8-12 Variable Pitch  
H1151—132 x 1 x .032 10-14 Variable Pitch  
Figure 32. Lenox® Lube Tube™.  
G7897—Machining Fluid  
Figure 30. Blades  
This biostable, soluble oil for heavy-duty machin-  
ing applications provides stable pH performance,  
which resists bacteria, fungal growth, rancidity  
and odors. Can be used in light or heavy machin-  
ing. Mix with water, 1:21 for general use or 1:11-  
1:16 for heavy use.  
H5408—Blade Tensioning Gauge  
The Blade Tensioning Gauge ensures long blade  
life, reduced blade breakage, and straight cutting  
by indicating correct tension. A precision dial indi-  
cator provides you with a direct readout in PSI.  
Figure 33. G7897 Machining Fluid.  
Figure 31. H5408 Blade Tensioning Gauge.  
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G5618—Deburring Tool with Two Blades  
G5619—Extra Aluminum Blades  
G5620—Extra Brass and Cast Iron Blade  
The quickest tool for smoothing freshly machined  
metal edges. Comes with two blades—one for  
steel/aluminum and one for brass/cast iron.  
H1302—Standard Earmuffs  
H4979—Deluxe Twin Cup Hearing Protector  
H4977—Work-Tunes Radio Headset Earmuffs  
Protect yourself comfortably with a pair of cush-  
ioned earmuffs. Especially important if you or  
employees operate for hours at a time.  
H1302  
H4979  
H4977  
Figure 34. G5618 Deburring tool.  
Figure 36. Our most popular earmuffs.  
G7984—Face Shield  
G9256—6" Dial Caliper  
H1298—Dust Sealed Safety Glasses  
H1300—UV Blocking, Clear Safety Glasses  
H2347—Uvex® Spitfire Safety Glasses  
H0736—Shop Fox® Safety Glasses  
Safety Glasses are essential to every shop. If  
you already have a pair, buy extras for visitors  
or employees. You can't be too careful when it  
comes to shop safety!  
G9257—8" Dial Caliper  
G9258—12" Dial Caliper  
These traditional dial calipers are accurate to  
0.001" and can measure outside surfaces, inside  
surfaces, and heights/depths. Features stainless  
steel, shock resistant construction and a dust  
proof display.  
H1300  
H1298  
G7984  
H0736  
H2347  
Figure 37. Grizzly® Dial Calipers.  
Figure 35. Our most popular safety glasses.  
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SECTION 6: MAINTENANCE  
Lubrication  
Always disconnect power  
to the machine before  
Before applying lubricant to any area, wipe the  
performing maintenance.  
area clean to avoid contamination. Lubricate the  
Failure to do this may  
vise leadscrew and the grease fittings at the pivot  
result in serious person-  
point shown in Figure 38 with general purpose  
al injury.  
grease.  
All bearings on the Model G0592 are lubricated  
and sealed for the life of the bearing. No further  
attention is needed until it is time to replace the  
bearing.  
Schedule  
For optimum performance from your machine,  
follow this maintenance schedule and refer to any  
specific instructions given in this section.  
Daily Check:  
Drain Plug  
•
•
•
•
•
•
•
Loose mounting bolts.  
Damaged saw blade.  
Worn or damaged wires.  
Any other unsafe condition.  
Clean after each use.  
Proper blade tension.  
Coolant level.  
Grease Fittings  
Monthly Check:  
Figure 38. Lubrication points.  
•
•
Lubricate vise screw.  
Check gear box fluid level.  
The gearbox should be drained and refilled after  
the first 50 hours of use and then once every  
four months. Use a high quality, ISO 680 grade  
synthetic gear oil.  
Annual Check:  
Change gear box oil (every four months if  
being used daily).  
•
To change the gear oil:  
Cleaning  
1. Run the bandsaw for ten minutes to warm up  
the oil in the gearbox.  
Cleaning the Model G0592 is relatively easy.  
After using your bandsaw, remove excess chips  
by using the spray gun and by sweeping. Then  
remove chips for recycling.  
2. DISCONNECT THE BANDSAW FROM THE  
POWER SOURCE!  
3. Raise the bow to the highest angle and close  
the feed control knob to lock the bow in posi-  
tion.  
4. Drain the gearbox by removing the drain plug  
shown in Figure 38.  
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8. Lubricate the leadscrew as needed with  
general purpose grease. Apply a thin layer  
all along the leadscrew surface (see Figure  
40).  
Fill Cap  
Sight Glass  
Leadscrew  
Figure 39. Gear box lubrication.  
5. Replace the drain plug, then lower the bow to  
its lowest position.  
Figure 40. Vise leadscrew lubrication area.  
6. Open the fill cap and fill the gearbox with oil  
until you see the oil level reach the halfway  
point in the sight glass (see Figure 39).  
7. Tighten the fill plug, connect the machine  
to power and run the saw for a minute or  
two—then reinspect the oil level. Add more  
oil if needed to maintain level at the halfway  
mark in the sight glass.  
-31-  
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SECTION 7: SERVICE  
Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you  
need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support  
at (570) 546-9663.  
Troubleshooting  
Motor & Electrical  
SYMPTOM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Machine does not start or a 1. E-Stop button pressed.  
1. Twist E-Stop button until it pops out.  
2. Plug/receptacle is at fault or wired 2. Test for good contacts; correct the wiring.  
incorrectly.  
breaker trips.  
3. Start capacitor is at fault.  
4. Wall fuse/circuit breaker is blown/ 4. Ensure correct size for machine load; replace weak  
tripped. breaker.  
3. Test/replace capacitor if faulty.  
5. Motor connection wired incorrectly. 5. Correct motor wiring connections.  
6. Power supply is at fault/switched 6. Ensure hot lines have correct voltage on all legs and  
OFF.  
main power supply is switched ON.  
7. Motor ON/OFF switch is at fault.  
7. Replace faulty ON/OFF switch.  
8. Wiring is open/has high resistance. 8. Check for broken wires or disconnected/corroded  
connections, and repair/replace as necessary.  
9. Motor is at fault.  
9. Test/repair/replace.  
Machine stalls or is under- 1. Wrong blade for the workpiece 1. Use blade with correct properties for your type of cut-  
powered.  
material.  
ting.  
2. Wrong workpiece material.  
2. Use metal with correct properties for your type of cut-  
ting.  
3. Feed rate/cutting speed too fast for 3. Decrease feed rate/cutting speed.  
task.  
4. Blade is slipping on wheels.  
5. Low power supply voltage.  
4. Adjust blade tracking and tension.  
5. Ensure hot lines have correct voltage on all legs.  
6. Motor bearings are at fault.  
7. Plug/receptacle is at fault.  
6. Test by rotating shaft; rotational grinding/loose shaft  
requires bearing replacement.  
7. Test for good contacts; correct the wiring.  
8. Motor connection is wired incor- 8. Correct motor wiring connections.  
rectly.  
9. Motor has overheated.  
10. Motor is at fault.  
9. Clean off motor, let cool, and reduce workload.  
10. Test/repair/replace.  
Machine has vibration or 1. Motor fan is rubbing on fan cover.  
noisy operation.  
1. Replace dented fan cover; replace loose/damaged  
fan.  
2. Blade is at fault.  
2. Replace/resharpen blade.  
3. Rebuild gearbox for bad gear(s)/bearing(s).  
4. Change blade.  
3. Gearbox is at fault.  
4. Wrong blade for material.  
5. Speed is set too slow.  
5. Adjust speed as required.  
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Bandsaw Operations  
SYMPTOM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Machine is loud when  
cutting or bogs down in  
the cut.  
1. Excessive feed rate.  
1. Refer to Feed Rate on Page 24, or Changing  
Blade Speed on Page 23, and adjust as required.  
2. Refer to Blade Selection on Page 23 and adjust as  
required.  
2. The blade TPI is too great, or the  
material is too coarse.  
Blades break often.  
1. Blade is not tensioned correctly.  
1. Check to see that blade is not excessively tight or  
too loose.  
2. The workpiece is loose in the vise. 2. Clamp the workpiece tighter, or use a jig to hold the  
workpiece.  
3. The feed or cut speed is wrong.  
3. Refer to Feed Rate on Page 24, or Changing  
Blade Speed on Page 23, and adjust as required.  
4. Refer to Blade Selection on Page 23, and adjust  
as required.  
4. The blade TPI is too great, or the  
material is too coarse.  
5. The blade is rubbing on the wheel 5. Refer to Blade Tracking on Page 35, and adjust as  
flange. required.  
6. The bandsaw is being started with 6. Start bandsaw and then slowly lower the headstock  
the blade resting on the workpiece.  
7. The guide bearings are  
by setting the feed rate.  
7. Refer to Blade Tracking on Page 35, or Blade  
Guides on Page 25, and adjust as required.  
misaligned, or the blade is rubbing  
on the wheel flange.  
8. The blade is too thick, or the  
blades are of low quality.  
8. Use a higher quality blade.  
Blade dulls prematurely.  
1. The cutting speed is too fast.  
1. Refer to Changing Blade Speed on Page 23, and  
adjust as required.  
2. The blade TPI is too coarse.  
2. Refer to Blade Selection on Page 23, and adjust  
as required.  
3. The blade feed pressure is too  
light.  
3. Refer to Feed Rate on Page 24, and adjust as  
required.  
4. The workpiece has hard spots,  
welds, or scale is on the material.  
5. The blade is twisted.  
6. The blade is slipping on the  
wheels.  
4. Increase the feed pressure, and reduce the cutting  
speed.  
5. Replace the blade.  
6. Refer to Blade Tension on Page 35, and adjust as  
required.  
Blade wears on one side.  
1. The blade guides are worn or mis- 1. Refer to Blade Guides on Page 25 and replace or  
adjusted.  
adjust.  
2. Tighten the blade guide bracket.  
2. The blade guide slide bracket is  
loose.  
3. The wheels are out of alignment.  
3. Refer to Blade Tracking on Page 35, and adjust as  
required.  
Teeth are ripping from the  
blade.  
1. The feed pressure is too heavy  
and the blade speed is too slow; or  
the blade TPI is too coarse for the  
workpiece.  
1. Refer to Blade Selection on Page 23 and decrease  
the feed pressure. Refer to Feed Rate on Page 24,  
and adjust as required.  
2. The workpiece is vibrating in the  
vise.  
3. The blade gullets are loading up  
with chips.  
2. Re-clamp the workpiece in the vise, and use a jig if  
required.  
3. Use a coarser-tooth blade.  
The cuts are crooked.  
1. The feed pressure is too high.  
1. Refer to Feed Rate on Page 24, and adjust as  
required.  
2. The guide bearings are out of  
adjustment, or too far away from  
the workpiece.  
2. Refer to Blade Guides on Page 25 and replace or  
adjust.  
3. The blade tension is low.  
3. Refer to Blade Tension on Page 35, and adjust as  
required.  
4. The blade is dull.  
4. Refer to Blade Change on Page 34 and replace  
the blade.  
5. The blade speed is wrong.  
5. Refer to Changing Blade Speed on Page 23, and  
adjust as required.  
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Blade Change  
Front Blade Guard  
Blades should be changed when they become  
dull, damaged, or when you are using materials  
that require a blade of a certain type or tooth  
count.  
To change the blade on the bandsaw:  
1. DISCONNECT THE BANDSAW FROM  
POWER!  
2. Raise the bow of the bandsaw to the highest  
position, close the feed control knob, and  
remove the wheel access cover.  
Figure 42. Removing front blade guard.  
5. Loosen the blade tension handle in Figure 41  
and slip the blade off of the wheels.  
3. Slide the blade guard all the way down as  
shown in Figure 41.  
6. Install the new blade through both blade  
guide bearings, as shown in Figure 43, and  
around the bottom wheel.  
Tension Handle  
Blade Guard  
Figure 41. Tension handle and blade.  
4. Remove the blade guard and wire wheel from  
the front of the bandsaw as shown in Figure  
42.  
Figure 43. Installing the blade.  
7. Hold the blade around the bottom wheel with  
one hand and slip it around the top wheel with  
the other hand, keeping the blade between  
the blade guide bearings.  
CUTTING HAZARD! Blades are sharp!  
Wear heavy leather gloves when handling  
blades to prevent cuts.  
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Note: It is sometimes possible to flip the  
blade inside out, in which case the blade will  
be installed in the wrong direction. Check to  
make sure the blade teeth are facing toward  
the workpiece, as shown in Figure 44, after  
mounting on the bandsaw. Some blades will  
have a directional arrow as a guide.  
To tension the blade on the bandsaw:  
1. Turn the blade tension handle clockwise to  
tension the blade.  
2. Use the graduated scale on the blade tension  
indicator (Figure 45) to determine blade ten-  
sion in PSI.  
—For carbon blades, the blade tension should  
be 20,000 PSI.  
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—For bi-metal blades, like the one supplied  
with your machine, the blade should be  
tensioned from 30,000 to 35,000 PSI.  
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3. To fine tune blade tension, use a blade  
tensioning gauge, like the one found in  
SECTION 5: ACCESSORIES on Page 28.  
Please follow the instructions included with  
your gauge and the blade manufacturer's  
recommendations on blade tension.  
Figure 44. Blade cutting direction.  
Tracking Set Screw  
8. When the blade is around both wheels,  
adjust the position so the back of the blade is  
against the shoulder of the wheels.  
9. Complete the blade change by following the  
steps in the next section, Blade Tension &  
Tracking.  
Blade Tension &  
Tracking  
Blade Tension Guide  
Figure 45. Blade tension guide.  
Proper blade tension is essential to long blade  
life, straight cuts, and efficient cutting. The Model  
G0592 features a blade tension indicator to assist  
you with blade tensioning.  
The blade tracking has been properly set at  
the factory. The tracking will rarely need to be  
adjusted if the bandsaw is used properly. The  
blade is tracking properly when the back of  
the blade is lightly touching the flange of both  
wheels.  
Two major signs that you do not have proper  
blade tension are: 1) the blade stalls in the cut and  
slips on the wheels, and 2) the blade frequently  
breaks from being too tight.  
To adjust the blade tracking on the bandsaw:  
1. Turn the tracking set screw (hidden from  
view) in Figure 45 until the blade is tracking  
properly.  
NOTICE  
Loosen blade tension at the end of each day  
to prolong blade life.  
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6. Loosen the set screw in Figure 47 to allow  
Blade Guide  
Bearings  
the eccentric bushing to turn.  
7. Turn the hex nut on the eccentric shaft to  
adjust the distance of the guide bearing. The  
guide bearings and blade should make light  
contact or have a maximum clearance of  
0.002".  
The blade guide bearings are adjusted at the fac-  
tory but may need adjustment depending on the  
use of your bandsaw. Use Figures 46 & 47 to  
guide you through the following steps.  
8. Adjust the other eccentric blade guide bear-  
ing in the same manner.  
9. Adjust the carbide blade guides so they make  
the same contact with the blade as the bear-  
ings.  
Guide Bearings  
Cap Screws  
Backing Bearing  
Eccentric Bushing  
Set Screw  
Carbide Blade Guide  
Hex Nut  
Figure 46. Blade guide adjustments.  
To adjust the blade guide bearings:  
1. Before making adjustments, make sure the  
Figure 47. More blade guide adjustments.  
blade is tensioned and tracking correctly.  
2. DISCONNECT THE BANDSAW FROM  
POWER!  
3. Lower the bow until it makes contact with the  
horizontal stop.  
4. Remove the blade guides.  
5. The back of the blade should make light con-  
tact with the backing bearing.  
—If it does not, loosen the two cap screws  
shown in Figure 46. Lower the blade guide  
until the back of the blade makes light con-  
tact with the backing bearing. Then tighten  
the two cap screws.  
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Electrical Components  
Figure 48. Limit switch.  
Figure 50. Control panel wiring.  
Figure 49. Junction box.  
Figure 51. Pump motor wiring.  
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Electrical Components  
Transformer  
Contactor  
Relay  
Terminal Block  
Figure 52. G0592 Contactor & relay electrical box.  
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Model G0592 220V Wiring Diagram  
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G0592 Metal Cutting Bandsaw  
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Base Parts Breakdown  
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G0592 Metal Cutting Bandsaw  
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Base Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
P0592001  
P0592001-2  
PW03M  
STAND  
18  
P0592018  
PB04M  
FILTER SCREEN  
1-2  
1-3  
1-4  
1-5  
1-6  
1-7  
1-8  
2
STAND COVER  
19  
HEX BOLT M6-1 X 10  
LOCATING FOOT (LEFT)  
FLAT WASHER 8MM  
CAP SCREW M8-1.25 X 20  
HEX NUT M12-1.75  
HEX BOLT M12-1.75 X 50  
SPLASH TRAY  
FLAT WASHER 6MM  
PHLP HD SCR M6-1 X 10  
HEX NUT M8-1.25  
20  
P0592020  
PW01M  
PS68M  
21  
PN03M  
22  
PSB14M  
P0592001-6  
P0592001-7  
PSB31M  
P0592002  
PS09M  
HANGER PLATE  
23  
PN09M  
FENDER WASHER 18MM  
CAP SCREW M8-1.25 X 25  
COOLANT RESERVOIR  
PHLP HD SCR M5-.8 X 10  
FLAT WASHER 5MM  
ACRYLIC PLATE  
24  
PB33M  
25  
P0592025  
P0592026  
P0592027  
P0592029  
P0592029-1  
P0592029-2  
P0592029-3  
P0592029-4  
P0592029-5  
P0592029-6  
P0592029-7  
P0592029-8  
G8589  
26  
CHIP TRAY  
3
27  
LOCATING FOOT (RIGHT)  
SPRAY ASSEMBLY  
HOSE  
3-1  
4
PW02M  
29  
P0592004  
PB18M  
29-1  
29-2  
29-3  
29-4  
29-5  
29-6  
29-7  
29-8  
30  
7
HEX BOLT M6-1 X 15  
FLAT WASHER 6MM  
SHIPPING BRACKET  
FLAT WASHER 8MM  
HEX BOLT M8-1.25 X 20  
HEX NUT M8-1.25  
HOSE CLAMP  
8
PW03M  
HOSE  
9
P0592009  
PW01M  
SPRAY GUN  
10  
11  
12  
14  
15  
16  
17  
MICRO CONTROL BLOCK  
STRAIGHT CONNECTOR  
3-WAY CONNECTOR  
STRAIGHT CONNECTOR  
GRIZZLY LOGO PLATE  
PHLP HD SCR M5-.8 X 12  
PB09M  
PN03M  
P0592014  
P0592015  
PLW03M  
PB18M  
COOLANT PUMP 1/8HP 220 1PH  
RUBBER GASKET  
LOCK WASHER 6MM  
HEX BOLT M6-1 X 15  
31  
PS08M  
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Swivel Base Parts Breakdown  
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Swivel Base Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
121  
122  
123  
124  
125  
126  
127  
128  
129  
130  
131  
132  
P05920100  
P05920101  
PLW04M  
PB09M  
CYLINDER LOWER SUPPORT  
PIVOT PIN  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
148  
149  
150  
151  
152  
153  
154  
155  
156  
157  
158  
159  
160  
161  
162  
163  
164  
165  
P05920133  
P05920134  
P05920135  
P05920136  
P32007  
SPANNER NUT  
EXT. TOOTH WASHER  
BRACKET  
LOCK WASHER 8MM  
HEX BOLT M8-1.25 X 20  
SET SCREW M6-1 X 10  
CYLINDER ASSEMBLY  
SET SCREW M6-1 X 10  
CYLINDER UPPER SUPPORT  
PIVOT PIN  
GAP RING  
PSS01M  
TAPER ROLLER BEARING 32007  
PIVOT SHAFT  
P05920105  
PSS01M  
P05920138  
P05920139  
P05920140  
PB01M  
RING  
P05920107  
P05920108  
PW01M  
CHIP COVER  
HEX BOLT M10-1.5 X 30  
LOCK WASHER 10MM  
FLAT WASHER 10MM  
REAR PIVOT BRACKET  
GREASE FITTING  
FLAT WASHER 8MM  
CAP SCREW M8-1.25 X 20  
SWIVEL ARM BASE  
O-RING  
PLW06M  
PW04M  
PSB14M  
P05920111  
P05920112  
P05920113  
PW06M  
P05920144  
P05920145  
PSS01M  
P05920147  
PW01M  
SWIVEL ARM BRACKET  
FLAT WASHER 12MM  
HANDLE  
SET SCREW M6-1 X 10  
SWITCH BRACKET  
FLAT WASHER 8MM  
HEX BOLT M8-1.25 X 10  
HEX NUT M12-1.75  
HEX BOLT M12-1.75 X 50  
ANGLE MARGIN  
P05920115  
P05920116  
P05920117  
P05920118  
PSB84M  
SCREW ROD  
PB17M  
HUB  
PN09M  
PIVOT BOLT  
PB33M  
CAP SCREW M10-1.5 X 35  
HEX NUT M12-1.75  
FLAT WASHER 12MM  
FEED SUPPORT  
P05920152  
PSB14M  
PN02M  
PN09M  
CAP SCREW M8-1.25 X 20  
HEX NUT M10-1.5  
PW06M  
P05920122  
PLW04M  
PSB31M  
PB31M  
HEX BOLT M10-1.5 X 40  
CAP SCREW M8-1.25 X 25  
FLAT WASHER 8MM  
ANGLE POSITION  
LOCK WASHER 8MM  
CAP SCREW M8-1.25 X 25  
EYE BOLT  
PSB31M  
PW01M  
P05920125  
P05920126  
P05920127  
P05920128  
P05920129  
PSB64M  
P05920158  
P05920159  
PRP03M  
P05920161  
P05920162  
PS37M  
EXTENSION SPRING  
RIVET  
BEARING PIN  
ROLL PIN 5 X 20  
DEGREE SCALE  
LOCATING BLOCK  
SPRING COVER  
UPPER SWIVEL BASE  
CAP SCREW M10-1.5 X 25  
FLAT WASHER 10MM  
LOCK WASHER 10MM  
PHLP HD SCR M6-1 X 6  
SWITCH ADJUSTING BRACKET  
HEX BOLT M5-.8 x 10  
PW04M  
P05920164  
PB96M  
PLW06M  
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Vise Parts Breakdown  
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-44-  
G0592 Metal Cutting Bandsaw  
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Vise Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
200  
201  
202  
203  
204  
205  
206  
207  
208  
209  
210  
211  
212  
213  
214  
215  
216  
217  
218  
219  
220  
221  
222  
223  
224  
P05920200  
PLW06M  
FIXED SHAFT  
225  
226  
227  
228  
229  
230  
231  
232  
233  
234  
235  
236  
237  
238  
239  
240  
241  
242  
243  
244  
245  
246  
247  
250  
P05920225  
P05920226  
P05920227  
P05920228  
P05920229  
P05920230  
P05920231  
PSB84M  
NAME PLATE  
LOCK WASHER 10MM  
CAP SCREW M10-1.5 X 35  
SLIDE BASE  
RACK HOOK  
PSB84M  
SOLID PIN  
P05920203  
PSB02M  
BRACKET  
CAP SCREW M6-1 X 20  
LOCK WASHER 6MM  
2-WAY LIMIT BLOCK  
2-WAY LIMIT BLOCK  
RIVET  
VISE JAW (FRONT)  
BUSHING  
PLW03M  
P05920206  
P05920207  
P05920208  
P05920209  
P05920210  
PSB72M  
SPECIAL WASHER  
CAP SCREW M10-1.5 X 35  
SPECIAL WASHER  
HEX NUT M10-1.5  
P05920233  
PN02M  
SCALE  
UPPER CHIP TRAY  
CAP SCREW M10-1.5 X 30  
FIXED BLOCK  
PSB47M  
CAP SCREW M10-1.5 X 40  
VISE JAW BRACKET(REAR)  
LOCK WASHER 12MM  
CAP SCREW M12-1.75 X 45  
CAP SCREW M8-1.25 X 45  
LOCK WASHER 8MM  
STOP BLOCK SUPPORT  
WORK STOP KNOB  
FLAT WASHER 6MM  
WORK STOP  
P05920236  
PLW05M  
PSB131M  
PSB45M  
P05920212  
P05920213  
P05920214  
P05920215  
PSS01M  
BUSHING  
KNOB M10-1.5 X 40  
HANDWHEEL  
PLW04M  
P05920241  
P05920242  
PW03M  
SET SCREW M6-1 X 10  
SPECIAL FLAT WASHER 25MM  
KEY 5 X 5 X 15  
P05920217  
PK20M  
P05920219  
P05920220  
P05920221  
PSB31M  
LEADSCREW  
P05920244  
PN02M  
VISE BASE  
HEX NUT M10-1.5  
RACK  
PB01M  
HEX BOLT M10-1.5 X 30  
DISTANCE SET ROD  
SET SCREW M8-1.25 X 20  
CAP SCREW M8-1.25 X 25  
LOCK WASHER 8MM  
RACK SUPPORT  
P05920247  
PSS09M  
PLW04M  
P05920224  
-45-  
G0592 Metal Cutting Bandsaw  
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Bow Parts Breakdown  
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-46-  
G0592 Metal Cutting Bandsaw  
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Bow Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
400  
401  
402  
403  
404  
405  
406  
P05920400  
P05920401  
P05920402  
P05920403  
PR76M  
GREASE FITTING  
SPANNER NUT  
417  
418  
419  
420  
421  
422  
423  
424  
425  
426  
427  
PK61M  
KEY 7 X 7 X 30  
P05920418  
PSS17M  
DRIVE WHEEL  
COVER  
SET SCREW M8-1.25 X 6  
BLADE 132 X 1 X .032 6/10T  
CAP SCREW M10-1.5 X 20  
LOCK WASHER 10MM  
GEAR BOX ASSEMBLY  
SPLASH BOARD  
BEARING 30205J  
EXT RETAINING RING 52MM  
IDLER WHEEL  
P0592420  
PSB61M  
P05920405  
P05920406  
PLW06M  
P05920423  
P05920424  
P05920425  
PSB04M  
READ MANUAL LABEL  
SAFETY GLASSES LABEL  
HANDLE  
406-1 P05920406-1  
407  
408  
409  
410  
411  
412  
413  
414  
415  
416  
P05920407  
PN08  
SPECIAL WASHER  
CAP SCREW M6-1 X 10  
3-WAY VALVE ASSY  
HOSE CLAMP  
HEX NUT 3/8-16  
P05920409  
P05920410  
P05920411  
P05920412  
P05920413  
PB32M  
RIVET  
P05920427  
LOOSEN TIGHTEN LABEL  
BLADE GUARD LABEL  
BOW FRAME  
427-1 P05920427-1  
427-2 P05920427-2  
427-3 P05920427-3  
427-4 P05920427-4  
427-5 P05920427-5  
427-6 P05920427-6  
427-8 PSB07M  
STRAIGHT CONNECTOR  
MICRO CONTROL BLOCK  
HOSE CLAMP  
TENSION GUAGE PLATE  
HEX BOLT M10-1.5 X 25  
LOCK WASHER 10MM  
FLAT WASHER 10MM  
NET TUBE  
PLW06M  
PW04M  
3-WAY VALVE  
CAP SCREW M6-1 X 30  
-47-  
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Blade Tension & Motor Parts Breakdown  
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G0592 Metal Cutting Bandsaw  
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Blade Tension & Motor Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
482 P05920482  
482-1 PN02M  
P05920483  
DESCRIPTION  
450  
451  
452  
453  
454  
456  
457  
458  
459  
460  
461  
P05920450  
PSB129M  
P05920452  
P05920453  
PSS09M  
COLUMN  
SHAFT  
CAP SCREW M12-1.75 X 20  
SCALE  
HEX NUT M10-1.5  
BUSHING  
483  
484  
485  
486  
487  
488  
489  
490  
491  
492  
493  
494  
495  
496  
497  
498  
499  
500  
501  
502  
503  
508  
509  
510  
511  
512  
513  
514  
515  
516  
517  
518  
519  
520  
521  
RIVET  
P05920484  
PRP08M  
SHAFT  
SET SCREW M8-1.25 X 20  
ROLL PIN 6 X 30  
ROLL PIN 6 X 30  
PRP08M  
P05920457  
PW03M  
P05920486  
P05920487  
PW04M  
BLADE ANGLE ADJ BRACKET  
COMPRESSION SPRING  
FLAT WASHER 10MM  
PLATE  
PULLEY LOWER COVER  
FLAT WASHER 6MM  
HEX BOLT M6-1 X 10  
KEY 7 X 7 X 30  
PB04M  
P05920489  
P05920490  
PSB134M  
PSB07M  
PK61M  
SPECIAL WASHER  
CAP SCREW M10-1.5 X 65  
CAP SCREW M6-1 X 30  
LOCK WASHER 6MM  
PLATE  
P05920461  
VARIABLE SPEED PULLEY ASSY  
VARIABLE SPEED PULLEY  
SPINDLE PULLEY  
COGGED V-BELT 1422V-360  
MOTOR PULLEY COVER  
PHLP HD SCR M5-.8 X 10  
FLAT WASHER 5MM  
COVER  
461-1 P05920461-1  
461-2 P05920461-2  
PLW03M  
P05920494  
P05920495  
PS52M  
462  
463  
464  
465  
466  
467  
469  
470  
471  
472  
473  
474  
475  
476  
477  
478  
P05920462  
P05920463  
PS09M  
LEAD SCREW  
PHLP HD SCR M4-.7 X 20  
SCALE  
PW02M  
P05920497  
PW05M  
P05920466  
PS45M  
FLAT WASHER 4MM  
PHLP HD SCR M4-.7 X 10  
DISC SPRING  
PHLP HD SCR M5-.8 X 5  
SPEED LABEL  
PS38M  
P05920469  
P05920470  
P05920471  
PW03M  
P05920500  
PSB12M  
WASHER RING  
CAP SCREW M8-1.25 X 40  
LOCK WASHER 8MM  
GIB  
MOTOR BRACKET  
FLAT WASHER 6MM  
HEX BOLT M6-1 X 20  
MOTOR PLATE  
PLW04M  
P05920503  
PS05M  
PB08M  
PHLP HD SCR M5-.8 X 8  
FLAT WASHER 5MM  
TENSION PLATE  
CAP SCREW M6-1 X 25  
FLAT WASHER 6MM  
SHAFT BUSHING  
BLADE TENSION SLIDING PLATE  
PHLP HD SCR M5-.8 X 10  
FLAT WASHER 5MM  
BRACKET  
P05920474  
PW01M  
PW02M  
FLAT WASHER 8MM  
HEX BOLT M8-1.25 X 15  
KEY 7 X 7 X 35  
P05920510  
PSB06M  
PB87M  
PK109M  
PW03M  
P05920478  
MOTOR 2HP 220V/ 60HZ 1- PH  
MOTOR COVER  
P05920513  
P05920514  
PS09M  
478-1 P0592478-1  
478-2 P0592478-2  
478-3 P0592478-3  
478-4 P0592478-4  
478-5 P0592478-5  
MOTOR FAN  
CAPACITOR COVER  
CAPACITOR  
PW02M  
P05920517  
P05920518  
P05920519  
P51204  
JUNCTION BOX  
HANDLE  
479  
480  
481  
P05920479  
PSB71M  
PN09M  
SHAFT  
HANDLE BODY  
CAP SCREW M10-1.5 X 60  
HEX NUT M12-1.75  
THRUST BEARING 51204  
ANCHOR BLOCK  
P05920521  
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Blade Guides Parts Breakdown  
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G0592 Metal Cutting Bandsaw  
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Blade Guides Parts List  
REF PART #  
550 P0592550  
DESCRIPTION  
REF PART #  
DESCRIPTION  
BEARING SHAFT ASSY  
EXT RETAINING RING 25MM  
BEARING 609ZZ  
570  
571  
572  
573  
574  
575  
576  
577  
578  
579  
580  
581  
582  
583  
586  
587  
588  
PSS01M  
PSB31M  
PW01M  
SET SCREW M6-1 X 10  
CAP SCREW M8-1.25 X 25  
FLAT WASHER 8MM  
FLAT WASHER 10MM  
CAP SCREW M10-1.5 X 40  
BLADE ADJUSTABLE KNOB  
FLAT WASHER 10MM  
HOSE CLAMP  
550-1 PR11M  
550-2 P609ZZ  
550-3 P0592550-3  
BEARING SHAFT  
PW04M  
551  
P0592551  
ECCENTRIC SHAFT ASSY  
INT RETAINING RING 10MM  
BEARING 609ZZ  
PSB47M  
P0592575  
PW04M  
551-1 PR45M  
551-2 P609ZZ  
551-3 P0592551-3  
ECCENTRIC SHAFT  
CAP SCREW M6-1 X 20  
CARBIDE GUIDE  
P0592577  
PS09M  
552  
553  
554  
555  
556  
PSB02M  
P0592553  
P0592554  
PSS05M  
P0592556  
PHLP HD SCR M5-.8 X 10  
ARM LEFT  
P0592579  
P0592580  
P0592581  
PS09M  
BEARING BRACKET LEFT  
SET SCREW M5-.8 X 10  
VALVE ASSY  
GIB  
BLADE GUARD REAR  
PHLP HD SCR M5-.8 X 10  
FLAT WASHER 5MM  
BLADE ADJUSTER REAR  
SET SCREW M5-.8 X 5  
COLLAR  
556-1 P0592556-1  
556-2 P0592556-2  
556-3 P0592556-3  
556-4 P0592556-4  
556-5 P0592556-5  
556-6 P0592556-6  
COPPER TUBE  
PW02M  
VALVE  
P0592586  
PSS07M  
P0592588  
STRAIGHT CONNECTOR  
HOSE CLAMP  
NET TUBE 1/4 X 143CM  
NET TUBE 1/4 X 63CM  
BEARING 609ZZ  
589-1 P0592589-1  
589-2 PS81M  
BRUSH SHAFT  
PHLP HD SCR M6-1 X 40  
FLAT WASHER 6MM  
BRUSH  
557  
558  
560  
561  
562  
563  
564  
565  
567  
568  
569  
P609ZZ  
589-3 PW03M  
589-4 P0592589-4  
589-5 PN01M  
P0592558  
PSS19M  
PN03M  
BEARING PIN  
SET SCREW M8-1.25 X 30  
HEX NUT M8-1.25  
HEX NUT M6-1  
590  
591  
592  
593  
594  
595  
596  
597  
P0592590  
PW04M  
COMPRESSION SPRING  
FLAT WASHER 10MM  
HEX NUT M10-1.5  
BRUSH  
PW01M  
FLAT WASHER 8MM  
CAP SCREW M8-1.25 X 20  
SET SCREW M6-1 X 30  
BLADE GUARD FRONT  
LABEL  
PSB14M  
PSS28M  
P0592565  
P0592567  
PW03M  
PN02M  
P0592593  
P0592594  
P0592595  
PSS21M  
PN03M  
BLADE GUARD REAR  
ARM RIGHT  
FLAT WASHER 6MM  
KNOB M6-1 X 10  
SET SCREW M8-1.25 X 25  
HEX NUT M8-1.25  
P0592569  
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G0592 Metal Cutting Bandsaw  
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Electrical Parts Breakdown  
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G0592 Metal Cutting Bandsaw  
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Electrical Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
700  
701  
702  
703  
704  
705  
706  
707  
708  
709  
710  
711  
712  
713  
P05920700  
PSB100M  
P05920702  
PSB04M  
TOOTH SELECTION LABEL  
CAP SCREW M8-1.25 X 15  
HANDLE  
713-7 P0592713-7  
713-8 P0592713-8  
713-9 P0592713-9  
713-10 P0592713-10  
713-11 P0592713-11  
713-12 P0592713-12  
713-13 P0592713-13  
713-14 P0592713-14  
713-15 P0592713-15  
713-16 P0592713-16  
713-17 P0592713-17  
713-18 P0592713-18  
713-19 P0592713-19  
713-20 P0592713-20  
713-21 P0592713-21  
713-22 P0592713-22  
713-23 P0592713-23  
713-24 P0592713-24  
713-28 PS08M  
POWER LIGHT  
TERMINAL BLOCK  
LIMIT SWITCH  
KNOB M6-1 X 10  
FUSE  
P05920704  
PLW04M  
BLADE BACK COVER  
LOCK WASHER 8MM  
HEX NUT M8-1.25  
BRACKET  
FUSE COVER  
PN03M  
ENCLOSURE COVER  
ENCLOSURE  
P05920707  
P05920708  
P05920709  
PS09M  
NAME PLATE  
MACHINE ID LABEL  
BLADE BACK COVER  
PHLP HD SCR M5-.8 X 10  
CONTROL PLATE  
RELAY RHN-10/18A  
PANEL  
BRACKET  
P05920711  
PS08M  
STRAIN RELIEF  
PHLP HD SCR M5-.8 X 12  
CONTROL BOX  
PUMP WIRE HARNESS  
MOTOR WIRE HARNESS  
STRAIN RELIEF  
P05920713  
713-1 P0592713-1  
713-2 P0592713-2  
713-3 P0592713-3  
713-4 P0592713-4  
713-5 P0592713-5  
713-6 P0592713-6  
PUMP RELAY  
CONTACTOR CN-18  
ON BUTTON  
CNTRL PANEL WIRE HARNESS  
LIMIT SWITCH WIRE HARNESS  
POWER WIRE HARNESS  
PHLP HD SCR M5-.8 X 12  
EMERGENCY STOP/OFF SWITCH  
PUMP ON/OFF SWITCH  
TRANSFORMER  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MUST maintain the original location and readability of the labels on the machine. If any label is  
removed or becomes unreadable, REPLACE that label before using the machine again. Contact  
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.  
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G0592 Metal Cutting Bandsaw  
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WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,  
or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then  
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the  
carton. We will not accept any item back without this number. Proof of purchase must accompany the  
merchandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
-54-  
G0592 Metal Cutting Bandsaw  
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