Graco Breast Pump 309572ZAF User Manual

Instructions - Parts

™

Power-Lock

309572ZAF

Heated Hose

For use with plural component proportioners. For professional use only.

Not approved for use in European explosive atmospheres.

See page 3 for Maximum Fluid Working Pressure

130 psi (0.9 MPa, 9 bar) Maximum Air Working Pressure

180°F (82°C) Maximum Hose Operating Temperature

Important Safety instructions.

Read all warnings and instructions in this manual.

Save these instructions. See page 3 for a list of

part numbers.

TI12157a

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Power-Lock Hose Bundle Part Numbers

You need at least one 50 ft (15.2 m) main hose, one fluid temperature sensor (FTS), and one whip hose or one wire

harness jumper (part no. 261821) to make a complete heated hose assembly. Be sure the selected hose meets your

maximum pressure and hose diameter requirements.

Whip Hoses

Hose Fittings

Standard Xtreme-

Braided Wrap

“A”

inlet (f)/

“B”

inlet (f)/

Hose

Length

Scuff

Assembly ft (m)

in. (mm) Heated Guard

Guard

outlet (m) outlet (m)

2000 psi (13.8 MPa, 138 bar)

✔

246050

249586

256407

10 (3)

3 (0.9)

6 (1.8)

1/4 (6)

-5 JIC

-6 JIC

✔

3500 psi (24.1 MPa, 241 bar)

✔

246055

246056

256626

261686

10 (3)

6 (1.8)

10 (3)

1/4 (6)

3/8 (10)

1/4 (6)

3/8 (10)

-5 JIC

-6 JIC

✔

◆

✔

5000 psi (34.5 MPa, 345 bar)

258701 10 (3) 1/4 (6)

✔

-5 JIC

-6 JIC

◆ Individual heated A and B lines.

Adapter Fittings

Use adapter fittings to connect a hose assembly to a fluid manifold and/or a FTS. Use JIC swivel fittings to connect a

female FTS to male end hoses and/or npt female ball valves on mix manifold inlets.

Hose Fittings

Part

End #1

End #2

Part

4500 psi (31 MPa, 310 bar)

117833 3/8 npt (m)

5000 psi (34.5 MPa, 345 bar)

End #1

End #2

6000 psi (41 MPa, 414 bar)

117595

126431

126432

1/4 npt (m)

1/2 npt (m)

-6 JIC (f), swivel

-6 JIC (f), 45°

-8 JIC (m)

116702

116703

116704

116765

117506

117832

119998

122406

126327

126328

126329

126330

126339

1/4 npt (m)

3/8 npt (m)

1/4 npt (m)

3/8 npt (m)

1/4 npt (m)

3/8 npt (m)

1/2 npt (m)

3/8 npt (m)

-10 JIC (m)

-8 JIC (m)

-6 JIC (m)

7250 psi (50 MPa, 500 bar)

100206

121433

159841

1/2 npt (m)

3/8 npt (m)

1/4 (f)

3/8 (f)

1/4 (f)

-10 JIC (m)

-6 JIC (f), swivel

-6 JIC (m)

7400 psi (51 MPa, 510 bar)

-5 JIC (m)

158491

159239

162449

1/2 npt (m)

1/2 (m)

3/8 (m)

1/4 (m)

-6 JIC (f), swivel

-8 JIC (f), swivel

-10 JIC (f), swivel

7500 psi (52 MPa, 517 bar)

156971 1/4 npt (m)

8000 psi (55 MPa, 552 bar)

164856 1/4 npt (m)

1/4 (m)

3/8 (m)

309572ZAF

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Power-Lock Hose Bundle Part Numbers

Standard 2 Component Hose

Hose Fittings

“B”

Standard Xtreme-

Braided Wrap

“A”

Hose

Length

FTS

Scuff

inlet (f)/

“A”

“B”

Assembly ft (m)

in. (mm) Cable Guard

Guard

outlet (m) outlet (m) Red Hose Blue Hose

2000 psi (13.8 MPa, 138 bar)

✔

246045

246046

246047

246074

246075

246076

246678

24Y678

256549

24Y549

249587

261328

246048

246049

50 (15.2) 1/4 (6)

50 (15.2) 3/8 (10)

50 (15.2) 1/2 (13)

50 (15.2) 1/4 (6)

50 (15.2) 3/8 (10)

50 (15.2) 1/2 (13)

50 (15.2) 3/8 (10)

-5 JIC

-8 JIC

-5 JIC

-8 JIC

-5 JIC

-6 JIC

-10 JIC

-6 JIC

-10 JIC

-6 JIC

246059

246061

246063

246059

246061

246063

246061

246069

246065

246094

246065

246094

246060

246062

246064

246060

246062

246064

246062

246070

246066

246095

246066

246095

✔

25 (7.6)

1/4 (6)

3/8 (10)

1/4 (6)

3/8 (10)

✔

3500 psi (24.1 MPa, 241 bar)

✔

246052

246053

246054

249588

246679

24Y679

256548

261335

50 (15.2) 1/4 (6)

50 (15.2) 3/8 (10)

50 (15.2) 1/2 (13)

50 (15.2) 3/8 (10)

50 (15.2) 1/2 (13)

-5 JIC

-8 JIC

-5 JIC

-8 JIC

-6 JIC

-10 JIC

-6 JIC

-10 JIC

246067

246069

246071

246069

246071

246068

246070

246072

246070

246072

✔

5000 psi (34.5 MPa, 345 bar)

261332

262203

25 (7.6)

50 (15.2) 3/8 (10)

3/8 (10)

-5 JIC

-6 JIC

✔

15E751

15E752

RTD 2-Component Hose (for use with GCA Controlled Reactors)

Hose Fittings

Standard Xtreme-

Braided Wrap

“A”

“B”

inlet (f)/

Hose

Length

RTD Scuff

Scuff

CAN inlet (f)/

“A”

“B”

Assembly ft (m)

in. (mm) Cable Guard

Guard

Cable outlet (m) outlet (m) Red Hose Blue Hose

2000 psi (13.8 MPa, 138 bar)

✔

24K240

24Y240

24K394

24T839

24Y394

24N000

50 (15.2) 3/8 (10)

50 (15.2) 1/2 (13)

-5 JIC

-8 JIC

-6 JIC

-10 JIC

246061

246063

246062

246064

✔

309572ZAF

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Power-Lock Hose Bundle Part Numbers

Hose Fittings

Standard Xtreme-

Braided Wrap

“A”

“B”

Hose

Assembly ft (m)

Length

RTD Scuff

Scuff

Guard

CAN inlet (f)/

Cable outlet (m) outlet (m) Red Hose Blue Hose

inlet (f)/

“A”

“B”

in. (mm) Cable Guard

✔

24N001

50 (15.2) 1/2 (13)

-8 JIC

-10 JIC

246063

246064

3500 psi (24.1 MPa, 241 bar)

✔

24K241

24Y241

24K395

24Y395

24U743

24N002

24N003

50 (15.2) 3/8 (10)

50 (15.2) 1/2 (13)

-5 JIC

-8 JIC

-6 JIC

-10 JIC

246069

246071

246070

246072

✔

Airless 2 Component Hose

in. (mm)

Hose Fittings

Standard

Braided “A”

“B”

Blue

Hose

Assembly

Length

ft (m)

FTS

Cable

Scuff

Guard

inlet (f)/

“A”

“B”

outlet (m) outlet (m) Red Hose Hose

5000 psi (34.5 MPa, 345 bar)

✔

248907

248908

262727

262728

262730

50 (15.2) 1/4 (6) 3/8 (10)

50 (15.2) 3/8 (10) 3/8 (10)

50 (15.2) 1/2 (13) 1/4 (6)

50 (15.2) 1/2 (13) 3/8 (10)

50 (15.2) 1/2 (13) 1/2 (13)

-5 JIC

-8 JIC

-6 JIC

-10 JIC

15E750

15E751

262719

15E752

262718

15E752

262720

Custom Application 2 Component Hose

in. (mm)

Hose Fittings

“B”

inlet (f)/

outlet (m) outlet (m) Red Hose Blue Hose

Standard

Braided “A”

Scuff

Guard

Hose

Assembly

Length

ft (m)

FTS

Cable

inlet (f)/

“A”

“B”

“A”

“B”

2000 psi (13.8 MPa, 138 bar)

✔

✖

✔

255089

261329

50 (15.2) 1/4 (6) 3/8 (10)

50 (15.2) 3/8 (10) 3/8 (10)

-5 JIC

-6 JIC

246059

246061

246062

3500 psi (24.1 MPa, 241 bar)

✔

‡

247164

261336

261337

261334

50 (15.2) 1/4 (6) 3/8 (10)

-5 JIC

-6 JIC

246067

246069

246067

246069

246070

246072

246070

50 (15.2) 3/8 (10) 1/2 (13)

50 (15.2) 1/4 (6) 3/8 (10)

50 (15.2) 3/8 (10) 3/8 (10)

‡

✖ Stranded wire (no connectors).

‡ Two FTS cables and two sets of standard wires.

309572ZAF

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Power-Lock Hose Bundle Part Numbers

Fluid Temperature Sensor (FTS) Kits

“A” Side

Outlet

5000 psi (34.5 MPa, 345 bar)

“B” Side

Part No.

Inlet

FTS Probe Inlet

Outlet

FTS Probe

✔

261669

261670

-5 JIC

1/4 NPT

-6 JIC

3/8 NPT

✔

7250 psi (50 MPa, 500 bar)

24M943 1/2 npt (f) 1/2 (npt (f)

✔

1/2 npt (f) 1/2 (npt (f)

Fluid Temperature Sensor Kits (FTS, RTD;

for use with GCA Controlled Systems)

“A” Side

Outlet

5000 psi (34.5 MPa, 345 bar)

24K207 -5 JIC -5 JIC

7250 psi (50 MPa, 500 bar)

“B” Side

Outlet RTD Probe

Part No.

Inlet

RTD Probe Inlet

✔

-6 JIC

✔

24M944

1/2 npt (f) 1/2 (npt (f)

FTS kits contain:

•

FTS Sensor

FTS coupler fitting (5b) for equal length on other line.

Adapter fittings as necessary. See Adapter Fittings , page 3.

Foam tube insulation to cover fittings and FTS.

3.75 in. (95.25 mm) air line jumper hose (except kit 261670).

309572ZAF

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Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When

these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and

warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

The hoses must be grounded. Improper grounding, set-up or usage of the hoses can cause electric

shock.

• Turn off and disconnect power before installing or servicing hoses.

• Connect to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and

regulations.

• Never cut or puncture a hose cover.

• Do not expose to rain. Store indoors.

SKIN INJECTION HAZARD

High-pressure fluid from hose leaks, or ruptured components will pierce skin. This may look like just a

cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Inspect hose before each use for cuts, bulges, kinks or any other damage.

• Replace damaged hose immediately.

• Replace hoses proactively at regular intervals based on your operating conditions.

• Tighten all fluid connections before operating the equipment.

• Keep clear of leaks.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Never exceed hose Maximum Pressure or Temperature ratings.

• Only use chemicals that are compatible with wetted parts. See Technical Data in this manual.

Read MSDSs and fluid and solvent manufacturer’s recommendations.

• Follow the Pressure Relief Procedure when you stop spraying/dispensing and before cleaning,

checking, or servicing equipment.

THERMAL EXPANSION HAZARD

Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due

to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

• Open a valve to relieve the fluid expansion during heating.

• Replace hoses proactively at regular intervals based on your operating conditions.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe

burns:

• Do not touch hot fluid or equipment.

309572ZAF

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Warnings

WARNING

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help

prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic

drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes

are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in

all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information

about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment

and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

309572ZAF

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Important Two-Component Material Information

WARNING

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating

area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhala-

tion of toxic fumes, and burns. This equipment includes but is not limited to:

•

Protective eyewear, and hearing protection.

Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

Important Two-Component Material Information

Isocyanate Conditions

Keep Components A and B

Separate

Spraying or dispensing materials containing

isocyanates creates potentially harmful mists, vapors,

and atomized particulates.

Cross-contamination can result in cured material in

fluid lines which could cause serious injury or

damage equipment. To prevent cross-contamination

of the equipment’s wetted parts, never interchange

component A (isocyanate) and component B (resin)

parts.

Read material manufacturer’s warnings and material

MSDS to know specific hazards and precautions

related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and

atomized particulates by providing sufficient

ventilation in the work area. If sufficient ventilation is

not available, a supplied-air respirator is required for

everyone in the work area.

To prevent contact with isocyanates, appropriate

personal protective equipment, including chemically

impermeable gloves, boots, aprons, and goggles, is

also required for everyone in the work area.

Material Self-ignition

Some materials may become self-igniting if applied

too thickly. Read material manufacturer’s warnings

and material MSDS.

309572ZAF

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Important Two-Component Material Information

Moisture Sensitivity of

Isocyanates

Isocyanates (ISO) are catalysts used in two component

foam and polyurea coatings. ISO will react with moisture

(such as humidity) to form small, hard, abrasive crystals,

which become suspended in the fluid. Eventually a film

will form on the surface and the ISO will begin to gel,

increasing in viscosity. If used, this partially cured ISO

will reduce performance and the life of all wetted parts.

Changing Materials

•

When changing materials, flush the equipment mul-

tiple times to ensure it is thoroughly clean.

•

Always clean the fluid inlet strainers after flushing.

Check with your material manufacturer for chemical

compatibility.

•

Most materials use ISO on the A side, but some use

ISO on the B side.

Epoxies often have amines on the B (hardener)

side. Polyureas often have amines on the B (resin)

side.

NOTE: The amount of film formation and rate of crystal-

lization varies depending on the blend of ISO, the

humidity, and the temperature.

To prevent exposing ISO to moisture:

•

Always use a sealed container with a desiccant

dryer in the vent, or a nitrogen atmosphere. Never

store ISO in an open container.

•

Keep the ISO lube pump reservoir (if installed) filled

™

with Graco Throat Seal Liquid (TSL ), Part

206995. The lubricant creates a barrier between the

ISO and the atmosphere.

•

Use moisture-proof hoses specifically designed for

ISO, such as those supplied with your system.

Never use reclaimed solvents, which may contain

moisture. Always keep solvent containers closed

when not in use.

•

Never use solvent on one side if it has been con-

taminated from the other side.

Always lubricate threaded parts with ISO pump oil

or grease when reassembling.

Foam Resins with 245 fa

Blowing Agents

Some foam blowing agents will froth at temperatures

above 90°F (33°C) when not under pressure, especially

if agitated. To reduce frothing, minimize preheating in a

circulation system.

309572ZAF

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Installation

Description

This hose must be used with an FTS and

cable to provide grounding.

The heated hose maintains proper fluid tem-

perature while spraying.

Fluid hoses are marked with red tape for

ISO/hardener/minor volume side, blue tape for

RES/resin/major volume side. Fittings have

different sized threads to prevent incorrect

connection, which can cause fluid crossover

and permanently damage the hose.

Hoses are 50 ft (15.2 m) or 25 ft (7.6 m) long.

The whip hose is 10 ft (3 m) long or less.

To heat the major volume hose only in a

wide ratio system, see 15F144 Hose

Wire Jumper , page 30.

309572ZAF

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Installation

Connect Whip Hose to Gun or Gun Manifold

Install hose in a helix configuration for:

• Easy gun movement

• Large spraying motion

• Ability to spray in tight areas and odd angles

• Reduced operator fatigue

• Maximum hose life

1. Overlap A and B component hoses and

assemble to gun or gun manifold fittings as

shown in F IG . 1.

2. Tighten fittings to A and B component

hoses. Ensure hose remains flat after fit-

tings are tightened. Loosen and retighten

fittings as necessary to eliminate any

torque on hoses. This will help achieve a

flat profile on the hose.

Tighten

TI12158a

TI14721a

FIG. 1

309572ZAF

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Installation

Connect Heated Hoses

1. Lay heated hoses end to end, matching the

color coding. Red for component A (ISO),

blue for component B (RES).

TI2679B

FIG. 3

Do not connect the main air supply at

this time.

Some insulated heated hoses do not

contain an air hose.

TI2678B

FIG. 2

3. Connect air hoses (3).

2. Connect fluid hoses (1, 2) and tighten. See

maximum torque specifications below and

F IG . 3. Do not over-torque.

Torque 1/4 in. (6.4 mm) and 3/8 in. (9.5 mm)

ID hoses to:

• A side to 14 ft-lb (19 N•m).

• B side to 20 ft-lb (27 N•m).

TI2682B

Torque 1/2 in.(13 mm) ID hoses to:

• A side to 43 ft-lb (58 N•m).

• B side to 55 ft-lb (74 N•m).

FIG. 4

309572ZAF

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Installation

4. Connect electrical wires.

b. If wire is short of ferrule end, adjust strip

length accordingly. If bare wire is pro-

truding from ferrule, trim flush to ferrule

end. See FIG. 6.

a. Ensure electrical wires ends are 5/8 in.

(15.9 mm) long. If they are not, use a

sharp scissors to strip all four wire ends

to the correct length. See Strip Length

Gauge for correct length.

Incorrect

Strip Length

Correct

Incorrect

TI9768a

FIG. 6

5/8 in.

This illustration is not to scale.

(0.625 mm)

c. Remove ferrule and apply oxide inhibi-

tor to bare wire. See F IG . 7.

TI9733a

FIG. 5

d. Reinsert wire in ferrule and apply more

oxide inhibitor to ferrule and wire end.

Be careful not to cut or nick copper

strands. If more than five strands are cut

or nicked, trim wire and re-strip.

New hoses are pre-stripped at correct

length; remove insulation to expose bare

wire.

TI9769A

FIG. 7

a. Ensure strip length is correct by fitting

ferrule over exposed wire. Ferrule

should be flush with wire end. See FIG.

On some older heated hoses wire insula-

tion will not fit inside ferrule insulator. In

these cases, use scissors to split and

remove ferrule insulator.

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Installation

5. Pair electrical wires as follows: A-Hose to

A-Hose; B-Hose to B-Hose.

d. Repeat sub-steps A through C for

remaining wire pair.

When connecting first hose section to

proportioner, wire pairing does not make

a difference.

e. Re-torque all four setscrews to 60 in-lbs

(6.78 N•m).

When torqued to 60 in-lbs (6.78 N•m)

setscrews will be approximately flush

with connector. See FIG. 10.

a. Insert one wire from heated hose into

connector. Ensure that ferrule is mating

with connector insert. See FIG. 8.

f. Insert cap plugs over setscrews. See

FIG. 10.

Cap plugs

TI9770A

Setscrews

FIG. 8: Insert Wire and Setscrew

TI9771A

FIG. 10

b. Thread in setscrew and use hex wrench

to torque setscrew to 60 in-lbs (6.78

N•m).

g. Wrap connector and wire on each side

of connector in black electrical tape to

help seal out moisture. Ensure 1 in.

(25.4 mm) of wire on each side of con-

nector is wrapped.

To reach approximately 60 in-lbs (6.78

N•m), complete 4.5 revolutions with hex

wrench after setscrew comes in contact

with ferrule.

TI9779A

FIG. 9: Torque Setscrew

c. Insert remaining wire from pair into con-

nector; ensure proper insertion depth.

Thread setscrew and torque to 60 in-lbs

(6.78 N•m); see sub-step B. See FIG. 8

and FIG. 9.

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Installation

6. For non-RTD hoses only, connect cables

(4). Slide insulator sleeves (S) over con-

nection. Leave slack in cables as stress

relief to prevent cable failure.

TI2683B

FIG. 11

7. For RTD 2-component hoses only, connect

RTD cables (4) and CAN cables (5) if pres-

ent.

TI18358a

FIG. 12

8. Repeat for additional hoses.

9. See Connect FTS and Heated Dual Whip

Hose , page 18, or Connect FTS with a

Non-Heated Whip Hose or Remote Mix

Manifold , page 20.

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Installation

309572ZAF

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Installation

Connect FTS and Heated Dual Whip Hose

4. Connect ground wire (K) of whip hose to

NOTICE

the ground screw on the FTS (5a).

To prevent damage to probe, do not kink or

excessively bend hose. Do not coil hose

tighter than the minimum bend radius of 3 ft

(0.9 m). Do not subject hose to excessive

weight, impact, or other abuse.

A grounding wire must be used to provide

grounding.

Whip hose ground wire (K) must be

connected to the ground screw on the

FTS (5a) in order to drain static from the

gun. If the FTS is not directly connected

to the whip hose, a hose that includes a

separate ground wire must be used

between the FTS and whip hose. Con-

nect ground through a hose marked as

not having the FTS cable selected from

the “Standard 2 Component Hose” table

in the front of this manual.

See F IG . 13 on page 19.

For 1/2 in. (13 mm) ID fluid hoses

only: Prior to connecting the FTS,

remove the adapters from the propor-

tioner fluid manifold and install them on

the male ends of the hoses (1 and 2).

Torque the A side hose to a maximum

of 43 ft-lbs (58 N•m) and the B side

hose to a maximum of 55 ft-lbs (74

N•m). Continue on to step 1.

5. Connect the electrical connectors (12).

1. Assemble JIC swivel fitting (5e) in female

end of temp sensor (5a). Do not bend or

kink probe. Torque connection to 14 ft-lbs

(19 N•m). Do not over-torque. Assemble

JIC swivel fitting (5d) into female end of B

hose coupler (5b). Torque to a maximum of

20 ft-lbs (27 N•m). Do not over-torque.

6. Connect the FTS air line coupler (5c)

between air hoses (3 and 8).

7. Connect the sensor cable of the hose (4) to

the sensor cable of the FTS (5a). For

non-RTD hoses, slide the insulator sleeves

(S) over the connection. Leave slack in the

cables to provide stress relief and to pre-

vent cable failure or errors.

2. Carefully inset FTS probe into the A hose

(1) section from the proportioner. Do not

bend or kink probe. Connect to A side whip

(6a). Torque fitting connections to 14 ft-lbs

(19 N•m). Do not over-torque.

8. See Check Hoses for Leaks , page 21.

3. Connect the B hose coupler to the B hose

section (2) and B side whip (6b). Torque fit-

ting connections to 20 ft-lbs (27 N•m). Do

not over-torque.

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Installation

To Gun

Non-RTD Hoses

To Proportioner

TI17091b

RTD 2-Component Hoses

TI18392b

FIG. 13

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Installation

Connect FTS with a Non-Heated Whip Hose or Remote Mix

Manifold

3. Connect fluid hoses to FTS.

NOTICE

To prevent damage to probe, do not kink or

To use 1/2 in. (13 mm) ID fluid hoses,

excessively bend hose. Do not coil hose

remove the adapters from the propor-

tighter than the minimum bend radius of 3 ft

tioner fluid manifold and install them in

(0.9 m). Do not subject hose to excessive

the FTS swivel inlets.

weight, impact, or other abuse.

4. Install one connector (12) between wires.

1. Carefully extend FTS probe (H) into the

Refer to page 13 for instructions.

hose section from the proportioner. Do not

bend or kink probe. Insert probe in major

volume (resin) side on systems which

are not 1:1 mix ratio.

5. Connect hose assembly cable (4) to FTS

cable (part of 5). Slide insulator sleeves (S)

over connection. Leave slack in cables as

stress relief, to prevent cable failure.

2. Connect FTS (5) to mating assembly.

6. Connect appropriate ground wire.

7. See Check Hoses for Leaks , page 21.

To Mix Manifold or

non-heated whip

hose

TI2684E

Proportioner

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Installation

4. Pressure check hose. See proportioner

Check Hoses for Leaks

manual for priming instructions. After all

lines are free of air, check for leaks. If there

are leaks, relieve pressure as instructed in

proportioner manual. Tighten connections,

then pressurize again to ensure leaks have

stopped. Relieve pressure.

1. Grease with Fusion grease and connect

fluid hoses to proportioner fluid manifold

(M). Red for hardener (ISO), blue for resin

(RES).

The manifold hose adapters (N, P) allow

use of 1/4 in (6.4 mm). and 3/8 in. (9.5

mm) ID fluid hoses. To check adapter

tightness, torque 1/4 in. and 3/8 in. ID

hoses to:

• A side (N) to 14 ft-lb (19 N•m).

• B side (P) to 20 ft-lb (27 N•m).

To use 1/2 in. (13 mm) ID fluid hoses,

remove the adapters (N, P) from the pro-

portioner fluid manifold and install them

in the FTS or 3/8 in. ID hose inlets.

Torque 1/2 in. ID hoses to:

• A side (N) to 43 ft-lb (58 N•m).

• B side (P) to 55 ft-lb (74 N•m).

TI9878A

FIG. 14

2. For spray guns, close fluid valves on gun

fluid manifold. Remove manifold from gun,

see gun manual. Connect fluid whip hoses

to manifold.

3. Check that all equipment is properly

grounded. See proportioner manual.

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Installation

Protective Covering

1. Wrap all fluid hose connections with electri-

cal tape.

TI2681A

FIG. 15

2. Fold wire back on hose to ensure adequate

strain relief. Wrap all electrical connections

and cable connections with electrical tape

to protect them from pulling apart and abra-

sion.

Leave CAN cable connector (if used)

accessible at whip hose joint for connec-

tor to the Remote Display Module Kit (if

ordered).

3. Install protective cover (see Accessories,

page 32), or wrap hose bundle with duct

tape to protect foam.

4. For hoses that include the standard braided

protective scuff cover, unroll excess cover

over hose and electrical connections. Tape

securely.

5. For hoses that include Xtreme-Wrap pro-

tective scuff sleeve, pull just enough

excess length over hose and electrical con-

nections. Tape securely.

NOTE: Xtreme-Wrap protective scuff sleeve

will contract when heated. Use only as much

length as necessary to cover connections and

allow excess to remain slack.

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Operation

Do not operate a coiled hose. A coiled hose

creates uneven heat buildup which can result

in hose rupture and cause serious injury,

including fluid injection.

Maximum hose operating temperature is

180°F (82°C). If using hose without an FTS,

measure hose temperature to ensure it does

not exceed 180°F (82°C).

ti9878A

FIG. 16

Hose must be properly supported to avoid

excessive strain due to weight, bending,

sharp edges, or stress caused by running

over a roof edge.

3. Connect to spray gun. See gun manual.

4. Connect whip air hose to gun air inlet if

equipped. See gun manual.

Fluids subjected to heat in confined spaces,

including hoses, can create a rapid rise in

pressure due to the thermal expansion.

Over-pressurization can result in equipment

rupture and serious injury.

5. Follow setup, startup, and operation proce-

dures in proportioner manual.

Fluid Temperature Sensor

(FTS) Calibration

• Open a valve to relieve the fluid

expansion during heating.

Calibrate the FTS ONLY at initial startup

(the first time the unit is operated) and

any time the hose length changes.

• Replace hoses proactively at regular

intervals based on your operating

conditions.

1. Before turning on the unit, ensure all hoses

and cables are properly connected. To

ensure that the FTS in the hose is at the

same temperature as the heaters, keep

heat off and store the hose FTS near the

machine for several minutes.

1. Connect air hose to main air supply, if

equipped.

2. Connect electrical connectors (12) to con-

nector from fluid manifold (M) or accessory

control box. See Connect Heated Hoses,

page 13. Connect hose cable (4) to cable

from proportioner fluid manifold or acces-

sory control box. Wrap connections with

electrical tape.

2. While holding down the temperature unit

button (Fahrenheit - “F” or Celsius - “C”)

turn the proportioner main power ON.

3. Hold the temperature unit button until tem-

perature is shown on the display. The fluid

temperature sensor is now correctly cali-

brated.

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Maintenance

1. Before disconnecting or repairing hoses,

relieve all fluid pressure and shut off electri-

cal power to proportioner. See proportioner

operation manual.

2. Be sure fluid is cool before disconnecting

hoses.

Instructions for Replacing

Individual A or B Hose

Before disconnecting hoses, relieve all fluid

pressure and shut off electrical power to pro-

portioner. See proportioner operation manual.

Disconnect electrical wire from connectors

(12). Disconnect fluid hose and remove from

bundle.

Install new hose in bundle, wrapping around

other fluid hose and air hose. Connect fluid

hoses, see page 13.

Connect electrical wire from new hose into

connectors (12). Ensure that component A

(ISO) wire is on + side of connector, compo-

nent B (RES) wire is on - side. See page 13.

Wrap all connections with electrical tape, see

page 22.

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Parts

Using 261669 Fluid Temperature Sensor (JIC to JIC fittings)

Whip Hose

Fluid Temperature Sensor

WLꢀꢁꢂꢃꢄE

Heated Fluid Hose

Ref. Part

Description

HOSE, whip; see Whip Hoses, page

Qty

Ref. Part

Description

HOSE, component A (ISO); see

tables starting on page 4

HOSE, component B (RES); see

tables starting on page 4

Qty

15B280 HOSE, whip, air; 10 ft (3 m)

SCUFF GUARD; included on some

hoses, see Accessories on page 32

15B295 HOSE, air; 50 ft (15.2 m)

24F179 HOSE, air; 25 ft (7.6 m)

24J523 CABLE, FTS; 50 ft (15.2 m)

24J524 CABLE, FTS; 25 ft (7.6 m)

261669 KIT, FTS, coupler

12 261821 CONNECTOR, electrical; on main

hose sections

13▲ 15B679 LABEL, safety, English; not shown

▲ 16M219 LABEL, safety, Spanish/French; not

shown

SENSOR, fluid temperature; -5 JIC

FITTING, FTS coupler; -6 JIC

▲ Replacement Danger and Warning labels, tags, and

5c 24V454 HOSE, air; 4.75 in. (120.65 mm)

5d 127596 FITTING, swivel; -6 JIC x -6 JIC, mxf

5e 127597 FITTING, swivel; -5 JIC x -5 JIC, mxf

cards are available at no cost.

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Parts

Using 24M943 Fluid Temperature Sensor (NPT to NPT fittings)

Whip Hose

Fluid Temperature Sensor

Ti19091b

Heated Fluid Hose

Ref. Part

Description

Qty

HOSE, component A (ISO); see

tables starting on page 4

HOSE, component B (RES); see

tables starting on page 4

15B295 HOSE, air; 50 ft (15.2 m)

24F179 HOSE, air; 25 ft (7.6 m)

24J523 CABLE, FTS; 50 ft (15.2 m)

24J524 CABLE, FTS; 25 ft (7.6 m)

24M943 KIT, FTS, coupler

SENSOR, fluid temperature; 1/2 npt

FITTING, FTS coupler; (1/2 npt(f)

HOSE, air; 3.75 in. (95.3 mm)

HOSE, whip; see Whip Hoses, page

15B280 HOSE, whip, air; 10 ft (3 m)

SCUFF GUARD; included on some

hoses; see Accessories on page 32

12 261821 CONNECTOR, electrical; on main

hose sections

13▲ 15B679 LABEL, safety, English; not shown

▲ 16M219 LABEL, safety, Spanish/French; not

shown

15★

CONNECTOR, manifold

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

★ Not included. Order connector fittings that connect to

the A and B component hoses. See Adapter Fit-

tings , page 3.

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Parts

Using 24K207 RTD 2-Component Hose Fluid Temperature Sensor

(JIC to JIC fittings)

Whip Hose

Fluid Temperature Sensor

TI18392b

Heated Fluid Hose

Ref. Part

Description

HOSE, whip; see Whip Hoses, page

Qty

Ref. Part

Description

HOSE, component A (ISO); see

tables starting on page 4

HOSE, component B (RES); see

tables starting on page 4

Qty

15B280 HOSE, whip, air; 10 ft (3 m)

SCUFF GUARD; included on some

hoses, see Accessories on page 32

15B295 HOSE, air; 50 ft (15.2 m)

24N450 CABLE, RTD; 50 ft (15.2 m)

24K207 KIT, FTS, coupler

SENSOR, FTS-RTD

12 261821 CONNECTOR, electrical; on main

hose sections

13▲ 15B679 LABEL, safety, English; not shown

▲ 16M219 LABEL, safety, Spanish/French; not

shown

COUPLER

5c 24V454 HOSE, air; 4.75 in. (120.65 mm)

5d 127596 FITTING, swivel; -6 JIC x -6 JIC, mxf

5e 127597 FITTING, swivel; -5 JIC x -5 JIC, mxf

14* 24N449 CABLE, CAN; 50 ft (15.2 m)

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

Included only in hoses with CAN cable. See RTD

2-Component Hose (for use with GCA Controlled

Reactors), page 4.

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Parts

Using 24M944 RTD 2-Component Hose Fluid Temperature Sensor

(NPT to NPT fittings)

Whip Hose

Fluid Temperature Sensor

TI19092b

Heated Fluid Hose

Ref. Part

Description

Qty

Ref. Part

Description

HOSE, component A (ISO); see

tables starting on page 4

HOSE, component B (RES); see

tables starting on page 4

Qty

15B280 HOSE, whip, air; 10 ft (3 m)

SCUFF GUARD; included on some

hoses, see Accessories on page 32

12 261821 CONNECTOR, electrical; on main

hose sections

13▲ 15B679 LABEL, safety, English; not shown

▲ 16M219 LABEL, safety, Spanish/French; not

shown

14* 24N449 CABLE, CAN; 50 ft (15.2 m)

15★

15B295 HOSE, air; 50 ft (15.2 m)

24N450 CABLE, RTD; 50 ft (15.2 m)

24M944 KIT, FTS, coupler

SENSOR, FTS-RTD

COUPLER

HOSE, air; 3.75 in. (95.3 mm)

CONNECTOR, manifold

HOSE, whip; see Whip Hoses, page

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

Included only in hoses with CAN cable. See RTD

2-Component Hose (for use with GCA Controlled

Reactors), page 4.

★ Not included. Order connector fittings that connect to

the A and B component hoses. See Adapter Fit-

tings , page 3.

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Parts

Using 261670 Fluid Temperature Sensor (JIC to NPT fittings)

Fluid Temperature Sensor

Heated Fluid Hose

TI2684E

Ref. Part

Description

Qty

Ref. Part

Description

Qty

117506 . SWIVEL; 1/4 npt(m) x -6 JIC (f)

157705 . SWIVEL; 1/4 npt(m) x 3/8 npsm

261821 CONNECTOR, electrical; on main

hose sections

HOSE, component A (ISO); see

tables starting on page 4

HOSE, component B (RES); see

tables starting on page 4

24J523 CABLE, FTS; 50 ft (15.2 m)

24J524 CABLE, FTS; 25 ft (7.6 m)

261670 FLUID TEMPERATURE SENSOR;

includes items 5a-5d

13▲ 15B679 LABEL, safety, English; not shown

▲

16M219 LABEL, safety, French/Spanish; not

shown

156823 . SWIVEL; 1/4 npt (m x 1/4 npsm

117595 . SWIVEL; 1/4 npt(m) x -5 JIC (f)

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

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Parts

Install as follows:

15F144 Hose Wire Jumper

Use the 15F144 Hose Wire Jumper to heat

only the major volume hose, in a wide ratio

system.

This hose must be used with an FTS and

cable to provide grounding.

To build one complete 50 ft single side heated

hose bundle, order the following parts:

1. Wrap hose wire jumper (100) around resin

hose (101) in a spiral fashion.

Ref. Part

Description

Qty

2. Connect resin hose wire (101a) to other

side of Power-Lock connector (100a); see

page 13.

100 15F144 JUMPER, hose wire

101

HOSE, resin, heated; 50 ft

(15.2 m) minimum; see tables

starting on page 4

3. Wrap FTS cable (102) around resin hose

(101) in a spiral fashion.

102 24J523 CABLE, FTS

104 261670 FLUID TEMPERATURE

SENSOR; see page 25

105 pur-

chase

locally

HOSE, hardener, unheated; 50

ft (15.2 m) minimum; customer

supplied

4. Twist hoses (101 and 105) together to pro-

vide strain relief.

106 pur-

CONNECTORS, fluid; as

required to complete assem-

bly; not shown

req’d

5. Repeat steps 1-4 for each length of hose

(101). Connect hoses, electrical connec-

tors, and cables; see Connect Heated

Hoses , page 13.

chase

locally

6. Install one -Lock connector (100a) between

wires; see page 13.

7. Connect FTS with a Non-Heated Whip

Hose or Remote Mix Manifold , page 20.

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Parts

8. Install whip hose and gun. Ensure that gun

is grounded.

Some previous models include trans-

formers with tap settings.

9. Connect hoses to proportioner.

Set transformer wire taps, using the following

table. Transformer tap wire connections vary

depending on length of heated hose. See pro-

portioner operation manual for further informa-

tion. Verify that tap wire connections are

correct.

10.Insulate and protect hoses. See Protective

Covering , page 22.

Single Side Heated Tap Terminal

Hose Length, ft (m) Label (ft)

50 (15.2)

100 (30.5)

150 (45.7)

200 (61.0)

250 (76.2)

300 (91.5)

350 (106.8)

400 (122.0)

100

150

200

105

102

FTS

101a

100

100a

101

100

100a

101a

TI5872D

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Accessories

Scuff Guard

Use to keep hose clean and protect it from

damage.

Part

Description

246077

7 ft (2.1 m) braided polyester

mesh. For whip hose. Fold back

over itself for easy installation.

246078

246805

50 ft (15.2 m) braided polyester

mesh.

Fold back over itself for easy instal-

lation.

25 ft (7.6 m) braided polyester

mesh.

Fold back over itself for easy instal-

lation.

246456

24T243

50 ft (15.2 m) polyethylene bag.

Inflate with air for easy installation.

8 ft (2.4 m) Xtreme-Wrap abra-

sion-resistant woven nylon sleeve

for whip hose

24T244

55 ft (16.8 m) Xtreme-Wrap abra-

sion-resistant woven nylon sleeve

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Technical Data

Power-Lock Heated Hose

Metric

0.9 MPa, 9 bar

82°C

Maximum Air Working Pressure

Maximum Fluid Operating Temperature

Wetted Parts

130 psi

180°F

Nylon, Zinc-Plated Carbon Steel, 303 Stainless Steel

Total Heating Load (2 Hoses)

1/4 in. diameter:

3/8 in. diameter:

11 watts/foot

13 watts/foot

15 watts/foot

36 watts/meter

43 watts/meter

49 watts/meter

1/2 in. diameter:

Whip Hose Maximum Fluid Working Pressure

246050*

246055*

246056

249586

256407

256626

258701

261686

2000 psi

14 MPa, 138 bar

24 MPa, 241 bar

14 MPa, 138 bar

24 MPa, 241 bar

35 MPa, 345 bar

24 MPa, 241 bar

3500 psi

2000 psi

3500 psi

5000 psi

3500 psi

Standard 2 Component Hose Maximum Fluid Working Pressure

246045

246046

246047

246048

246049

246052

246053

246054

246074

246075

246076

246678

246679

249587

249588

256548

256549

261328

261332

261335

262203

24Y549*

24Y678*

24Y679*

2000 psi

3500 psi

2000 psi

3500 psi

2000 psi

3500 psi

2000 psi

5000 psi

3500 psi

5000 psi

2000 psi

3500 psi

14 MPa, 138 bar

24 MPa, 241 bar

14 MPa, 138 bar

24 MPa, 241 bar

14 MPa, 138 bar

24 MPa, 241 bar

14 MPa, 138 bar

35 MPa, 345 bar

24 MPa, 241 bar

35 MPa, 345 bar

14 MPa, 138 bar

24 MPa, 241 bar

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Technical Data

Power-Lock Heated Hose

RTD 2 Component Hose (For GCA Reactors) Maximum Fluid Working Pressure

Metric

24K240

24K241

24K394

24K395

24N000

24N001

24N002

24N003

24T839

24U743

24Y240*

24Y241*

24Y394*

24Y395*

2000 psi

3500 psi

2000 psi

3500 psi

2000 psi

3500 psi

2000 psi

3500 psi

2000 psi

3500 psi

2000 psi

3500 psi

14 MPa, 138 bar

24 MPa, 241 bar

14 MPa, 138 bar

24 MPa, 241 bar

14 MPa, 138 bar

24 MPa, 241 bar

14 MPa, 138 bar

24 MPa, 241 bar

14 MPa, 138 bar

24 MPa, 241 bar

14 MPa, 138 bar

24 MPa, 241 bar

Airless 2 Component Hose Maximum Fluid Working Pressure

248907

248908

262727

262728

262730

5000 psi

35 MPa, 345 bar

Custom Application 2 Component Hose Maximum Fluid Working Pressure

247164

255089

261329

261334

261336

261337

3500 psi

2000 psi

3500 psi

24 MPa, 241 bar

14 MPa, 138 bar

24 MPa, 241 bar

FTS Maximum Fluid Working Pressure

261669

261670

24M943

5000 psi

7250 psi

35 MPa, 345 bar

50 MPa, 500 bar

FTS (For GCA Systems) Maximum Fluid Working Pressure

24K207

24M944

5000 psi

7250 psi

35 MPa, 345 bar

50 MPa, 500 bar

These models include the Xtreme-Wrap Scuff

Guard.

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Technical Data

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Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in

material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty

published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written

recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty

installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of

non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with

structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or

maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of

the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned

to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs

will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT

LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or

consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these

warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or

the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the

negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,

given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la

rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite

de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distrib-

utor closest to you: 1-800-328-0211 Toll Free

612-623-6921

612-378-3505 Fax

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

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Original instructions. This manual contains English. MM 309572

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

www.graco.com

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Revision ZAF, May 2014

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