Grizzly Biscuit Joiner G4815 User Manual

ULTIMATE SERIES JOINTERS

MODELS G9953/G9953ZX/G9953ZXF/G4815

INSTRUCTION MANUAL

Model G9953 Shown

Model G4815 Shown

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#430702624 PRINTED IN TAIWAN.

ONLINE MANUAL DISCLAIMER

THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE

CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS

MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVI-

OUS VERSIONS ARE NOT AVAILABLE ONLINE.

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TABLE OF CONTENTS

SECTION 1: SAFETY........................................................................................................................2

Safety Instructions For Power Tools ..........................................................................................2

Additional Safety Instructions For Jointers ................................................................................4

SECTION 2: INTRODUCTION ..........................................................................................................5

SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................6

Model G9953/G9953ZX ..............................................................................................................6

Model G9953ZXF........................................................................................................................7

Model G4815 ..............................................................................................................................8

Minimum Cord Size ....................................................................................................................9

Extension Cords..........................................................................................................................9

Grounding ..................................................................................................................................9

Rewire To 440V (G9953ZXF Only) ..........................................................................................10

Rewire To 440V (G4815 Only) ................................................................................................11

SECTION 4: MAIN COMPONENTS................................................................................................12

SECTION 5: SET UP ......................................................................................................................13

Parts Inventory..........................................................................................................................13

Unpacking ................................................................................................................................13

Hardware Recognition Chart ....................................................................................................14

Site Considerations ..................................................................................................................15

Clean Up ..................................................................................................................................15

Fence ........................................................................................................................................16

Beginning Assembly..................................................................................................................16

Dust Collection..........................................................................................................................17

Pedestal Switch ........................................................................................................................17

Knife To Outfeed ....................................................................................................................18

Carbide Cutter ..........................................................................................................................19

Infeed Table To ........................................................................................................................20

Fence Stops..............................................................................................................................21

Start Up ....................................................................................................................................22

SECTION 6: OPERATIONS ............................................................................................................23

Stock Inspection ......................................................................................................................23

Operation Safety ......................................................................................................................23

Squaring Stock..........................................................................................................................24

Surface Planing ........................................................................................................................25

Edge Jointing ............................................................................................................................26

Bevel Cutting ............................................................................................................................27

SECTION 7: MAINTENANCE ........................................................................................................28

Table ........................................................................................................................................28

General ....................................................................................................................................28

Maintenance Safety ..................................................................................................................28

Carbide Cutters ........................................................................................................................29

Knives ......................................................................................................................................29

Lubrication ................................................................................................................................29

Maintenance Log ......................................................................................................................30

SECTION 8: SERVICE ADJUSTMENTS........................................................................................31

Outfeed Table ..........................................................................................................................31

Adjustment Safety ....................................................................................................................31

Knives ......................................................................................................................................32

Carbide Cutters ........................................................................................................................33

Infeed Table Cam ....................................................................................................................34

Fence Stops..............................................................................................................................36

Depth-Of-Cut Scale ..................................................................................................................37

Service Log ..............................................................................................................................38

SECTION 9: REFERENCE INFO....................................................................................................39

G9953 Machine Data Sheet......................................................................................................40

G9953ZX Machine Data Sheet ................................................................................................41

G9953ZXF Machine Data Sheet ..............................................................................................42

G4815 Machine Data Sheet......................................................................................................43

G9953 & G9953ZX Wiring Diagram ........................................................................................44

G4815 & G9953ZXF Wiring Diagram ......................................................................................45

G9953ZXF 440V 3-Phase Wiring Diagram ..............................................................................46

G4815 440V 3-Phase Wiring Diagram ....................................................................................47

G9953 Series Parts ..................................................................................................................48

G4815 Parts..............................................................................................................................56

Troubleshooting Guide..............................................................................................................67

Warranty & Returns ..................................................................................................................70

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SECTION 1: SAFETY

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words which are intended to convey the level

of importance of the safety messages. The progression of symbols is described below.

Remember that safety messages by themselves do not eliminate danger and are not a substi-

tute for proper accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the equipment.

NOTICE

Safety Instructions For Power Tools

1. KEEP GUARDS IN PLACE and in working

5. KEEP CHILDREN AND VISITORS

AWAY. All children and visitors should be

kept at a safe distance from work area.

order.

2. REMOVE ADJUSTING KEYS AND

WRENCHES. Form a habit of checking to

see that keys and adjusting wrenches are

removed from tool before turning on.

6. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing

starter keys.

3. KEEP WORK AREA CLEAN. Cluttered

7. NEVER FORCE TOOL. It will do the job

better and safer at the rate for which it was

designed.

areas and benches invite accidents.

4. NEVER USE IN DANGEROUS ENVI-

RONMENT. DO NOT use power tools in

damp or wet locations, or where any flam-

mable or noxious fumes may exist. Keep

work area well lighted.

8. USE RIGHT TOOL. DO NOT force tool or

attachment to do a job for which it was not

designed.

-2-

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Safety Instructions For Power Tools

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condi-

tion. Conductor size should be in accor-

dance with the chart below. The amperage

rating should be listed on the motor or tool

nameplate. An undersized cord will cause a

drop in line voltage resulting in loss of power

and overheating. Your extension cord must

also contain a ground wire and plug pin.

Always repair or replace extension cords if

they become damaged.

15. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

16. REDUCE THE RISK OF UNINTENTION-

AL STARTING. On machines with magnet-

ic contact starting switches there is a risk of

starting if the machine is bumped or jarred.

Always disconnect from power source

before adjusting or servicing. Make sure

switch is in OFF position before reconnecting.

Minimum Gauge for Extension Cords

17. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part

that is damaged should be carefully

checked to determine that it will operate

properly and perform its intended function.

Check for alignment of moving parts, bind-

ing of moving parts, breakage of parts,

mounting, and any other conditions that

may affect its operation. A guard or other

part that is damaged should be properly

repaired or replaced.

LENGTH

AMP RATING

0-6

25ft

50ft

100ft

7-10

11-12

13-16

17-20

21-30

10. WEAR PROPER APPAREL. DO NOT wear

loose clothing, gloves, neckties, rings,

bracelets, or other jewelry which may get

caught in moving parts. Non-slip footwear is

recommended. Wear protective hair cover-

ing to contain long hair.

18. NEVER LEAVE TOOL RUNNING UNAT-

TENDED. TURN POWER OFF. DO NOT

leave tool until it comes to a complete stop.

19. NEVER OPERATE A MACHINE WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. Full mental alert-

ness is required at all times when running a

machine.

11. ALWAYS USE SAFETY GLASSES. Also use

face or dust mask if cutting operation is dusty.

Everyday eyeglasses only have impact resis-

tant lenses, they are NOT safety glasses.

20. NEVER ALLOW UNSUPERVISED OR

UNTRAINED PERSONNEL TO OPER-

ATE THE MACHINE. Make sure any

instructions you give in regards to machine

operation are approved, correct, safe, and

clearly understood.

12. SECURE WORK. Use clamps or a vise to hold

work when practical. It’s safer than using your

hand and frees both hands to operate tool.

13. DO NOT OVER-REACH. Keep proper foot-

ing and balance at all times.

21. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES performing the intend-

ed operation, stop using the machine! Then

contact our service department or ask a

qualified expert how the operation should

be performed.

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest

performance. Follow instructions for lubri-

cating and changing accessories.

Ultimate Series Jointers

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Additional Safety Instructions For Jointers

1. JOINTING SAFETY BEGINS with your

lumber. Inspect your stock carefully before

you feed it over the cutterhead. If you have

any doubts about the stability or structural

integrity of your stock, DO NOT JOINT IT!

9. JOINT WITH THE GRAIN. Jointing against

the grain is dangerous and could produce

chatter or excessive chip out, which could

lead to loss of control over the workpiece.

10. WITH THE EXCEPTION OF RABBETING,

all operations must be performed with the

guard in place. After rabbeting, be sure to

replace the guard.

2. MAINTAIN PROPER RELATIONSHIPS of

infeed and outfeed table surfaces and cut-

terhead knife path.

3. ALWAYS USE A PUSH BLOCK when

jointing. Never place your hands directly

over the cutterhead.

11. NEVER BACK THE WORK toward the

infeed table. If a cut must be interrupted, lift

the workpiece clear of the cutterhead.

4. SUPPORT THE WORKPIECE adequately

at all times during operation, and maintain

control over the work at all times.

12. HABITS — GOOD AND BAD — are hard

to break. Develop good habits in your shop

and safety will become second-nature to

you.

5. WHEN JOINTING, DO NOT stand directly

at the end of either table. Position yourself

just to the side of the infeed table to protect

yourself from possible kickbacks.

13. “KICKBACK” is when the workpiece is

thrown off the jointer table by the force of

the cutterheads. Always use pushblocks

and safety glasses to reduce the likelihood

of injury from “kickback.” If you do not

understand what kickback is, or how it

occurs, DO NOT operate this machine.

6. NEVER MAKE JOINTING CUTS deeper

than ¹⁄8".

7. NEVER JOINT A BOARD that has loose

knots. All defects should be cut out of the

board before it is planed or jointed.

14. PROLONGED EXPOSURE TO WOOD

DUST IS KNOWN TO CAUSE CANCER IN

HUMANS. Always wear an OSHA-

approved respirator when working in an

environment that could contain wood dust.

8. NEVER JOINT end grain.

Like all power tools, there is danger asso-

ciated with the jointers. Accidents are fre-

quently caused by lack of familiarity or fail-

ure to pay attention. Use this tool with

respect and caution to lessen the possibil-

ity of operator injury. If normal safety pre-

cautions are overlooked or ignored, seri-

ous personal injury may occur.

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment or poor

work results.

-4-

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SECTION 2: INTRODUCTION

If you have any comments regarding this manual,

please write to us at the address below:

Lack of familiarity with

this manual could

cause serious person-

al injury. Become

familiar with the con-

tents of this manual,

including all the safety

warnings.

Grizzly Industrial, Inc.

Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

Most importantly, we stand behind our machines.

If you have any service questions or parts

requests, please call or write us at the location

listed below:

We are proud to offer the Model G9953 16"

Ultimate Series Jointers and the Model G4815

20" Ultimate Series Jointer. These jointers are

part of a growing Grizzly family of fine woodwork-

ing machinery. When used according to the

guidelines set forth in this manual, you can

expect years of trouble-free, enjoyable operation

and proof of Grizzly’s commitment to customer

satisfaction.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G9953 16" Ultimate Series Jointers and the

Model G4815 20" Ultimate Series Jointer as sup-

plied when the manual was prepared. However,

owing to Grizzly’s policy of continuous improve-

ment, changes may be made at any time with no

obligation on the part of Grizzly. Current Grizzly

machine manuals can be viewed and printed at:

www.grizzly.com.

The main differences in the models are shown in

the chart below. All three machines are built to

withstand the rigors of heavy-duty production

use. For more complete information about each

machine, see Section 9: Reference Info.

We are pleased to provide this manual with the

Model G9953 16" Ultimate Series Jointers and

the Model G4815 20" Ultimate Series Jointer. It

was written to guide you through assembly,

review safety considerations, and cover general

operating procedures. It represents our effort to

produce the best documentation possible.

Description

Motor Size

Motor Phase

Cutterhead

G9953

5 HP

G9953ZX

5 HP

G9953ZXF

5 HP

G4815

7¹⁄2 HP

Single

4 Knife

Single

Three

Spiral Cutterhead

Ultimate Series Jointers

-5-

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SECTION 3: CIRCUIT REQUIREMENTS

Circuit Breaker Requirements

Use the following guidelines when choosing a cir-

cuit breaker (circuit breakers rated any higher are

not adequate to protect the circuit):

Model

G9953/G9953ZX

Circuit Breaker ............................30 Amp, 2 Pole

Voltage & Amperage Draw

The Model G9953/G9953ZX features a 5 HP

motor and is wired to operate on a single-phase,

Your Circuit Capacity

Always check to see if the wires in your circuit are

220V circuit. The motor will draw the following

capable of handling the amperage draw from

load:

your machine, as well as any other machines that

could be operating on the same circuit. If you are

unsure, consult a qualified electrician.

Motor Load ............................................28 Amps

Plug Type

If the circuit breaker trips or the fuse blows regu-

The cord set enclosed does not have a plug as

larly, your machine may be operating on a circuit

the style of plug you require will depend on the

that is close to its amperage draw capacity.

type of service you currently have or plan to

However, if an unusual amperage draw does not

install. We recommend using the following plugs

exist and a power failure still occurs, contact a

qualified electrician or our service department at

(570) 546-9663.

for your machine on a dedicated circuit only (see

Figure 1 for an example).

Recommended Plug ......................6-30 or L6-30

Serious personal injury could occur if you

connect your machine to the power source

before you have completed the assembly

process. DO NOT connect the machine to

the power source until instructed to do so.

Figure 1. NEMA-style L6-20 plug and outlet.

-6-

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Circuit Breaker Requirements

Model G9953ZXF

Use the following guidelines when choosing a cir-

cuit breaker (circuit breakers rated any higher are

not adequate to protect the circuit):

Voltage & Amperage Draw

The Model G9953ZXF features a 5 HP motor and

is wired to operate on a 3-phase, 220V circuit.

The motor will draw the following load:

Circuit Breaker ............................15 Amp, 3 Pole

Your Circuit Capacity

Always check to see if the wires in your circuit are

capable of handling the amperage draw from

your machine, as well as any other machines that

could be operating on the same circuit. If you are

unsure, consult a qualified electrician.

Motor Load ............................................14 Amps

Plug Type

The cord set enclosed does not have a plug as

the style of plug you require will depend on the

type of service you currently have or plan to

install. We recommend using the following plugs

for your machine on a dedicated circuit only (see

Figure 2 for an example).

If the circuit breaker trips or the fuse blows regu-

larly, your machine may be operating on a circuit

that is close to its amperage draw capacity.

However, if an unusual amperage draw does not

exist and a power failure still occurs, contact a

qualified electrician or our service department

(570) 546-9663.

Recommended Plug ................................L15-20

Serious personal injury could occur if you

connect your machine to the power source

before you have completed the assembly

process. DO NOT connect the machine to

the power source until instructed to do so.

Figure 2. NEMA-style L15-20 plug and outlet.

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-7-

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Circuit Breaker Requirements

Model G4815

Use the following guidelines when choosing a cir-

cuit breaker (circuit breakers rated any higher are

not adequate to protect the circuit):

Voltage & Amperage Draw

The Model G4815 features a 7¹⁄2 HP motor and is

wired to operate on a 3-phase, 220V circuit. The

motor will draw the following load:

Recommended Circuit Breaker ..25 Amp, 3 Pole

Your Circuit Capacity

Always check to see if the wires in your circuit are

capable of handling the amperage draw from

your machine, as well as any other machines that

could be operating on the same circuit. If you are

unsure, consult a qualified electrician.

Motor Load ............................................20 Amps

Plug Type

The cord set enclosed does not have a plug as

the style of plug you require will depend on the

type of service you currently have or plan to

install. We recommend using the following plugs

for your machine on a dedicated circuit only (see

Figure 3 for an example).

If the circuit breaker trips or the fuse blows regu-

larly, your machine may be operating on a circuit

that is close to its amperage draw capacity.

However, if an unusual amperage draw does not

exist and a power failure still occurs, contact a

qualified electrician or our service department

(570) 546-9663.

Recommended Plug ................................L15-30

Figure 3. NEMA-style L15-30 plug and outlet.

-8-

Serious personal injury could occur if you

connect your machine to the power source

before you have completed the assembly

process. DO NOT connect the machine to

the power source until instructed to do so.

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Minimum Cord Size

Extension Cords

For 220V single-phase operation, use the follow-

ing power cord:

We do not recommend the use of extension

cords with 220V single or 3-phase equipment.

Instead, arrange the placement of your equip-

ment and the installed wiring to eliminate the

need for extension cords.

G9953Z/G9953ZX—220V, Single-Phase

Cord ..............................................2 Pole, 3 Wire

Gauge ..............................................................10

For 220V 3-phase operation, use the following

power cord:

G9953ZXF—220V, 3-Phase

Cord ..............................................3 Pole, 4 Wire

Gauge ..............................................................10

No single list of electrical guidelines can

be comprehensive for all shop environ-

ments. Operating this machinery may

require additional electrical upgrades spe-

cific to your machine and shop environ-

ment. It is your responsibility to make sure

your electrical systems comply with all

local electrical codes and ordinances.

G4815—220V, 3-Phase

Cord ..............................................3 Pole, 4 Wire

Gauge ..............................................................10

Grounding

Electrocution or a fire

can result if the machine

is not grounded correct-

ly. Make sure all electri-

cal circuits are ground-

ed. DO NOT use the

machine if it is not

grounded.

In the event of an electrical short, grounding

reduces the risk of electric shock by providing a

path of least resistance to disperse electric cur-

rent. This machine is equipped with a power cord

that has an equipment-grounding prong. The out-

let must be properly installed and grounded in

accordance with all local codes and ordinances.

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Rewire To 440V

(G9953ZXF Only)

CN-11

Magnetic

Contactor

Overload

Relay

To rewire the Model G9953ZXF to 440V:

1. Disconnect the sander from the power

source!

2. Replace the power indicator light in the

pedestal switch to one suitable for 440V

operation

Figure 5. Overload relays.

3. Remove the RHN-18 overload relay and

replace it with a RHN-10 (5.5-8.5A) type, with

the dial set to 7A (Figure 4).

5. Wire the motor as shown on the diagram on

the inside of the motor wire cover. Note—

The circled references on the diagrams rep-

resent labels on the wires. Also, Figure 6

below has been provided for your reference

and are current at the time that this manual is

being written. However, always use the dia-

gram on the wire cover that comes with your

motor!

G9953ZXF

Motor Wiring

RHN-10

Overload Relay

Figure 4. Overload relays.

4. Remove the CN-18 magnetic contact over-

load relay and replace it with a CN-11 type

(Figure 5).

R S T

220V

440V

Figure 6. 440V motor wiring.

-10-

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Rewire To 440V

(G4815 Only)

CN-16

Magnetic

Contactor

Overload

Relay

To rewire the Model G4815 to 440V:

1. Disconnect the sander from the power

source!

2. Replace the power indicator light in the

pedestal switch to one suitable for 440V

operation

Figure 8. Overload relay.

3. Remove the RHN-18 overload relay and

replace it with a RHN-10 (8.5-12.5A) type,

set to 10A (Figure 7).

5. Wire the motor as shown on the diagram on

the inside of the motor wire cover. Note—

The circled references on the diagrams rep-

resent labels on the wires. Also, Figure 9

below has been provided for your reference

and are current at the time that this manual is

being written. However, always use the dia-

gram on the wire cover that comes with your

motor!

G4815

Motor Wiring

RHN-10

Overload Relay

Figure 7. Overload relay.

4. Remove the CN-18 magnetic contact over-

load relay and replace it with a CN-16 type

(Figure 8).

R S T

220V

440V

Figure 9. 440V motor wiring.

Ultimate Series Jointers

-11-

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SECTION 4: MAIN COMPONENTS

1. Infeed Table: Facing the front of the jointer,

the infeed table is located to the right of the

cutterhead. The infeed table is where the

workpiece is placed at the beginning of the

cutting operation. The wood travels right to

left; from the infeed table, across the cutter-

head, and onto the outfeed table.

the workpiece is lifted from the jointer after

the cutting operation is complete. The wood

travels right to left; from the infeed table,

across the cutterhead, and onto the outfeed

table.

7. Cutterhead: The cutterhead is the cylindri-

cal assembly that holds each of the three

jointer knives or indexable carbide cutters. It

spins on a horizontal axis between the

infeed and outfeed table, and is covered by

the cutterhead guard when the jointer is not

in use.

2. Pedestal Switch: Location of the power indi-

cator light, the START button, and the

EMERGENCY STOP button.

3. Fence Adjustment Handwheel: Controls

the back-and-forth location of the fence

across the top of the tables.

8. Table Height Handwheels: Controls the

height positioning of the infeed and outfeed

tables in relation to the cutterhead.

4. Cutterhead Guard: Orange, spring-loaded

safety cover that retracts over the cutterhead

when the workpiece is NOT passing over the

jointer.

9. Table Height Lock Knobs: Knobs that

tighten to prevent accidental rotation of the

table height handwheels.

5. Fence: Surface the workpiece guides along

when jointing or surface planing. The fence

can be positioned 45˚ and 90˚ to the surface

of the tables to accommodate either bevel or

right-angle jointing operations.

10. Stop Lever: Shuts off the power source to

the jointer and slows the cutterhead to a

stop.

11. Cam Adjustment (Behind Cover): The

infeed table is fully adjustable with 4 cams to

allow perfect alignment with the outfeed

table.

6. Outfeed Table: Facing the front of the joint-

er, the outfeed table is located to the left of

the cutterhead. The outfeed table is where

Model G4815 Shown

-12-

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SECTION 5: SET UP

Unpacking

Parts Inventory

Models G9953ZX, G9953ZXF, & G4815: Qty

NOTICE

• Fence Assembly

• Air Pressure Gauge

• Air Pressure Regulator

• Push Blocks

The photos shown in this manual are of the

Model G4815 unless otherwise noted.

• Air Wrench

The Model G9953 16" Ultimate Series Jointers

and the Model G4815 20" Ultimate Series Jointer

are shipped from the manufacturer in a carefully

packaged crate. If there are any signs of crate

damage after you have signed for delivery, imme-

diately call our customer service for advice.

• T-20 Torx® Screwdriver

• Extra Carbide Cutters - 14 x 14 x 2mm

• T-Handle For Torx® Bits

• Hardware Bag Contents:

—Regulator Mounting Bracket

—Air Quick Disconnect

—Phillips Head Bits

—T-20 Torx® Bits

—Cap Screws M6-1.0 x 14

The Ultimate Series

Jointers are heavy

machines. DO NOT

over-exert

yourself

while unpacking or

moving your machine

— you will need assis-

tance and power equip-

ment. Serious personal

injury may occur if safe

moving methods are

not followed.

Figure 10. Spiral Cutterhead Accessories.

Model G9953:

Qty

• Fence Assembly

• Push Blocks

• Allen Wrench Set

• Knife Setting Gauge

• Open End Wrench

Sharp edges on metal

parts may cause person-

al injury. Examine the

edges of all metal parts

before handling.

Figure 11. Model G9953 accessories.

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Hardware Recognition Chart

USE THIS CHART TO MATCH UP

HARDWARE DURING THE ASSEMBLY

PROCESS!

Lock

Nut

Wing

Nut

⁄8''

^#10

Countersunk

Phillips

Head

Thumb

Screw

⁄

4''

Phillips

Head

Screw

Slotted

Screw

⁵⁄16''

⁹⁄16''

⁄8''

Carriage

Bolt

Button

Head

Screw

Cap

Screw

Flange

Bolt

⁷⁄16''

⁄

2''

Phillips

Head

Sheet

Metal

Screw

Phillips

Head

Hex

Head

Bolt

⁄2''

Setscrew

Washer

Bolt

⁷⁄16''

⁄

8''

Hex

Nut

Lock

Washer

12mm

4mm

6mm

⁄

8''

5mm

⁄

⁴''

⁸''

²''

⁄

¹⁶''

10mm

15mm

20mm

25mm

30mm

35mm

40mm

45mm

50mm

55mm

60mm

65mm

70mm

75mm

4mm

8mm

⁴''

1⁸''

⁵⁄16''

10mm

1¹⁄4''

1¹⁄2''

1³⁄4''

2¹⁄4''

2¹⁄2''

2³⁄4''

10mm

⁄4''

12mm

6mm

8mm

16mm

^#10

-14-

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Clean Up

Site Considerations

Unpainted surfaces may be coated with a waxy

oil to protect them from corrosion during ship-

ment. Remove this waxy oil with a solvent clean-

er or citrus-based degreaser such as Grizzly’s

G7895 Degreaser. To clean thoroughly, some

parts may need to be removed. The machine

will operate best when the waxy oil is

removed from all moving and sliding parts.

Chlorine-based cleaners and solvents will dam-

age the painted surfaces of the machine. Follow

the manufacturer’s instructions when using any

type of cleaning product.

Weight Load

The Model G9953 16" Ultimate Series Jointers

and the Model G4815 20" Ultimate Series Jointer

represent a large weight load. Most shop floors

should be sufficient to carry the weight of the

machine. Reinforce the floor if you question its

ability to support the weight.

Working Clearance

Working clearances can be thought of as the dis-

tances between machines and obstacles that

allow safe operation of every machine without lim-

itation. Consider existing and anticipated machine

needs, size of material to be processed through

each machine, and space for auxiliary stands

and/or work tables. Also consider the relative

position of each machine to one another for effi-

cient material handling.

Gasoline and petroleum

products have low flash

points and could explode

if used to clean machin-

ery. DO NOT use gaso-

line or petroleum prod-

ucts to clean the machin-

ery.

Lighting And Outlets

Lighting should be bright enough to eliminate

shadow and prevent eye strain. Electrical circuits

should be dedicated or large enough to handle

the amperage draw. Outlets should be located

near each machine so power or extension cords

are clear of high-traffic areas. Observe local elec-

trical codes for proper installation of new lighting,

outlets, or circuits.

Smoking near solvents

could ignite an explosion

or fire and cause serious

injury. DO NOT smoke

while using solvents.

Unsupervised

children

and visitors inside your

shop could receive seri-

ous

personal

injury.

Lack of ventilation while

using solvents could

cause serious personal

health risks, fire, or

environmental hazards.

Always work in a well

ventilated area to pre-

vent the accumulation

of dangerous fumes.

Supply the work area

with a constant source

of fresh air.

Ensure child and visitor

safety by keeping all

entrances to the shop

locked at all times. DO

NOT allow unsupervised

children or visitors in the

shop at any time.

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Beginning Assembly

Fence

This section will cover the basic assembly and

adjustment instructions needed to begin opera-

tion. Complete the assembly in the order provid-

ed in this manual and then read the remaining

portion of the manual before attempting any type

of operation.

The fence assembly is a

heavy part. Seek assis-

tance when lifting it onto

the fence base support.

Your safety is important! Please follow the

warnings below during this entire section:

NOTICE

The fence can easily scratch the table sur-

face of the jointer. Use extreme care when

making adjustments to the fence assembly

Loose hair and clothing

could get caught in

machinery and cause

serious personal injury.

Keep loose clothing

rolled up and long hair

tied up and away from

machinery.

To install the fence assembly:

1. Carefully lift the fence assembly onto the

fence base support. Note—Avoid letting the

fence slide across the jointer tables as

scratching will occur.

2. Attach the fence assembly to the jointer

assembly with (6) M8-1.25 x 45 cap screws

and (6) M8 lock washers (Figure 12).

Serious personal injury

could occur if you con-

nect your machine to the

power source before you

have completed the

assembly process. DO

Fence Assembly

NOT

connect

the

machine to the power

source until instructed to

do so.

Cap Screws and Lock Washers

(Also 3 On The Opposite Side)

Sharp edges on metal

parts may cause person-

al injury. Examine the

edges of all metal parts

before handling.

Fence Base

Support

Figure 12. Fence assembly installed.

-16-

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Pedestal Switch

Dust Collection

To mount the pedestal switch:

To attach dust collection hose to the dust

port:

(Figure 13)

Attach the pedestal switch

of the base with (4) M10-1.5 x 25 cap screws and

(4) M10 flat washers

to the back

Attach a 5" hose from your dust collection system

to the dust port (Figure 14).

Pedestal Switch

Dust Port

Figure 14. Dust collection hook-up.

Figure 13. Attaching pedestal switch.

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3. Position the knife setting gauge on the out-

feed table so that it extends over the cutter-

head (Figure 16).

NOTICE

The remaining instructions in this section

cover factory settings which should

already be adjusted correctly; however, we

recommend checking the settings to be

sure they were not bumped out of adjust-

ment during the shipping process. If it is

determined that a setting is out of correct

adjustment, please refer to Section 8:

Service Adjustments.

Knife Setting

Gauge

Knife Edge At

Highest Point

Of Rotation

Knife To Outfeed

Outfeed Table

Table Alignment

(Model G9953 Only)

The outfeed table must be perfectly level with the

full length of each cutterhead knife.

Figure 16. Checking knife height with the

knife setting gauge.

To verify the factory setting:

4. Rotate the cutterhead by turning the cutter-

head pulley (Figure 15).

1. Unplug the machine from the power

source!

5. Watch as each knife passes under the knife

setting gauge. The full length of each knife

should just touch the knife setting gauge

WITHOUT lifting the gauge off the outfeed

table. If this condition is not present, refer to

Section 8: Service Adjustments.

2. Open the access door (

) on the

Figure 15

back of the machine, just below the fence

adjustments.

Access Door

Cutterhead Pulley

Figure 15. Accessing the cutterhead pulley.

-18-

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3. Position the edge of a straightedge on the

Carbide Cutter

To Outfeed

outfeed table so that it extends over the cut-

terhead (

Figure 18

Table Alignment

(Models G9953ZX, G9953ZXF and G4815)

Carbide cutter

is at the highest

point in its revo-

lution and is just

touching the

The outfeed table must be perfectly level with the

carbide cutters. Note—You only need to verify

the outfeed table height with one of the carbide

cutters.

straightedge.

To verify the factory setting:

Outfeed Table

1. Unplug the machine from the power

source!

2. Open the access door (

) on the

Figure 17

Figure 18. Verifying outfeed table height with

back of the machine, just below the fence

adjustments .

straightedge.

4. Rotate the cutterhead by turning the cutter-

head pulley (Figure 17).

5. Watch as one of the carbide cutters passes

under the straightedge. The carbide cutter

should just touch the straightedge WITHOUT

lifting the it off the outfeed table. If this condi-

tion is not present, refer to Section 8: Service

Adjustments.

Access Door

Cutterhead Pulley

Figure 17. Accessing the cutterhead pulley.

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2. Loosen the infeed table height lock knob

(page 10, #9).

Infeed Table To

Outfeed Table

Alignment

3. Turn the infeed table height handwheel (page

10, #8) to raise the infeed table until it just

touches the straightedge WITHOUT lifting it

off the outfeed table.

4. Tighten the infeed table lock knob.

NOTICE

Review the "Knife To Outfeed Table

Alignment" and the "Carbide Cutter To

Outfeed Table Alignment" sub-sections on

the previous pages before continuing.

5. Check the alignment of the tables with the

straightedge at the various points shown in

Figure 20. Again, the straightedge should sit

perfectly flat across both the infeed and out-

feed tables with no gaps.

The surface of the infeed table must be perfectly

level with the surface of the outfeed table.

To verify the factory setting:

1. Position the edge of a steel straightedge on

the outfeed table so that it extends over the

cutterhead and onto the infeed table (Figure

19).

Straightedge

Figure 20. Positions for straightedge.

6. If all the table adjustments are set correctly,

the depth-of-cut scale should read "0" as

shown in Figure 21. If these conditions are

not present, refer to Section 8: Service

Adjustments.

Infeed Table Just Touching

The Straightedge

Figure 19. Verifying that the infeed table is

even with the outfeed table.

Figure 21. Depth of cut scale.

-20-

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Fence Stops

Fence Face

There is a 90˚ and a 45˚ fence stop designed to

allow the fence to quickly and accurately be

moved to the 90˚ and 45˚ position.

Outfeed Table

Fence

Adjustment

Handle

Angle Setting

90˚ Fence Stop

Lock Handle

Figure 23. Using a square to align fence.

To verify the 45˚ fence stop:

1. Loosen the angle setting lock handle (Figure

22) while holding the fence adjustment han-

dle with your other hand.

45˚ Fence Stop

2. Move the fence to the 45˚ position. Note—

The 45˚ fence stop should engage against

the fence bracket to assist in correctly posi-

tioning the fence in the 45˚ position.

Figure 22. 90˚ and 45˚ fence stops.

To verify the 90˚ fence stop:

3. Tighten the angle setting lock handle.

1. Loosen the angle setting lock handle (Figure

22) while holding the fence adjustment han-

dle with your other hand.

Place a bevel gauge against the fence face

and the outfeed table as shown in Figure 24.

There should be no gaps between the

square and the fence or the outfeed table. If

this condition is not present, refer to Section

8: Service Adjustments.

2. Move the fence to the 90˚ position. Note—

The 90˚ fence stop should engage against

the fence bracket to assist in correctly posi-

tioning the fence in the 90˚ position.

3. Tighten the angle setting lock handle.

Place a square against the fence face and

the outfeed table as shown in Figure 23.

There should be no gaps between the

square and the fence or the outfeed table. If

this condition is not present, refer to Section

8: Service Adjustments.

Fence Face

Outfeed Table

Figure 24. Using a bevel gauge to align fence.

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Start Up

3. Push the ON button shown in Figure 25.

Note—Make sure the cutterhead moves in a

clockwise direction as viewed with the infeed

table to the left. If the cutterhead moves in a

counter-clockwise direction, then the power

needs to be disconnected and any two

power wires need to be switched at the cir-

cuit breaker in the electrical box.

Serious personal injury could result if the

machine is connected to the power source

during assembly or adjustment. Wait until

the machine is turned off, unplugged and all

working parts have come to a complete stop

before attempting to assemble or adjust the

machine!

EMERGENCY STOP

Power Indicator

Light

Button

ON Button

Loose hair and clothing

could get caught in

machinery and cause

serious personal injury.

Keep loose clothing

rolled up and long hair

tied up and away from

machinery.

Figure 25. Pedestal switch.

Main STOP lever

Routine stops on the jointer should be performed

using the STOP lever shown in Figure 26

is disconnected when the lever is activated, and

with continued activation, the lever triggers a

brake that slows the cutterhead to a stop.

. Power

Projectiles from the

machine could cause

serious eye injury.

Wear safety glasses at

all times.

Before starting the machine:

STOP Lever

1. Read this manual and make sure you follow

all safety precautions before operating this

machine.

2. Make sure the cutterhead guard is installed.

3. Make sure all tools and foreign objects have

been removed from the machine.

STOP

Figure 26.

lever.

4. Review and understand Section 3: Circuit

Requirements beginning on page 6.

Starting the machine:

1. Wear safety glasses at all times while the

jointer is running!

2. Plug the jointer into the power source.

-22-

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SECTION 6: OPERATIONS

Operation Safety

Stock Inspection

& Requirements

Your safety is important! Please follow the

warnings below during this entire section:

Here are some rules to follow when choosing

and cutting stock:

•

DO NOT joint or surface plane stock that

contains knots. Injury to the operator or

damage to the workpiece can occur if the

knots become dislodged during the cutting

operation.

To avoid serious personal injury, read and

become familiar with the entire instruction

manual before using the jointer.

DO NOT joint or surface plane “against”

the grain direction. Cutting “against” the

grain increases the likelihood of stock kick-

back (See Warning #13 on page 4), as well

as tear-out on the workpiece.

Damage to your eyes, lungs, and ears

could result from failure to wear safety

glasses, a dust mask, and hearing protec-

tion while using with this machine.

Jointing and surface planing “with” the

grain produces a better finish and is safer

for the operator. Cutting “with” the grain is

best described as feeding the stock on the

jointer so the grain points down and toward

you as viewed on the edge of the stock

(Figure 27). Note—If the grain changes

direction along the edge of the board, your

best bet for improving cut quality is to

decrease the cutting depth and make addi-

tional passes.

Loose hair and clothing

could get caught in

machinery and cause

serious personal injury.

Keep loose clothing

rolled up and long hair

tied up and away from

machinery.

Figure 27. Correct and incorrect grain align-

ment to cutterhead.

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•

Remove foreign objects from the stock.

Make sure that any stock you process with

the jointer is clean and free of any dirt, nails,

staples, tiny rocks or any other foreign

objects that may damage the jointer blades.

Squaring Stock

Squaring stock involves four steps that

should be performed in the order below. The

following pages will go into more detail.

•

Only process natural wood fiber through

your jointer. Never joint MDF, particle

board, plywood, laminates or other syntheti-

cally made materials.

Make sure all stock is sufficiently dried

before jointing. Wood with a moisture con-

tent over 20% will cause unnecessary wear

on the knives and will produce undesirable

results.

End Grain

1. Surface Plane On The Jointer—The concave

face of the workpiece is surface planed flat with

the jointer.

•

Make sure the stock meets the minimum

dimension requirement (Figure 28 and 29)

before edge jointing or surface planing.

End Grain

Previously

Surface

Planed Face

10" Min.

2. Surface Plane On A Thickness Planer—The

opposite face of the workpiece is surface planed

flat with a thickness planer.

1" Min.

⁄2" Min.

Figure 28. Minimum dimensions

Face Grain

for edge jointing.

3. Edge Joint On The Jointer—The concave

edge (viewed from end-to-end) of the workpiece

is edge jointed flat with the jointer.

10" Min.

End Grain

⁄2" Min.

Previously

Jointed Edge

1" Min.

4. Rip Cut On A Table Saw—Place the jointed

edge of the workpiece against a table saw fence

and rip the opposite edge off.

Figure 29. Minimum dimensions

for surface planing.

-24-

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Surface Planing

3. Set the cutting depth for your operation. (We

suggest ⁄32" for surface planing, using a

more shallow depth for harder wood species

or for wider stock.)

The purpose of surface planing on the jointer is to

make one flat face on a piece of stock (Figure

30) to prepare it for surface planing on a thick-

ness planer.

4. Make sure your fence is set to 90˚

5. If your workpiece is cupped (warped), place

it so the concave side is face down on the

surface of the infeed table.

6. Start the jointer.

7. With a push block in each hand, press the

workpiece against the table and fence with

firm pressure.

8. Feed the workpiece over the cutterhead.

Note—When your leading hand (with push

block) gets within 4" of the cutterhead, lift it

up and over the cutterhead, and place the

push block on the portion of the workpiece

that is over the outfeed table. At this point,

focus your pressure on the outfeed end of

the workpiece while feeding, and repeat the

same action with your trailing hand when it

gets within 4" of the cutterhead. To keep

your hands safe, DO NOT let them get clos-

er than 4" from the cutterhead when it is

moving!

Figure 30. Illustration of surface planing results.

NOTICE

If you are not experienced with a jointer, set

the depth of cut to 0", and practice feeding

the workpiece across the tables as

described below. This procedure will better

prepare you for the actual operation.

9. Repeat steps 7-8 until the entire surface is

To surface plane on the jointer:

flat.

1. Read and understand Section 1: Safety

beginning on page 2.

2. Make sure your stock has been inspected for

dangerous conditions as described in the

“Stock Inspection” instructions beginning on

page 23.

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Edge Jointing

2. Make sure your stock has been inspected for

dangerous conditions as described in the

“Stock Inspection” instructions beginning on

page 23.

The purpose of edge jointing is to produce a fin-

ished, flat-edged surface (Figure 31) that is suit-

able for joinery or finishing. It is also a necessary

step in the squaring process of rough or warped

stock.

3. Set the cutting depth for your operation. (We

suggest between ⁄16" and ⁄8" for edge joint-

ing, using a more shallow depth for harder

wood species or for wider stock.)

4. Make sure the fence is set to 90˚.

5. If your workpiece is cupped (warped), place

it so the concave side is face down on the

surface of the infeed table.

6. Start the jointer.

7. Press the workpiece against the table and

fence with firm pressure. Use your trailing

hand to guide the workpiece through the cut.

8. Feed the workpiece over the cutterhead.

Note—If your leading hand gets within 4" of

the cutterhead, lift it up and over the cutter-

head, and place it on the portion of the work-

piece that is over the outfeed table. At this

point, focus your pressure on the outfeed

end of the workpiece while feeding, and

repeat the same action with your trailing

hand when it gets within 4" of the cutterhead.

To keep your hands safe, DO NOT let them

get closer than 4" from the cutterhead when

it is moving!

Figure 31. Illustration of edge jointing results.

NOTICE

If you are not experienced with a jointer, set

the depth of cut to 0", and practice feeding

the workpiece across the tables as

described below. This procedure will better

prepare you for the actual operation.

To edge joint on the jointer:

1. Read and understand Section 1: Safety

beginning on page 2.

9. Repeat steps 7-8 until the entire edge is flat.

-26-

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Bevel Cutting

2. Make sure your stock has been inspected for

dangerous conditions as described in the

“Stock Inspection” instructions beginning on

page 23.

The purpose of bevel cutting is to cut a specific

angle into the edge of a workpiece (Figure 32).

3. Set the cutting depth for your operation. (We

The Ultimate Series Jointers have preset fence

stops at 45˚ to the left and 45˚ to the right. If your

situation requires a different angle, the preset

fence stops can be easily adjusted for your

needs.

suggest between ⁄16" and ⁄8" for bevel cut-

ting, using a more shallow depth for harder

wood species or for wider stock.)

4. Make sure your fence is set to the angle of

your desired cut.

5. If your workpiece is cupped (warped), place

it so the concave side is face down on the

surface of the infeed table.

6. Start the jointer.

7. With a push block in your leading hand,

press the workpiece against the table and

fence with firm pressure.

8. Feed the workpiece over the cutterhead.

Note—If your leading hand gets within 4" of

the cutterhead, lift it up and over the cutter-

head, and place the push block on the por-

tion of the workpiece that is over the outfeed

table. At this point, focus your pressure on

the outfeed end of the workpiece while feed-

ing, and repeat the same action with your

trailing hand when it gets within 4" of the cut-

terhead. To keep your hands safe, DO NOT

let them get closer than 4" from the cutter-

head when it is moving!

Figure 32. Illustration of bevel cutting results.

NOTICE

If you are not experienced with a jointer, set

the depth of cut to 0", and practice feeding

the workpiece across the tables as

described below. This procedure will better

prepare you for the actual operation.

To bevel cut on the jointer:

9. Repeat steps 7-8 until the angled cut is sat-

isfactory to your needs.

1. Read and understand Section 1: Safety

beginning on page 2.

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SECTION 7: MAINTENANCE

Maintenance Safety

General

Your safety is important! Please follow the

warnings below during this entire section:

Regular periodic maintenance on your Ultimate

Series Jointers will ensure optimum performance.

Make a habit of inspecting your machine each

time you use it.

Disconnect power to the

machine when perform-

ing any maintenance,

Before each use, perform the following

checks:

assembly

adjust-

1. Loose mounting bolts.

2. Worn switch.

ments. Failure to do this

may result in serious per-

sonal injury.

3. Worn or damaged cords and plugs.

4. Damaged V-belt.

Loose hair and clothing

could get caught in

machinery and cause

serious personal injury.

Keep loose clothing

rolled up and long hair

tied up and away from

machinery.

5. Any other condition that could hamper the

safe operation of this machine.

Table

Projectiles from the

machine could cause

serious eye injury. Wear

safety glasses at all

times.

The table and other non-painted surfaces on your

machine should be protected against rust and pit-

ting. Wiping the table clean after every use

ensures that moisture from wood dust does not

remain on bare metal surfaces.

Tables can be kept rust-free with regular applica-

tions of products like SLIPIT^®or Boeshield^®T-9.

For long term storage you may want to consider

products like Kleen Bore's Rust Guardit™.

-28-

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Knives

Lubrication

(Model G9953 Only)

Most of the ball bearings are permanently sealed

and lubricated so they will require no attention

until they need to be replaced. The following loca-

tions should be lubricated after approximately 80

hours of continuous use.

Using sharp knives is one of the most important

factors involved with the operation of the jointer.

A good maintenance procedure is to hone the

knives to keep them in top shape. A knife hone

will polish and finely sharpen jointer knives quick-

ly and easily without removing them.

Cutterhead

The cutterhead has two bearings that require

grease. There are white stickers with arrows

pointing to their general location. There are two

grease fittings—one located at each end of the

cutterhead, on the top of the cutterhead axle col-

lars. The grease fitting on the front side of the

jointer is located in a small hole cut into the top of

the front base housing. The grease fitting on the

back side of the machine is located on the top of

the jointer base, just under the bottom edge of the

fence.

For damaged or extra dull knives, have them

resharpened by a professional grinder. To avoid

downtime from resharpening, we recommend

having an extra set of knives on hand.

Carbide Cutters

Handwheels

Each handwheel is lubricated via an oil cup locat-

ed just behind the handwheel body, on the axle

collar. Remove the handwheel lock knob and

slide the handwheel off the axle. This will reveal

the oil cup. Apply a small amount of light machine

oil.

(Models G9953ZX, G9953ZXF and G4815)

The carbide cutters are typically rotated at the

same time when they become dull; however, the

cutters can also be rotated individually when one

becomes nicked or damaged. Refer to Section 8:

Service Adjustments for instructions on rotating or

replacing the carbide cutters.

Table Elevation Mechanism

The table elevation screw and gear mechanism

for each handwheel can be accessed by remov-

ing the left and right rear base housings. Apply a

generous amount of grease to the elevation

screws and gears.

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Maintenance Log

Maintenance Performed

Date

Approximate Hours Of Use

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SECTION 8: SERVICE ADJUSTMENTS

Adjustment Safety

Outfeed Table

Your safety is important! Please follow the

warnings below during this entire section:

To set the outfeed table:

1. Unplug the machine from the power

source!

2. Open the access door on the back of the

Disconnect power to the

machine when perform-

ing any maintenance,

machine, just below the fence adjustments.

3. Turn the cutterhead pulley to position the

knife or carbide cutter close to the highest

point in its revolution.

assembly

adjust-

ments. Failure to do this

may result in serious per-

sonal injury.

4. Set a straightedge on the outfeed table so

that it extends over the cutterhead (Figure

33).

Loose hair and clothing

could get caught in

machinery and cause

serious personal injury.

Keep loose clothing

rolled up and long hair

tied up and away from

machinery.

Carbide cutter

is at the high-

est point in its

revolution and

is just touching

straightedge.

Outfeed Table

Projectiles from the

machine could cause

serious eye injury. Wear

safety glasses at all

times.

Figure 33. Setting the outfeed table.

5. Rock the cutterhead back-and-forth, using

the cutterhead pulley to position the cutter

edge at the highest point in its revolution.

6. Loosen the outfeed table lock knob.

7. Turn the outfeed table handwheel to raise or

lower the outfeed table until the carbide cut-

ter or knife just touches the straightedge

WITHOUT lifting it off the outfeed table.

8. Tighten the outfeed table lock knob.

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Knives

(Model G9953 Only)

Tighten

Knife

Setting the knives correctly is crucial to the prop-

er operation of the jointer and is very important in

keeping the knives sharp. If one knife is higher

than the others, it will do the majority of the work,

and thus, dull much faster than the others. Note—

The cutterhead knives should protrude above the

cutterhead 2mm (0.079"). The knife jig included

with the jointer is designed to set the knives with-

in this height.

Loosen

Gib

Gib Bolt

To set the knives:

Figure 34. Loosening the gib bolts.

1. Unplug the machine from the power

source!

Gib

Gib Bolt

2. Open the access door on the back of the

machine, just below the fence adjustments.

Jack Screw

3. Turn the cutterhead pulley until the surface of

the cutterhead is at top dead center.

4. Adjust the outfeed table to a height of 2mm

Knife

above the surface of the cutterhead.

5. Turn the cutterhead pulley to reveal one of

the knives.

6. Loosen the cutterhead gib bolts, starting in

the middle, and alternating back and forth

until all of the gib bolts are loose, but not

falling out (Figures 34 and 35). Note—The

gib bolts turn clockwise to loosen and coun-

terclockwise to tighten (when facing the head

of the bolt).

Figure 35. Components of the cutterhead.

-32-

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7. Position the knife setting gauge on the out-

feed table so that it extends over the cutter-

head as shown in Figure 36, and loosen the

gib bolts until the knife is completely loose.

Carbide Cutters

(Models G9953ZX, G9953ZXF and G4815)

The dot on each cutter is used as a reference

point when determining which cutter edges are

used, or dull, and which are sharp. Be sure to

always rotate the cutters is the same direction as

shown in Figure 37. Otherwise, the dot will not be

an effective reference for determining which cut-

ting surfaces are sharp. The carbide cutter dimen-

sions are 14mm x 14mm x 2mm, with a 6.5mm

bore and 30° relief angles.

Knife Setting

Gauge

Knife Edge At

Highest Point

Of Rotation

Outfeed Table

Figure 36. Checking knife with the

knife setting gauge.

8. Rock the cutterhead back-and-forth, using

the cutterhead pulley to position the knife

edge at the highest point in its revolution.

Reference Dot

Figure 37. Always rotate carbide cutters in the

same direction to keep track of the dull or

damaged edges.

9. Using a 3mm allen wrench, find the jack

screws through the access holes in the cut-

terhead and rotate the jack screws to raise or

lower the knife. When the knife is set correct-

ly, it will barely touch bottom of the knife set-

ting gauge WITHOUT lifting the gauge off the

outfeed table. Note—The knife height should

be level with the outfeed table to within .002".

A dial indicator can be used to check varia-

tion in thousandths of an inch; however, the

knife setting gauge is an adequate setup

instrument.

The models with spiral cutterheads are supplied

with an air wrench for loosening and tightening

the carbide cutter Torx® screws. This tool is very

valuable if you have to rotate or change many of

the cutters at one time. T-20 Torx® bits are

included.

Installing or adjusting the carbide cutters:

1. Connect the air wrench to your regulated air

10. Snug the gib bolts tight enough to just hold

compressor.

the knife in place.

2. Adjust the air pressure (torque) setting dial on

the side of the air wrench to the "2" position.

Note—The "1, 2, 3" dial on the air wrench

adjusts the torque, relative to the compressor

air pressure. The "1" setting will produce the

highest amount of torque possible at a given

compressor air pressure, while the “3” setting

will produce the least torque.

11. Repeat steps 5-10 with the rest of the knives.

12. Repeat step 10, but final tighten each gib

bolt.

3. Install a T-20 Torx® bit into the air wrench.

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4. Sparingly oil the threads of the carbide cutter

Infeed Table Cam

Torx® screws with a light machine oil.

5. Adjust the compressor air pressure to 30 PSI.

Note—The low pressure (torque) setting will

reduce the chance of cross threading the

Torx® screw threads as well as seat the car-

bide cutters correctly.

Under each corner of the infeed table is an eccen-

tric that can be turned with a wrench—lifting or

lowering that corner of the table. A coordinated

adjustment of all four eccentrics allows the infeed

table surface to be adjusted perfectly level with

the outfeed table.

6. Once all the Torx® screws have been seated,

turn the compressor air pressure to 85 PSI.

Further tighten the Torx® screws to their final

torque setting of 48-50 Inch-Pounds.

To adjust the infeed table:

1. Remove the four hex bolts and flat washers

(Figure 38) that secure the front eccentric

cover to the jointer. Carefully remove the front

eccentric cover and set it aside.

Removing the carbide cutters:

Torx® screws that are difficult to remove with the

air wrench can be removed with the supplied T-

handle. Carefully insert a Torx® bit into the hole

on the side of the “cheater bar.” This should allow

you enough leverage to loosen the Torx® screws.

NOTICE

Remove sawdust from the heads of the

Torx® screws before attempting to remove

them from the cutterhead. The head of the

Torx® screws could become stripped if this

is not done.

Figure 38. Hex bolts and flat washers used to

secure the front eccentric cover

to the jointer base.

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2. Remove the two hex bolts and flat washers

that secure the back eccentric cover behind

the infeed table. Carefully remove the back

eccentric cover and set it aside.

Straightedge

3. Using a 4mm Allen wrench, loosen the set

screw located on the side of each eccentric

(Figure 39).

Figure 14. X.

Outfeed Table Eccentric Location.

Figure 40. Straightedge positioning points.

6. Move the straightedge across the tables to

various positions and make note of which cor-

ners of the infeed table need adjustment,

whether the adjustment should be up or down,

and how much.

7. Using an adjustable wrench, turn the neces-

sary eccentrics until the straightedge sits flush

across the infeed and outfeed tables. Note—

In the unlikely event that the tables cannot be

aligned by adjusting the infeed eccentrics,

there is an eccentric also located on the cor-

ner of the outfeed table closest to the operator

and the cutterhead.

Figure 39. Front eccentric locations.

4. Using a 10mm Allen wrench, loosen the cap

screw located in the center of each eccentric

(Figure 39).

5. Set the edge of a straightedge across the out-

feed and infeed tables (Figure 40). The goal

is to eliminate any gaps between the straight-

edge and the surface of the tables.

8. Secure the cams and re-attach the front and

back eccentric covers by reversing steps 1-4.

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3. Tighten the check nut on the stop bolt and tilt

the fence back, then forward against the stop

bolt.

Fence Stops

To set the 90˚ stop:

4. Recheck with the square. Tightening the

check nut will move the stop bolt slightly, so

some trial-and-error may be necessary to

perfect your settings.

1. Place a square on the outfeed table fairly

close to the cutterhead as shown in Figure

41.

To set the 90˚ stop:

The process for setting the 45˚ fence stop is the

same as for the 90˚ stop, with the exception of

using a bevel gauge set to 45˚ (Figure 43) and

adjusting the fence mechanism against the 45˚

stop (Figure 42).

Figure 41. Use of square to align fence.

2. While holding the fence adjusting handle,

loosen the check nut on the 90˚ stop screw

(Figure 42). Turn the stop screw against the

bracket until the fence contacts the edge of

the square evenly.

Figure 43. Using a bevel square to align fence.

Angle Setting

Lock Knob

90˚ Stop Bolt

And Check Nut

45˚ Stop Bolt

And Check Nut

Figure 42. 90˚ and 45˚ fence stops.

-36-

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7. Tighten the infeed table lock knob.

Depth-Of-Cut Scale

8. Loosen the depth-of-cut pointer screw and

adjust the depth pointer to the “0” position as

shown in Figure 45.

The depth-of-cut scale indicates the amount of

material that will be removed with each pass over

the jointer.

To set the depth-of-cut scale:

1. Unplug the machine from the power

source!

2. Open the access door on the back of the

machine, just below the fence adjustments.

3. Place a straightedge on the outfeed table so

it hangs over the infeed table.

4. Turn the cutterhead pulley so the knives or

carbide cutters are NOT directly beneath the

straightedge.

Figure 45. Depth-of-cut pointer

adjusted to “0” position.

5. Loosen the infeed table lock knob.

9. Tighten the depth-of-cut pointer screw.

6. Turn the infeed table handwheel to raise or

lower the outfeed table until it just touches

the straightedge as shown in Figure 44.

Infeed table just touch-

ing the straightedge

Figure 44. Properly adjusting the infeed table

before setting the depth-of-cut scale.

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Service Log

Service Performed

Date

Approximate Hours Of Use

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SECTION 9: REFERENCE INFO

If you need parts or help in assembling your

machine, or if you need operational information,

call the service department at (570) 546-9663.

Trained service technicians will be glad to help

you.

We recommend you keep a copy of our current

catalog for complete information regarding

Grizzly's warranty and return policy. If you need

additional technical information relating to this

machine, or if you need general assistance or

replacement parts, please contact the Service

Department at the location listed below.

If you have any comments regarding this manual,

please write to Grizzly at the address below:

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Grizzly Industrial, Inc.

Technical Documentation

P.O. Box 2069

Phone: (570) 546-9663

Bellingham, WA 98227-2069

Fax: (800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com.

Important safety measures that are essential to

the operation of this machine have been

explained in Section 1: Safety. While most safety

measures are generally universal, Grizzly

reminds you that each workshop is different and

safety rules should be considered as they apply to

your specific situation.

Additional information sources are necessary to

realize the full potential of this machine. Trade

journals, woodworking magazines, and your local

library are good places to start.

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G9953 16" ULTIMATE SERIES JOINTER

Design Type ....................................................................................................Floor Model

Overall Dimensions:

Table Size ................................................................................................99¹⁄4'' x 16¹⁄4''

Height (from floor to Table) ..................................................................................30³⁄4''

Overall Length ......................................................................................................99¹⁄4''

Overall Width ........................................................................................................45¹⁄2''

Fence ..........................................................................................................6⁵⁄8'' x 43¹⁄4''

Net Weight ......................................................................................................1254 lbs.

Shipping Weight..............................................................................................1386 lbs.

Capacities:

Maximum Depth of Cut ............................................................................................⁵⁄16''

Maximum Width of Cut ............................................................................................16''

Cutterhead Speed ........................................................................................5000 RPM

Cuts Per Minute..................................................................................................20,000

Bevel Jointing..................................................................................................90° - 45°

Cutterhead Diameter ..............................................................................................4¹⁄2

Knife Size ..............................................................................................16" x 1¹⁄8'' x ¹⁄8''

Dust Hood Size ..........................................................................................................4"

Construction:

Table ..................................................................................Precision Ground Cast Iron

Fence Assembly ........................................................................Aluminum & Cast Iron

Body Assembly................................................................................................Cast Iron

Base ................................................................................................................Cast Iron

Cutterhead......................4 Knife Slots w/ Shielded Ball Bearings and Grease Fittings

Guard ....................................................................................................Cast Aluminum

Motor:

Type ............................................................................TEFC Capacitor Start Induction

Horsepower ............................................................................................................5HP

Phase ⁄ Voltage ⁄ Amps ........................................................Single-Phase, 220V ⁄ 28A

Cycle ⁄ RPM ..................................................................................60 Hertz, 3450 RPM

Switch ..........................................................Magnetic W/ Thermal Overload Protector

Power Transfer............................................................................................Twin V-Belt

Bearings................................................................Shielded & Permanently Lubricated

Features:

Fence..................................................Center Mounted, Positive Stops at 45˚ and 90˚

Table Movement ..............................Independently Adjustable, Handwheel Precision

..............................................................................Pedestal Mounted ON/OFF Switch

............................................................................................Noise Dampening System

Specifications, while deemed accurate, are not guaranteed.

-40-

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G9953ZX 16" ULTIMATE SERIES JOINTER

Design Type ....................................................................................................Floor Model

Overall Dimensions:

Table Size ................................................................................................99¹⁄4'' x 16¹⁄4''

Height (from floor to Table) ..................................................................................30³⁄4''

Overall Length ......................................................................................................99¹⁄4''

Overall Width ........................................................................................................45¹⁄2''

Fence ..........................................................................................................6⁵⁄⁸'' x 43¹⁄⁴''

Net Weight ......................................................................................................1254 lbs.

Shipping Weight..............................................................................................1386 lbs.

Capacities:

Maximum Depth of Cut ............................................................................................⁵⁄16''

Maximum Width of Cut ............................................................................................16''

Cutterhead Speed ........................................................................................5000 RPM

Bevel Jointing..................................................................................................90° - 45°

Cutterhead Diameter ..............................................................................................4¹⁄2

Carbide Cutter Insert Size (H2334) ....14 x 14 x 2mm, 30˚ Relief Angle, 6.5mm Bore

Dust Hood Size ..........................................................................................................4"

Construction:

Table ..................................................................................Precision Ground Cast Iron

Fence Assembly ........................................................................Aluminum & Cast Iron

Body Assembly................................................................................................Cast Iron

Base ................................................................................................................Cast Iron

Cutterhead ..........6 Spiral Ways, 120 Carbide Inserts, Ball Bearing w/Grease Fittings

Guard ....................................................................................................Cast Aluminum

Motor:

Type ............................................................................TEFC Capacitor Start Induction

Horsepower ..........................................................................................................5 HP

Phase, Voltage ⁄ Amps ........................................................Single-Phase, 220V ⁄ 28A

Cycle, RPM ..................................................................................60 Hertz, 3450 RPM

Switch ..........................................................Magnetic W/ Thermal Overload Protector

Power Transfer............................................................................................Twin V-Belt

Bearings................................................................Shielded & Permanently Lubricated

Features:

Fence..................................................Center Mounted, Positive Stops at 45˚ and 90˚

Table Movement ..............................Independently Adjustable, Handwheel Precision

..............................................................................Pedestal Mounted ON/OFF Switch

............................................................................................Noise Dampening System

Specifications, while deemed accurate, are not guaranteed.

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G9953ZXF 16" ULTIMATE SERIES JOINTER

Design Type ....................................................................................................Floor Model

Overall Dimensions:

Table Size ................................................................................................99¹⁄4'' x 16¹⁄4''

Height (from floor to Table) ..................................................................................30³⁄4''

Overall Length ......................................................................................................99¹⁄4''

Overall Width ........................................................................................................45¹⁄2''

Fence ..........................................................................................................6⁵⁄8'' x 43¹⁄4''

Shipping Weight..............................................................................................1386 lbs.

Capacities:

Maximum Depth of Cut ............................................................................................⁵⁄16''

Maximum Width of Cut ............................................................................................16''

Cutterhead Speed ........................................................................................5000 RPM

Bevel Jointing..................................................................................................90° - 45°

Cutterhead Diameter ..............................................................................................4¹⁄2

Carbide Cutter Insert Size (H2334) ....14 x 14 x 2mm, 30˚ Relief Angle, 6.5mm Bore

Dust Hood Size ..........................................................................................................4"

Construction:

Table ..................................................................................Precision Ground Cast Iron

Fence Assembly ........................................................................Aluminum & Cast Iron

Body Assembly................................................................................................Cast Iron

Base ................................................................................................................Cast Iron

Cutterhead ..........6 Spiral Ways, 120 Carbide Inserts, Ball Bearing w/Grease Fittings

Guard ....................................................................................................Cast Aluminum

Motor:

Type......................................................................................................TEFC Induction

Horsepower ............................................................................................................5HP

Phase/Voltage/Amps ......................................................................3-Phase/220V/14A

..........................................................................................................3-Phase/440V/7A

Cycle/RPM ....................................................................................60 Hertz/3450 RPM

Switch ..........................................................Magnetic W/ Thermal Overload Protector

Power Transfer............................................................................................Twin V-Belt

Bearings................................................................Shielded & Permanently Lubricated

Features:

Fence..................................................Center Mounted, Positive Stops at 45˚ and 90˚

Table Movement ..............................Independently Adjustable, Handwheel Precision

..............................................................................Pedestal Mounted ON/OFF Switch

............................................................................................Noise Dampening System

Specifications, while deemed accurate, are not guaranteed.

-42-

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G4815 20" ULTIMATE SERIES JOINTER

Design Type ....................................................................................................Floor Model

Overall Dimensions:

Table Size ..............................................................................................111¹⁄4'' x 20¹⁄4''

Height (from Floor to Table)..................................................................................30¹⁄2''

Overall Length ....................................................................................................111¹⁄4''

Overall Width (Including Fence Post At Widest Position)........................................55''

Fence........................................................................................................6¹¹⁄16'' x 43¹⁄4''

Net Weight ......................................................................................................1600 lbs.

Shipping Weight..............................................................................................1765 lbs.

Capacities:

Maximum Depth of Cut ............................................................................................⁵⁄16''

Maximum Width of Cut........................................................................................19¹¹⁄16''

Cutterhead Speed ........................................................................................5000 RPM

Bevel Jointing..................................................................................................90° - 45°

Cutterhead Diameter..................................................................................................4"

Carbide Cutter Insert Size (H2334) ....14 x 14 x 2mm, 30° Relief Angle, 6.5mm Bore

Dust Hood Size ..........................................................................................................5"

Construction:

Table ..................................................................................Precision Ground Cast Iron

Fence Assembly ........................................................................Aluminum & Cast Iron

Body Assembly................................................................................................Cast Iron

Base ................................................................................................................Cast Iron

Cutterhead ..........6 Spiral Ways, 140 Carbide Inserts, Ball Bearing w/Grease Fittings

Guard ....................................................................................................Cast Aluminum

Motor:

Type ....................................................................................................................TEFC

Horsepower..........................................................................................................7¹⁄2HP

Phase ⁄ Voltage ⁄ Amps ................................................................3-phase ⁄ 220V ⁄20A

........................................................................................................3-Phase/440V/10A

Cycle ⁄ RPM ................................................................................60 Hertz ⁄ 3450 RPM

Switch ..........................................................Magnetic W/ Thermal Overload Protector

Power Transfer............................................................................................Twin V-Belt

Bearings................................................................Shielded & Permanently Lubricated

Features:

Fence ................................................Center Mounted, Positive Stops at 45° and 90°

Table Movement ..............................Independently Adjustable, Handwheel Precision

..............................................................................Pedestal Mounted ON/OFF Switch

............................................................................................Noise Dampening System

Specifications, while deemed accurate, are not guaranteed.

Ultimate Series Jointers

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16" JOINTER

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16" JOINTER

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16" JOINTER

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16" JOINTER

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16" JOINTER

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16" JOINTER

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Ref# Part#

Description

Ref# Part#

Description

P9953001 BASE

P9953002 FENCE SEAT

P9859005 TABLE SUPPORT

P9859004 TABLE LIFTING ARM

P9859010 LIFTING ARM

115 P9953115 GIB

116 P9859121 SPECIAL SCREW

117 PLW04

118 PB01M

119 PSB24M

LOCK WASHER ³⁄8

HEX BOLT M10-1.5 X 30

CAP SCREW M5-0.8 X 16

P9953006 DUST HOOD

120 P9953120 CUTTER DOOR

P9953007 LEFT REAR HOUSING

P9953008 TABLE SPINDLE

P9953009 RIGHT REAR HOUSING

121 PS21M

PHLP HD SCR M4-0.7 X 15

122 P9953122 LOCK KNOB

123 PN06M

124 PSS09M

125 P9953125 NPT OIL FITTING ¹⁄8

132 P9953132 BRAKE PLATE

HEX NUT M5-0.8

SET SCREW M8-1.25 X 20

10 P9953010 FRONT HOUSING

11 PW07

12 PB09M

FLAT WASHER ⁵⁄16"

HEX BOLT M8-1.25 X 20

13 P9953013 DUST CHUTE

14 P9859011 BASE REAR COVER

133 PSB40M

134 PN03M

CAP SCREW M8-1.25 X 35

HEX NUT M8-1.25

15 PS24M

16 PSB26M

17 PW02

18 P9859029 LOCK KNOB

19 P9859033 STOP COLLAR

20 PSS20M

21 PW01

22 PB12M

PHLP HD SCR M6-1.0 X 10

CAP SCREW M6-1.0 X 12

135 P9953135 BRAKE PLATE

136 P9953136 FIGURE SWITCH

137 P9953137 BRAKE PLATE

FLAT WASHER ³⁄8

138 PS01

PHLP HD SCR #10-24 X ¹⁄2

139 PW03

140 PS06

FLAT WASHER #10]

PHLP HD SCR #10-24 X ³⁄8

SET SCREW M8-1.25 X 8

FLAT WASHER ¹⁄2

HEX BOLT M12-1.75 X 55

141 PSB11M

142 PN04M

143 PS64M

144 PB47M

145 PN01M

CAP SCREW M8-1.25 X 16

HEX NUT M4-0.7

PHLP HD SCR M4-0.7 X 65

HEX BOLT M6-1.0 X 40

HEX NUT M6-1.0

23 P9859014 SWITCH (GREEN)

24 P9859015 SWITCH (RED)

25 P9859016 SWITCH (WHITE)

26 PS14M

PHLP HD SCR M6-1 X 12

146 P9953146 SPRING

27 P9953027 SWITCH PLATE

28 P9953028 SWITCH BOX

201 P9953201 TUBE SEAT

202 P9953202 BASE (LEFT)

203 P9953203 BASE (RIGHT)

204 P9953204 PLATE

39 P9953039 MAG. CONT. CN-25 220V

39 P9953ZXF039 MAG. CONT. CN-18 220V

40 P9953040 OVLD. RELAY RHN-18/32A

40 P9953ZXF040 OVLD. RELAY RHN-18/17A

41 P9953041 LIGHT BULB 220V

42 P9953ZXF042 440V CONVERSION KIT

101 P9953101 CUTTERHEAD

102 P9953102 HEAD AXLE BOX (R.H.)

103 P9953103 HOUSING

104 P9953104 BEARING 6206-VV

105 P9953105 BEARING 6208-VV

106 P9953106 DUST COVER

107 P9953107 BRAKE NUT

108 P9953108 DUST COVER

109 P9953109 BEARING LOCK NUT

110 P9953110 PULLEY

111 P9953111 BRAKE PLATE

112 P9953112 WHEEL PLATE

112 P9953ZX112 PULLEY LOCK NUT

205 PSB71M

206 PLW01

207 PSB05M

208 PSB72M

209 PW06

CAP SCREW M10-1.5 X 60

LOCK WASHER ⁵⁄16"

CAP SCREW M8-1.25 X 50

CAP SCREW M10-1.5 X 30

FLAT WASHER ¹⁄4

210 PSB04M

CAP SCREW M6-1.0 X 10

211 P9953211 GEAR SHAFT

212 P9953212 HANDWHEEL

213 PN02

214 P9953214 HANDLE

HEX NUT ⁵⁄16"-18

215 PSS01

216 PN03M

217 PSS21M

SET SCREW ⁵⁄16"-18 X 1"

HEX NUT M8-1.25

SET SCREW M8-1.25 X 25

218 P9953218 LOCK LEVER

219 P9859221 KNOB

220 P9859220 ADJUSTMENT ROD

221 PW03M

222 PSS01M

223 PSS03M

FLAT WASHER M6

SET SCREW M6-1.0 X 10

SET SCREW M6-1.0 X 8

113 PS11M

PHLP HD SCR M6-1.0 X 16

114 P9953114 CUTTER

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Ref# Part#

Description

Ref# Part#

Description

224 P9953224 SPECIAL HEX BOLT

225 PW07

511 P9859511 LOCK KNOB

512 P9859512 HANDWHEEL KNOB

FLAT WASHER ⁵⁄16"

226 PN01M

227 PB73M

228 PB74M

229 PSB48M

HEX NUT M6-1.0

513 PSB47M

514 PN03M

515 PSS23M

CAP SCREW M10-1.5 X 40

HEX NUT M8-1.25

HEX BOLT M6-1.0 X 40

HEX BOLT M6-1.0 X 35

CAP SCREW M6-1.0 X 35

SET SCREW M4-0.7 X 10

516 P9859516 OIL CUP ³⁄16"

230 P9953230 PLATE

231 P9953231 ANCHOR ROD

517 PK20M

518 PLW01

519 PB07M

520 PB58

521 PN08

522 P9953522 SPECIAL NUT

523 PSS02M

601 P9953601 ROD

602 P9953602 HANDLE

603 P9953603 BRAKE CASING

604 P9953604 SPRING PIN

605 P9859607 SPRING

KEY 5 X 5 X 15

LOCK WASHER ⁵⁄16"

HEX BOLT M8-1.25 X 25

HEX BOLT ³⁄8"-16 X 2"

HEX NUT ³⁄8"-16

232 P9953232 SUPPORT SHAFT (RIGHT)

233 P9953233 SUPPORT SHAFT (LEFT)

234 P9953234 FENCE SHAFT (LONG)

235 P9953235 FENCE ANGLE ARM

236 P9953236 FENCE ANGLE SEAT

237 P9953237 FENCE SUPPORT SEAT

238 P9953238 SUPPORT SHAFT (DOWN)

239 P9953239 FENCE

SET SCREW M6-1.0 X 6

240 P9953240 FENCE ROD

241 PSB06M

CAP SCREW M6-1.0 X 25

301 P9953301 BED (LEFT)

302 P9953302 NOISE DAMPENER

303 P9953303 PLATE

606 PSS02M

SET SCREW M6-1.0 X 6

701 P9953701 MOTOR 5 HP (1-PHASE)

701 P9953ZXF701 MOTOR 5 HP (3-PHASE)

702 P9859702 PULLEY

703 PLW04

704 PB01M

705 PN02M

706 PW01

707 PB25M

708 PK57M

709 PSS08

304 P9953304 TABLE SPINDLE

305 PSS16M

306 PSB31M

307 PSB26M

SET SCREW M8-1.25 X 10

CAP SCREW M8-1.25 X 25

CAP SCREW M6-1.0 X 12

LOCK WASHER ³⁄8

HEX BOLT M10-1.5 X 30

HEX NUT M10-1.5

FLAT WASHER ¹⁄2

HEX BOLT M12-1.75 X 25

KEY 7 X 7 X 65

SET SCREW ⁵⁄16"-18 X ¹⁄2

308 P9953308 ROD (SHORT)

309 P9953309 SPRING

310 PN08

311 PW01

312 PW02

HEX NUT ³⁄8"-16

FLAT WASHER ¹⁄2

FLAT WASHER ³⁄8

710 P9953710 MOTOR MOUNT PLATE

711 PVA50 V-BELT (A-50")

712 PLABEL-24 Z SERIES LABEL

313 P9953313 BED (RIGHT)

314 P9953314 BED PIVOT PIN

315 PSB70M

316 P9953316 ROD (LONG)

401 P9953401 CUTTERHEAD GUARD

402 PSB06M

403 P9859403 SPRING SHAFT HOUSING

404 P9859404 SPRING SHAFT

CAP SCREW M12-1.75 X 30

713 PLABEL-11 SAFETY GLASSES LABEL

714 P9953714 MACHINE ID LABEL G9953

714 P9953ZX714 MACHINE ID LABEL G9953ZX

714 P9953ZXF714 MACHINE ID LABEL G9953ZXF

715 P9859715 PUSH BLOCK LABEL

CAP SCREW M6-1.0 X 25

716 PLABEL-8

CAST LOGO

405 PSB70M

CAP SCREW M12-1.75 X 30

801 P9953801 STOP COLLAR

501 P9953501 LIFT ROD COLLAR

502 P9859502 HANDWHEEL

503 P9859503 GEAR

504 P9859504 COLLAR

505 P9859505 LIFT ROD

802 P9953802 STOP COLLAR ROD

803 PSB10M

CAP SCREW M5-0.8 X 15

804 P9953804 HANDLE

805 PN20

806 PW06

807 PLW02

HEX NUT ⁵⁄16"-24

FLAT WASHER ¹⁄4

LOCK WASHER ¹⁄4

506 P9859506 GEAR

507 P9859507 LIFT ROD

901 P9860ZX801 CAP SCREW M6-1.0 x 13

902 H2334 INDEXABLE CUTTER

903 P9953ZX903 SPIRAL CUTTERHEAD

508 P9859508 SPECIAL RETAINER RING

509 P9859509 SPECIAL RETAINER RING

510 P9859510 SPECIAL WASHER

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20" JOINTER

-56-

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20" JOINTER

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20" JOINTER

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20" JOINTER

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20" JOINTER

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20" JOINTER

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20" JOINTER

NOTE—Not used with spiral

cutterhead models.

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20" JOINTER

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20" JOINTER

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Ref# Part#

Description

Ref# Part#

Description

1 P4815001 BASE

108 P4815108 DUST COVER

2 P4815002 DUST HOOD

109 P4815109 BEARING LOCK COLLAR

110 P4815110 CUTTERHEAD PULLEY

112 P4815112 PULLEY LOCK NUT

3 PS24M

PHLP HD SCR M6-1.0 X 10

4 P4815004 BRACKET

5 P4815005 BRACKET

113 PLW04

114 PB01M

115 PSB24M

LOCK WASHER ³⁄8

6 PW04M

7 PLW06M

8 PSB70M

9 PSB65M

FLAT WASHER 10MM

LOCK WASHER 10MM

CAP SCREW M10-1.5 X 45

CAP SCREW M10-1.5 X 70

HEX BOLT M10-1.5 X 30

CAP SCREW M5-.8 X 16

116 P4815116 REAR CUTTERHEAD DOOR

117 PS21M PHLP HD SCR M4-.7 X 15

118 P4815118 HANDLE

10 P4815010 LONG SHAFT

11 P4815011 LIFTING BRACKET (LEFT)

12 P4815012 SUPPORT BRACKET

13 P4815013 LIFTING BRACKET (RIGHT)

14 P4815014 FRONT PLATE

119 PN06M

120 PSS09M

121 P4815121 OIL FEEDER

122 P4815122 BRAKE PLATE

HEX NUT M5-0.8

SET SCREW M8-1.25 X 20

15 PN02M

16 P4815016 FRONT COVER KNOB

17 PW03M FLAT WASHER 6MM

18 P4815018 LEFT REAR PLATE (SHORT)

19 P4815019 RIGHT REAR PLATE (LONG)

20 P4815020 REAR COVER FIXING KNOB

21 P4815021 BASE REAR COVER

HEX NUT M10-1.5

123 PSB40M

124 PN03M

125 P4815125 BRAKE PLATE

126 P4815126 FIGURE SWITCH

127 P4815127 BRAKE PLATE

128 PS01

129 PW03

130 PS06

131 PSB11M

132 PN04M

133 PS64M

134 PB47M

135 PN01M

CAP SCREW M8-1.25 X 35

HEX NUT M8-1.25

PHLP HD SCR #10-24 X ¹⁄2

FLAT WASHER #10

22 PW06M

23 PB12M

FLAT WASHER 12MM

HEX BOLT M12-1.75 X 55

PHLP HD SCR #10-24 X ³⁄8

CAP SCREW M8-1.25 X 16

HEX NUT M4-0.7

PHLP HD SCR M4-.7 X 65

HEX BOLT M6-1.0 X 40

HEX NUT M6-1.0

24 P4815024 START HANDLE

25 PB60

HEX BOLT ³⁄8-16 X 3

26 P4815026 SWITCH (GREEN)

27 P4815027 SWITCH (RED)

28 P4815028 SWITCH (WHITE)

136 P4815136 SPRING

29 PS14M

PHLP HD SCR M6-1 X 12

201 P4815201 FENCE TUBE BRACKET

202 P4815202 BASE SPINDLE (LEFT)

203 P4815203 BASE SPINDLE (RIGHT)

204 P4815204 CUTTERHEAD TOP PLATE

30 P4815030 SWITCH PLATE

31 P4815031 ELECTRIC BOX

32 P4815032 STOP CLAW FIXED RING

33 PSS20M

SET SCREW M8-1.25 X 8

205 PSB71M

206 PLW01

207 PSB05M

208 PSB72M

209 PW06

CAP SCREW M10-1.5 X 60

LOCK WASHER ⁵⁄16"

34 P4815034 MACHINE ID LABEL

35 PLABEL-11 SAFETY GLASSES LABEL

36 P4815036 PUSH BLOCK LABEL

37 PLABEL-24 Z SERIES LABEL

CAP SCREW M8-1.25 X 50

CAP SCREW M10-1.5 X 30

FLAT WASHER ¹⁄4

38 PLABEL-8

CAST IRON LOGO

210 PS24M

PHLP HD SCR M6-1.0 X 10

39 P4815039 MAG. CONT. CN-18 220V

40 P4815040 OVLD. RELAY RHN-18/23A

41 P4815041 LIGHT BULB 220V

42 P4815042 440V CONVERSION KIT

101 P4815101 CUTTERHEAD

211 P4815211 ROTARY GEAR SHAFT

212 P4815212 HANDWHEEL

213 PN02

214 P4815214 KNOB ⁵⁄16-18

HEX NUT ⁵⁄16-18

215 PSS01

216 PN03M

217 PSS21M

SET SCREW ⁵⁄16-18 X 1

HEX NUT M8-1.25

SET SCREW M8-1.25 X 25

102 P4815102 MOUNTING BRACKET

103 P4815103 MOUNTING BRACKET

104 P6206

105 P6208

BEARING 6206

BEARING 6208

218 P4815218 KNOB BOLT ¹⁄2-12 X 25

219 P4815219 THREADED KNOB ³⁄8"-16

220 P4815220 ADJUST SHAFT

106 P4815106 DUST COVER

107 P4815107 BRAKE COLLAR

221 PW03M

FLAT WASHER 6MM

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Ref# Part#

Description

Ref# Part#

Description

222 PSS01M

223 PSS03M

224 PB22M

225 PW07

226 PN01M

227 PB47M

228 PB52M

229 PSB48M

SET SCREW M6-1.0 X 10

SET SCREW M6-1.0 X 8

HEX BOLT M8-1.25 X 50

FLAT WASHER ⁵⁄16"

507 P4815507 LIFTING GEAR

508 P4815508 RING

509 P4815509 RING

510 P4815510 HANDWHEEL PLATE

511 P4815511 KNOB BOLT M10-1.5 X 20

512 P4815512 HANDLE

HEX NUT M6-1.0

HEX BOLT M6-1.0 X 40

HEX BOLT M6-1.0 X 35

CAP SCREW M6-1. X 35

513 PB32M

514 PN02M

515 PSS23M

HEX BOLT M10-1.5 X 25

HEX NUT M10-1.5

230 P4815230 PLATE

231 P4815231 ROD

SET SCREW M4-0.7 X 10

516 P4815516 OILER ³⁄16”

232 P4815232 SUPPORT COLLAR (RIGHT)

233 P4815233 SUPPORT COLLAR (LEFT)

234 P4815234 ROD

235 P4815235 FENCE ADJUSTMENT ARM

236 P4815236 FENCE BRACKET BASE

237 P4815237 FENCE SUPPORT SEAT

238 P4815238 ROD

517 PK20M

518 PLW01

519 PB07M

520 PB58

521 PN08

522 P4815522 HEX COLLAR

KEY 5 X 5 X 15

LOCK WASHER ⁵⁄16"

HEX BOLT M8-1.25 X 25

HEX BOLT ³⁄8-16 X 2

HEX NUT ³⁄8-16

523 PSS02M

SET SCREW M6-1.0 X 6

239 P4815239 FENCE

601 P4815601 ROD

240 P4815240 ROTARY GEAR TUBE

602 P4815602 HANDLE

603 P4815603 BRAKE CASING

604 P4815604 SPRING PIN

605 P4815605 SPRING

241 PSB06M

CAP SCREW M6-1. X 25

301 P4815301 INFEED TABLE

302 P4815302 RIGHT SOUND DAMPENER

303 P4815303 TABLE SUPPORT ROD

606 PSS02M

SET SCREW M6-1.0 X 6

304 PN32M

305 PLW08M

306 PSB06M

HEX NUT M14-2.0

LOCK WASHER 14MM

CAP SCREW M6-1. X 25

701 P4815701 MOTOR 7¹⁄2 HP (3-PHASE)

702 P4815702 PULLEY

703 PLW04

704 PB01M

705 PN02M

706 PW01

LOCK WASHER ³⁄8

HEX BOLT M10-1.5 X 30

HEX NUT M10-1.5

FLAT WASHER ¹⁄2

307 P4815307 DUST COVER

308 PB02M

309 PSB66M

310 PN03M

311 PB09M

HEX BOLT M6-1. X 12

CAP SCREW M8-1.25 X 65

HEX NUT M8-1.25

707 PB102M

708 PK57M

709 PSS08

HEX BOLT M12-1.75 X 25

KEY 7 X 7 X 65

SET SCREW ⁵⁄16-18 X ¹⁄2

HEX BOLT M8-1.25 X 20

312 P4815312 ROD (LONG)

313 P4815313 ROD SPRING

710 P4815710 MOTOR PLATE

711 PVA50 V-BELT A-50 4L500

801 P9953801 STOP RING

314 PW01

315 PW02

316 PN08

FLAT WASHER ¹⁄2

FLAT WASHER ³⁄8

HEX NUT ³⁄8-16

802 P9953802 STOP RING ROD

317 P4815317 OUTFEED TABLE

318 P4815318 ROD (SHORT)

401 P4815401 RETURN CASING

402 P4815402 CUTTERHEAD GUARD

403 P4815403 RETURN SHAFT

803 PSB24M

CAP SCREW M5-.8 X 16

804 P9953804 THREADED KNOB ³⁄8

805 PN02

806 PW06

807 PLW02

HEX NUT ⁵⁄16-18

FLAT WASHER ¹⁄4

LOCK WASHER ¹⁄4

404 PSB14M

405 PSB06M

CAP SCREW M8-1.25 X 20

CAP SCREW M6-1. X 25

901 P9860ZX801 CAP SCREW M6-1.0 x 13

902 H2334 INDEXABLE CUTTER

501 P4815501 LIFTING FIXING SEAT

502 P4815502 LIFTING HANDWHEEL

503 P4815503 GEAR

504 P4815504 LIFTING COLLAR

505 P4815505 LIFTING ROD

506 P4815506 GEARED COLLAR

-66-

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Troubleshooting Guide

SYMPTOM

POSSIBLE CAUSE

CORRECTIVE ACTION

Motor will not start.

1. Low voltage.

1. Check power line for proper voltage.

2. Open circuit in motor or loose connec- 2. Inspect all lead connections on motor for loose or open connec-

tions.

Motor will not start; fuses or 1. Short circuit in line cord or plug.

1. Inspect cord or plug for damaged insulation and shorted wires.

circuit breakers blow.

Motor overheats.

2. Short circuit in motor or loose connec- 2. Inspect all connections on motor for loose or shorted terminals

tions. or worn insulation.

3. Incorrect fuses or circuit breakers in 3. Install correct fuses or circuit breakers.

power line.

1. Motor overloaded.

1. Reduce load on motor.

2. Air circulation through the motor 2. Clean out motor to provide normal air circulation.

restricted.

Motor stalls (resulting in 1. Short circuit in motor or loose connec- 1. Inspect connections on motor for loose or shorted terminals or

blown fuses or tripped cir-

cuit).

tions.

2. Low voltage.

worn insulation.

Correct the low voltage conditions.

3. Incorrect fuses or circuit breakers in 3. Install correct fuses or circuit breakers.

power line.

4. Motor overloaded.

4. Reduce load on motor.

Cutterhead slows when 1. Applying too much pressure to work- 1. Feed workpiece slower.

operating. piece.

2. Tighten V-belts.

Snipe (gouge in the end of 1. Outfeed table is set too low.

the board that is uneven

1. Align outfeed table with cutterhead knife or carbide cutters at top

dead center. See page 29.

with the rest of the cut).

Workpiece stops in the mid- 1. Outfeed table is set too high.

dle of the cut.

1. Align outfeed table with cutterhead knife or carbide cutters at top

dead center. See page 29.

Chipping.

1. Knots or conflicting grain direction in 1. Inspect stock for knots and grain.

wood.

2. Dull knives.

2. Inspect and sharpen cutterhead knives.

3. Feeding too fast.

4. Taking too deep of a cut.

3. Slow down the rate that you feed the wood into the cutterhead.

4. Raise the infeed table to take a smaller depth of cut. Never

exceed ⁄8" per pass when edge jointing or ⁄32" when surface

planing. Reduce cutting depth for harder woods.

Fuzzy grain.

1. Wood may have high moisture content 1. Check moisture content and allow to dry if moisture is too high.

or surface wetness.

2. Dull knives.

2. Inspect and sharpen cutterhead knives.

Disconnect power to the

machine when perform-

ing any maintenance or

repairs. Failure to do this

may result in serious

personal injury.

Ultimate Series Jointers

-67-

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Troubleshooting Guide

SYMPTOM

POSSIBLE CAUSE

CORRECTIVE ACTION

Lines or ridges in on board. 1. Nicked knife or carbide cutter.

1. Sharpen the knife or rotate the carbide cutter.

Uneven knife marks on 1. One or more knives out of alignment.

board.

1. Reset the knives in the cutterhead, using the knife setting gauge.

See pages 30-31.

Wavy surface or chatter 1. Board being fed too fast.

marks on board.

1. Slow down the feed rate and feed consistently. DO NOT stop or

hesitate during feeding.

2. Knives set incorrectly.

2. Inspect and sharpen the cutterhead knives. Reset knives in cut-

terhead, using the knife setting jig. See pages 30-31.

Board edge is concave or 1. Board not held with even pressure on 1. Hold board with even pressure as it moves through the cutter-

convex after jointing.

infeed and outfeed table.

head. See page 24 for more details about the proper method for

edge jointing.

2. Board was too uneven start.

2. Take partial cuts to remove the extreme high spots before doing

a full pass.

3. Board has excessive bow or twist along 3. Surface plane one face so there is a good surface to position

its length.

against the fence.

4. Insufficient number of passes.

4. It may take 3 to 5 passes to achieve a perfect edge, depending

on the starting condition of the board and the depth of cut.

5. Board length exceeds jointer capacity. 5. Shorten the board to a length no more than 3X the combined

length of the jointer tables.

Tables are difficult to adjust. 1. Table lock is partially engaged.

1. Completely loosen the table lock.

Disconnect power to the

machine when perform-

ing any maintenance or

repairs. Failure to do this

may result in serious

personal injury.

-68-

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Notes

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-69-

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Warranty & Returns

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-

cial, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,” which must be clearly posted on the outside as well as the inside of the car-

ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-

chandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

-70-

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WARRANTY CARD

Name ____________________________________________________________________________________

Street ____________________________________________________________________________________

City ______________________________________________________________State________Zip_________

Phone Number_______________________E-Mail_______________________FAX________________________

MODEL #____________________________ Order #__________________

Serial #__________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of

course, all information is strictly confidential.

How did you learn about us?

___Advertisement

___Catalog

___Friend

___Card Deck

10.

Which benchtop tools do you own? Check all that apply.

___World Wide Web

___1" x 42" Belt Sander

___5" - 8" Drill Press

___8" Table Saw

___8" - 10" Bandsaw

___Disc/Belt Sander

___Mini Jointer

___6" - 8" Grinder

___Mini Lathe

___10" - 12" Thickness Planer

___Scroll Saw

___Spindle/Belt Sander

___Other__________________________________________________

Which of the following magazines do you subscribe to.

___American Woodworker

___Cabinetmaker

___Practical Homeowner

___Shop Notes

___Today’s Homeowner

___WOOD

___Wooden Boat

___Woodshop News

___Woodsmith

___Woodwork

___Woodworker

___Woodworker’s Journal

___Workbench

___Other__________________________________________________

How many of the machines checked above are Grizzly? ____________

___Family Handyman

___Fine Homebuilding

___Fine Woodworking

___Home Handyman

___Journal of Light Construction

___Old House Journal

___Popular Mechanics

___Popular Science

11.

12.

Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander

___Biscuit Joiner

___Circular Saw

___Detail Sander

___Drill/Driver

___Orbital Sander

___Palm Sander

___Portable Planer

___Saber Saw

___Reciprocating Saw

___Router

___Popular Woodworking

___Other__________________________________________________

Which of the following woodworking/remodeling shows do you watch?

___Miter Saw

___Other__________________________________________________

What machines/supplies would you like Grizzly Industrial to carry?

__________________________________________________________

What new accessories would you like Grizzly Industrial to carry?

__________________________________________________________

What other companies do you purchase your tools and supplies from?

__________________________________________________________

Do you think your purchase represents good value?

___Backyard America

___Home Time

___The American Woodworker

___The New Yankee Workshop

___This Old House

___Woodwright’s Shop

13.

14.

15.

___Other__________________________________________________

What is your annual household income?

___$20,000-$29,999

___$30,000-$39,999

___$40,000-$49,999

___$50,000-$59,999

___$60,000-$69,999

___$70,000-$79,999

___$80,000-$89,999

___$90,000 +

What is your age group?

___20-29

___30-39

___40-49

___50-59

___60-69

___70 +

16.

17.

18.

___Yes

Would you recommend Grizzly Industrial to a friend?

___Yes ___No

___No

How long have you been a woodworker?

___0 - 2 Years

___2 - 8 Years

___8 - 20 Years

___20+ Years

How would you rank your woodworking skills?

Would you allow us to use your name as a reference for Grizzly customers

in your area? Note: We never use names more than three times.

___Simple

___Intermediate

___Advanced

___Master Craftsman

___Yes

___No

What stationary woodworking tools do you own? Check all that apply.

19.

Comments:_________________________________________________

__________________________________________________________

___Air Compressor

___Bandsaw

___Panel Saw

___Planer

___Drill Press

___Power Feeder

___Radial Arm Saw

___Shaper

___Spindle Sander

___Table Saw

___Drum Sander

___Dust Collector

___Horizontal Boring Machine

___Panel Saw

___Lathe

___Mortiser

___Vacuum Veneer Press

___Wide Belt Sander

___Other__________________________________________________

How many of your woodworking machines are Grizzly? _____________

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FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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Buy Direct and Save with Grizzly^®– Trusted, Proven and a Great Value!

Visit Our Website Today And Discover

Why Grizzly^®Is The Industry Leader!

• SECURE ORDERING

• ORDERS SHIPPED WITHIN 24 HOURS

• E-MAIL RESPONSE WITHIN ONE HOUR

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