ULTIMATE SERIES JOINTERS
MODELS G9953/G9953ZX/G9953ZXF/G4815
INSTRUCTION MANUAL
Model G9953 Shown
Model G4815 Shown
COPYRIGHT © MAY, 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#430702624 PRINTED IN TAIWAN.
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVI-
OUS VERSIONS ARE NOT AVAILABLE ONLINE.
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TABLE OF CONTENTS
SECTION 1: SAFETY........................................................................................................................2
Safety Instructions For Power Tools ..........................................................................................2
Additional Safety Instructions For Jointers ................................................................................4
SECTION 2: INTRODUCTION ..........................................................................................................5
SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................6
Model G9953/G9953ZX ..............................................................................................................6
Model G9953ZXF........................................................................................................................7
Model G4815 ..............................................................................................................................8
Minimum Cord Size ....................................................................................................................9
Extension Cords..........................................................................................................................9
Grounding ..................................................................................................................................9
Rewire To 440V (G9953ZXF Only) ..........................................................................................10
Rewire To 440V (G4815 Only) ................................................................................................11
SECTION 4: MAIN COMPONENTS................................................................................................12
SECTION 5: SET UP ......................................................................................................................13
Parts Inventory..........................................................................................................................13
Unpacking ................................................................................................................................13
Hardware Recognition Chart ....................................................................................................14
Site Considerations ..................................................................................................................15
Clean Up ..................................................................................................................................15
Fence ........................................................................................................................................16
Beginning Assembly..................................................................................................................16
Dust Collection..........................................................................................................................17
Pedestal Switch ........................................................................................................................17
Knife To Outfeed ....................................................................................................................18
Carbide Cutter ..........................................................................................................................19
Infeed Table To ........................................................................................................................20
Fence Stops..............................................................................................................................21
Start Up ....................................................................................................................................22
SECTION 6: OPERATIONS ............................................................................................................23
Stock Inspection ......................................................................................................................23
Operation Safety ......................................................................................................................23
Squaring Stock..........................................................................................................................24
Surface Planing ........................................................................................................................25
Edge Jointing ............................................................................................................................26
Bevel Cutting ............................................................................................................................27
SECTION 7: MAINTENANCE ........................................................................................................28
Table ........................................................................................................................................28
General ....................................................................................................................................28
Maintenance Safety ..................................................................................................................28
Carbide Cutters ........................................................................................................................29
Knives ......................................................................................................................................29
Lubrication ................................................................................................................................29
Maintenance Log ......................................................................................................................30
SECTION 8: SERVICE ADJUSTMENTS........................................................................................31
Outfeed Table ..........................................................................................................................31
Adjustment Safety ....................................................................................................................31
Knives ......................................................................................................................................32
Carbide Cutters ........................................................................................................................33
Infeed Table Cam ....................................................................................................................34
Fence Stops..............................................................................................................................36
Depth-Of-Cut Scale ..................................................................................................................37
Service Log ..............................................................................................................................38
SECTION 9: REFERENCE INFO....................................................................................................39
G9953 Machine Data Sheet......................................................................................................40
G9953ZX Machine Data Sheet ................................................................................................41
G9953ZXF Machine Data Sheet ..............................................................................................42
G4815 Machine Data Sheet......................................................................................................43
G9953 & G9953ZX Wiring Diagram ........................................................................................44
G4815 & G9953ZXF Wiring Diagram ......................................................................................45
G9953ZXF 440V 3-Phase Wiring Diagram ..............................................................................46
G4815 440V 3-Phase Wiring Diagram ....................................................................................47
G9953 Series Parts ..................................................................................................................48
G4815 Parts..............................................................................................................................56
Troubleshooting Guide..............................................................................................................67
Warranty & Returns ..................................................................................................................70
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SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substi-
tute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
NOTICE
Safety Instructions For Power Tools
1. KEEP GUARDS IN PLACE and in working
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
3. KEEP WORK AREA CLEAN. Cluttered
7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVI-
RONMENT. DO NOT use power tools in
damp or wet locations, or where any flam-
mable or noxious fumes may exist. Keep
work area well lighted.
8. USE RIGHT TOOL. DO NOT force tool or
attachment to do a job for which it was not
designed.
-2-
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Safety Instructions For Power Tools
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size should be in accor-
dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause a
drop in line voltage resulting in loss of power
and overheating. Your extension cord must
also contain a ground wire and plug pin.
Always repair or replace extension cords if
they become damaged.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. On machines with magnet-
ic contact starting switches there is a risk of
starting if the machine is bumped or jarred.
Always disconnect from power source
before adjusting or servicing. Make sure
switch is in OFF position before reconnecting.
Minimum Gauge for Extension Cords
17. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, bind-
ing of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
LENGTH
AMP RATING
0-6
25ft
16
16
16
14
12
10
50ft
16
16
16
12
12
10
100ft
16
14
14
12
7-10
11-12
13-16
17-20
10
No
21-30
10. WEAR PROPER APPAREL. DO NOT wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear is
recommended. Wear protective hair cover-
ing to contain long hair.
18. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. DO NOT
leave tool until it comes to a complete stop.
19. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a
machine.
11. ALWAYS USE SAFETY GLASSES. Also use
face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resis-
tant lenses, they are NOT safety glasses.
20. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPER-
ATE THE MACHINE. Make sure any
instructions you give in regards to machine
operation are approved, correct, safe, and
clearly understood.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It’s safer than using your
hand and frees both hands to operate tool.
13. DO NOT OVER-REACH. Keep proper foot-
ing and balance at all times.
21. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES performing the intend-
ed operation, stop using the machine! Then
contact our service department or ask a
qualified expert how the operation should
be performed.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubri-
cating and changing accessories.
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-3-
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Additional Safety Instructions For Jointers
1. JOINTING SAFETY BEGINS with your
lumber. Inspect your stock carefully before
you feed it over the cutterhead. If you have
any doubts about the stability or structural
integrity of your stock, DO NOT JOINT IT!
9. JOINT WITH THE GRAIN. Jointing against
the grain is dangerous and could produce
chatter or excessive chip out, which could
lead to loss of control over the workpiece.
10. WITH THE EXCEPTION OF RABBETING,
all operations must be performed with the
guard in place. After rabbeting, be sure to
replace the guard.
2. MAINTAIN PROPER RELATIONSHIPS of
infeed and outfeed table surfaces and cut-
terhead knife path.
3. ALWAYS USE A PUSH BLOCK when
jointing. Never place your hands directly
over the cutterhead.
11. NEVER BACK THE WORK toward the
infeed table. If a cut must be interrupted, lift
the workpiece clear of the cutterhead.
4. SUPPORT THE WORKPIECE adequately
at all times during operation, and maintain
control over the work at all times.
12. HABITS — GOOD AND BAD — are hard
to break. Develop good habits in your shop
and safety will become second-nature to
you.
5. WHEN JOINTING, DO NOT stand directly
at the end of either table. Position yourself
just to the side of the infeed table to protect
yourself from possible kickbacks.
13. “KICKBACK” is when the workpiece is
thrown off the jointer table by the force of
the cutterheads. Always use pushblocks
and safety glasses to reduce the likelihood
of injury from “kickback.” If you do not
understand what kickback is, or how it
occurs, DO NOT operate this machine.
6. NEVER MAKE JOINTING CUTS deeper
than 1⁄8".
7. NEVER JOINT A BOARD that has loose
knots. All defects should be cut out of the
board before it is planed or jointed.
14. PROLONGED EXPOSURE TO WOOD
DUST IS KNOWN TO CAUSE CANCER IN
HUMANS. Always wear an OSHA-
approved respirator when working in an
environment that could contain wood dust.
8. NEVER JOINT end grain.
Like all power tools, there is danger asso-
ciated with the jointers. Accidents are fre-
quently caused by lack of familiarity or fail-
ure to pay attention. Use this tool with
respect and caution to lessen the possibil-
ity of operator injury. If normal safety pre-
cautions are overlooked or ignored, seri-
ous personal injury may occur.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment or poor
work results.
-4-
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SECTION 2: INTRODUCTION
If you have any comments regarding this manual,
please write to us at the address below:
Lack of familiarity with
this manual could
cause serious person-
al injury. Become
familiar with the con-
tents of this manual,
including all the safety
warnings.
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines.
If you have any service questions or parts
requests, please call or write us at the location
listed below:
We are proud to offer the Model G9953 16"
Ultimate Series Jointers and the Model G4815
20" Ultimate Series Jointer. These jointers are
part of a growing Grizzly family of fine woodwork-
ing machinery. When used according to the
guidelines set forth in this manual, you can
expect years of trouble-free, enjoyable operation
and proof of Grizzly’s commitment to customer
satisfaction.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G9953 16" Ultimate Series Jointers and the
Model G4815 20" Ultimate Series Jointer as sup-
plied when the manual was prepared. However,
owing to Grizzly’s policy of continuous improve-
ment, changes may be made at any time with no
obligation on the part of Grizzly. Current Grizzly
machine manuals can be viewed and printed at:
The main differences in the models are shown in
the chart below. All three machines are built to
withstand the rigors of heavy-duty production
use. For more complete information about each
machine, see Section 9: Reference Info.
We are pleased to provide this manual with the
Model G9953 16" Ultimate Series Jointers and
the Model G4815 20" Ultimate Series Jointer. It
was written to guide you through assembly,
review safety considerations, and cover general
operating procedures. It represents our effort to
produce the best documentation possible.
Description
Motor Size
Motor Phase
Cutterhead
G9953
5 HP
G9953ZX
5 HP
G9953ZXF
5 HP
G4815
71⁄2 HP
Single
4 Knife
Single
Three
Three
Spiral Cutterhead
Spiral Cutterhead
Spiral Cutterhead
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SECTION 3: CIRCUIT REQUIREMENTS
Circuit Breaker Requirements
Use the following guidelines when choosing a cir-
cuit breaker (circuit breakers rated any higher are
not adequate to protect the circuit):
Model
G9953/G9953ZX
Circuit Breaker ............................30 Amp, 2 Pole
Voltage & Amperage Draw
The Model G9953/G9953ZX features a 5 HP
motor and is wired to operate on a single-phase,
Your Circuit Capacity
Always check to see if the wires in your circuit are
220V circuit. The motor will draw the following
capable of handling the amperage draw from
load:
your machine, as well as any other machines that
could be operating on the same circuit. If you are
unsure, consult a qualified electrician.
Motor Load ............................................28 Amps
Plug Type
If the circuit breaker trips or the fuse blows regu-
The cord set enclosed does not have a plug as
larly, your machine may be operating on a circuit
the style of plug you require will depend on the
that is close to its amperage draw capacity.
type of service you currently have or plan to
However, if an unusual amperage draw does not
install. We recommend using the following plugs
exist and a power failure still occurs, contact a
qualified electrician or our service department at
(570) 546-9663.
for your machine on a dedicated circuit only (see
Figure 1 for an example).
Recommended Plug ......................6-30 or L6-30
Serious personal injury could occur if you
connect your machine to the power source
before you have completed the assembly
process. DO NOT connect the machine to
the power source until instructed to do so.
Figure 1. NEMA-style L6-20 plug and outlet.
-6-
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Circuit Breaker Requirements
Model G9953ZXF
Use the following guidelines when choosing a cir-
cuit breaker (circuit breakers rated any higher are
not adequate to protect the circuit):
Voltage & Amperage Draw
The Model G9953ZXF features a 5 HP motor and
is wired to operate on a 3-phase, 220V circuit.
The motor will draw the following load:
Circuit Breaker ............................15 Amp, 3 Pole
Your Circuit Capacity
Always check to see if the wires in your circuit are
capable of handling the amperage draw from
your machine, as well as any other machines that
could be operating on the same circuit. If you are
unsure, consult a qualified electrician.
Motor Load ............................................14 Amps
Plug Type
The cord set enclosed does not have a plug as
the style of plug you require will depend on the
type of service you currently have or plan to
install. We recommend using the following plugs
for your machine on a dedicated circuit only (see
Figure 2 for an example).
If the circuit breaker trips or the fuse blows regu-
larly, your machine may be operating on a circuit
that is close to its amperage draw capacity.
However, if an unusual amperage draw does not
exist and a power failure still occurs, contact a
qualified electrician or our service department
(570) 546-9663.
Recommended Plug ................................L15-20
Serious personal injury could occur if you
connect your machine to the power source
before you have completed the assembly
process. DO NOT connect the machine to
the power source until instructed to do so.
Figure 2. NEMA-style L15-20 plug and outlet.
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Circuit Breaker Requirements
Model G4815
Use the following guidelines when choosing a cir-
cuit breaker (circuit breakers rated any higher are
not adequate to protect the circuit):
Voltage & Amperage Draw
The Model G4815 features a 71⁄2 HP motor and is
wired to operate on a 3-phase, 220V circuit. The
motor will draw the following load:
Recommended Circuit Breaker ..25 Amp, 3 Pole
Your Circuit Capacity
Always check to see if the wires in your circuit are
capable of handling the amperage draw from
your machine, as well as any other machines that
could be operating on the same circuit. If you are
unsure, consult a qualified electrician.
Motor Load ............................................20 Amps
Plug Type
The cord set enclosed does not have a plug as
the style of plug you require will depend on the
type of service you currently have or plan to
install. We recommend using the following plugs
for your machine on a dedicated circuit only (see
Figure 3 for an example).
If the circuit breaker trips or the fuse blows regu-
larly, your machine may be operating on a circuit
that is close to its amperage draw capacity.
However, if an unusual amperage draw does not
exist and a power failure still occurs, contact a
qualified electrician or our service department
(570) 546-9663.
Recommended Plug ................................L15-30
Figure 3. NEMA-style L15-30 plug and outlet.
-8-
Serious personal injury could occur if you
connect your machine to the power source
before you have completed the assembly
process. DO NOT connect the machine to
the power source until instructed to do so.
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Minimum Cord Size
Extension Cords
For 220V single-phase operation, use the follow-
ing power cord:
We do not recommend the use of extension
cords with 220V single or 3-phase equipment.
Instead, arrange the placement of your equip-
ment and the installed wiring to eliminate the
need for extension cords.
G9953Z/G9953ZX—220V, Single-Phase
Cord ..............................................2 Pole, 3 Wire
Gauge ..............................................................10
For 220V 3-phase operation, use the following
power cord:
G9953ZXF—220V, 3-Phase
Cord ..............................................3 Pole, 4 Wire
Gauge ..............................................................10
No single list of electrical guidelines can
be comprehensive for all shop environ-
ments. Operating this machinery may
require additional electrical upgrades spe-
cific to your machine and shop environ-
ment. It is your responsibility to make sure
your electrical systems comply with all
local electrical codes and ordinances.
G4815—220V, 3-Phase
Cord ..............................................3 Pole, 4 Wire
Gauge ..............................................................10
Grounding
Electrocution or a fire
can result if the machine
is not grounded correct-
ly. Make sure all electri-
cal circuits are ground-
ed. DO NOT use the
machine if it is not
grounded.
In the event of an electrical short, grounding
reduces the risk of electric shock by providing a
path of least resistance to disperse electric cur-
rent. This machine is equipped with a power cord
that has an equipment-grounding prong. The out-
let must be properly installed and grounded in
accordance with all local codes and ordinances.
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Rewire To 440V
(G9953ZXF Only)
CN-11
Magnetic
Contactor
Overload
Relay
To rewire the Model G9953ZXF to 440V:
11
1. Disconnect the sander from the power
source!
2. Replace the power indicator light in the
pedestal switch to one suitable for 440V
operation
Figure 5. Overload relays.
3. Remove the RHN-18 overload relay and
replace it with a RHN-10 (5.5-8.5A) type, with
the dial set to 7A (Figure 4).
5. Wire the motor as shown on the diagram on
the inside of the motor wire cover. Note—
The circled references on the diagrams rep-
resent labels on the wires. Also, Figure 6
below has been provided for your reference
and are current at the time that this manual is
being written. However, always use the dia-
gram on the wire cover that comes with your
motor!
7
G9953ZXF
Motor Wiring
4
7
1
5
8
2
6
9
3
4
5
6
RHN-10
Overload Relay
8
2
9
3
7
1
Figure 4. Overload relays.
4. Remove the CN-18 magnetic contact over-
load relay and replace it with a CN-11 type
(Figure 5).
R S T
R S T
220V
440V
Figure 6. 440V motor wiring.
-10-
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Rewire To 440V
(G4815 Only)
CN-16
Magnetic
Contactor
Overload
Relay
To rewire the Model G4815 to 440V:
1. Disconnect the sander from the power
source!
2. Replace the power indicator light in the
pedestal switch to one suitable for 440V
operation
Figure 8. Overload relay.
3. Remove the RHN-18 overload relay and
replace it with a RHN-10 (8.5-12.5A) type,
set to 10A (Figure 7).
5. Wire the motor as shown on the diagram on
the inside of the motor wire cover. Note—
The circled references on the diagrams rep-
resent labels on the wires. Also, Figure 9
below has been provided for your reference
and are current at the time that this manual is
being written. However, always use the dia-
gram on the wire cover that comes with your
motor!
G4815
Motor Wiring
4
7
1
5
8
2
6
9
3
4
5
6
RHN-10
Overload Relay
8
2
9
3
7
1
Figure 7. Overload relay.
4. Remove the CN-18 magnetic contact over-
load relay and replace it with a CN-16 type
(Figure 8).
R S T
R S T
220V
440V
Figure 9. 440V motor wiring.
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SECTION 4: MAIN COMPONENTS
1. Infeed Table: Facing the front of the jointer,
the infeed table is located to the right of the
cutterhead. The infeed table is where the
workpiece is placed at the beginning of the
cutting operation. The wood travels right to
left; from the infeed table, across the cutter-
head, and onto the outfeed table.
the workpiece is lifted from the jointer after
the cutting operation is complete. The wood
travels right to left; from the infeed table,
across the cutterhead, and onto the outfeed
table.
7. Cutterhead: The cutterhead is the cylindri-
cal assembly that holds each of the three
jointer knives or indexable carbide cutters. It
spins on a horizontal axis between the
infeed and outfeed table, and is covered by
the cutterhead guard when the jointer is not
in use.
2. Pedestal Switch: Location of the power indi-
cator light, the START button, and the
EMERGENCY STOP button.
3. Fence Adjustment Handwheel: Controls
the back-and-forth location of the fence
across the top of the tables.
8. Table Height Handwheels: Controls the
height positioning of the infeed and outfeed
tables in relation to the cutterhead.
4. Cutterhead Guard: Orange, spring-loaded
safety cover that retracts over the cutterhead
when the workpiece is NOT passing over the
jointer.
9. Table Height Lock Knobs: Knobs that
tighten to prevent accidental rotation of the
table height handwheels.
5. Fence: Surface the workpiece guides along
when jointing or surface planing. The fence
can be positioned 45˚ and 90˚ to the surface
of the tables to accommodate either bevel or
right-angle jointing operations.
10. Stop Lever: Shuts off the power source to
the jointer and slows the cutterhead to a
stop.
11. Cam Adjustment (Behind Cover): The
infeed table is fully adjustable with 4 cams to
allow perfect alignment with the outfeed
table.
6. Outfeed Table: Facing the front of the joint-
er, the outfeed table is located to the left of
the cutterhead. The outfeed table is where
2
3
5
4
6
7
1
11
10
9
8
Model G4815 Shown
-12-
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SECTION 5: SET UP
Unpacking
Parts Inventory
Models G9953ZX, G9953ZXF, & G4815: Qty
NOTICE
• Fence Assembly
1
• Air Pressure Gauge
• Air Pressure Regulator
• Push Blocks
1
1
2
The photos shown in this manual are of the
Model G4815 unless otherwise noted.
• Air Wrench
1
5
10
1
The Model G9953 16" Ultimate Series Jointers
and the Model G4815 20" Ultimate Series Jointer
are shipped from the manufacturer in a carefully
packaged crate. If there are any signs of crate
damage after you have signed for delivery, imme-
diately call our customer service for advice.
• T-20 Torx® Screwdriver
• Extra Carbide Cutters - 14 x 14 x 2mm
• T-Handle For Torx® Bits
• Hardware Bag Contents:
—Regulator Mounting Bracket
—Air Quick Disconnect
—Phillips Head Bits
1
1
2
—T-20 Torx® Bits
—Cap Screws M6-1.0 x 14
15
30
The Ultimate Series
Jointers are heavy
machines. DO NOT
over-exert
yourself
while unpacking or
moving your machine
— you will need assis-
tance and power equip-
ment. Serious personal
injury may occur if safe
moving methods are
not followed.
Figure 10. Spiral Cutterhead Accessories.
Model G9953:
Qty
• Fence Assembly
• Push Blocks
• Allen Wrench Set
• Knife Setting Gauge
• Open End Wrench
1
2
1
1
1
Sharp edges on metal
parts may cause person-
al injury. Examine the
edges of all metal parts
before handling.
Figure 11. Model G9953 accessories.
Ultimate Series Jointers
-13-
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Hardware Recognition Chart
USE THIS CHART TO MATCH UP
HARDWARE DURING THE ASSEMBLY
PROCESS!
Lock
Nut
Wing
Nut
5
⁄8''
#10
Countersunk
Phillips
Head
Thumb
Screw
1
⁄
4''
Phillips
Head
Screw
Slotted
Screw
Screw
5⁄16''
9⁄16''
3
⁄8''
Carriage
Bolt
Button
Head
Screw
Cap
Screw
Flange
Bolt
7⁄16''
1
⁄
2''
Phillips
Head
Sheet
Metal
Screw
Phillips
Head
Hex
Hex
Head
Bolt
1
⁄2''
Setscrew
Washer
Bolt
7⁄16''
5
⁄
8''
Hex
Nut
Lock
Washer
12mm
4mm
6mm
3
⁄
8''
5mm
1
3
1
5
⁄
⁄
⁄
⁄
''
4''
8''
2''
5
7
9
3
7
⁄
⁄
⁄
⁄
⁄
''
16''
16''
16''
10mm
15mm
20mm
25mm
30mm
35mm
40mm
45mm
50mm
55mm
60mm
65mm
70mm
75mm
8
4mm
8mm
4''
18''
5⁄16''
10mm
11⁄4''
11⁄2''
13⁄4''
2
21⁄4''
21⁄2''
23⁄4''
3
10mm
1
⁄4''
12mm
6mm
8mm
16mm
#10
-14-
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Clean Up
Site Considerations
Unpainted surfaces may be coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this waxy oil with a solvent clean-
er or citrus-based degreaser such as Grizzly’s
G7895 Degreaser. To clean thoroughly, some
parts may need to be removed. The machine
will operate best when the waxy oil is
removed from all moving and sliding parts.
Chlorine-based cleaners and solvents will dam-
age the painted surfaces of the machine. Follow
the manufacturer’s instructions when using any
type of cleaning product.
Weight Load
The Model G9953 16" Ultimate Series Jointers
and the Model G4815 20" Ultimate Series Jointer
represent a large weight load. Most shop floors
should be sufficient to carry the weight of the
machine. Reinforce the floor if you question its
ability to support the weight.
Working Clearance
Working clearances can be thought of as the dis-
tances between machines and obstacles that
allow safe operation of every machine without lim-
itation. Consider existing and anticipated machine
needs, size of material to be processed through
each machine, and space for auxiliary stands
and/or work tables. Also consider the relative
position of each machine to one another for effi-
cient material handling.
Gasoline and petroleum
products have low flash
points and could explode
if used to clean machin-
ery. DO NOT use gaso-
line or petroleum prod-
ucts to clean the machin-
ery.
Lighting And Outlets
Lighting should be bright enough to eliminate
shadow and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
the amperage draw. Outlets should be located
near each machine so power or extension cords
are clear of high-traffic areas. Observe local elec-
trical codes for proper installation of new lighting,
outlets, or circuits.
Smoking near solvents
could ignite an explosion
or fire and cause serious
injury. DO NOT smoke
while using solvents.
Unsupervised
children
and visitors inside your
shop could receive seri-
ous
personal
injury.
Lack of ventilation while
using solvents could
cause serious personal
health risks, fire, or
environmental hazards.
Always work in a well
ventilated area to pre-
vent the accumulation
of dangerous fumes.
Supply the work area
with a constant source
of fresh air.
Ensure child and visitor
safety by keeping all
entrances to the shop
locked at all times. DO
NOT allow unsupervised
children or visitors in the
shop at any time.
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Beginning Assembly
Fence
This section will cover the basic assembly and
adjustment instructions needed to begin opera-
tion. Complete the assembly in the order provid-
ed in this manual and then read the remaining
portion of the manual before attempting any type
of operation.
The fence assembly is a
heavy part. Seek assis-
tance when lifting it onto
the fence base support.
Your safety is important! Please follow the
warnings below during this entire section:
NOTICE
The fence can easily scratch the table sur-
face of the jointer. Use extreme care when
making adjustments to the fence assembly
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
To install the fence assembly:
1. Carefully lift the fence assembly onto the
fence base support. Note—Avoid letting the
fence slide across the jointer tables as
scratching will occur.
2. Attach the fence assembly to the jointer
assembly with (6) M8-1.25 x 45 cap screws
and (6) M8 lock washers (Figure 12).
Serious personal injury
could occur if you con-
nect your machine to the
power source before you
have completed the
assembly process. DO
Fence Assembly
NOT
connect
the
machine to the power
source until instructed to
do so.
Cap Screws and Lock Washers
(Also 3 On The Opposite Side)
Sharp edges on metal
parts may cause person-
al injury. Examine the
edges of all metal parts
before handling.
Fence Base
Support
Figure 12. Fence assembly installed.
-16-
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Pedestal Switch
Dust Collection
To mount the pedestal switch:
To attach dust collection hose to the dust
port:
(Figure 13)
Attach the pedestal switch
of the base with (4) M10-1.5 x 25 cap screws and
(4) M10 flat washers
to the back
Attach a 5" hose from your dust collection system
to the dust port (Figure 14).
.
Pedestal Switch
Dust Port
Figure 14. Dust collection hook-up.
Figure 13. Attaching pedestal switch.
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3. Position the knife setting gauge on the out-
feed table so that it extends over the cutter-
head (Figure 16).
NOTICE
The remaining instructions in this section
cover factory settings which should
already be adjusted correctly; however, we
recommend checking the settings to be
sure they were not bumped out of adjust-
ment during the shipping process. If it is
determined that a setting is out of correct
adjustment, please refer to Section 8:
Service Adjustments.
Knife Setting
Gauge
Knife Edge At
Highest Point
Of Rotation
Knife To Outfeed
Outfeed Table
Table Alignment
(Model G9953 Only)
The outfeed table must be perfectly level with the
full length of each cutterhead knife.
Figure 16. Checking knife height with the
knife setting gauge.
To verify the factory setting:
4. Rotate the cutterhead by turning the cutter-
head pulley (Figure 15).
1. Unplug the machine from the power
source!
5. Watch as each knife passes under the knife
setting gauge. The full length of each knife
should just touch the knife setting gauge
WITHOUT lifting the gauge off the outfeed
table. If this condition is not present, refer to
Section 8: Service Adjustments.
2. Open the access door (
) on the
Figure 15
back of the machine, just below the fence
adjustments.
Access Door
Cutterhead Pulley
Figure 15. Accessing the cutterhead pulley.
-18-
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3. Position the edge of a straightedge on the
Carbide Cutter
To Outfeed
outfeed table so that it extends over the cut-
terhead (
).
Figure 18
Table Alignment
(Models G9953ZX, G9953ZXF and G4815)
Carbide cutter
is at the highest
point in its revo-
lution and is just
touching the
The outfeed table must be perfectly level with the
carbide cutters. Note—You only need to verify
the outfeed table height with one of the carbide
cutters.
straightedge.
To verify the factory setting:
Outfeed Table
1. Unplug the machine from the power
source!
2. Open the access door (
) on the
Figure 17
Figure 18. Verifying outfeed table height with
back of the machine, just below the fence
adjustments .
straightedge.
4. Rotate the cutterhead by turning the cutter-
head pulley (Figure 17).
5. Watch as one of the carbide cutters passes
under the straightedge. The carbide cutter
should just touch the straightedge WITHOUT
lifting the it off the outfeed table. If this condi-
tion is not present, refer to Section 8: Service
Adjustments.
Access Door
Cutterhead Pulley
Figure 17. Accessing the cutterhead pulley.
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2. Loosen the infeed table height lock knob
(page 10, #9).
Infeed Table To
Outfeed Table
Alignment
3. Turn the infeed table height handwheel (page
10, #8) to raise the infeed table until it just
touches the straightedge WITHOUT lifting it
off the outfeed table.
4. Tighten the infeed table lock knob.
NOTICE
Review the "Knife To Outfeed Table
Alignment" and the "Carbide Cutter To
Outfeed Table Alignment" sub-sections on
the previous pages before continuing.
5. Check the alignment of the tables with the
straightedge at the various points shown in
Figure 20. Again, the straightedge should sit
perfectly flat across both the infeed and out-
feed tables with no gaps.
The surface of the infeed table must be perfectly
level with the surface of the outfeed table.
To verify the factory setting:
1. Position the edge of a steel straightedge on
the outfeed table so that it extends over the
cutterhead and onto the infeed table (Figure
19).
Straightedge
Figure 20. Positions for straightedge.
6. If all the table adjustments are set correctly,
the depth-of-cut scale should read "0" as
shown in Figure 21. If these conditions are
not present, refer to Section 8: Service
Adjustments.
Infeed Table Just Touching
The Straightedge
Figure 19. Verifying that the infeed table is
even with the outfeed table.
Figure 21. Depth of cut scale.
-20-
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Fence Stops
Fence Face
There is a 90˚ and a 45˚ fence stop designed to
allow the fence to quickly and accurately be
moved to the 90˚ and 45˚ position.
Outfeed Table
Fence
Adjustment
Handle
Angle Setting
90˚ Fence Stop
Lock Handle
Figure 23. Using a square to align fence.
To verify the 45˚ fence stop:
1. Loosen the angle setting lock handle (Figure
22) while holding the fence adjustment han-
dle with your other hand.
45˚ Fence Stop
2. Move the fence to the 45˚ position. Note—
The 45˚ fence stop should engage against
the fence bracket to assist in correctly posi-
tioning the fence in the 45˚ position.
Figure 22. 90˚ and 45˚ fence stops.
To verify the 90˚ fence stop:
3. Tighten the angle setting lock handle.
1. Loosen the angle setting lock handle (Figure
22) while holding the fence adjustment han-
dle with your other hand.
4
Place a bevel gauge against the fence face
and the outfeed table as shown in Figure 24.
There should be no gaps between the
square and the fence or the outfeed table. If
this condition is not present, refer to Section
8: Service Adjustments.
2. Move the fence to the 90˚ position. Note—
The 90˚ fence stop should engage against
the fence bracket to assist in correctly posi-
tioning the fence in the 90˚ position.
3. Tighten the angle setting lock handle.
4
Place a square against the fence face and
the outfeed table as shown in Figure 23.
There should be no gaps between the
square and the fence or the outfeed table. If
this condition is not present, refer to Section
8: Service Adjustments.
Fence Face
Outfeed Table
Figure 24. Using a bevel gauge to align fence.
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Start Up
3. Push the ON button shown in Figure 25.
Note—Make sure the cutterhead moves in a
clockwise direction as viewed with the infeed
table to the left. If the cutterhead moves in a
counter-clockwise direction, then the power
needs to be disconnected and any two
power wires need to be switched at the cir-
cuit breaker in the electrical box.
Serious personal injury could result if the
machine is connected to the power source
during assembly or adjustment. Wait until
the machine is turned off, unplugged and all
working parts have come to a complete stop
before attempting to assemble or adjust the
machine!
EMERGENCY STOP
Power Indicator
Light
Button
ON Button
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
Figure 25. Pedestal switch.
Main STOP lever
Routine stops on the jointer should be performed
using the STOP lever shown in Figure 26
is disconnected when the lever is activated, and
with continued activation, the lever triggers a
brake that slows the cutterhead to a stop.
. Power
Projectiles from the
machine could cause
serious eye injury.
Wear safety glasses at
all times.
Before starting the machine:
STOP Lever
1. Read this manual and make sure you follow
all safety precautions before operating this
machine.
2. Make sure the cutterhead guard is installed.
3. Make sure all tools and foreign objects have
been removed from the machine.
STOP
Figure 26.
lever.
4. Review and understand Section 3: Circuit
Requirements beginning on page 6.
Starting the machine:
1. Wear safety glasses at all times while the
jointer is running!
2. Plug the jointer into the power source.
-22-
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SECTION 6: OPERATIONS
Operation Safety
Stock Inspection
& Requirements
Your safety is important! Please follow the
warnings below during this entire section:
Here are some rules to follow when choosing
and cutting stock:
•
•
•
DO NOT joint or surface plane stock that
contains knots. Injury to the operator or
damage to the workpiece can occur if the
knots become dislodged during the cutting
operation.
To avoid serious personal injury, read and
become familiar with the entire instruction
manual before using the jointer.
DO NOT joint or surface plane “against”
the grain direction. Cutting “against” the
grain increases the likelihood of stock kick-
back (See Warning #13 on page 4), as well
as tear-out on the workpiece.
Damage to your eyes, lungs, and ears
could result from failure to wear safety
glasses, a dust mask, and hearing protec-
tion while using with this machine.
Jointing and surface planing “with” the
grain produces a better finish and is safer
for the operator. Cutting “with” the grain is
best described as feeding the stock on the
jointer so the grain points down and toward
you as viewed on the edge of the stock
(Figure 27). Note—If the grain changes
direction along the edge of the board, your
best bet for improving cut quality is to
decrease the cutting depth and make addi-
tional passes.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
Figure 27. Correct and incorrect grain align-
ment to cutterhead.
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•
Remove foreign objects from the stock.
Make sure that any stock you process with
the jointer is clean and free of any dirt, nails,
staples, tiny rocks or any other foreign
objects that may damage the jointer blades.
Squaring Stock
Squaring stock involves four steps that
should be performed in the order below. The
following pages will go into more detail.
•
•
Only process natural wood fiber through
your jointer. Never joint MDF, particle
board, plywood, laminates or other syntheti-
cally made materials.
Make sure all stock is sufficiently dried
before jointing. Wood with a moisture con-
tent over 20% will cause unnecessary wear
on the knives and will produce undesirable
results.
End Grain
1. Surface Plane On The Jointer—The concave
face of the workpiece is surface planed flat with
the jointer.
•
Make sure the stock meets the minimum
dimension requirement (Figure 28 and 29)
before edge jointing or surface planing.
End Grain
Previously
Surface
Planed Face
10" Min.
2. Surface Plane On A Thickness Planer—The
opposite face of the workpiece is surface planed
flat with a thickness planer.
1" Min.
1
⁄2" Min.
Figure 28. Minimum dimensions
Face Grain
for edge jointing.
3. Edge Joint On The Jointer—The concave
edge (viewed from end-to-end) of the workpiece
is edge jointed flat with the jointer.
10" Min.
End Grain
1
⁄2" Min.
Previously
Jointed Edge
1" Min.
4. Rip Cut On A Table Saw—Place the jointed
edge of the workpiece against a table saw fence
and rip the opposite edge off.
Figure 29. Minimum dimensions
for surface planing.
-24-
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Surface Planing
3. Set the cutting depth for your operation. (We
1
suggest ⁄32" for surface planing, using a
more shallow depth for harder wood species
or for wider stock.)
The purpose of surface planing on the jointer is to
make one flat face on a piece of stock (Figure
30) to prepare it for surface planing on a thick-
ness planer.
4. Make sure your fence is set to 90˚
5. If your workpiece is cupped (warped), place
it so the concave side is face down on the
surface of the infeed table.
6. Start the jointer.
7. With a push block in each hand, press the
workpiece against the table and fence with
firm pressure.
8. Feed the workpiece over the cutterhead.
Note—When your leading hand (with push
block) gets within 4" of the cutterhead, lift it
up and over the cutterhead, and place the
push block on the portion of the workpiece
that is over the outfeed table. At this point,
focus your pressure on the outfeed end of
the workpiece while feeding, and repeat the
same action with your trailing hand when it
gets within 4" of the cutterhead. To keep
your hands safe, DO NOT let them get clos-
er than 4" from the cutterhead when it is
moving!
Figure 30. Illustration of surface planing results.
NOTICE
If you are not experienced with a jointer, set
the depth of cut to 0", and practice feeding
the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
9. Repeat steps 7-8 until the entire surface is
To surface plane on the jointer:
flat.
1. Read and understand Section 1: Safety
beginning on page 2.
2. Make sure your stock has been inspected for
dangerous conditions as described in the
“Stock Inspection” instructions beginning on
page 23.
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Edge Jointing
2. Make sure your stock has been inspected for
dangerous conditions as described in the
“Stock Inspection” instructions beginning on
page 23.
The purpose of edge jointing is to produce a fin-
ished, flat-edged surface (Figure 31) that is suit-
able for joinery or finishing. It is also a necessary
step in the squaring process of rough or warped
stock.
3. Set the cutting depth for your operation. (We
1
1
suggest between ⁄16" and ⁄8" for edge joint-
ing, using a more shallow depth for harder
wood species or for wider stock.)
4. Make sure the fence is set to 90˚.
5. If your workpiece is cupped (warped), place
it so the concave side is face down on the
surface of the infeed table.
6. Start the jointer.
7. Press the workpiece against the table and
fence with firm pressure. Use your trailing
hand to guide the workpiece through the cut.
8. Feed the workpiece over the cutterhead.
Note—If your leading hand gets within 4" of
the cutterhead, lift it up and over the cutter-
head, and place it on the portion of the work-
piece that is over the outfeed table. At this
point, focus your pressure on the outfeed
end of the workpiece while feeding, and
repeat the same action with your trailing
hand when it gets within 4" of the cutterhead.
To keep your hands safe, DO NOT let them
get closer than 4" from the cutterhead when
it is moving!
Figure 31. Illustration of edge jointing results.
NOTICE
If you are not experienced with a jointer, set
the depth of cut to 0", and practice feeding
the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
To edge joint on the jointer:
1. Read and understand Section 1: Safety
beginning on page 2.
9. Repeat steps 7-8 until the entire edge is flat.
-26-
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Bevel Cutting
2. Make sure your stock has been inspected for
dangerous conditions as described in the
“Stock Inspection” instructions beginning on
page 23.
The purpose of bevel cutting is to cut a specific
angle into the edge of a workpiece (Figure 32).
3. Set the cutting depth for your operation. (We
The Ultimate Series Jointers have preset fence
stops at 45˚ to the left and 45˚ to the right. If your
situation requires a different angle, the preset
fence stops can be easily adjusted for your
needs.
1
1
suggest between ⁄16" and ⁄8" for bevel cut-
ting, using a more shallow depth for harder
wood species or for wider stock.)
4. Make sure your fence is set to the angle of
your desired cut.
5. If your workpiece is cupped (warped), place
it so the concave side is face down on the
surface of the infeed table.
6. Start the jointer.
7. With a push block in your leading hand,
press the workpiece against the table and
fence with firm pressure.
8. Feed the workpiece over the cutterhead.
Note—If your leading hand gets within 4" of
the cutterhead, lift it up and over the cutter-
head, and place the push block on the por-
tion of the workpiece that is over the outfeed
table. At this point, focus your pressure on
the outfeed end of the workpiece while feed-
ing, and repeat the same action with your
trailing hand when it gets within 4" of the cut-
terhead. To keep your hands safe, DO NOT
let them get closer than 4" from the cutter-
head when it is moving!
Figure 32. Illustration of bevel cutting results.
NOTICE
If you are not experienced with a jointer, set
the depth of cut to 0", and practice feeding
the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
To bevel cut on the jointer:
9. Repeat steps 7-8 until the angled cut is sat-
isfactory to your needs.
1. Read and understand Section 1: Safety
beginning on page 2.
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SECTION 7: MAINTENANCE
Maintenance Safety
General
Your safety is important! Please follow the
warnings below during this entire section:
Regular periodic maintenance on your Ultimate
Series Jointers will ensure optimum performance.
Make a habit of inspecting your machine each
time you use it.
Disconnect power to the
machine when perform-
ing any maintenance,
Before each use, perform the following
checks:
assembly
or
adjust-
1. Loose mounting bolts.
2. Worn switch.
ments. Failure to do this
may result in serious per-
sonal injury.
3. Worn or damaged cords and plugs.
4. Damaged V-belt.
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
5. Any other condition that could hamper the
safe operation of this machine.
Table
Projectiles from the
machine could cause
serious eye injury. Wear
safety glasses at all
times.
The table and other non-painted surfaces on your
machine should be protected against rust and pit-
ting. Wiping the table clean after every use
ensures that moisture from wood dust does not
remain on bare metal surfaces.
Tables can be kept rust-free with regular applica-
tions of products like SLIPIT® or Boeshield® T-9.
For long term storage you may want to consider
products like Kleen Bore's Rust Guardit™.
-28-
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Knives
Lubrication
(Model G9953 Only)
Most of the ball bearings are permanently sealed
and lubricated so they will require no attention
until they need to be replaced. The following loca-
tions should be lubricated after approximately 80
hours of continuous use.
Using sharp knives is one of the most important
factors involved with the operation of the jointer.
A good maintenance procedure is to hone the
knives to keep them in top shape. A knife hone
will polish and finely sharpen jointer knives quick-
ly and easily without removing them.
Cutterhead
The cutterhead has two bearings that require
grease. There are white stickers with arrows
pointing to their general location. There are two
grease fittings—one located at each end of the
cutterhead, on the top of the cutterhead axle col-
lars. The grease fitting on the front side of the
jointer is located in a small hole cut into the top of
the front base housing. The grease fitting on the
back side of the machine is located on the top of
the jointer base, just under the bottom edge of the
fence.
For damaged or extra dull knives, have them
resharpened by a professional grinder. To avoid
downtime from resharpening, we recommend
having an extra set of knives on hand.
Carbide Cutters
Handwheels
Each handwheel is lubricated via an oil cup locat-
ed just behind the handwheel body, on the axle
collar. Remove the handwheel lock knob and
slide the handwheel off the axle. This will reveal
the oil cup. Apply a small amount of light machine
oil.
(Models G9953ZX, G9953ZXF and G4815)
The carbide cutters are typically rotated at the
same time when they become dull; however, the
cutters can also be rotated individually when one
becomes nicked or damaged. Refer to Section 8:
Service Adjustments for instructions on rotating or
replacing the carbide cutters.
Table Elevation Mechanism
The table elevation screw and gear mechanism
for each handwheel can be accessed by remov-
ing the left and right rear base housings. Apply a
generous amount of grease to the elevation
screws and gears.
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Maintenance Log
Maintenance Performed
Date
Approximate Hours Of Use
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SECTION 8: SERVICE ADJUSTMENTS
Adjustment Safety
Outfeed Table
Your safety is important! Please follow the
warnings below during this entire section:
To set the outfeed table:
1. Unplug the machine from the power
source!
2. Open the access door on the back of the
Disconnect power to the
machine when perform-
ing any maintenance,
machine, just below the fence adjustments.
3. Turn the cutterhead pulley to position the
knife or carbide cutter close to the highest
point in its revolution.
assembly
or
adjust-
ments. Failure to do this
may result in serious per-
sonal injury.
4. Set a straightedge on the outfeed table so
that it extends over the cutterhead (Figure
33).
Loose hair and clothing
could get caught in
machinery and cause
serious personal injury.
Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
Carbide cutter
is at the high-
est point in its
revolution and
is just touching
straightedge.
Outfeed Table
Projectiles from the
machine could cause
serious eye injury. Wear
safety glasses at all
times.
Figure 33. Setting the outfeed table.
5. Rock the cutterhead back-and-forth, using
the cutterhead pulley to position the cutter
edge at the highest point in its revolution.
6. Loosen the outfeed table lock knob.
7. Turn the outfeed table handwheel to raise or
lower the outfeed table until the carbide cut-
ter or knife just touches the straightedge
WITHOUT lifting it off the outfeed table.
8. Tighten the outfeed table lock knob.
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Knives
(Model G9953 Only)
Tighten
Knife
Setting the knives correctly is crucial to the prop-
er operation of the jointer and is very important in
keeping the knives sharp. If one knife is higher
than the others, it will do the majority of the work,
and thus, dull much faster than the others. Note—
The cutterhead knives should protrude above the
cutterhead 2mm (0.079"). The knife jig included
with the jointer is designed to set the knives with-
in this height.
Loosen
Gib
Gib Bolt
To set the knives:
Figure 34. Loosening the gib bolts.
1. Unplug the machine from the power
source!
Gib
Gib Bolt
2. Open the access door on the back of the
machine, just below the fence adjustments.
Jack Screw
3. Turn the cutterhead pulley until the surface of
the cutterhead is at top dead center.
4. Adjust the outfeed table to a height of 2mm
Knife
above the surface of the cutterhead.
5. Turn the cutterhead pulley to reveal one of
the knives.
6. Loosen the cutterhead gib bolts, starting in
the middle, and alternating back and forth
until all of the gib bolts are loose, but not
falling out (Figures 34 and 35). Note—The
gib bolts turn clockwise to loosen and coun-
terclockwise to tighten (when facing the head
of the bolt).
Figure 35. Components of the cutterhead.
-32-
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7. Position the knife setting gauge on the out-
feed table so that it extends over the cutter-
head as shown in Figure 36, and loosen the
gib bolts until the knife is completely loose.
Carbide Cutters
(Models G9953ZX, G9953ZXF and G4815)
The dot on each cutter is used as a reference
point when determining which cutter edges are
used, or dull, and which are sharp. Be sure to
always rotate the cutters is the same direction as
shown in Figure 37. Otherwise, the dot will not be
an effective reference for determining which cut-
ting surfaces are sharp. The carbide cutter dimen-
sions are 14mm x 14mm x 2mm, with a 6.5mm
bore and 30° relief angles.
Knife Setting
Gauge
Knife Edge At
Highest Point
Of Rotation
Outfeed Table
Figure 36. Checking knife with the
knife setting gauge.
8. Rock the cutterhead back-and-forth, using
the cutterhead pulley to position the knife
edge at the highest point in its revolution.
Reference Dot
Figure 37. Always rotate carbide cutters in the
same direction to keep track of the dull or
damaged edges.
9. Using a 3mm allen wrench, find the jack
screws through the access holes in the cut-
terhead and rotate the jack screws to raise or
lower the knife. When the knife is set correct-
ly, it will barely touch bottom of the knife set-
ting gauge WITHOUT lifting the gauge off the
outfeed table. Note—The knife height should
be level with the outfeed table to within .002".
A dial indicator can be used to check varia-
tion in thousandths of an inch; however, the
knife setting gauge is an adequate setup
instrument.
The models with spiral cutterheads are supplied
with an air wrench for loosening and tightening
the carbide cutter Torx® screws. This tool is very
valuable if you have to rotate or change many of
the cutters at one time. T-20 Torx® bits are
included.
Installing or adjusting the carbide cutters:
1. Connect the air wrench to your regulated air
10. Snug the gib bolts tight enough to just hold
compressor.
the knife in place.
2. Adjust the air pressure (torque) setting dial on
the side of the air wrench to the "2" position.
Note—The "1, 2, 3" dial on the air wrench
adjusts the torque, relative to the compressor
air pressure. The "1" setting will produce the
highest amount of torque possible at a given
compressor air pressure, while the “3” setting
will produce the least torque.
11. Repeat steps 5-10 with the rest of the knives.
12. Repeat step 10, but final tighten each gib
bolt.
3. Install a T-20 Torx® bit into the air wrench.
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4. Sparingly oil the threads of the carbide cutter
Infeed Table Cam
Torx® screws with a light machine oil.
5. Adjust the compressor air pressure to 30 PSI.
Note—The low pressure (torque) setting will
reduce the chance of cross threading the
Torx® screw threads as well as seat the car-
bide cutters correctly.
Under each corner of the infeed table is an eccen-
tric that can be turned with a wrench—lifting or
lowering that corner of the table. A coordinated
adjustment of all four eccentrics allows the infeed
table surface to be adjusted perfectly level with
the outfeed table.
6. Once all the Torx® screws have been seated,
turn the compressor air pressure to 85 PSI.
Further tighten the Torx® screws to their final
torque setting of 48-50 Inch-Pounds.
To adjust the infeed table:
1. Remove the four hex bolts and flat washers
(Figure 38) that secure the front eccentric
cover to the jointer. Carefully remove the front
eccentric cover and set it aside.
Removing the carbide cutters:
Torx® screws that are difficult to remove with the
air wrench can be removed with the supplied T-
handle. Carefully insert a Torx® bit into the hole
on the side of the “cheater bar.” This should allow
you enough leverage to loosen the Torx® screws.
NOTICE
Remove sawdust from the heads of the
Torx® screws before attempting to remove
them from the cutterhead. The head of the
Torx® screws could become stripped if this
is not done.
Figure 38. Hex bolts and flat washers used to
secure the front eccentric cover
to the jointer base.
-34-
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2. Remove the two hex bolts and flat washers
that secure the back eccentric cover behind
the infeed table. Carefully remove the back
eccentric cover and set it aside.
Straightedge
3. Using a 4mm Allen wrench, loosen the set
screw located on the side of each eccentric
(Figure 39).
Outfeed Table Eccentric Location.
Figure 40. Straightedge positioning points.
6. Move the straightedge across the tables to
various positions and make note of which cor-
ners of the infeed table need adjustment,
whether the adjustment should be up or down,
and how much.
7. Using an adjustable wrench, turn the neces-
sary eccentrics until the straightedge sits flush
across the infeed and outfeed tables. Note—
In the unlikely event that the tables cannot be
aligned by adjusting the infeed eccentrics,
there is an eccentric also located on the cor-
ner of the outfeed table closest to the operator
and the cutterhead.
Figure 39. Front eccentric locations.
4. Using a 10mm Allen wrench, loosen the cap
screw located in the center of each eccentric
(Figure 39).
5. Set the edge of a straightedge across the out-
feed and infeed tables (Figure 40). The goal
is to eliminate any gaps between the straight-
edge and the surface of the tables.
8. Secure the cams and re-attach the front and
back eccentric covers by reversing steps 1-4.
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3. Tighten the check nut on the stop bolt and tilt
the fence back, then forward against the stop
bolt.
Fence Stops
To set the 90˚ stop:
4. Recheck with the square. Tightening the
check nut will move the stop bolt slightly, so
some trial-and-error may be necessary to
perfect your settings.
1. Place a square on the outfeed table fairly
close to the cutterhead as shown in Figure
41.
To set the 90˚ stop:
The process for setting the 45˚ fence stop is the
same as for the 90˚ stop, with the exception of
using a bevel gauge set to 45˚ (Figure 43) and
adjusting the fence mechanism against the 45˚
stop (Figure 42).
Figure 41. Use of square to align fence.
2. While holding the fence adjusting handle,
loosen the check nut on the 90˚ stop screw
(Figure 42). Turn the stop screw against the
bracket until the fence contacts the edge of
the square evenly.
Figure 43. Using a bevel square to align fence.
Angle Setting
Lock Knob
90˚ Stop Bolt
And Check Nut
45˚ Stop Bolt
And Check Nut
Figure 42. 90˚ and 45˚ fence stops.
-36-
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7. Tighten the infeed table lock knob.
Depth-Of-Cut Scale
8. Loosen the depth-of-cut pointer screw and
adjust the depth pointer to the “0” position as
shown in Figure 45.
The depth-of-cut scale indicates the amount of
material that will be removed with each pass over
the jointer.
To set the depth-of-cut scale:
1. Unplug the machine from the power
source!
2. Open the access door on the back of the
machine, just below the fence adjustments.
3. Place a straightedge on the outfeed table so
it hangs over the infeed table.
4. Turn the cutterhead pulley so the knives or
carbide cutters are NOT directly beneath the
straightedge.
Figure 45. Depth-of-cut pointer
adjusted to “0” position.
5. Loosen the infeed table lock knob.
9. Tighten the depth-of-cut pointer screw.
6. Turn the infeed table handwheel to raise or
lower the outfeed table until it just touches
the straightedge as shown in Figure 44.
Infeed table just touch-
ing the straightedge
Figure 44. Properly adjusting the infeed table
before setting the depth-of-cut scale.
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Service Log
Service Performed
Date
Approximate Hours Of Use
-38-
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SECTION 9: REFERENCE INFO
If you need parts or help in assembling your
machine, or if you need operational information,
call the service department at (570) 546-9663.
Trained service technicians will be glad to help
you.
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department at the location listed below.
If you have any comments regarding this manual,
please write to Grizzly at the address below:
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/O
Phone: (570) 546-9663
Bellingham, WA 98227-2069
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Important safety measures that are essential to
the operation of this machine have been
explained in Section 1: Safety. While most safety
measures are generally universal, Grizzly
reminds you that each workshop is different and
safety rules should be considered as they apply to
your specific situation.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your local
library are good places to start.
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G9953 16" ULTIMATE SERIES JOINTER
Design Type ....................................................................................................Floor Model
Overall Dimensions:
Table Size ................................................................................................991⁄4'' x 161⁄4''
Height (from floor to Table) ..................................................................................303⁄4''
Overall Length ......................................................................................................991⁄4''
Overall Width ........................................................................................................451⁄2''
Fence ..........................................................................................................65⁄8'' x 431⁄4''
Net Weight ......................................................................................................1254 lbs.
Shipping Weight..............................................................................................1386 lbs.
Capacities:
Maximum Depth of Cut ............................................................................................5⁄16''
Maximum Width of Cut ............................................................................................16''
Cutterhead Speed ........................................................................................5000 RPM
Cuts Per Minute..................................................................................................20,000
Bevel Jointing..................................................................................................90° - 45°
Cutterhead Diameter ..............................................................................................41⁄2
"
Knife Size ..............................................................................................16" x 11⁄8'' x 1⁄8''
Dust Hood Size ..........................................................................................................4"
Construction:
Table ..................................................................................Precision Ground Cast Iron
Fence Assembly ........................................................................Aluminum & Cast Iron
Body Assembly................................................................................................Cast Iron
Base ................................................................................................................Cast Iron
Cutterhead......................4 Knife Slots w/ Shielded Ball Bearings and Grease Fittings
Guard ....................................................................................................Cast Aluminum
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ............................................................................................................5HP
Phase ⁄ Voltage ⁄ Amps ........................................................Single-Phase, 220V ⁄ 28A
Cycle ⁄ RPM ..................................................................................60 Hertz, 3450 RPM
Switch ..........................................................Magnetic W/ Thermal Overload Protector
Power Transfer............................................................................................Twin V-Belt
Bearings................................................................Shielded & Permanently Lubricated
Features:
Fence..................................................Center Mounted, Positive Stops at 45˚ and 90˚
Table Movement ..............................Independently Adjustable, Handwheel Precision
..............................................................................Pedestal Mounted ON/OFF Switch
............................................................................................Noise Dampening System
Specifications, while deemed accurate, are not guaranteed.
-40-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G9953ZX 16" ULTIMATE SERIES JOINTER
Design Type ....................................................................................................Floor Model
Overall Dimensions:
Table Size ................................................................................................991⁄4'' x 161⁄4''
Height (from floor to Table) ..................................................................................303⁄4''
Overall Length ......................................................................................................991⁄4''
Overall Width ........................................................................................................451⁄2''
Fence ..........................................................................................................65⁄8'' x 431⁄4''
Net Weight ......................................................................................................1254 lbs.
Shipping Weight..............................................................................................1386 lbs.
Capacities:
Maximum Depth of Cut ............................................................................................5⁄16''
Maximum Width of Cut ............................................................................................16''
Cutterhead Speed ........................................................................................5000 RPM
Bevel Jointing..................................................................................................90° - 45°
Cutterhead Diameter ..............................................................................................41⁄2
"
Carbide Cutter Insert Size (H2334) ....14 x 14 x 2mm, 30˚ Relief Angle, 6.5mm Bore
Dust Hood Size ..........................................................................................................4"
Construction:
Table ..................................................................................Precision Ground Cast Iron
Fence Assembly ........................................................................Aluminum & Cast Iron
Body Assembly................................................................................................Cast Iron
Base ................................................................................................................Cast Iron
Cutterhead ..........6 Spiral Ways, 120 Carbide Inserts, Ball Bearing w/Grease Fittings
Guard ....................................................................................................Cast Aluminum
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower ..........................................................................................................5 HP
Phase, Voltage ⁄ Amps ........................................................Single-Phase, 220V ⁄ 28A
Cycle, RPM ..................................................................................60 Hertz, 3450 RPM
Switch ..........................................................Magnetic W/ Thermal Overload Protector
Power Transfer............................................................................................Twin V-Belt
Bearings................................................................Shielded & Permanently Lubricated
Features:
Fence..................................................Center Mounted, Positive Stops at 45˚ and 90˚
Table Movement ..............................Independently Adjustable, Handwheel Precision
..............................................................................Pedestal Mounted ON/OFF Switch
............................................................................................Noise Dampening System
Specifications, while deemed accurate, are not guaranteed.
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G9953ZXF 16" ULTIMATE SERIES JOINTER
Design Type ....................................................................................................Floor Model
Overall Dimensions:
Table Size ................................................................................................991⁄4'' x 161⁄4''
Height (from floor to Table) ..................................................................................303⁄4''
Overall Length ......................................................................................................991⁄4''
Overall Width ........................................................................................................451⁄2''
Fence ..........................................................................................................65⁄8'' x 431⁄4''
Shipping Weight..............................................................................................1386 lbs.
Capacities:
Maximum Depth of Cut ............................................................................................5⁄16''
Maximum Width of Cut ............................................................................................16''
Cutterhead Speed ........................................................................................5000 RPM
Bevel Jointing..................................................................................................90° - 45°
Cutterhead Diameter ..............................................................................................41⁄2
"
Carbide Cutter Insert Size (H2334) ....14 x 14 x 2mm, 30˚ Relief Angle, 6.5mm Bore
Dust Hood Size ..........................................................................................................4"
Construction:
Table ..................................................................................Precision Ground Cast Iron
Fence Assembly ........................................................................Aluminum & Cast Iron
Body Assembly................................................................................................Cast Iron
Base ................................................................................................................Cast Iron
Cutterhead ..........6 Spiral Ways, 120 Carbide Inserts, Ball Bearing w/Grease Fittings
Guard ....................................................................................................Cast Aluminum
Motor:
Type......................................................................................................TEFC Induction
Horsepower ............................................................................................................5HP
Phase/Voltage/Amps ......................................................................3-Phase/220V/14A
..........................................................................................................3-Phase/440V/7A
Cycle/RPM ....................................................................................60 Hertz/3450 RPM
Switch ..........................................................Magnetic W/ Thermal Overload Protector
Power Transfer............................................................................................Twin V-Belt
Bearings................................................................Shielded & Permanently Lubricated
Features:
Fence..................................................Center Mounted, Positive Stops at 45˚ and 90˚
Table Movement ..............................Independently Adjustable, Handwheel Precision
..............................................................................Pedestal Mounted ON/OFF Switch
............................................................................................Noise Dampening System
Specifications, while deemed accurate, are not guaranteed.
-42-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G4815 20" ULTIMATE SERIES JOINTER
Design Type ....................................................................................................Floor Model
Overall Dimensions:
Table Size ..............................................................................................1111⁄4'' x 201⁄4''
Height (from Floor to Table)..................................................................................301⁄2''
Overall Length ....................................................................................................1111⁄4''
Overall Width (Including Fence Post At Widest Position)........................................55''
Fence........................................................................................................611⁄16'' x 431⁄4''
Net Weight ......................................................................................................1600 lbs.
Shipping Weight..............................................................................................1765 lbs.
Capacities:
Maximum Depth of Cut ............................................................................................5⁄16''
Maximum Width of Cut........................................................................................1911⁄16''
Cutterhead Speed ........................................................................................5000 RPM
Bevel Jointing..................................................................................................90° - 45°
Cutterhead Diameter..................................................................................................4"
Carbide Cutter Insert Size (H2334) ....14 x 14 x 2mm, 30° Relief Angle, 6.5mm Bore
Dust Hood Size ..........................................................................................................5"
Construction:
Table ..................................................................................Precision Ground Cast Iron
Fence Assembly ........................................................................Aluminum & Cast Iron
Body Assembly................................................................................................Cast Iron
Base ................................................................................................................Cast Iron
Cutterhead ..........6 Spiral Ways, 140 Carbide Inserts, Ball Bearing w/Grease Fittings
Guard ....................................................................................................Cast Aluminum
Motor:
Type ....................................................................................................................TEFC
Horsepower..........................................................................................................71⁄2HP
Phase ⁄ Voltage ⁄ Amps ................................................................3-phase ⁄ 220V ⁄20A
........................................................................................................3-Phase/440V/10A
Cycle ⁄ RPM ................................................................................60 Hertz ⁄ 3450 RPM
Switch ..........................................................Magnetic W/ Thermal Overload Protector
Power Transfer............................................................................................Twin V-Belt
Bearings................................................................Shielded & Permanently Lubricated
Features:
Fence ................................................Center Mounted, Positive Stops at 45° and 90°
Table Movement ..............................Independently Adjustable, Handwheel Precision
..............................................................................Pedestal Mounted ON/OFF Switch
............................................................................................Noise Dampening System
Specifications, while deemed accurate, are not guaranteed.
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16" JOINTER
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16" JOINTER
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16" JOINTER
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16" JOINTER
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16" JOINTER
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16" JOINTER
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Ref# Part#
Description
Ref# Part#
Description
1
2
3
4
5
6
7
8
9
P9953001 BASE
P9953002 FENCE SEAT
P9859005 TABLE SUPPORT
P9859004 TABLE LIFTING ARM
P9859010 LIFTING ARM
115 P9953115 GIB
116 P9859121 SPECIAL SCREW
117 PLW04
118 PB01M
119 PSB24M
LOCK WASHER 3⁄8
"
HEX BOLT M10-1.5 X 30
CAP SCREW M5-0.8 X 16
P9953006 DUST HOOD
120 P9953120 CUTTER DOOR
P9953007 LEFT REAR HOUSING
P9953008 TABLE SPINDLE
P9953009 RIGHT REAR HOUSING
121 PS21M
PHLP HD SCR M4-0.7 X 15
122 P9953122 LOCK KNOB
123 PN06M
124 PSS09M
125 P9953125 NPT OIL FITTING 1⁄8
132 P9953132 BRAKE PLATE
HEX NUT M5-0.8
SET SCREW M8-1.25 X 20
10 P9953010 FRONT HOUSING
11 PW07
12 PB09M
FLAT WASHER 5⁄16"
HEX BOLT M8-1.25 X 20
"
13 P9953013 DUST CHUTE
14 P9859011 BASE REAR COVER
133 PSB40M
134 PN03M
CAP SCREW M8-1.25 X 35
HEX NUT M8-1.25
15 PS24M
16 PSB26M
17 PW02
18 P9859029 LOCK KNOB
19 P9859033 STOP COLLAR
20 PSS20M
21 PW01
22 PB12M
PHLP HD SCR M6-1.0 X 10
CAP SCREW M6-1.0 X 12
135 P9953135 BRAKE PLATE
136 P9953136 FIGURE SWITCH
137 P9953137 BRAKE PLATE
FLAT WASHER 3⁄8
"
138 PS01
PHLP HD SCR #10-24 X 1⁄2
"
139 PW03
140 PS06
FLAT WASHER #10]
PHLP HD SCR #10-24 X 3⁄8
SET SCREW M8-1.25 X 8
FLAT WASHER 1⁄2
HEX BOLT M12-1.75 X 55
"
"
141 PSB11M
142 PN04M
143 PS64M
144 PB47M
145 PN01M
CAP SCREW M8-1.25 X 16
HEX NUT M4-0.7
PHLP HD SCR M4-0.7 X 65
HEX BOLT M6-1.0 X 40
HEX NUT M6-1.0
23 P9859014 SWITCH (GREEN)
24 P9859015 SWITCH (RED)
25 P9859016 SWITCH (WHITE)
26 PS14M
PHLP HD SCR M6-1 X 12
146 P9953146 SPRING
27 P9953027 SWITCH PLATE
28 P9953028 SWITCH BOX
201 P9953201 TUBE SEAT
202 P9953202 BASE (LEFT)
203 P9953203 BASE (RIGHT)
204 P9953204 PLATE
39 P9953039 MAG. CONT. CN-25 220V
39 P9953ZXF039 MAG. CONT. CN-18 220V
40 P9953040 OVLD. RELAY RHN-18/32A
40 P9953ZXF040 OVLD. RELAY RHN-18/17A
41 P9953041 LIGHT BULB 220V
42 P9953ZXF042 440V CONVERSION KIT
101 P9953101 CUTTERHEAD
102 P9953102 HEAD AXLE BOX (R.H.)
103 P9953103 HOUSING
104 P9953104 BEARING 6206-VV
105 P9953105 BEARING 6208-VV
106 P9953106 DUST COVER
107 P9953107 BRAKE NUT
108 P9953108 DUST COVER
109 P9953109 BEARING LOCK NUT
110 P9953110 PULLEY
111 P9953111 BRAKE PLATE
112 P9953112 WHEEL PLATE
112 P9953ZX112 PULLEY LOCK NUT
205 PSB71M
206 PLW01
207 PSB05M
208 PSB72M
209 PW06
CAP SCREW M10-1.5 X 60
LOCK WASHER 5⁄16"
CAP SCREW M8-1.25 X 50
CAP SCREW M10-1.5 X 30
FLAT WASHER 1⁄4
"
210 PSB04M
CAP SCREW M6-1.0 X 10
211 P9953211 GEAR SHAFT
212 P9953212 HANDWHEEL
213 PN02
214 P9953214 HANDLE
HEX NUT 5⁄16"-18
215 PSS01
216 PN03M
217 PSS21M
SET SCREW 5⁄16"-18 X 1"
HEX NUT M8-1.25
SET SCREW M8-1.25 X 25
218 P9953218 LOCK LEVER
219 P9859221 KNOB
220 P9859220 ADJUSTMENT ROD
221 PW03M
222 PSS01M
223 PSS03M
FLAT WASHER M6
SET SCREW M6-1.0 X 10
SET SCREW M6-1.0 X 8
113 PS11M
PHLP HD SCR M6-1.0 X 16
114 P9953114 CUTTER
-54-
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Ref# Part#
Description
Ref# Part#
Description
224 P9953224 SPECIAL HEX BOLT
225 PW07
511 P9859511 LOCK KNOB
512 P9859512 HANDWHEEL KNOB
FLAT WASHER 5⁄16"
226 PN01M
227 PB73M
228 PB74M
229 PSB48M
HEX NUT M6-1.0
513 PSB47M
514 PN03M
515 PSS23M
CAP SCREW M10-1.5 X 40
HEX NUT M8-1.25
HEX BOLT M6-1.0 X 40
HEX BOLT M6-1.0 X 35
CAP SCREW M6-1.0 X 35
SET SCREW M4-0.7 X 10
516 P9859516 OIL CUP 3⁄16"
230 P9953230 PLATE
231 P9953231 ANCHOR ROD
517 PK20M
518 PLW01
519 PB07M
520 PB58
521 PN08
522 P9953522 SPECIAL NUT
523 PSS02M
601 P9953601 ROD
602 P9953602 HANDLE
603 P9953603 BRAKE CASING
604 P9953604 SPRING PIN
605 P9859607 SPRING
KEY 5 X 5 X 15
LOCK WASHER 5⁄16"
HEX BOLT M8-1.25 X 25
HEX BOLT 3⁄8"-16 X 2"
HEX NUT 3⁄8"-16
232 P9953232 SUPPORT SHAFT (RIGHT)
233 P9953233 SUPPORT SHAFT (LEFT)
234 P9953234 FENCE SHAFT (LONG)
235 P9953235 FENCE ANGLE ARM
236 P9953236 FENCE ANGLE SEAT
237 P9953237 FENCE SUPPORT SEAT
238 P9953238 SUPPORT SHAFT (DOWN)
239 P9953239 FENCE
SET SCREW M6-1.0 X 6
240 P9953240 FENCE ROD
241 PSB06M
CAP SCREW M6-1.0 X 25
301 P9953301 BED (LEFT)
302 P9953302 NOISE DAMPENER
303 P9953303 PLATE
606 PSS02M
SET SCREW M6-1.0 X 6
701 P9953701 MOTOR 5 HP (1-PHASE)
701 P9953ZXF701 MOTOR 5 HP (3-PHASE)
702 P9859702 PULLEY
703 PLW04
704 PB01M
705 PN02M
706 PW01
707 PB25M
708 PK57M
709 PSS08
304 P9953304 TABLE SPINDLE
305 PSS16M
306 PSB31M
307 PSB26M
SET SCREW M8-1.25 X 10
CAP SCREW M8-1.25 X 25
CAP SCREW M6-1.0 X 12
LOCK WASHER 3⁄8
"
HEX BOLT M10-1.5 X 30
HEX NUT M10-1.5
FLAT WASHER 1⁄2
"
HEX BOLT M12-1.75 X 25
KEY 7 X 7 X 65
SET SCREW 5⁄16"-18 X 1⁄2
"
308 P9953308 ROD (SHORT)
309 P9953309 SPRING
310 PN08
311 PW01
312 PW02
HEX NUT 3⁄8"-16
FLAT WASHER 1⁄2
FLAT WASHER 3⁄8
"
"
710 P9953710 MOTOR MOUNT PLATE
711 PVA50 V-BELT (A-50")
712 PLABEL-24 Z SERIES LABEL
313 P9953313 BED (RIGHT)
314 P9953314 BED PIVOT PIN
315 PSB70M
316 P9953316 ROD (LONG)
401 P9953401 CUTTERHEAD GUARD
402 PSB06M
403 P9859403 SPRING SHAFT HOUSING
404 P9859404 SPRING SHAFT
CAP SCREW M12-1.75 X 30
713 PLABEL-11 SAFETY GLASSES LABEL
714 P9953714 MACHINE ID LABEL G9953
714 P9953ZX714 MACHINE ID LABEL G9953ZX
714 P9953ZXF714 MACHINE ID LABEL G9953ZXF
715 P9859715 PUSH BLOCK LABEL
CAP SCREW M6-1.0 X 25
716 PLABEL-8
CAST LOGO
405 PSB70M
CAP SCREW M12-1.75 X 30
801 P9953801 STOP COLLAR
501 P9953501 LIFT ROD COLLAR
502 P9859502 HANDWHEEL
503 P9859503 GEAR
504 P9859504 COLLAR
505 P9859505 LIFT ROD
802 P9953802 STOP COLLAR ROD
803 PSB10M
CAP SCREW M5-0.8 X 15
804 P9953804 HANDLE
805 PN20
806 PW06
807 PLW02
HEX NUT 5⁄16"-24
FLAT WASHER 1⁄4
LOCK WASHER 1⁄4
"
"
506 P9859506 GEAR
507 P9859507 LIFT ROD
901 P9860ZX801 CAP SCREW M6-1.0 x 13
902 H2334 INDEXABLE CUTTER
903 P9953ZX903 SPIRAL CUTTERHEAD
508 P9859508 SPECIAL RETAINER RING
509 P9859509 SPECIAL RETAINER RING
510 P9859510 SPECIAL WASHER
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20" JOINTER
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20" JOINTER
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20" JOINTER
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20" JOINTER
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20" JOINTER
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20" JOINTER
NOTE—Not used with spiral
cutterhead models.
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Ref# Part#
Description
Ref# Part#
Description
1 P4815001 BASE
108 P4815108 DUST COVER
2 P4815002 DUST HOOD
109 P4815109 BEARING LOCK COLLAR
110 P4815110 CUTTERHEAD PULLEY
112 P4815112 PULLEY LOCK NUT
3 PS24M
PHLP HD SCR M6-1.0 X 10
4 P4815004 BRACKET
5 P4815005 BRACKET
113 PLW04
114 PB01M
115 PSB24M
LOCK WASHER 3⁄8
"
6 PW04M
7 PLW06M
8 PSB70M
9 PSB65M
FLAT WASHER 10MM
LOCK WASHER 10MM
CAP SCREW M10-1.5 X 45
CAP SCREW M10-1.5 X 70
HEX BOLT M10-1.5 X 30
CAP SCREW M5-.8 X 16
116 P4815116 REAR CUTTERHEAD DOOR
117 PS21M PHLP HD SCR M4-.7 X 15
118 P4815118 HANDLE
10 P4815010 LONG SHAFT
11 P4815011 LIFTING BRACKET (LEFT)
12 P4815012 SUPPORT BRACKET
13 P4815013 LIFTING BRACKET (RIGHT)
14 P4815014 FRONT PLATE
119 PN06M
120 PSS09M
121 P4815121 OIL FEEDER
122 P4815122 BRAKE PLATE
HEX NUT M5-0.8
SET SCREW M8-1.25 X 20
15 PN02M
16 P4815016 FRONT COVER KNOB
17 PW03M FLAT WASHER 6MM
18 P4815018 LEFT REAR PLATE (SHORT)
19 P4815019 RIGHT REAR PLATE (LONG)
20 P4815020 REAR COVER FIXING KNOB
21 P4815021 BASE REAR COVER
HEX NUT M10-1.5
123 PSB40M
124 PN03M
125 P4815125 BRAKE PLATE
126 P4815126 FIGURE SWITCH
127 P4815127 BRAKE PLATE
128 PS01
129 PW03
130 PS06
131 PSB11M
132 PN04M
133 PS64M
134 PB47M
135 PN01M
CAP SCREW M8-1.25 X 35
HEX NUT M8-1.25
PHLP HD SCR #10-24 X 1⁄2
"
FLAT WASHER #10
22 PW06M
23 PB12M
FLAT WASHER 12MM
HEX BOLT M12-1.75 X 55
PHLP HD SCR #10-24 X 3⁄8
"
CAP SCREW M8-1.25 X 16
HEX NUT M4-0.7
PHLP HD SCR M4-.7 X 65
HEX BOLT M6-1.0 X 40
HEX NUT M6-1.0
24 P4815024 START HANDLE
25 PB60
HEX BOLT 3⁄8-16 X 3
26 P4815026 SWITCH (GREEN)
27 P4815027 SWITCH (RED)
28 P4815028 SWITCH (WHITE)
136 P4815136 SPRING
29 PS14M
PHLP HD SCR M6-1 X 12
201 P4815201 FENCE TUBE BRACKET
202 P4815202 BASE SPINDLE (LEFT)
203 P4815203 BASE SPINDLE (RIGHT)
204 P4815204 CUTTERHEAD TOP PLATE
30 P4815030 SWITCH PLATE
31 P4815031 ELECTRIC BOX
32 P4815032 STOP CLAW FIXED RING
33 PSS20M
SET SCREW M8-1.25 X 8
205 PSB71M
206 PLW01
207 PSB05M
208 PSB72M
209 PW06
CAP SCREW M10-1.5 X 60
LOCK WASHER 5⁄16"
34 P4815034 MACHINE ID LABEL
35 PLABEL-11 SAFETY GLASSES LABEL
36 P4815036 PUSH BLOCK LABEL
37 PLABEL-24 Z SERIES LABEL
CAP SCREW M8-1.25 X 50
CAP SCREW M10-1.5 X 30
FLAT WASHER 1⁄4
"
38 PLABEL-8
CAST IRON LOGO
210 PS24M
PHLP HD SCR M6-1.0 X 10
39 P4815039 MAG. CONT. CN-18 220V
40 P4815040 OVLD. RELAY RHN-18/23A
41 P4815041 LIGHT BULB 220V
42 P4815042 440V CONVERSION KIT
101 P4815101 CUTTERHEAD
211 P4815211 ROTARY GEAR SHAFT
212 P4815212 HANDWHEEL
213 PN02
214 P4815214 KNOB 5⁄16-18
HEX NUT 5⁄16-18
215 PSS01
216 PN03M
217 PSS21M
SET SCREW 5⁄16-18 X 1
HEX NUT M8-1.25
SET SCREW M8-1.25 X 25
102 P4815102 MOUNTING BRACKET
103 P4815103 MOUNTING BRACKET
104 P6206
105 P6208
BEARING 6206
BEARING 6208
218 P4815218 KNOB BOLT 1⁄2-12 X 25
219 P4815219 THREADED KNOB 3⁄8"-16
220 P4815220 ADJUST SHAFT
106 P4815106 DUST COVER
107 P4815107 BRAKE COLLAR
221 PW03M
FLAT WASHER 6MM
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Ref# Part#
Description
Ref# Part#
Description
222 PSS01M
223 PSS03M
224 PB22M
225 PW07
226 PN01M
227 PB47M
228 PB52M
229 PSB48M
SET SCREW M6-1.0 X 10
SET SCREW M6-1.0 X 8
HEX BOLT M8-1.25 X 50
FLAT WASHER 5⁄16"
507 P4815507 LIFTING GEAR
508 P4815508 RING
509 P4815509 RING
510 P4815510 HANDWHEEL PLATE
511 P4815511 KNOB BOLT M10-1.5 X 20
512 P4815512 HANDLE
HEX NUT M6-1.0
HEX BOLT M6-1.0 X 40
HEX BOLT M6-1.0 X 35
CAP SCREW M6-1. X 35
513 PB32M
514 PN02M
515 PSS23M
HEX BOLT M10-1.5 X 25
HEX NUT M10-1.5
230 P4815230 PLATE
231 P4815231 ROD
SET SCREW M4-0.7 X 10
516 P4815516 OILER 3⁄16”
232 P4815232 SUPPORT COLLAR (RIGHT)
233 P4815233 SUPPORT COLLAR (LEFT)
234 P4815234 ROD
235 P4815235 FENCE ADJUSTMENT ARM
236 P4815236 FENCE BRACKET BASE
237 P4815237 FENCE SUPPORT SEAT
238 P4815238 ROD
517 PK20M
518 PLW01
519 PB07M
520 PB58
521 PN08
522 P4815522 HEX COLLAR
KEY 5 X 5 X 15
LOCK WASHER 5⁄16"
HEX BOLT M8-1.25 X 25
HEX BOLT 3⁄8-16 X 2
HEX NUT 3⁄8-16
523 PSS02M
SET SCREW M6-1.0 X 6
239 P4815239 FENCE
601 P4815601 ROD
240 P4815240 ROTARY GEAR TUBE
602 P4815602 HANDLE
603 P4815603 BRAKE CASING
604 P4815604 SPRING PIN
605 P4815605 SPRING
241 PSB06M
CAP SCREW M6-1. X 25
301 P4815301 INFEED TABLE
302 P4815302 RIGHT SOUND DAMPENER
303 P4815303 TABLE SUPPORT ROD
606 PSS02M
SET SCREW M6-1.0 X 6
304 PN32M
305 PLW08M
306 PSB06M
HEX NUT M14-2.0
LOCK WASHER 14MM
CAP SCREW M6-1. X 25
701 P4815701 MOTOR 71⁄2 HP (3-PHASE)
702 P4815702 PULLEY
703 PLW04
704 PB01M
705 PN02M
706 PW01
LOCK WASHER 3⁄8
"
HEX BOLT M10-1.5 X 30
HEX NUT M10-1.5
FLAT WASHER 1⁄2
"
307 P4815307 DUST COVER
308 PB02M
309 PSB66M
310 PN03M
311 PB09M
HEX BOLT M6-1. X 12
CAP SCREW M8-1.25 X 65
HEX NUT M8-1.25
707 PB102M
708 PK57M
709 PSS08
HEX BOLT M12-1.75 X 25
KEY 7 X 7 X 65
SET SCREW 5⁄16-18 X 1⁄2
HEX BOLT M8-1.25 X 20
312 P4815312 ROD (LONG)
313 P4815313 ROD SPRING
710 P4815710 MOTOR PLATE
711 PVA50 V-BELT A-50 4L500
801 P9953801 STOP RING
314 PW01
315 PW02
316 PN08
FLAT WASHER 1⁄2
FLAT WASHER 3⁄8
HEX NUT 3⁄8-16
"
"
802 P9953802 STOP RING ROD
317 P4815317 OUTFEED TABLE
318 P4815318 ROD (SHORT)
401 P4815401 RETURN CASING
402 P4815402 CUTTERHEAD GUARD
403 P4815403 RETURN SHAFT
803 PSB24M
CAP SCREW M5-.8 X 16
804 P9953804 THREADED KNOB 3⁄8
"
805 PN02
806 PW06
807 PLW02
HEX NUT 5⁄16-18
FLAT WASHER 1⁄4
"
LOCK WASHER 1⁄4
"
404 PSB14M
405 PSB06M
CAP SCREW M8-1.25 X 20
CAP SCREW M6-1. X 25
901 P9860ZX801 CAP SCREW M6-1.0 x 13
902 H2334 INDEXABLE CUTTER
501 P4815501 LIFTING FIXING SEAT
502 P4815502 LIFTING HANDWHEEL
503 P4815503 GEAR
504 P4815504 LIFTING COLLAR
505 P4815505 LIFTING ROD
506 P4815506 GEARED COLLAR
-66-
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Troubleshooting Guide
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Motor will not start.
1. Low voltage.
1. Check power line for proper voltage.
2. Open circuit in motor or loose connec- 2. Inspect all lead connections on motor for loose or open connec-
tions.
tions.
Motor will not start; fuses or 1. Short circuit in line cord or plug.
1. Inspect cord or plug for damaged insulation and shorted wires.
circuit breakers blow.
Motor overheats.
2. Short circuit in motor or loose connec- 2. Inspect all connections on motor for loose or shorted terminals
tions. or worn insulation.
3. Incorrect fuses or circuit breakers in 3. Install correct fuses or circuit breakers.
power line.
1. Motor overloaded.
1. Reduce load on motor.
2. Air circulation through the motor 2. Clean out motor to provide normal air circulation.
restricted.
Motor stalls (resulting in 1. Short circuit in motor or loose connec- 1. Inspect connections on motor for loose or shorted terminals or
blown fuses or tripped cir-
cuit).
tions.
2. Low voltage.
worn insulation.
Correct the low voltage conditions.
2
3. Incorrect fuses or circuit breakers in 3. Install correct fuses or circuit breakers.
power line.
4. Motor overloaded.
4. Reduce load on motor.
Cutterhead slows when 1. Applying too much pressure to work- 1. Feed workpiece slower.
operating. piece.
2. Tighten V-belts.
Snipe (gouge in the end of 1. Outfeed table is set too low.
the board that is uneven
1. Align outfeed table with cutterhead knife or carbide cutters at top
dead center. See page 29.
with the rest of the cut).
Workpiece stops in the mid- 1. Outfeed table is set too high.
dle of the cut.
1. Align outfeed table with cutterhead knife or carbide cutters at top
dead center. See page 29.
Chipping.
1. Knots or conflicting grain direction in 1. Inspect stock for knots and grain.
wood.
2. Dull knives.
2. Inspect and sharpen cutterhead knives.
3. Feeding too fast.
4. Taking too deep of a cut.
3. Slow down the rate that you feed the wood into the cutterhead.
4. Raise the infeed table to take a smaller depth of cut. Never
1
1
exceed ⁄8" per pass when edge jointing or ⁄32" when surface
planing. Reduce cutting depth for harder woods.
Fuzzy grain.
1. Wood may have high moisture content 1. Check moisture content and allow to dry if moisture is too high.
or surface wetness.
2. Dull knives.
2. Inspect and sharpen cutterhead knives.
Disconnect power to the
machine when perform-
ing any maintenance or
repairs. Failure to do this
may result in serious
personal injury.
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Troubleshooting Guide
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Lines or ridges in on board. 1. Nicked knife or carbide cutter.
1. Sharpen the knife or rotate the carbide cutter.
Uneven knife marks on 1. One or more knives out of alignment.
board.
1. Reset the knives in the cutterhead, using the knife setting gauge.
See pages 30-31.
Wavy surface or chatter 1. Board being fed too fast.
marks on board.
1. Slow down the feed rate and feed consistently. DO NOT stop or
hesitate during feeding.
2. Knives set incorrectly.
2. Inspect and sharpen the cutterhead knives. Reset knives in cut-
terhead, using the knife setting jig. See pages 30-31.
Board edge is concave or 1. Board not held with even pressure on 1. Hold board with even pressure as it moves through the cutter-
convex after jointing.
infeed and outfeed table.
head. See page 24 for more details about the proper method for
edge jointing.
2. Board was too uneven start.
2. Take partial cuts to remove the extreme high spots before doing
a full pass.
3. Board has excessive bow or twist along 3. Surface plane one face so there is a good surface to position
its length.
against the fence.
4. Insufficient number of passes.
4. It may take 3 to 5 passes to achieve a perfect edge, depending
on the starting condition of the board and the depth of cut.
5. Board length exceeds jointer capacity. 5. Shorten the board to a length no more than 3X the combined
length of the jointer tables.
Tables are difficult to adjust. 1. Table lock is partially engaged.
1. Completely loosen the table lock.
Disconnect power to the
machine when perform-
ing any maintenance or
repairs. Failure to do this
may result in serious
personal injury.
-68-
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Notes
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Warranty & Returns
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-
cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,” which must be clearly posted on the outside as well as the inside of the car-
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-
chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-70-
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WARRANTY CARD
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #____________________________ Order #__________________
Serial #__________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
1.
How did you learn about us?
___Advertisement
___Catalog
___Friend
___Card Deck
10.
Which benchtop tools do you own? Check all that apply.
___World Wide Web
___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" Table Saw
___8" - 10" Bandsaw
___Disc/Belt Sander
___Mini Jointer
___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Spindle/Belt Sander
___Other__________________________________________________
Which of the following magazines do you subscribe to.
2.
___American Woodworker
___Cabinetmaker
___Practical Homeowner
___Shop Notes
___Today’s Homeowner
___WOOD
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Woodworker
___Woodworker’s Journal
___Workbench
___Other__________________________________________________
How many of the machines checked above are Grizzly? ____________
___Family Handyman
___Fine Homebuilding
___Fine Woodworking
___Home Handyman
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
11.
12.
Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
___Popular Woodworking
___Other__________________________________________________
Which of the following woodworking/remodeling shows do you watch?
___Miter Saw
3.
___Other__________________________________________________
What machines/supplies would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
Do you think your purchase represents good value?
___Backyard America
___Home Time
___The American Woodworker
___The New Yankee Workshop
___This Old House
___Woodwright’s Shop
13.
14.
15.
___Other__________________________________________________
What is your annual household income?
4.
5.
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
What is your age group?
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
16.
17.
18.
___Yes
Would you recommend Grizzly Industrial to a friend?
___Yes ___No
___No
6.
7.
8.
How long have you been a woodworker?
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
How would you rank your woodworking skills?
Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Simple
___Intermediate
___Advanced
___Master Craftsman
___Yes
___No
What stationary woodworking tools do you own? Check all that apply.
19.
Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
___Air Compressor
___Bandsaw
___Panel Saw
___Planer
___Drill Press
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Panel Saw
___Lathe
___Mortiser
___Vacuum Veneer Press
___Wide Belt Sander
___Other__________________________________________________
How many of your woodworking machines are Grizzly? _____________
9.
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!
Visit Our Website Today And Discover
Why Grizzly® Is The Industry Leader!
• SECURE ORDERING
• ORDERS SHIPPED WITHIN 24 HOURS
• E-MAIL RESPONSE WITHIN ONE HOUR
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