Chicago Electric Cordless Saw 90186 User Manual

7-1/4” CIRCULAR SAW  
WORM GEAR DRIVE  
Model 90186  
ASSEMBLY AnD OpERAtInG InStRUCtIOnS  
Visit our website at: http://www.harborfreight.com  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SAVE thIS MAnUAL.  
Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of Harbor  
Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improve-  
ments, actual product may differ slightly from the product described herein. Tools required for assembly  
and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
Revised Manual 10i  
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3.  
4.  
Keep bystanders, children, and visitors away while operating a power tool.  
Distractions can cause you to lose control. Protect others in the work area from  
debris such as chips and sparks. Provide barriers or shields as needed.  
ELECTRICAL SAFETY  
Grounded tools must be plugged into an outlet properly installed and  
grounded in accordance with all codes and ordinances. Never remove the  
grounding prong or modify the plug in any way. Do not use any adapter  
plugs. Check with a qualified electrician if you are in doubt as to whether  
the outlet is properly grounded. If the tools should electrically malfunction or  
break down, grounding provides a low resistance path to carry electricity away  
from the user.  
5.  
6.  
Double insulated tools are equipped with a polarized plug (one blade is  
wider than the other). This plug will fit in a polarized outlet only one way. If  
the plug does not fit fully in the outlet, reverse the plug. If it still does not  
fit, contact a qualified electrician to install a polarized outlet. Do not  
change the plug in any way. Double insulation  
eliminates the need for the  
three wire grounded power cord and grounded power supply system.  
Avoid body contact with grounded surfaces such as pipes, radiators,  
ranges, and refrigerators. There is an increased risk of electric shock if your  
body is grounded.  
7.  
8.  
Do not expose power tools to rain or wet conditions. Water entering a power  
tool will increase the risk of electric shock.  
Do not abuse the Power Cord. Never use the Power Cord to carry the tools  
or pull the Plug from an outlet. Keep the Power Cord away from heat, oil,  
sharp edges, or moving parts. Replace damaged Power Cords immediately.  
Damaged Power Cords increase the risk of electric shock.  
9.  
When operating a power tool outside, use an outdoor extension cord  
marked “W-A” or “W”. These extension cords are rated for outdoor use, and  
reduce the risk of electric shock.  
PERSONAL SAFETY  
10.  
Stay alert. Watch what you are doing, and use common sense when  
operating a power tool. Do not use a power tool while tired or under the  
influence of drugs, alcohol, or medication. A moment of inattention while  
operating power tools may result in serious personal injury.  
SKU 90186  
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11.  
12.  
13.  
14.  
15.  
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.  
Keep your hair, clothing, and gloves away from moving parts. Loose  
clothes, jewelry, or long hair can be caught in moving parts.  
Avoid accidental starting. Be sure the Power Switch is off before plugging  
in. Carrying power tools with your finger on the Power Switch, or plugging in  
power tools with the Power Switch on, invites accidents.  
Remove adjusting keys or wrenches before turning the power tool on. A  
wrench or a key that is left attached to a rotating part of the power tool may result  
in personal injury.  
Do not overreach. Keep proper footing and balance at all times. Proper  
footing and balance enables better control of the power tool in unexpected  
situations.  
Use safety equipment. Always wear eye protection. Dust mask, non-skid  
safety shoes, hard hat, or hearing protection must be used for appropriate  
conditions.  
TOOL USE AND CARE  
16.  
Use clamps (not included) or other practical ways to secure and support  
the workpiece to a stable platform. Holding the work by hand or against your  
body is unstable and may lead to loss of control.  
17.  
18.  
Do not force the tool. Use the correct tool for your application. The correct  
tool will do the job better and safer at the rate for which it is designed.  
Do not use the power tool if the Power Switch does not turn it on or off.  
Any tool that cannot be controlled with the Power Switch is dangerous and must  
be replaced.  
19.  
Disconnect the Power Cord Plug from the power source before making any  
adjustments, changing accessories, or storing the tool. Such preventive  
safety measures reduce the risk of starting the tool accidentally.  
20.  
21.  
Store idle tools out of reach of children and other untrained persons. Tools  
are dangerous in the hands of untrained users.  
Maintain tools with care. Keep cutting tools sharp and clean. Properly  
maintained tools with a sharp cutting edge are less likely to bind and are easier  
to control. Do not use a damaged tool. Tag damaged tools “Do not use” until  
repaired.  
SKU 90186  
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22.  
23.  
Check for misalignment or binding of moving parts, breakage of parts, and  
any other condition that may affect the tool’s operation. If damaged, have  
the tool serviced before using. Many accidents are caused by poorly  
maintained tools.  
Use only accessories that are recommended by the manufacturer for your  
model. Accessories that may be suitable for one tool may become hazardous  
when used on another tool.  
SERVICE  
24.  
25.  
Tool service must be performed only by qualified repair personnel. Service  
or maintenance performed by unqualified personnel could result in a risk of injury.  
When servicing a tool, use only identical replacement parts. Follow  
instructions in the “Inspection, Maintenance, And Cleaning” section of this  
manual. Use of unauthorized parts or failure to follow maintenance instructions  
may create a risk of electric shock or injury.  
SPECIFIC SAFETY RULES  
1.  
Maintain a safe working environment. Keep the work area well lit. Make sure  
there is adequate surrounding workspace. Always keep the work area free of  
obstructions, grease, oil, trash, and other debris. Do not use the Circular Saw in  
areas near flammable chemicals, dusts, and vapors.  
2.  
3.  
Maintain labels and nameplates on the Circular Saw. These carry  
important information. If unreadable or missing, contact Harbor Freight Tools for  
a replacement.  
WARnInG  
To avoid serious personal injury and/or property damage, always  
use Saw Blades (part #3) that are rated at 4500 RPM or greater on this par-  
ticular Circular Saw.  
4.  
5.  
Replace a dull or damaged Saw Blade (part #3) immediately.  
Always wear a safety impact full face shield, hearing protection, and heavy  
duty work gloves when using this product. A safety impact full face shield,  
hearing protection, and heavy duty work gloves are available from Harbor Freight  
Tools.  
6.  
Keep all guards in place and working properly.  
SKU 90186  
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7.  
When using the Circular Saw, always maintain a firm grip on the tool with  
both hands and keep hands and fingers away from the cutting area and  
Saw Blade.  
8.  
9.  
Keep your body positioned to either side of the Saw Blade, but not in line  
with the Saw Blade.  
Avoid “kickback” forces. Kickback is a sudden reaction to a pinched, bound,  
or misaligned Saw Blade causing an uncontrolled Circular Saw to lift up and out  
of the workpiece toward the operator. Always maintain a firm grip with both  
hands on the Saw and position your body and arm to allow you to resist  
kickback forces. When the Saw Blade is binding, or when interrupting a cut for  
any reason, release the Power Switch (part #67) and hold the Saw motionless in  
the workpiece until the Saw Blade comes to a complete stop. Never attempt to  
remove the Saw from the workpiece or pull the Saw backward while the Saw  
Blade is in motion or kickback may occur.  
10.  
11.  
Always remove all adjusting keys and wrenches from the Circular Saw  
before starting.  
Do not pull or carry the Circular Saw by its Power Cord (part #65), or  
pull the Cord around sharp corners or edges. Do not unplug the Circular Saw  
by pulling on the Cord. Keep the Cord away from heated surfaces.  
12.  
13.  
Do not force the tool. This Circular Saw will do the work better and safer at  
the speed and capacity for which it is designed.  
Check for damaged parts. Before using this product, carefully check that it will  
operate properly and perform its intended function. Check for damaged parts  
and any other conditions that may affect the safe operation of this product.  
Replace or repair damaged or worn parts immediately.  
14.  
15.  
Replacement parts and accessories. When servicing, use only identical re-  
placement parts. Only use accessories intended for use with this product.  
Use the right product for the right job. There are certain applications for  
which this product was designed. Do not use small equipment, tools, or  
attachments to do the work of larger industrial equipment, tools, or attachments.  
Do not use this product for a purpose for which it was not intended.  
16.  
17.  
Stay alert. Watch what you are doing at all times. Use common sense. Do  
not use this product when you are tired or distracted from the job at hand.  
Do not operate this product when fatigued or under the influence of alcohol  
or drugs.  
SKU 90186  
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18.  
19.  
Always turn off the Circular Saw and unplug it from its electrical outlet  
before changing accessories or performing any inspection, maintenance, or  
cleaning procedures.  
WARnInG  
The warnings and cautions discussed in this manual cannot cover all  
possible conditions and situations that may occur. It must be under stood by the  
operator that common sense and caution are factors which cannot be built into  
this product, but must be supplied the the operator.  
WARnInG  
20.  
Some dust created by power sanding, sawing, grinding,  
drilling, and other construction activities contain chemicals known to the State of  
California to cause cancer, birth defects or other reproductive harm. Some  
examples of these chemicals are: lead from lead-based paints, crystalline silica  
from bricks and cement and other masonry products, arsenic and chromium from  
chemically treated lumber. Your risk from these exposures varies depending on  
how often you do this type of work. To reduce your exposure to these chemicals  
work in a well ventilated area, and work with approved safety equipment such as  
those dust masks that are specially designed to filter out microscopic particles.  
(California Health & Safety Code 25249.5 et seq.)  
WARnInG  
21.  
People with pacemakers should consult their physician(s) before us-  
ing this product. Operation of electrical equipment in close proximity to a heart  
pacemaker could cause interference or failure of the pacemaker.  
WARnInG  
Improperly connecting the grounding wire can result in the risk of electric  
shock. Check with a qualfified electrician if you are in doubt as to whether the  
outlet is properly grounded. Do not modify the power cord plug provided with  
the tool. Never remove the grounding prong from the plug. Do not use the  
tool if the power cord or plug is damaged. If damaged, have it repaired by  
a service facility before use. If the plug will not fit the outlet, have a proper  
outlet installed by a qualified electrician.  
GROUNDED TOOLS:TOOLS WITH THREE PRONG PLUGS  
1.  
Tools marked with “Grounding Required” have a three wire cord and three prong  
grounding plug. The plug must be connected to a properly grounded outlet. If  
the tool should electrically malfunction or break down, grounding provides a low  
resistance path to carry electricity aways from the user, reducing the risk of  
electric shock. (See Figure A, next page.)  
SKU 90186  
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2.  
3.  
The grounding prong in the plug is connected through the green wire inside the  
cord to the grounding system in the tool. The green wire in the cord must be the  
only wire connected to the tool’s grounding system and must never be attached  
to an electrically “live” terminal. (See Figure A.)  
Your tool must be plugged into an appropriate outlet, properly installed and  
grounded in accordance with all codes and ordinances. The plug and outlet  
should look like that in the following illustration. (See Figure A.)  
FIGURE A  
DOUBLE INSULATED TOOLS:TOOLS WITH TWO PRONG PLUGS  
4.  
5.  
Tools marked “Double Insulated”  
do not require grounding. They have a  
special double insulation system which satisfies OSHA requirements and  
complies with the applicable standards of Underwriters Laboratories, Inc., the  
Canadian Standard Association, and the National Electrical Code.  
(See Figure B.)  
Double insulated tools may be used in either of the 110 volt outlets shown in the  
following illustration. (See Figure B.)  
FIGURE B  
SKU 90186  
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EXTENSION CORDS  
1.  
2.  
Grounded tools require a three wire extension cord. Double Insulated tools  
can use either a two or three wire extension cord.  
As the distance from the supply outlet increases, you must use a heavier gauge  
extension cord. Using extension cords with inadequately sized wire causes a  
serious drop in voltage, resulting in loss of power and possible tool damage.  
(See Figure C, next page.)  
3.  
4.  
5.  
The smaller the gauge number of the wire, the greater the capacity of the cord.  
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.  
(See Figure C.)  
When using more than one extension cord to make up the total length, make  
sure each cord contains at least the minimum wire size required.  
(See Figure C.)  
If you are using one extension cord for more than one tool, add the nameplate  
amperes and use the sum to determine the required minimum cord size.  
(See Figure C.)  
6.  
7.  
If you are using an extension cord outdoors, make sure it is marked with the suf-  
fix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.  
Make sure your extension cord is properly wired and in good electrical condition.  
Always replace a damaged extension cord or have it repaired by a qualified elec-  
trician before using it. Protect your extension cords from sharp objects, excessive  
heat, and damp or wet areas.  
FIGURE C  
SKU 90186  
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SYMBOLOGY  
Double Insulated  
Canadian Standards  
Association  
Underwriters  
Laboratories, Inc.  
Volts Alternating Current  
V ~  
Amperes  
A
No Load Revolutions  
per Minute (RPM)  
n
o
xxxx/min.  
UNPACKING  
When unpacking, check to make sure all the parts shown on the Parts List on page 17  
and 18 are included. If any parts are missing or broken, please call Harbor Freight Tools  
at the number shown on the cover of this manual as soon as possible.  
ASSEMBLY INSTRUCTIONS  
NOTE: For additional information regarding the parts listed in the following pages, refer  
to the Assembly Diagram on page 19.  
WARnInG Always make sure the Power Cord (part #65) of the Circular Saw is  
unplugged from its electrical outlet prior to assembly, adding any accessories, or  
making any adjustments to the tool.  
To Remove/Install A Saw Blade:  
1.  
Depress the Lock Button to hold the Saw Blade (part #3) in place. Continue to  
depress the Lock Button. Then, unscrew (clockwise) and remove the Bolt  
(part #1) and Outer Blade Press (part #2). (See Figures D and E, next page.)  
2.  
Pull the Lower Guard (part #6) all the way up into the Upper Guard (part #21).  
Then, remove the old Saw Blade (part #3) and install a new Saw Blade onto the  
Shaft (part #15). NOTE: Make sure to install the new Saw Blade with its  
teeth and the arrow on the Saw Blade pointing in the same direction as the  
arrow on the Lower Guard. (See Figure F, next page.)  
SKU 90186  
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3.  
Once the new Saw Blade (part #3) is installed onto the Shaft (part #15) place the  
Outer Blade Press (part #2) back onto the Shaft and secure the Saw Blade in  
place by tightening (counterclockwise) the Bolt (part #1) into the Shaft.  
(See Figure C.)  
LOCK BUTTON  
FIGURE D  
7-1/4” DIA.  
SAW BLADE  
(#3)  
BRUSH HOLDER COVER (#72)  
CARBON BRUSH (#71)  
BOLT (#1)  
OUTER BLADE PRESS (#2)  
FIGURE E  
BOLT (#1)  
OUTER BLADE PRESS (#2)  
INSTALL NEW SAW BLADE (#3)  
WITH ITS TEETH AND ITS ARROW  
LOWER  
BLADE  
POINTING IN THE SAME DIRECTION  
AS THE ARROW ON THE  
GUARD (#6)  
LOWER BLADE GUARD (#6).  
FIGURE F  
SKU 90186  
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OPERATING INSTRUCTIONS  
Note: Add gear oil before first use. Check gear oil level before every use.  
Recommended Oil Harbor Freight Tools SKU 66582. In case of un-  
availability, you can use the following: Shell Valvata J680®, Mobilgear  
SHC680®, Shell Tivela Oil s680®.  
WARnInG  
Always make sure the Power Cord (part #65) of the Circular Saw is un-  
plugged from its electrical outlet prior to assembly, adding any accessories, or  
making any adjustments to the tool.  
To Adjust Depth Of Cut:  
To adjust the depth at which the Circular Saw will cut, loosen the Lock Spanner  
(part #80) located at the rear of the Saw. Hold the Foot (part #83) down with one  
hand and raise or lower the Saw by the Handle (parts #60, #68). Then, retighten  
the Lock Spanner at the desired depth setting. (See Figure G.)  
HANDLE (#60, #68)  
LOCK SPANNER (#80)  
FOOT (#83)  
FIGURE G  
To Adjust Angle Of Cut:  
To adjust the angle at which the Circular Saw will cut, loosen the Lock Spanner  
(part #85) located at the front of the Saw. With one hand hold the Handle  
(parts #59, #66), and with the other hand tilt the Foot (part #83) to the right or  
left until the desired angle of cut is indicated on the Angle Adjustment Scale  
(part #94). Then, re-tighten the Lock Spanner at the desired angle setting.  
(See Figure H.)  
HANDLE (#60, #68)  
ANGLE ADJUSTMENT  
SCALE  
LOCK SPANNER (#80)  
(#91)  
FOOT (#83)  
FIGURE H  
SKU 90186  
REV 08l; 09j  
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The Power Switch:  
1.  
To start the Circular Saw, depress the Safety Switch with your thumb, and then  
the Power Switch (part #67). To stop the tool, release pressure on the Power  
Switch. (See Figure I.)  
2.  
WARNING! Prior to using the Circular Saw (each time), make sure the Switch  
Lock mechanism is working properly. Always release the Switch Lock mecha-  
nism before disconnecting the Saw from its electrical outlet. Failure to do so will  
cause the tool to start immediately the next time it is plugged into an electrical  
outlet, resulting in possible injury or property damage. (See Figure I.)  
SAFETY SWITCH LOCK  
POWER SWITCH (#67)  
HANDLE (#60, #68)  
AUXILIARY HANDLE (#44)  
SAW BLADE (#3)  
FIGURE I  
Proper Operation During The Sawing Process:  
1.  
WARnInG When sawing a workpiece, always push the Circular Saw into  
the workpiece with one hand firmly gripping the Handle (parts #60, #68) and the  
other hand firmly gripping the Auxiliary Handle (part #46). Never pass hands or  
fingers directly in front of, to the rear, or below the Saw Blade (part #3).  
(See Figure I.)  
2.  
3.  
Make all necessary depth and angle adjustments to the Circular Saw.  
(See Figures G and H.)  
Make sure the workpiece is free from nails and any other foreign objects which  
could damage the Saw Blade (part #3). (See Figure I.)  
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4.  
Make sure the workpiece is supported at all times. Whenever possible, secure  
the workpiece in a vise or with clamps (not included). If necessary, use a roller  
stand (not included) with larger workpieces.  
5.  
6.  
Plug the Power Cord (part #65) into the nearest 110 volt, grounded, electrical  
outlet.  
Firmly grip the Handle (parts #60, #68) with one hand and the Auxiliary Handle  
(part #46) with the other hand. Then, squeeze the Safety Switch and Power  
Switch (part #67) to turn on the Circular Saw. If desired, use the Switch Lock to  
run the Saw in its continuous mode. (See Figure I.)  
7.  
8.  
Allow the Saw Blade (part #3) to spin up to full speed before feeding the Saw  
Blade into the workpiece. (See Figure I.)  
Make straight cuts only. Do not attempt to twist the Circular Saw to the right or  
left while cutting. If this occurs, the Saw Blade (part #3) will “bind” in the  
workpiece causing kickback, potential injury, and/or damage to the workpiece  
and Circular Saw.  
9.  
Do not force the Circular Saw to remove material faster than it is designed to cut.  
Feed the Saw Blade (part #3) gradually into the workpiece.  
10.  
Turn off the Circular Saw if the Saw Blade (part #3) is to be backed out of an  
uncompleted cut. When turning off the Circular Saw, allow the Saw Blade to fully  
stop on its own before removing the Circular Saw. Do not press against the Saw  
Blade to stop it.  
11.  
Once the cutting job is completed, turn off the Circular Saw and wait until the  
Saw Blade (part #3) stops spinning. Then, unplug the Power Cord (part #65)  
from its electrical outlet.  
INSPECTION, MAINTENANCE, AND CLEANING  
1.  
2.  
Make sure the Power Switch (part #67) of the Circular Saw is in its  
“OFF” position and that the tool is unplugged from its electrical outlet before per-  
forming any inspection, maintenance, or cleaning procedures.  
WARnInG  
BEFORE EACH USE, inspect the general condition of the Circular Saw. Check  
for loose screws, misalignment or binding of moving parts, damaged electrical  
wiring, dull or damaged Saw Blade (part #3), and any other condition that may  
affect its safe operation. If abnormal noise or vibration occurs, have the problem  
corrected before further use.  
Do not use damaged equipment.  
SKU 90186  
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3.  
TOOL LUBRICATION: Always check the oil level of the Circular Saw before  
each use. To check and add oil, make sure the Circular Saw is sitting on a flat,  
level surface. Remove the Oil Plug located at the front of the Circular Saw. The  
oil level should never be below the bottom threads of the Oil Plug Hole. When  
adding oil, fill with a 5 to 10 Weight Worm Drive Lubricant until the oil begins to  
run out of the Oil Plug Hole. Then, replace the Oil Plug. NOTE: With a new  
Circular Saw, change the oil after the first ten hours of use. (See Figure J.)  
OIL PLUG  
FIGURE J  
4.  
CARBON BRUSHES: To maintain peak efficiency of the Circular Saw’s Motor it  
is recommended that every two to six months the Carbon Brushes (part #71) be  
examined. The Carbon Brushes should be free of dust and dirt. The Carbon  
Brushes should be replaced when they have worn down to 3/16” in length. The  
Carbon Brushes should slide freely in and out of the Brush Holders (part #70)  
without sticking. To check the Carbon Brushes, remove the Brush Holder Cover  
(part #72) located on each side of the Circular Saw. Lift out the Carbon Brushes  
to inspect. If cleaning is necessary, rub the Carbon Brushes thoroughly with a  
pencil eraser. Next, clean the Brush Holder openings with compressed air or a  
clean cloth. Then, replace the Carbon Brushes and Brush Holder Covers. If  
replacement is necessary, make sure to replace both Carbon Brushes at once.  
(See Figure K.)  
BRUSH HOLDER (#70)  
CARBON BRUSH (#71)  
BRUSH HOLDER COVER (#72)  
FIGURE K  
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5.  
TO CLEAN: The ventilation openings should be kept clean and free of dirt and  
debris. The most effective way to clean the ventilation openings is with com-  
pressed air. The outer body may be cleaned with a clean cloth and a mild deter-  
gent. Do not use solvents. Do not immerse the Circular Saw in liquid.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY  
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DIS-  
TRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE  
OR SHE IS QUALIFIEDTO MAKE ANY REPAIRSTOTHE PRODUCT, ORTHAT HE OR SHE IS QUALIFIED  
TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTUER AND/OR DISTRIBUTOR  
EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN  
BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES  
ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR  
REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACE-  
MENT PARTS THERETO.  
SKU 90186  
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PARTS LIST  
Part#  
1
Description  
Bolt M8x20  
Qty  
1
1
1
1
1
1
1
4
5
1
2
1
1
1
1
1
1
1
1
1
1
8
7
1
1
1
1
1
4
9
1
1
1
1
1
1
1
1
1
1
Part#  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
Description  
O ring 7.5* 1.5  
Special nut M16x1.5  
O ring 12.5x 2.5  
Screw ST4.2x13  
Gearbox cap  
Auxiliary handle  
Screw M4x18  
Gearbox  
Qty  
1
1
1
5
1
1
2
1
2
2
2
3
1
1
5
1
1
1
2
1
1
4
1
4
1
1
1
1
1
2
2
2
1
1
2
1
1
1
2
2
2
Outer blade press  
Saw blade 185  
Inner blade press  
Check ring  
3
4
5
6
Lower guard  
Spring  
7
8
Screw M5x18  
Taper washer  
Bearing cap  
Bearing 60203  
Oil seal 35x 22x7  
Bearing set  
9
Screw M6x16  
Special washer  
Spring washer  
Screw M5x10  
Oil seal 35x 16x7  
Bush  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
Sheet oil seal  
Shaft  
Screw M4x8  
Armature  
Woodruff key  
Worm gear  
Bearing 60018  
Spring washer 22  
Screw M5x8  
Handle(R)  
Lock piece  
Bearing 60102  
Spring washer 32  
Upper guard  
Screw M4x14  
Spring washer  
Oil seal cover  
Special oil seal  
Taper cap  
Capacitor  
Screw ST4.2x17  
Cord jacket  
Screw M6x20  
Power cord  
Cord clamp  
Screw M5x14  
Stopper  
Power switch  
Handle(L)  
Screw M5x50  
Spring washer  
Special nut  
Screw M8x25  
Brush holder  
Carbon brush  
Brush holder cover  
Motor housing  
Stator  
O ring 35.5* 1.25  
Lock nut M8  
Bearing 60201  
Worm shaft  
Screw M5x55  
Special screw M5x25  
Screw M8x16  
Lock nut M6  
Lockpin  
Special nut M18x1  
Check ring  
Spring  
Washer  
Washer  
Lock spanner  
SKU 90186  
PAGE 17  
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Part#  
81  
Description  
Special nut  
Qty  
2
82  
Check ring  
2
83  
Foot  
1
84  
Special bolt  
Moving guard lever  
Wrench  
1
85  
1
86  
1
87  
Rip fence  
1
88  
Screw M4x6  
Pointer  
2
89  
1
90  
Screw M5x12  
Angle adjustment scale  
1
91  
1
LIMITED 90 DAY WARRANTY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this product  
is free from defects in materials and workmanship for the period of 90 days from the date  
of purchase. This warranty does not apply to damage due directly or indirectly, to misuse,  
abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,  
improper installation, normal wear and tear, or to lack of maintenance.We shall in no event  
be liable for death, injuries to persons or property, or for incidental, contingent, special  
or consequential damages arising from the use of our product. Some states do not allow  
the exclusion or limitation of incidental or consequential damages, so the above limitation  
of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL  
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF  
MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us  
with transportation charges prepaid. Proof of purchase date and an explanation of the  
complaint must accompany the merchandise. If our inspection verifies the defect, we will  
either repair or replace the product at our election or we may elect to refund the purchase  
price if we cannot readily and quickly provide you with a replacement. We will return  
repaired products at our expense, but if we determine there is no defect, or that the defect  
resulted from causes not within the scope of our warranty, then you must bear the cost of  
returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 90186  
PAGE 18  
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DIAGRAM  
SKU 90186  
PAGE 19  
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