Chevrolet Automobile 170 User Manual
170 & 190 Chevrolet Models Owner’s Manual  
Including  
Limited Warranty Information  
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARNINGS & CAUTIONS  
WARNINGS AND CAUTIONS  
This manual contains WARNINGS against operating  
procedures which could result in an accident or bodily injury.  
The manual also contains CAUTIONS against procedures  
which could result in damage to your vehicle.  
If you do not read the entire manual you may miss important  
information. Observe all Warnings & Cautions.  
Doc No: 21906503 Rev: 02  
Copyright © Hanmar Motor Corporation 2005  
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WARNINGS & CAUTIONS  
WARNINGS:  
SEAT BELTS:  
Only forward facing seats equipped with factory installed seat belts are to be occupied while the vehicle is in  
motion. All passengers must be seated in these seats only, with the seat belts fastened while the vehicle is in  
motion.  
Propane:  
Propane tanks shall not be placed or stored inside your vehicle. Propane tanks are equipped with safety  
devices which relieve excessive pressure by discharging gas to the atmosphere.  
To reduce the danger of fire or explosion do not store gasoline or other flammable liquids inside your vehicle.  
Ensure you purchase propane from a reputable propane facility. Contaminated propane is common cause of  
system failure.  
Do not refuel the propane tank to more than 80% of its capacity.  
The propane tank valve must be closed and ALL PILOT LIGHTS, APPLIANCES, AND THEIR IGNITERS (see  
Operating Instructions) SHALL BE TURNED OFF during refueling of motor fuel tank and/or the propane tank.  
Only qualified personnel should refuel your propane tank.  
APPLIANCES:  
It is not safe to use cooking appliances for space heating purposes due to the danger of asphyxiation.  
The propane stove needs fresh air for its safe operation.  
Portable fuel burning equipment, including wood or charcoal grills and stoves, should not be used inside  
your vehicle. Use of this type of equipment inside your vehicle may cause fire or asphyxiation.  
PROPANE LEAK DETECTOR:  
Do not block air circulation in the area where the Propane Leak Detector is located.  
Battery disconnect switch must be in the “ON”position for the propane detector to function.  
CARBON MONOXIDE LEAK DETECTOR:  
Do not block air circulation in the area where the carbon monoxide leak detector is located.  
Battery disconnect switch must be in the “ON”position for the Carbon Monoxide Leak Detector to function.  
110 VOLT ELECTRICAL SERVICING:  
Prior to servicing the 110 volt Galley GFCI & Audio/Video cabinet interior receptacles, unplug the output lead  
from the power inverter.  
Doc No: 21906503 Rev: 02  
Copyright© Hanmar Motor Corporation 2005  
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WARNINGS & CAUTIONS  
EXTERIOR ACCESS DOORS:  
Ensure power cord and city water line are disconnected and in their stored positions before vehicle is put in  
motion.  
CAUTIONS:  
CLOVERLEAF DINING TABLE:  
Cloverleaf dining table is heavy, lift while bending knees.  
EXTRA COUNTER SPACE:  
Make sure the stove is off and has cooled prior to lowering the stove cover.  
TV:  
When the vehicle is in motion it is recommended that the TV be “OFF”and in the stored position.The thumb  
tab should be in place to secure the TV in the stored position.  
The flat screen TV (option TF) should not be stored inside the Roadtrek in temperatures below -4°F (-20°C).  
The operating temperature of the monitor is recommended between 50°F & 104°F (10°C – 40°C) with a  
humidity range of 10%-80%, non condensing.  
To remove the T/V, remove the four mounting bolts on the back of the T/V mounting bracket and remove the  
RCA cables,power supply cable and antenna cable.  
AUXILIARY BATTERY:  
Battery acid can burn skin and clothing. Protective eye wear and gloves should be worn when handling  
batteries.  
REPLACING THE AUXILIARY BATTERY:  
Ensure that the inverter is disconnected prior to disconnecting the auxiliary battery.  
GENERATOR:  
When launching a boat, using your Roadtrek, it is important to know that the generator must not be  
submerged in water.  
WASTE WATER STORAGE AND DUMPING SYSTEM:  
Ensure that both the black and gray water gate valves are closed (inward position) before using the waste  
water system.  
Under moderate subfreezing conditions, antifreeze is required in the exterior fresh water tank, black and gray  
waste water tanks. Antifreeze should be used at a 50% water and 50% antifreeze ratio.  
THE WARNINGS AND CAUTIONS IN THE QUICK REFERENCE ARE AN OVERVIEW AND  
THERE ARE MORE NOTES AND INSTRUCTIONS WITHIN THIS MANUAL.  
Doc No: 21906503 Rev: 02  
Copyright© Hanmar Motor Corporation 2005  
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VEHICLE SPECIFICATIONS  
2005 Standard and Optional  
Automotive Features  
Roadtrek 170 models on  
Chevrolet 2500 Regular Van  
Roadtrek 190 models on  
Chevrolet 3500 Extended Van  
d  
v  
Air bag - driver & passenger  
Alternator  
Axle - rear - standard  
Axle - rear - optional  
Battery  
Brakes - anti lock  
Bumper covers  
Cooling - transmission oil  
Defroster - rear window  
Door locks - with remote  
Doors & exits  
standard with passenger on/off switch  
145 amp.  
3.73 ratio  
not available  
600 amp.  
standard with passenger on/off switch  
145 amp.  
4.10 ratio  
4.10 ratio (w/locking diff., trans. cooler)  
600 amp.  
four wheel disc  
incl. with ground effects package  
standard - internal  
standard  
power - all doors, single key  
double 40/60 side & 50/50 rear  
6.0 L SFI gas V8  
a  
m  
a  
a  
m  
n  
a  
a  
r  
s  
S  
four wheel disc  
incl. with ground effects package  
standard - internal  
standard  
power - all doors, single key  
double 40/60 side & 50/50 rear  
6.0 L SFI gas V8  
Engine - standard  
Fuel capacity  
117 L/31 US gal.  
117 L/31 US gal.  
Ground effects package  
Mirror - interior  
Mirrors - exterior  
Power - standard  
Receiver - class IV frame mounted  
Running boards  
optional  
optional  
a  
r  
W  
a  
y  
n  
u  
o  
n  
/  
-  
K  
K  
g  
n  
w  
w  
w  
r  
t  
a  
n  
compass & exterior temperature  
power - 7 1/2" x 8"  
223 kW/300 HP  
standard  
aerodynamic with storage  
optional  
swiveling, reclining, power lumbar  
supports & dual armrests  
optional - Captain’s & lounge seats  
premium AM/FM & CD  
rear storage area or optional  
Continental kit  
LT245/75R16E black wall  
490 N-m/360 ft. lbs.  
6350 Kg/14000 lbs. *  
not applicable  
compass & exterior temperature  
power - 7 1/2" x 8"  
223 kW/300 HP  
standard  
aerodynamic with storage  
optional  
swiveling, reclining, power lumbar  
supports & dual armrests  
optional - Captain’s & lounge seats  
premium AM/FM & CD  
rear storage area or optional  
Continental kit  
LT245/75R16E black wall  
490 N-m/360 ft. lbs.  
6350 Kg/14000 lbs. *  
7258 Kg/16000 lbs. *  
2750 Kg/6100 lbs. **  
3700 Kg/8100 lbs. **  
454 Kg/1000 lbs. ***  
optional  
Rust protection  
Seats - Captain’s  
Seats - leather  
Sound system  
Tire storage - spare  
Tires  
Torque - standard engine  
Towing - GCWR * - standard  
Towing - GCWR * - optional  
Towing - tow weight ** - standard  
Towing - tow weight ** - optional  
Towing - tongue weight ***  
Wheel liners (covers) - chrome look  
Wheels - standard - steel  
Wheels - optional - aluminum  
Wheels - optional - polished chrome  
Window operation  
3000 Kg/6600 lbs. **  
not applicable  
454 Kg/1000 lbs. ***  
optional  
16" - with trim  
16" - with trim  
16" - with steel spare  
16" - with steel spare  
power - front doors only  
deep tinted - all  
standard  
optional (in addition to 4 way)  
16" - with steel spare  
16" - with steel spare  
power - front doors only  
deep tinted - all  
standard  
optional (in addition to 4 way)  
Window tint  
Wiring harness for towing - 4 way  
Wiring harness for towing - 7 way  
* Gross CombinationWeight Rating (GCWR) includes total weight of vehicle,equipment,fuel,water,propane,cargo,driver and passengers.  
** Maximum towable weight with driver only.This weight reduced by weight of optional equipment,fuel,water,propane,cargo and/orpassengers.  
*** A weight distributing hitch is required for tongue weights over 200 Kg/400 lbs.  
Doc No: 21906503 Rev: 02  
Copyright © Hanmar Motor Corporation 2005  
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VEHICLE SPECIFICATIONS  
2005 Standard  
Motorhome Features  
Roadtrek 170 models on  
Chevrolet 2500 Regular Van  
Roadtrek 190 models on  
Chevrolet 3500 Extended Van  
d  
v  
Air conditioner  
Aisle  
110V recessed, 12000 BTU  
30"/760 mm wide  
lead acid deep cycle, 95 amp-hrs.  
slide-out tray below floor  
130 mm/5"  
110V recessed, 12000 BTU  
30"/760 mm wide  
lead acid deep cycle, 95 amp-hrs.  
slide-out tray below floor  
130 mm/5"  
1  
c  
o  
a  
o  
a  
a  
a  
p  
e  
Battery - auxiliary - 12V  
Battery storage - auxiliary  
Beds - dual density foam  
Cabinet - audio/video & storage  
Carpet  
Connection - auxiliary  
Connection - external - 110V  
Connection - external - TV cable  
Connection - external - water  
Counter top  
standard  
standard  
40 oz. 100% Dupont nylon  
Propane for BBQ w/quick disconnect  
standard  
40 oz. 100% Dupont nylon  
Propane for BBQ w/quick disconnect  
standard  
standard  
standard  
standard with quick disconnect  
molded fiberglass w/solid surface  
not available  
smoke, propane & CO  
single lever  
standard with quick disconnect  
molded fiberglass w/solid surface  
not available  
smoke, propane & CO  
single lever  
Cupboard - galley slide-out  
Detectors  
Faucet - galley  
Floor - lowered  
1620 mm x 890 mm x 50 mm  
64" x 35" x 2", no step over frame  
Propane automatic, 16000 BTU  
for ‘Onan’  
‘Dometic’with ducts to rear bed  
20 L/0.7 cu. ft., 700 W  
water & propane levels, battery  
charge & battery disconnect  
12/110V, 600W, w/3 step 45 amp charger.  
with bi-fold doors, patented  
with exhaust fan & light  
12V/110V/propane, 3.0 cu.ft.  
patented integrated  
low profile power w/thermostat  
built-in sewage hose  
stand-up in aisle  
molded in counter w/flush cover  
across the rear  
49 cu.ft., 62 w/options  
1 below floor  
Propane recessed w/flush cover  
32" x 32" open, 20" x 20" closed  
38 L/10 US gal./45 lbs.  
marine with foot pedal flush  
built-in  
front door post to reduce clutter  
& prevent tampering w/supply  
110V/propane with bypass,  
23L/6 US gal., 12000 BTU  
12V with ‘Shurflo’water pump  
(see Interior Dimensions)  
frameless awning type  
3 frameless with curtains  
1730 mm x 890 mm x 50 mm  
68" x 35" x 2", no step over frame  
Propane automatic, 16000 BTU  
for ‘Onan’  
‘Dometic’with ducts to rear bed  
20 L/0.7 cu. ft., 700 W  
water & propane levels, battery  
charge & battery disconnect  
12/110V, 600W, w/3 step 45 amp. charger  
with bi-fold doors, patented  
with exhaust fan & light  
12V/110V/propane, 3.0 cu.ft.  
patented integrated  
low profile power w/thermostat  
built-in sewage hose  
stand-up in aisle  
molded in counter w/flush cover  
across the rear  
62 cu.ft., 80 w/options  
m  
3  
e  
&  
Furnace - ‘Suburban’  
Generator ready package  
Heat pump (A/C & heater)  
Microwave oven - 110V  
Monitor panel  
e  
0  
r  
1  
r  
f  
w  
s  
3  
e  
n  
&  
r  
L  
Power inverter with charger  
Privacy area  
Range hood - 12V  
Refrigerator - ‘Dometic’  
Refrigerator venting  
Roof vent - ‘FanTastic’- 12V  
Sewage disposal system  
Shower  
Sink  
Storage area  
Storage capacity - standard  
Storage compartments - exterior  
Stove - two burner  
Table - dining - cloverleaf  
Tank - Propane  
Toilet - ‘Thetford’  
TV antenna - ‘Hide-A-Tenna’  
Water fill - fresh - location  
2 below floor  
Propane recessed w/flush cover  
32" x 32" open, 20" x 20" closed  
38 L/10 US gal./45 lbs.  
marine with foot pedal flush  
built-in  
front & rear door posts to reduce  
clutter & prevent tampering w/supply  
110V/propane with bypass,  
23L/6 US gal., 12000 BTU  
12V with ‘Shurflo’water pump  
(see Interior Dimensions)  
frameless awning type  
3 frameless with curtains  
Water heater - ‘Suburban’  
Water system - on demand  
Water tank capacities  
Windows  
l  
Windows - roof  
Doc No: 21906503 Rev: 02  
Copyright © Hanmar Motor Corporation 2005  
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VEHICLE SPECIFICATIONS  
2005 Exterior Dimensions  
170 Models  
190 Models  
M  
Length  
Height - overall  
Width - overall (w/o mirrors)  
Wheel base  
Unloaded vehicle weight ** (no opt.)  
Gross vehicle weight rating  
5720 mm/18' 9" *  
2540 mm/8' 4"  
2010 mm/6' 7"  
3430 mm/135"  
3250 Kg/7200 lbs.  
3900 Kg/8600 lbs.  
6220 mm/20' 5" *  
2540 mm/8' 4"  
2010 mm/6' 7"  
3940 mm/155"  
3500 Kg/7700 lbs.  
4355 Kg/9600 lbs.  
m  
m  
m  
m  
K  
K  
* Add 250 mm/10" if equipped with optional Continental spare tire kit.  
** Includes weight of base vehicle and fuel only.Does not include weight of optional equipment,water,propane,cargo and/or passengers.  
2005 Interior Dimensions  
170 Models  
190 Models  
M  
Standing height  
King bed length  
King bed width  
1855 mm/73"  
not applicable  
not applicable  
not applicable  
not applicable  
1880 mm/74"  
1260 mm/50"  
not applicable  
not applicable  
1660 mm/65"  
560 mm/22" (maximum)  
55 L/14 US gal.  
85 L/23 US gal.  
30 L/ 8 US gal.  
1855 mm/73"  
1930 mm/76" left, 1830 mm/72" right  
1855 mm/73"  
not applicable  
not applicable  
m  
m  
m  
m  
m  
m  
m  
Queen bed length  
Queen bed width  
Double bed length  
Double bed width  
Twin bed length - rear  
Twin bed width - rear  
Single bed length - front  
Single bed width - front  
Water tank - fresh  
Water tank - grey  
1880 mm/74"  
1320 mm/52"  
1930 mm/76" left, 1830 mm/72" right  
690 mm/27"  
1540 mm/61" left, 1660 mm/65" right  
560 mm/22" (maximum)  
Interior 10 US gal./Exterior 15 US gal.  
85 L/23 US gal.  
Water tank - black  
40 L/10 US gal.  
2005 Motorhome Options  
170 Models  
190 Models  
M  
Armoire - with removable &  
adjustable shelves & drawers  
Awning - box  
optional, replaces right lounge seat  
optional, replaces right lounge seat  
n  
optional, 3000 mm/9'8"  
not available  
optional, 3500 mm/11'6"  
optional, lead acid deep cycle,  
12V, 190 total amp-hrs.  
not available  
optional, with remote  
optional, 3 screened sides & door  
with privacy panels & skirting  
optional, remote-start, 2.8 kW  
optional, w/auto search & lock  
optional for side van door windows  
and side & rear door openings  
standard on 190-Versatile,  
optional on 190-Popular  
optional, behind driver, replaces  
cloverleaf, 36"/51" x 19"/32"  
optional, 15"  
n  
n  
0  
n  
n  
Battery - second auxiliary  
Coffee maker  
DVD player  
‘Florida’room  
not available  
optional, with remote  
optional, 3 screened sides & door  
with privacy panels & skirting  
optional, remote-start, 2.8 kW  
not available  
optional for side van door windows  
and side & rear door openings  
standard  
Generator - ‘Onan MicroLite’  
Satellite receiver  
Screen package  
n  
n  
n  
d  
a  
n  
n  
l  
n  
n  
Seat belts for 2 in rear  
Table - dining - extendable  
not available  
TV - flat screen  
Video cassette recorder  
Wardrobe - removable  
optional, 15"  
optional  
not available  
optional  
optional, interchangeable with left lounge seat  
Doc No: 21906503 Rev: 02  
Copyright © Hanmar Motor Corporation 2005  
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TABLE OF CONTENTS  
Introduction ______________________________________________________________________________________ A-0  
Gross Combination Weight Rating (GCWR) ______________________________________________________________ A-1  
Daily Living ________________________________________________________________________________________ B-0  
Captain’s Seats ______________________________________________________________________________________ B-1  
Seat Belt Usage ______________________________________________________________________________________ B-1  
Cloverleaf Dining Table ______________________________________________________________________________ B-2  
Dinette Table (Popular Models) ________________________________________________________________________ B-3  
Sleeping Facilities  
____________________________________________________________________________________ B-4  
Rear Twin Beds (190-Popular Model)______________________________________________________________ B-4  
Rear King-size Bed (190-Popular Model) ______________________________________________________ B-4 - B-5  
Rear L-Shaped Lounge to Double Bed (190-Versatile & 170-Popular Models) ____________________________ B-5  
Rear Dinette to Double Bed (190-Versatile Model) __________________________________________________B-6  
Dinette Table Storage __________________________________________________________________________B-6  
Front Lounge Seats____________________________________________________________________________ B-7  
Washroom and Privacy Area  
__________________________________________________________________________ B-8  
Rear Privacy Doors (190-Popular Model) __________________________________________________________ B-8  
Rear Privacy Doors (190-Versatile Model) __________________________________________________________ B-9  
Front Privacy Doors (Popular Models) ____________________________________________________________ B-9  
Front Privacy Doors (190-Versatile Model) ________________________________________________________ B-9  
Washroom Facilities  
________________________________________________________________________________ B-10  
Toilet ______________________________________________________________________________________ B-10  
Stand-up Aisle Shower ________________________________________________________________________ B-10  
Extra Counter Space ________________________________________________________________________________ B-11  
TV ______________________________________________________________________________________________ B-11  
Exterior Access Doors  
________________________________________________________________________________ B-12  
Driver Side Access Doors (190 Models) __________________________________________________________ B-12  
Driver Side Access Doors (170 Model)____________________________________________________________ B-13  
Propane Access Door ________________________________________________________________________ B-14  
Passenger Side Access Doors __________________________________________________________________ B-14  
Moto-Sat Satellite Antenna System (Optional) ____________________________________________________________B-15  
Auxiliary Battery ____________________________________________________________________________________ B-16  
Replacing the Auxiliary Battery ________________________________________________________________________B-16  
Spare Tire Storage __________________________________________________________________________________ B-17  
Continental Spare Tire Kit ____________________________________________________________________________B-17  
Caution Note (Opening front side cargo door) ____________________________________________________________B-18  
Floor Plan & Appliance Location ______________________________________________________________________ C-0  
Elevation (170-Popular Chevrolet) ______________________________________________________________________ C-1  
Floor Plan with Appliance Location (170-Popular Chevrolet) ________________________________________________ C-2  
Elevation (190-Popular Chevrolet) ______________________________________________________________________ C-3  
Floor Plan with Appliance Location (190-Popular Chevrolet) ________________________________________________ C-4  
Elevation (190-Versatile Chevrolet) ______________________________________________________________________ C-5  
Floor Plan with Appliance Location (190-Versatile Chevrolet) ________________________________________________ C-6  
Electrical System Legend ______________________________________________________________________________ C-7  
Appliance Log ______________________________________________________________________________________ D-0  
170 and 190 Chevrolet Roadtrek Appliance & Accessory Manufacturer’s Log ____________________________________ D-1  
Doc No: 21906503 Rev: 02  
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B - 1  
TABLE OF CONTENTS  
Electrical System ____________________________________________________________________________________ E-0  
Electrical System ____________________________________________________________________________________ E-1  
Inverter ____________________________________________________________________________________________E-1  
10V Inverter/Charger Shut Down ________________________________________________________________________E-1  
Inverter/Charger Start up After Automatic Safety Shut Down ________________________________________________E-1  
Dry Camping Battery Conservation ______________________________________________________________________E-1  
Receptacle Functionality ______________________________________________________________________________E-1  
120 / 12V Inverter / Charger / Distribution Panel __________________________________________________________ E-2  
External Electrical Source Connection____________________________________________________________________ E-2  
Generator __________________________________________________________________________________________ E-2  
Built-in 110 V Heat Pump - Air Conditioner________________________________________________________________ E-2  
TV ________________________________________________________________________________________________ E-3  
Monitor Panel ______________________________________________________________________________________ E-3  
Auxiliary Battery and Isolator __________________________________________________________________________ E-4  
Automotive Battery __________________________________________________________________________________ E-4  
Interior Cab Light ____________________________________________________________________________________ E-4  
Range Hood Exhaust Fan ______________________________________________________________________________ E-4  
Water Heater ________________________________________________________________________________________E-4  
Electrical System Schematics ______________________________________________________________ E-5 - E-6 - E-7 - E-8  
Propane & Safety System ____________________________________________________________________________ F-1  
Propane Tank________________________________________________________________________________________ F-2  
Appliances__________________________________________________________________________________________ F-2  
Refueling Procedures ________________________________________________________________________________ F-2  
Regulator __________________________________________________________________________________________ F-2  
Propane Leak Detector________________________________________________________________________________ F-3  
Carbon Monoxide Leak Detector________________________________________________________________________ F-3  
Smoke Detector ____________________________________________________________________________________ F-3  
Propane System Schematic (170-Popular Chevrolet) ______________________________________________________ F-4  
Propane System Schematic (190-Popular Chevrolet) ______________________________________________________ F-5  
Propane System Schematic (190-Versatile Chevrolet) ______________________________________________________ F-6  
Water Systems ____________________________________________________________________________________ G-0  
Filling the Interior Fresh Water Tank (190 Models only)______________________________________________________ G-1  
Filling the Exterior Fresh Water Tank (All Models) __________________________________________________________G-1  
City Water Connection ________________________________________________________________________________ G-2  
Waste Water Storage and Dumping System ______________________________________________________________ G-3  
Waste Water Tank Preparation __________________________________________________________________ G-3  
Waste Water Tank Dumping ____________________________________________________________________ G-4  
Waste Water Tank Flushing ____________________________________________________________________ G-5  
Outside Shower ____________________________________________________________________________________ G-5  
Potable Water System Draining ________________________________________________________________________G-5  
Potable Water System Sanitizing________________________________________________________________________ G-6  
Potable Water System Winterizing ______________________________________________________________________ G-6  
Winter Mode Valve Positions (190 Models only) __________________________________________________________ G-7  
Summer Mode Valve Positions ________________________________________________________________________ G-7  
Winter Use (Moderate Subfreezing Conditions) (190 Models only) ____________________________________________ G-7  
To De-Winterize ____________________________________________________________________________________ G-9  
Water Systems Schematic (190 Chevrolet) ______________________________________________________________ G-10  
Water Systems Schematic (170-Popular Chevrolet) ________________________________________________________G-11  
Doc No: 21906503 Rev: 02  
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B - 1  
TABLE OF CONTENTS  
Water Systems Schematic (170-Popular Chevrolet) ________________________________________________________G-12  
Water Systems Schematic (190-Popular Chevrolet) ________________________________________________________G-13  
Water Systems Schematic (190-Versatile Chevrolet)________________________________________________________G-14  
Owner Maintenance ________________________________________________________________________________ H-0  
Exterior Maintenance ________________________________________________________________________________ H-1  
Exterior Washing ____________________________________________________________________________________ H-1  
Other Maintenance __________________________________________________________________________________ H-1  
Winter Storage ______________________________________________________________________________________ H-1  
Inside Your Vehicle ____________________________________________________________________________ H-1  
Outside Your Vehicle __________________________________________________________________________ H-1  
Spring Start-Up ____________________________________________________________________________________ H-2  
Tires ______________________________________________________________________________________________ H-2  
Cargo Carrying Capacity ______________________________________________________________________________ H-2  
Owner Maintenance Checks __________________________________________________________________________ H-2  
When You Stop for Fuel ________________________________________________________________________ H-2  
At Least Monthly ____________________________________________________________________________ H-2  
At Least Once Every Three Months ______________________________________________________________ H-2  
At Least Twice A Year __________________________________________________________________________ H-3  
At Least Once A Year __________________________________________________________________________ H-3  
Auxiliary Battery ____________________________________________________________________________________ H-3  
Aluminum Wheel Maintenance ________________________________________________________________________ H-4  
Limited Warranty Information ________________________________________________________________________ I-0  
Limited Warranty Definitions __________________________________________________________________________ I-1  
Home & Park Limited Warranty Registration Card __________________________________________________________ I-1  
Automotive Warranty - General Motors (Chevrolet Chassis) ______________________________________________ I-1 - I-2  
Limited Warranty Information __________________________________________________________________________ I-2  
Automotive Customer Service & Roadside Assistance Numbers ______________________________________________ I-2  
Appliance Warranty __________________________________________________________________________________ I-2  
Manufacturer Contact Information ______________________________________________________________________ I-3  
Home & Park Limited Motorhome Warranty____________________________________________________________ I-4 - I-5  
Customer Assistance ________________________________________________________________________________ J-0  
Reporting Safety Defects (U.S. Only) ____________________________________________________________________ J-1  
Roadtrek Ambassador Potential Customer Referral Program for Roadtrek Owners ________________________________ J-1  
Roadtrek Club International ____________________________________________________________________________ J-2  
Address, Phone & Facsimile Numbers, and E-mail __________________________________________________________ J-2  
WebsiteJ-2  
Obtaining Motorhome Service ________________________________________________________________________ K-1  
Roadtrek International Chapter FMCA / A Roadtrek Owners’ Club Membership Forms ________________________ L-1  
Change of Owner Name or Address  
Form ________________________________________________________________ L-2  
Potential Customer Referral Card______________________________________________________________________ L-4  
Doc No: 21906503 Rev: 02  
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B - 1  
INTRODUCTION  
A WORD TO ROADTREK OWNERS...  
This manual has been prepared to acquaint you with the operation, maintenance and warranties of your new  
Roadtrek Motorhome Van. Your vehicle has been designed, engineered and manufactured to provide you with  
the utmost in pleasure, dependability and quality. It is important that you read the contents of this manual, that of  
the Chevrolet chassis and those of other components, and follow the instructions and recommendations contained  
in each to help assure the most enjoyable and trouble free operation of your vehicle.  
We would like to take this opportunity to thank you for selecting a Home & Park product and assure you of our  
continuing commitment to your recreational vehicle pleasure, safety and satisfaction.  
INTRODUCTION  
This manual has been written to provide you with the information required to properly operate and maintain your  
new Roadtrek. After reading this manual, be sure to keep it in your vehicle as a reference.Your Home & Park dealer  
will be glad to answer any further questions about the operation of your vehicle.  
IMPORTANT  
Every reasonable precaution has been undertaken in the preparation of this manual resulting in the utmost  
accuracy possible at the time of publication. However, due to the continuing improvement and refinement of our  
products and normal changes in information and procedures, Home & Park shall assume no responsibility  
whatsoever for errors or omissions in the manual’s contents.  
Further, Home & Park shall not be held liable or assume any obligations or responsibilities whatsoever for any loss,  
damage or injury directly or indirectly caused by, arising or resulting from, or as a consequence of the use or  
nonuse of the information contained herein or the operation or non-operation of any items mentioned herein. And  
finally, Home & Park shall be indemnified and saved harmless from all losses, expenses, claims and demands  
whatsoever.  
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A-0  
INTRODUCTION  
Gross Combination Weight Rating (GCWR)  
The Chevrolet 3500 extended van has a GCWR of 6350  
Kg/14000 lbs for the standard engine (6.0 L) and 7258  
Kg/16000 lbs for the optional 4.10 rear axle ratio.  
Gross Vehicle Weight Rating (GVWR): is the maximum  
permissible weight of this vehicle when fully loaded. It  
includes all weight at the vehicle axle(s).  
Unloaded Vehicle Weight (UVW): is the weight of this  
motorhome as manufactured at the factory. It includes all  
weight at the vehicle axle(s). If applicable, it also includes full  
generator fluids, including fuel, engine oil and coolants.  
Sample of US Weight label:  
Cargo Carrying Capacity (CCC): is equal to GVWR minus  
each of the following: UVW, full fresh (potable) water weight  
(including water heater), and full propane weight and SCWR.  
Gross Combination Weight Rating (GCWR): (motorhomes  
only): means the maximum allowable loaded weight of this  
motorhome and any towed trailer or towed vehicle.  
Sleeping Capacity Weight Rating (SCWR): (motorhomes  
only): is the manufacturer’s designated number of sleeping  
positions multiplied by 154 pounds (70 kilograms).  
Sample of Canadian Weight label:  
Gross Axle Weight Rating (GAWR): is the value specified as  
the load carrying capacity of a single axle system, as  
measured at the tire-ground interfaces.  
Towing Guidelines: Consult Chevrolet Owners Manual(s) for specific weighing instructions and towing guidelines  
including auxiliary brake requirements for any towed trailer or towed vehicle.  
Weighing Procedure: Prior to weighing each unit, the fuel tank must be full, as well as the fresh water tank. All tires  
must be of equal pressure, and any snow must be removed.  
Note the weighing must be done on level ground!  
Equipment: 2 Portable Scales (including electrical power source), 2 wooden ramps, lift and pressure gauge.  
Alternate: D.O.T. approved customer scales  
Note: Wooden ramps must be equal to or less than 1/8" of the height of the scales being used.  
Procedure:  
1) Fill Fuel Tank  
2) Fill Fresh Water Tank  
3) Measure all tire pressures and equalize if necessary  
4) Place wooden ramps below rear wheels (using lift or driving onto ramps for levelling vehicle; N/A if  
commercial scales used)  
5) Place scales under front wheels  
6) Record scale readings  
7) Repeat for rear wheels  
8) Fill Propane Tank  
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A-1  
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DAILY LIVING  
CAPTAIN’S SEATS:  
To recline, pull up the recline control lever below the inboard  
armrest and lean back.  
To slide, pull up on the slide bar located on the front of the  
seat and slide the seat either forward or back,  
(see Picture B-P1B).  
Swivel Lever  
To swivel the seats from a forward facing position to a  
rearward facing position pull the swivel lever up,  
(see Picture B-P1A).  
Picture B-P1A: View of the side of the Captain’s seat,  
showing the location of the swivel lever.  
Important Note: Before swiveling the seat you must be  
aware of the following:  
Slide Bar  
1. Ensure that the back of the seat is reclined forward,  
as far as the recline control allows.  
2. Slide the seat forward but not so far as to lose  
clearance of the engine cover. Pull up on slide bar,  
(see Picture B-P1B).  
Picture B-P1B: View of the front of the Captain’s seat,  
showing the location of the slide bar.  
3. Put the tilt steering wheel in the downward  
position.  
4. The swivel lever is located on the door side of the  
seat and locks the seat in a forward facing position.  
To release pull the swivel lever up and the seat  
freely swivels, (see Picture B-P1A).  
5. Swivel the seat to the desired position,  
(see Picture B-P2).  
Picture B-P2: Captain seats swiveled towards the  
rear of the Motorhome.  
SEAT BELT USAGE:  
Only forward facing seats equipped with factory installed seat belts are to be occupied while the vehicle is in  
motion. All passengers must be seated in these seats only with the seat belts fastened while the vehicle is in  
motion.  
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B-1  
DAILY LIVING  
CLOVERLEAF DINING TABLE:  
The cloverleaf dining table is stored in the front wardrobe  
closet, (see Picture B-P3 for Popular models and see  
Picture B-P4 for Versatile models). Remove table leg and  
place it in the floor base receptacle located in front of the  
wardrobe. Place table top on top of table leg.  
To use the “leaves”:  
1. Pivot the table into the desired position.  
2. In a seated position, with one hand on the top of  
the table, use the other hand to unfold the desired  
leaf to the upright position.  
To return the “leaf”to its original position, follow these steps:  
1. Hold the leaf with one hand.  
Picture B-P3: Wardrobe closet showing location of  
the table and table support pole, (Popular models).  
2. With the other hand reach under the table and  
carefully press on the center of the downward  
facing part of the spring hinge.  
3. Fold the leaf back into the stored position.  
Caution:Cloverleaf dining table is heavy,lift bending knees.  
Picture B-P4: Storage location of cloverleaf table,  
(Versatile models).  
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B-2  
DAILY LIVING  
DINETTE TABLE:  
The table leg is stored in the front wardrobe closet, (see Picture B-P3). Remove the table leg and place in the floor  
base receptacle located at the rear next to the night table.  
The table top is stored under the driver side rear bed cushion, (see Picture B-P6 and B-P8). Place table top on table leg,  
(see Picture B-P5 and B-P7).  
When returning table top to the storage position ensure the table base is placed correctly in the table base  
receptacle located on top of the rear driver side bench, (see Picture B-P6 and B-P8). Return table leg to front  
wardrobe closet and clip into place for proper storage, (see Picture B-P3 for Popular models and see Picture B-P2  
for Versatile models).  
Picture B-P5: Location of assembled dinette table,  
(Popular models).  
Picture B-P6: Storage location of dinette table,  
showing placement of the table base receptacle,  
(Popular models).  
Picture B-P7: Location of assembled dinette table,  
(Versatile models).  
Picture B-P8: Storage location of dinette table,  
showing placement of the table base receptacle,  
(Versatile models).  
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B-3  
DAILY LIVING  
SLEEPING FACILITIES:  
REAR TWIN BEDS (190-Popular Model):  
To convert the dinette into twin beds:  
1. Remove the table and leg from its receptacle and  
place the table under the driver side seat cushion,  
(see Picture B-P6 on page B-3).  
2. Place both back rest cushions on the floor  
vertically up against the seat base boxes or store if  
desired.  
Warning: Do not allow cushions to block furnace vents.  
3. Pull each seat cushion 3" (8 cm) from the wall to  
provide additional elbow room while sleeping.  
Picture B-P9: Wing nuts attaching the night table,  
are accessed from the sides of the night table as  
pictured above, (Popular model).  
4. Night table can be removed and stored if desired,  
(see Picture B-P9).  
To convert back to a dinette, perform these steps in reverse order.  
REAR KING-SIZE BED (190-Popular Model):  
To convert the dinette into a king-size bed:  
1. Remove the privacy curtain from its Velcro support  
on the lower edge of the suspended cupboard door.  
2. Remove the table and leg from its receptacle.  
3. Remove night table and store. In order to remove,  
unscrew the wing bolt found on each side of the  
night table, (see Picture B-P9). Store wing nut in  
the night tables drawer when not in use.  
4. Place table top in center and wood insert as  
Picture B-P10: Placement of support pieces for the  
king size bed, (Popular model).  
shown, (see Picture B-P10).  
5. Place both bolster cushions, (back rests) in centre  
in a tepee position, (see Picture B-P11).  
NOTE:The longer bolster cushion must be placed  
on the driver side, so as to provide clearance for  
the bathroom door.  
6. Push down the bolster cushions so they lay flat to  
create the king size bed.  
To convert back to a dinette, perform these steps in  
reverse order.  
Picture B-P11: Placement of back rest cushions,  
(Popular model).  
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B-4  
DAILY LIVING  
REAR KING BED  
If desired, place the small cushion insert at the rear of the  
bed to create additional bed length, (see Picture B-P12 and  
Picture B-P14).  
REAR L-SHAPED LOUNGE TO DOUBLE BED  
(190-Versatile & 170-Popular Models):  
1. Remove the table and leg from their base and place  
the table on the lateral support located on the upper  
edge to seat base boxes, (see Picture B-P13).  
2. Remove center dinette cushion, (see Picture B-P15).  
Center dinette cushion is extra.  
3. Unfold back rest cushions and place on top of table,  
(see Picture B-P16).  
Picture B-P12: Small cushion insert - before  
insertion, (190 Popular model).  
Note:The shorter passenger side seat rest cushion  
goes on the bottom, rear back rest cushion on top.  
Picture B-P13: Placement of support pieces for the  
Picture B-P14: Small cushion insert in place creates  
double bed, (Versatile model).  
more sleeping surface, (190 Popular model).  
Picture B-P15: Centre dinette cushion, (Versatile  
Picture B-P16: Placement of back rest cushions,  
model).  
(Versatile model).  
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B-5  
DAILY LIVING  
REAR DINETTE TO DOUBLE BED (190-Versatile Model):  
To convert the dinette into a double bed.  
1. Remove table leg and store, (see Picture B-P4).  
2. Place the table in centre, (see Picture B-P18).  
3. Place both back rests in the centre in a tepee  
position, (see Picture B-P19).  
4. Push down on the top of the cushion “tepee”  
until they lay flat, (see Picture B-P20).  
Picture B-P17: Rear dinette  
living setup.  
Picture B-P18: Placement of table top for bed.  
Picture B-P19: Arrange cushions like a tepee  
Picture B-P20: Lay cushions flat.  
DINETTE TABLE STORAGE  
Remove the table leg and store.  
Note:The dinette table leg is stored behind the rear closet  
door, (see Picture B-P4 on page B-2).  
1. The dining table is stored under the driver’s side  
rear cushion, (see Picture B-P21).  
Picture B-P21: Dining table storage.  
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B - 6  
DAILY LIVING  
FRONT LOUNGE SEATS:  
To convert the lounge seat into a single bed:  
1. Be sure all armrests  
are in an upright  
position. Swivel the  
passenger captain’s  
seat 270 degrees  
counter clockwise  
so that the backrest  
is toward the center  
aisle, (see Picture  
B-P22).  
3
2. Slide out the  
drawer under the  
passenger seat and  
fully extend the  
Picture B-P24: Raised support.  
drawer forward  
until it touches the  
raised platform, (see  
1
Picture B-P23). Raise  
the support block  
located at the front  
of the drawer, (see  
Picture B-P24).  
Picture B-P22:Swiveled front captain seat.  
3. Lift the back rest  
cushion upward,  
(on the lounge seat)  
remove it from its  
metal support and  
place it flat on top  
of the drawer, with  
the tapered end  
forward, (see Picture  
B-P25).  
2
4
To convert back to a  
lounge seat, perform  
these steps in reverse  
order.  
Picture B-P23: Extended drawer.  
Picture B-P25: Front lounge bed.  
The lounge seat is designed to carry a passenger while your vehicle is in motion and is equipped with seat belts  
installed for their protection. All passengers must be seated in the front captain’s seats facing forward or the  
passenger lounge seat with seat belts fastened while vehicle is in motion. All other seats are not to be occupied  
while vehicle is in motion.The lap belts must be worn across the hips and not across the abdomen. Passengers  
must sit well back in the seat and in an upright position.  
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B-7  
DAILY LIVING  
WASHROOM AND PRIVACY AREA:  
REAR PRIVACY DOORS (190-Popular Model):  
When privacy is required:  
1. Open the door on the suspended cupboard on the  
passenger side of your vehicle, by pressing the side  
latch.  
2. Release the plastic turn tab, (found near the top of  
the inside door) that secures the inner door, extend  
this door until privacy is achieved,  
(see Picture B-P26).  
3. Ensure the privacy door is secured behind the A/V  
door, (see Picture B-P27).  
Picture B-P26: Rear privacy door in place, (190  
Popular model).  
4. If desired, hang the curtains from the Velcro  
located on the lower edges of these doors to  
maintain complete privacy.  
To close the rear privacy doors perform these steps in  
a reverse order.  
Picture B-P27: Position of rear privacy door when  
secured behind A/V door, (190 Popular model).  
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B-8  
DAILY LIVING  
REAR PRIVACY DOORS (190-Versatile Model):  
Open wardrobe door.  
1. To open bi-fold door turn button 180 degrees and  
extend bi-fold door until privacy is reached,  
(see Picture B-P28).  
Picture B-28: Opened bi-fold  
door, (Versatile model).  
FRONT PRIVACY DOORS (Popular Models):  
When privacy is required:  
1. To open the front privacy door, (toilet door) press  
the round latch located to the right of the towel  
bar until it pops out and pull on latch to open  
door.  
2. Release the plastic turn tabs that secure the inner  
door and extend this door until privacy is achieved,  
(see Picture B-P29).  
3. Complete privacy in this area can now be achieved  
by closing the curtain at the galley window.  
Picture B-P29: Front privacy door  
opened, (190 Popular model).  
FRONT PRIVACY DOORS (190-Versatile Model):  
1. Open bathroom door and turn button 180  
degrees. Extend bi-fold door until privacy is  
obtained, (see Picture B-P30).  
NOTE: Bi-fold will secure on microwave edge.  
When the privacy doors are returned to a closed position,  
ensure one that the inner doors are secured with the plastic  
tabs and secondly that the doors themselves are closed  
properly to prevent the doors from opening while traveling.  
Picture B-P30: Extended bi-fold  
door, (Versatile model).  
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B-9  
DAILY LIVING  
WASHROOM FACILITIES:  
TOILET:  
1. Ensure that you achieve privacy by extending all privacy doors and closing the gallery curtain.  
2. See appropriate component Manufacturer’s Owner’s Manuals for operating instructions.  
STAND-UP AISLE SHOWER:  
To set up the stand-up aisle shower:  
1. Remove floor drain cover and drain plug from floor,  
(see Picture P-B31).  
2. Ensure that you achieve privacy by extending all  
privacy doors and closing the gallery curtain.  
3. Release the Velcro retention straps and move the  
hand held shower from its storage position on the  
shelf to its shower position, (see Picture B-P32).  
Floor drain cover  
4. Draw the shower curtain until you are completely  
surrounded.  
Picture B-P31: Floor drain, remove floor drain cover  
using the access holes provided in the cover.  
5. Using the Velcro connectors, secure the edges of  
the curtain together allowing the shower hose to  
hang within the shower area to retain any dripping  
water inside the curtains.  
6. When adjusting the water temperature, be sure to  
allow enough time for the temperature adjusted  
water to exit the shower head before making  
further adjustments.  
Note: To conserve water, discontinue the water flow at  
the shower head between wetting and rinsing.  
To put away the stand-up shower:  
1. Rinse and dry the shower curtain thoroughly, (this  
function is most easily performed before leaving  
the shower area after use).  
2. Allow the curtain to air dry completely, (this function  
can be expedited using the power roof vent).  
3. Replace drain plug in floor when finished.  
To prevent grey water tank contents from spilling onto the  
floor while driving, keep the drain plug secured when not in  
use.  
Picture B-P32: Hand held shower head in its shower  
position.  
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B-10  
DAILY LIVING  
EXTRA COUNTER SPACE:  
In order to provide additional counter space, your  
motorhome has the following three features:  
1. stove counter top.  
2. slide out shelf above the cutlery drawer.  
3. slide out shelf below the TV.  
To provide additional counter space the stove has a  
removable cover, to remove the cover do the following:  
1. The stove cover is friction fit so you just need to lift  
and remove, (see Picture B-P33).  
2. Store cover while cooking, when finished replace  
stove counter top.  
CAUTION: Make sure the stove is off and has cooled prior to  
replacing stove counter top.  
Additional counter space is provided above the cutlery  
drawer, to access do the following:  
Picture B-P33: Lifting stove counter top.  
1. Open cutlery drawer.  
2. Reach under and slide the shelf forward,  
(see Pictures B-P34 and B-P35).When shelf is no  
longer in use wipe down and close cutlery drawer.  
Picture B-P34:Counter  
Picture B-P35: Counter  
top drawer partially open.  
top drawer fully open.  
TV:  
To view the flat screen display, loosen the thumb tab  
and swing the screen to the position you desire,  
(see Picture B-P36).  
CAUTION: When vehicle is in motion it is recommended that  
the TV be “OFF”and in the stored position.The thumb tab  
should be secured once the TV is in the stored position.  
Thumb tab  
Picture B-P36: Flat screen thumb tab.  
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B-11  
DAILY LIVING  
EXTERIOR ACCESS DOORS:  
DRIVER SIDE ACCESS DOORS (190 Models):  
Behind the lockable front access door, (see Picture B-P38),  
the following are found:  
1. Sewage carrier and hose.  
2. Grey water gate valve handle.  
3. Black water gate valve handle.  
4. Exterior fresh water drain valve.  
Behind the lockable middle access door, (see Picture B-P39),  
the following are found:  
1. The power cord.  
Picture B-P37: Driver side access doors, (190  
models).  
2. Storage for exterior shower hose.  
3. Large storage area.  
Behind the lockable rear access door, (see Picture B-P40),  
the following are found:  
1. The city water connection, (integrated at the side  
behind the rear access door).  
2. The city water by-pass valve.  
3. The exterior shower taps.  
4. The cable TV connection.  
Picture B-P38: Front access door, (190 models).  
Picture B-P39: Middle access door, (190 models).  
Picture B-P40: Rear access door.  
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B-12  
DAILY LIVING  
DRIVER SIDE ACCESS DOORS (170 Model):  
Behind the lockable front access door, (see Picture B-P42),  
the following are found:  
1. Sewage carrier and hose.  
2. Grey water gate valve handle.  
3. Black water gate valve handle.  
4. Fresh water drain valves, (see Picture B-P43).  
Behind the lockable front access door, (see Picture B-P42),  
the following are found:  
1. The power cord.  
2. Storage for exterior shower hose.  
3. Large storage area.  
Picture B-P41: Driver side access doors, (170 model).  
Behind the lockable rear access door, (see Picture B-P44),  
the following are found:  
1. The city water connection, (integrated at the side  
behind the rear access door).  
2. The city water by-pass valve.  
3. The exterior shower taps.  
4. The cable TV connection.  
Picture B-P42: Front access door, (170 model).  
Picture B-P43: Exterior fresh water drain valve,  
Picture B-P44: Rear access door, (170 model).  
(170 model).  
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B-13  
DAILY LIVING  
PROPANE ACCESS DOOR:  
Behind the propane access door, (integrated into the rear  
bumper, covered with a black plate), (see Picture B-P45),  
the following are found:  
1. Propane fill valve.  
2. Propane tank shut off valve.  
3. Portable barbecue connection.  
Picture B-P45: Propane access.  
PASSENGER SIDE ACCESS DOORS:  
Behind the access door behind the rear wheel,  
(see Picture B-P46), the following is found:  
1. Slide out tray with auxiliary battery.  
Behind the lockable access door in front of the rear wheel,  
(see Picture B-P47), the following is found:  
1. Storage area or second auxiliary battery, (when  
installed), 190 models only.  
Picture B-P46: Access door behind rear wheel.  
Picture B-P47: Dual battery access door in front of  
the rear wheel.  
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B-14  
DAILY LIVING  
MOTO-SAT SATELLITE ANTENNA SYSTEM (Optional):  
Satellite service is not provided.This must be arranged by  
the customer with service being offered by a choice of  
companies including DirecTV, Dish Network and Bell Express  
Vu.  
The satellite signal strength can be compromised if the path  
to the satellite is obstructed by buildings and/or trees, which  
can cause poor or no reception.The satellite system must  
not be used while the vehicle is in motion.  
The satellite provides instant TV reception in the most remote of  
locations, (see Picture B-P48).The satellite system is completely  
automatic, one selects“Find Satellite”and the dish will do the  
rest.There are on screen menus for ease of operation.  
Picture B-P48: Satellite in “up”or ready for use  
position.  
When in the stowed position, the dish is 9 ½ inches high,  
(see Picture B-P49).The dish has auto stow within one (1)  
minute if the vehicle is moved.  
Moto-Sat warrants equipment to be free from defects in  
material and workmanship under conditions of normal use  
for a period of two (2) years from date of purchase.  
Moto-Sat Customer Service Department is available toll free  
at 800-247-7486.  
Picture B-P49: Satellite in “stowed”or travel position.  
SIGNAL SELECTION SWITCH:  
Optional Satellite:  
A: Antenna.  
B: Satellite.  
C: Cable.  
Standard:  
A: Antenna.  
Picture B-P49: Signal selection  
Picture B-P49A: Signal selection switch,  
switch, (standard).  
(optional satellite).  
B: Cable.  
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B-15  
DAILY LIVING  
AUXILIARY BATTERY:  
The auxiliary battery is located behind the passenger access  
door behind the rear wheel, (see Picture B-P46). Under heavy  
use it is recommended to check once a month, see  
maintenance section.  
In order to access the auxiliary battery one must do the  
following:  
Wing bolt  
1. Unscrew wing bolt, (see Picture B-P50).  
2. Pull down on release handle above the exhaust  
pipe, (see Picture B-P51).  
3. Lift barrel bolt.  
Picture B-P50: Wing bolt.  
4. Slide out battery tray.  
CAUTION: DO NOT ATTEMPT TO REMOVE BATTERY  
COVER WHILE ENGINE IS RUNNING / EXHAUST IS HOT.  
HOT EXHAUST CAN BURN.  
Release  
handle  
To reinstall reverse steps above.  
CAUTION: BATTERY ACID CAN BURN SKIN AND  
CLOTHING. PROTECTIVE EYE WEAR AND GLOVES  
SHOULD BE WORN WHEN HANDLING.  
Observe all battery warnings and caution labels.  
NOTE: Your vehicle is equipped with a group 27 lead acid  
auxiliary battery. It is recommended that acid levels be  
checked at least once every 3 months. See battery  
manufacturers maintenance recommendations.  
Picture B-P51: Location of battery cover release  
handle.  
REPLACING THE AUXILIARY BATTERY:  
Ensure that you maintain a minimum of a 3/8 inch clearance  
between the battery posts and the top edge of the  
compartment. Replacement battery is a group 27 deep cycle  
lead acid or equivalent.  
Barrel bolt  
Ensure that the battery cable hex nuts are tightened to 10 ft-  
lbs, (see Picture B-P52).  
Picture B-P52: Auxiliary Battery.  
Doc No: 21906503 Rev: 02  
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B-16  
DAILY LIVING  
SPARE TIRE STORAGE:  
The spare tire is located in the storage area found under the passenger side rear bed.  
Brace yourself for the weight of the tire, (40 kg / 80 lbs).  
The jack is located in the storage area found under the passenger side rear bed mounted on the outside wall,  
(see Picture B-P53).  
The jack handle is located in the storage area found under the driver side rear bed mounted on the outside wall,  
(see Picture B-P54).  
Picture B-P53: Location of jack.  
Picture B-P54: Location of jack handle.  
CONTINENTAL SPARE TIRE KIT:  
To access full size spare tire:  
1. Remove chrome ring and fiberglass disc.  
2. While holding the spare tire, in the upright position, remove catch pin on the elbow of the receiver.  
3. Slowly lower the spare tire to the flat position, (see Picture B-P56). Brace yourself for the weight of  
the tire, (40 kg / 80 lbs).  
4. Remove lug nuts on spare tire to remove from carrier.  
To store tire, repeat these steps in reverse.  
Picture B-P55: Spare tire kit.  
Picture B-P56: Remove from carrier.  
Picture B-P57: Tire storage.  
Doc No: 21906503 Rev: 02  
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B-17  
DAILY LIVING  
CAUTION:WHEN THE FRONT, (60%) SIDE DOOR  
IS OPEN, (see Picture B-P58),THE FRONT  
PASSENGER CAB DOOR SHOULD NOT BE  
OPENED. OPENING THE CAB DOOR while the  
front side door is open MAY DAMAGE THE  
GROUND EFFECTS KIT.  
Home & Park Motorhomes makes no warranty  
whatsoever for damage caused to ground  
effects or doors as a result of this.  
Picture B-P58: Front side door open.  
Due to the properties of natural Maple wood,  
Home & Park makes no warranty against the  
mineraling of wood components,  
(see Picture B-P59).  
Picture B-P59: Mineraling in maple wood.  
Doc No: 21906503 Rev: 02  
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B-18  
FLOORPLAN&APPLIANCELOCATION  
170-Popular Chevrolet  
Doc No: 21906503 Rev: 02  
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C-1  
FLOORPLAN&APPLIANCELOCATION  
170-Popular Chevrolet  
Doc No: 21906503 Rev: 02  
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C-2  
FLOORPLAN&APPLIANCELOCATION  
190-Popular Chevrolet  
Doc No: 21906503 Rev: 02  
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C-3  
FLOORPLAN&APPLIANCELOCATION  
190-Popular Chevrolet  
Doc No: 21906503 Rev: 02  
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C-4  
FLOORPLAN&APPLIANCELOCATION  
190-Versatile Chevrolet  
Doc No: 21906503 Rev: 02  
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C-5  
FLOORPLAN&APPLIANCELOCATION  
190-Versatile Chevrolet  
Doc No: 21906503 Rev: 02  
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C-6  
FLOORPLAN&APPLIANCELOCATION  
Doc No: 21906503 Rev: 02  
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C-7  
APPLIANCE LOG  
170 and 190 Chevrolet ROADTREK  
APPLIANCE & ACCESSORY MANUFACTURER’S LOG  
Appliance  
Manufacturer  
Model  
Awning  
Fiamma  
F45  
Battery  
Trojan  
27TM  
Battery Isolator  
CO Detector  
Distribution Panel  
DVD  
Herh-Powerline  
MTI Industries  
Progressive Dynamics  
RCA  
33-22  
60-541  
PD50K3Q2GP  
Fire Extinguisher  
Furnace  
Company Kidde  
Suburban  
Elite 10  
NT 16SE  
Generator  
Onan  
Microlite  
Heat Pump  
Inverter  
Dometic  
41001.61  
RU612ULH  
CDMW07W  
K42RT  
Triplite  
Microwave oven  
Monitor Panel  
Propane Detector  
Propane Tank  
Power Roof Vent  
Range  
Dometic  
Kib  
Electro Systems  
Manchester  
Fantastic  
GS/3  
68001  
4000BT  
Elmel  
SD2 Proprietary  
C610P1  
Range Hood  
Refrigerator  
Running Board Lock  
Satellite Antenna  
Smoke Detector  
Toilet  
Jensen  
Dometic  
RM2333R  
702852 AB1  
Executive  
0914CA  
Briggs & Stratton  
Moto-Sat  
Fire Sentry  
Thetford  
Aqua Magic IV Lo  
PD5110610  
510MP  
Transfer Switch  
TV  
Progressive Dynamics  
Samsung (Flat Screen)  
Suburban  
Water Heater  
Water Pump  
SW6DE  
Shurflo  
2088-403-144  
Appliance manufacturers and model numbers subject to change without notice  
Doc No: 21906503 Rev: 02  
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D-1  
ELECTRICAL SYSTEM  
NOTE: INVERTER  
Your Owner’s Manual for RV612ULHW contains most of the essential information you need to enjoy the electrical  
conveniences of home while at RV parks or dry camping. However, we wish to highlight for you exactly how the  
charging portion of the inverter/charger works, in order to help avoid possible confusion:  
Supplying shore power or (optional) generator power enables RV612ULHW to charge the auxiliary battery (ies).  
Operation of your vehicle engine and alternator will also charge the auxiliary battery (ies).When your motorhome  
is not plugged-in to shore power or (optional) AC generator power, all electricity you use draws power from your  
motorhome’s auxiliary battery bank, with the inverter allowing you to enjoy quiet DC-to-AC (12 volt to 120 volt)  
power in the absence of shore or generator power.  
10V inverter/charger shut down  
As a safety feature, the inverter component of the RV612ULHW inverter/charger (which changes DC battery power  
to AC electricity) will shut itself down when your auxiliary battery bank drops below 10 volts DC. This occurs in  
order to avoid excessive discharging and potential damage to the battery (ies), as well as to preserve sufficient  
battery voltage to maintain the functionality and readiness of the battery charger component of the RV612ULHW .  
It is possible, however, for the battery (ies) to become discharged below 10 volts DC as a function of activity other  
than using the inverter. For example, while dry camping, in the absence of shore or generator power, if a 12 volt  
appliance such as the fridge, furnace or lights are left on for an extended period of time. In that event, the battery  
charger component of the RV612ULHW will become inoperative.Therefore, after plugging into shore power or  
supply of (optional) generator power, it is possible that the battery (ies) may not be recharging.The indicators of  
this situation will be either completely dark LED lights on the monitor panel of the RV612ULHW inverter/charger,  
and a continuously blinking red LED light on the battery voltage readout, or all three LED lights continuously  
blinking on the battery voltage readout on the RV612ULHW.  
Inverter/charger start up after automatic safety shut down  
To remedy this situation, start the automotive engine, to allow the charger to sense a voltage of higher than 10  
volts. The indicator of success will be a transition on the monitor panel from yellow inverted power LED light to the  
green line power illuminated LED light.This may take up to 60 seconds. At this point the engine can be turned off,  
because the charger has been activated and “takes over”the function of charging the battery (ies). Once battery  
voltage has risen sufficiently for your purposes (e.g., to the yellow, yellow-green, or green “full charge”level), shore  
power or (optional) generator power can be disconnected, although disconnection is not required; the charger will  
automatically reduce the rate of charge to prevent the battery (ies) from becoming overcharged.  
Dry camping battery conservation  
While dry camping, (no 110 VAC power available) to conserve battery power, it is recommended to switch the  
inverter to the off or charge position, if the inverter is left in the ON position, it will continue to draw 1.25 amps.To  
ease in switching of the inverter, we recommend installation of the optional remote switch and harness, (Part #  
APSRM4).  
Receptacle functionality  
When using your motorhome and connected to shore power or optional generator, the receptacles in the  
audio/video cabinet and in the galley will function to the 15 amp capacity supplied from the distribution panel.  
However when no shore power or option generator power is available, these receptacles are limited to the 600  
watts, (6 amps) output from the inverter.  
If an overload occurs, the inverter will shut down, and will need to be reset manually, by turning of the inverter off  
for 1 minute, removing the load, and then turn the inverter back on.  
Doc No: 21906532-210C05 Rev: 02  
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E-1  
ELECTRICAL SYSTEM  
Your vehicle’s electrical system should not be subjected to changes and / or additions to circuitry, appliances, etc.  
without consulting your dealer or Home & Park for proper installation procedures.  
Failure to do this could result in serious safety issues or component damage. Changes to the electrical system run  
the risk of voiding the warranty.  
120 / 12V INVERTER / CHARGER / DISTRIBUTION PANEL:  
For your convenience when camping in parks with hookups for 110V power, all our models have in the electrical  
system a 110/12 volt distribution panel / inverter / charger.The inverter/charger provides 12 volt power for the 12  
volt appliances and the inverter provides 110 volt power for the galley recepticale and the audio/video receptacle.  
The inverter charger also charges auxiliary batteries present in the system.  
See “Floor Plan & Appliance Location”for the distribution/inverter/charger location.To open the distribution panel  
simply pull the access door until the cover is released. All the 110 volt breakers and 12 volt fused circuits are  
identified inside the distribution panel, behind the distribution panel access door.  
EXTERNAL ELECTRICAL SOURCE CONNECTION:  
Your vehicle is equipped with a heavy duty 30 amp. power cord so that you can connect your electrical system to  
an outside 110V power source.  
The power cord is stored in the storage compartment located behind the driver side large lockable middle access  
door integrated within the running boards, (see Pictures B-P30 and B-P32).  
NOTICE: Do not place heavy or sharp objects on the power chord.  
A 30 to 15 amp. adapter is not included with your vehicle.  
NOTICE:When connecting your system to an external power source, ensure that a properly equipped,  
(three pronged) and functioning receptacle is used. If any type of spark or shock is detected, disconnect  
from the source immediately and do not reconnect until the problem is corrected.  
GENERATOR:  
All service requirements are listed in the generator owners manual.  
The generator is located and accessed on the underside behind the rear axle of your vehicle.  
CAUTION:When launching a boat, using your Roadtrek, it is important to know that generators must not be  
submerged in water. This will permanently damage the generator. If you cannot launch without submerging the  
generator, an alternate method would be to use a boat launching service.  
Notice:  
To prevent carburetor damage, generator must be run for a minimum of 20 minutes under load monthly.  
BUILT-IN 110V HEAT PUMP - AIR CONDITIONER:  
In addition to the operating instructions contained in the Manufacturer’s Owner’s Manual, the air conditioner - heat  
pump should be started as follows when the optional generator is used:  
1. Start the generator and run for several minutes until warm.  
2. Set thermostat setting above ambient temperature.  
3. Turn thermostat control to the “low cool”position.  
4. Turn fan to the ON position.  
5. Adjust the thermostat cooler until the compressor starts.  
6. Once compressor is running adjust the thermostat to desired setting.Your vehicle should be parked  
as close to level as possible to maximize the air conditioner’s efficiency.  
NOTE: The heat pump may be used to warm up the motorhome on cool nights. For colder temperatures, below  
40°F, (4°C) it is suggested that the furnace be used for heat.  
Doc No: 21906503 Rev: 02  
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E-2  
ELECTRICAL SYSTEM  
TV:  
WARNING: If your vehicle is equipped with an optional flat screen TV, the TV must be off and in the stored position  
during travel.  
MONITOR PANEL:  
A monitor panel is located on the shelf above the passenger  
lounge seat, (see Picture E-P1).  
The monitor panel is used to provide the approximate fluid  
levels in the fresh, grey and black (holding) water tanks, the  
propane tank, and the charge level of the auxiliary battery.  
The monitor panel has a series of L.E.D. lights that mark the  
fluid levels at set increments of F (full), 2/3, 1/3 and E  
(empty).Therefore with respect to the water tank levels, you  
must be aware that the panel does not always reflect the  
actual fluid levels. For example, when the 1/3 level light is on,  
the tank may be anywhere from 1/3 to just under 2/3 full.  
When the panel reads empty, the tank may be anywhere  
from empty to just under 1/3 full.  
The black and grey water tanks must be flushed regularly  
with sanitation fluid, to prevent the accumulation of solids  
on the probes to maintain accurate black and grey water  
level readings. Required tank flushing will vary depending on  
usage.  
To flush: Refer to the instructions on the Waste Tank  
Dumping found in the Water Systems Section.  
Picture E-P1: Monitor panel, porch light and  
optional generator control switch.  
NOTE: When the water system is operating in the winter  
mode, only the interior fresh water tank is to be used.  
Therefore you must be aware that the interior tanks fluid  
level is actually empty when the 1/3 L.E.D. light is displayed  
on the monitor panel.  
The auxiliary battery charge level indicator is marked “C”,“G”,“F”,and “L”.  
1. “C”indicates the battery is fully charged.  
2. “G”indicates the battery charge is“good”.  
3. “F”indicates“fair”.  
4. “L”indicates“low”.  
The battery condition is indicated by the uppermost light that is on. For example, if the “G”,“F”, and “L”lights are on,  
the battery charge is“Good”.  
The panel also provides the switch for the water pump and a disconnect switch for the auxiliary battery.  
Doc No: 21906503 Rev: 02  
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E-3  
ELECTRICAL SYSTEM  
AUXILIARY BATTERY AND ISOLATOR:  
The auxiliary battery is a group 27 lead acid battery.The auxiliary battery is located behind the passenger side  
access door found behind the rear wheel, see section on Auxiliary Battery.To access the battery refer to the  
auxiliary battery section found in the Daily Living section.  
The auxiliary battery is automatically charged through the isolator by the engine’s alternator while the engine is  
running.This battery is also automatically charged by the inverter / charger when:  
1. The battery disconnect switch on the monitor panel is set to the “ON”position prior to connection to an  
outside electrical power source.  
2. Your vehicle is connected to an outside electrical power source.  
3. The breakers in the distribution panel are in the “ON”position.  
4. While the generator is in operation, (if equipped).  
A disconnect switch, located on the monitor panel, provides a disconnect for the auxiliary battery from the 12V  
system while your vehicle is not in use.  
Since the auxiliary battery is a deep-cycle type, it may be discharged completely and recharged without damage,  
(whereas the automotive battery is designed to be kept fully charged by the alternator and may undergo damage  
if fully discharged). However, a battery should never remain in a discharged state and should be recharged  
immediately to prevent damage.When not in use, the auxiliary battery will slowly discharge on its own.  
Accordingly, if the battery is not being used, it should be recharged monthly by connecting to an outside electrical  
power source, by operating the generator, (if equipped) for at least 12 hours, or by running your vehicle’s engine for  
a minimum of 2 hours.  
The isolator is located under the hood in the engine compartment.The isolator allows the alternator to charge  
both the automotive and auxiliary batteries when the engine is running, and it will prevent your vehicle’s 12V  
motorhome equipment, (interior lights, water pump, exhaust fans, furnace blower, etc.) from drawing on the  
automotive battery.  
AUTOMOTIVE BATTERY:  
The automotive radio in your vehicle will exert a small draw on the automotive battery to maintain the time and  
preset stations.  
To prevent the battery from being completely discharged, the radio should be disconnected from the  
automotive battery when your vehicle will be out of service for 2 months or more. Failure to do this may risk  
voiding the warranty.  
The radio can be disconnected by removing the 10 amp. radio fuse from the automotive fuse block, located at the  
left underside of the dash, or by disconnecting the negative automotive battery cable. See Automotive Owners  
Manual for full radio operating instructions.  
INTERIOR CAB LIGHT :  
The interior 12V cab light located on the underside of the cab ceiling panel has a multipurpose switching system.  
This switching system utilizes the switch on the light itself and the dash mounted headlight switch, located to the  
left of the steering wheel.  
Refer to the Chevrolet’s Owner’s Manual for complete operation instructions.  
RANGE HOOD EXHAUST FAN:  
The range hood exhaust fan should be on while the propane stove is in operation.  
The operation switches for the fan and light are located on the face of the fan.  
WATER HEATER :  
The Roadtrek is equipped with a dual mode water heater.The water heater may be operated by 110V power or  
propane. Please refer to the Suburban owner’s manual for complete operation instructions.  
Doc No: 21906503 Rev: 02  
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E-4  
ELECTRICAL SYSTEM  
Doc No: 21906503 Rev: 02  
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E-5  
ELECTRICAL SYSTEM  
G W A 2 2 e g n O r a  
G W 2 A 2 n o r w B  
G W 2 2 A e r y G  
G W 1 8 A o l l w e Y  
G W A 8 1 k c B l a  
a n T k r e t a W e r y G o T  
n k a T e r a t W k a l c B o T  
n k a T a t e W r h e r s F o T  
G
A 8 W 1 e B l u  
G
A 2 W 2 e B l u  
D N G  
m o m C o n G W A 8 1 e t i W h  
G W A 8 1 k c B l a  
G W A 2 2 e t i W h  
G W 2 0 A e r y G  
G W A 0 2 l e p r P u  
G
A 8 W 1 l e p r P u  
G W A 8 1 e g n O r a G W A 0 2 g e a r n O  
G W 1 8 A o l l w e Y  
G
A 0 W 2 w o l l Y e  
G W A 4 1 d R e  
G W A 2 2 d R e  
A 4 W 1 l e p r P u  
G
G W A 6 d R e  
. p m 5 A  
18AWG  
G W A 6 d R e  
G W A 1 8  
. p m 5 A  
170-Popular Chevrolet  
Doc No: 21906503 Rev: 02  
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E-6  
ELECTRICAL SYSTEM  
190 Chevrolet Models  
Doc No: 21906503 Rev: 02  
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E-7  
ELECTRICAL SYSTEM  
i s o i n e c t c o i n s h n T  
C A l t o V 1 2 5 1 1 r 0 o f /  
u p S p l y . 3 0 , A Z 6 0 H  
o r a t e n G e o r T  
LINE  
R O T R A N E G E  
Doc No: 21906503 Rev: 02  
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E-8  
PROPANE & SAFETY SYSTEM  
Your vehicle is equipped with a propane system which, when properly handled and maintained, will provide  
trouble and worry free operation of your propane fueled appliances.  
Propane fuel is stored in a liquid state under extremely high pressure. As fuel is used, propane passes from the top  
of the tank through the regulator into the gas lines and eventually to the appliances.  
Although the entire system has undergone extensive factory and dealer testing for leaks, the system’s connections  
and fittings are subjected to road vibrations and therefore should be checked annually for possible leaks.  
Propane fuel is extremely flammable, colourless, heavier than air and smells like garlic or rotten eggs.  
IF YOU SMELL GAS, extinguish any open flames, pilot lights and smoking materials immediately. Do not touch any  
electrical switches. Leave vehicle, shut off the propane supply at the tank valve and open doors and windows to  
provide maximum ventilation. Leave the area until the odor clears. Have the system checked and the leak corrected  
before use.  
Propane fuel must be turned ON to operate propane fueled appliances.  
WARNING: Propane tanks shall not be placed or stored inside your vehicle. Propane tanks are equipped with safety  
devices which relieve excessive pressure by discharging gas to the atmosphere.  
WARNING: To reduce the danger of fire or explosion do not store gasoline or other flammable liquids inside your  
vehicle.  
WARNING: Ensure you purchase propane from a reputable propane facility. Contaminated propane is a common  
cause of system failure.  
WARNING: Follow all recommended maintenance schedules.  
Doc No: 21906503 Rev: 02  
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F - 1  
PROPANE & SAFETY SYSTEM  
PROPANE TANK:  
To open and close the propane tank use the manual tank shutoff valve located on the tank, accessible from behind  
the rear bumper.  
It is recommended to close the propane tank shutoff valve when the vehicle is not in daily use. Further, it is  
recommended to close the shutoff valve when the vehicle is in travel.  
The refrigerator should be operated on 12 volt when the vehicle is in travel. See refrigerator Manufacturers Owner  
Manual for proper 12 volt operation.  
APPLIANCES:  
WARNING: It is not safe to use cooking appliances for space heating purposes due to the danger of asphyxiation.  
WARNING: The propane stove needs fresh air for its safe operation.  
Because the amount of air supply is limited by the size of your vehicle, before operating the propane stove, open  
the overhead vent or a window and then turn on the range hood for increased air circulation, (see Floor Plan &  
Appliance Location). Proper ventilation when using the propane stove will reduce the dangers of asphyxiation.  
WARNING: Portable fuel burning equipment, including wood and charcoal grills and stoves, should not be used  
inside your vehicle. Use of this equipment inside your vehicle may cause fire or asphyxiation.  
See appropriate component Manufacturer’s Owner’s Manuals for operating instructions.  
REFUELING PROCEDURES:  
WARNING: Do not refuel the propane tank to more than 80% of its capacity.  
A properly refueled propane tank will hold approximately 80% of its volume in a liquid state. Over fueling of the  
propane tank can result in uncontrolled gas flow which can cause fire or explosion.  
WARNING: The tank valve must be closed and ALL PILOT LIGHTS, APPLIANCES, AND THEIR IGNITERS,  
(see Operating Instructions) SHALL BE TURNED OFF during refueling of motor fuel tank and / or the propane  
tank. Only qualified personnel should refuel your propane tank.  
REGULATOR:  
The propane regulator is located adjacent to the propane tank.  
This regulator has been installed in a protective cover to keep out debris, and with the vent facing downward.  
Ensure that the regulator vent always faces downward to minimize vent blockage which could result in excessive  
gas pressure causing fire or explosion.  
Doc No: 21906503 Rev: 02  
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F-2  
PROPANE & SAFETY SYSTEM  
PROPANE LEAK DETECTOR:  
Your vehicle has been equipped with a propane leak  
detection device for your protection, (see Picture F-P1).  
See “Floor Plan & Appliance Location”for location of the  
propane leak detector location.  
Be sure the detector is operating while using your vehicle.  
Do not block air circulation in the area where the  
propane leak detector is located.  
See Manufacturer’s Owner’s Manual for other operating  
instructions.  
WARNING: Battery disconnect switch must be in the “ON”  
position for detector operation.  
Picture F-P1: Propane leak detector.  
CARBON MONOXIDE LEAK DETECTOR:  
Your vehicle is equipped with a carbon monoxide, (CO) leak  
detection device for your protection, (see Pictures F-P2 and  
F-P3).  
See “Floor Plan & Appliance Location”for location of the  
carbon monoxide gas leak detector location.  
Picture F-P2: Carbon monoxide leak detector,  
(Popular models).  
Be sure the detector is operating while using your vehicle.  
Do not block air circulation in the area where the carbon  
monoxide leak detector is located.  
See Manufacturer’s Owner’s Manual for other operating  
instructions.  
WARNING: Battery disconnect switch must be in the “ON”  
position for detector operation.  
Picture F-P3: Carbon monoxide leak detector,  
(Versatile models).  
SMOKE DETECTOR:  
Your vehicle is equipped with a smoke detection device for  
your protection, (see Picture F-P4).  
See “Floor Plan & Appliance Location” for the smoke  
detector location.  
This device should be tested after each time your vehicle has  
been in storage, before each use, and at least once each  
week during your vehicle’s use.  
NOTE: Upon delivery of your vehicle from the factory, the  
detector is inoperative because the battery is reversed to  
prevent drainage. Before operation, reverse the battery to  
the proper position and test the operation of the detector.  
Picture F-P4: Smoke detector.  
Be sure the detector is operating while using your vehicle.  
Do not block air circulation in the area where the smoke detector is located.  
See Manufacturer’s Owner’s Manual for operating instructions.  
NOTE: Cleaning products may contaminate safety detectors. Detectors should be covered when using cleaning  
chemicals on the vehicles interior.  
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F-3  
PROPANE & SAFETY SYSTEM  
170-Popular Chevrolet  
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F-4  
PROPANE & SAFETY SYSTEM  
190-Popular Chevrolet  
Doc No: 21906503 Rev: 02  
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F-5  
PROPANE & SAFETY SYSTEM  
190-Versatile Chevrolet  
Doc No: 21906503 Rev: 02  
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F-6  
WATER SYSTEMS  
190 models are equipped with dual fresh water tanks. One tank is located in the vehicles interior, the other tank is  
located on the vehicles exterior. 170 models are equipped with an exterior fresh water tank only.  
The purpose of the dual tank system is to provide a separate fresh water system that can be used in sub moderate  
freezing conditions.  
The system can only function properly in either one of two modes. Summer use or winter use. All procedures to  
change operation modes must be followed for proper operation.  
Your vehicle is equipped with a water system for either completely self contained or fully dependent use. It is not  
equipped with a pressure regulator to compensate for varying water pressure levels.  
During self contained use, caution should be taken so as to minimize water consumption. For example, water  
consumption can be reduced while showering if you turn off the shower between wetting down and rinsing off.  
To avoid damage due to road vibrations, be sure not to store heavy or sharp objects where they may come into  
contact with either the water lines or water pump. Also, allow sufficient room around the pump for proper  
operation.  
FILLING THE INTERIOR FRESH WATER TANK (190 Models only):  
The interior fresh water tank can be filled through the gravity fill located on the passenger side of the rear door  
opening, (see Picture G-P1).To fill the interior tank:  
1. Open the rear passenger door.  
2. Open the gravity fill cover by removing the orange  
plug, (see Picture G-P1).  
3. Insert the hose and fill the tank using moderate  
pressure, (excessive pressure will result in a back  
flow of water).  
4. When the tank is full, water will overflow back  
through the gravity fill hole.  
5. Overfilled tanks will spill out through tank vents.  
This is evidenced by water dripping from the rear  
Picture G-P1 : The gravity fill, (rear door post,  
190 models only).  
passenger side corner of van.  
FILLING THE EXTERIOR FRESH WATER TANK (All Models):  
1. Open the front driver side door.  
2. Open the gravity fill cover by removing the orange  
plug, (see Picture G-P2).  
3. Insert the hose and fill the tank using moderate  
pressure, (excessive pressure will result in a back  
flow of water).  
4. When the tank is full, water will overflow back  
through the gravity fill hole.  
5. Overfilled tanks will spill out through tank vents.  
This is evidenced by water dripping from the  
underside of the van.  
Picture G-P2 : The gravity fill, (front driver door post,  
on all models).  
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G-1  
WATER SYSTEMS  
The fresh water tanks can also be filled through the city  
water inlet located behind the large lockable driver side  
middle access door, for location, see the Daily Living section.  
The use of the city fill is not possible when in the winter  
operation mode.  
City  
water  
inlet  
connection  
To fill the tank:  
1. Prior to using city fill ensure water system is in  
summer operation mode, (see mode switching).  
Connect a hose to the city water inlet connection,  
(see Picture G-P3).  
Picture G-P3:Location of the city water inlet connection.  
2. To fill the fresh water tanks, open the city water  
tank fill shut off valve, (see Picture G-P4).  
3. Open the water source moderately.  
4. When the tank is full, water will overflow in the  
same manner as when using the gravity fill,  
(see previous page).  
5. Close the city water tank fill shut off valve,  
(see Picture G-P5).  
CITY WATER CONNECTION:  
NOTE: City water connection can only be used in summer  
operation mode.This supplies the 190 models with dual  
water tank system.  
Picture G-P4: Open position of the city water tank  
fill valve.  
The city water inlet connection is located in the small  
compartment behind the large lockable driver side storage  
compartment, (see Picture G-P3).To connect the water  
system to an outside source:  
1. Ensure that the water pump is turned off.  
2. Close the city water tank fill valve by turning the  
handle to the vertical position, (see Picture G-P5).  
3. Be sure that all interior faucets are closed to  
prevent spillage.  
4. Open the city water source slowly to prevent  
excessive water force inside your vehicle. (To  
protect your system from excessive pressure from  
water supply systems encountered in some areas, a  
water pressure regulator should be used. Such a  
regulator is not supplied with your vehicle).  
Picture G-P5: Closed position of the city water tank  
fill valve.  
5. Note that this connection by-passes the water  
pump and fresh water tank.Therefore, the use of  
these items is not necessary when connected  
directly to an external water source.  
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G-2  
WATER SYSTEMS  
To disconnect the city water connection:  
1. Turn off the external water source.  
2. Open the sink faucet to relieve the pressure in the system, (failure to do so may result in an unexpected  
shower).  
3. Ensure that the city water tank fill valve is closed, (see Picture G-P5).  
4. Remove the hose from the city water connection, replace the cap on fill connection.  
WASTE WATER STORAGE AND DUMPING SYSTEM:  
Your vehicle is equipped with a waste water storage and dumping system that will provide adequate and effective  
storage and dumping of waste water.Your vehicle should be as level as possible to allow optimal operation of the  
system.  
CAUTION: Ensure that both the black and grey water gate  
valves are closed, (inward position) before using the waste  
water system.This applies especially after extensive driving.  
Black and grey water dump valves are accessed through the  
small access door located just to the rear of the driver side  
door.  
Support the door in the open position by using the support  
arm, (see Picture G-P7).  
Waste Water Tank Preparation:  
Your vehicle is equipped with two waste water tanks, the  
grey waste water tank is for waste water from the sink and  
Picture G-P6: Driver side storage door.  
aisle shower and the black waste water tank is for sewage  
from the toilet. Both tanks are equipped with separate dump  
valves so that each may be dumped independently. Before  
use of either waste tank, be sure to read instructions  
provided by the toilet manufacturer regarding waste water  
chemicals.We suggest that such chemicals be used every  
time to minimize build up of solids on water level sensors  
inside the tanks.  
CAUTION: During winter use under moderate subfreezing  
conditions, (refer to pages G.9-G.12) antifreeze is required in  
the exterior black and grey waste water tank. Antifreeze  
should be used at a 50-50 ratio.  
Support arm  
Picture G-P7: Access to sewer discharge assembly,  
black and grey gate valve handles.  
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G-3  
WATER SYSTEMS  
Support Strap  
Grey tank  
valve  
Black tank  
valve  
Picture G-P10: Removal of the end cap.  
Picture G-P8: Proper driving location of  
support strap.  
Waste Water Tank Dumping:  
To dump the exterior black waste water tank:  
1. Remove support strap retainer pin and lower sewage hose.  
2. Connect the dump fitting, (stored in the storage compartment behind the large access door), to the end of the  
assembly.  
3. Securely place the dump fitting and assembly in the local waste receptacle.  
4. Pull the black water gate valve handle, (to open) to dump the tank contents.  
To dump the grey waste water tank:  
1. Follow the same procedure using the grey water gate valve handle located in front of the sewage  
discharge assembly.  
2. Be sure to dump the grey waste water tank last so as to help flush out any solid waste in the sewage hose  
from the black waste water tank.  
3. Once the tanks are empty, close the gate valves, remove the fitting, return the assembly to its support structure  
and ensure that all caps and supports are securely in place.  
4. If desired, flush both waste tanks after dumping.  
NOTICE: It is recommended to always dump the black water tank first, then the grey water tank.  
CAUTION:WHEN FINISHED DUMPING THE BLACK AND GREY TANKS AND THE ASSEMBLY IS TILTED BACK TO  
ITS STORAGE POSITION. INSERT RETAINER PIN TO PREVENT THE ASSEMBLY FROM FALLING WHILE DRIVING,  
(see Picture G-P8).  
Home & Park Motorhomes makes no warranty what so ever for damage caused to the sewage discharge assembly as a result of this.  
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G-4  
WATER SYSTEMS  
Waste Water Tank Flushing:  
To flush the waste water tanks:  
1. Ensure that both tanks are empty.  
2. Fill the black waste water tank by inserting a hose into the toilet, (be sure to step on the flush pedal, so the  
flapper door stays open to prevent toilet overflow) and the grey waste water tank using the sink.  
3. Dump both tanks using the procedure outlined above.  
Both waste water tanks can also be flushed using a similar procedure, but rather than filling each tank using the  
potable water system, they can be filled by inserting a hose directly into the sink and toilet.  
OUTSIDE SHOWER:  
NOTE: Outside shower can only be used in summer  
operation mode.  
The outside shower faucet is found in the small compartment  
behind the large driver side storage compartment, (the  
shower hose is stored in the large compartment). Remove the  
shower hose from the storage compartment and attach to  
the faucet spout, (see Picture G-P11).The shower hose must  
be returned to the storage compartment before travel as to  
prevent damage to the unit.  
Picture G-P11: Outside shower. Shower hose storage  
when Motorhome is parked.  
POTABLE WATER SYSTEM DRAINING:  
NOTE: Water system must be in summer operation mode.  
To completely drain the fresh water system of all water:  
1. Ensure that the water pump is off and that your vehicle is level.  
2. Ensure that the interior tank valve is in the open position.  
3. Drain the fresh water tank and the hot and cold fresh water system by opening the exterior fresh water  
drain valve at the low point drain, (see Pictures on page G-9).  
4. Open all water outlets including the sink faucet, aisle shower faucet, external shower faucet, and toilet  
flushing pedal.The latter can be propped open or opened manually several times.This procedure allows  
gravity to draw any remaining water out through the tank drains.  
5. Your vehicle is equipped with a water heater, follow the manufacturer’s instructions for draining.  
6. Open the sink faucet and turn on the water pump until water is no longer pumped.  
7. Turn off the water pump.  
If this procedure is followed, it is unnecessary to blow out the water system. Once the system is drained, be sure to  
close all taps before driving.  
NOTE: Do not allow water to sit in tank when vehicle is not in use.  
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G-5  
WATER SYSTEMS  
POTABLE WATER SYSTEM SANITIZING:  
NOTE: Water system must be in summer operation mode, (190 models).  
Your potable water system should be sanitized if it is new, has not been used for a period of time, or may have  
become contaminated.  
To sanitize your system:  
1. Prepare a chlorine solution using 4 L, (1 gallon) of water and 60 ml, (1/4 cup) of household bleach,  
(5% sodium hypo chlorite solution).  
2. With the fresh water tank empty, (see section on Waste Water Tank Flushing), pour, (see section on Filling  
Fresh Water Tank), 4 L, (1 gallon) of solution into the tank for each 60 L, (15 gallon) of tank capacity. As an  
alternative, several commercial solutions are available and should be used as directed on the package.  
3. Complete filling of the tank with fresh water.  
4. Turn on the water pump and slowly open all faucets to release trapped air.  
5. Close faucets and allow to stand for 3 hours then drain and flush with fresh potable water.  
6. To remove excessive chlorine taste or odor which may remain, prepare a solution of 1 L, (1 quart) vinegar  
to 20 L, (5 gallons) water and pour into tank and allow solution to agitate in tank by vehicle motion,  
(several days if possible).  
7. Drain tank and flush with fresh potable water.  
WATER SYSTEM WINTERIZING:  
NOTE: Water system must be in summer operation mode and repeat operations 5 and 6 with water system in winter  
operation mode, (190 Models).  
To winterize your potable water system:  
1. Drain the entire system including water heater, (refer to water heater manual for instructions on draining).  
2. Place water heater by-pass in the by-pass position to prevent water heater from filling with antifreeze.  
3. Add 8 L, (2 gallons) of approved nontoxic recreational vehicle antifreeze to the interior and exterior fresh  
water tanks using both gravity fills.  
4. Turn on the water pump.  
5. Open all three faucets until antifreeze is visible.  
NOTE  
6. Open the toilet valve until antifreeze is visible. Refer above to the water system winterizing  
7. Turn off pump.  
.
8. Disconnect and drain the P-traps of the sink and aisle shower. Shower P-trap is located on your vehicle  
underside to the rear of the waste water tanks.  
To prepare your potable water system for use:  
1. Drain the antifreeze from the system.  
2. Sanitize the system if desired.  
3. Fill the system with water.  
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G-6  
WATER SYSTEMS  
WINTER MODE VALVE POSITIONS (190 Models only):  
1. Outside shower faucet, (Hot and cold cutoff valves mini valves), - Closed, (see Picture G-P20).  
2. Tank selector valve must be closed, (interior tank position see G-P13, exterior tank position  
see Picture G-P12).  
SUMMER MODE VALVE POSITIONS:  
1. Outside Shower Faucet, (Hot and cold cutoff mini valves), - Open, (see Picture G-P19).  
The valve modes for the fresh water system must be configured completely in one or the other of summer or  
winter modes as detailed above.  
In winter mode - Use gravity fill only.  
- No outdoor shower.  
- Waste water tanks are unprotected from freezing unless charged with antifreeze.  
- Interior temp must be maintained above 65°F, (18°C) .  
- Fridge must be turned ON.  
- Exterior fresh tank must be drained.  
- Exterior shower and city fill must be drained.  
WINTER USE: (Moderate Subfreezing Conditions, -10°C (14°F)) (190 Models only)  
The dual tank system allows you to use the fresh water system under moderate subfreezing conditions by allowing  
you to isolate and drain the exterior fresh water tank and the exterior shower faucets.  
To prepare your motorhomes fresh water system for winter use you must do the following:  
Ensure you first turn off the water pump, (switch is found on the monitor panel) before isolating and draining the  
exterior fresh water tank.  
Switch tank selector valve to winter position, (see Picture G-P13).  
Picture G-P12: Selector valve supply from the  
Picture G-P13: Selector valve supply from the  
exterior fresh water tank.  
interior fresh water tank.  
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G-7  
WATER SYSTEMS  
Picture G-P14: Summer mode valve positions.  
Picture G-P15: Winter mode valve positions.  
Your Roadtrek is equipped with a water heater by-pass.  
valve.When it is in summer mode, all three valves will face  
the aisle, (see Picture B-P14). In winter mode, the water line  
valve is open and the valves at the water heater are closed,  
(see Picture B-P15).  
To isolate and drain the outside shower when using the fresh  
water system in moderate subfreezing conditions the  
shower cutoff valves must be closed.  
To close the shower cutoff valves:  
1. Remove cushions from driver side rear bed.  
2. Open water heater access cover,  
(see Picture G-P16).  
3. Locate the hot and cold water cutoff valves,  
(see Picture G-P18).  
4. To isolate the exterior shower faucets the cutoff  
valves must be turned 90°, (cross line), (refer to  
Pictures G-P19 and G-P20 for the open and closed  
positions of the isolator valves).  
5. Open the shower faucets in order to drain the exterior  
water lines, (reclose after draining exterior tank).  
6. For summer use of the fresh water tanks repeat the  
steps in reverse.  
NOTE: When the water system is operating in the winter mode,  
only the interior fresh water tank is to be used.Therefore you  
must be aware that the interior tanks fluid level is actually empty  
when the 1/3 L.E.D.light is displayed on the monitor panel.  
Picture G-P16: Location of  
the access door for the tank  
selector valve.  
Picture G-P17: Water heater  
access door.  
Picture G-P18: Hot and cold water cutoff valves.  
PLEASE NOTE: On Versatile models the water heater and tank selector valves are located in the lower  
galley cupboard.  
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G-8  
WATER SYSTEMS  
Picture G-P19: Hot water cutoff valve in open  
Picture G-P20: Hot water cutoff valve in closed  
position.  
position.  
To drain the exterior fresh water tank you must open exterior drain valve at the low point drain located below the  
drivers side front door running board, (for 190 models see Picture G-P21, for 170 model see Picture G-P23).  
Ensure that the exterior shower faucet valves are open and that the city water inlet valve has been emptied of  
water. After tank is drained close exterior shower faucet valves and exterior fresh water tank valves.  
Picture G-P21: Location of the exterior freshwater  
Picture G-P22: Interior tank drain valve in open  
tank drain.  
position.  
Picture G-P23: Exterior fresh water drain valve,  
Picture G-P24: Interior tank drain valve in closed  
(170 model).  
position.  
TO DE-WINTERIZE:  
Repeat the steps in reverse order.  
NOTE: By using antifreeze in the black and grey waste water tanks, the waste water system can be used in  
moderate subfreezing conditions.  
Although the waste and fresh water systems have been designed for use in moderate subfreezing conditions.  
Home & Park Motorhomes makes no warranty what so ever for damage to the water systems as a result of freezing.  
To prevent interior water lines from freezing, it is recommended that the interior temperature be maintained at  
+65°F, (18°C).  
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G-9  
WATER SYSTEMS  
190 Chevrolet  
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G-10  
WATER SYSTEMS  
170-Popular Chevrolet  
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G - 11  
WATER SYSTEMS  
170-Popular Chevrolet  
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G-12  
WATER SYSTEMS  
190-Popular Chevrolet  
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G-13  
WATER SYSTEMS  
190-Versatile Chevrolet  
Doc No: 21906503 Rev: 02  
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G-14  
OWNER MAINTENANCE  
EXTERIOR MAINTENANCE:  
To maintain the original appearance and finish, your vehicle’s exterior body and roof must be waxed at least  
annually. If deterioration, such as tarnishing or chalking, should occur, apply a mild rubbing compound and wax to  
restore the original appearance.  
EXTERIOR WASHING:  
To prevent water from entering your vehicle, avoid spraying water directly into exterior vents or grills. Use care and  
caution when using a power washer to prevent water leaks. Do not point power washer directly towards any door  
openings, body seams, vent or automotive striping.  
OTHER MAINTENANCE:  
For necessary maintenance of other components and appliances, see their respective manufacturer’s owner’s  
manuals for instructions.  
WINTER STORAGE:  
INSIDE YOUR VEHICLE:  
Before winter storage:  
1. Be sure to clean your vehicle thoroughly. Special emphasis should be given to the appliances, such as the  
refrigerator.  
2. Once cleaned, leave the refrigerator door propped open with the cutting board in the freezer  
compartment to prevent the development of odors, (insert a box of baking soda if desired).  
3. Open a window slightly allowing sufficient air circulation to avoid the development of odors,  
condensation and mildew.  
4. To prevent sun rays from deteriorating and fading interior fabrics, cover all upholstered seats and  
cushions. As a further precaution, close all drapes tightly.  
5. Disconnect the auxiliary battery using the disconnect switch located in the monitor panel.  
OUTSIDE YOUR VEHICLE:  
Before winter storage:  
1. Ensure that all waste water tanks have been dumped and flushed and that the entire potable water  
system has been properly drained, refer to sections on Potable Water System Draining and Potable Water  
System Winterizing.  
2. Be sure to cover the external vents to the refrigerator, exhaust fan, furnace and air conditioner, (if  
equipped) with heavy plastic sheeting to prevent entry by rodents and insects.  
3. To improve tire life and maintain performance, put your vehicle up on blocks. Also, cover all tires exposed  
to sun light to prevent deterioration from ultraviolet rays.  
4. Consult your automotive owner’s manual or local automotive dealer regarding steps necessary to  
prevent engine and chassis damage during long periods of storage in your particular region.  
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H-1  
OWNER MAINTENANCE  
SPRING START UP:  
After storage, reactivate your vehicle for use by reversing all the procedures that you performed to prepare it for  
winter storage. In addition, propane system’s connections and fittings should be checked for possible leaks and all  
other systems and appliances should be operated to ensure satisfactory performance.  
TIRES:  
See the automotive chassis manufacturer’s owner’s manual and documents for tire warranty and recommended  
inflation pressures.  
CARGO CARRYING CAPACITY:  
See the information labels attached to the driver door post, inside of lower galley cabinet door, and insert at the  
back of this manual.  
OWNER MAINTENANCE CHECKS:  
Listed below are vehicle maintenance checks and inspections that should be performed by the owner or qualified  
service technician at the indicated intervals.  
Any adverse conditions should be brought to the attention of your dealer or qualified service technician for expert  
service advice as soon as possible.  
The owner maintenance checks are generally not covered by warranties and you may be charged for labor, parts  
and supplies used.  
WHEN YOU STOP FOR FUEL:  
Extinguish all pilot lights.  
Check engine oil level.  
Look for low or under inflated tires.  
AT LEAST MONTHLY:  
Check coolant level in the coolant recovery reservoir.  
Check operation of all exterior lamps, including brake lamps, turn signals and hazard warning flashers.  
Check tire pressure.  
Run generator for 20 minutes under load to prevent carburetor damage.  
AT LEAST ONCE EVERY THREE MONTHS:  
Flush black water holding tank.  
Flush grey water holding tank.  
Flush and sanitize fresh water tank.  
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H-2  
OWNER MAINTENANCE  
AT LEAST TWICE A YEAR:  
Check power steering fluid level.  
Check windshield washer level and wiper operation. Clean wiper blades with clean cloth dampened with  
washer fluid.  
Check radiator, heater and air-conditioning hose for leaks or damage.  
Check for worn tires and loose wheel lug nuts.  
Check parking brake system.  
Check head lamp alignment.  
Check lap and shoulder belts for wear and function.  
Check air pressure in spare tire.  
Inspect appliance vents to ensure they are free from dirt, insects, spider webs and/or nests.  
Inspect black and grey water tank vents.  
Clean air conditioner filter.  
Thoroughly clean and wax the roof of the van.  
AT LEAST ONCE A YEAR:  
Lubricate all door hinges, locks and latches.  
Clean battery terminals (automotive and coach).  
Have propane test completed by certified gas technician.  
Have appliances tested and cleaned.  
Wax & polish and protect exterior surfaces.  
AUXILIARY BATTERY:  
Your vehicle is equipped with a group 27 lead acid auxiliary battery. It is recommended that acid levels be checked  
at least once every 3 months, every 1 month under heavy usage.  
See battery manufacturers maintenance recommendations.  
In order to maintain the function of the slide out battery tray you must lubricate the slides and  
compartment bottom. Use of a general automotive grease is recommended. It is recommended that this be  
done every 3 months when you are checking the acid levels.  
The above maintenance schedule is a recommendation only. Please refer to your Chevrolet Manual for details on  
the Chevrolet required maintenance schedule.  
Efficient economical vehicle performance will be enhanced by utilizing this recommended maintenance. It is  
strongly recommended that no repairs be made with out appropriate training, tools and safety equipment.This  
could cause bodily injury, damage to the vehicle or cause the vehicle to operate improperly.  
Home & Park shall not be held liable or assume any obligations or responsibilities whatsoever for any loss, damage  
or injury directly or indirectly caused by, arising or resulting from, or as a consequence of the use or nonuse of the  
information contained herein or the operation or non-operation of any items mentioned herein. And, finally, Home  
& Park shall be indemnified and saved from all losses, expenses, claims and demands whatsoever.  
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H-3  
OWNER MAINTENANCE  
ALUMINUM WHEEL MAINTENANCE:  
Never clean your wheels when they are hot! either from free standing in the sun, or from normal road use.  
Always clean wheels when they are cool to the touch of your hand. If you spray any type of cleaning agent,  
corrosive or not, they will stain a polished and chrome wheel and even some clear coated wheels. Period. No matter  
how expensive they are!  
Clean your wheels either early in summer mornings or dusk on summer evenings, a good practice is not to clean  
them in direct sunlight.We are experiencing different UV and ambient temps, from a result of a changing ozone.  
This also plays havoc on tires too!  
Clean rims using mild soap and water, some strong cleaning agents will spot polished wheels every time.  
Avoid car washes if possible when your wheels are hot, this could stain the wheel.  
In time, due to brake and regional temps in North America, the wheels will fade from their luster, so from time to  
time, use a premium polish wheel cleaner/polish to keep the natural polished finish look.  
Never use steel wool or coarse abrasive pads to clean ANY wheel, it will cause permanent damage, and will not be  
warranted by the wheel manufacture.  
It is recommended to place Vaseline, or some type of oil based cooking grease and coat the wheels during the  
harsh winter and touch them up from time to time or have a set of winter wheels and tires!  
Doc No: 21906503 Rev: 02  
Copyright © Hanmar Motor Corporation 2005  
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H - 4  
LIMITEDWARRANTY INFORMATION  
LIMITED WARRANTY DEFINITIONS  
Home & Park Home & Park Motorhomes (A Division of HANMAR MOTOR CORPORATION).  
Dealer  
Dealer or any wholesale buyer of recreational vehicles, authorized by Home & Park.  
Any recreational vehicle manufactured by Home & Park Motorhomes.  
Registered owner of the Vehicle and/or purchaser of the Vehicle.  
Vehicle  
Purchaser  
Warranty Card  
Home & Park Limited Warranty Registration Card specifying Purchaser of Vehicle.  
All vehicles are covered by a three part limited warranty: Automotive Warranty, Appliance Warranty, and Home &  
Park Limited Motorhome Warranty.  
HOME & PARK LIMITED WARRANTY REGISTRATION CARD  
It is very important that the Dealer complete the Home & Park Limited Warranty Registration, (at the bottom  
of the “QualityCare”Pre-Delivery Report) on each Vehicle and fax it to Home & Park within 48 hours from the  
date of retail delivery. Home & Park uses the information on the Limited Warranty Registration to:  
1. Notify General Motors to start the automotive (chassis) warranty in the Purchaser’s name as of the  
date of retail delivery.  
2. Maintain records for the Home & Park Limited Motorhome Warranty and for any recall notifications.  
If Home & Park does not receive this information, when the Purchaser tries to have automotive warranty work  
done, the Purchaser, the Dealer and Home & Park will be severely inconvenienced until this information is received  
and processed by General Motors.  
AUTOMOTIVE WARRANTY - GENERAL MOTORS ( CHEVROLET CHASSIS)  
The warranty currently offered by General Motors covers the manufacture of the Chevrolet chassis.  
See the General Motors Warranty Information booklet for details.  
For Chevrolet chassis sold through RV dealers, Home & Park uses the information on the completed Warranty Card  
to notify General Motors to restart the automotive (chassis) warranty in the Purchaser’s name as of the date of  
retail delivery. Upon receipt of the Warranty Card, Home & Park completes and mails the appropriate forms to  
General Motors who in turn enter this information into their computer systems.This process can take up to 6 weeks  
from when the Dealer mails the Warranty Card. If warranty work is required before this process is completed and  
the Vehicle’s V.I.N. appears on the computer, the Purchaser should ask the Chevrolet dealer to enter the Purchaser’s  
name and address and date of retail delivery into the computer.To prove the vehicle is still under warranty, the  
Purchaser should show a copy of the bill of sale to the Chevrolet dealer.  
If Home & Park does not receive the completed Warranty Card, when the Purchaser tries to have automotive  
warranty work done, the Purchaser, the Dealer and Home & Park will be inconvenienced until this information is  
received and processed by General Motors.  
Doc No: 21906503 Rev: 02  
Copyright © Hanmar Motor Corporation 2005  
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I-1  
LIMITEDWARRANTY INFORMATION  
AUTOMOTIVE WARRANTY - GENERAL MOTORS ( CHEVROLET CHASSIS)  
For Chevrolet chassis sold through Chevrolet dealers, the Dealer will enter the appropriate information directly  
into General Motors’computer system to restart the automotive (chassis) warranty in the Purchaser’s name as of  
the date of retail delivery.  
All automotive service, maintenance and repairs are to be performed by any Chevrolet dealer. See the General  
Motors Warranty Information booklet for details. Such items are not warranted by Home & Park. Home & Park will  
pay for the removal and reinstallation of motorhome components necessary to perform automotive recalls  
and warranty for 36 months or 36,000 miles (in US) or 60,000 Km (in Canada), which ever occurs first, from date of  
purchase by the first Purchaser. After this period such costs are considered to be inherent in the ownership of such  
a vehicle. Home & Park will not pay for the removal and reinstallation of motorhome components necessary  
to perform automotive service or maintenance. Such costs are considered to be inherent in the ownership of  
such a vehicle.  
LIMITED WARRANTY INFORMATION  
The following information must be provided when contacting the factory for warranty:  
Selling Home & Park Dealer: __________________________________________________________  
Address:________________________________________________ Phone: (___) _______________  
City, State/Prov:__________________________________________ Zip/Postal Code: ____________  
V.I.N.(last 8 digits): _________ Sales order #(Located On The Driver Door Post Label): __________  
Date Of Delivery To Owner (Retail Purchaser): ____________________________________________  
AUTOMOTIVE CUSTOMER SERVICE & ROADSIDE ASSISTANCE NUMBERS  
Chevrolet (US) customer service  
800-222-1020  
Chevrolet (US) roadside assistance 800-CHEV-USA (243-8872)  
GM Canada customer service  
GM Canada roadside assistance  
800-263-3777  
800-268-6800  
APPLIANCE WARRANTY  
The following are not warranted by Home & Park, but are covered by individual warranties offered by their  
respective manufacturers to which terms both Purchaser and Dealer must comply: air conditioner, electrical  
inverter/charger, furnace, generator, microwave oven, range hood exhaust fan, refrigerator, stove, toilet, water pump,  
water heater, and macerator. Home & Park makes no warranty whatsoever, regarding these items and/or such like  
components manufactured by others. However, Home & Park will pay for the removal and reinstallation of such  
components that it determines at its sole discretion are installed by Home & Park in a manner unusual to the  
industry. Purchaser and/or Dealer are required to deal directly with the nearest service center for such  
manufactured components and abide by the warranty policy as allowed by such component manufacturers.  
The name, location and phone number of some such component manufacturer’s are as follows:  
Doc No: 21906503 Rev: 02  
Copyright © Hanmar Motor Corporation 2005  
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I-2  
LIMITEDWARRANTY INFORMATION  
MANUFACTURER CONTACT INFORMATION:  
Component  
Manufacturer  
Location  
Phone Number  
407-672-0091  
Awning  
Fiamma  
Orlando, FL  
Battery  
Trojan  
Santa Fe Springs, CA  
Wauconda, IL  
Wauconda, IL  
Mississuga, ON  
Coquitlam BC  
Elkhart, IN  
800-423-6569  
800-383-0269, 847-487-4940  
800-383-0269, 487-487-4940  
800-303-0287  
Detector-carbon monoxide  
Detector - Propane  
DVD Player  
MTI Industries  
MTI Industries  
AVS Technologies  
Aralex Acoustics Ltd  
Suburban Mfg.  
Suburban c/o GL Products  
Onan Corporation  
Onan Corporation  
Dometic  
Flat LCD T.V.  
306-221-7610  
Furnace (U.S.)  
423-775-2131  
Furnace (Canada)  
Generator (U.S.)  
Generator (Canada)  
Heat Pump  
Oakville, ON  
Minneapolis, MN  
Oakville, ON  
Elkart, IN  
905-845-7558  
800-888-6626  
905-795-0050  
800-544-4881  
Inverter/Charger  
Microwave (U.S.)  
Microwave (Canada)  
Oven-Microwave (210)  
Refrigerator (U.S.)  
Refrigerator (Canada)  
Roof Vent - Power  
Satellite  
Tripp-Lite  
Chicago, IL  
773-869-1234  
Dometic Corporation  
Dometic Distribution  
Camco Inc.  
Elkhart, IN  
800-544-4881, 219-463-4858  
519-653-4390  
Cambridge, ON  
Hamilton  
800-361-3400  
Dometic Corporation  
Dometic Distribution  
FanTastic Vent  
MotoSat  
Elkhart, IN  
800-544-4881, 219-463-4858  
519-653-4390  
Cambridge, ON  
Capac, MI  
810-724-3818  
Salt Lake City, UT  
Medina, OH  
800-247-7486  
Screens (for van doors)  
Toilet (U.S.)  
Bug Barrier  
800-548-0214, 216-723-2551  
800-521-3032  
Thetford Corporation  
Thetford Sanitation  
Suburban Mfg.  
Suburban c/o GL Products  
Shurflo  
Ann Arbor, MI  
Mississauga, ON  
Elkhart, IN  
Toilet (Canada)  
905-671-0255  
Water Heater (U.S.)  
Water Heater (Canada)  
Water Pump (U.S.)  
Water Pump (Canada)  
Wheels - Aluminum(SE)  
Wheels - Aluminum  
423-775-2131  
Oakville, ON  
Santa Ana, CA  
Belmont, ON  
Gardena, CA  
Mississauga, ON  
905-845-7558  
800-854-3218  
Shurflo  
519-727-6752  
Prime Wheel  
310-516-9126  
American Racing  
800-959-1969  
Doc No: 21906503 Rev: 02  
Copyright © Hanmar Motor Corporation 2005  
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I-3  
LIMITEDWARRANTY INFORMATION  
HOME & PARK LIMITED MOTORHOME WARRANTY:  
Home & Park warrants to the Purchaser that the Vehicle is free from defects in material and workmanship on the  
portion manufactured by Home & Park, under normal use and service, for four (4) years or 48,000 miles  
whichever occurs first, from date of purchase by the first Purchaser or the date the Vehicle was first put into service,  
(for example, as a demo or rental), whichever is earlier.  
This warranty shall be fulfilled at a Home & Park Dealer or authorized Roadtrek repair facility. For in transit  
emergency repairs, you may choose to deal with a non-authorized RV service facility. However all warranty repairs  
at non-authorized RV service facilities must be preauthorized by Home & Park. Home & Park will, at its option,  
replace or repair free of charge, (including related labor) any defective part, about which the Purchaser shall notify  
their Roadtrek Dealer within the warranty period.The obligation of Home & Park under this warranty, is expressly  
limited to such replacement or repair.  
The provisions of this limited warranty shall not apply to the following:  
1. Accident.  
2. Unauthorized repairs or alterations.  
3. Normal maintenance.  
4. Changes made to other units manufactured after this Vehicle was manufactured.  
5
Incidental damages connected with the failure of the Vehicle such as lost time, inconvenience, loss of use  
of the Vehicle, cost of rental cars, gasoline, telephone, travel or lodging.  
6. Damages caused by environmental factors including, but not limited to, hailstorms, tornadoes,  
sandstorms, lightning, floods, earthquakes, airborne fallout, chemicals, tree sap, ocean spray, road hazards.  
7. Vehicle that has been declared a total loss by an insurance company, (demolished) or a Vehicle whose  
title indicates that it is designated as“salvage”,“junk”, or“rebuilt”or words of similar impact.  
8. Exterior side storage compartments may not be moisture free. It is advised that you store items  
accordingly. Home & Park is not responsible for goods damaged while stored in exterior storage  
compartments.  
9. There will be no allowance for emergency road repair, towing, labor, meals accommodations, etc. Such  
will not be accepted if claimed under warranty.  
10. After the “QualityCare”Pre-Delivery Report is completed by the dealer, appliance adjustments, door latch  
adjustments, light bulbs, fuses, battery in the smoke detector and window screens are warranted for 90  
days.  
11. Aluminum wheels are not warranted against corrosion that is a result of road salt, sea salt, cleaning  
chemicals or harsh driving conditions.  
Doc No: 21906503 Rev: 02  
Copyright © Hanmar Motor Corporation 2005  
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I-4  
LIMITEDWARRANTY INFORMATION  
HOME & PARK LIMITED MOTORHOME WARRANTY:  
The provisions of this limited warranty shall not apply to deterioration due to wear and exposure beyond the  
following limitations:  
1. For one (1) year or 12,000 miles (in US) or 20,000 Km (in Canada), which ever occurs first, from date of  
purchase by the first Purchaser for sewage hose, curtain fabric, seating fabric, carpet, cup holders, exterior  
stripes and decals, running board trim, and black and grey water tank valves.  
2. For two (2) years or 24,000 miles (in US) or 40,000 Km (in Canada), which ever occurs first, from the date  
of purchase by the first Purchaser for leather seats.  
3. For three (3) years or 36,000 miles (in US) or 60,000 Km (in Canada), which ever occurs first, from date of  
purchase by the first Purchaser for exterior painted surfaces.  
Home & Park Limited Motorhome Warranty is void unless the following conditions are adhered to:  
1. Warranty Card on Vehicle must be completed by the Dealer and faxed to Home & Park within 48 hours of  
date of retail delivery.When warranty applications are made and Warranty Card is not on file at Home &  
Park, reimbursement of claim will be delayed until proof of original purchase is submitted to Home &  
Park.  
2. All warranty claims must be submitted on a Home & Park Motorhomes Warranty Claim form and properly  
completed including Vehicle Identification Number (V.I.N.), odometer reading and Home & Park Limited  
Motorhome Warranty start date (date of retail delivery).  
3. Warranty work that will exceed $200 must first be authorized by Home & Park before proceeding  
with such work.The authorization number issued by Home & Park must be noted on the warranty claim.  
4. Home & Park reserves the right to inspect defective parts that have been replaced under warranty. Dealer  
is expected to hold selected parts for a period of not to exceed 60 days.  
5. Only parts and accessories and other material, available through Home & Park are to be used in the  
performance of warranty service.  
6. Warranty repairs performed a second time by a Dealer (due to incorrect or inadequate diagnosis,  
improper assembly or repair, or lack of proper testing when the original warranty repair was performed)  
are considered as shop comebacks and are not reimbursable. Costs of such repairs must be adsorbed by  
the Dealer.  
7. All claims must be submitted within 30 days of the date of repair.  
8. Purchasers are responsible for presenting their vehicle to a Roadtrek Dealer as soon as a problem exists.  
The warranty repairs should be completed in a reasonable amount of time from date of authorization.  
This limited warranty is expressly in lieu of any other expressed or implied warranty, including any implied warranty  
of merchantability or fitness for a particular purpose and of any other obligations or liabilities on Home & Park  
which neither assumes nor authorizes any other person to assume for it any other liability in connection with  
Vehicle manufactured by it.  
Doc No: 21906503 Rev: 02  
Copyright © Hanmar Motor Corporation 2005  
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I-5  
CUSTOMER ASSISTANCE  
REPORTING SAFETY DEFECTS (U.S. ONLY)  
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should  
immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Home &  
Park.  
If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a  
group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in  
individual problems between you, your dealer, or Home & Park.  
To contact NHTSA, you may call the Auto Safety Hot line toll-free at 1-800-424-9393 (or 366-0123 in Washington, DC  
area) or write to:  
NHTSA  
U.S. Department of Transportation  
Washington, DC 20590  
You can also obtain other information about motor vehicle safety from the Hot line.  
ROADTREK AMBASSADOR POTENTIAL CUSTOMER REFERRAL PROGRAM FOR ROADTREK OWNERS:  
Most Roadtrek owners spend a lot of their valuable time giving tours of their Roadtreks to numerous inquisitive  
people. Many of these potential customers become Roadtrek owners.To reward their efforts and encourage more  
“tours”by these very convincing “sales people”, we will pay a $100.00 commission and provide incentive rewards to  
any Roadtrek owner who refers a potential customer to us who eventually purchases a new Roadtrek  
To participate in this program, the Roadtrek owner must sign up for the Roadtrek Ambassador program by visiting  
www.roadtrek.com/ambassador or calling 1-888-ROADTREK (762-3873). For every potential customer that you  
show your Roadtrek, complete a “Potential Customer Referral Card”.You will receive $100.00 for each referral that  
purchases a new Roadtrek. In addition, we have these complimentary gifts:  
1. For your 1st purchasing customer we will send you Two Roadtrek Ambassador Golf Shirts.  
2. For your 2nd purchasing customer we will send you Two Roadtrek Ambassador Windbreakers.  
3. For your 5th purchasing customer we will send you Two Roadtrek Ambassador Leather & Melton jackets.  
4. For your 10th purchasing customer we will provide an all expense paid trip to the Roadtrek factory.  
If these incentives weren’t enough, all Roadtrek Ambassadors referring more than 2 purchasing customers in a  
given year will be eligible for a draw to win the use of a new Roadtrek for a full year (mileage restrictions will  
apply).  
This program is subject to the following conditions:  
1. Home & Park receives a “Potential Customer Referral Card”(supplies available upon request) completed  
and mailed by the potential customer and/or Roadtrek owner.  
2. The potential customer purchases a new Roadtrek within 3 years from the date the “Potential Customer  
Referral Card”is received by Home & Park.  
3. The potential customer purchases a new Roadtrek and has the dealer complete the “Home & Park  
Warranty Registration”in the same name and address that was inserted on the “Potential Customer  
Referral Card”.  
4. If more than one Roadtrek owner refers the same potential customer, the $100.00 commission will be  
split equally among all of the referring Roadtrek owners.  
Home & Park Motorhomes reserves the right to cancel this program based upon 90 days notice to Roadtrek  
owners.  
Doc No: 21906503 Rev: 02  
Copyright © Hanmar Motor Corporation 2005  
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J-1  
CUSTOMER ASSISTANCE  
ROADTREK CLUB INTERNATIONAL  
As a new Roadtrek owner, you are cordially invited to join our family of Roadtrek owners as members of the  
“Roadtrek Club International”. An owners’club offers its members an opportunity to meet other people with  
common interests, attend enjoyable gatherings (such as group outings, sight seeing, camping, suppers, factory  
tours, and more!), share travel experiences, keep current on the latest information and products from the factory,  
and exchange ideas for improvements or solutions to problems. Annual membership dues are only US$10.Their  
common bond is the that they are all Roadtrek owners. As a group, they promote fellowship and enrich their way  
of life.  
Roadtrek Club International is an active Chapter of the Family Motor Coach Association. FMCA, the foremost  
organization in the world composed exclusively for motorhome owners, was founded in 1963 for the express  
purpose of promoting fellowship and the use of motor coaching for pleasure. Many of its 130,000 members meet  
and form fast friendships with fellow motorhomers and join together in Association sponsored activities that are  
interesting and fun.  
FMCA offers benefits and services specially designed to meet the needs of motorhome owners that you can’t get  
anywhere else. Although space does not permit listing everything available, member benefits include: free monthly  
subscription to the full color Family Motor Coaching magazine, minimum cost motorhome insurance, accidental  
death coverage, emergency road service, trip routing service, toll free 800 number message service, mail  
forwarding, identification emblems for your motorhome, free membership directory, anti-theft program, discount  
programs, national and regional conventions, caravans and tours, and year-round activities in nearly 300 chapters  
of FMCA for fun, fellowship and entertainment... plus much more. FMCA dues are $35 per year plus a one time $10  
initiation fee in the first year.  
Just complete the applications on the next page and mail them with your checks to the addresses shown.You’ll be  
glad you did!  
ADDRESS, PHONE & FACSIMILE NUMBERS, AND E-MAIL  
Address all inquiries to:  
Home & Park Motorhomes  
Warranty & Service Department  
100 Shirley Avenue  
Kitchener, Ontario, Canada, N2B 2E1  
Telephone: toll free 888-ROADTREK (762-3873) or 519-745-1169  
Facsimile: 519-745-1160  
E-mail: service@roadtrek.com  
All inquiries must include: Owner’s name, address, home and work phone numbers  
Selling Home & Park dealer’s name and contact  
Servicing Chevrolet dealer’s name, contact and phone number  
(if applicable)  
Last 8 digits of Vehicle Identification Number (V.I.N.)  
Vehicle mileage  
Date of Retail Delivery  
WEBSITE  
Checkout the Roadtrek website at WWW.roadtrek.com  
Doc No: 21906503 Rev: 02  
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J-2  
CUSTOMER SERVICE PROCEDURES  
OBTAINING MOTORHOME SERVICE  
The solution to all your Roadtrek concerns starts with your Roadtrek Dealer  
Roadtrek Dealer  
GM Dealer  
Roadtrek Dealer  
Advise the Service Department  
that you have a 1 ton van  
The dealership should always be given the  
opportunity to resolve your concerns prior to  
contacting Home & Park Motorhomes  
Chevy G-30 extended van  
that requires service.  
Note: Using the word“Motorhome”may cause the dealer  
to shy away from service.Most automotive dealers have  
the service capabilities to handle the 1 ton van.  
If situation is  
not resolved  
Contact Service Writer  
at Roadtrek Dealership  
Contact Service Writer  
If situation is  
not resolved  
If situation is  
not resolved  
Contact Service Manager  
If situation is  
not resolved  
Contact Service Manager  
at Roadtrek Dealership  
Contact Dealer Principal  
If situation is  
not resolved  
If situation is  
not resolved  
Contact Dealer Principal  
at Roadtrek Dealership  
Contact Chassis  
Customer Service Department  
for assistance.  
Customer Service will issue a file for your records.  
If situation is  
not resolved  
If situation is  
not resolved  
Contact  
Home & Park Motorhomes  
Contact  
Home & Park Motorhomes  
Doc No: 21906503 Rev: 02  
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K-1  
ROADTREK INTERNATIONAL CHAPTER FMCA  
A ROADTREK OWNERS’ CLUB  
Please Print  
MEMBERSHIP APPLICATION  
Date ______________  
Last Name __________________ First Name ________________ Spouse ____________________  
Address ____________________ City ______________________ Prov/State __________________  
Country ____________________ Postal/ZIP Code ____________ Phone: ( ) __________________  
FMCA# ________________If you are not currently a member of the Family Motor Coach Association,  
please complete the FMCA Membership Application Form below. WE CANNOT PROCESS YOUR ROADTREK  
INTERNATIONAL CHAPTER APPLICATION UNTIL YOU ARE AN FMCA MEMBER. Mail both forms and checks in  
separate envelopes today. FMCA members send only the Roadtrek application form and check.  
I/We would be interested in helping run the Chapter.  
I/We would be interested in serving as an elected officer.  
______ Yes  
______ Yes  
______ No  
______ No  
Please enclose $10.00 in U.S. funds. Note: The Chapter cannot accept credit cards.  
Make check or money order payable to “Roadtrek International”.  
Mail application and fee to: Becky Hartley, Chapter Treasurer, Email: [email protected]  
231 W. Washington St. Nelsonville, OH 45764-1138 Telephone: (740) 753-1066  
[ Cut and mail in separate envelopes ]  
FAMILY MOTOR COACH ASSOCIATION  
Please Print  
MEMBERSHIP APPLICATION  
Date ________________  
Last Name __________________ First Name ________________ Spouse ____________________  
Address ____________________ City ______________________ Prov/State __________________  
Country ____________________ Postal/ZIP Code ____________ Phone: (  
) ______________  
E-mail Address ______________ Coach Manufacturer: Home & Park Motorhomes  
Model: ______ Roadtrek Year:_______ Length: ________License Plate Number: __________________  
I have applied for membership in the Roadtrek International Chapter of the Family Motor Coach Association.  
I enclose $45 (payable in U.S. funds) for a Full/Family  
membership (includes membership identification emblems.).  
The $45 is composed of a $10 initiation fee, $30 for one year’s  
membership fee, and $5 for a one-year subscription to Family  
Motor Coaching magazine. I understand that upon acceptance  
of my application, I will be sent a copy of the FMCA Code of  
Ethics. I agree to read and abide by this code, which represents  
all our endeavors to be good neighbors, careful and responsible  
coach owners and operators, and good citizens of our  
communities.  
( ) If you are a former member, check here.  
____________________________________  
Occupation or former occupation, if retired.  
How did you hear about FMCA?  
____________________________________  
If referred by an FMCA member, please list  
his/her name and member number  
Signed:____________________________________________  
Make check or money order payable to: FMCA, Inc.  
Please charge my  
Mastercard  
VISA  
Discover  
American Express  
Card # ______________________ Exp. Date ____________  
Signature. If charged, must sign here.  
__________________________________________________  
Return application and fees to: FMCA Membership Chairman, 8291 Clough Pike, Cincinnati, OH 45244-2796. Telephone (513) 474-3622  
Doc No: 21906503 Rev: 02  
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L-1  
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CHANGE OF ADDRESS FORM  
Doc No: 21906503 Rev: 02  
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L-2  
CHANGE OF ADDRESS FORM  
Doc No: 21906503 Rev: 02  
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L-3  
CUSTOMER REFERRAL CARD  
Doc No: 21906503 Rev: 02  
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L-4  
CUSTOMER REFERRAL CARD  
Please contact Home & Park Motorhomes should you require additional customer referral cards.  
Doc No: 21906503 Rev: 02  
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L-5  
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Division of HANMAR MOTOR CORPORATION  
100 Shirley Avenue,Kitchener,Ontario,  
Canada,N2B 2E1  
Telephone: 519-745-1169  
or Toll Free 1-888-ROADTREK (1-888-762-3873)  
Telefacsimile: 519-745-1160  
Email: service@roadtrek.com  
WebSite: http://www.roadtrek.com/LIT  
Doc No: 21906503 Rev: 02  
Issue Date: April 2005  
Copyright © Hanmar Motor Corporation 2005  
Printed In Canada  
TM ® “Home & Park” and “Roadtrek” are registered trademarks of J.J. Hanemaayer of which Hanmar Motor Corporation is a licensee and/or registered user  
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