Bradley Smoker Plumbing Product SS 3 User Manual

Installation  
Instructions  
For Service Only  
SS-3/AST/WH97TAS  
Express® Lavatory  
System SS-Series  
*Complies with Texas Accessibility  
Standards (TAS) for Juvenile Height  
applications.  
Table of Contents  
Pre-Installation Information . . . . . . . . . . . . . . . .2  
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4  
Installation Instructions . . . . . . . . . . . . . . . . 5-11  
Cleaning and Maintenance . . . . . . . . . . . . . . . .12  
Soap Dispenser Maintenance . . . . . . . . . . .13-14  
Check Valve Troubleshooting . . . . . . . . . . . . . .14  
Assembly of Components . . . . . . . . . . . . . .15-16  
Metering Air Valve Maintenance . . . . . . . . . . .17  
Metering Air Valve Troubleshooting . . . . . .17-18  
Vernatherm™ Thermostatic Mixing Valve . . . .19  
IMPORTANT  
Read this entire installation manual  
to ensure proper installation, then  
file these instructions with the  
owner or maintenance department.  
Flush all the water supply lines  
before making connections.  
Wall anchors used must have a  
minimum pull-out rating of 1,000  
lbs.  
Product warranties may be found  
under "Product Information" on our  
web site at www.bradleycorp.com..  
P.O. Box 309, Menomonee Falls, WI 53052-0309  
TEL. 1-800-BRADLEY FAX 262-251-5817  
215-1240 Rev. D; EN 03-813  
© 2004 Bradley Corporation  
Page 1 of 19 5/11/04  
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
SS-3/AST/WH97TAS Express® Lavatory System Dimensions  
Dimensions continue . . .  
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Dimensions continued . . .  
Juvenile Height  
SS-3/AST/WH97TAS  
Grades Pre-K thru 5 or 6  
Juvenile Height  
SS-3/AST/WH97TAS  
Grades 6 thru 8 or 9  
4
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Installation Instructions  
Step 1: Rough in  
Note: See Figure 1a (below) and Figures 1b and 2 (on page 6) when roughing in the Express®.  
IMPORTANT: Flush the supply lines before making connections. Debris in supply  
lines will cause the valves to malfunction.  
IMPORTANT: Dimensions shown in Figure 1a are for Juvenile Height grades Pre-K  
thru 5 or 6, and in Figure 1b for Juvenile Height grades 6 thru 8 or 9.  
1. Rough in 1/2" NPT hot and cold supply lines through wall at dimensions shown.  
2. Rough in 1-1/2" NPT drain waste connection through wall at dimensions shown.  
3. Install (10) 3/8" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by  
installer) at the locations shown in Figures 1a and 1b.  
NOTE: The anchors will be used to mount the Express® bowl and frame to the wall.  
SS-3/AST/WH97 Express® Lavatory System Dimensions  
Juvenile Height Mounting (Grades Pre-K thru 5 or 6)  
Figure 1a  
Installation Instructions continue . . .  
Bradley Corporation • 215-1240 Rev. D; EN 03-813  
5/11/04  
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
SS-3/AST/WH97 Express® Lavatory System Dimensions  
Juvenile Height Mounting (Grades 6 thru 8 or 9)  
Figure 1b  
Figure 2  
Installation Instructions continue . . .  
6
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Installation Instructions continued . . .  
Step 2: Mount frame to wall  
1. Remove the nine Torx-head screws securing the panel to the frame, and remove the panel  
(see Figure 3).  
2. Position the frame against the wall, ensuring that it is level.  
IMPORTANT: Anchoring the frame to a wall that is not flat may cause the frame to  
bend. If necessary, install shims to compensate for wall distortion.  
3. Ensure that the back of the frame is flat against the wall. If wall is not flat, insert shims  
behind the frame to ensure that it will not bend when anchored.  
4. Once you have positioned the frame such that it is level and flat against the wall or shimmed,  
use the 3/8" bolts and washers to mount the frame to the wall (see Figure 4).  
FRAME  
(9) TORX-HEAD  
SCREW  
PANEL  
Figure 3  
FRAME  
3/8" BOLTS  
AND WASHERS  
Figure 4  
Installation Instructions continue . . .  
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Installation Instructions continued . . .  
Step 3: Install bowl assembly  
IMPORTANT: Moving and positioning the bowl will require more than one person.  
Note: Refer to Figure 5 below when installing the bowl assembly.  
1. With someone to assist you, place the bowl assembly squarely onto the frame.  
2. Attach the front of the bowl assembly to the frame using the four 1/4"-20 x 3/8" pan-head  
screws and washers provided. Do not tighten screws at this time.  
IMPORTANT: When bolting the bowl assembly to the frame and wall, do not  
overtighten the bolts. Overtightening bolts can damage the  
Terreon® material.  
3. After the bowl assembly is attached to the frame, use two 3/8" bolts and washers (supplied  
by the installer) to bolt the bowl to the wall anchors.  
4. Tighten the screws installed in procedure #2 above to secure the bowl assembly to the frame.  
Do not overtighten.  
Installation Instructions continue...  
BACK VIEW  
Figure 5  
8
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Installation Instructions continued . . .  
Step 4: Connecting supply  
1. FOR HOT AND COLD SUPPLY: Connect the flexible hoses installed to the Vernatherm™  
Mixing Valve to the hot and cold water supply piping from the wall (see Figure 6a).  
Note: The red marking on Vernatherm™ Mixing Valve indicates hot water supply inlet.  
FOR SINGLE TEMPERED SUPPLY: Attach the stop/strainer/check valve to the 1/2" tem-  
pered supply line. Connect the flexible hose to the stop/strainer/check valve and air valve (see  
Figure 6b).  
Figure 6a  
FLEXIBLE  
SUPPLY  
HOSE  
VERNATHERM™  
THERMOSTATIC  
MIXING VALVE  
FLEXIBLE  
SUPPLY  
HOSE  
CONNECT TO  
1/2" NPT COLD  
WATER SUPPLY  
CONNECT TO  
1/2" NPT HOT  
WATER SUPPLY  
CHECK VALVE  
FLEXIBLE  
SUPPLY  
HOSE  
CONNECT E TO  
TEMPERED  
WATER SUPPLY  
1/2 NIPPLE  
(113-006DJ)  
Figure 6b  
Installation Instructions continue . . .  
Bradley Corporation • 215-1240 Rev. D; EN 03-813  
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Installation Instructions continued . . .  
Step 5: Connecting plastic tubing  
NOTE: Refer to Figure 7a for hot and cold supplies, and refer to Figure 7b for tempered supply.  
1. Connect the plastic tubing for the water supplies from the sprayhead assembly to the quick-  
connect fittings on the air valve as follows:  
• insert the tubing with the red marking to the left valve  
• insert the tubing with the black marking to the middle valve  
• insert the tubing with the green marking to the right valve  
IMPORTANT: The plastic tubing for the water supplies and pushbuttons are  
pre-cut to the correct lengths. If the tubing is cut too short,  
kinking can occur and cause leaks at the fitting locations.  
2. Connect the plastic tubing for the pushbuttons from the sprayhead assembly to the quick-connect  
fittings on the air valve as follows:  
• insert the tubing with the red marking to the left valve  
• insert the tubing with the black marking to the middle valve  
• insert the tubing with the green marking to the right valve  
3. Assemble the P-trap (supplied) and make drain connections.  
AIR TUBING  
AIR TUBING  
(BLACK)  
(GREEN)  
WATER SUPPLY  
(BLACK)  
AIR TUBING  
(RED)  
WATER  
SUPPLY  
(GREEN)  
WATER SUPPLY  
(RED)  
AIR VALVE  
FLEXIBLE  
SUPPLY  
HOSES  
VERNATHERM™  
MIXING VALVE  
Figure 7a  
AIR TUBING  
(BLACK)  
FLEXIBLE  
SUPPLY  
HOSE  
WATER SUPPLY  
(BLACK)  
AIR TUBING  
(GREEN)  
AIR TUBING  
(RED)  
WATER SUPPLY  
(RED)  
WATER  
SUPPLY  
(GREEN)  
AIR VALVE  
Figure 7b  
10  
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Installation Instructions continued . . .  
Step 5: Completing installation  
1. Turn on the water supply to the Express® and check for leaks.  
2. Install the panel to the frame. Fasten panel with the nine Torx-head screws provided (see  
Figure 8 below).  
FRAME  
PANEL  
(10) TORX-  
HEAD SCREW  
Figure 8  
Bradley Corporation • 215-1240 Rev. D; EN 03-813  
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Cleaning and Maintenance Instructions  
IMPORTANT: Strong alkaline or acid-based chemicals and cleansers should not be used  
to clean Terreon®. If these chemicals come in contact with the Terreon® surface, wipe off  
the surface immediately and flush with soapy water.  
Terreon® and panel maintenance  
The bowl and sprayhead cover are constructed of Terreon®, a densified solid surface material composed  
of an acrylic modified polyester resin. Terreon® is resistant to chemicals, stains, burns and impact.  
Surface damage can be easily repaired with everyday cleaners or fine grit abrasives. The panel and  
sprayhead body are made of an acrylic/ABS laminate, and will not chip, peel or flake. With regular  
cleaning, your Terreon® fixture will provide years of dependable service.  
Cleaning  
• Daily Cleaning: Wipe the surface with a damp cloth and wipe dry.  
• Weekly Cleaning: Wipe the surface with a damp cloth and a household liquid detergent.  
Stubborn stains can be removed as follows:  
1. Using a #7448 Scotch-Brite® pad, scrub with an abrasive cleanser such as Ajax®,  
Comet® or Soft Scrub® and water.  
2. Clean thoroughly with soapy water and allow to dry.  
• Scorch Marks: Although Terreon® will not burn, a lit cigarette in contact with Terreon® could  
leave a scorch mark. Scorch marks can be removed by buffing with a #7448 Scotch-Brite pad or  
with an abrasive cleaner.  
Repair kit: In the unlikely event your Terreon® surface becomes damaged, it can easily and  
expensively be repaired. Contact your Bradley representative to order a repair kit and be sure to  
specify color when ordering.  
Panel cleaning  
IMPORTANT: Do not use abrasive cleansers to clean the panel or sprayhead body.  
Abrasive cleaners can mar the surface.  
Graffiti/Vandalism: If vandals create markings on the panel, Bradley recommends using  
Motsenbocker’s LIFT OFF® to remove ink and spray paint. Remover #3 is for ink and markers, and  
Remover #4 is for spray paint. Motsenbocker’s LIFT OFF® can be ordered through Sanitary  
Maintenance Service Inc. (call 1-800-451-5523 x 425 or visit  
OFF®, give the panel a final thorough cleaning with a liquid tub and tile cleaner to remove soil  
and maintain the glossy finish.  
NOTE: Use of brand names is intended only to indicate a type of cleaner. This does not constitute an  
endorsement, nor does the omission of any brand name cleaner imply its inadequacy. Many products  
named are regional in distribution and can be found in local supermarkets, department and hardware  
stores or through your cleaning service. It is emphasized that all products should be used in strict accor-  
dance with package instructions.  
12  
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Soap Dispenser Maintenance  
Step 1: Fill soap dispensers  
The two soap valves will dispense vegetable/coconut oil liquid soaps, synthetic detergents, viscous  
lotion soaps, and antiseptic solutions. A 10-15% concentration is recommended for vegetable  
or coconut oil liquid soaps. Synthetic detergents, lotion soaps, and antiseptic soaps require no  
dilution.  
1. Using two screwdrivers (or similar tool), push up on the release tabs located beneath each  
soap dispenser and pull out the soap tanks from the sprayhead (see Figure 9a).  
2. To remove packing dust, rinse out each soap tank with hot water. Shake water out thoroughly  
and allow to dry.  
3. Pour the soap into each soap tank's filler hole (see Figure 9b).  
4. After each soap tank is filled, position the soap tanks into the sprayhead openings and push into  
place.  
Figure 9a  
FILLER HOLE  
(2) SOAP TANK  
133-107 (GRAY)  
133-131 (PUTTY)  
(2) SOAP DISPENSER VALVE  
S09-007  
133-131A (COAL)  
Figure 9b  
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Soap Dispenser Maintenance continued . . .  
Step 2: Change soap type  
1. Pour out all of the soap from the dispenser.  
2. Rinse the soap dispenser with hot water several times until all of the residue is removed, and  
pump the valve until clean water appears.  
3. Rinse the dispenser with ethyl alcohol and allow to air dry.  
4. After the dispenser is dry, pour the new soap into the soap dispenser.  
Step 3: Cleaning Instructions  
Regular cleaning of the soap dispenser is recommended to ensure optimum performance and  
maximum service life. Cleaning the soap dispenser monthly to remove soap residue, dirt, and  
other accumulations should become a regular part of your washroom cleaning routine and general  
maintenance program.  
IMPORTANT: Do not use abrasive cleansers to clean the soap tank. Abrasive  
cleaners can mar the surface.  
Clean exterior: Use warm water and soap to clean the exterior of the soap dispenser. Dry with  
a soft cloth.  
Clean interior: Inspect the interior of the soap tank for residue or coagulation of soap. If  
necessary, clean the soap tank according to the following procedure:  
1. Pour out any remaining soap in the tank.  
2. Fill the tank half-full of hot water and shake the tank to dislodge the soap residue.  
3. Empty the water from the container and repeat steps 1 and 2 until the soap container is clean.  
NOTE: If rinsing alone does not remove the soap residue, place a small chain (24 inches long)  
into the soap tank with hot water and shake the container until the chain dislodges the residue.  
Then remove the chain and rinse out the soap tank.  
Clean internal components: To clean the internal components of the soap dispenser, pump  
hot water through the soap dispenser until a clean flow of water comes out of the valve.  
Check Valve Troubleshooting  
If water just dribbles or does not flow from sprayhead:  
1. Close the stops and check the valves that supply water to the lavatory system.  
2 Inspect the stop/check valves for proper installation.  
3. Remove the flexible hoses from the stop/check valves and clean the strainers, if necessary.  
If water sprayhead delivers all hot or cold water:  
1. Close the stops and check the valves that supply water to the lavatory system.  
2. Inspect the stop/check valves for proper installation.  
3. Remove the flexible hoses from the stop/check valves and clean the strainers, if necessary.  
4. Inspect mixing valve for proper installation (see Vernatherm valve on page 19).  
• A red marking indicates the hot inlet.  
14  
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Assembly of Components  
Vernatherm™ Thermostatic Mixing Valve  
Assembly S67-571  
Optional Stop/Strainer/Check Valve  
90° ELBOW  
169-639  
VERNATHERM  
VALVE  
(S01-116B)  
FLEX HOSE WITH  
SWIVEL END  
269-653  
FILTER  
WASHER  
269-1188  
1/2 NIPPLE  
(113-006DJ)  
STOP/STRAINER/CHECK  
VALVE S60-003  
STOP/CHECK  
VALVE  
S27-102  
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Assembly of Components continued . . .  
Pushbutton assembly  
SCREW  
160-396  
ACTUATOR  
BODY  
118-279  
1/8" TUBE CONNECTOR  
169-890  
U-CUP  
125-099  
PUSHBUTTON  
ASSEMBLY  
S08-324  
1/4" TUBE CONNECTOR  
145-090  
SPRING  
135-065  
AERATOR  
HOUSING  
115-133  
PISTON  
119-227  
NUT  
110-115  
O-RING  
125-001CK  
DIFFUSER  
269-508  
STREAMFORMER  
115-125  
SCREW  
160-289  
Other Replacement Parts  
Drain Assembly  
16  
5/11/04  
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Metering Air Valve Maintenance  
Metering Air Valve Repair Kits and Parts List  
RUBBER DIAPHRAGM  
VALVE SEAT  
269-665  
117-036  
PLASTIC DISK  
269-664  
PARTS INCLUDED  
IN KIT S65-110  
LOWER  
VALVE BODY  
118-183  
STAINLESS  
STEEL DISK  
179-082  
SPRING  
135-053  
REPAIR KIT  
S73-054A  
(Note: This repair  
kit also includes  
kit S65-110)  
CENTER HOLE  
LOCKWASHER  
142-002CR  
SCREW  
160-313  
Metering Air Valve Troubleshooting  
Problem: Water is dripping from the streamformers  
Cause: Debris on valve seat or orifices.  
Solution: Clean and inspect the valve seat.  
1. Remove screws and disassemble metering valve.  
2. Clean the valve seat and inspect for deep gouges or scratches. Replace if necessary.  
3. Remove all debris that may be clogging center hole of plastic diaphragm assembly.  
4. Remove any debris clogging the off-center hole in the rubber diaphragm.  
Metering Air Valve Troubleshooting continued . . .  
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Metering Air Valve Troubleshooting  
Problem: Valve will not shut off.  
Cause: Timing mechanism is clogged.  
Solution: Clean timing mechanism:  
1. If compressed air is available, blow water and debris from perforated metal sleeve of timing  
mechanism.  
2. Turn the adjusting screw in all the way but do not force screw.  
3. Turn adjusting screw out to desired cycle time.  
Problem: Valve will not turn on.  
Cause: Water is not being supplied to the unit.  
Solution: Open all stops on the mixing valve.  
Problem: Timing can not be adjusted for more than 5 seconds.  
Cause: There is an air leak.  
Solution: Check assembly:  
1. Check all tubing and fittings for proper assembly.  
2. Tighten all screws which hold valve together.  
Problem: Pushbutton does not work properly.  
Cause: Air volume may not be sufficient to operate valve.  
Solution: Check for leaks and lubricate U-cup:  
1. Check all fittings for air leaks.  
2. Disassemble pushbutton and lubricate U-cup seal (see pushbutton assembly diagram on page 15).  
1/4" TUBE CONNECTOR  
WITH FLOW CONTROL  
METERING  
AIR VALVE  
18  
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Express® Lavatory System SS-Series  
SS-3/AST/WH97TAS  
Installation Instructions - For Service Only  
Vernatherm™ Mixing Valve Maintenance and Service  
*Repair kit S45-049 is pre-packaged and includes O-Ring, Flip Ring, Power Element and Spring.  
Maintenance Instructions  
Body  
S73-027  
1. Disassemble the Vernatherm™ Valve as shown,  
Body (chrome)  
being careful not to damage the power element.  
Replace the element, if necessary.  
Power Element*  
S73-028  
S27-019  
Flip Ring*  
125-015  
2. If necessary, remove the old flip ring and replace  
with a new ring.  
Valve Slide  
S01-039  
Spring*  
135-008  
NOTE: An old or worn flip ring may cause temperature  
fluctuation and/or water chatter.  
3. Reassemble the power element and valve body.  
Apply grease to the main valve slide and gently  
ease into position, rotating so that grease is  
applied to the flip ring. Do not force the slide as  
this may push the flip ring from its position. To  
test, rotate the slide; a slight drag should be felt  
when correctly installed.  
O-Ring*  
125-001CH  
Cover  
107-261B  
Screw  
160-175  
4. Reassemble the valve.  
Service Suggestions  
When servicing the valve, make sure it is installed in the correct position. The most common error  
occurs when the valve is installed in the reversed position, that is, the hot line is connected to the  
cold line and the cold is connected to the hot.  
NOTE: A red marking indicates the hot side of the valve.  
The table below lists conditions that occur when the valve is installed correctly, and when it is in  
the reversed position.  
IF  
THEN  
Valve Position is  
Hot Supply  
Cold Supply  
Valve Delivers  
Correct  
Hot  
Cold  
Mixed 107°  
Correct  
Hot  
No Water  
Cold  
Valve shuts off or drips  
Correct  
No Water  
Hot  
Valve shuts off or drips  
Correct  
Hot  
Hot  
Correct  
Cold  
Hot  
Cold  
Cold  
Reversed  
Reversed  
Reversed  
Reversed  
Reversed  
Cold  
Cold/below 107° Hot/above 107°  
Hot  
No Water  
Cold  
Hot  
No Water  
Hot  
Cold  
Hot  
Hot  
Cold  
Cold  
Cold  
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