Black Decker Saw KS629 638SE User Manual

KS890E  
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Contents  
Page 4 Safety instructions  
Double insulation  
Page 5 Electrical safety  
Mains plugreplacement  
Extensioncables  
Unwantedtools andthe environment  
The Black&Deckerguarantee  
Page 6 Accessories  
Technical data  
Features  
Removal&refittingthe blade  
Page7 Removingthe blade  
Fittinga blade  
OperatingyourScorpionSaw  
RecommendedMaterials  
Page8 Cleaning  
ECdeclarationofconformity  
Page9 Service Sheet  
Page10 Black&Deckerphone numbers andaddresses  
Page11 Guarantee card  
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Scorpion Saw user manual  
SAFETYINSTRUCTIONS  
Follow the instructions for lubricating and changing  
Warning!Whenusingelectric tools,the following  
basic safetyprecautions shouldalways be takento  
reduce the riskoffire,electric shockandpersonal  
injury.Readallthese instructions before attemptingto  
operate the productandsave this booklet.  
accessories. Inspect the tools cord periodically  
and, if damaged, have repaired by an authorised  
service facility. Inspect the extension cord  
periodically and replace if damaged. Keep the  
handles dry, clean and free from oil and grease.  
Disconnect the tool when not in use, before  
servicingandwhenchangingaccessories suchas  
blades,bits andcutters.  
Avoidunintentionalstarting.Donotcarrya  
plugged-intoolwitha fingeronthe switch.  
Ensure the switchis offwhenpluggingin.  
Use an outdoor extension cord.When a toolis used  
outdoors,onlyuse anextensioncordintendedfor  
outdooruse andsomarked.  
Stayalert.Watchwhatyouare doing, use common  
sense and do not operate the toolwhen tired.  
Check damaged parts. Before further use of the  
tool, a guard or other part that is damaged should  
be carefully checked to determine whether it will  
operate properly and perform its intended  
function. Check for alignment of moving parts,  
free running of moving parts, breakage of parts,  
mounting and any other conditions that may affect  
its operation. A guard or other part that is  
damaged should be properly repaired or replaced  
by an authorised service centre unless otherwise  
indicated in the product booklet. Have defective  
switches replaced by an authorised service  
centre. Do not use the tool if the switch does not  
turn it on and off.  
For safe operation:  
Keepthe workarea clean.Clutteredareas and  
benches invite injuries.  
Considerthe workarea environment.Donotexpose  
the power tool to rain and do not use in damp or wet  
locations. Keep the workarea welllit. Do not use  
the power tool where there is a risk to cause fire  
orexplosion.  
Guardagainstelectric shock.Avoidbodycontact,  
where possible,withearthedorgroundedsurfaces  
(e.g.pipes,radiators,ranges andrefrigerators).  
Keepchildrenaway. Donotletvisitors touchthe  
toolorextensioncord.Allvisitors shouldbe kept  
awayfromthe workarea.  
Store idle tools. When not in use, tools should be  
stored in a dry, high or locked place, out of reach  
ofchildren.  
Do not force the tool. It will do the job better and  
more safelyat the rate for which it was intended.  
Use the right tool. Do not force small tools or  
attachments to do the job of a heavy duty tool.  
Do not use the toolfor purposes not intended;for  
example, do not use a circular saw or Scorpion Saw  
to cut tree limbs or logs.  
Dress properly.Donotwearloose clothingor  
jewelleryas theycanbe caughtinmovingparts.  
Rubbergloves andnon-skidfootwearare  
recommended when working outdoors.  
Wear protective hair covering to contain long hair.  
Use safety glasses. Use a face or dust mask as  
well, if the operation is dusty or if the tool is being  
used in enclosed spaces.  
Do not abuse the cord. Never carry the tool by its  
cord or yank it to disconnect it from the socket.  
Keep the cord away from heat, oil and sharp edges.  
Secure the work. Use clamps or a vice to hold the  
work. It is safer than using a hand and it frees both  
hands tooperate the tool.  
Warning!The use ofanyaccessoryorattachment,  
otherthanrecommendedinthe productbooklet,  
maypresenta riskofpersonalinjury.  
Have the tool repaired by a qualified person.  
The electrical tool is in accordance with the  
relevant safety requirements. Repairs should only  
be carried out by qualified persons using original  
spare parts, otherwise, this may result in  
considerable danger to the user.  
Save these instructions!  
DOUBLE INSULATION  
The toolis double insulated.This means thatall  
the externalmetalparts are electricallyinsulated  
fromthe mains power supply. This is done by  
placinginsulationbarriers betweenthe  
electricalandmechanicalcomponents makingit  
unnecessaryforthe tooltobe earthed.  
Donotoverreach.Keepproperfootingandbalance at  
alltimes.  
Maintainthe toolwithcare.Keepa cuttingtool  
sharp and clean for better and safer performance.  
4
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ENGLISH  
Note: Double insulation does not take the place  
of normal safety precautions when operating the  
tool. The insulation system is for added protection  
against injury resulting from a possible electrical  
insulation failure within the tool.  
Warning! Never connect live or neutral wires to the  
earth pin marked E or  
.
MAINS PLUG REPLACEMENT  
(AUSTRALIAANDNEWZEALANDONLY)  
Should the mains plug or cordset ofthe product be  
damaged,itmustonlybe replacedbyanauthorised  
Black&Deckerservice agentbecause special  
purpose tools are required.  
ELECTRICAL SAFETY  
Be sure the supply is the same as the voltage given on  
the rating plate. The toolis fitted with a two-core cable  
andplug.  
EXTENSIONCABLES  
Up to 30m(100ft)of3-core extension cable can be used  
withoutundue loss ofpower.  
Note:Anextensioncable shouldnotbe usedunless  
absolutelynecessary.Use ofanimproperextension  
cable could result in a riskoffire and electric shock.  
If an extension cable must be used, make sure it is  
properlywired,contains the correctratedfuse as  
recommendedinits literature andis ingood  
electrical condition.  
MAINSPLUGREPLACEMENT(UKONLY)  
Shouldthe mains plugneedreplacingandyouare  
competenttodothis,proceedas instructedbelow.  
Ifyou are in doubt, contact a Black&Decker service  
centre ora qualifiedelectrician.  
Disconnectthe plugfromthe powersupply.  
Cut off the plug and dispose of safely. A plug with  
baredcopperconductors is verydangerous if  
engagedina live socketoutlet.  
OnlyfitBS1363Aapprovedplugs fittedwiththe  
correctlyratedfuse.  
Note:Fuses donotgive personalprotectionagainst  
electric shock.  
The cable wire colours, or a letter, willbe marked at  
the connectionpointofmostgoodqualityplugs.  
Attachthe wires totheirrespective points inthe  
plug (see diagram). Brown is L (live) and blue is N  
(neutral).  
PROTECTING THE ENVIRONMENT  
Black & Decker provides a facility for recycling  
Black & Decker products once they have  
reached the end of their working life.  
This service is provided free of charge. To take  
advantage of this service please return your  
product to any authorised repair agent who  
will collect them on our behalf.  
Fit a 5 amp fuse  
approved  
Fit a BS1363A  
approved  
E
L
to BS1362  
resilient plug  
You can check the location of your nearest authorised  
repair agent by contacting your local Black & Decker  
office at the address indicated in this manual.  
Alternatively, a list of authorised Black & Decker  
repair agents and full details of our after-sales  
service and contacts are available on the Internet at:  
www.2helpU.com.  
N
Connect  
blue to  
N (neutral)  
Connect  
brown to  
L (live)  
Make sure that the  
outer sheath of the  
cable is held firmly  
by the clamp  
230 volts AC only  
Never use a light  
socket  
GUARANTEE  
Black & Decker is confident of the quality of its  
products and offers an outstanding guarantee.  
This guarantee statement is in addition to and in no  
way prejudices your statutory rights. The guarantee  
is valid within the territories of the Member States of  
the European Union and the European Free Trade Area.  
Before replacingthe topcoverofthe plugensure  
thatthe cable restraintis holdingthe outersheathof  
the cable firmlyandthatthe twoleads are correctly  
fixed at the terminalscrews. Ifthe fuse cover is  
missing or damaged do not use the plug.  
Forreplacementordetachable fuse covers,contact  
a Black & Decker service centre.  
5
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ENGLISH  
If a Black & Decker product becomes defective due  
to faulty materials, workmanship or lack of conformity,  
within 24 months from the date of purchase,  
Black & Decker guarantees to replace defective  
parts, repair products subjected to fair wear and tear  
or replace such products to ensure minimum  
inconvenience to the customer unless:  
FEATURES  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
Variable speed switch  
Lock-off button  
Shoe plate  
Dust blow  
Blade release  
Soft grip  
Second hand position  
Large capacity blade  
Curve cutting blade  
The product has been used for trade, professional  
or hire purposes;  
The product has been subjected to misuse or neglect;  
The product has sustained damage through  
foreign objects, substances or accidents;  
Repairs have been attempted by persons other  
than authorised repair agents or Black & Decker  
service staff.  
10. Metal cutting blade  
Your Scorpion Saw includes some or all of these  
features.  
To claim on the guarantee, you will need to submit  
proof of purchase to the seller or an authorised repair  
agent. You can check the location of your nearest  
authorised repair agent by contacting your local  
Black & Decker office at the address indicated in  
this manual. Alternatively, a list of authorised  
Black & Decker repair agents and full details of our  
after-sales service and contacts are available on the  
Internet at: www.2helpU.com.  
7
2
6
1
4
ACCESSORIES  
3
2
5
The performance of any power tool is dependant upon  
the accessory used. Black & Decker accessories are  
engineered to high quality standards and are designed  
to enhance the performance of your tool. Buying a  
Black & Decker accessory will ensure that you get  
the very best from your Black & Decker product.  
8
9
10  
Note: This user manual also covers catalogue  
numbers with a letter suffix. Refer to your carton for  
details of your product.  
TECHNICAL DATA  
The level of sound pressure of the tool is in accordance  
with EEC legislation. It is recommended that you take  
appropriate measures for the protection of your hearing  
if the sound level seems uncomfortable. This normally  
equates to a sound pressure in excess of 85dB (A).  
BEFORE USING YOUR SAW THINK!  
Before you start cutting make sure that the area you  
are going to cut is clear of all obstacles particularly  
on the reverse side of the cut.  
If you use the saw with one hand always ensure your  
free hand is away from the cutting area.  
KS890E  
Volts (V)  
Watts  
Current(A)  
SPM (/min)  
Stroke (mm)  
230  
400  
1.8  
0-5500  
10  
REMOVAL & REFITTING THE BLADE  
Your Scorpion Saw has a new blade clamping  
mechanism. Before using the saw familiarize  
yourself with the removal of the blade and refitting  
the blade securely in the saw.  
6
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ENGLISH  
Always ensure the unit is unplugged from the power  
supply when changing blades.  
Always ensure the tooth protector is fitted when  
changing blades.  
OPERATING YOUR SCORPION SAW  
Variable speed trigger switch  
Your Scorpion Saw is equipped with a variable speed  
trigger switch that allows you greater control over  
start of cut, rate of cut and breakthrough of cut.  
To switch your Scorpion  
REMOVING THE BLADE  
Ensure blade has cooled  
after use. Press and hold  
the rear of the blade  
release button fully, hold  
the back of the blade  
and rotate the blade  
through 90° as shown in  
the diagram. Slide the  
blade sideways off the  
retaining pin and  
Saw on, push lock-off  
button (2) and squeeze  
the on/off variable  
speed trigger switch (1).  
To switch off, release  
the trigger, the unit will  
automatically lock-off.  
Standard Mode  
To obtain the best results  
from your Scorpion Saw,  
use the same backward  
and forward movement  
you would employ with  
a traditional hand saw.  
This will enable a quicker cleaner cut.  
remove from the saw.  
FITTING A BLADE  
Place the blade with the  
tooth protector fitted  
over the location pin. The  
blade teeth should be  
facing the handle.  
Rotate the blade through  
90° until it is fully located  
in the slot and the  
Operating in Jigsaw Mode  
Disconnect unit from  
power supply. Remove  
blade, rotate shoe  
through 270˚ and secure  
in position. Fit curve  
cutting blade.  
location pin is in the  
locked position.  
To ensure the blade is  
securely fitted try to  
remove without pressing  
the blade release button.  
Remove the tooth  
Remove tooth protector  
and your Scorpion Saw  
is now ready for use.  
Cutting Metal  
Your Scorpion Saw can be used for cutting light  
gauge ferrous and non-ferrous metals such as  
copper, brass, aluminium, etc. See recommended  
materials.  
protector, your saw is  
now ready for use.  
Note: If you are unable to fit the blade, check if the  
location pin is in the correct position as shown  
below. If it is not, keep the blade release button  
depressed and use a screwdriver to turn the location  
pin into the correct position.  
It is advisable when cutting thin sheet to clamp a  
backing sheet of soft wood or plywood to the work  
as this will enable you to obtain a cleaner cut. Both  
metal and wood backing are sawn together. Do not  
force the cutting blade into the metal as this will  
reduce the life of the blade and possibly damage the  
motor. Cutting thin metal will take longer than cutting  
even a relatively thick piece of wood, so do not be  
tempted to speed up the operation by forcing the  
saw. Spread a thin film of oil along the proposed  
cutting line before cutting.  
Only use the metal cutting blade for this purpose.  
7
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ENGLISH  
RECOMMENDED MATERIALS  
Recommended materials  
Capacity  
Large capacity blade  
Soft wood  
Up to 100mm x 100mm  
Plastic soil pipe  
Up to 125mm Ø  
Curve cutting blade  
Worktop  
Up to 50mm  
Metal cutting blade  
Ferrous/non-ferrous metals Up to 3mm thick  
CLEANING  
Disconnect your Scorpion Saw from the power  
supply. Use only mild soap and a slightly damp cloth  
to clean your Scorpion Saw. Many household  
cleaners contain chemicals which could seriously  
damage the plastic. Also, do not use petrol,  
turpentine, lacquer or paint thinners or similar  
products. Never let any liquid get inside the tool and  
never immerse any part of your Scorpion Saw into  
liquid.  
EC DECLARATION OF CONFORMITY  
We declare thatunit:KS890Econforms to  
98/37/EC,89/336/EEC,EN55014,  
73/23/EEC, EN50144, EN61000  
A weighted sound pressure 87dB (A)  
A weighted sound power 100dB (A)  
Hand/arm weighted vibration 3.4m/s2  
Kevin Hewitt  
Director of Consumer Engineering  
Spennymoor, County Durham DL16 6JG,  
United Kingdom  
The Black & Decker policy is one of continuous  
improvement to our product and as such we reserve  
the right to change the product specification without  
prior notice.  
8
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TYP.  
KS890E  
1
139  
131  
130  
140  
129  
144  
143  
103  
134  
131  
125  
126  
127  
128  
120  
141  
121  
122  
142  
123  
124  
102  
132  
133  
101  
101  
138  
104  
105  
106  
107  
108  
110  
118  
111  
112  
108  
109  
113  
117  
116  
114  
115  
E12904.FH5  
14-02-00 CW  
9
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Australia  
DEWALT Industrial Power Tool Company  
7 Clarice Road  
Tel. 03 9895 9200  
Fax 03 9899 7465  
Box Hill, Victoria 3128  
New Zealand  
South Africa  
Black & Decker  
81 Hugo Johnson Drive  
Penrose, Auckland, New Zealand  
Tel. 09 579 7600  
Fax 09 579 8200  
Black & Decker South Africa (Pty) Ltd  
Physical address:  
Tel. (011) 653-1400  
Fax (011) 653-1499  
39 Commerce Crescent  
Eastgate, ext. 12, Sandton, Kramerville 2148  
Postal address:  
Postnet Suite 107, Private Bag X65  
Halfway House 1685  
United Kingdom  
Black & Decker  
210 Bath Road  
Slough, Berkshire SL1 3YD  
Tel. 01753 511234  
Fax 01753 551155  
Helpline 01753 574277  
Part No: 571143-01  
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Part No: 571143-01  
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