Xantrex Technology Portable Generator PV 30208 User Manual

OPERATION and MAINTENANCE  
MANUAL  
for  
MODEL PV-30208  
30 kW Grid-Tied Photovoltaic Inverter  
Document #151315  
Revision E November 17, 2003  
IMPORTANT SAFETYINSTRUCTIONS  
SAVE THESE INSTRUCTIONS - THIS MANUALCONTAINS IMPORTANT INSTRUCTIONS  
FOR XANTREX TECHNOLOGYMODELPV-30208 GRID TIED PHOTOVOLTAIC INVERTER  
THAT SHALLBE FOLLOWED DURING INSTALLATIONAND MAINTENANCE OF THE PV-  
30208.  
Xantrex Technology Inc.  
161-G SOUTH VASCO ROAD  
Livermore, CA 94551  
(925) 245-5400  
Copyright 2003, Xantrex Technology Inc.  
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SECTION 1  
PRODUCT DESCRIPTION  
INTRODUCTION  
The Xantrex Technology Model PV-30208 is a 30 kW Grid Tied Photovoltaic Inverter. It utilizes  
advanced power electronics to allow the interface of a photovoltaic array with an utility grid. The PV-  
30208 is a highly integrated assembly, consisting of an inverter bridge and associated control electron-  
ics. The PV-30208 control software provides for complete overall system control with the required  
protective and safety features.  
MAJOR COMPONENTS  
The major components of the PV-30208 are identified in Drawing No. 151317.  
Main Enclosure  
The enclosure (shown in Figure 1-1) is NEMA-3R rated. The PV-30208 enclosure contains the solar  
control bus board, output line filter (insuring that the PV-30208 line currents meet IEEE-519 harmonic  
distortion requirements), control power transformers, and A/C contactor. The upper enclosure contains  
the operator interface panel ( LCD and an on/off switch).  
Figure 1-1  
PV-30208 Photovoltaic Inverter  
Figure 1-2  
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SECTION 1  
PRODUCT DESCRIPTION  
CAUTION  
The fuses within the PV-30208 are intended for protecting the PV-30208 control cir-  
cuitry only. They are not intended to provide protection for the PV array or external  
cabling.  
Matrix Bus Board  
The PV-30208 design makes use of a fully integrated matrix bus board as shown in Figure 1-2. The  
bus board assembly is mounted to an aluminum extrusion heatsink, which is mounted between the  
upper and lower enclosures. The power electronics is comprised of a three, dual pack IGBT devices,  
mounted to the heatsink. The bus board is mounted on top of the IGBT dual pack devices, which is  
supported through a series of standoffs attached to the heatsink.  
Solar Control Unit (SCU)  
The SCU consists of an integrated modulator  
board and a DSP control board. The modulator  
board contains isolated closed loop IGBT PWM  
drive circuits, A/C and D/C high voltage mea-  
surement circuits, A/C, D/C and ground current  
regulation and measurement circuits, A/C  
contactor controls, and binary I/O circuitry.  
DSP  
The DSP board interfaces to the modulator board  
through a PC104 interface bus. The DSP board is  
designed to the industry standard PC-104 speci-  
fication, and is used to perform the majority of  
the calculations needed to control the bus board.  
The most significant tasks are: control of PV-  
30208 electromechanical components and power  
electronics converters, signal conditioning (digi-  
tal filtering and transformations), and communi-  
cation with the operator interface panel and sys-  
tem sensors.  
SCU & DSP  
INTERCONNECTION STANDARDS COMPLIANCE  
The PV-30208 has been tested and certified by Underwriters Laboratories to be in compliance with  
UL1741 Static Inverters And Charge Controllers For Use In Photovoltaic Power Systems, as well  
as IEEE-929-2000 Recommended Practice For Utility Interface Of Photovoltaic (PV) Systems.  
IEEE-929-2000 provides guidance regarding equipment and functions necessary to ensure compatible  
operation of photovoltaic systems which are connected in parallel with the electric utility. UL1741 is  
the test procedure performed by Underwriters Laboratory on the PV-30208 to verify it meets the rec-  
ommendations of IEEE-929-2000. Refer to both documents for details of these recommendations and  
test procedures.  
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SECTION 1  
PRODUCT DESCRIPTION  
SPECIFICATIONS  
The PV-30208 has been designed for photovoltaic power systems, which operate within the following  
specifications. Application of the PV-30208 in a manner inconsistent with these specifications may  
cause damage to the PV-30208 and other system components, and is a violation of the terms of the  
warranty.  
Nominal AC Line Voltage  
208 VAC, +10% -12%  
94 ARMS (at low line voltage)  
60 Hz, +0.5 Hz -0.7 Hz  
30.0 KW @ 208 VAC 3 Phase  
600 VDC  
Maximum AC Line Current  
Nominal Line Frequency  
Continuous AC Output Power  
PV MaximumVoltage  
Peak Power Tracking Window  
PV Minimum Peak Power Tracking Voltage  
PV Maximum Current  
330*-600 VDC  
330  
100 ADC  
PV Maximum Array Short Circuit Current  
138 ADC  
Monopolar negative grounded, or bi-polar  
neutral ground  
PV Configuration  
Operating Temperature  
Storage Temperature  
Maximum Ambient Temperature Rating  
Relative Humidity  
Elevation  
**-20 to 50° C  
-40 to 50° C  
50° C  
To 95%, Non-condensing  
Derated above 6,600 feet  
54.5 X 35.6 X 19  
Approx. 260 lbs.  
NEMA 3R  
Dimensions (in inches)  
Weight  
Enclosure Type  
UL Listing File  
File-E199356  
*Dependent on actual AC line voltage. Refer to Section 4 for detail on the minimum power tracking  
voltage.  
**If ambient temperature is between -20 to 0° C, the unit must be powered up in standby for at least  
one hour prior to going on-line.  
EQUIPMENT SYMBOL  
Chassis ground – Customer supplied system ground connection point. This symbol may be found near  
a stud within the main enclosure. It is provided as a location to bond the electrical system equipment  
ground.  
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SECTION 2  
SAFETY  
SAFETY FEATURES  
WARNING  
The PV-30208 enclosure contains exposed high voltage conductors. The upper  
enclosure access panel should remain closed, except during maintenance or testing.  
These servicing instructions are for use by qualified personnel only. To reduce the  
risk of electric shock, do not perform any servicing other than that specified in the  
operating instructions unless you are qualified to do so. Do not remove the front  
access panel if extreme moisture is present (rain or heavy dew).  
On/Off Switch  
The PV-30208 incorporates a maintained position on/off switch located on the upper enclosure. Under  
normal conditions, the on/off switch in the on position. Turning the switch to the off position will  
initiate a controlled shutdown of the PV-30208 and open the A/C contactor within the unit. The A/C  
contactor cannot be closed unless the switch is in the on position. The PV-30208 is prevented from  
being restarted until the on/off switch is turned back to the on position. Cycling the on/off switch will  
reset the PV-30208 and attempt to clear any system fault.  
Enclosure Front Access Panel  
The front access panel of the PV-30208 upper enclosure is fastened with twelve M6 stainless steel hex  
nuts. It is required that the PV-30208 enclosure front panel be securely fastened during normal opera-  
tion.  
WARNING  
The PV-30208 does not incorporate a door interlock switch. Please make sure the  
unit is powered down, and isolated from the utility grid and PV panels, prior to  
opening the front access panel. Allow 5 minutes for any stored potentials to be  
discharged prior to opening the unit. The front access panel of the PV-30208 upper  
enclosure must be securely fastened during normal operation.  
Fault Reporting  
Fault conditions are reported to the operator interface. The LCD will display a text description of the  
fault. Refer to Section 5, Troubleshooting, for detailed descriptions of system fault conditions.  
PV Ground Fault Detection  
The PV-30208 is equipped with ground fault detection circuitry (see Section 3, Installation and Section  
7, system schematic for further detail). Upon detection of 10 amps of ground fault current, the PV-  
30208 executes an orderly shutdown, and annunciates a ground fault at the operator interface. The PV-  
30208 will remain faulted until the ground fault is remedied and cleared at the operator interface (see  
section 5, troubleshooting). To enable this feature for monopolar pv array configuration, a jumper is  
installed between TBDC- and TB NEUT on the PV input terminal block. This must be the only point of  
PV conductor ground. Monopolar pv array configuration is enabled by default (for a detailed descrip-  
tion of bipolar and monopolar pv array configurations, see Section 4, Operation Features).  
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SECTION 2  
SAFETY  
ISOLATION PROCEDURE  
Anti Island Protection  
A digital phase-shift-loop (PSL) circuit is implemented in the DSP inverter controller to prevent  
“Islanding” of the PV-30208.  
The DSP continuously makes minor adjustments to the power factor phase angle above and below  
unity. In the event of a utility outage, these adjustments destabilize the feedback between the inverter  
and the remaining load, resulting in an over/under frequency or voltage condition. The PV-30208  
then performs an orderly shutdown. The fault condition will remain until the utility voltage and  
frequency have returned to normal for 5 minutes.  
This method has been extensively tested and proven to exceed the requirements of UL1741.  
The following procedure should be followed to de-energize the PV-30208 for maintenance:  
WARNING  
The terminals of the PV input may be energized if the arrays are energized. In  
addition, allow 5 minutes for all capacitors within the enclosure to discharge after  
disconnecting the PV-30208 from AC and DC sources.  
1. Turn the on/off switch to the off position.  
2. Open the PV array disconnect switch (if present).  
3. Open the AC interface disconnect (if present).  
4. Open the isolation transformer circuit breaker.  
5. Install lockout devices on the isolation transformer circuit breaker and PV disconnect switch (if  
present).  
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SECTION 3  
INSTALLATION AND INITIAL TURN-ON  
ISOLATION TRANSFORMER REQUIREMENTS  
The PV-30208 UL1741 certification requires the use of a Xantrex Technology specified 30 kVAWYE/  
WYE isolation transformer between the inverter AC output and the utility interconnection (see Appen-  
dix in Section 7 for transformer dimensions and specifications). This custom 30 kVA isolation trans-  
former is not part of the 30 kVAinverter, but can be ordered as a separate item. If maintaining the listing  
to UL1741 is not a requirement for your application, contact Xantrex Technology for a fact sheet de-  
scribing the installation options and precautions for installing this inverter in a photovoltaic system that  
does not require UL1741 compliance.  
WARNING  
Xantrex Technology requires installing an isolation transformer between the PV-  
30208 inverter and the point of utility interconnection. Failure to do so could  
result in catastrophic damage to the PV-30208 as well as the utility distribution  
system and will void the product warranty.  
Inverter Side Isolation Transformer Requirements  
The inverter side of the isolation transformer is configured as a WYE, and is rated for 208 VAC. The  
neutral connection on the inverter side must be left floating. If the neutral is tied to ground, the  
inverter will be damaged internally at power-up.  
Utility Side Isolation Transformer Requirements  
The utility-side windings of the isolation transformer are configured WYE and must match the voltage  
at the utility inter-tie. Verify that the transformer supplied matches the voltage requirement. Also, the  
transformer is supplied with a neutral connection on the utility side. Connection of this utility-side  
neutral does not affect the operation of the inverter. Check the local utility of jurisdiction for their  
requirements regarding the connection of this neutral.  
Contact your Xantrex Technology distributor if you have any questions regarding isolation transformer  
requirements.  
TORQUE AND WIRE GAUGE SPECIFICATIONS  
The following torque specifications are to be used on all electrical interfaces made during installation  
of the PV-30208.  
Torque Table  
Terminal Block or Bolt Size  
5-16 Copper Lug  
Torque Setting  
52 in lbs./5.9 Nm  
275 in lbs/31.1 Nm  
AC and DC Terminals  
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SECTION 3  
INSTALLATION AND INITIAL TURN-ON  
The following table shows acceptable wire gauges to be connected to the PV-30208 AC and DC  
inputs.  
Wire Gauge Table  
Termination  
Wire Range AWG  
2/0-#2  
Distribution Block (AC)  
Distribution Block (DC)  
2/0-#2  
INSTALLATION INSTRUCTIONS  
CAUTION  
All wiring methods shall be in accordance with the National Electrical Code ANSI/  
NFPA 70. All power conductors interfacing to the PV-30208 should be sized in  
accordance with the National Electric CodeANSI/NFPA70 and local codes. Large  
gauge wire must have a minimum bend radius dependent upon the wire gauge  
(refer to the National Electric Code, Article 373-6B). Take care to keep the wire  
bundles away from any sharp edges which may damage wire insulation over time.  
Xantrex Technology recommends using No. 2 AWG, 105 degrees C, minimum,  
copper wire for all connections with the PV-30208.  
Ventilation Considerations  
Check with applicable installation standards for additional clearance requirements.  
Installation  
The PV-30208 is designed to be both floor mounted, or wall mounted. The following procedures de-  
scribes mounting instructions for both mounting methods.  
Floor Mounted  
1. Move the PV-30208 into place. Lift the PV-30208 from beneath the lower enclosure with a forklift  
as shown in Figure 3-2. (See following page.)  
2. Anchor the lower enclosure feet to the floor with 1/2” anchor bolts.  
Wall Mounted  
1. Screw two 3/8” x 3-1/2” long lag bolts into existing studs in the wall (16-inch mounting center) at  
lower mounting level on PV-30208. Lag bolts should be horizontally level with each other. Leave  
a minimum of 1” of bolt protruding from the wall.  
2. Place the PV-30208 bottom mounting ears, shown in Figure 3-1 and Figure 3-2 onto installed lag  
bolts. (See following page.)  
3. Hold the unit against the wall and install the upper lag bolts (3/8” x 3-1/2”). Tighten the bolts  
firmly.  
4. Tighten the lower lag bolts while the unit is held in place.  
5. Two access panels on the lower enclosure are provided for cable entry, shown in Figure 3-3. (See  
following page.)  
6. Local building codes may require additional support/reinforcement when wall mounting the PV-  
30208. Check with local authorities for further detail.  
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SECTION 3  
INSTALLATION AND INITIAL TURN-ON  
Figure 3-1  
Lift Here  
Cable Entry  
Access Panel  
(Both Sides)  
Figure 3-3  
Figure 3-2  
PV-30208 Photovoltaic Inverter  
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SECTION 3  
INSTALLATION AND INITIAL TURN-ON  
Array Grounding  
NEC 690-41/42 requires the PV array to be earth grounded. The PV-30208 is shipped with a ground  
bond for installation between the pv negative terminal block to the pv safety ground terminal block.  
The PV-30208 chassis is also bonded to the PV safety ground terminal block. This ground bond is  
clearly marked with a warning label which must be read before installation. For floating PV array  
configurations, the factory installed PV negative ground bond must not be installed. Installation  
of this ground bond will cause irreparable damage to the PV-30208. For bipolar PV array configura-  
tions, the installer must move the ground bond between the PV array midpoint and the safety ground  
terminal block. Refer to the system schematic in Section 7, Appendix for further wiring configura-  
tion.  
Ground Fault Detection  
The PV-30208 is equipped with a ground fault detection  
circuit and current transducer (CT1 in illustration). This  
circuit is active when the PV array is grounded as de-  
scribed in the previous section. In the event of a greater  
than 10 amp ground fault, the PV-30208 will execute an  
orderly shutdown and annunciates a ground fault at the  
operator interface. The PV-30208 will remain faulted until  
the ground fault is remedied and cleared at the operator  
interface (see section 5, Troubleshooting).  
CAUTION  
CT1  
The input and output circuits are isolated from the  
enclosure and the system grounding, if required by sec-  
tions 690-41, 690-42 and 690-43 of the National Elec-  
trical Code,ANSI/NFPA70, is the responsibility of the  
installer.  
CT1  
Phase-Sequencing  
The PV-30208 is equipped with an automatic sequence-phase-detection control algorithm. This  
allows the utility interface conductors to be connected in any sequence convenient at the time of  
installation. Upon system initialization at power-up, the PV-30208 determines the phase sequence of  
the utility connection and configures the modulator drivers accordingly.  
INTERCONNECTION WIRING  
CAUTION  
To reduce the risk of fire, connect only to a circuit provided with 125 amperes  
@208VAC, or 50 amperes @480VAC maximum branch circuit overcurrent protec-  
tion in accordance with the National Electrical Code,ANSI/NFPA70.  
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SECTION 3  
INSTALLATION AND INITIAL TURN-ON  
The following wires for connecting the PV-30208 to external devices are not provided by Xantrex  
Technology: (See wiring diagram on page 3-6.)  
3-Phase 208 VAC inverter output to terminals of the 208 VAC primary side of isolation trans-  
former. The neutral must be left floating. Ground loops will exist when the inverter starts  
switching, which will cause the inverter to shut down due to phase over-currents and will  
result in damage to the PV-30208. Also, insure that this neutral is not bonded to the isola-  
tion transformer frame.  
System electrical ground to the isolation transformer chassis ground.  
Isolation transformer grid side terminals to line circuit breaker (or the AC disconnect switch if  
present).  
PV frame ground to PV-30208 enclosure chassis ground stud.  
PV-30208 enclosure chassis ground stud to the electrical distribution system ground.  
PV+ to the inverter enclosure terminal block TBDC+.  
PV- to the inverter enclosure terminal block TBDC-.  
PV neutral if connecting a bipolar PV array.  
Install all wires listed above. Refer to the following wiring diagram and the system schematics in  
Section 7 for more detailed terminal locations.  
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SECTION 3  
INSTALLATION AND INITIAL TURN-ON  
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SECTION 3  
INSTALLATION AND INITIAL TURN-ON  
INITIAL TURN ON PROCEDURE  
The following must be performed by an approved Technician:  
The following procedures are intended to verify correct installation and proper operation of the PV-  
30208. These steps are to be followed sequentially. Do not continue if any of the steps or results are  
unclear. Refer to Section 4 for a detailed description of system operation. Refer to Section 5 for fault  
condition descriptions and troubleshooting. Refer to Section 7 for detailed system schematics.  
Visual Inspection, Isolation Transformer WYE/WYE  
Verify the isolation transformer circuit breaker is open.  
Remove the isolation transformer access panel.  
Insure the neutral on the inverter side of the isolation transformer is left floating. The transformer  
neutral must not be connected to the utility side neutral, the transformer chassis, or ground. If the  
inverter side neutral is tied to ground, the inverter will not function properly. Also, insure  
that the neutral is not bonded to the isolation transformer frame.  
Verify the inverter 208 VAC conductors are connected to the isolation transformer.  
Verify the utility conductors are properly connected to the isolation transformer.  
Visual Inspection, PV-30208  
Insure AC and DC disconnect switches are opened (if present).  
Insure PV array string disconnect switches are opened (if present).  
Open the upper and lower enclosure access panels.  
Verify all wire connections are tight.  
Inspect the cables between the lower enclosure terminal blocks and the upper enclosure matrix and  
driver board. All wire harnesses should be snap-locked into  
their respective PCB headers.  
Visual Inspection, PV Array Wiring  
Verify the PV+, PV-, PV neutral (if array is bipolar), and PV  
safety ground are isolated from each other. Refer to system  
schematic in Section 7.  
Verify PV array is properly grounded. Refer to previous sec-  
tion on PV array grounding.  
Verify all PV fuses are installed (if present).  
Verify PV string diodes are wired properly (if present).  
Verify proper PV voltage polarity at the PV string discon-  
nect/combiner boxes.  
Initial Power  
Close the isolation transformer circuit breaker.  
Verify 208 VAC voltage across the AC disconnect.  
Close the AC disconnect (if present).  
With the DC disconnect switch open (if present), close one  
DC TERMINAL  
of the PV array string disconnect devices.  
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SECTION 3  
INSTALLATION AND INITIAL TURN-ON  
Carefully measure VDC at the PV disconnect switch. The value should be the same as at the PV  
array string disconnect device. It should also be positive.  
Close the PV disconnect switch (if present).  
Carefully measure VDC across TBDC+ and TBDC- (PV +/-) terminal block. The value should be  
the same as at the PV array string disconnect device. It should also be positive.  
Open the PV disconnect switch. The matrix capacitor bank voltage should slowly degrade to near  
zero over a 5-minute period.  
Open all PV string disconnect switches.  
System Verification  
Ensure the on/off switch is disabled.  
Upon applying 208 VAC power to the PV-30208, observe the LCD display on the upper enclosure.  
The LCD should display ‘init-FCU Version’, followed by the model number and software revision  
before briefly going blank. The LCD may be difficult to see depending on external light conditions.  
After approximately 15 seconds the panel should finish initialization. Upon completion, line 1  
(system status) of the LCD should read ‘Shutdown’.  
Remedy any faults reported. If the fault indicator does not change, the fault condition is still present  
(see Section 5). Cycling the on/off switch will reset the PV-30208 and attempt to clear any system  
faults. Once all faults are cleared, line 1 of the LCD will read ‘Shutdown’ indicating the PV-30208  
is idle.  
Close all PV array string disconnect switches (if present).  
Close the main PV disconnect switch (if present).  
Turn the on/off switch to the on position.  
If the PV voltage is above the PV Start Voltage setpoint, and the PV Start Time is exceeded, the PV-  
30208 should transition to “Power Tracking” (see Section 4, Operation).  
Depending upon solar conditions, the PV-30208 may not operate at full power. If the PV array is  
not experiencing full sun, the PV maximum power tracker will regulate the PV voltage to maintain  
maximum PV power output. (See section 4 for further description of the peak power tracker).  
The PV-30208 is now fully operational.  
Fine Tuning  
All PV-30208 operating parameters have been set at the factory, based upon prior experience with  
various PV arrays. Contact your Xantrex Technology distributor for further information.  
It is recommended that the PV-30208 be watched during Wake-Up and Sleep Test. If the PV-30208  
cycles between operating and sleeping at either of these times, the operating setpoints may not be  
set properly. (Refer to Section 4 for a detailed description of PV-30208 operating states). The PV-  
30208 should not cycle if the setpoints are set properly.  
NOTE  
Some field adjustable parameters are password protected and may only be changed  
by trained service technicians. In particular are parameters relating to utility  
protection setpoints. These have been set in the factory to the limits mandated by  
UL1741. Any changes to these setpoints should be agreed upon by the local utility  
and the equipment owner.  
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SECTION 4  
OPERATION  
DESCRIPTION OF SYSTEM OPERATION  
Overview  
The PV-30208 is a fully automated grid-tied photovoltaic inverter. Manual interaction or control of the  
inverter is necessary only in the event of a system fault. The following conditions govern PV-30208  
operation:  
Stable utility voltage and frequency must be present for all states of operation.  
Fault states are automatic from any state of operation. A fault will cause the PV-30208 to immedi-  
ately stop processing all power. The fault condition will be reported to the operator interface.  
The on/off switch, located on the upper enclosure of the PV-30208, must be switched to the on  
position for all operating states.  
Cycling the on/off switch attempts to clear any system faults and return the PV-30208 to normal  
operation.  
Operating States  
Control software governs the operation of the PV-30208. There are six main operating states. The  
following descriptions depict the LCD interface. Line 1 (system status) of the LCD will indicate oper-  
ating states on the display.  
Initializing: The LCD displays ‘Initializing’. The PCU monitors the status of the PV array and  
utility grid, waiting until the PV array voltage is sufficient to export power to the utility.  
Wake-Up: The LCD displays ‘Wake Up Test’. Once the PV voltage is sufficient to export power  
to the utility grid, the PV-30208 will wait 5 minutes before starting. This insures the PV voltage is  
not transient in nature and keeps the system from cycling during unstable irradiance conditions.  
Power Tracking: The LCD displays ‘Power Tracking’ while the PV-30208 delivers power to the  
utility. This is the standard operating state of the PV-30208. The PV-30208 maximum power tracker  
will optimize power output from the PV array. If available PV power is above the maximum power  
rating of the PV-30208, the inverter will current limit, which will cause the PV voltage to rise  
above the array peak power voltage. The minimum operating voltage of the PV-30208 is typically  
around 300 VDC. The power tracker will not track voltage below this point, regardless of the actual  
peak power voltage of the PV array.  
Sleep Test: The LCD displays ‘Sleep Test’ while the control system begins a 5 minute sleep test.  
This normally indicates the PV irradiance is declining as the sun sets. If the output power remains  
below 200 watts during the 5 minute sleep test, the system will transition to standby. The time  
delay allows the inverter to ride through any temporary irradiance reductions.  
Fault: The PV-30208 has encountered a fault condition. When this happens, regardless of the PV-  
30208 state-of-operation, the PV-30208 will stop processing all power and execute an orderly sys-  
tem shutdown. Line 2 will display the fault description with the fault code displaying on line 3.  
Shutdown: The LCD displays ‘Shutdown’. The PV array does not have enough power capacity to  
maintain the inverter operating losses or the line contactor is open and the devices are not switch-  
ing.  
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SECTION 4  
OPERATION  
OPERATION FEATURES  
Automatic Phase Sequence Detection  
During system power-up, the PV-30208 detects the phase rotation of the three-phase utility voltage as  
seen at the inverter output terminals. The control software then determines the proper switching se-  
quence for the output power stage. It is not necessary to maintain a particular phase sequence conven-  
tion between the inverter and the utility point of interconnection.  
Fixed Unity Power Factor Operation  
The Xantrex PV series grid tied PV inverters maintain unity power factor during operation. The control  
software constantly senses utility voltage, and constructs the output current waveform to match the  
utility voltage. The PV line of inverters are not capable of operation without the presence of normal  
utility voltage, nor are they capable of varying the output power factor off unity.  
Variable Minimum DC Input Voltage Level  
The minimum DC input voltage limit for the PV-30208 is a function of the utility AC line voltage. The  
PV-30208 control software periodically changes the minimum allowable DC input voltage based upon  
the actual line voltage during operation.  
For monopolar PV array configurations: Minimum DC voltage will vary between 282 and 320Vdc for  
line voltage fluctuations between factory set minimum and maximum line voltage limits. For example:  
At the factory set high line voltage limit of 220.5, the minimum required DC input voltage is approxi-  
mately 320Vdc. At the factory set low line voltage limit of 196Vac, the minimum required DC input  
voltage is approximately 282Vdc. At nominal 208Vac, the minimum DC input voltage is 300Vdc.  
For bipolar array configurations: Minimum DC voltage will vary between approximately 340 and  
380Vdc.  
Utility Voltage/Frequency Fault Automatic Reset  
In the event of a utility voltage or frequency excursion outside of preset limits, the PV-30208 will stop  
operation and annunciate a fault at the operator interface. Once the utility voltage has stabilized within  
acceptable limits for a period of at least five minutes, the PV-30208 will automatically clear the fault  
and resume normal operation. Voltage and frequency fault setpoints are detailed later in this section.  
Active Island Detection  
Much concern has been given to the possibility of an inverter causing a ‘utility island’ condition during  
a utility power outage. An island condition is defined as grid tied inverter maintaining operation and  
supporting a load that has been isolated from the utility power source. This requires the load to be  
closely balanced to the output power of the inverter as well having a resonant frequency close to 60Hz.  
Needless to say, this is a extremely remote possibility. To insure this condition does not occur, the PV-  
30208 control software contains an active phase-shift-loop algorithm, which destabilizes a balanced  
load, which may otherwise be capable of maintaining inverter operation in the absence of utility volt-  
age. This feature has been extensively tested and proven to exceed the safety requirements of UL-1741  
and IEEE-929-2000.  
PV-30208 Photovoltaic Inverter  
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SECTION 4  
OPERATION  
Ground Fault Detection  
The PV-30208 is capable of detecting PV array ground fault current. To enable this feature, a wire must  
be installed between ground and the desired ground reference point on the PV array. For bipolar PV  
array configurations, the ground wire must be connected between the PV array neutral point and TB-  
NEUT terminal block. For grounded monopolar PV array configurations, the ground wire must be  
connected between TBDC- and TB NEUT terminal blocks (see the following diagram for clarification  
and the system schematic in Section 7). A jumper wire is included separately with the PV-30208. This  
feature is enabled for grounded monopolar pv array configuration at the time of shipment. For bipolar  
pv array configuration, the jumper wire must be removed between TBDC- and TB NEUT.  
To upper  
enclosure  
PV-30208 DC Input  
Terminal Block  
Inverter  
Chassis  
Diagram Of Bipolar Ground Fault Detection Configuration  
Jumper Wire  
For PV Ground  
Fault Detection  
To upper  
enclosure  
PV-30208 DC  
InputTerminal  
Block  
Inverter  
Chassis  
Diagram Of Monopolar Configuration  
PV-30208 Photovoltaic Inverter  
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SECTION 4  
OPERATION  
Current Imbalance Detection  
In the event of phase-to-phase current imbalance of greater than 20% between phases, the inverter will  
execute an orderly shutdown, and annunciate a fault at the operator interface. See Section 5, Trouble-  
shooting, for further information on this fault condition.  
DC Overvoltage Detection  
In the event of DC voltage greater than 600Vdc, the PV-30208 will execute an orderly shutdown and  
annunciate a fault to the operator interface. If DC voltage remains greater than 600Vdc, the PV-30208  
may be irreparably damaged. See Section 5, Troubleshooting for further information on this fault con-  
dition.  
Peak Power Tracking  
The PV-30208 control software employs an active PV peak power tracker, designed to maintain maxi-  
mum power output from the PV array at all times of operation. The peak power voltage point varies  
primarily depending upon the temperature of the PV cells. The PV-30208 constantly seeks the opti-  
mum voltage and current operating points of the PV array to maintain maximum PV power output.  
Automatic Wake Up PV Voltage Optimization  
Every day the PV-30208 wakes up and starts producing power, the control software determines if it is  
necessary to make adjustments to the start voltage setpoint. If the PV-30208 wakes up and determines  
that there is insufficient PV array power to support inverter operation, the start voltage setpoint is  
shifted slightly higher. This assumes that once the voltage on the array has risen, there will be greater  
PV power as the PV array is exposed to higher irradiance. Conversely, if the PV-30208 wakes up and  
determines that there is more power than is necessary to support inverter operation, the PV start voltage  
setpoint is lowered. The PV start voltage setpoint will usually be optimized over the period of one  
week. This value may be manually adjusted via the graphical user interface program to expedite the  
optimization process. There is also a user settable timer that determines the time required for the PV  
start voltage to exceed the start voltage setpoint. This timer may also be manually adjusted via the  
graphical user interface to help compensate for poorly placed PV arrays. The default wake-up time  
delay is factory set at five minutes.  
Automatic Sleep Test  
Toward the end of every solar day, the PV-30208 automatically determines when to stop producing  
power dependent upon the output power of the inverter. As the net output power of the PV-30208 nears  
zero, a timer is started to allow the inverter to ride through any brief irradiance reductions. The default  
sleep time delay is factory set at five minutes.  
PV-30208 Photovoltaic Inverter  
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SECTION 4  
OPERATION  
OPERATOR INTERFACE  
The PV-30208 is equipped with an Liquid Crystal Display. The display consists of 4 text lines contain-  
ing the following information:  
Line 1: System Status - The current operating state of the inverter.  
Line 2: DC Current or Fault Descriptions - This line reports the DC current (amps). If the PV-  
30208 is faulted, this line will report a description of the fault condition.  
Line 3: Bus Voltage or Fault Code - This line reports the Bus Voltage, in volts. If the PV-30208  
is faulted, this line will report a code for the fault condition.  
Line 4: Inverter Output Power or Countdown Timer - During normal operation, this line will  
report the inverter real time output power. During initialization or start-up, this line displays the  
countdown timer.  
The on/off switch is used to enable or disable system operation. The on/off switch is also used to reset  
the inverter and clear any system faults.  
The following is a typical display of the LCD during the six main operating states and an on/off switch.  
System Starting  
Power Tracking  
Initializing  
System Wake Up Test  
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SECTION 4  
OPERATION  
System Fault  
System Stop  
System Shutdown  
System Sleep Test  
EXAMPLE OF NORMAL SYSTEM OPERATION  
Upon initial application of AC voltage, the LCD located on upper enclosure will display ‘Shutdown’  
for approximately 15 seconds. Once the system has finished initializing, the PV-30208 will remain in  
standby until adequate PV voltage is available. 5 minutes after the PV start voltage has been reached,  
the PV-30208 will synchronize to the utility grid and begin peak power tracking the PV array. The time  
delay protects the inverter from excessive on/off cycling.  
The PV-30208 will continue to process power until the AC output power approaches the operating  
losses of the inverter for a period of 5 minutes. The time delay protects the inverter from excessive on/  
off cycling.  
PV-30208 Photovoltaic Inverter  
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SECTION 4  
OPERATION  
SYSTEM OPERATING PARAMETERS  
The PV-30208 contains a number of system operating parameters which may be field adjusted using an  
optional graphical user interface program (contact Xantrex Technology for further information). All  
operating parameters have been set at the factory during system test based upon prior experience with  
various PV arrays, or to be in compliance with UL1741. In general, the factory default settings allow  
for stable, efficient operation of the PV-30208 connected with any PV array configured for a 300-600 VDC  
peak power voltage point.  
On the following page is a list of the PV-30208 operating parameters, showing valid ranges and the  
factory default settings. Many of these parameters are specific to domestic or European operation.  
Changing parameters not applicable to the region of operation will not affect inverter performance.  
Some field adjustable parameters are password protected and may only be changed by trained service  
technicians, specifically parameters relating to utility protection setpoints. These have been set in the  
factory to the limits mandated by UL1741. Any changes to these setpoints should be agreed upon by  
the local utility and the equipment owner. The ability to adjust the voltage and frequency setpoints  
across the actual utility voltage and frequency has been provided as a simulation tool to verify the PV-  
30208 accurately detects and responds to a utility excursion. This test should only be performed by a  
trained service technician. It is possible to adjust the setpoints in a manner that will prevent the PV-  
30208 from functioning.  
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SECTION 4  
OPERATION  
User  
Settable  
Range  
Factory  
Resolution Default  
Setting  
Password  
Protected  
Parameter  
Description  
Maximum Allowable  
Utility Voltage  
Volts Max  
166.4-249.6  
2-120  
0.1 V  
1 Cycle  
0.1 V  
228.8  
115  
*
*
*
*
*
*
High Line Voltage  
Timer, Cycles  
Cycle Max  
Minimum Allowable  
Utility Voltage  
Volts Min  
166.4-249.6  
2-120  
183.0  
115  
Low Line Voltage  
Timer, Cycles  
Cycles Min  
Freq Max Delta  
Freq Min Delta  
1 Cycle  
0.1 Hz  
0.1 Hz  
High Line Frequency  
Level  
-3.0-3.0  
-3.0-3.0  
0.5  
Low Line Frequency  
Level  
0.5  
Maximum Allowable  
Time Response To A  
Utility High Frequency  
Excursion  
Freq Max Delay  
Freq Min Delay  
2-60  
2-60  
1 Cycle  
1 Cycle  
6
6
*
Maximum Allowable  
Time Response To A  
Utility Low Frequency  
Excursion  
*
*
Line Fault Reset Delay  
Time  
Line Fault Reset Delay  
PV Start V  
0-300  
269.7-600.0  
47.0-4700.0  
10-600  
1 Second  
0.1 V  
300  
380  
1880  
300  
300  
10  
PV Wake Up Voltage  
Maximum Start Up  
Power  
PV Decision W  
PV_Start_Time  
PV_Sleep_Time  
Gnd Current Max  
0.1 W  
PV Wake Up Time  
PV Sleep Time  
1 Second  
1 Second  
0.1 A  
10-600  
Maximum Earth Fault  
Current Limit  
1.0-20.0  
PV-30208 Photovoltaic Inverter  
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SECTION 4  
OPERATION  
User  
Settable  
Range  
Factory  
Resolution Default  
Setting  
Password  
Protected  
Parameter  
Description  
Maximum Earth  
Voltage  
Earth_Volts_Max  
0.0-300.0  
01 VDC  
50  
0=Off,  
1=Up/Down  
Freq, 2=Up  
Freq,  
Anti_Island_Method  
Anti-Island Method  
1
*
3=Down Freq  
PPT_Ramp_Time  
PPT_V_Step  
PPT Ramp Time  
PPT Voltage Step  
1-60  
1 Second  
0.1 VDC  
20  
1
0.1-10.0  
Commanded Output  
Power As A Percent  
Of Rated Power  
PPT_Max_I_Percent  
0-100  
1 A  
100  
4
1=15s,  
2=1m,3=5m,  
4=15m  
Data_Log_Rate  
(Unsupported)  
Data Logging Rate  
Data Logging Rate  
0=Off, 1=On-  
Line,  
Data_Log_State  
2
2=Continuous  
Ground Current  
Detection  
0=Domestic,  
1=International  
G_F_Selector  
FSET_Rate  
0
FSET Rate  
0-100%  
0-65535  
50  
Factory  
Set  
Serial_Number  
Inverter Serial Number  
N/A  
*
PV-30208 Photovoltaic Inverter  
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SECTION 5  
TROUBLESHOOTING  
GENERAL  
In the event of a fault, the PV-30208 will annunciate the condition at the operator interface. The PV-  
30208 will execute an orderly shutdown and remain faulted until the fault is cleared (manually or auto-  
matically).  
In general, the operator should respond to any PV-30208 fault as follows:  
1. The source of the fault should be sought by referring to the following chart.  
2. Rectify the fault condition and attempt to clear the fault by cycling the on/off switch.  
3. If the problem cannot be corrected, note and write down the fault code and description, then contact  
your Xantrex Technology distributor for assistance or service.  
FAULT CONDITIONS  
LCD Fault Annunciation  
The LCD interface reports fault conditions on Line 2 and 3. The fault code number will follow a text  
description. The fault description will remain displayed until the fault has been corrected and cleared.  
Each fault is described on the following page.  
Fault Clearing  
Faults may be cleared automatically by the PV-30208 or manually by the operator depending upon the  
type of fault. The utility protection faults (over/under AC line voltage and frequency) are self-clearing  
fault conditions. Once the utility voltage and frequency returns within allowable operating ranges, for a  
period of five minutes, the PV-30208 will clear the fault and resume normal operation.  
Latching faults must be cleared manually by the system operator. Once the cause of the fault condition  
has been corrected, the fault may be cleared with the on/off switch. First turn the switch to the off  
position and then back to the on position in order to reset the inverter. If a fault is sustained, the inverter  
will not reset, and will continue to report the fault. If the fault has been corrected, the LCD will return to  
the normal display, and the PV-30208 will resume normal operation.  
LCD Display and On/Off Switch  
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SECTION 5  
TROUBLESHOOTING  
FAULT DESCRIPTIONS AND TROUBLESHOOTING  
FAULT DESCRIPTIONS  
Fault Description  
Fault Code (LCD)  
IPM Device Fault A+  
IPM Device Fault A-  
IPM Device Fault B+  
IPM Device Fault B-  
IPM Device Fault C+  
IPM Device Fault C-  
AC Line Under Voltage  
AC Line Over Voltage  
AC Line Under Frequency  
AC Line Over Frequency  
Ground Current Fault  
DC Bus Over Voltage  
CT Offset Fault  
0x0001  
0x0002  
0x0004  
0x0008  
0x0010  
0x0020  
0x0100  
0x0200  
0x0400  
0x0800  
0x8000  
0x4000  
80000  
Current Imbalance  
100000  
(1) IPM Device Fault (0x0001 Through 0x0020)  
Both over current and over temperature condition can cause IPM device faults. The fault code for both  
conditions is the same for each device, while there is a unique fault code for each device.  
Possible causes for over current condition:  
Short circuit in output AC line.  
Low supply voltage to IPM control circuit.  
Shorted isolation transformer.  
Possible causes for over temperature condition:  
External cooling fan inoperable.  
Airflow on heatsink impeded due to accumulation of debris.  
Operation above rated ambient temperature for an extended period of time.  
Auxiliary contact block on contactor K1 inoperable. This is only possible if the fan does not operate  
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SECTION 5  
TROUBLESHOOTING  
when the contactor closes. Carefully check voltage at the K1-N.O. aux. contact to the ground bus  
when the contactor is closed. (See schematic in Section 7).  
(2) AC Line Voltage Low Fault (0x0100)  
The utility AC voltage fell below the minimum programmed limit. There are two levels of response to  
low line voltage conditions. The first level of response is set to 183.0 VAC with a time delay of 2  
seconds. By default, the second level is set to 104 VAC with a time delay of less than 0.1 seconds.  
Voltage setpoints may be modified via the operator interface program. Utility protection setpoints may  
only be adjusted by trained personnel with approval by both the local utility and the equipment owner.  
Possible causes:  
The utility voltage fell below the allowable limit (183.0 VAC by default). Verify the utility voltage is  
stable and within allowable operating limits.  
There is a problem with one or more of the AC sense wires (see system schematic in Section 7).  
This fault is auto-resetting. The unit will automatically restart after line has stabilized within normal  
limits for 5 minutes.  
(3) AC Line Voltage High Fault (0x0200)  
The utility AC voltage exceeded the maximum-programmed limit. There are two levels of response to  
high line voltage conditions. The first level of response is set to 228.8 VAC with a time delay of less than  
2 seconds. By default, the second level is set to 285.0 VAC with a time delay of less than 2 cycles, and  
is not field adjustable. Voltage setpoints may be modified via the operator interface program. Utility  
protection setpoints may only be adjusted by trained personnel with approval by both the local utility  
and the equipment owner.  
Possible causes:  
The utility voltage exceeded the allowable limit (228.8 VAC by default). Verify the utility voltage is  
stable and within allowable operating limits.  
There is a problem with one or more of the AC sense wires (see system schematic in Section 7).  
The fault is auto-resetting. The unit will automatically restart after line has stabilized within normal  
limits for 5 minutes.  
(4) AC Line Under Frequency Fault (0x0400)  
The AC utility frequency fell below the minimum programmed limit. This limit is set to 59.5 Hz and the  
system response time limit is set to less than 0.1 seconds to insure the PV-30208 disconnects from the  
utility within the time allowed by UL1741. Frequency setpoints may be modified via the operator inter-  
face program. Utility protection setpoints may only be adjusted by trained personnel with approval by  
both the local utility and the equipment owner.  
Possible causes:  
The utility frequency fell below the allowable limit (59.5 Hz by default). Verify the utility frequency  
is stable and within allowable operating limits.  
There is a problem with one or more of the AC sense wires (see system schematic in Section 7).  
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SECTION 5  
TROUBLESHOOTING  
This fault is auto-resetting. The unit will automatically restart after line has stabilized within normal  
limits for 5 minutes. Frequency setpoints may be modified via the operator interface program. Utility  
protection setpoints may only be adjusted by trained personnel with approval by both the local utility  
and the equipment owner.  
(5) AC Line Over Frequency Fault (0x0800)  
The AC frequency exceeded the maximum-programmed limit. This limit is set to 60.5 Hz and the system  
response time limit is set to less than 0.1 seconds to insure the PV-30208 disconnects from the utility  
within the time allowed by UL1741.  
Possible causes:  
The utility frequency exceeded the allowable limit (60.5 Hz by default). Verify the utility frequency  
is stable and within allowable operating limits.  
There is a problem with one or more of the AC sense wires (see system schematic in Section 7).  
This fault is auto-resetting. The unit will automatically restart after line has stabilized within normal  
limits for 5 minutes.  
(6) Ground Current Fault (0x8000)  
The earth safety ground current has exceeded the maximum-programmed value.  
Possible causes:  
The negative wire from the PV array has been passed through CT1. Verify PV ground jumper is  
installed between TBDC- and TB NEUT.  
Inspect the PV array for actual ground faults.  
The PV array has been grounded in more than one location. If the PV array is grounded through  
CT1, it must not be grounded at any other location.  
CT1 defective: Contact your Xantrex Technology distributor for assistance or service.  
(7) DC Bus Over Voltage Fault (0x4000)  
The DC bus voltage has exceeded the maximum limit.  
This is also the PV input voltage sense point. Check the PV input voltage at the PV disconnect switch.  
If the voltage is below 600 VDC and agrees with the voltage displayed on the LCD, cycle the on/off  
switch and restart the PV-30208.  
Possible causes:  
The PV array open circuit voltage exceeded 600 VDC.  
There is a problem with the PV voltage sense wiring (see system schematic in Section 7).  
(8) CT Offset Fault (0x80000)  
Upon system startup, the PV-30208 has determined that the CT offset current is too large to be cali-  
brated. This is caused by the control system detecting current, when no current is commanded.  
Observe individual phase currents with the operator interface program. Generally, a CT offset fault  
with show high currents on one phase while the system is in Standby, with zero actual current being  
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SECTION 5  
TROUBLESHOOTING  
processed.  
Check +/- VDC power supply outputs.  
Check control wire harness integrity (Refer to the system schematic in Section 7).  
Check CT harness for damage.  
Check CT harness +/-15VDC at CT.  
Check CT output voltage (mV) with reference to ground.  
Replace CT showing high output voltage offset.  
(9) Current Imbalance Fault (0x10000)  
The PV-30208 has determined that there is an excessive phase-to-phase current imbalance, while the  
system is operating.  
Observe individual phase currents during operation with the operator interface program and with a  
true RMS oscilloscope. Verify waveforms are sinusoidal and maintain proper phase relationships.  
Determine which phase is imbalanced.  
Verify phase conductor wiring integrity (Refer to the system schematic in Section 7).  
Check CT control wire harness integrity (Refer to the system schematic in Section 7).  
Replace CT on the phase exhibiting the current imbalance.  
Stop Switch Fault  
The on/off switch, located on the upper enclosure, is disabled. The contact block on the back of the  
switch must be open for the PV-30208 to report this message.  
If the switch is in the on position and the LCD reads ‘Stop Switch’:  
Isolate the PV-30208 from external power (Refer to Section 2).  
Verify continuity across the switch contact block while the switch is turned to the on position.  
Verify continuity between J9-1 and J9-2 while the switch is enabled.  
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SECTION 6  
PREVENTATIVE MAINTENANCE  
PERIODIC MAINTENANCE  
Xantrex Technology recommends that the following preventative maintenance be carried out on the  
PV-30208:  
Monthly intervals or as required:  
Aluminum Extrusion Heatsink  
Accumulation of dirt and debris on the aluminum extrusion heatsink and fan shroud will de-  
crease the ability to transfer heat, which can cause the PV-30208 to shutdown on over-tempera-  
ture alarms. Inspect the aluminum extrusion heatsink and fan shroud for accumulation of dirt  
and debris. Remove enclosure panels and clean if debris is present.  
Fan Operation  
Verify proper operation of the heatsink cooling fan, located within the lower enclosure. The fan  
operates when the K1 contactor is closed. Remove any debris from the fan and finger guard.  
Six month intervals:  
(See Isolation Procedure and perform prior to the following)  
Enclosure Seals  
Inspect the enclosure access panel seal. If damaged, replace with equivalent closed cell foam  
gasket. Call your Xantrex Technology distributor for factory replacements or specifications.  
Electrical Connections  
Inspect the condition of all wiring within the PV-30208. Inspect all wire crimps and connec-  
tions for damage caused from high temperature. Check for corrosion. Replace any damaged  
wires. Verify all mechanical connections are sufficiently tightened. Verify all conduction sur-  
faces are clean and free of corrosion.  
Mechanical electrical connections will loosen over time. This is caused primarily by thermal  
cycling during normal operation. As connections loosen, electrical impedance will increase at  
the connection, eventually leading to fire and component damage. It is critical to check all  
electrical connections every six months.  
Enclosure  
Access the enclosure and remove any accumulated dirt and debris. Vacuum enclosure whenever  
dust or dirt is present.  
ISOLATION PROCEDURE  
The following procedure should be followed to de-energize the PV-30208 for maintenance:  
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SECTION 6  
PREVENTATIVE MAINTENANCE  
WARNING  
The terminals of the PV input may be energized if the arrays are energized. In  
addition, allow 5 minutes for all capacitors within the enclosure to discharge af-  
ter shutting down the PV-30208.  
1. Turn the on/off switch to the off position.  
2. Open the PV array disconnect switch (if present).  
3. Open the AC disconnect (if present).  
4. Open the isolation transformer circuit breaker.  
5. Install lockout devices on the isolation transformer circuit breaker and PV disconnect switch.  
TURN-ON PROCEDURE  
Refer to Section 3 for a detailed first-time turn on procedure.  
1. Remove any lockout devices from the isolation transformer circuit breaker and PV disconnect  
switch.  
2. Close the isolation transformer circuit breaker.  
3. Close the AC disconnect (if present).  
4. Close the PV array disconnect switch (if present).  
5. Turn the on/off switch to the on position.  
After a 15 second initialization period and a 5 minute wake up period, the PV-30208 will automatically  
begin power tracking, given the PV voltage is greater than the PV start voltage setpoint.  
PV-30208 Photovoltaic Inverter  
DOCUMENT: 151315  
6-2  
Operation and Maintenance Manual  
Copyright 2003, Xantrex Technology Inc.  
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SECTION 7  
DRAWINGS AND PARTS LIST  
DRAWINGS LIST  
151384 : Schematic, System, Grid Tied Inverter, PV-30208  
151316 : Envelope Drawing, Grid Tied Inverter, PV-30208  
151317 : Assembly, Main Enclosure, Control Components, 30 kVA, PV-30208  
151723 : Transformer, 30 kVA, 3-Pole, 60 Hz, 98% Efficient, 208Y/120 or 480Y/277  
WARRANTY AND CERTIFICATIONS  
Xantrex Inverter Warranty Registration  
Underwriters Laboratories Compliance Of Standard UL1741  
OPTIONAL ACCESSORIES  
For details and specifications on Xantrex Technology 10 and 12 Pole, 600 VDC Combiner Boxes,  
contact your Xantrex Technology distributor.  
For details and specifications on 30 kVA 3-Pole, 208 Delta/208-120 WYE and 480-277 WYE Trans-  
formers, contact your Xantrex Technology distributor.  
DOCUMENT: 151315  
7-1  
PV-30208 Photovoltaic Inverter  
Operation and Maintenance Manual  
Copyright 2003, Xantrex Technologies Inc.  
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Download from Www.Somanuals.com. All Manuals Search And Download.  
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Xantrex Technology Inc. PV-30208  
Photovoltaic Inverter  
Major Parts List  
Assembly Description: Main Enclosure, Control Components, PV-30208  
Xantrex Technology Inc. Assembly # 151317  
Item #  
1
Qty  
1
1
1
1
1
1
2
2
1
3
3
1
1
1
1
1
1
3
3
1
2
1
2
4
3
1
Reference Designator  
Xantrex Technology Part #  
1-160070-01  
1-160051-01  
1-160071-01  
1-160015-01  
1-150684-01  
1-150668-80  
1-160012-01  
1-150714-01  
1-150862-01  
1-150403-02  
1-160008-01  
1-150378-02  
1-160044-01  
1-160006-01  
1-160030-01  
1-160052-01  
1-160049-01  
1-151719-02  
1-151720-01  
1-151565-02  
1-150296-01  
1-151843-01  
1-160094-01  
1-160092-01  
1-151241-01  
1-151242-01  
Description  
-
-
-
T1  
LF1  
K1  
TB1-2  
B1,B2  
L1  
C1-3  
L2-4  
-
PS1  
PS2  
PS3  
-
Enclosure, Upper  
Enclosure, Lower  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
Assy, Heatsink, PV-30208  
Transformer, 175VA, 24V  
Filter, EMI, 115/250 VAC, 2 Amp  
Contactor, 3P, 24VDC Coil, 80A  
Block, Power Distribution, Inter, 3P  
Fan, 24VDC, 6", 240CFM, 53.3dB  
Reactor, Line, 3 Ph, 158uH, 98 ARMS  
Capacitor, NP, 4uF, 600VAC, 6%  
Reactor, PWM, 1 Ph, 450uH, 83 ARMS  
Assy, PCB, DSP  
Assy,PCB, 24VDC, 100W  
Power Supply, Single Out, +15VDC  
Power Supply, Triple Out, +5, +/-15VDC  
Assy, Panel, Display  
-
Assy, Bus, 600V, 100A  
F1-F3  
Fuse, 250V, 125A  
-
-
Fuse Holder, Semi-Conductor Fuse  
Assy, PCB, SCU-UL, WDM, Tested, 30kW  
CT, Hall Effect, 200A:1mA  
Transformer, Iso, 230/115:230/115, 200VA  
Fuse Holder, 30A, 600V, 2Pole  
Fuse, Time Delay, 250VAC  
CT1,CT5  
T2  
-
F4-F7  
-
-
Terminal Block, 1Pole, 24-8 AWG  
Barrier Block, 24-18 AWG  
151317  
Sheet 2 of 2  
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Xantrex Technology, Inc.  
Distributed Power Markets  
161G South Vasco Road  
Livermore, CA 94550 USA  
Phone +1 925.245.5400  
Fax +1 925.245.1022  
XANTREX PV SERIES LIMITED WARRANTY AND REGISTRATION  
Xantrex Technology warrants all equipment supplied to Customer under this purchase  
order against defects in workmanship and material for a period of (12) twelve months  
from delivery, provided that the equipment has been operated and maintained in  
accordance with the service manual provided with the equipment. Should Customer  
give Xantrex written notice of any such defects within the warranty period, and  
Xantrex’s inspection confirms the existence of such defects, Xantrex shall correct the  
defects, either by repair or replacement, at its sole option.  
For wall-mounted products (generally, below 30 kW in rating), defective products must  
be returned to Xantrex or it Authorized Service Center in the original or equivalent  
packaging. The cost of transportation and insurance on items returned for service is at  
the Customer’s expense. Return transportation and insurance expense shall be borne by  
Xantrex.  
For floor mounted inverter products (generally, 30 kW in rating and above), warranty  
repairs or replacements are performed at the installation site. Xantrex’s material, labor,  
freight and travel/living expenses associated with such repair or replacement shall be  
borne by Xantrex.  
In either case, Customer’s labor and travel/living expense shall be borne by Customer.  
Xantrex will assume no expense, liability or responsibility for repairs made by or for  
Customer without written authority from Xantrex. Xantrex shall not be responsible for  
any consequential, incidental or similar damages.  
THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS  
OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF  
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.  
Project Name  
Customer PO #  
Inverter Serial #  
Delivery Date  
______________________  
______________________  
______________________  
______________________  
Xantrex Authorized Signature:  
________________________  
Customer Authorized Signature:  
________________________  
________________________  
Date  
________________________  
Date  
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