9195
™
9175
PROCOAT
9155
Airless Paint Sprayer
9145
Owner’s Manual
Read this manual for complete instructions
Français (page 25) / Español (página 49)
Contents
2 Important Safety Information
14 Clean the Inlet Filter
15 Short Term Storage
4 What’s in the Box?
16 Cleanup - latex materials
18 Cleanup - oil-based materials
5 Proper Use and Functions
6 Assembly
19 Cleaning the Spray Gun Components
20 Long-Term Storage
21 Cleaning the Sureflo™ Valve
22 Troubleshooting
7 Pressure Relief Procedure
8 Load Material
Questions?
9 Getting Material to Flow
10 Practice Spraying
Call Wagner Technical Service at:
Register your product online at:
72 Parts List
12 Clear the Spray Tip
13 Clean the Spray Gun Filter
Proper registration will serve as proof
of purchase in the event your original
receipt becomes misplaced or lost.
76 Warranty
1-800-880-0993
0911 • Form No. 0523994C
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9. This system is capable of producing 2800 PSI / 193 Bar
(9145) or 3000 PSI / 207 Bar (9155/9175/9195). Only
use replacement parts or accessories that are specified
by the manufacturer and that are rated a minimum of
3000 PSI. This includes spray tips, nozzle guards,
guns, extensions, fittings, and hose.
11. The United States Government Safety Standards
have been adopted under the Occupational
Safety and Health Act (OSHA). These standards,
particularly part 1910 of the General Standards and
part 1926 of the Construction Standards should be
consulted.
12. Before each use, check all hoses for cuts, leaks,
abrasion or bulging of cover. Check for damage or
movement of couplings. Immediately replace hose
if any of those conditions exist. Never repair a paint
hose. Replace with a conductive high-pressure
hose.
Important Electrical Information
ImPORTanT: Use only a 3-wire extension cord that
has a 3-blade grounding plug and a 3-slot receptacle
that will accept the plug on the product. make sure
your extension cord is in good condition. When
using an extension cord, be sure to use one heavy
enough to carry the current your product will draw.
an undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. a 14
or 12 gauge cord is recommended (see chart). If
an extension cord is to be used outdoors, it must
be marked with the suffix W-A after the cord type
designation. For example, a designation of SJTW-A
would indicate that the cord would be appropriate
for outdoor use.
10. Always engage the trigger lock when not spraying.
Verify the trigger lock is functioning properly.
11. Verify that all connections are secure before operating
the unit.
12. Know how to stop the unit and bleed pressure quickly.
Be thoroughly familiar with the controls. Pressure will
not be released by turning off the motor. The PRIME/
SPRAY valve or pressure bleed valve must be turned to
their appropriate positions to relieve system pressure.
Refer to PRESSURE RELIEF PROCEDURE described
in the pump manual.
13. Do not spray outdoors on windy days.
14. Always unplug cord from outlet before working on
equipment (electric models only).
Cord gauge
Maximum cord length
150 feet
13. Always remove the spray tip before flushing or cleaning
12
14
the system.
100 feet
nOTE TO PHYSICIan:
Injection into the skin is a traumatic injury. It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity. Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.
Do not use more than 100 feet of spray hose. If you
need to spray further than 100 feet from your power
source, use more extension cord, not more spray
hose.
If you experience problems with your sprayer at
any time during assembly, operation, or cleanup,
please refer to the Troubleshooting section of this
manual (page 22), or call customer service at:
d) WaRnIng - To reduce the risk of injury:
1. Always wear appropriate gloves, eye protection,
clothing and a respirator or mask when painting.
Hazardous vapors – Paints, solvents, insecticides, and
other materials can be harmful if inhaled or come in
contact with body. Vapors can cause severe nausea,
fainting or poisoning.
1-800-880-0993
Specifications:
2. Do not operate or spray near children. Keep children
away from equipment at all times.
Capacity:
9145........... Up to .29 gallon (1.10 liter) / min
9155........... Up to .33 gallon (1.25 liter) / min
9175........... Up to .38 gallon (1.40 liter) / min
9195........... Up to .42 gallon (1.60 liter) / min
3. Do not overreach or stand on an unstable support.
Keep effective footing and balance at all times.
4. Stay alert and watch what you are doing.
5. Do not operate the unit when fatigued or under the
influence of drugs or alcohol.
Power source:
6. Do not kink or over-bend the hose. Airless hose can
develop leaks from wear, kinking and abuse. A leak
can inject material into the skin.
9145........... 1/2 Hp universal motor
9155........... 5/8 Hp universal motor
9175........... 3/4 Hp permanent magnet DC motor
9195 .......... 7/8 Hp permanent magnet DC motor
7. Do not expose the hose to temperatures or pressures in
excess of those specified by manufacturer.
8. Do not use the hose as a strength member to pull or lift
Power requirement: 15 amp minimum circuit on 115
VAC, 60 Hz current
the equipment.
9. Use lowest possible pressure to flush equipment.
generator power requirement: 5000 Watt
10. Follow all appropriate local, state and national codes
governing ventilation, fire prevention and operation.
3
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What’s in
the box?*
Spray Gun assembly
Sprayer assembly
Pressure control dial
(reverse side)
*Certain parts of the sprayer will not be
assembled out of the box. Be sure to read
Assembly instructions, page 6.
Start
Notice:
Hose wrap*
This pump is available in a stand model
(9145) and cart models (9155 shown right,
9175 and 9195). all information given for
the stand model applies to the cart model
except where indicated.
GS-07
GS-08
AutoOiler™ cap*
Some of the graphics in this manual may not
exactly match your sprayer and spray gun.
all information and instructions given in this
manual applies to all models except where
noted.
Spray hose port
(reverse side)
Versatip Spray tip assembly
Pump cleaning
adapter
(reverse side)
Spray tip
ON/OFF switch
The type of spray gun and length of spray
hose included depends upon the pump
model you have. Refer to the chart below
for details.
AutoOiler™
PRIME/SPRAY
knob
button*
Spray
guard
Pail bracket*
Cord wrap*
Pump model gun model Hose Length
Sureflo™ valve
9145
9155
9175
9195
GS-07
GS-07
GS-08
GS-08
25 ft.
35 ft.
50 ft.
50 ft.
Spray Hose assembly
Suction tube
Material
return tube
Inlet filter
* Cart models only
4
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Controls and Functions
Proper use
and functions
Pressure Control Dial:
ON/OFF switch:
The ON/OFF switch turns power
to sprayer on and off.
The pressure control dial
regulates the amount of force the
pump uses to push the fluid.
(O=OFF, |=ON)
VersaTip:
The VersaTip spray tip can be
adjusted based on your spraying
needs.
PRIME/SPRAY knob:
SPRAY
E M I R P
The PRIME/SPRAY knob directs
material to the material return
tube when set to PRIME or to
spray hose when set to SPRAY.
Start
Capability:
WIDE
Sprays a variety of paints (oil-based and
latex), primers, stains, preservatives and other
nonabrasive materials.
Spray hose:
The spray hose connects the
spray gun to the pump.
Do not use!
This pump should not be used with textured
materials, block filler, asphalt sealer or
materials containing HHC. See coating supplier
if flash point is not listed on the container
Trigger lock:
Engage the trigger lock whenever
the gun is not in use.
Safety features:
GS-07 / GS-08 - The gun is
Spray gun trigger lock and pressure diffuser;
built-in tip safety guard; PRIME/SPRAY knob
for safe pressure release. Conforms to UL STD
1450. Certified to CAN/CSAC 22.2 NO 68-92
Spray gun:
The spray gun controls the
delivery of the material being
pumped.
locked when the trigger lock is
at a 90º angle (perpendicular to
the trigger in either direction).
GS-07
GS-08
Collapsable handle:
The cart handle can
be collapsed for easier
storage.
Turn the cart knobs
counter-clockwise to unlock
the handle.
AutoOiler (9155, 9175,
9195 only):
The AutoOiler is designed
to provide lubrication to the
fluid section of the pump.
Suction tube (a):
The suction tube draws the fluid
from the original container into
the pump.
Material return tube (b):
Fluid is sent out through the
return tube and back into the
original container when the
PRIME/SPRAY knob is in the
PRIME position.
Turn the cart knobs
clockwise to lock the handle
into place.
Sureflo Valve:
(a)
The Sureflo Valve is designed
to keep the inlet valve open and
from sticking to dried materials.
The Sureflo Valve is activated
manually by the user.
(b)
5
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1. Assembly
1
2
3
Start
You will need:
• Two adjustable wrenches
ImPORTanT: Do not plug in the
power cord until assembly is
complete.
note: It will be much easier to attach the
hose to the sprayer if you uncoil it first.
1. Insert the ends of the hose
bracket into the holes of the
handle as shown.
2. Remove the plug from inside
the hose fittings and remove the
cap on the outlet valve. Discard
both.
3. Thread one end of the high
pressure spray hose to the
spray hose port.
4
5
6
7
(a)
4. Hold the port with an
adjustable wrench, and
tighten the hose with the
other.
5. Thread the other end of the
hose to the spray gun. Hold
the gun with one adjustable
wrench, and tighten the hose
nut with the other.
6. Remove cap from the Sureflo
valve (a).
7. Press the return tube onto
the return tube fitting.
Thread the suction tube onto the
inlet valve and tighten firmly by
hand.
Squeeze clip over the return
tube fitting to secure the
return tube.
note: Be sure that the threads are
straight so that the fitting turns freely.
6
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Important Safety Warning
Be careful when handling the spray gun so you don’t
accidently spray yourself. The high pressure paint
stream could pierce your skin causing serious injury. If
an accident happens see detail procedures in the Safety
Information section on pages 2-3. See physician
immediately and bring this instruction manual.
Pressure Relief
Procedure*
*Perform when instructed
1
2
Start
Important Safety
Warning
Be sure to follow the Pressure Relief
Procedure when shutting the unit off
for any purpose. This procedure is
used to relieve pressure from the
spray hose. Failure to do so could
result in serious injury.
You will need:
• A waste bucket
1. Lock the spray gun.
2. Turn the PRIME/SPRAY knob to PRIME.
3
4
OFF
3. Turn the power OFF.
4. Unlock the spray gun. Briefly pull the trigger
to fully relieve pressure from the system.
Lock the spray gun.
7
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Cart MODElS ONlY
StaND MODEl ONlY
2. Load
Material
1
2
3
(a)
Start
You will need:
• The material you plan to spray
• Flat blade screwdriver
(cart models only)
• Light household oil /
Piston Oil™
• Extension
1. Remove AutoOiler cap with a
flat blade screwdriver.
2. Push AutoOiler button 2-5 times
3. Squirt a teaspoon of Piston
Oil™ (P/N 0516913, sold
separately) into the indicated
area.
cord
to lubricate the fluid section.
• Waste bucket
Squirt Separating Oil into the
AutoOiler. Replace cap.
Press button 2-3 times before
every use. Be sure to check
reservoir level (a) and refill as
necessary.
Light household oil can be
substituted if necessary.
7
4
5
6
8
ON
(a)
(b)
7. Plug in the sprayer and
move the ON/OFF switch
to the ON (l) position.
4. Fully depress the
Sureflo valve to make
sure the inlet ball is
free.
5. Place a full container
of spraying material
underneath the suction
tube (a).
6. Turn the pressure control dial
8. Switch the pump OFF (O).
to maximum pressure (+).
Place return tube back into
material container and clip
return tube and suction tube
together.
Turn the PRIME/SPRAY
knob to PRIME.
allow pump to run until
you see spray material
flowing from the return
tube.
Hold the return tube into a
waste container (b).
8
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3. Getting
Material to
Flow
1
2
3
4
ON
SPRAY
Start
You will need:
• Waste bucket
E M I R P
• Scrap material / cardboard
• Drop cloths to protect floors and
furnishings from overspray
note: Motor will cycle ON and OFF while
spraying to regulate pressure. This is normal.
1. Point the spray gun into a
separate waste container.
Unlock the spray gun trigger.
2. Turn the power ON.
3. Continue to squeeze
trigger until the material
is flowing freely through
the spray gun.
4. Peform the Pressure
Relief Procedure,
page 7.
Turn the PRIME/SPRAY
knob to SPRAY.
Squeeze and hold trigger
for steps 2-3.
5
6
7
8
ON
SPRAY
OR
SPRAY
E M I R P
5. Thread the spray tip guard
6. Rotate spray tip forward to one of the
SPRAY positions.
7. Turn the power ON.
8. Point the spray gun at a piece of
assembly onto the gun.
Tighten by hand.
scrap material/cardboard.
Turn the PRIME/SPRAY
knob to SPRAY.
Unlock the spray gun trigger.
Pull the trigger and practice spraying
(see pages 10-11).
note: Motor will cycle ON and OFF while
spraying to regulate pressure. This is normal.
9
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4. Practice
Spraying
tip:
Trigger gun after starting the
stroke. Release the trigger
before ending the stroke. The
spray gun should be moving
when the trigger is pulled and
released. Overlap each stroke
by about 50%. This will ensure
an even coating.
Start
You will need:
• Scrap material / cardboard
Notes:
If the spray pattern becomes distorted or
stops completely while the gun is triggered,
follow any or all the procedures listed on
pages 12-14.
Practice on a piece of scrap material/cardboard
If you plan to be away from your spray
project for more than one hour, follow the
Short Term Storage instructions on page 15.
Hold the Spray Gun level
If you have difficulty achieving a good spray
pattern, your spray tip and gun filter may
not be ideal for the type of material you are
spraying.
CORRECT
INCORRECT
Spray
Tip
Size
Initial
Pressure
Setting
Filter
Color
Spray
material
Thin stains,
sealers
311
Red
Minimum
Maximum
313
413
415
515
Latex paints,
stains
Yellow
10” - 12”
(25 - 30 cm)
Thick latex
517
519
521
White
White
White
Maximum
Maximum
Maximum
paints, stains
Thick latex
paints, stains
Thick latex
paints, stains
10
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Spray technique
tip:
CORRECT
Flex your wrist as
you move in order to
keep gun parallel to
the surface
CORRECT
INCORRECT
Start
Pull
Move
Release
trigger
End
stroke trigger
steadily
stroke
Spray Pattern
Overlap Your Strokes
GOOD SPRAY PATTERN
BAD SPRAY PATTERN: TAILING
CORRECT
8” - 10”
(20 - 25 cm)
50% Overlap
See page 12-14
!
11
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Spraying
note: If spray tip is difficult
to rotate, relieve pressure
by 1) slowly turn PRIME/
SPRAY knob to PRIME, 2)
unlock the spray gun and
3) squeeze trigger while
pointing at scrap material/
cardboard. Release
1
2
Troubleshooting -
Clear the
Spray Tip
trigger, lock the spray gun,
and try rotating spray tip
again.
Start
You will need:
• Scrap material / cardboard
Do not attempt to unclog or
clean the tip with your finger.
High pressure fluid can cause
injection injury.
Or
1. Lock the spray gun.
2. Rotate spray tip 180 degrees from its
current position.
4
5
3
NARROW
SPRAY
E M I R P
Or
WIDE
4. Point at a piece of scrap material /
cardboard and squeeze trigger until
material comes out in a high pressure
stream. Release the trigger and lock the
spray gun.
5. Rotate spray tip forward to one
of the SPRAY positions.
3. Make sure the PRIME/
SPRAY knob is turned to
SPRAY.
Unlock the spray gun and
resume spraying.
Unlock the spray gun.
12
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Spraying
1
2
3
Troubleshooting -
Clean the Spray
Gun Filter
Start
You will need:
• Wrench
• Warm, soapy water for latex material
• Mineral spirits for oil based materials
• Replacement spray gun filter (if necessary)
(a)
ImPORTanT: never clean the filter by
poking it with a sharp object.
1. Peform the Pressure
2. Pull trigger guard
3. Tighten the wrench over the
wrench flats (a). Unscrew the
filter housing using a wrench.
Relief Procedure, page 7.
from filter housing.
note: You DO NOT need to
remove the spray hose from the gun
to clean the filter.
4
5
6
7
4. Remove the filter from the
housing. Clean with appropriate
cleaning solution (warm, soapy
water for latex materials; mineral
spirits for oil-based materials).
5. Inspect the filter for
damage. Replace if any
holes or tears are found.
6. Replace cleaned filter, tapered
end first, into the gun housing.
7. Reassemble the spray gun.
note: It is important to place
tapered end first to ensure proper
sprayer operation.
13
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Spraying
1
2
Troubleshooting -
Clean the
Inlet Filter
You will need:
Start
• Warm, soapy water for latex material
• Mineral spirits for oil based materials
ImPORTanT: make sure your floors and
furnishings are covered with drop cloths
to prevent accidental drips.
1. Unscrew the inlet filter from the fitting
2. Clean the filter using the appropriate
cleaning solution (warm, soapy
water for latex materials, mineral
spirits for oil-based materials).
on the end of the suction tube.
3
note: If after completing all of the steps
in Spraying Troubleshooting you are still
experiencing problems spraying, refer to
the Troubleshooting section (page 22).
3. Replace the cleaned filter by
threading it back into the fitting on the
end of the suction tube.
14
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Shutdown
Short Term
Storage
1
2
3
You will need:
Start
OR
• Water
• Plastic bag or bucket
• Rags
• Stir stick
This procedure should be used when taking
a short term break or when ending your
project for the day. If your break is longer
than 16 hours follow Cleanup instructions,
page 16.
1. Peform the Pressure Relief
2. Place spray gun in plastic
bag or immerse into bucket of
water.
3. Pour 1/2 cup water slowly on
the top of the paint to prevent
the paint from drying.
Procedure, page 7.
Place the entire spraying
system out of the sun.
Startup
Instructions are for latex
materials only
1
2
3
note: If using oil based material follow
instructions for Cleanup on page 16.
Page 9
1. Remove the spray gun from
2. If water was added during
shut down, stir water into
material with the stir stick.
3. Follow getting material to
the plastic bag or the water.
Flow instructions, page 9.
15
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Cleanup
Cleaning notes - read before cleaning
• When using latex material, clean sprayer and components with warm, soapy water. For oil based material use
mineral spirits. Never use mineral spirits with latex materials.
MINERAL
or
• NEVER use gasoline to clean sprayer.
• Dispose of used cleaning solution properly.
SPIRITS
• Thorough cleaning and lubrication of sprayer is important to ensure proper operation after storage.
• If you flush your sprayer with mineral spirits, repeat Cleanup instructions using warm, soapy water.
You will need:
Start
Follow these steps whenever cleaning with mineral spirits:
• If spraying or cleaning with oil-based materials, the spray gun must be grounded while preparing the spray hose or
• A water source that can be delivered with
cleaning.
a garden hose (latex materials only)
• Ground the gun by holding it against the edge of a metal container while purging. Failure to do so may lead to a
• Mineral spirits if using oil-based material
• Empty waste container
• A container with warm, soapy water
static electric discharge which may cause a fire.
• Always flush spray gun at least one hose length from spray pump.
• If collecting flushed solvent in one gallon metal container, place it into an empty five gallon container, then flush.
• Area must be free from vapors.
• Follow all cleanup instructions.
Cleanup - latex materials
Follow these steps if you used latex materials and if you have a
garden hose available. If you do not have a garden hose available,
follow the Cleanup - Oil-Based materials instructions on page 18.
STOP
1
2
3
4
1. Perform Pressure Relief Procedure
2. Remove the spray tip and
place into container filled
with warm, soapy water.
3. Place the suction tube and return tube
into an empty waste container.
4. Using a garden hose, rinse off the
suction tube, return tube and inlet filter.
Empty the waste container of all fluids.
(page 7).
16
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5
6
7
8
ON
5. Remove the inlet filter from
the suction tube and place
it into waste container.
6. Thread pump cleaning
adapter onto garden hose.
Thread suction tube fitting
over the adapter.
7. Unclip the return tube from the suction tube
and place it into the waste container. Turn
the PRIME/SPRAY knob to PRIME.
8. Turn the water supply to the garden hose on.
Turn the pump ON.
Water will go into the suction tube and out
through the return tube. Let the pump run
for a few minutes, and leave pump running
for next steps.
9
10
11
12
SPRAY
E M I R P
9. Point the spray gun at the side of
a waste container.
10. While squeezing the trigger, turn the
PRIME/SPRAY knob to SPRAY.
11. Continue squeezing the trigger
12. Perform Pressure Relief
until fluid is coming out clear.
Procedure, page 7.
Move on the Cleaning the Spray
gun Components, page 19.
17
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English
Cleanup -
Oil-Based
Materials
You will need:
1
2
3
Start
• Mineral spirits if using oil-based material
• Warm, soapy water if using latex material
• Waste container
Follow these steps if you sprayed oil-based
materials, or if you sprayed latex materials
and do not have a garden hose available.
Be sure to use the appropriate cleaning
solution for the type of material sprayed.
1. Perform Pressure Relief
2. Remove the spray tip
and place into an empty
waste container.
3. Submerge suction set into a
bucket with the appropriate
cleaning solution.
Procedure (page 7).
4
5
6
7
ON
SPRAY
E M I R P
4. Point the spray gun at the side of
a waste container.
5. While squeezing the
trigger, turn the power
ON, and turn the PRIME/
SPRAY knob to SPRAY.
6. Continue squeezing the trigger
until fluid is coming out clear.
You may need to get new
cleaning solution.
7. Perform Pressure Relief
Procedure, page 7.
ground the gun against the
side of a metal waste container
if flushing with mineral spirits.
If you flushed the sprayer with mineral
spirits repeat the steps on this page
using warm, soapy water.
18
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English
Cleaning the
Spray Gun
Components
You will need:
1
2
3
Start
• Soft bristled brush
• Light household oil
(a)
• Warm, soapy water if using latex material
• Mineral spirits for oil based material
• Wrench
1. Peform the Pressure
2. Pull trigger guard to separate
from filter housing and unscrew
housing using a wrench.
3. Remove filter from spray gun.
Relief Procedure, page 7.
Clean spray tip and filter with soft
bristled brush and appropriate
cleaning solution.
note: Tighten the wrench over the
wrench flats (a).
4
5
6
7
(b)
HOOUSEIHLOLD
(c)
4. Pour a few drops of light
household oil inside gun
housing.
5. Install gun filter tapered-
end first. Reassemble
spray gun.
6. Line up the tabs (b) on the
spray tip with the slots in the
guard assembly.
7. Install spray tip and guard
assembly.
Move on to Long Term
Storage, page 20.
Slide the tip into the guard.
19
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Long Term
Storage
1
2
3
(a)
You will need:
• Light household oil /
Piston Oil™
Start
HOOUSEIHLOLD
• Rags
• Wrench
5 SECONDS
ON
HOOUSEIHLOLD
ImPORTanT: Store the
unit indoors with the
power cord wrapped
around the cord wrap or
stand.
1. Remove the suction tube.
2. Fill a cup or other container with
two ounces of Piston Lube and
submerge the Sureflo Valve (a)
into the oil.
3. Cover the outlet valve with a rag. Turn
power ON and let the pump run for five
seconds.
Using a wrench, remove
the spray hose.
Turn power OFF.
Light household oil can be
substituted.
4
5
4. Replace suction tube.
5. Wipe entire unit, hose, and spray
gun to remove accumulated
spray material.
20
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English
Cleaning the
Sureflo Valve
1
2
You will need:
• Wrench
Start
(a)
Cleaning or servicing the Sureflo Valve
may be required if the unit has priming
problems. Priming problems may be
prevented by properly cleaning the sprayer
and following the long-term storage steps.
1. Remove the suction tube.
2. Unscrew the Sureflo Valve assembly (a) from the
sprayer. Visually inspect the inside and outside
of the Sureflo Valve assembly. Clean any paint
residue with the appropriate cleaning solution.
If priming problems persist, you may need
to replace the Sureflo Valve assembly. Call
Technical Service (1-800-880-0993) to order
new Sureflo™ valve assembly.
3
4
(b)
3. Lubricate the O-ring on the Sureflo Valve (b) with
4. Replace suction tube and hand-tighten.
petroleum jelly.
Replace Sureflo Valve assembly by screwing it into
the sprayer. Tighten with the wrench.
21
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Before servicing, always release system
pressure by following Pressure Relief
Procedure (page 7).
Troubleshooting
Problem A: The sprayer does not start
Cause
Solution
1. Sprayer is not plugged in
Plug sprayer in
2. ON/OFF switch is set to OFF
Turn ON/OFF switch to ON
3. The sprayer shuts off while under pressure
4. No voltage is coming from wall plug
5. The extension cord is damaged or has too low a capacity
6. There is a problem with sprayer motor
Motor will cycle ON and OFF while spraying to regulate pressure. This is normal.
Test the power supply voltage
Replace extension cord
Take sprayer to Wagner Authorized Service Center
Problem B: The sprayer starts but does not draw material when the PRIME/SPRAY knob is set to PRIME
Cause
Solution
1. The inlet valve is stuck
Inlet may be stuck from old material. Push Sureflo Valve to release. If still stuck refer to
Clean the Inlet Filter see page 14 or Cleaning the Sureflo Valve see page 21
2. The sprayer will not prime properly or has lost prime
3. The suction set is not properly installed
4. The material container is empty
6. The inlet filter is clogged
Refer to Getting Material to Flow section see page 9
Reinstall the suction set see page 6
Refer to Load Material and Getting Material to Flow sections see pages 8-9
Refer to Clean the Inlet Filter see page 14
7. The outlet valve is stuck
Call Technical Service
8. The inlet valve is worn or damaged
9. The PRIME/SPRAY valve is plugged
Take sprayer to Wagner Authorized Service Center
Take sprayer to Wagner Authorized Service Center
Problem C: The sprayer draws up material but the pressure drops when the gun is triggered (bad spray pattern)
Cause
Solution
1. Pressure too low
Increase the pressure
2. The spray tip is worn
Replace spray tip with a new one**
3. The inlet filter is clogged
Refer to Clean the Inlet Filter see page 14
Refer to Clear the Spray Tip see page 12
Refer Clean the Spray Gun Filter see page 13. Keep extra filters on hand
Thin or strain the material
4. The spray tip is plugged
5. The spray gun filter is clogged
6. The material is too heavy or coarse
7. The Sureflo Valve assembly is damaged or worn
Replace the Sureflo Valve see page 21
Problem D: The PRIME/SPRAY knob is set to SPRAY and there is flow through the material return tube
Cause
Solution
1. The PRIME/SPRAY valve is dirty or worn
Take sprayer to Wagner Authorized Service Center
22
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Problem E: The spray gun leaks
Cause
Solution
1. Gun filter housing is loose
2. Internal parts of spray gun are worn or dirty
Tighten handle
Take sprayer to Wagner Authorized Service Center
Problem F: The spray tip assembly leaks
Cause
Solution
1. The spray tip was assembled incorrectly
2. Gun seal is worn
Check tip assembly and assemble properly see page 19, steps 6-7
Replace the seal**
Problem G: The spray gun will not spray
Cause
Solution
1. The spray tip plugged
Refer to Clear the Spray Tip see page 12
2. The spray gun filter is clogged
3. The spray tip is in wrong position
4. PRIME/SPRAY knob not set on SPRAY
Refer to Clean the Spray Gun Filter see page 13. Keep extra filters on hand
Rotate spray tip to one of the spraying positions see page 12, step 5
Turn PRIME/SPRAY knob to SPRAY see page 9 Getting Material to Flow
Problem H: The spray pattern is poor (tailing)
Cause
Solution
1. Pressure too low
Increase the pressure
2. The spray tip is plugged
3. The inlet filter is clogged
4. The spray gun filter is clogged
5. The spray tip is worn
6. The material is too thick
7. Pressure loss
Refer to Clear the Spray Tip see page 12
Refer to Clean the Inlet Filter see page 14
Refer to Clean the Spray Gun Filter see page 13. Keep extra filters on hand
Replace the spray tip
Thin material using appropriate thinning solution
Refer to Causes and Solutions for Problem C
Problem I: The spray tip will not turn
Cause
Solution
1. High pressure has locked the spray tip in place
Refer to Clear the Spray Tip see page 12
** Additional parts are available for this procedure. Refer to the Parts List (page 74) section of this manual for a list of the parts and their part numbers
Daily Maintenance
Kit Part #
Description
The only daily maintenance necessary is thorough cleaning. Follow the cleaning procedures in this manual.
0512221A
Fluid Section Seal
Kit (9145/9155)
Fluid Section Seal
Kit (9175/9195)
Extended Maintenance
Some pump parts eventually wear out from use and must be replaced. The following is a list of
available repair kits. Pump performance is the only reliable indicator of when to replace wear parts.
Refer to the Troubleshooting section for more information on when to use these kits
0512178A
23
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Parts List • Liste de Pièces • Lista de Piezas
Sprayer • Pulvérisateur • Rociador
Item
Part no.
qty.
qté.
art. no de piéce
2
3
art.
Pieza no.
0523204A
0523320
English - Description Français - description
Español - Descripción
Ensamblaje del banco
Soporte de manguera
Cant.
1
Stand assembly
Hose wrap
Ensemble de support
1
1
1
1
1
1
1
2
Support du flexible
3
0523207A
0523047A
0523049A
0516581A
0523322A
Cart assembly (9155) Ensemble du chariot (9155) Ensamblaje de carrito (9155)
Cart assembly (9175) Ensemble du chariot (9175) Ensamblaje de carrito (9175)
Cart assembly (9195) Ensemble du chariot (9195) Ensamblaje de carrito (9195)
4
5
4
5
AutoOiler cap
Capuchon de AutoOiler
Tapa de AutoOiler
Pail bracket assembly Ensemble de support de
seau
Ensamblaje del soporte de
cubo
1
This unit contains no electrical servicable parts. Do not attempt
to service yourself. Store indoors with the cord wrapped around
the cord wrap or stand.
Cette unité n’a aucune pièce électrique utilisable. ne tentez pas
d’effectuer de l’entretien vous-même sur cette unité. Rangez à
l’intérieur d’un bâtiment avec le cordon d’alimentation enroulé
autour de la embobineur de cordon o support.
Esta unidad no contiene piezas eléctricas que se puedan reparar.
no intente reparar esta unidad personalmente. guarde la unidad
en interiores con el cable enrollado alrededor de la soporte para
envolver el cable eléctrico o le banco.
72
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Parts List • Liste de Pièces • Lista de Piezas
Suction set • Dispositif d’aspiration • Juego de succión
Item
Part no.
qty.
qté.
art. no de piéce
art.
Pieza no.
0516197
0516127
English - Description Français - description
Español - Descripción
Cant.
1
Suction set (9145)
Dispositif d’aspiration (9145) Juego de succión (9145)
1
1
Suction set (cart
models)
Dispositif d’aspiration
(modèles du chariot)
Juego de succión (modelos
de carrito)
2
0512371
0512389
Return tube (9145)
Tube de retour (9145)
Tubo de retorno (9145)
1
1
1
2
Return tube (cart
models)
Tube de retour (modèles du
chariot)
Tubo de retorno (modelos
de carrito)
3a
0512390
Clip (cart models)
Agrafe (modèles du chariot)
Abrazadera (modelos de
carrito)
1
3b
4
0512390
0516697A
0327226
9885553
Clip (9145)
Agrafe (9145)
Abrazadera (9145)
Filtro de entrada
3
1
1
1
3a
3b
Inlet filter
Filtre d’entrée
5
Squeeze clip
Return tube fitting
Agrafe de compression
Raccord de tube de retour
Abrazadera del apretón
5
6
7
6
Conector del tubo de
retorno
7
0515146
Pump cleaning
adapter
Adaptateur de nettoyage de
pompe
Adaptador de limpieza de
bomba
1
4
73
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Parts List • Liste de Pièces • Lista de Piezas
GS-07 / GS-08 Spray Gun • Pistolet de GS-07 / GS-08 • Pistola de GS-07 / GS-08
Item
Part no.
qty.
qté.
art. no de piéce
art.
Pieza no.
0511515
0511517
0089959
English - Description
VersaTip, 515 (GS-07)
VersaTip, 517 (GS-08)
Français - description Español - Descripción Cant.
1
VersaTip, 515 (GS-07)
VersaTip, 517 (GS-08)
VersaTip, 515 (GS-07)
VersaTip, 517 (GS-08)
1
1
1
3
4
2
Filter (yellow, 2 pack,
GS-07)
Filtre (jaune, trousse de Filtro (amarillo, juego de
2, GS-07) 2, GS-07)
0089958
Filter (white, 2 pack,
GS-08)
Filtre (blanc, trousse de Filtro (blanco, juego de
1
2, GS-08)
2, GS-08)
3
4
5
6
7
0515228
------
Seal
Joint d’etanchéite
Logement de filtre
Raccord
Sello
1
1
1
1
1
Filter housing
Swivel
Alojamiento de filtro
Giratoria
2
1
0347706A
0504525
51691
Separator (GS-08)
Set screw
Séparateur (GS-08)
Vis de bloçage
Separador (GS-08)
Tornillo
6
5
7
Guard Assembly • Ensemble de déflecteur • Ensamblaje del protección
Item
Part no.
qty.
1
art. no de piéce
qté.
art.
1
Pieza no.
0271441
0501011
English - Description
Hook guide
Français - description Español - Descripción Cant.
Guide de crochet
Guía de gancho
1
1
4
5
2
Guard assembly
Déflecteur
Ensamblaje de
protección
2
3
3
4
0271442
0501014
Latch guide
Guide de verrou
Guía de sujetador
1
1
Tip seal / saddle seat
Joint de buse / siège
formé
Junta de boquilla /
asiento de la montura
5
0296641
0271065
Collar
Collier
Collar
1
Collar kit (includes items Trousse de bague
1, 3 and 5)
Juego de collar (incluye
(comprende les articles los articulos 1, 3 y 5)
1, 3 et 5)
74
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Accessories • Accessoires • Accesorios
Part no.
no de piéce
Pieza no.
0512221A
0512178A
0093896
0501011
0501014
0501411
0501413
0501415
0501417
0501419
0501515
0501517
0511313
0511515
0511517
0154839
0516913
0297055
0508071
0286024
0286025
0270192
0523044
0270118
0291004
0154919
0154675
0154842
0512132W
0512131W
0512130W
0156113
0155208
0155206
0516697A
English - Description
Piston repair kit (9145/9155)
Piston repair kit (9175/9195)
Hose connector kit
Tip guard
Français - description
Español - Descripción
Juego de reparación del pistón (9145/9155)
Juego de reparación del pistón (9175/9195)
Conector de manguera
Jeu de joints pour tronçon d’acheminement (9145/9155)
Jeu de joints pour tronçon d’acheminement (9175/9195)
Raccord de flexible
Déflecteur
Ensamblaje de protección
Tip seat / seal kit
Trousse de siège / rondelle
Juego de asiento de montura / arandela
Boquilla rociadora 411
411 Spray Tip
Embout de pulvérisation, 411
Embout de pulvérisation, 413
Embout de pulvérisation, 415
Embout de pulvérisation, 417
Embout de pulvérisation, 419
Embout de pulvérisation, 515
Embout de pulvérisation, 517
Buse de pulvérisation VersaTip, 313
Buse de pulvérisation VersaTip, 515
Buse de pulvérisation VersaTip, 517
All Guard Protector (950 ml)
Piston Oil™
413 Spray Tip
Boquilla rociadora 413
415 Spray Tip
Boquilla rociadora 415
417 Spray Tip
Boquilla rociadora 417
419 Spray Tip
Boquilla rociadora 419
515 Spray Tip
Boquilla rociadora 515
517 Spray Tip
Boquilla rociadora 517
313 VersaTip spray tip
515 VersaTip spray tip
517 VersaTip spray tip
All Guard Protector (32 oz.)
Piston Oil™
Boquilla rociadora VersaTip, 313
Boquilla rociadora VersaTip, 515
Boquilla rociadora VersaTip, 517
All Guard Protector (950 ml)
Piston Oil™
Pump Shield™ (12 oz.)
Paint Mate™ (1 qt)
GS-07 spray gun
Pump Shield™ (12 oz.)
Pump Shield™ (12 oz.)
Paint Mate™ (1 L)
Paint Mate™ (1 L)
Modèle du pistolet GS-07
Modelo de pistola rociadora GS-07
Modelo de pistola rociadora GS-08
Manguera, 7.6 m x 0.6 cm
GS-08 spray gun
Modèle du pistolet GS-08
Airless hose, 25’ x 1/4”
Airless hose, 35’ x 1/4”
Airless hose, 50’ x 1/4”
Hose, whip end, 3’ x 3/16”
Green gun filter, coarse (2 pack)
Yellow gun filter, fine (2 pack)
White gun filter, medium (2 pack)
Tip extension, 36”
Flexible sans air, 7,6 m x 0,6 cm
Flexible sans air, 10,6 m x 0,6 cm
Flexible sans air, 15 m x 0,6 cm
Flexible sans air, 1 m x 0,5 cm
Filtre de pistolet, vert, grossier (2 pièces)
Filtre de pistolet, jaune, fin (2 pièces)
Filtre de pistolet, blanc, moyen (2 pièces)
Rallonge de buse, 36 pi
Manguera, 10.6 m x 0.6 cm
Manguera, 15 m x 0.6 cm
Manguera, 1 m x 0.5 cm
Filtro de pistola verde, grueso (2 piezas)
Filtro de pistola amarillo, fino (2 piezas)
Filtro de pistola blanco, medio (2 piezas)
Extensión de la boquilla, 36”
Extensión de la boquilla, 24”
Extensión de la boquilla, 12”
Rodillo Telescópico de TR-10, pelillo de 3/8”
Funda del rodillo, pelillo de 3/4”
Funda del rodillo, pelillo de 3/8”
Filtro de entrada
Tip extension, 24”
Rallonge de buse, 24 pi
Tip extension, 12”
Rallonge de buse, 12 pi
TR-10 telescoping roller, 3/8” nap
Roller cover, 3/4” nap
Roller cover, 3/8” nap
Inlet filter
Rouleau téléscopique de TR-10, grain de 1,0 cm
Manchon de rouleau, grain de 1,9 cm
Manchon de rouleau, grain de 1,0 cm
Filtre d’entrée
75
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limited Warranty
GaraNtIE lIMItÉE
GaraNtÍa lIMItaDa
AIRLESS PAINT SPRAY EQUIPMENT
MATÉRIEL DE PULVÉRISATION DE PEINTURE SANS AIR
EQUIPO DE ATOMIZACIóN DE PINTURA SIN AIRE
This product, manufactured by Wagner Spray Tech
(Wagner), is warranted to the original retail purchaser against
defects in material and workmanship for:
Ce produit, fabriqué par Wagner Spray Tech (Wagner), est
garanti, au bénéfice de l’acheteur au détail d’origine, contre
tout vice de matières et toute malfaçon pour:
Este producto, fabricado por Wagner Spray Tech (Wagner),
está garantizado ante el comprador original contra defectos
de materiales y mano de obra durante:
two years from date of purchase.
dos años contado a partir de la fecha de compra.
deux années à compter de la date d’achat.
This warranty does not cover damage resulting from improper
use, accidents, user’s negligence or normal wear. This
warranty does not cover any defects or damages caused by
service or repair performed by anyone other than a Wagner
Authorized Service Center. This warranty does not apply to
accessories.
Esta garantía no cubre los daños que sean resultado de un
uso inapropiado, accidentes, negligencia del usuario o un
desgaste normal. Esta garantía no cubre ningún defecto o
daño que haya sido causado por los servicios o reparaciones
llevadas a cabo por alguien que no sea un técnico del Centro
de Servicio Autorizado de Wagner. Esta garantía no es válida
para ningún accesorio.
La présente garantie ne s’applique pas aux dégâts entraînés
par une utilisation incorrecte, par la négligence de l’usager
ou par l’usure normale. La présente garantie ne s’applique
pas non plus aux défectuosités ou dommages résultant
de l’entretien ou de la réparation que fait une personne
quelconque qui ne soit pas membre d’un centre d’entretien
autorisé pour les produits Wagner. La présente garantie ne
s’applique pas aux accessoires.
WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR
ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
OF ANY KIND, WHETHER FROM BREACH OF THIS
WARRANTY OR ANY OTHER REASON.
WAGNER NO SERÁ EN NINGÚN CASO RESPONSABLE
DE NINGÚN DAÑO INCIDENTAL O DE CONSECUENCIA
DE NINGUNA CLASE, QUE RESULTE DE VIOLAR ESTA
GARANTÍA O POR CUALQUIER OTRA RAZÓN.
WAGNER NE POURRA EN AUCUN CAS ÊTRE TENUE
RESPONSABLE DE DOMMAGES-INTÉRÊTS INDIRECTS
OU CONSÉCUTIFS, QUE CE SOIT POUR UNE RUPTURE
DE CETTE GARANTIE OU TOUTE AUTRE RAISON.
If any product is defective in material and/or workmanship
during the applicable warranty period, please call Wagner
Technical Service at 1-800-880-0993. DO nOT RETuRn
THE PRODuCT TO THE ORIgInaL RETaILER. Under
Wagner’s Free Tool Replacement Program, Wagner
Technical Service will either replace the defective part, or
refer you to your nearest Authorized Service Center for
repair.
Si algún producto presenta fallas en los materiales y/o en
su fabricación durante el periodo de vigencia de la garantía,
llame al Servicio Técnico de Wagner al 1-800-880-0993.
NO dEVUELVA EL PROdUCTO A LA TIENdA dONdE
LO aDquIRIó. Gracias al Programa de Reemplazo de
Herramientas Gratis de Wagner, el Servicio Técnico de
Wagner reemplazará la pieza defectuosa o lo derivará
al Centro de Servicio Autorizado más cercano para su
reparación.
En cas de défaut de matériau ou de fabrication du produit
durant la période de garantie applicable, appelez le Service
technique Wagner au 1-800-880-0993. NE RENVOYEz PAS
LE PRODuIT au DÉTaILLanT ORIgInaL. Dans le cadre
du programme de remplacement gratuit d’outils Wagner, le
Service technique Wagner remplacera la pièce défectueuse
ou vous indiquera le centre de service agréé le plus proche.
SOME STATES DO NOT ALLOW LIMITATIONS ON
HOW LONG AN IMPLIED WARRANTY LASTS OR THE
EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION
MAY NOT APPLY TO YOU.
CERTAINES PROVINCES INTERDISENT LES
RESTRICTIONS SUR LA DURÉE D’UNE GARANTIE
IMPLICITE OU L’EXCLUSION DES DOMMAGES
ACCESSOIRES OU INDIRECTS. IL SE PEUT DONC QUE
LA RESTRICTION ET L’EXCLUSION ÉNONCÉES CI-
DESSUS NE S’APPLIQUENT PAS À VOUS.
ALGUNOS ESTADOS NO PERMITEN LIMITACIONES EN
CUANTO A LA DURACIÓN DE UNA GARANTÍA IMPLÍCITA
O LA EXCLUSIÓN DE DAÑOS INCIDENTALES O DE
CONSECUENCIA, DE MANERA QUE LA LIMITACIÓN Y
EXCLUSIÓN ANTERIORES PODRÍAN NO SER VÁLIDAS
PARA USTED.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS,
ANd YOU MAY ALSO HAVE OTHER RIGHTS WHICH
VARY FROM STATE TO STATE.
LE PRÉSENTE GARANTIE VOUS ACCORdE dES dROITS
JURIdIQUES SPÉCIFIQUES, ET VOUS AVEz PEUT-
ÊTRE d’AUTRES dROITS, QUI PEUVENT VARIER d’UNE
PROVINCE À L’AUTRE.
ESTa gaRanTÍa LE COnCEDE DERECHOS LEgaLES
ESPECÍFICOS, PERO uSTED PODRÍa TEnER DERECHO
A OTROS, LOS CUALES VARÍAN dE UN ESTAdO A
OTRO.
U.S. Patent Nos.
6,435,846
7,886,876
6,599,107
D557,708
Other patents pending
76
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