Patent Pending
Model No. PFEL87077
Serial No.
USER'S MANUAL
Serial
Number
Decal
QUESTIONS?
As a manufacturer, we are
committed to providing com-
plete customer satisfaction. If
you have questions, or if there
are missing or damaged parts,
we will guarantee complete
satisfaction through direct
assistance from our factory.
TO AVOID DELAYS, PLEASE
CALL DIRECT TO OUR TOLL-
FREE CUSTOMER HOT LINE.
The trained technicians on our
customer hot line will provide
immediate assistance, free of
charge.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.ÐFri., 6 a.m.Ð6 p.m. MST
CAUTION
Read all precautions and
instructions in this manual
before using this equipment.
Keep this manual for future
reference.
Visit our website at
new products, prizes,
fitness tips, and much more!
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IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before
using the PROFORM¨ 485E.
1. Read all instructions in this manual before
using the 485E.
8. Wear appropriate clothing when using the
485E. Always wear athletic shoes for foot
protection.
2. Use the 485E only as described in this
manual.
9. When mounting and dismounting the 485E,
always hold the handlebars or the T-handle
and step onto and off the pedal that is in the
lowest position.
3. It is the responsibility of the owner to
ensure that all users of the 485E are ade-
quately informed of all precautions.
10. Each time you stop exercising on the
485E, allow the pedals to come to
a complete stop before dismounting.
4. Place the 485E on a level surface, with a mat
beneath it to protect the floor or carpet.
Keep the 485E indoors, away from moisture
and dust.
11. Always keep your back straight when using
the 485E. Do not arch your back.
5. Inspect and tighten all parts regularly.
Replace any worn parts immediately.
12. If you feel pain or dizziness at any time
while exercising, stop immediately and
begin cooling down.
6. Keep children under the age of 12 and pets
away from the 485E at all times.
13. The 485E is intended for in-home use only.
Do not use the 485E in a commercial, rental,
or institutional setting.
7. The 485E should not be used by persons
weighing more than 250 pounds.
WARNING: Before beginning this or any exercise program, consult your physician. This is espe-
cially important for persons over the age of 35 or persons with pre-existing health problems. Read
all instructions before using. ICON assumes no responsibility for personal injury or property dam-
age sustained by or through the use of this product.
The decal shown at the right
has been placed on the 485E.
If the decal is missing, or if it is
Do not allow children on or
around machine.
not legible, please call our
Customer Service Department
toll-free at 1-800-999-3756 to
order a free replacement decal.
Apply the decal in the location
shown.
Keep hands and feet away
from moving parts and contact
points.
Read owner's manual and
follow instructions.
3
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BEFORE YOU BEGIN
Congratulations for selecting the PROFORM¨
485E low-impact elliptical exerciser. The 485E is an
incredibly smooth exerciser that moves your feet in a
natural elliptical path, minimizing the impact on your
knees and ankles. And the unique 485E features
adjustable resistance, upper-body and stationary han-
dlebars, and a multi-mode exercise monitor to help
you get the most from your exercise. Welcome to a
whole new world of natural, elliptical-motion exercise
from PROFORM.
after reading the manual, call our Customer Service
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays). To help us assist you, please
note the product model number and serial number
before calling. The model number is PFEL87077. The
serial number can be found on a decal attached to the
485E (see the front cover of this manual for the loca-
tion of the decal).
Before reading further, please look at the drawing
below and familiarize yourself with the parts that are
labeled.
For your benefit, read this manual carefully before
you use the PROFORM¨ 485E. If you have questions
Water Bottle Holder
(Bottle not included)
Book Holder
Resistance Knob
T-Handle
Handlebar
Upright
Side Shield
FRONT
Pedal Disk
Pedal
Pedal Arm
LEFT SIDE
BACK
4
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PART IDENTIFICATION CHART
Use the chart below to identify the small parts used in
assembly. The number in parenthesis below each part
refers to the key number of the part, from the PART
LIST on page 14. The number after the dash indicates
the quantity needed for assembly. Note: Some small
parts may have been pre-attached for shipping. If
a part is not in the parts bag, check to see if it has
been pre-attached.
#8 x 3/4" Round Head Screw (16)Ñ10
1/4Ó x 3/4Ó Screw (54)Ñ2
1/4" Black Nylon Locknut (55)Ñ2
3/8" Nylon Locknut (29)Ñ4
Handlebar Spacer (39)Ñ2
Weld Spacer (49)Ñ2
3/4Ó Axle Cap (43)Ñ4*
5/8Ó Axle Cap (57)Ñ2*
Pivot Bushing (56)Ñ4*
Pedal Arm Spacer (41)Ñ3*
Rear Pedal Arm Bushing (11)Ñ4
Pedal Arm Bushing (42)Ñ4
* Extra parts may be included.
5
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ASSEMBLY
Assembly requires two people. Place all parts of the PROFORM¨ 485E in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed.
Assembly requires a phillips screwdriver
mallet
, two adjustable wrenches
, and a rubber
.
1. Feed the console wire down through the Upright (3)
as shown. While another person holds the Upright
near the Frame (1), tie the console wire and the
Sensor Wire (25) together as shown in drawing 1a.
Next, connect the console wire to the Sensor Wire.
1
Console
Wire
Gently pull the Resistance Cable (26) and the
console wire out of the top of the Upright (3) until
there is no slack between the Upright and the
Frame (1).
26
Slide the Upright (3) onto the welded bolts on the
Frame (1). Be careful to avoid pinching the
Resistance Cable (26) and the Sensor Wire (25).
Tighten a 3/8Ó Nylon Locknut (29) onto each welded
bolt.
3
29
1a
Console
Wire
Console
Wire
26
1
25
25
2. Feed the console wire back down into the Upright (3).
Attach the Console (6) to the Upright with four #8 x
3/4Ó Round Head Screws (16). Be careful to avoid
pinching the console wire.
2
6
50
Press the Resistance Knob (50) onto the Resistance
Control (26).
Console
Wire
26
3
16
6
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3. Find the Left Pedal (31), which has a ridge on the
right side. Attach the Left Pedal to one of the Pedal
Arms (12) with three #8 x 3/4Ó Round Head Screws
(16) as shown.
3
Ridge
31
12
Repeat this step to attach the Right Pedal to the other
Pedal Arm (not shown).
16
4. Make sure that there are two Pedal Arm Bushings
(42) in each Pedal Arm (12).
4
8
Slide a Handlebar Spacer (39) and the Pedal Arm
(12) with the Left Pedal (31) onto a Handlebar (8) as
shown. (Note: These parts fit tightly; it may be helpful
to use the rubber mallet). Refer to the PART
IDENTIFICATION CHART on page 5 and identify the
3/4Ó Axle Caps (43). Tap a 3/4Ó Axle Cap onto the
Handlebar.
8
12
39
42
Repeat this step to attach the other Pedal Arm (12) to
the other Handlebar (8).
43
31
12
5. Make sure that there are two Rear Pedal Arm
Bushings (11) in each Pedal Arm (12).
5
Slide a Pedal Arm Spacer (41) and the left Pedal Arm
(12) onto the left Crank Arm (59) (these parts fit tight-
ly; it may be helpful to use the rubber mallet). Be
careful not to confuse the left Pedal Arm with the
right Pedal Arm (not shown); look at the position
of the Handlebar (8) to identify the left Pedal Arm.
8
59
41
Tap a 3/4Ó Axle Cap (43) onto the left Crank Arm (59).
11
Repeat this step to attach the right Pedal Arm (not
shown).
12
43
7
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6. Refer to drawing 6a. Push the left Pedal Arm (12)
until the left Crank Arm (59) is at the back of the Side
Shields (4, 5) as shown.
6
Slide a Weld Spacer (49) and a Pivot Bushing (56)
onto the left axle on the Upright (3). Make sure that
the open side of the Weld Spacer is facing the Upright
and that the Pivot Bushing is turned as shown.
3
8
Slide the left Handlebar (8) onto the left axle on the
Upright (3). Make sure that the Handlebar slides onto
the Pivot Bushing (56) on the axle. Slide another
Pivot Bushing (56) onto the axle and start it into the
Handlebar. Using a rubber mallet and the extra Pedal
Arm Spacer (41, not shown), tap the Pivot Bushing
into the Handlebar. Remove the Pedal Arm Spacer.
49
56
56
57
Tap a 5/8Ó Axle Cap (57) onto the axle.
6a
59
Repeat this step to attach the right side Handlebar
(not shown).
4, 5
12
7. Attach the T-Handle (10) to the Upright (3) with two
1/4Ó x 3/4Ó Screws (54) and two 1/4Ó Black Nylon
Locknuts (55).
7
54
3
10
55
8. The Console (6) requires two ÒAAÓ batteries (not
included). Alkaline batteries are recommended.
8
To install batteries, first locate the battery clip under
the Console (6). Insert two batteries into the battery
clip as shown. Make sure that the batteries are
turned so the negative ends of the batteries
(marked ÒÐÓ) are touching the springs in the
battery clip.
6
Batteries
Battery
Clip
9. Make sure that all parts of the 485E are properly
tightened. Place a mat under the 485E to protect the
floor or carpet from damage.
8
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HOW TO USE THE PROFORM¨ 485E
HOW TO EXERCISE ON THE 485E
HOW TO ADJUST THE RESISTANCE OF THE
PEDALS
To mount the 485E, firmly hold the handlebars or the
T-handle and carefully step onto the pedal that is in
the lowest position. Next, step onto the other pedal.
Push the pedals until they begin to move with a con-
tinuous motion. Note: The pedal disks can turn in
either direction; it is recommended that you turn
the pedal disks in the direction shown below;
however, to give variety to your exercise, you may
choose to turn the pedal disks in the opposite
direction.
As you exercise,
you can adjust
the resistance of
the pedals with
the resistance
knob on the
console. To
increase the
resistance,
Resistance Knob
turn the knob
clockwise; to
decrease the
Pedal Disk
resistance, turn the knob counterclockwise.
Pedal
To dismount the 485E, allow the pedals to come to a
complete stop. CAUTION: The 485E does not have
a freewheel; the pedals will continue to move until
the flywheel stops. When the pedals are stationary,
step off the highest pedal first. Then, step off the low-
est pedal.
9
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DESCRIPTION OF THE CONSOLE
HOW TO OPERATE THE CONSOLE
The console is designed to help you get the most
from your workouts. As you exercise, you can watch
your progress around the LED track, while the
display provides continuous exercise feedback.
The six modes of the display are described below.
If there is a thin sheet of clear plastic on the face of
the console, remove it.
1. To turn on the power, press the on/reset button or
simply begin exercising. When the power is turned
on, one LED indicator will light in the LED track,
and the entire display will appear for two seconds.
The console will then be ready for operation.
2. Select one of the five modes:
Scan modeÑ
When the power
is turned on, the
scan mode will
automatically be
selected. One
mode indicator
will show that the
LED Track
Mode Indicators
scan mode is selected, and a flashing mode indica-
tor will show which mode is currently displayed.
Note: If a different mode is selected, you can
select the scan mode again by repeatedly pressing
the mode button.
SpeedÑThis mode displays your current exercise
speed, in miles per hour.
Speed, time,
distance, laps,
or calorie modeÑ
To select one of
TimeÑThis mode displays the length of time you
have exercised. Note: If you stop exercising, the time
mode will pause until you resume.
these modes for
continuous
display, press the
DistanceÑThis mode displays the total distance you
have completed, in miles.
mode button repeatedly. The mode indicators will
show which mode is selected. (Make sure that the
scan mode is not selected.)
LapsÑThis mode displays the number of 1/4-mile
laps you have completed around the LED track.
3. The LED track represents a distance of 1/4 mile. As
you exercise, the indicators around the track will
light one at a time until you have completed 1/4
mile. A new lap will then begin.
CalorieÑThis mode displays the approximate number
of Calories you have burned.
ScanÑThis mode displays the speed, time, distance,
laps, and calorie modes, for 5 seconds each, in a
repeating cycle.
4. To reset the display, press the on/reset button.
5. To turn off the power, simply wait for about four
minutes. Note: The console has an Òauto-offÓ
feature. If the pedals are not moved and the
console buttons are not pressed for four
minutes, the power will turn off automatically
in order to conserve the batteries.
BATTERY INSTALLATION
Before the console can be operated, two ÒAAÓ batter-
ies must be installed. If you have not installed batter-
ies, see assembly step 8 on page 8.
10
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MAINTENANCE
Inspect and tighten all parts of the PROFORM¨ 485E
regularly. Replace any worn parts immediately.
CONSOLE TROUBLE-SHOOTING
If the console does not function properly, the batteries
should be replaced. To replace the batteries, refer to
assembly step 8 on page 8.
The 485E can be wiped clean with a soft cloth and
mild detergent. Do not use abrasives or solvents.
To prevent damage to the console, keep liquids away
from the console. Use only a sealable water bottle in
the console.
STORAGE
When storing the 485E, remove the batteries from the
console. Keep the 485E in a clean, dry location, away
from moisture and dust.
11
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CONDITIONING GUIDELINES
The following guidelines will help you to plan your
exercise program. Remember that proper nutrition
and adequate rest are essential for successful results.
uses easily accessible carbohydrate calories for ener-
gy. Only after the first few minutes of exercise does
your body begin to use stored fat calories for energy.
If your goal is to burn fat, adjust the intensity of your
exercise until your heart rate is near the smallest
number in your training zone as you exercise.
WARNING: Before beginning this or any exer-
cise program, consult your physician. This is
especially important for persons over the age
of 35 or persons with pre-existing health
problems.
For maximum fat burning, adjust the intensity of your
exercise until your heart rate is near the middle num-
ber in your training zone as you exercise.
Aerobic Exercise
EXERCISE INTENSITY
If your goal is to strengthen your cardiovascular sys-
tem, your exercise must be Òaerobic.Ó Aerobic exer-
cise is activity that requires large amounts of oxygen
for prolonged periods of time. This increases the
demand on the heart to pump blood to the muscles,
and on the lungs to oxygenate the blood. For aerobic
exercise, adjust the intensity of your exercise until
your heart rate is near the largest number in your
training zone.
Whether your goal is to burn fat or to strengthen your
cardiovascular system, the key to achieving the
desired results is to exercise with the proper intensity.
The proper intensity level can be found by using your
heart rate as a guide. The chart below shows recom-
mended heart rates for fat burning, maximum fat
burning, and cardiovascular (aerobic) exercise.
HOW TO MEASURE YOUR HEART RATE
To measure your heart rate, first exercise for at least
four minutes. Then, stop exercising and place two
fingers on your
wrist as shown.
Take a six-second
heartbeat count,
and multiply the
result by 10 to find
your heart rate.
For example, if
your six-second
heartbeat count is
14, your heart rate
is 140 beats per
minute. (A six-second count is used because your
heart rate will drop rapidly when you stop exercising.)
To find the proper heart rate for you, first find your age
at the bottom of the chart (ages are rounded off to the
nearest ten years). Next, find the three numbers
above your age. The three numbers are your Òtraining
zone.Ó The smallest number is the recommended
heart rate for fat burning; the middle number is the
heart rate for maximum fat burning; the largest
number is the heart rate for aerobic exercise.
WORKOUT GUIDELINES
Each workout should include the following three
important parts:
Burning Fat
A warm-up, consisting of 5 to 10 minutes of stretch-
ing and light exercise. (See page 13.) A proper warm-
up increases your body temperature, heart rate, and
circulation in preparation for exercise.
To burn fat effectively, you must exercise at a rela-
tively low intensity level for a sustained period of time.
During the first few minutes of exercise, your body
12
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Training zone exercise, consisting of 20 to 30
minutes of exercising with your heart rate in your
training zone. (During the first few weeks of your
exercise program, do not keep your heart rate in
your training zone for longer than 20 minutes.)
EXERCISE FREQUENCY
To maintain or improve your condition, plan three work-
outs each week, with at least one day of rest between
workouts. After a few months of regular exercise, you
may plan up to five workouts each week, if desired.
Caution: Be sure to progress at your own pace
and avoid overdoing it. Incorrect or excessive
training may result in injury to your health.
Remember, the key to success is make exercise a
regular and enjoyable part of your everyday life.
A cool-down, with 5 to 10 minutes of stretching.
This will increase the flexibility of your muscles
and will help to prevent post-exercise problems.
SUGGESTED STRETCHES
The correct form for several basic stretches is shown at the
right. Move slowly as you stretchÑnever bounce.
1
1. Toe Touch Stretch
Stand with your knees bent slightly and slowly bend forward
from your hips. Allow your back and shoulders to relax as you
reach down toward your toes as far as possible. Hold for 15
counts, then relax. Repeat 3 times. Stretches: Hamstrings,
back of knees, and back.
2
2. Hamstring Stretch
Sit with one leg extended. Bring the sole of the opposite foot
toward you and rest it against the inner thigh of your extended
leg. Reach toward your toes as far as possible. Hold for 15
counts, then relax. Repeat 3 times for each leg. Stretches:
Hamstrings, lower back, and groin.
3. Calf/Achilles Stretch
3
With one leg in front of the other, reach forward and place
your hands against a wall. Keep your back leg straight and
your back foot flat on the floor. Bend your front leg, lean for-
ward and move your hips toward the wall. Hold for 15 counts,
then relax. Repeat 3 times for each leg. To cause further
stretching of the achilles tendons, bend your back leg as well.
Stretches: Calves, achilles tendons, and ankles.
4
4. Quadriceps Stretch
With one hand against a wall for balance, reach back and
grasp one foot with your other hand. Bring your heel as close
to your buttocks as possible. Hold for 15 counts, then relax.
Repeat 3 times for each leg. Stretches: Quadriceps and hip
muscles.
13
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PART LISTÑModel No. PFEL87077
R0999A
Key
No.
Key
No.
Qty.
Description
Qty.
Description
1
2
3
4
5
6
7
8
1
1
1
1
1
1
2
2
2
1
4
2
13
1
1
10
2
2
2
2
1
2
1
1
1
1
4
1
4
1
2
1
2
2
2
2
Frame
Reed Switch Bracket
Upright
Right Side Shield
Left Side Shield
Console
Foam Handlebar Grip
Handlebar
5/16Ó Lock Washer
T-Handle
Rear Pedal Arm Bushing
Pedal Arm
#10 x 3/4Ó Screw
Resistance Strap
Strap Buckle
#8 x 3/4Ó Round Head Screw
1/4Ó Nylon Locknut
Adjustment Bracket
1/4Ó Eyebolt
3/8Ó Nylon Jam Nut
Flywheel Axle
Flywheel Bearing
Flywheel
Magnet
Sensor Wire/Reed Switch
Resistance Control/Cable
Stabilizer Endcap
Tension Spring
3/8Ó Nylon Locknut
Belt
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
#
2
12
2
1
2*
4
4*
1
1
4
1
1
2
1
4
1
2
2
2
4*
2*
4
2
1
2
1
2
1
1
1
1
1
2
1
1
Pedal Disk
#8 x 3/4Ó Tek Screw
Handlebar Spacer
Side Shield Bracket
Pedal Arm Spacer
Pedal Arm Bushing
3/4Ó Axle Cap
#8 x 3/4Ó Flat Head Screw
9
Resistance Control Bracket
#8 Flat Washer
Clamp Nut
Clamp Bolt
Weld Spacer
Resistance Control Knob
#8 x 1Ó Screw
Return Spring
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
3/8Ó Washer
1/4Ó x 3/4Ó Screw
1/4Ó Black Nylon Locknut
Pivot Bushing
5/8Ó Axle Cap
Resistance Control Spacer
Crank Arm
Buckle Bracket
5/16Ó Zinc Washer
#12 x 1/2Ó Screw
T-Handle Endcap
Nylon Washer
3/4Ó Plastic Spacer
#8 x 2 1/2Ó Screw
Right Pedal
Left Pedal
Pulley w/Shaft
Crank Arm Extension
#8 Tek Screw
5/16Ó Zinc Bolt
Pulley Bearing
UserÕs Manual
#
#
#
Side Shield Decal
Warning Decal
Hardware Kit
Note: Ò#Ó indicates a non-illustrated part. Ò Ó indicates that an extra part may be included. Specifications are
*
subject to change without notice. See the back cover of this manual for information about ordering replacement
parts.
14
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EXPLODED DRAWINGÑModel No. PFEL87077
R0999A
13
66
4
50
38
38
51
7
6
8
51
13
38
26
57
58
56
49
56
56
5
38
56
49
30
57
67
43
42
8
3
16
63
16
54
29
12
16
17
42
43
39
63
10
41
20
18
11
13
27
19
55
22
22
23
31
53
17
18
53
39
24
47
42
28
1
19
25
21
20
48
9
46
52
34
35
43
38
61
59
12
45
60
25
34
11
65
41
33
40
13
36
2
27
16
62
36
37
33
11
32
64
44
43
15
27
14
13
59
61
9
35
27
37
13
15
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HOW TO ORDER REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre-
pared to give the following information when calling:
¥ The MODEL NUMBER of the product (PFEL87077).
¥ The NAME of the product (PROFORM¨ 485E low-impact elliptical exerciser).
¥ The SERIAL NUMBER of the product (see the front cover of this manual).
¥ The KEY NUMBER and DESCRIPTION of the part(s) from page 14 of this manual.
PROFORM is a registered trademark of ICON Health & Fitness, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON) warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-
chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-
ited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All
products for which warranty claim is made must be received by ICON at one of its authorized service cen-
ters with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase.
All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to
a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or
repairs not provided by an ICON authorized service center, to products used for commercial or rental pur-
poses, or to products used as store displays. No other warranty beyond that specifically set forth above
is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-
nection with the use or performance of the product or damages with respect to any economic loss, loss
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-
dental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
Part No. 157823 R0999A
Printed in China © 1999 ICON Health & Fitness, Inc.
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