PARTS AND OPERATION MANUAL
MULTIQUIP
Model GLW-180H
D.C. WELDER
A.C. GENERATOR
Revision #5 (03/14/05)
MULTIQUIPINC.
18910 WILMINGTON AVE.
PARTS DEPARTMENT:
800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX:310-537-3927
FAX:310-631-5032
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
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HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 3
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TABLE OF CONTENTS
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Rules For Safe Operation ......................................... 6
Operation and Safety Decals .................................... 7
Specifications ............................................................ 8
General Information .................................................. 9
HondaGX340K1Engine
Cylinder Head Assembly....................................42-43
Recoil Starter Assembly.....................................44-45
Fan Cover Assembly ..........................................46-47
Camshaft/Valves Assembly................................48-49
Piston/Rings Assembly.......................................50-51
Air Cleaner Assembly.........................................52-53
Cylinder Barrel (Recoil) Assembly .....................54-55
Cylinder Barrel (Electric) Assembly ...................56-57
Crankcase Cover/Governor Assembly ..............58-59
Flywheel/Fan Assembly .....................................60-61
Coil Assembly.....................................................62-63
Crankshaft Assembly .........................................64-65
Electric Start Assembly ......................................66-67
Governor Controls Assembly .............................68-69
Carburetor Assembly .........................................70-71
Solenoid Assembly.............................................72-73
Fuel Cock Assembly ..........................................74-75
Multiquip GLW-180H — AC
Generator And Welder
Controls and Indicators ........................................... 10
Instrumentation ....................................................... 11
Installation .......................................................... 12-13
Pre-Setup ........................................................... 14-15
Load Application ..................................................... 16
Operating Instructions (Generator) ........................ 17
Operating Instructions (Welder)......................... 18-19
Maintenance ........................................................... 20
Preparation For Long Term Storage ....................... 21
Wiring Diagram ....................................................... 22
Troubleshooting (Engine)................................... 23-24
Troubleshooting (Generator/Welder) ................. 25-26
Explanation Of Codes In Remarks Column ............ 28
Suggested Spare Parts ........................................... 29
Generator Assembly .......................................... 30-31
Control Box Assembly ........................................ 32-33
Control Box Assembly ........................................ 34-35
Pipe Frame Assembly ........................................ 36-37
Muffler Assembly ............................................... 38-39
Nameplate and Decals....................................... 40-41
Terms and Conditions Of Sale — Parts .................. 76
NOTE
Specification and part number
are subject to change without
notice.
PAGE 4 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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PARTS ORDERING PROCEDURES
■ Dealer account number
■ Dealer name and address
■ Shipping address (if different than billing address)
■ Return fax number
■ Applicable model number
■ Quantity, part number and description of each part
■ Specify preferred method of shipment:
UPS Ground
•
UPS Second Day or Third Day*
•
UPS Next Day*
•
Federal Express Priority One (please provide us with your Federal
Express account number)*
•
Airborne Express*
•
Truck or parcel post
•
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers
and are received by fax qualify for the following extra
discounts:
Number of
line items ordered
Additional Discount
1-9 items
3%
10+ items**
5%
Get special freight allowances
when you order 10 or more
line items via FAX!**
Now! Direct TOLL-FREE access
to our Parts Department!
■
UPS Ground Service at no charge for freight
■
PS Third Day Service at one-half of actual freight cost
Toll-free nationwide:
800-421-1244
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
800/6-PARTS-7 • 800-672-7877
Fax order discount and UPS special programs revised June 1, 1995
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 5
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RULES FOR SAFE OPERATION
■
Provide adequate ventilation when operating the generator.
DO NOT operate the generator in any enclosed or narrow
space.The generator's GLWsoline engine gives off DEADLY
carbon monoxide GLWs.
CAUTION:
Failure to follow instructions in this manual
may lead to serious injury or even death!This
equipment is to be operated by trained and
qualified personnel only! This equipment is
for industrial use only.
■
■
■
■
NEVER operate the generator in an explosive atmosphere or
near combustible materials. An explosion or fire could result
causing severe bodily harm or even death.
The following safety guidelines should always be used when
operating the GLW-180H Generator/Welder:
Always make sure that the generator is secure on level ground
so that it cannot slide or shift around, endangering workers.
Also keep the immediate area free of bystanders.
GENERAL SAFETY
■
■
■
DO NOT operate or service this equipment before reading
When using a concrete vibrator or a similar device that is
immersed in a water based solution, make sure the device is
equipped with short circuit protection.
this entire manual.
This equipment should not be operated by persons under 18
years of age.
Always use rubber boots and gloves when operating a
concrete vibrator or similar device.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
■
■
Use adequate size connecting cable for extension.
■
This generator is a source of potentially LETHAL high voltage.
Never permit unqualified personnel-especially children to
operate the generator.
Maintain electrical cords in good condition and frequently
replace the entire cable of the concrete vibrator with a new
one.
■
■
Always refuel in a well-ventilated area, away from sparks and
open flames.
■
HighTemperatures – Allow the machine and engine to cool
before adding fuel or performing service and maintenance
functions. Contact with hot components can cause serious
burns.
Always use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT smoke around or near the machine. Fire or explosion
could result from fuel vapors, or if fuel is spilled on a hot
engine.
Emergencies
■
Always know the location of the nearest fire extinguisher
and first aid kit. Know the location of the nearest telephone.
Also know the phone numbers of the nearest ambulance,
doctor and fire department. This information will be
invaluable in the case of an emergency.
■
■
This generator is equipped with a ground terminal for your
protection. Always complete the grounding path from the
generator to an external grounding source.
NEVER operate this generator, or handle any electrical
equipment while standing in water, while bare foot, while
hands are wet, or in the rain. Electrical shock could occur
causing severe bodily harm or even death.
Maintenance Safety
■
NEVER lubricate components or attempt service on a running
machine.
■
Always allow the machine a proper amount of time to cool
before servicing.
■
■
Keep electrical cords in good condition. Worn, bare or frayed
wiring can cause electrical shock, leading to bodily harm or
even death.
■
■
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace
broken parts.
This generator requires an adequate free flow of cooling air.
Never operate the generator in any enclosed or narrow area
where free flow of the air is restricted. If the air flow is restricted
it will cause serious damage to the generator and may cause
injury to people.
■
■
■
Dispose of hazardous waste properly.Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
■
NEVER touch the hot exhaust manifold, muffler or cylinder.
Allow these parts to cool before servicing generator.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source
PAGE 6 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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OPERATION AND SAFETY DECALS
Machine Safety Decals
The GLW-180H portable generator is equipped with a number of safety decals.These decals are provided for operator safety and
maintenance information.The illustration below shows these decals as they appear on the machine. Should any of these decals
become unreadable, replacements can be obtained from your dealer.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 7
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GLW-180H — SPECIFICATIONS
Table 1. Specifications GLW-180H
Max. Current
180 Amps
26.4 Volts
50%
Rated Voltage
Duty Cycle
Welder
Adjustable Current Range
Rated Current
50-180 Amps
160 Amps
5/64" - 5/32"
Applicable Electrode Size
Type Alternator
2-pole, Brushless Type Revolving Field
Max. Output
Rated Output (continuous)
Rated Voltage
Rated Current
Phase
4500 Watts
4000 Watts
120 VAC
60 Cycle Generator
33.3 Amps
Single Phase (3-wire)
Frequency
60 Hz
Rated Speed
Power Factor
Model
3600 RPM
100%
Honda GX340K1VD
Type
Air-cooled 4 stroke OVH 25° inclinded cylinder
3.23 in. X 2.52 in.
(82 mm X 64 mm)
Bore X Stroke
Displacement
20.63 cc
8.0 H.P./3600 R.P.M.
Approx. 3-3/4 U.S. Gallons
Unleaded Automobile Gasoline
1-3/4 pints
Max Output
Engine
Fuel Tank Capacity
Fuel
Lube Oil Capacity
Speed Control Method
Starting Method
Centrifugal Fly-weight Type
Recoil Start
31.5 x 22 x 22 in.
(800 x 560 x 560 mm.)
Dimension (LXWXH)
Dry Net Weight
297 lbs. (135 Kg.)
Effects of Altitude and Heat
The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambient
conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with a barometric
reading of 29.92 inches and a temperature of 60 degrees fahrenheit.
Generally, the engine output power will decrease 3-1/2% for each 1000 feet of altitude above sea level, and 1% for each 10° F
fahrenheit above the standard temperature of 60° F .
PAGE 8 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H — GENERAL INFORMATION
Excitation System
WARNING:
All GLW-series generators use a magnet attached to a
flywheel to produce AC voltage from a lamp coil beneath
the flywheel. As the magnet passes the coil it produces
approximately 19-22 AC volts.
Before connecting this generator to
any building’s electrical system, a
licensed electrician must install an
isolation (transfer) switch.
This voltage (19-22 VAC) is then sent to the control box that
contains three rectifying diodes:
Serious injury or death may result
without this transfer switch.
z
z
z
Excitation (diode 1)
Battery (diode 2)
Slow Down (diode 3)
GLW-180H FAMILIARIZATION
Generator/Welder
The AC voltage will pass through the excitation diode that
converts the voltage to DC power.
The Multiquip Model GLW-180H generator has been designed
as a portable lightweight power source for 60 Hz (single-
phase) vibrators, lighting facilities, power tools, submersible
pumps and other industrial and construction machinery.
This DC power is then sent to the excitation windings housed
within the main windings commonly called the "stator".
This generator is powered by a HONDA GLWsoline engine.
The alternator, a brushless revolving-field type, is
permanently aligned to the engine through rigid coupling.
This voltage is then transferred into the rotor through
induction.The rotor contains two diodes within it which rectify
the DC voltage and send it out through the main windings,
as AC voltage.
The generator is mounted on rubber vibration isolators that
have a steel base backplate which is attached to the
protective steel pipe carrying frame.The protective carrying
frame is made of steel tubing and fully wraps around the
generator to protect aGLWinst damage.
Engine
The four-cycle air-cooled HONDA GLWsoline engine is
designed to meet every performance requirement of this
generator. Reference Table 1, page 8 for engine
specifications.
This portable generator is supplied with a electrical control
box. To reduce vibration caused by the engine, the control
box is also placed on rubber isolators.
Figure 1 (page 10) shows the basic controls and indicators
for the GLW-180H generator.
Idle Control Switch
Control Box
DO NOT use the idle control switch in conjunction with AC
electro-magnetic switches relays etc. Using the idle control switch
with these devices will cause the idle control device not to actuate.
If any of these devices are being used, leave the idle control
switch in the OFF position.
The control box has the following: (all outputs are 60 Hz,
single phase)
z
z
z
z
z
z
z
One 120V output receptacle.
One 120V output receptacle (GFCI protected).
One main 40 amp circuit breaker.
AC Voltmeter
When running capacitor start motors such as submersible
pumps, the idle control switch should NOT BE USED.
Disconnect the pump or tool from the power source by
switching OFF the main circuit breaker.
Idle Control Switch
Operation Switch
NOTE
OutputTerminals (Welding)
In keeping with Multiquip's policy of
constantly improving its products, the
specifications quoted herein are subject
to change without prior notice.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 9
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GLW-180H — CONTROLS AND INDICATORS
Figure 1. Controls and Indicators
PAGE 10 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H — INSTRUMENTATION
7.
8.
Current Regulator – Use this dial to adjust the welder's
CAUTION :
output to the desired setting.
Idle Control Switch – This unit is provided with an
automatic idle control for noise suppression and reduced
fuel consumption.The automatic idle control automatically
enGLWges under a no-load condition.
When using a combination of dual
receptacles, total load should not exceed
the rated capacity of the generating.
With the automatic idle control switched “ON”, the engine
revolutions will automatically drop to about 2500 rpm (low-
speed operation) within 3 seconds after the load stops.
The definitions below describe the controls and functions of the
of the GLW-180 H Generator/Welder.
When the operation is resumed, the engine speed is
automatically increased to about 3600 rpm (high-speed
operation) as soon as the load is connected.
1.
Ground Terminal Equipment – If required ground
equipment (power tools etc,) to this ground terminal.This
ground is not EARTH ground.
9.
Current Regulator Selector Switch –Two position switch,
left position selects minimum current output (min.-130
amps), right position selects maximum current output
(max.-180).
2.
120 VACTwist Lock Receptacle – This unit is supplied
with one Twist Lock NEMA L5-30R (120V, 30 Amp)
output receptacle.
3.
4.
120 VAC GFCI Receptacle – This unit is supplied with
one Duplex NEMA (GFCI) 5-20R (120V, 20 Amp) output
receptacle.
10. DC OutputTerminals – Connect the welder's (+) and (-)
welding cables to these terminals.
11. FuelTank – The fuel GLWuge is located on the fuel tank
ACVoltmeter – This voltmeter indicates (with a mark) the
rated 60 Hz, 120 VAC single phase output voltage. In
addition the voltmeter can also be used as a diagnostic
tool.
and allows easy monitoring of the fuel level.
12. Chassis Ground – Connect earth ground (ground rod)
to this lug. See Figure 3.
If the voltmeter indicator (needle) is below the rated voltage,
engine problems may exist (low/high RPM's).To prevent
damage to the generator or power tools turn the generator
OFF and consult your authorized Multiquip service dealer.
CAUTION :
When AC power is required, ALWAYS
place the current regulator dial in the AC
power using range.
5.
6.
Circuit Breaker – This single-pole, 40 amp breaker is
provided to protect both 120 VAC output receptacles from
overload.
Operation Switch – Must be in the up position (ON) for
normal operation.To turn-off generator place this switch in
the down position (OFF).
CAUTION :
NEVER turn the load ON or OFF by
connecting and disconnecting the load
power cord from the generator's AC output
receptacle. ALWAYS turn the circuit
breaker OFF to remove power from the
120 AC recepracles (load).
Figure 2. Current Regulator Switch
AC Power Range
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 11
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GLW-180H — INSTALLATION
CAUTION :
Outdoor Installation
Install the generator in a location where it will not be exposed to
rain or sunshine. Make sure that the generator is on secure level
ground so that it cannot slide or shift around. Also install the
generator in a manner so that the exhaust will not be discharged
in the direction of nearby homes.
An electric shock is apt to happen when
vibrators are used. Pay close attention to
handling when operating vibrators and
always use rubber boots and gloves to
insulate the body from a short circuit.
Generator Grounding
The installation site must be relatively free from moisture and
dust. All electrical equipment should be protected from excessive
moisture.Failure to do will result in deterioration of the insulation
and will result in short circuits and grounding.
To guard aGLWnist electrical shock and possible damage to
the equipment, it is important to provide a good EARTH
ground.
Article 250 (Grounding) of the National Electrical Code (NEC)
provides guide lines for proper grounding and specifies that
Foreign materials such as dust, sand, lint and abrasive materials
have a tendency to cause excessive wear, not only to the engine the cable ground shall be connected to the grounding system
parts, but also to the alternator parts.
of the building (Figure 3) as close to the point of cable entry
as practical.
NEC articles 250-91a and 250-95 set the following grounding
requirements:
CAUTION :
1. Use one of the following wire types to connect the
generator to earth ground.
Pay close attention to ventilation when
operating the generator inside confined
areas. The engine exhaust contains
noxious elements.
a. Copper - 10 AWG (5.3 mm2) or larger.
b. Aluminum - 8 AWG (8.4 mm2) or larger.
Indoor Installation
2. When grounding the generator (Figure 3) connect the
ground cable between the lock washer and the nut on
the generator and tighten the nut fully.Connect the other
end of the ground cable to earth ground.
Exhaust GLWses from GLWsoline engines are extremely
poisonous. Whenever an engine is installed indoors the
exhaust fumes must be vented to the outside. The engine
should be installed at least two feet from any outside wall.
Using an exhaust pipe which is too long or too small can
cause excessive back pressure which will cause the engine
to heat excessively and possibly burn the valves
3. NEC article 250-83c specifies that the earth ground rod
should be buried a minimum of 8 ft. into the ground.
Eliminate the danger of deadly carbon monoxide GLWs.
Remember that exhaust fumes from any GLWsoline engine
are very poisonous if discharged in a closed room, but
harmless if allowed to mix with the outside air.If the generator
is installed indoors, you must make provisions for venting
the engine exhaust to the outside of the building.
NOTE
When connecting the generator to
any buildings electrical system
ALWAYS consult with a licensed
electrician.
PAGE 12 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H — INSTALLATION
Grounding
Figure 3. Generator Ground Rod Application
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 13
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GLW-180H — PRE-SETUP
General Inspection Prior to Operation
Circuit Breaker
This generator has been thoroughly inspected and accepted To protect the generator from an overload, a single-pole 40
prior to shipment from the factory.However, be sure to check amp circuit breaker is provided on the control box. Make
for damaged parts or components, or loose nuts and bolts, sure to switch this circuit breaker to the "OFF" position prior
which could have occurred in transit.
to starting the engine.
Ground
Extension Cable
When electric power is to be provided to various tools or loads at
some distance from the generator, extension cords are normally
used. Cables should be sized to allow for distance in length and
amperage so that the voltage drop between the generator and
point of use (load) is held to a minimum. Use the cable selection
chart (Table 2 ) as a guide for selecting the proper extension
cable size.
The nut and ground terminal on the generator should always
be used to connect the generator to a suitable ground. The
ground path should be of #8 size wire.
Connect the terminal of the ground wire between the
lock washer and the nut at the base of the generator
and tighten the nut fully. Connect the other end of the
ground wire to a grounding rod as shown in Figure 3.
Table 2. Extension Cable Selection (60 Hz, Single Phase Operation)
Load In
Watts
Maximum Allowable Cable Length
Current in
Amperes
At 120
Volts
#10 Wire
#12 Wire
#14 Wire
#16 Wire
2.5
5
300
600
1000 ft.
500 ft.
350 ft.
250 ft.
150 ft.
125 ft.
600 ft.
300 ft.
200 ft.
150 ft.
100 ft.
75 ft.
375 ft.
200 ft.
125 ft.
100 ft.
65 ft.
250 ft.
125 ft.
100 ft.
7.5
10
15
20
900
1200
1800
2400
50 ft.
CAUTION: Equipment damage can result from low voltage.
PAGE 14 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H — PRE-SETUP
Fuel
Lubrication Oil
Close the fuel cock before filling the tank. Fill the fuel tank
with clean and fresh unleaded GLWsoline. DO NOT fill the
tank beyond capacity.
Fill the engine crankcase with lubricating oil through the filler
hole, but do not overfill. Make sure the generator is level.
With the dipstick inserted all the way, but without being screw
into the filler hole, verify that the oil level is maintained
between the two notches on the dipstick.
Pay attention to the fuel tank capacity when replenishing
fuel. Refer to the fuel tank capacity listed on page 8
Specification Table 1.
The oil listed in Table 3 is recommended to ensure better
engine performance. Use class SC or higher grade motor
oil.
The fuel tank cap must be closed tightly after filling.
Handle fuel in a safety container. If the container does not have
a spout, use a funnel.
Table 3. Recommended Motor Oil
Temperature Range
Type Oil
SAE 30
CAUTION :
104° F ~ 23° F
(40° C ~ -5°C)
Never fill the fuel tank while the engine is
running or in the dark.GLWsoline spillage
on a hot engine can cause a fire or
explosion. If GLWsoline spillage occurs,
wipe up the spilled GLWsoline completely
to prevent fire hazards.
23° F ~ 5° F
(-5° C ~ -15°C)
SAE 20 or sae 10W-30
SAE 10W or SAE 10W-30
Below 5° C (-15°)
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 15
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GLW-180H — LOAD APPLICATION
Single Phase Load
CAUTION:
Always be sure to check the nameplate on the generator
and equipment to insure the wattage, amperage and
frequency requirements are satisfactorily supplied by the
generator for operating the equipment.
Motors and motor-driven equipment draw
much greater current for starting than
during operation.
Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as
the wattage is influenced by the efficiency, power factor and
starting system of the equipment.
An inadequate size connecting cable which cannot carry
the required load can cause a voltage drop which can burn
out the appliance or tool and overheat the cable.
The idle control is operated at minimum load capacity of
100W. If the load capacity is less than 100W, throw the idle
control switch to the OFF position.
NOTE
If wattage is not given on the equipment's
name plate, approximate wattage may be
determined by multiplying nameplate
voltage by the nameplate amperage.
WATTS = VOLTAGE x AMPERAGE
To determine the running wattage for your load, multiply the
running wattage as indicated by steps 1, 2, and 3 below:
1. INCANDESCENT LOADS
Lights, heaters and similar appliances.
Total the running wattage and multiply by 1.
Example:
29 light bulbs @ 100W each = 2.9 KW
use a 3 KW generator.
2. SMALL MOTORS
Drills and other small power tools.
Total the running wattage and multiply by 2.
Example:
A 1 inch drill runs at 1 KW
use a 2 KW generator.
3. LARGE MOTORS
Submersible pumps, table saws etc.
Total the running wattage and multiply by 3.
Example:
A conveyor belt runs at 8 KW
use a 24 KW generator.
PAGE 16 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H — GENERATOR OPERATING INSTRUCTIONS
Before Starting
Warm up
1. Be sure to disconnect the electrical load and switch the
main circuit breaker to the “OFF”position prior to starting
the engine.
1. When the engine starts, open the choke slowly.
2. Run the engine at low speed for 3 minutes without load
until the engine warms up.
2. Never start the engine with the main circuit breaker “ON”.
3. Turn the idle control switch to the "OFF" (down) position
and check the voltage by referring to the voltmeter on
the control box.
3. Check the lubricating oil level prior to starting the engine.
Make sure the generator is level. The oil level must be
maintained between two notches on the dipstick.
CAUTION:
4. When there is not enough lubricating oil, fill the crankcase
with high grade motor oil. Use a high quality detergent
oil classified SC, SD or SE. (See Table 3 on page 15)
DO NOT change the engine speed control
lever which has been set at the factory prior
to shipping.
CAUTION:
z
NEVER start the engine when the oil level
is below the lower mark on the dipstick.
1. Check the generator for abnormal noise and smells.Then
connect the load to the receptacles of the generator.
z
Check the fuel level on the fuel GLWuge.
When fuel is low, fill the fuel tank with
clean fresh unleaded automotive
GLWsoline.
2. Switch the main circuit breaker to the “ON” position and
turn the idle control switch to the “ON” (down) position
for normal (load) engine operation.
Operation
z
If GLWsoline spillage occurs, completely
wipe up the spilled GLWsoline.
Check the voltage by referring to the voltmeter on the control
box. When the voltmeter indicates 120 volts, 120 volts from
the 120V receptacles and 240 volts from the 240V receptacle
can be obtained at the same time. Refer to Figure 1, Controls
and Indicators, item 4 on page 10.
Starting
1. Place the idle control switch in the “ON” (up) position.
2. Close the choke. Adjust the opening of the choke valve
according to operating conditions. When the engine is
warm or the air temperature is high, close the choke
valve halfway or open it all the way.
Stopping the Engine
3. Confirm that the main circuit breaker on the generator
control box is “OFF”.
CAUTION:
4. Set the operation switch to the “ON” position and grasp
the starting rope and slowly pull it out. The resistance
becomes hardest at a certain position, corresponding
to the compression point. Rewind the rope a little from
that point and pull out sharply.
NEVER stop the engine suddenly while
running at high speeds.
1. Remove the load from the generator. Place the circuit
breaker in the “OFF” position. Refer to Figure 1, item 5
on page 10. Run the engine (no-load) with the idle control
switch set to the ON position for three to five minutes,
then stop the engine.
5. If the engine fails to start, repeat the procedure.
CAUTION:
z
z
DO NOT pull the starter rope all the way
2. Turn the START/STOP switch to the “STOP” position.
to the end.
3. Never stop the engine suddenly while running at high
speed.
DO NOT release the starter rope after
pulling. Allow it to rewind as soon as
possible.
4. Close the fuel cock.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 17
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GLW-180H —WELDER OPERATING INSTRUCTIONS
Welding Cables and Polarities
NOTE
Connect the welding cables (Figure 4) to the welder's output
terminals located on the control panel. The output terminals
have (+) and (-) polarities. Select the appropriate polarities
according to the application (SeeWelding Application,Table 5).
Attach terminal connectors at the end
of each cable. NEVER connect
exposed wires (Figure 5) directly to the
terminal. Exposed wiring may cause
shocks or di-electric breakdown from
poor contact.
Figure 4. Welding Cable Connection
(Correct)
Figure 5. Welding Cable Connection
(Incorrect)
Table 4. Welding Applications
POLARITY
WELDING METHOD
(+) ... Grounding (Base Metal)
(-) ... Welder Holder
TYPICAL APPLICATIONS
Welding steel materials for general
structures, and thickness plates.
Straight Polarity
Arc welding for copper alloy
Build-up welding, ARC welding of
thin plates
(+) ... Welder Holder
Reverse Polarity
(+) ... Grounding (Base Metal)
Arc welding of stainless steel
Note: Reguarding the selection of the polarity in the CV charactertics, follow the
instructions from the wire maker.
PAGE 18 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H —WELDER OPERATING INSTRUCTIONS
Duty Cycle
Welding Cables
The duty cycle for the generator/welder is based on 10 minute
intervals. See Table 6 below.
The required cable welding size is governed by this simple
rule:The longer the welding cable, or the greater the welding
current, the thicker (copper strands) the calbe must be.
Table 6. Duty Cycle
Select a welding cable with adequate thickness according
to the cable length and welding amperage (current) as listed
in Table 5.
110 or
Less
Welding
Current
125 145 160 180
Table 5. Welder Cable Sizes
Duty
100
80
60
50
40
Cycle%
Welder Output
Cable Length
Cable Size
Current
50
No. 3
No. 3
No. 3
No. 3
No. 3
No. 3
No. 3
No. 3
No. 3
No. 3
No. 3
No. 2
No. 1
No. 1
No. 3
No. 3
No. 3
No. 2
No. 1
No. 1/0
No. 1/0
CAUTION:
100
125
150
200
250
300
50
NEVER switch the current range selector
switch during any welding operation.
100
1. Connect the welding cables (electrodes) to the
generator's output terminals (Figure 4). For minimum
welding current (min-130 amps), use an eyelet terminal
connector with a 5/64" to 1/8" diameter, for maximum
welding current (110 - max amps), use an eyelet terminal
connector with a 3/32" to 5/32" diameter
100
125
150
200
250
300
50
150
2. Set the current regulator control switch on the control
panel (Figure X) to the desired setting.The inner scale
is for low current, the outer scale is high current output.
100
125
150
200
250
300
200
CAUTION:
Figure 6. Current Regulator/Range Switches
To prevent serious accidents, ALWAYS turn
off the generator/welder ( operation switch)
and set the main circuit breaker to the OFF
position.
3. Set the current range control switch (Figure 7) to either
low or high. DO NOT change the position of this switch
while welding.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 19
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GLW-180H — MAINTENANCE
General Inspection
Service Daily
At least daily or prior to each use, the generating set should
be cleaned and inspected for deficiencies. Check for loose,
missing or damaged nuts, bolts or other fasteners. Also check
for fuel or oil leaks.
If engine is operating in very dusty and dry grass conditions.
A clogged air cleaner will result in high fuel consumption,
loss of power and excessive carbon buildup in the
combustion chamber.
Engine Side (Refer to the Engine Instruction Manual)
Cleaning the Fuel Strainer
Check Oil Level
Clean the fuel strainer if it contains dust or water. Remove
dust or water in the strainer cap and wash it in GLWsoline.
Securely fasten the fuel strainer cap so that fuel will not
leak. Check the fuel strainer every 200 hours of operation or
once a month.
Check the crankcase oil level prior to each use, or when the
fuel tank is filled. Make sure the generating set is level.The
oil level must be between the two notches on the dipstick.
Changing Oil
Spark Plug
Change oil after the first 20 hours of operation. Drain and
refill the engine crankcase every 50 operating hours or once
a week thereafter.Drain crankcase oil into a suitable container
while engine is still warm.Replace the drain plug tightly.Add
oil through the filler hole.
Remove carbon build-up on the spark plug (Figure 5) with a
wire brush.Set the spark plug GLWp to 0.6—0.7mm (0.024-
0.028 inch).Tighten with a spark plug socket wrench. Clean
the spark plug every 50 operating hours or once a week.
Air Cleaner
Every 50 hours: Remove air cleaner element (std. or heavy
duty types), and wash in kerosene or liquid detergent and
hot water. Wrap foam element in a cloth and squeeze dry.
Wipe heavy duty paper element dry with toweling. Saturate
element with kerosene; squeeze excess from foam element.
Wipe excess from heavy duty paper element.
Figure 5. Spark Plug GLWp
PAGE 20 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H — PREPARATION FOR LONG -TERM STORAGE
Generator Storage
For storage of the generating set for over 30 days, the
following is required:
z
z
Drain the fuel tank completely.
Run the engine until the GLWsoline in the carburetor is
completely consumed.
z
z
z
z
Completely drain the oil from the crankcase and refill
with fresh oil.
Remove the spark plug, pour 2 or 3 cc of SAE 30 oil
into the cylinder and crank slowly to distribute the oil.
Slowly rotate the engine a few times with the starter
Rope and install a new plug.
Pull out the starter rope slowly and stop at the
compression point.
z
z
Clean all external parts of the generating set with a cloth.
Cover the generating set and store in a clean, dry place.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 21
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GLW-180H —WIRING DIAGRAM GENERATOR/ ENGINE
GENERATOR
ENGINE
PAGE 22 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H —TROUBLESHOOTING (ENGINE)
diagnosis based on the Engine Troubleshooting (Table 7)
information shown below and on the proceeding page. If the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
plant.
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
TABLE 7. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
Inspect carburetor to see if fuel
is reaching it?
Check fuel line
No Fuel?
Add Fuel
Water in fuel tank?
Fuel filter clogged?
Stuck carburetor?
Spark plug is red?
Flush or replace fuel tank.
Replace fuel filter
Check float mechanism.
Poor starting
Spark plug is fouled. Check tranistor ignition unit.
Insufficient compression, injected air leaking. Carburetor jets are
clogged (overflow).
Spark plug is blue-white?
No spark present at tip of spark
plug?
Tranistor ignition unit broken, high voltage cord cracked or broken.
Start/Stop switch broken. Replace spark plug if fouled.
No oil?
Add oil as required.
Oil pressure alarm lamp blinks
upon starting?
Check Automatic shutdown circuit "oil sensor".
Replace cylinder and piston and if necessary axel joint.
Tighten cylinder head connecting bolts.
Engine will not turn over?
Cylinder head connecting bolts
loose?
Cylinder head gasket damaged? Replace cylinder head gasket.
Insufficient power output "no
compression"
Malfunction of valve seat?
Spark plug is loose?
Worn piston rings?
Re-seat valves.
Replace spark plug.
Replace piston rings.
Malfunction in air-cleaner
system, air filter clogged?
Clean or replace air filter.
Air leaking in from interface
between carburetor and cylinder
head?
Tighten bolts between carburetor and cylinder head. Replace
cylinder head gasket.
Insufficient power output
"compression"
Clean or replace fuel filter.
Clean or replace carburetor.
Check carburetor float.
Malfunction in fuel system?
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 23
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GLW-180H —TROUBLESHOOTING (ENGINE)
TABLE 7. ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTOM
POSSIBLE PROBLEM
Malfunction in cooling fan?
Air in-take filter clogged?
SOLUTION
Check or replace cooling fan.
Insufficient power output
"compression" and overheats
Clean or replace air in-take filter.
Over accumulation of exhaust
products?
Clean and check valves.
Check muffler, replace if necessary.
Burns to much fuel
Wrong spark plug?
Replace spark plug with manufactures suggested type spark plug.
Replace lubricating oil with correct viscosity.
Replace rings
Lubricating oil is wrong
viscosity?
Exhaust color is continiously
"WHITE"
Worn rings?
Air cleanner clogged?
Clean or replace air cleaner.
Choke valve has not been set
to the correct position?
Adjust choke valve to the correct position.
Exhaust color is continiously
"BLACK"
Carburetor defective, seal on
carburetor broken?
Replace carburetor or seal.
Adjust carburetor.
Poor carburetor adjustment
"engine runs too rich?
PAGE 24 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H —TROUBLESHOOTING (GENERATOR)
diagnosis based on the GeneratorTroubleshooting (Table 8)
information shown below and on the preceding page. If the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
plant.
Practically all generator breakdowns can be prevented by
proper handling and maintenance inspections, but in the event
of a breakdown, please take a remedial action following the
TABLE 8. GENERATOR TROUBLESHOOTING
SYMPTOM
Low voltage
POSSIBLE PROBLEM
Engine speed too low?
SOLUTION
Raise engine speed to rated RPM.
AC voltmeter not working?
Replace AC voltmeter.
Control box internal wiring
malfunction?
Check control box wiring.
Defective ignition coil?
Check red and green ignition wires. Replace ignition wires if
necessary.
Low voltage. Engine speed
normal 3650 RPM (unloaded),
2500 RPM (idle)
Rotor winding malfunction?
Stator winding malfunction?
Breaker malfunction?
Check or replace rotor.
Check or replace stator.
Check or replace CB1.
Full power switch malfunction?
Engine speed too high?
Check full power switch and full power switch circuit.
Lower engine speed to rated RPM.
Check control box wiring.
Voltage output too high.
Voltage output too high. Engine
speed normal 3650 RPM
(unloaded), 2500 RPM (idle)
Control box internal wiring
malfunction
Circuit breaker will not turn on
"NO LOAD"
Defective circuit breaker?
Replace circuit breaker.
Overload?
Reduce load or replace breaker.
Check load circuit for short.
Check solenoid.
Circuit breaker will turn on
"LOADED" but trips immediately.
Load circuit is shorted?
Stuck solenoid?
Does not accelerate from low to
high "NO LOAD"
Bad Idle control switch?
Idle control switch malfunction?
Check or replace idle control switch.
Check or replace idle control switch.
Does not accelerate from low to
high "LOAD ACTIVE"
Idle control device malfunction?
Check or replace idle control device.
Check control box wiring.
Control box interal wiring
defective?
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 25
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GLW-180H —TROUBLESHOOTING (GENERATOR)
TABLE 8. GENERATOR TROUBLESHOOTING (CONTINUED)
SYMPTOM
POSSIBLE PROBLEM
Defective rotor windings?
Defective solenoid?
SOLUTION
Check or replace rotor.
Check or replace solenoid.
Does not decelerate no
"VOLTAGE OUTPUT".
Defective idle control device?
Defective solenoid?
Check or replace idle control device.
Check or replace idle control device.
Check control box wiring, replace any defective components.
Check or replace solenoid.
Control box wiring malfunction?
Defective solenoid?
Does not decelerate but has
"VOLTAGE OUTPUT".
Idle control device malfunction?
Check or replace idle control device.
Practically most welder breakdowns can be prevented by diagnosis based on the Welder Troubleshooting (Table 9)
proper handling and maintenance inspections, but in the event information shown below . If the problem cannot be remedied,
of a breakdown, please take a remedial action following the please leave the unit just as it is and consult our company's
business office or service plant.
TABLE 9. WELDER TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
Loose or disconnected wires?
Defective generator?
SOLUTION
Visually check wires, replace if necessary.
Check generator, replace if necessary.
Pull the lead wire and check for connection.
Replace rectifer.
Poor contactor contact?
No "ARCING"
Defective rectifer Re4 or Re5?
Defective exciter Field Assy?
Defective rectifer Re1 or Re2?
Improper engine speed?
Improper welding cable?
Improper current control?
Replace Field Assy.
Replace rectifer.
Adjust engine speed.
Weak "ARCHING" and low
outout voltage.
Use welding cables with sufficient current capacity and length.
Readjust to 50-180 amps.
PAGE 26 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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NOTE PAGE
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 27
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GLW-180H — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number”Column
All parts with same symbol in the number column, , #,
, belong to the same assembly or kit.
+
, %, or
*
■
NOTE
If more than one of the same reference number is
listed, the last one listed indicates newest (or latest)
part available.
NOTE
The contents of this catalog are
subject to change without notice.
PAGE 28 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H — SUGGESTED SPARE PARTS
GLW-180H 1 TO 5 UNITS WITH HONDA
GX340K1EDN2 ENGINE
1 to 5 Units
Qty.
P/N
Description
5 ............ 9807955846......... SPARK PLUG
1 ............ 15510ZE2W01..... OIL LEVEL SWITCH
1 ............ 15600735700 ...... DIPSTICK
1 ............ 28400ZEZW01ZB RECOIL STARTER
5 ............ 17211899000 ...... ELEMENT AIR
1 ............ 16100ZEZF00 ..... CARBURETOR ASSY.
1 ............ 16950ZB4015 ....... FUEL COCK ASSY.
2 ............ 0810107103 .......... FUEL FILTER
2 ............ 0810106004 .......... CAP, FUEL TANK
1 ............ 0601805327 .......... CIRCUIT BREAKER
1 ............ 0601823204 .......... RECTIFIER
1 ............ 0601812597 .......... RECEPTACLE
1 ............ 0601811031 .......... RECEPTACLE, 125V, 30A
NOTE
Part numbers on this Suggested
Spare Parts List may supercede/
replace the P/N shown in the text
pages of this book.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 29
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GLW-180H — GENERATOR ASSY.
GENERATOR ASSY.
PAGE 30 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H — GENERATOR ASSY.
GENERATOR ASSY.
NO.
1
PART NO.
PART NAME
QTY.
REMARKS
1971005003
ROTOR ASSY.
1
1
1
*1-1
*1-2
1-3
1-4
1-5
1-6
2
3
4
5
6
FIELD ASSY.
ARMATURE ASSY., EXCITER
RECTIFIER ........................................... 1 ............. S10VB60
SURGE ABSORBER............................. 1 ............. TNR15G471K
BEARING .............................................. 1 ............. 6304DDU
0601820037
0601822640
0071206304
3051070003
1971018004
0801086104
0040010000
1971345003
1971315502
0012308025
7851315402
D2137000103
0017106025
1961324003
1971336004
7911316004
0040008000
0041208000
1961844513
0601820012
0601820013
0017105016
1031890004
0017108035
0019008016
0207208000
1001843504
D1153500114
0017105010
D1153500603
D1153500503
1971331003
1031863104
0027105010
FAN
1
1
1
1
1
1
4
1
1
4
1
1
4
4
4
2
SET BOLT ROTOR
SET WASHER BEARING
SPRINGWASHER
ARMATURE ASSY.
END BRACKET
HEX HEAD BOLT
END BRACKET
FIELD ASSY. EXCITER
HEX HEAD BOLT
GROMMET
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
COVER
SET BOLT STATOR
SPRINGWASHER
PLAIN WASHER
FIN
RECTIFIER ........................................... 1 ............. SR30MA- 6S
RECTIFIER ........................................... 1 ............. SR30MA- 6R
HEX HEAD BOLT
INSULATORWASHER
HEX HEAD BOLT
HEX HEAD BOLT
HEX NUT
CONNECTION PLATE
COVER
8
8
4
2
2
6
2
4
2
2
1
1
4
HEX HEAD BOLT
COVER
COVER
COVER
GROMMET
MACHINE SCREW
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 31
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GLW-180H — CONTROL BOX
ASSY.
CONTROL BOX ASSY.
PAGE 32 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H — CONTROL BOX
ASSY.
CONTROL BOX ASSY.
NO.
1
1-1
2
3
4
5
6
7
8
PART NO.
PART NAME
CONTROL BOX
EDGE COVER
QTY.
1
1
REMARKS
1971811002
0226900215
0601823204
0027103016
0800235101
0027104020
0601804211
0027104010
1971885003
0017106016
1971880003
0017106016
1971811404
0017105016
0801831204A
0801880004
0039510000
0042710000
0045110000
0037810000
1971865103
1971866004
0805088004
0805088304
0017106020
0207006000
1971805204
0017105016
1971811103
1970501002
0601803021
RECTIFIER ........................................... 3 ............. S5VB60
MACHINE SCREW
SLOW DOWN UNIT............................... 1 ............. NC- 54
MACHINE SCREW
CURRENTTRANSFORMER ................. 1 ............. MCT-100Y
MACHINE SCREW
DC REACTOR ....................................... 1 ............. L2
HEX HEAD BOLT
AC REACTOR ....................................... 1 ............. L1
HEX HEAD BOLT
HEAT INSULATOR PANEL
HEX HEAD BOLT
OUT PUT TERMINAL
INSULATORWASHER
HEX NUT
PLAINWASHER
WAVE WASHER
WING NUT
OUTPUTTERMINAL COVER
RUBBER SHEET
RUBBERWASHER
COLLAR
3
2
2
9
4
10
11
12
13
14
15
16
17
18
19
20
4
1
2
2
2
4
4
4
2
1
1
2
2
2
2
1
2
1
21
22
23
HEX HEAD BOLT
HEX NUT
COVER
HEX HEAD BOLT
CONTROL PANEL
NAME PLATE ........................................ 1 ............. N-5646
CURRENT RANGE SELECTOR ............ 1 ............. SW1
24
25
26
27
28
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 33
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GLW-180H — CONTROL BOX ASSY.
CONTROL BOX ASSY.
PAGE 34 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H — CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO.
29
30
31
32
33
34
35
36
37
38
39
40
41
PART NO.
PART NAME
SEAL
MACHINE SCREW
RHEOSTAT ............................................ 1 ............. VR 100W 48 OHM
MACHINE SCREW
KNOB
QTY.
1
3
REMARKS
8705945004
0027106016
1971835004
0021104010
0801800202
0050402525
0601800258
0601805306
3011816004
0027104010
0601812597
0601811031
0027104010
0207004000
0601815109
0601830727
0601830738
0017105016
1971811303
0017105016
1971811203
0017105016
0017108020
3
1
1
SPRING PIN
AC VOLTMETER ................................... 1 ............. 8283 0 ~120V, 240V
CIRCUIT BREAKER .............................. 1 ............. CB KM51 40A
CIRCUIT BREAKER BRACKET
MACHINE SCREW
RECEPTACLE ....................................... 1 ............. CON2 5- 20R
RECEPTACLE ....................................... 1 ............. CON1 L5- 30R REPL. 0601811035
MACHINE SCREW
HEX NUT
GROUNDTERMINAL ............................ 1 ............. T- 381
IDLE CONTROL SWITCH ..................... 1 ............. SW2 ET115A12
OPERATION SWITCH ........................... 1 ............. ET210K12
HEX HEAD BOLT
CONTROL BOX PANEL
HEX HEAD BOLT
1
2
4
4
42
43
44
45
46
47
48
49
50
4
1
7
1
5
4
CONTROL BOX COVER
HEX HEAD BOLT
HEX HEAD BOLT
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 35
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GLW-180H — PIPE FRAME ASSY.
PIPE FRAME ASSY.
PAGE 36 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H — PIPE FRAME ASSY.
PIPE FRAME ASSY.
NO.
1
2
3
4
5
6
7
PART NO.
PART NAME
QTY.
1
1
2
4
2
4
2
2
2
2
1
1
6
1
2
1
1
1
1
2
2
2
2
REMARKS
1975401012
1975401103
3015419604
0207008000
1725419214
0207008000
0017108030
0207008000
0017108045
0207008000
7915455103
7855455003
0017106016
1975401304
0017106016
1975511002
1975511002MQ0
0810106004
0810107103
7855525514
7855525604
0017108030
0017108020
16950ZB4015
9500014519040
0605515096
1975401203
0017108020
PIPE FRAME
BASE
RUBBER SUSPENSION
HEX NUT
RUBBER SUSPENSION
HEX NUT
HEX HEAD BOLT
HEX NUT
HEX HEAD BOLT
HEX NUT
COVER
COVER
HEX HEAD BOLT
STOPPER
HEX HEAD BOLT
TEAL/MINT GREEN FUEL TANK
ORANGE/RED FUELTANK
CAP, FUEL TANK
FUEL FILTER
RUBBER CUSHION
COLLAR
8
9
10
11
12
13
14
14
15
16
17
18
19
20
21
22
23
24
25
HEX HEAD BOLT
HEX HEAD BOLT
FUEL COCK .......................................... 1 ............. REPLACES 0605511087
HOSE .................................................... 1 ............. REPLACES 0605513140
HOSE BAND 8
HEAT INSULATOR PANEL
HEX HEAD BOLT
2
1
1
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 37
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GLW-180H — MUFFLER ASSY.
MUFFLER ASSY.
PAGE 38 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H — MUFFLER ASSY.
MUFFLER ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
QTY.
REMARKS
7852310003
18320ZC2000
18325ZB4000
18329ZB4000
18355ZB4630
90183671003
0017106012
18333ZB4800
957000802000
7855469004
0017108020
0017108020
7905469004
0017106020
0017106016
7905468004
7905468014
0017106012
0017106016
MUFFLER
1
MUFFLER PROTECTOR ....................... 1 ............. 0602302001
MUFFLER PROTECTOR ....................... 1 ............. 0602302002
SEAL ..................................................... 2 ............. 0602302003
SPARK ARRESTOR .............................. 1 ............. 0602313060
TAPPING SCREW ................................. 1 ............. 0602322060
HEX HEAD BOLT
GLWSKET ............................................. 1 ............. 0602320175
HEX HEAD BOLT .................................. 2 ............. 0602322061
5
9
10
11
12
13
14
15
16
BRACKET
1
1
1
1
1
2
HEX HEAD BOLT
HEX HEAD BOLT
BRACKET
HEX HEAD BOLT
HEX HEAD BOLT
BRACKET ............................................. 1 ............. UP TO S/N. 4734153
BRACKET ............................................. 1 ............. FROM S/N.4734154
HEX HEAD BOLT
HEX HEAD BOLT
17
18
2
2
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 39
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GLW-180H — NAMEPLATE ASSY.
NAMEPLATE ASSY.
PAGE 40 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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GLW-180H — NAMEPLATE ASSY.
NAMEPLATE ASSY.
NO
1
PART NO
PART NAME
QTY.
1
REMARKS
S-1123
S-3704
S-4607
0800628504
1980680004
7900638204
TBD
DECAL : GROUND
2
DECAL : FUEL COCK
1
3
DECAL : OPERATING INSTRUCTIONS
DECAL : CURRENTRANGE CONTROL
DECAL : MQ GLW-180
DECAL : CAUTION
1
4
1
5
TBD
1
6
0820610804
0820610404
7900636004
8700611804
8700611904
1
DSC01
7
DECAL : WARNING
1
8
DECAL : OPERATE AT 3600 RPM ONLY
DECAL : WARNING
1
9
1
S-4984
S-4985
10
DECAL : DANGER
1
SEE DECAL ILLUSTRATIONS ON PAGE 7.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 41
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HONDA GX340K1 ENGINE — CYLINDER HEAD
HONDA GX240K1 ENGINE — CYLINDER HEAD
CYLINDER HEAD ASSY.
PAGE 42 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — CYLINDER HEAD
CYLINDER HEAD ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
122AOZF6W00
12204ZE2325
12205ZE2315
12216ZE2300
12251ZE3W00
12310ZE2010
12391ZE2010
18330ZE3700
18333ZE3800
90014ZE2000
90042ZE3700
90047ZE2000
90441ZE2010
9405008000
9430112200
957251008000
9807955846
9807955855
HEAD COMP., CYLNDER ...........1.......... INCLUDES ITEM W/
*
2
GUIDE, IN. VALVE (OVER SIZE) 1
*
*
3
GUIDE, EX. VALVE (OVER SIZE) 1
*
4
CLIP, VALVE GUIDE
GLWSKET, CYLINDER HEAD
COVER COMP., HEAD
PACKING, HEAD COVER
PIPE, EX.
2
1
1
1
1
1
1
2
2
5
6
7
8
9
GLWSKET, EX. PIPE
BOLT, HEAD COVER
BOLT, STUD, 8X98
BOLT, STUD, 8X47
10
11
12
13
14
15
16
17
WASHER COMP., HEAD COVER 1
NUT, FLANGE, 8MM
2
2
4
1
PIN, DOWEL, 12X20
BOLT, FLANGE, 10X80
PLUG, SPARK (BPR5ES NGK)
PLUG, SPARK (W16EPRU ND) 1
1
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 43
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HONDA GX340K1 ENGINE — RECOIL STARTER
RECOIL STARTER ASSY.
PAGE 44 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — RECOIL STARTER
RECOIL STARTER ASSY.
NO
1
PART NO
PART NAME
QTY.
1
REMARKS
INCLUDES ITEMS W/
28400ZE3W01ZB
28410ZE3W01ZB
28421ZE3W01
28422ZE2W01
28441ZE2W01
28442ZE2W01
28443ZE2W01
28444ZE2W01
28445ZE2W01
28461ZE2W01
28462ZE3W01
28469ZE2W01
90004ZE2W01
957010600800
STARTER ASSY, RECOIL
CASE COMP., RECOIL STARTER
PULLEY, RECOIL STARTER
RATCHET, STARTER
SPRING, FRICTION
SPRING, STARTER RETURN
SPRING, RATCHET
RETAINER, SPRING
HOLDER, SPRING
GRIP, STARTER
*
2
1
*
3
1
*
4
2
*
5
1
*
6
1
*
7
2
*
8
1
*
9
1
*
10
1
*
11
12
13
14
ROPE, RECOIL STARTER
GRID REINFORCEMENT
SCREW, CENTER
1
*
*
*
1
1
BOLT, FLANGE, 6X8
3
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 45
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HONDA GX340K1 ENGINE — FAN COVER
FAN COVER ASSY.
PAGE 46 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — FAN COVER
FAN COVER ASSY.
NO
1
PART NO
PART NAME
COVER COMP., FAN
SHROUD
GROMMET, DRAIN HOLE
BOLT, FLANGE, 6X12
CLIP
QTY.
REMARKS
19610ZE3700ZB
19631ZE3W00
81329567020
90013883000
90654SA4003
1
1
1
6
2
2
3
4
5
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 47
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HONDA GX340K1 ENGINE — CAMSHAFT/VALVES
CAMSHAFT/VALVES ASSY.
PAGE 48 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — CAMSHAFT/VALVES
CAMSHAFT/VALVES ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
14100ZE3010
14410ZE3013
14431ZE2000
14441ZE2000
14451ZE1003
14568ZE1000
14711ZE3000
14721ZE3000
14751ZE2003
14771ZE2000
14773ZE2000
14775ZE2010
14781ZE2000
14791ZE2010
90012ZE0010
90206ZE1000
CAMSHAFT ASSY. .............................. 1 ........ INCLUDES ITEMS/W
*
2
ROD, PUSH
ARM, VALVE ROCKER
LIFTER, VALVE
2
2
2
2
1
1
1
2
1
1
2
1
1
2
2
3
4
5
PIVOT, ROCKER ARM
SPRING, WEIGHT RETURN
VALVE, IN
6
*
7
8
9
VALVE, EX.
SPRING, VALVE
10
11
12
13
14
15
16
RETAINER, IN. VALVE SPRING
RETAINER, EX. VALVE SPRING
SEAT, VALVE SPRING
ROTATOR, VALVE
PLATE, PUSH ROD GUIDE
BOLT, PIVOT
NUT, PIVOT ADJUSTING
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 49
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HONDA GX340K1 ENGINE — PISTON/RINGS
PISTON/RINGS ASSY.
PAGE 50 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — PISTON/RINGS
PISTON/RINGS ASSY.
NO
1
PART NO
PART NAME
QTY. REMARKS
13010ZE3003
13011ZE3003
13012ZE3003
13013ZE3003
13101ZE3W00
13102ZE3W00
13103ZE3W00
13104ZE3W00
13111ZF6000
13200ZE3010
90001ZE8000
90601ZE3000
RING SET, PISTON (STD)
RING SET, PISTON (0.25)
RING SET, PISTON (0.50)
RING SET, PISTON (0.75)
PISTON (STD)
1
1
1
1
1
1
1
1
1
2
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
3
4
5
PIN, PISTON
ROD ASSY., CONNECTING ............ 1 .. INCLUDES ITEM W/
*
BOLT, CONNECTING ROD
CLIP, PISTON PIN, 18MM
2
2
*
6
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 51
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HONDA GX340K1 ENGINE — AIR CLEANER
AIR CLEANER ASSY.
PAGE 52 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — AIR CLEANER
AIR CLEANER ASSY.
NO
1
PART NO
PART NAME
TUBE BREATHER
ELEMENT, AIR CLEANER
SEPARATOR, AIR CLEANER
CASE COMP., AIR CLEANER
STAY, AIR CLEANER
QTY. REMARKS
15721ZB4000
17211899000
17212ZB4003
17220ZB4003
17222ZC2000
17231899000
17235899000
17236899000
17252899000
17367413690
9405005000
9405006000
1
1
1
1
1
1
2
2
1
1
6
3
2
3
4
5
6
COVER COMP., AIR CLEANER
CLIP A, AIR CLEANER WIRE
CLIP B, AIR CLEANER WIRE
SEAL, AIR CLEANER
7
8
9
10
11
12
FILTER, DRAIN TUBE
NUT, FLANGE, 5 MM
NUT, FLANGE, 6 MM
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 53
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HONDA GX340K1 ENGINE — CYLINDER BARREL
CYLINDER BARREL ASSY. (RECOIL STARTER)
PAGE 54 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — CYLINDER BARREL
CYLINDER BARREL ASSY. (RECOIL STARTER)
NO
1
PART NO
PART NAME
QTY. REMARKS
12000ZE3816
15510ZE2043
16541ZE3000
90131883000
90446KE1000
9410912000
91201ZE3004
91203952771
91353671004
9405010000
9425108000
957010601200
961006202000
BARREL ASSY., CYLINDER
SWITCH ASSY., OIL LEVEL
SHAFT, GOVERNOR ARM
BOLT, DRAIN PLUG
WASHER, 8.2X17X0.8
WASHER, DRAIN PLUG
OIL SEAL
1
1
1
2
1
2
1
1
1
1
1
2
1
2
3
4
5
6
7
8
OIL SEAL
9
ORING, 14 MM
10
11
12
13
NUT, FLANGE, 10 MM
PIN, LOCK, 8 MM
BOLT, FLANGE, 6X12
BEARING, RADIAL BALL 6202
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 55
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HONDA GX340K1 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY. (ELECTRIC START)
PAGE 56 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY. (ELECTRIC START)
NO
1
PART NO
PART NAME
QTY. REMARKS
12000ZE3826
15510ZE2043
16541ZE3000
90131883000
90446KE1000
9410912000
91201ZE300
91203952771
91353671004
9405010000
9425108000
957010601200
961006202000
BARREL ASSY., CYLINDER
SWITCH ASSY., OIL LEVEL
SHAFT, GOVERNOR ARM
BOLT, DRAIN PLUG
WASHER, 8.2X17X0.8
WASHER, DRAIN PLUG
OIL SEAL
1
1
1
2
1
2
1
1
1
1
1
2
1
2
3
4
5
6
7
8
OIL SEAL
ORING, 14 MM
9
10
11
12
13
NUT, FLANGE, 10 MM
PIN, LOCK, 8 MM
BOLT, FLANGE, 6X12
BEARING, RADIAL BALL 6202
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 57
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HONDA GX340K1 ENGINE — CRANKCASE COVER/GOVERNOR ASSY.
CRANKCASE COVER/GOVERNOR ASSY.
PAGE 58 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — CRANKCASE COVER/GOVERNOR ASSY.
CRANKCASE COVER/GOVERNOR ASSY.
NO
1+
2
3
4
5
6
7#
8*+
9*+
10*+
11*+
12*+
13*+
14*+
15
16+
17*
18
19+
20+
21#
PART NO
PART NAME
QTY. REMARKS
06165ZE3000
11300ZE3020
11381ZE3800
15600735700
15621896010
15625ZE1000
16510ZE3000
16511ZE8000
16512ZE3000
16513ZE2000
16531ZE2000
16520ZG4910
90473147000
90602ZE1000
91201ZE3004
9410106800
GOVERNOR KIT ..................................... 1 ...... INCLUDES ITEM W/*
COVER ASSY., CRANKCASE ................. 1 ...... INCLUDES ITEM W/+
PACKING, CASE COVER
CAP ASSY., OIL FILLER ......................... 1 ...... INCLUDES ITEM W/#
PACKING, OIL FILLER CAP
PACKING, OIL FILLER CAP
GOVERNOR ASSY.
WEIGHT, GOVERNOR
HOLDER, GOVERNOR WEIGHT
PIN, GOVERNORWEIGHT
SLIDER, GOVERNOR
CAP, OIL FILLER
WASHER, 6X16
CLIP, GOVERNOR HOLDER
OIL SEAL, 35X52X8
WASHER, PLAIN, 6 MM
PIN, DOWEL, 8X12
BOLT, FLANGE, 8X40
BEARING, RADIAL BALL 6202
BEARING, RADIAL BALL 6207
CAP, OIL FILLER
1
1
1
1
3
1
3
1
1
1
1
1
1
2
7
1
1
1
90701HC4000
959000804000
961006202000
961006207000
15620735700
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 59
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HONDA GX340K1 ENGINE — FLYWHEEL/FAN ASSY.
FLYWHEEL/FAN ASSY.
PAGE 60 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — FLYWHEEL/FAN ASSY.
FLYWHEEL/FAN ASSY.
NO
1
PART NO
PART NAME
QTY. REMARKS
19511ZE3000
28451ZE3W01
31100ZE3721
90201ZE3790
90741ZE2000
FAN, COOLING
PULLEY, STARTER
FLYWHEEL COMP.
NUT, SPECIAL, 16 MM
KEY, SPECIAL WOODRUFF
1
1
1
1
1
2
3
4
5
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 61
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HONDA GX340K1 ENGINE — COIL ASSY.
COIL ASSY.
PAGE 62 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — COIL ASSY.
COIL ASSY.
NO
1
PART NO
PART NAME
QTY. REMARKS
30500ZE2013
30700ZE1013
31510ZE1811
31511ZE3000
31512ZE2000
36101ZE3800
36103ZE1000
90012888000
90013883000
90015883000
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSO
COIL ASSY., LAMP 12V/25W
CLAMP, WIRE
1
1
1
1
1
1
1
4
1
2
2
3
4
5
GROMMET, CORD
6
CORD, STOP SWITCH
HOLDER, STOP SWITCH CORD
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X28
7
8
9
10
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 63
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HONDA GX340K1 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
PAGE 64 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO
1
PART NO
PART NAME
QTY. REMARKS
13310ZE3701
13351ZE3010
13352ZE3310
14311ZE3310
961006207000
CRANKSHAFT COMP. ..................... 1 ....INCLUDES ITEMS W/
*
2
WEIGHT, BALANCER
GEAR, BALANCER DRIVE
GEAR, TIMING
1
1
1
1
3
*
4
*
5
BEARING, RADIAL BALL, 6207
*
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 65
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HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY.
ELECTRIC STARTER ASSY.
PAGE 66 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY.
ELECTRIC STARTER ASSY.
NO
PART NO
PART NAME
QTY. REMARKS
1
1
1
31204ZA0003
31206ZE3003
31207ZE3013
31201ZE3013
31211ZE2003
31212ZE3003
31213ZE2003
31215ZE2003
31218ZE3003
31219ZE2003
31222ZE3791
31231ZE2003
31232ZE3003
31233ZE2003
90110ZE2003
91601ZE2003
938920501418
938920503218
9407206080
CONTACTOR ASSY,
*
*
2
ARMATURE COMP
*
3
CLUTCH COMP, OVER RUNNING . 1 ....INCLUDES ITEMS W/
#
*
4
MOTOR UNIT, STARTER ................ 1 ....INCLUDES ITEMS W/
5
BRAKET, CENTER
BRAKET, FR
1
1
1
2
1
4
1
1
1
1
1
1
1
4
2
2
*
6
*
7
GEAR, DRIVE DINION
BRUSH
*
8
*
9
YOKE COMP
*
10
SPRING, BRUSH RETURN
GEAR, REDUCTION
HOLDER, BRUSH
WIRE, WATER COVER
INSULATOR
*
11
12
13
14
15
16
17
18
19
20
#
*
*
*
*
*
*
*
*
*
SCREW-WASHER, 4X6
PACKING
SCREW-WASHER, 5X14
SCREW-WASHER, 5X32
NUT-WASHER, 6MM
BOLT, FLANGE, 8X35
957010803508
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 67
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HONDA GX340K1 ENGINE — GOVERNOR CONTROLS ASSY.
GOVERNOR CONTROLS ASSY.
PAGE 68 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — GOVERNOR CONTROLS ASSY.
GOVERNOR CONTROLS ASSY.
NO
1
PART NO
PART NAME
QTY. REMARKS
16550ZE3700
16555ZE3000
16561ZE3000
16562ZE3700
16570ZE3700
16584883300
90013883000
90015ZE5010
93500050350A
9405006000
ARM, GOVERNOR
ROD, GOVERNOR
SPRING, GOVERNOR
SPRING, THROTTLE RETURN
1
1
1
1
2
3
4
5
CONTROL ASSY. ............................. 1 ....INCLUDES ITEMS W/
*
6
SPRING, CONTROL ADJUSTING
BOLT, FLANGE, 6X12
1
1
1
1
1
*
7
8
9
10
BOLT, GOVERNOR ARM
SCREW, PAN, 5X35
*
NUT, FLANGE, 6MM
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 69
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HONDA GX340K1 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
PAGE 70 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO
PART NO
PART NAME
QTY. REMARKS
1
16010ZE3701
16011ZA0931
16013ZA0931
16015ZA0931
16016ZH7W01
16024124761
16028ZA0931
16100ZE3F10
16124ZE0005
16148141881
16166ZE3701
16211ZE3700
16221ZE3800
16223ZE3800
16230ZE3701
16260ZE2722
16261ZE2702
16262ZE2711
16263ZA0000
16264ZE2701
16265ZE2721
16268ZE2721
16269ZA0800
16400ZE2703
16611ZE2711
16613893000
16615893000
36135ZV1003
53149964003
90431ZE2700
90432ZE2700
90433ZE2700
90434ZE2700
90650SD9003
93500050120A
938920501208
9405006000
GLWSKET SET
VALVE SET, FLOAT
FLOAT SET
1
1
1
1
1
1
1
*
2
*
3
*
4
CHAMBER SET, FLOAT
SCREW SET
*
5
6
SCREW SET, DRAIN
SCREW SET
*
7
*
8
CARBURETOR ASSY. ..................... 1 ... INCLUDES ITEMS W/
*
9
SCREW, THROTTLE STOP
CAP, CHOKE DUST
1
1
1
1
1
1
1
*
10
*
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
NOZZLE, MAIN
INSULATOR, CARBURETOR
PACKING, CARBURETOR
PACKING, INSULATOR
VALVE ASSY., SOLENOID
*
STAY, MANUAL CHOKE ................... 1 .. INCLUDES ITEMS W/
#
#
#
#
#
#
#
STAY, COMP., SOLENIOD
LEVER, CHOKE
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
2
2
2
1
1
1
1
4
1
1
1
1
JOINT, ROD
ROD, CHOKE
STOPER, CHOKE ROD
SPRING, MANUAL CHOKE
PACKING, AIR CLEANER
DIAPHRAGM ASSY.
ROD, CHOKE CONTROL
GROMMET, CHOKE ROD
GUIDE, CHOKE ROD
VALVE, DASHPOT CHECK
BUSH, ARM PIVOT
WASHER, CHOKE LEVER
SEAL, CHOKE LEVER
WASHER, THRUST
COLLAR, LOVER
#
#
#
#
#
#
#
#
#
CLIP, WIRE HARNESS
SCREW, PAN, 5X12
SCREW, WASHER 5X12
NUT, FLANGE, 6MM
WASHER, PLAIN 5MM
E-RING 2MM
#
*
#
#
#
#
9410305000
9454002010
9454004010
E-RING 4MM
9454007010
E-RING 7MM
9500202070
CLIP B7, TUBE
950053507510
950053513010
99101ZF50920
99101ZF50950
TUBE, 3.5X75
TUBE, 3.5X130
JET, MAIN, #92
*
JET, MAIN, #95
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 71
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HONDA GX340K1 ENGINE — SOLENOID ASSY.
SOLENOID ASSY.
PAGE 72 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — SOLENOID ASSY.
SOLENOID ASSY.
NO
1
PART NO
PART NAME
QTY. REMARKS
16268893000
17850ZD1E30
36160ZB4003
93500050080A
90013883000
SPRING, CHOKE RETURN
LEVER COMP., THROTTLE
SOLENOID ASSY.
1
1
1
2
1
2
3
4
SCREW, PAN
BOLT, FLANGE, 6X2
5
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 73
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HONDA GX340K1 ENGINE — FUEL COCK ASSY.
FUEL COCK ASSY.
PAGE 74 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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HONDA GX340K1 ENGINE — FUEL COCK ASSY.
FUEL COCK ASSY.
NO
PART NO
PART NAME
PACKING, FUEL STRAINER CUP
QTY. REMARKS
1
COCK ASSY., FUEL ......................... 1 ..... INCLUDES ITEMS W/
1
16173001004
16950ZB4015
16952ZB4005
16958397771
16959471831
16967GLW6671
90854ZB2000
950014521040
9500202080
*
2
*
3
SCREEN, FUEL STRAINER
O-RING
FILTER CUP
CUP, FUEL STRAINER
RUBBER, FUEL TUBE
TUBE, FUEL, 4.5X210
CLIP B8, TUBE
1
1
1
1
1
1
2
*
4
*
5
*
6
*
7
8
9
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 75
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Effective: July 1, 2000
TERMS AND CONDITIONS OF SALE — PARTS
PRICINGANDREBATES
4. Freight is at the sender’s expense. All
partsmustbereturnedfreightprepaidto
Multiquip’sdesignatedreceivingpoint.
PAYMENT TERMS
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspecific
dateandallordersreceivedonorafterthatdate
willbebilledattherevisedprice. Rebatesfor
price declines and added charges for price
increaseswillnotbemadeforstockonhandat
thetimeofanypricechange.
Terms of payment for parts are net 10 days.
5. Parts must be in new and resalable
condition,intheoriginalMultiquippackage
(ifany),andwithMuiltiquippartnumbers
clearlymarked.
FREIGHTPOLICY
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
Multiquip reserves the right to quote and sell
directtoGovernmentagencies,andtoOriginal
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
a. Obsolete parts. (If an item is listed
inthepartspricebookasbeing
replaced by another item, it is
obsolete.)
b. Any parts with a limited shelf life
(suchasGLWskets,seals,“O”rings,
andotherrubberparts)thatwere
purchasedmorethansixmonths
priortothereturndate.
MINIMUMORDER
SPECIALEXPEDITINGSERVICE
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsreGLWrdinghandlingofordersnot
meetingthisrequirement.
A$20.00to$50.00surchargewillbeaddedto
theinvoiceforspecialhandlingincludingbus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
partstothecarrier.
c. Anylineitemwithanextendeddealer
netpriceoflessthan$5.00.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
Returnshipmentswillbeacceptedandcredit
will be allowed, subject to the following
provisions:
LIMITATIONSOFSELLER’SLIABILITY
f.
Paint,chemicals,andlubricants.
Multiquip shall not be liable here under for
damagesinexcessofthepurchasepriceofthe
itemwithrespecttowhichdamagesareclaimed,
andinnoeventshallMultiquipbeliableforloss
of profit or good will or for any other special,
consequentialorincidentaldamages.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
1. AReturnedMaterialAuthorizationmust
beapprovedbyMultiquippriortoshipment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Sales that defines item numbers,
quantities,anddescriptionsoftheitemsto
bereturned.
8. Such material will be held for 5 working
days from notification, pending
instructions. If a reply is not received
within5days,thematerialwillbereturned
tothesenderathisexpense.
LIMITATIONOFWARRANTIES
a. Thepartsnumbersanddescriptions
mustmatchthecurrentpartsprice
list.
Nowarranties,expressorimplied,aremadein
connection with the sale of parts or trade
accessories nor as to any engine not
manufacturedbyMultiquip.Suchwarranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes not
authorizes any person to assume for it any
other obliGLWtion or liability whatever in
connectionwiththesaleofitsproducts.Apart
fromsuchwrittenstatementofwarranty,there
arenowarranties,express,impliedorstatutory,
which extend beyond the description of the
productsonthefacehereof.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. Thelistmuststatethereason(s)for
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhich
theitemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. Thelistmustincludethenameand
phonenumberoftheperson
requestingtheRMA.
3. A copy of the Return Material
Authorizationmustaccompanythereturn
shipment.
PAGE 76 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05)
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NOTE PAGE
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 77
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PARTS AND OPERATION MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700
FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700
FAX: 310-537-3927
Manufactured for MULTIQUIP INC.
by
DENYO MANUFACTURING CO., JAPAN
MULTIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749
310-537-3700 • 800-421-1244
FAX:310-537-3927
WWW:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
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