Makita Power Screwdriver 6802BV User Manual

Screwdriver  
MODEL 6802BV  
004201  
DOUBLE  
INSULATION  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
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5. Avoid body contact with grounded sur-  
faces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of  
electric shock if your body is grounded.  
14. Use safety equipment. Always wear eye  
protection. Dust mask, non-skid safety  
shoes, hard hat, or hearing protection must  
be used for appropriate conditions. Ordinary  
eye or sun glasses are NOT eye protection.  
6. Do not expose power tools to rain or wet  
conditions. Water entering a power tool will  
increase the risk of electric shock.  
Tool Use and Care  
15. Use clamps or other practical way to  
secure and support the workpiece to a  
stable platform. Holding the work by hand or  
against your body is unstable and may lead  
to loss of control.  
7. Do not abuse the cord. Never use the cord  
to carry the tools or pull the plug from an  
outlet. Keep cord away from heat, oil,  
sharp edges or moving parts. Replace  
damaged cords immediately. Damaged  
cords increase the risk of electric shock.  
16. Do not force tool. Use the correct tool for  
your application. The correct tool will do the  
job better and safer at the rate for which it is  
designed.  
8. When operating a power tool outside, use  
an outdoor extension cord marked “W-A”  
or “W”. These cords are rated for outdoor  
use and reduce the risk of electric shock.  
17. Do not use tool if switch does not turn it  
on or off. Any tool that cannot be controlled  
with the switch is dangerous and must be  
repaired.  
Personal Safety  
9. Stay alert, watch what you are doing and  
use common sense when operating a  
power tool. Do not use tool while tired or  
under the influence of drugs, alcohol, or  
medication. A moment of inattention while  
operating power tools may result in serious  
personal injury.  
18. Disconnect the plug from the power  
source before making any adjustments,  
changing accessories, or storing the tool.  
Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
19. Store idle tools out of reach of children  
and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
10. Dress properly. Do not wear loose cloth-  
ing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from  
moving parts. Loose clothes, jewelry, or  
long hair can be caught in moving parts.  
20. Maintain tools with care. Keep cutting  
tools sharp and clean. Properly maintained  
tools with sharp cutting edges are less likely  
to bind and are easier to control.  
11. Avoid accidental starting. Be sure switch  
is off before plugging in. Carrying tools with  
your finger on the switch or plugging in tools  
that have the switch on invites accidents.  
21. Check for misalignment or binding of  
moving parts, breakage of parts, and any  
other condition that may affect the tools  
operation. If damaged, have the tool ser-  
viced before using. Many accidents are  
caused by poorly maintained tools.  
12. Remove adjusting keys or wrenches  
before turning the tool on. A wrench or a  
key that is left attached to a rotating part of  
the tool may result in personal injury.  
22. Use only accessories that are recom-  
mended by the manufacturer for your  
model. Accessories that may be suitable for  
one tool, may become hazardous when used  
on another tool.  
13. Do not overreach. Keep proper footing  
and balance at all times. Proper footing and  
balance enables better control of the tool in  
unexpected situations.  
3
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24. When servicing a tool, use only identical  
replacement parts. Follow instructions in  
the Maintenance section of this manual.  
Use of unauthorized parts or failure to follow  
Maintenance instructions may create a risk of  
electric shock or injury.  
SERVICE  
23. Tool service must be performed only by  
qualified repair personnel. Service or main-  
tenance performed by unqualified personnel  
could result in a risk of injury.  
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition.  
When using an extension cord, be sure to use one heavy enough to carry the current your  
product will draw. An undersized cord will cause a drop in line voltage resulting in loss of  
power and overheating. Table 1 shows the correct size to use depending on cord length and  
nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num-  
ber, the heavier the cord.  
Table 1: Minimum gage for cord  
Volts  
120 V  
Total length of cord in feet  
Ampere Rating  
25 ft.  
50 ft.  
100 ft.  
150 ft.  
More Than  
Not More Than  
AWG  
0
6
10  
12  
6
18  
18  
16  
14  
16  
16  
16  
12  
16  
14  
14  
14  
12  
12  
10  
12  
16  
Not Recommended  
SPECIFIC SAFETY RULES  
USB004-2  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to screwdriver safety  
rules. If you use this tool unsafely or incorrectly, you can suffer  
serious personal injury.  
1. Hold tool by insulated gripping surfaces  
when performing an operation where the  
cutting tool may contact hidden wiring or  
its own cord. Contact with a livewire will  
make exposed metal parts of the tool live”  
and shock the operator.  
5. Do not touch the bit or the workpiece  
immediately after operation: they may be  
extremely hot and could burn your skin.  
2. Always be sure you have a firm footing.  
Be sure no one is below when using the  
tool in high locations.  
3. Hold the tool firmly.  
4. Keep hands away from rotating parts.  
4
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SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
SYMBOLS  
USD201-2  
The followings show the symbols used for tool.  
V .......................volts  
....................no load speed  
n
˚
A .......................amperes  
....................Class II Construction  
Hz .....................hertz  
.../min................revolutions or reciprocation per  
minute  
................alternating current  
5
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FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before adjusting or checking function on the  
tool.  
004146  
Depth adjustment  
Pull the locking sleeve forward and then turn it to adjust the  
depth. Initially, adjust the locator assembly to create a dis-  
tance of approximately 0.5 mm from the tip of the locator to  
the tip of the socket bit. One full turn of the locator equals  
1.5 mm change in depth. After adjusting the locator assem-  
bly, push the locking sleeve in to lock the locator in place.  
Drive a trial screw into your material or a piece of duplicate  
material. If the depth is not suitable for the screw, continue  
adjusting until the proper depth setting is obtained.  
1
2
3
4
1. Locator  
2. Locking sleeve  
3. Locking position  
4. Gear housing  
004151  
0.5 mm  
1
2
1. Socket bit  
2. Locator  
004202  
Switch action  
CAUTION:  
Before plugging in the tool, always check to see that the  
switch trigger actuates properly and returns to the OFF”  
position when released.  
1
2
To start the tool, simply pull the switch trigger. Tool speed is  
increased by increasing pressure on the switch trigger.  
Release the switch trigger to stop.  
1. Switch trigger  
2. Lock button  
For continuous operation, pull the switch trigger and then  
push in the lock button.  
To stop the tool from the locked position, pull the switch trig-  
ger fully, then release it.  
6
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NOTE:  
Even with the switch on and motor running, the bit will  
not rotate until you fit the point of the bit in the screw  
head and apply forward pressure to engage the clutch.  
004159  
Reversing switch action  
This tool has a reversing switch to change the direction of  
rotation. Move the reversing switch lever to the  
position  
for clockwise rotation or the  
rotation.  
position for counterclockwise  
1
CAUTION:  
Always check the direction of rotation before operation.  
1. Reversing switch lever  
Use the reversing switch only after the tool comes to a  
complete stop. Changing the direction of rotation before  
the tool stops may damage the tool.  
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before carrying out any work on the tool.  
004165  
Installing or removing locator assembly  
1
To remove the locator assembly, pull the locking sleeve for-  
ward and then turn it counterclockwise. To install the locator  
assembly, screw it clockwise and then push the locking  
sleeve back in lightly toward the motor. Turn the locking  
sleeve slightly to match the locking positions and then push  
in firmly to lock the locator in place.  
2
3
1. Locking position  
2. Locking sleeve  
3. Locator  
004167  
Installing or removing the socket bit  
1
After removing the locator assembly, pull firmly to remove  
the magnetic socket bit. To install the bit, insert it into the tool  
as far as it will go.  
2
1. Locator  
2. Magnetic socket bit  
7
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Fit the screw on the point of the bit and place the point of the  
screw on the surface of the workpiece to be fastened. Apply  
pressure to the tool and start it. Withdraw the tool as soon as  
the clutch cuts in. Then release the switch trigger.  
OPERATION  
CAUTION:  
When fitting the screw onto the point of the bit, be  
careful not to push in on the screw. If the screw is  
pushed in, the clutch will engage and the screw will  
rotate suddenly. This could damage a workpiece or  
cause an injury.  
Use the proper bit for the head of the screw that you  
wish to use.  
Do not continue unnecessary clutching operation.  
NOTE:  
Make sure that the bit is inserted straight in the screw head,  
or the screw and/or bit may be damaged.  
004184  
When using insert bit  
1
Fit together the insert bit and magnetic bit holder. Install a  
locator assembly for an insert bit.  
Then adjust depth setting. Initially, adjust the locator assem-  
bly to create a distance of approximately 1 mm from the tip of  
the locator to the base of the screw head. Continue adjusting  
until the proper depth setting is obtained by following the  
method of Depth adjustment.  
2
3
1. Locator  
2. Insert bit  
3. Magnetic bit holder  
004185  
To remove the bit, pull the magnetic bit holder firmly. Hold  
the magnetic bit holder in your hand and grasp the bit with a  
pair of pliers. Pull the bit out of the magnetic bit holder.  
Sometimes, it helps to wiggle the bit with the pliers as you  
pull.  
1 mm  
8
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MAINTENANCE  
ACCESSORIES  
CAUTION:  
Always be sure that the tool is switched off and  
unplugged before attempting to perform inspection or  
maintenance.  
To maintain product SAFETY and RELIABILITY, repairs,  
carbon brush inspection and replacement, any other mainte-  
nance or adjustment should be performed by Makita Autho-  
rized or Factory Service Centers, always using Makita  
replacement parts.  
CAUTION:  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory or  
attachment for its stated purpose.  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
Insert bits  
Magnetic bit holder  
Magnetic socket bit  
Plastic carrying case  
9
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Memo  
10  
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Memo  
11  
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Memo  
12  
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Stamp  
Timbre  
Makita Canada Inc.  
1950 Forbes Street,  
Whitby, Ontario  
L1N 7B7  
Fold  
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Your answers to the following questions are appreciated.  
1.This product was purchased from?  
3. How did you first learn of Makita Power Tools?  
Hardware/lumber Store  
Tool Distributor  
Industrial Supply  
Other (  
Magazine/Newspaper  
From dealer  
Catalog  
Other (  
)
)
Store display  
2. Use of the product is intended for?  
4. Most favored points are?  
Construction trade  
Home maintenance  
Other (  
Design  
Makita Brand  
Power  
Industrial maintenance  
)
Features  
Size  
Other (  
)
Price  
5. Any comments?  
Certificate of Warranty  
Mail to Makita  
Date Purchased  
Model No.  
Serial No.  
Month  
Day  
Year 20  
Male Female  
Single  
Married  
Initial Last Name  
Street Address  
City  
Province  
Postal Code  
Under 19  
20-29  
30-39  
40-49  
Over 50  
AGE:  
Occupation:  
Dealer's Name & Address:  
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Paste Paste Paste Paste Paste Paste  
Paste  
Paste  
Factory Service Centres  
Head Office:  
1950 Forbes St., Whitby, Ontario, L1N 7B7  
(905) 571 - 2200 1-800-263-3734  
Regional Office:  
11771 Hammersmith Way, Richmond  
B.C. V7A 5H6  
(604) 272 - 3104 1-800-663-0909  
Regional Office:  
(Montreal)  
6389 boul. Couture, St. Leonard, Quebec  
H1P 3J5  
(514) 323 - 1223 1-800-361-7049  
Dartmouth:  
202 Brownlow Avenue  
Dartmouth, N.S., B3B 1T5  
(902) 468 - 7064 1-888-625-4821  
Ville St. Laurent:  
(Montreal)  
1140 Rue Bégin, Ville St. Laurent, Quebec  
H4R 1X1  
(514) 745 - 5025 1-888-745-5025  
Les Saules:  
(Quebec)  
1200 St. Jean Baptiste, Unit 106, Les Saules,  
Quebec, G2E 5E8  
(418) 871 - 5720 1-800-663-5757  
Nepean:  
(Ottawa)  
203 Colonnade Road, Unit #6, Nepean,  
Ontario K2E 7K3  
(613) 224 - 5022 1-888-560-2214  
Whitby:  
1950 Forbes St., Whitby, Ontario, L1N 7B7  
(905) 571 - 2200 1-800-263-3734  
London:  
317 Adelaide St. S., Unit 117, London,  
Ontario, N5Z 3L3  
(519) 686 - 3115 1-800-571-0899  
Mississauga:  
Calgary:  
6350 Tomken Rd., Unit 8, Mississauga,  
Ontario, L5T 1Y3  
(905) 670 - 7255 1-888-221-9811  
#8-6115 Fourth St. S.E., Calgary  
Alberta, T2H 2H9  
(403) 243 - 3995 1-800-267-0445  
Edmonton:  
Richmond:  
Coquitlam:  
Winnipeg:  
Saskatoon:  
11614-149 Street, Edmonton, Alberta,  
T5M 3R3  
(780) 455 - 6644 1-888-455-6644  
11771 Hammersmith Way, Richmond, B.C.,  
V7A 5H6  
(604) 272 - 3104 1-800-663-0909  
2131 Hartley Ave., #103  
Coquitlam, B.C. V3K 2Z3  
(604) 525 - 7434 1-800-266-7738  
1670 St. James Street, Winnipeg, Manitoba,  
R3H 0L3  
(204) 694 - 0402 1-800-550-5073  
206A-2750 Faithful Avenue Saskatoon,  
Saskatchewan, S7K 6M6  
(306) 931 - 0111 1-888-931-0111  
For the authorized service centre nearest you please refer to the local yellow pages directory under toolsor con-  
tact our customer service department (Tel) 1-800-263-3734  
CUSTOMER RECORD  
When you need service...  
DATE  
Explain the problem in a letter  
PURCHASED:  
Enclose the letter with the tool  
DEALERS NAME  
Package carefully and send prepaid  
& ADDRESS:  
to the nearest Makita factory or  
authorized service centre  
MODEL NO.:  
SERIAL NO.:  
15  
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MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from  
workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during  
this one year period, return the COMPLETE tool, freight prepaid, to one of Makitas Factory or Authorized Service Centres.  
If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace)  
without charge.  
This Warranty does not apply:  
where normal maintenance is required,  
repairs have been made or attempted by others,  
the tool has been abused, misused or improperly maintained,  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM  
THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS  
WARRANTY.  
The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools. No dealer or his agent  
or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement.”  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF  
MERCHANTABILITYAND FITNESS FOR A SPECIFIC PURPOSE,AFTER THE ONE YEAR TERM OF THIS WARRANTY.  
This Warranty gives you specific rights. The provisions contained in this warranty are not intended to limit, modify, take away  
from, disclaim or exclude any warranties set forth in any provincial legislation. To the extent required by law, the provisions in  
any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty.”  
Makita Corporation  
3-11-8, Sumiyoshi-cho,  
Anjo, Aichi 446-8502 Japan  
883112-230  
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