FIT 1.0 CM
GYM SYSTEM
USER GUIDE
WARNING:
Read and follow all directions
for each step to insure proper
assembly of this product.
CLASS -S
PART# 7946001 REV.A
VERSION: FSFCM1-0102-001
DATE: 06-13-05
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GYM DIMENSIONS
3
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COMPONENTS LIST
ITEM NO.
1
QTY.
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
2
2
2
2
14
10
4
28
1
4
6
1
7
9
2
2
6
2
2
2
1
2
1
2
1
15
2
1
PART NO.
DESCRIPTION
PTD ASSY, FRONT UPRIGHT
PTD ASSY, BASE PLATFORM
PTD ASSY, ROLLER PAD ADJ.
PTD ASSY, LEFT UPRIGHT
PTD ASSY, RIGHT UPRIGHT
WLDMT, GUIDE ROD
PTD ASSY, TOP PULLEYS
PTD ASSY, FRONT SHROUD
PTD ASSY, TOP SHROUD
PTD ASSY, HEAD PLATE PULLEY
PTD ASSY, FLOATING PULLEYS
PTD ASSY, HEAD PLATE 20" GRAY
PLATE, REAR BOTTOM
ASSY, SELECTOR PIN
LEA7728202
LEA7701602
LEA7729802
LEA7701702
LEA7701802
LEA7611702
LEA7746102
LEA7945902
LEA7761602
LEA7762402
LEA7754502
LEA7952301
LEA7682002
LEA7622001
LEA7755301
LEA7755401
LEA7755501
LEA7755601
LEA7755701
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
COVER TOP
COVER TOP BACK
COVER TOP FRONT
COVER MID BACK
COVER MID FRONT
LEAAK58-00245-0000 MEDALLION;"BUG"; PUR
LEA3245501
LEA6920201
LEA6020602
LEA7749701
LEA3223401
LEA3226003
LEA3249205
LEA3102514
LEA3102701
LEA3245401
LEA3249203
LEA7705402
LEA3102802
LEA3249214
LEA3249211
LEA7749801
SEE PG. 14
LEA7745601
LEA7745701
LEA7745501
LEA7745801
LEA7746001
LEA7745402
LEA7745401
LEA7946001
LEA7951001
LEA7749901
LEA7959401
LEA7959501
COLLAR, 1" ID SHAFTALUM
GUIDE ROD, 1" O.D. 10GA X 73
BEARING, FLG 1/2 ID X 5/8 OD X 1/2
CUSHION, WEIGHT STACK
SCREW, 10-32 X 6 PHL PAN TT ST BZ
SCREW, 6-20 X 8 PHL PAN PLT BZ
.375 HXS SOC CS X 1.00
WASHER, 3/8 SAE
NUT, HEX
BSHNG, GUIDE ROD 1 ID X 1-1/2
.375 HXS SOC CS X .750
SHAFT, .50 DIA SLOTTED X 1.67
NUT, .375 - 16 NYLOCK
.375 HXS SOC CS X 3.50
.375 HXS SOC CS X 2.50
BUMPER, HEAD PLATE
CABLE CONNECT ENDS
SHORT HANDLE
**
LONG HANDLE
ADJUSTABLE HANDLE
FOOT STRAP
GUIDE CABLE
UPPER CABLE (SHORT)
LOWER CABLE (LONG)
USER GUIDE
WEIGHT PLATE
LABELS 1-26
PLACARD, FIT 1.0 CM UPPER EXEC.
PLACARD, FIT 1.0 CM LOWER EXEC.
1
**SEE PAGE 13, FIGURE 7 FORADDITIONALPART NUMBERS
4
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EXPLODED VIEW
PLACARDPLACEMENT
SHROUDKIT
SERIAL#
SERIAL# (inside of cover)
5
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HARDWARE:
REQUIRED TOOLS:
* 9/16” wrench
* Ratchet and 9/16” socket
*Adjustable wrench
* Tape measure
* Two 5/16”Allen wrenches
* 4 mmAllen wrench
* 3/4 Wrench
* Phillups Screw Driver
BOLT LENGTH
1/2
1/2
1/2
1/2
1/2
1/2
0
1
2
3
4
5
6
6
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SECURLEY TIGHTEN
3/8 x 3/4
3/8 x 1”
3/8 x 3-1/2
FIGURE 1
STEP 1:
‰
LOOSELY assemble bottom of the LEFT UPRIGHT (4) and RIGHT UPRIGHT (5) to FRONT UPRIGHT (1)
using four 3/8 x 3-1/2 BOLTS (34), eight 3/8 WASHERS (28) and four 3/8 NUTS (33) and TOP PULLEYS (7)
‰
LOOSELY assemble the top of the LEFT UPRIGHT (4) and RIGHT UPRIGHT (5) to FRONT UPRIGHT (1)
and TOP PULLEYS (7), using four 3/8 x 1” BOLTS (27) for bottom four holes, two 3/8 x 3/4 BOLTS (31) for
top two holes and six 3/8 WASHERS (28) as illustrated in FIGURE 1.
‰
SECURLEY TIGHTEN ONLY THE UPPER TWO 3/8 X 3/4” BOLTS
NOTE:
THE TOP PULLEY WELDMENT ATTACHES TO THE INSIDE OF THE UPRIGHT SIDES AND THE
ORIENTATION SHOULD BE SO THE ARROW POINTS FORWARD AS SHOWN
1/2
1/2
1/2
1/2
1/2
1/2
0
1
2
3
7
4
5
6
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DO NOT TIGHTEN LOWER FRAME COMPONENTS
UNTILTOP COVERS ARE INSTALLED
6-20 x 1/2
10-32 x 3/8
SECURELY TIGHTEN TOP PULLEY
ASSEMBLY (7) AFTER INSTALLING COVER (16)
!! DO NOT OVERTIGHTEN
SCREWS (25) AND (26)
3/8 x 3-1/2
3/8 x 3/4
FIGURE 2
STEP 2:
‰
LOOSELY attach BASE PLATFORM (2) to front of FRONT UPRIGHT (1) using two 3/8 x 3/4” BOLTS (31),
and two 3/8 WASHERS (28).
‰
LOOSELY attach the BASE PLATFORM (2) to the sides of UPRIGHTS (4) and (5) using two 3/8 x 3-1/2
BOLTS (34) and two 3/8 WASHERS (28)
‰
‰
‰
‰
Assemble TOP BACK COVER (16) to UPRIGHT FRAMES using two METAL SCREWS (25)
LOOSELY attach TOP FRONT (17) COVERS to UPRIGHT FRAME using two METAL SCREW (25)
Then attach TOP FRONT COVER (17) to BACK TOP COVER (16) using six PLASTIC SCREWS (26)
ADJUST FRAME UNTIL IT IS ALIGNED AND THEN SECURELY TIGHTEN ALL FRAME
CONNECTIONS AND PLASTIC SCREWS.
8
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BEFORE PROCEEDING TO
STEP THREE, REFER TO
SHROUD KIT ASSEMBLY
INSTRUCTIONS. FRONT
SHROUD AND BRACKETS
WILL NEED TO BE
INSTALLED AS PART OF
STEP THREE
9
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NOTE: REFER TO SHROUD KIT PRIOR TO STARTING STEP 3.
FRONT SHROUD AND BRACKETS MUST BE INSTALLED
3/8 x 3-1/2
TIGHTENSECURELY
FIGURE 3
STEP 3:
‰
‰
‰
Insert two GUIDE ROD BUSHINGS (30) into bottom of FRONT UPRIGHT (1), slide one CUSHION (24) to bottom of each
GUIDE ROD (22) and insert both GUIDE RODS (22) thru GUIDE ROD BUSHINGS (30) and holes located at bottom of
FRONT UPRIGHT (1)
CAREFULLY slide HEAD PLATE (12) over top of GUIDE RODS (22) followed by two HEAD PLATE BUMPERS (36),
two COLLARS (21), two GUIDE ROD BUSHINGS (30) and position GUIDE ROD BRACKET (6) over top of GUIDE RODS
(22)
CAREFULLY slide guide rod assembly under top FRONT UPRIGHT (1) and place TOP SHROUD (9) over top of
FRONT UPRIGHT (1) and assemble together using three 3/8 x 3-1/2 BOLTS (34), six 3/8 WASHERS (28)
and three 3/8 NUTS (33).
‰
‰
Slide ring of SELECTOR PIN (14) over stem of HEAD PLATE (12) screw HEX NUT (29) onto HEAD PULLEY (10)
then screw HEAD PULLEY (10) into stem of HEAD PLATE (12).
SECURELY TIGHTEN ALL FRAME CONNECTIONS
NOTE:
THREADED SHAFT OF HEAD PULLEY (10) SHOULD BE SCREWED INTO THE STEM APPROXIMATLY 1”
AND HEX NUT SHOULD BE TIGHTENED SECURELY
10
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NOTE: SHROUDS HAVE BEEN REMOVED FOR ILLUSTRATIONAL PURPOSES ONLY
EYE HOOK ORIENTATION
LEA7745402
FIGURE 4
MUST DISASSEMBLE ONE END OF CABLE AND REASSEMBLE AFTER ROUTING (SEE FIG 7 PAGE 14)
STEP 4
‰
NOTE: IF THE 50# ADD ON KIT WAS PURCHASED, USE THE CABLE FROM THAT KIT AND REFER TO
KIT ASSEMBLY INSTRUCTION FOR HEAD PLATE ASSEMBLY
‰
‰
Dimension between bottom of PULLEY BRACKET and top of JAM NUT approximately 1 inch.
LEA
Taking one end of UPPER (SHORT) CABLE 7745402 (43) insert thru top front pulley and follow routing illustration to
HEAD PLATE PULLEY (10) and continue to other side ending at the other top front pulley.
‰
CABLE MUST BE INSERTED BETWEEN PULLEY AND CABLE RETAINING CLIPS AND MOVE FREELY
11
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LEA7746001
FIGURE 5
STEP 5:
‰
‰
‰
Insert ball end of GUIDE CABLE 7746001 (42) through eye hook on FLOATING PULLEY BRACKET (11), insert and hook
ball end of cable into slotted bushing located at the bottom of frame.
Screw threaded end of cable into the FRONT UPRIGHT (1) and loosely tighten cable by screwing JAM NUT to top of
FRAME
REPEAT ABOVE PROCESS FOR OTHER GUIDE CABLE (42)
12
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LEA7745401
FIGURE 6
MUST DISASSEMBLE ONE END OF CABLE AND REASSEMBLY AFTER ROUTING (SEE FIG 7 PAGE 14)
STEP 6:
‰
‰
Insert ball end of LONG CABLE 7745401 (44) under pulley #1 and thru slot in BASE PLATFORM (2).
Run cable underneath and up the back side of pulley #2. Then run cable up and around the front and down
the back side of pulley #3. Run cable to back side of pulley #4 around and up the front side to the back side
and over the top of pulley #5 and out to the front.
CABLE MUST BE INSERTED BETWEEN PULLEY AND PULLEY GUIDE AND MOVE FREELY
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QUICK CONNECT ASSEMBLY - PART NUMBER 7872601
ITEM
QTY.
PART NO.
7726201
C OUPLER, QUIC K C ONNEC T
7726401
HSNG , QUIC K C ONNEC T
DESC RIPTION
1
4
3
2
5
1
1
1
1
2
7726301
SLEEVE, QUIC K C ONNEC T
3249901
SPRING, C OMPRESSION
3250002
M5 X 0.8 HXS SOC C S ST BZ X 8
FIGURE 7
STEP 7:
‰
‰
‰
USE THIS ASSEMBLY AT THE END OF EACH CABLE
Slide each item onto cable as follows: ITEM 1, ITEM 2, ITEM 3, and insert cable end into ITEM 4.
Slide entire assembly over ITEM 4 and secure by screwing ITEM 5 into ITEM 4 and TIGTHEN SECURELY
14
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3/8 x 2-1/2
10-32 x 3/8
FIGURE 8
STEP 8
‰
‰
‰
Attach FRONT SHROUD (8) using two 3/8 X 2-1/2 SCREWS (35) and two 3/8 WASHERS (28)
Attach REAR BOTTOM PLATE (13) using two 10-32 X 1/2 SCREWS (25)
SECURELY TIGTHEN CABLE GUIDES (REFER TO FIG 5, PAGE 11)
15
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3/8 x 3/4
PIN MUST BE
LOCATED ON
TOP SIDE
FIGURE 9
STEP 9:
‰
‰
Pre-assemble two FLANGE BEARINGS (23) and SHAFT (32) into ADJUSTMENT HUB as illustrated
Attach ROLLER PAD ASSEMBLY (3) to center hole ADJUSTMENT HUB using two 3/8 WASHERS (28)
and two 3/8 X 3/4 BOLTS (31) and tighten SECURELY.
16
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!! DO NOT OVERTIGHTEN SCREWS
10-32 x 3/8
INSTALLSCREW (25)
BEFORE SCREWS (26)
6-20 x 1/2
10-32 x 3/8
6-20 x 1/2
FIGURE 10
STEP 10:
‰
‰
Attach TOP COVER (15) using four METAL SCREWS (25)
Attach FRONT and BACK MID COVERS (18), (19) to each other using four PLASTIC SCREWS (26)
as shown in illustration.
‰
‰
Attach BACK MID COVER to FRONT UPRIGHT (1) using two METAL SCREWS (25)
Finally align and stick MEDALLION (20) to front of MID COVER (19) as shown.
AVOID DAMANING PLASTICS COMPONENTS. DO NOT OVERTIGTHEN SCREWS INTO PLASTIC PARTS.
17
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REFER TOSHROUDKIT
FIGURE 11
STEP 11:
‰
‰
‰
‰
‰
Lift HEAD PLATE ASSEMBLY and insert 15 or 20 WEIGHT PLATES (46).
Apply WEIGHT STACK LABELS (47) starting with “1” on the HEAD PLATE and descending down.
REFER TO SHROUD ASSEMBLY GUIDE TO ASSEMBLY REAR SHROUD
Referencing step 7, push back on ITEM (3) at end of cable and attach SHORTER HANDLES (38) to top of frame
Repeat process for attaching the ADJUSTABLE HANDLES (40 ) to the lower cable ends
and the medium handles (39) to the middle ends.
NOTE: THIS IS THE HANDLE CONFIGURATION THAT IS USED FOR MOST EXERCISES
REFER TO WALL CHART AND USER DVD.
‰
The FOOT STRAP (41) is to be attached to one of the mid section pulley cable ends for leg extensions and to one of the
lower pulley cable ends for leg curl exercises.
18
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MAINTENANCE
Please note:
* We recommend cleaning your product (pads and frame) on a regular basis, using warm
soapy water. Touch-up paint can be purchased from your Life Fitness customer service
representative at (800) 328-9714.(Outside of the U.S. and Canada, +1-847-288-3300)
* Inspect equipment daily. Tighten all loose connections are replace worn parts immediately.
Failure to do so may result in serious injury
* Insure guide rods are lubricated. Lubricate every six months or as needed
* PLEASE RECORD THE INFORMATION REQUESTED BELOW. IN THE EVENT
YOU MAY NEED SERVICE YOU WILL BE ASKED FOR THIS INFORMATION.
REMEMBER TO FILL OUT YOUR WARRANTY REGISTRATION CARD AND
MAIL BACK.
Important Customer Purchase Information:
Model #: ____________________
Serial #’s: ____________________
Date of Purchase: ____________________
Authorized Life Fitness Dealer Purchased from:
_______________________________
Address:
Phone:
___________________
___________________
Salesperson: _________________________
Thank you for purchasing the Life Fitness
FIT 1.0 CM GYM SYSTEM
19
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CAUTION-PLEASE READ
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
2. Do not allow minors or children to play on or around this equipment.
3. Exercise with care to avoid injury.
4. Consult your physician before beginning any exercise program.
WARRANTYINFORMATION
10YEARS
1YEAR
STRUCTURUAL FRAME
PILLOW BLOCKS, PULLEYS, WEIGHT PLATESAND GUIDE RODS
1YEAR
CABLES
90 DAYS
UPHOLSTERY
PREVENTATIVE MAINTENANCE TIPS
Action
DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED
CLEAN
Upholstery
Guide Rods
Hand Grips
X
X
X
INSPECT
Visual Overall
Cables
Hardware
Frame
X
X
X
X
X
Hand Grips
LUBRICATE
Guide Rods
X
Clean:
• Upholstery with mild soap and water.
• Guide rods with a cotton cloth.
• Hand grips with mild soap and water.
• Frame damage can be repaired with touch-up paint can be purchased from your LifeFitness customer service representative at (800)
351-3737
Inspect:
• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment
points.
• Hardware should be checked for looseness. Tighten as required.
• Frames should be inspected for wear or damage.
• Hand Grips should be checked for wear or damage
Lubricate:
• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not
spray lubricant directly on the Guide Rods.
Thank you for purchasing the LifeFitness FIT 1.0 CM . If unsure of proper use of equipment, call your local
LifeFitness distributor or call the LifeFitness customer service department at
(800) 351-3737.
20
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LIMITED WARRANTY
Life Fitness® FIT 1.0 CM
Life Fitness extends the following LIMITED WARRANTY to the original owner (proof of purchase required, keep your
receipt with this manual) of the Life Fitness product. The Warranty terms apply to IN HOME and LIGHT INSTITUTIONAL
USE ONLY.
1. LIMITED WARRANTY ON FRAME AND WELDS. If the frame of the Life Fitness product or a weld
should crack or break, it will be repaired or replaced by Life Fitness at its option. Repaired or
replaced parts are warranted for the remaining portion of the original warranty period. Terms: LIGHT
INSTITUTIONAL USE: Original owner, ten (10) years.
2. LIMITED WARRANTY ON PARTS. If the following parts are defective in material or workmanship, Life
Fitness will supply replacement parts: all bolts, nuts, washers, bearings, bushings, pulleys,
thumbscrews, collars, cable retaining clips, adjustable pre-stretch slides, roller pad shafts, allen head
bolts, weight selector pin, weight stack shaft, set screws, protector caps, adjustment chain, cotter pin,
plunger, spring and knob. Replacement parts are warranted for the remaining portion of the original
warranty period. Terms: LIGHT INSTITUTIONAL USE: Original owner, one (1) year.
3. LIMITED WARRANTY ON CABLES AND UPHOLSTERY. If the coated cables or upholstery are
defective in material or workmanship, Life Fitness will repair or replace them, at its option. Repaired or
replaced parts are warranted for the remaining portion of the original warranty period. Terms: LIGHT
INSTITUTIONAL USE: Original owner, ninety (90) days.
4. DEFINITION OF APPLICATIONS: LIGHT INSTITUTIONAL USE refers to the product being used in an
application where multiple users have access to the product with no more than six hours of continual
use on a daily basis. Such usage can include applications such as municipalities, small personal
training studios, specialty athletic training studios, multiple housing, corporate fitness facilities,
hospitality.
5. CONDITIONS AND EXCEPTIONS. Any product misuse, abuse, negligence, alteration or modification
without Life Fitness’ written authorization, any attempt to repair by a person other than an authorized
Life Fitness Service Center, any improper assembly or installation, accident, debris resulting from any
construction activities on the premises where the product is located, rust or corrosion, failure on the
Owner’s part to use, operate and maintain the product as set out in the product’s operation manual,
or any other condition resulting from occurrences beyond the control of Life Fitness will void this
Limited Warranty. THIS WARRANTY MAY VARY OR BE VOID (AT LIFEFITNESS’ OPTION) FOR
PRODUCTS SHIPPED OUTSIDE OF THE UNITED STATES.
6. REPLACEMENT AND REPAIR EXPENSES. Life Fitness will provide only replacement parts or repair
under this warranty. The Owner is responsible for all other costs. Such costs may include, but are
not limited to: a. labor charges for service, removal, repair or reinstallation of the Life Fitness product
or any component part; b. shipping, delivery, handling and administrative charges for returning parts
to Life Fitness; and c. all necessary or incidental costs related to installation of the replacement parts.
7. SHIPPING. If shipping by the Owners is deemed necessary (in sole discretion of Life Fitness), parts
should be shipped in their original carton or equivalent packaging, fully insured with shipping charges
prepaid. Life Fitness will not assume any responsibility for any loss or damage incurred in shipping.
8. CLAIM PROCEDURES. If service on your Life Fitness product is required during the warranty period,
please contact our Customer Service Department at 1-800-328-9714 (U.S. and Canada) or +1-847-
288-3300 (outside of U.S. and Canada) for instructions regarding returning or replacing parts. Please
have available the following information: (i) the dealer’s name; (ii) the date of purchase; (iii) the serial
# (s) of your product(s) (the serial number location is called out on the final assembly drawing
included with your assembly instruction); (iv) a description of the nature of the problem.
9. OWNER’S RIGHT. This Limited Warranty gives you specific legal rights. You may also have other
rights, which vary depending on local law.
10. LIMITATION OF IMPLIED WARRANTIES. All implied warranties, except to the extent prohibited by
applicable law, shall have no greater duration than the warranty period set forth above. There are no
warranties which extend beyond the description in this Limited Warranty. Because local laws do not
allow limitations on how long an implied warranty lasts, the above limitations may not apply to you.
11. DISCLAIMER. No other express warranty has been made or will be made on behalf of Life Fitness
with respect to any Life Fitness product or the operation, repair or replacement of any Life Fitness
product. Life Fitness shall not be responsible for injury, loss of use of the Life Fitness product,
inconvenience, loss or damage to personal property, whether direct or indirect, and incidental or
consequential damages, so the above limitation or exclusion may not apply to you.
21
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LIFE FITNESS
5100 NORTH RIVER ROAD.
SCHILLER PARK, IL 60176 U.S.A.
Tel: 1.847.288.3300 Fax: 1.800.216.8893
1.800.328.9714 (Toll-free within the U.S. and Canada)
INTERNATIONALOFFICES
Life FitnessAtlantic BV
Life Fitness (UK) Ltd.
QueenAdelaide
Ely, Cambs CB7 4UB
United Kingdom
Phone CSS: (01353) 665507
Fax CSS: (01353) 666719
Atlantic Headquarters
Bijdorpplein 25-31
2992 LB Barendrecht
The Netherlands
Phone: (180) 646 666
Fax: (180) 646 703
Life Fitness EUROPE GmbH
Siemensstrasse 3
Life Fitness Benelux N.V.
Bijdorpplein 25-31
85716 Unterschleissheim
Germany
2992 LB Barendrecht
The Netherlands
Phone: (089) 31 77 51-0
Fax: (089) 31 77 51 99
Phone: 31 (180) 64 66 69
Fax: 31 (180) 64 66 99
Life Fitness Japan
8/F, Nippon Brunswick Building
5-27-7 Sendagaya
Shibuya-Ku, Tokyo 151-0051
Japan
Phone: 81 (3) 3359-4309
Fax: 81 (3) 3359-4307
Life Fitness Italia S.R.L.
Via Elvas 92
39042 Bressanone
Italy
Phone: 39 (472) 835-470
Fax: 39 (472) 833-150
Life Fitness Do Brazil
Al. Rio Negro, 433-Predio 2-Sala 2
3º andar (Confab)
Aplhaville-Barueri-Sao Paulo
CEP: 06454-904
Life FitnessAsia Pacific Limited
Room 2610, Miramar Tower
132 Nathan Road, Tsimshatsui
Kowloon, Hong Kong
Phone: (852) 2891-6677
Fax: (852) 2575-6001
Brazil
Phone: 55 (11)7295-2217
Fax: 55 (11) 7295-2218
22
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