Kenmore Water Heater 153326162 User Manual

Owner’s Manual  
POWER MISER™ 6  
ELECTRIC  
WATER HEATER  
FOR POTABLE WATER HEATING ONLY.  
NOT SUITABLE FOR SPACE HEATING.  
Safety Instructions  
Installation  
Operation  
Care and Maintenance  
Troubleshooting  
Service Parts List  
MODEL NO.  
153.326162  
153.326163  
153.326264  
153.326265  
30 Gallon Short  
30 Gallon Short  
38 Gallon Short  
38 Gallon Short  
GAMA certification applies to all residential electric water  
heaters with capacities of 20 to 120 Gallons. Input rating of  
12kW or less.  
SAVE THIS MANUAL FOR FUTURE REFERENCE.  
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A  
PRINTED 0707  
185799-000  
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GENERAL SAFETY  
3
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TABLE OF CONTENTS  
SAFE INSTALLATION, USE AND SERVICE ...................................................................................................................................... 2  
GENERAL SAFETY ............................................................................................................................................................................ 3  
TABLE OF CONTENTS...................................................................................................................................................................... 4  
INTRODUCTION ................................................................................................................................................................................ 5  
PRODUCT SPECIFICATIONS ........................................................................................................................................................... 5  
MATERIALS AND BASIC TOOLS NEEDED ...................................................................................................................................... 6  
Materials Needed ......................................................................................................................................................................... 6  
Basic Tools ................................................................................................................................................................................... 6  
Additional Tools Needed When Sweat Soldering ........................................................................................................................ 6  
INSTALLATION INSTRUCTIONS..................................................................................................................................................7-16  
Removing the Old Water Heater .............................................................................................................................................. 7,8  
Facts to Consider About the Location ......................................................................................................................................... 8  
Insulation Blankets....................................................................................................................................................................... 8  
Facts to Consider About the Convertible Lower Element......................................................................................................... 8,9  
Water Piping ........................................................................................................................................................................... 9,10  
T & P Valve and Pipe Insulation ................................................................................................................................................ 10  
Temperature-Pressure Relief Valve ...................................................................................................................................... 10,11  
Temperature-Pressure Relief Valve- Optional Location ....................................................................................................... 11,12  
Filling the Water Heater ............................................................................................................................................................. 12  
Converting the Lower Element ............................................................................................................................................. 12-14  
Wiring .................................................................................................................................................................................... 14,15  
Wiring Diagrams ........................................................................................................................................................................ 16  
SERVICE AND ADJUSTMENT .................................................................................................................................................... 17-22  
Temperature Regulation............................................................................................................................................................. 17  
Thermostat ................................................................................................................................................................................. 17  
Temperature Settings ................................................................................................................................................................. 17  
Upper and Lower Thermostat Adjustments .......................................................................................................................... 17,18  
Anode Rod Inspection................................................................................................................................................................ 18  
Temperature-Pressure Relief Valve Operation .......................................................................................................................... 18  
Draining ................................................................................................................................................................................. 18,19  
Thermostat Removal/Replacement ........................................................................................................................................... 19  
Element Cleaning/Replacement ...........................................................................................................................................19-22  
Drain Valve Washer Replacement ............................................................................................................................................. 22  
Service ....................................................................................................................................................................................... 22  
TROUBLESHOOTING GUIDE .................................................................................................................................................... 23-26  
Start Up Conditions .................................................................................................................................................................. 23  
Thermal Expansion ............................................................................................................................................................ 23  
Strange Sounds ................................................................................................................................................................. 23  
Operational Conditions .........................................................................................................................................................23-25  
Smelly Water ................................................................................................................................................................. 23,24  
“Air” in Hot Water Faucets ................................................................................................................................................. 24  
Rumbling Noise .................................................................................................................................................................. 24  
High Temperature Shut Off System.................................................................................................................................... 24  
Not Enough or No Hot Water ........................................................................................................................................ 24,25  
Water Is Too Hot ................................................................................................................................................................. 25  
Leakage Checkpoints............................................................................................................................................................ 25,26  
REPAIR PARTS LIST ....................................................................................................................................................................... 27  
WARRANTY ..................................................................................................................................................................................... 28  
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INTRODUCTION  
Thank You for purchasing a Sears water heater. Properly  
The installation must conform with the instructions in this  
manual; electric company rules; and Local Codes, or in the  
absence of Local Codes, with the current edition of the  
NEC - National Electrical Code, NFPA 70. This publication is  
available from your local government or public library or  
electric company or by writing Underwriters Laboratories Inc.,  
333 Pfingsten Road, Northbrook, IL 60062.  
installed and maintained, it should give you years of trouble free  
service. It is strongly suggested that this new water heater be  
professionally installed, contact the local Sears Service Center  
or any Sears store. They will arrange for prompt, quality  
installation by Sears authorized contractors.  
Abbreviations Found In This Instruction Manual:  
UL – Underwriters Laboratories Inc.  
If after reading this manual you have any questions or do not  
understand any portion of the instructions, call Sears Service  
Center.  
NEC – National Electrical Code  
Carefully plan the place where you are going to put the water  
heater. Correct electrical wiring and connections are very  
important in preventing death from possible electrical shock  
and fires.  
ANSI – American National Standards Institute  
Read the “General Safety” section, page 3 of this manual  
first and then the entire manual carefully. If you don’t follow  
the safety rules, the water heater will not operate properly. It  
could cause DEATH, SERIOUS BODILY INJURY AND/OR  
PROPERTY DAMAGE.  
Examine the location to ensure the water heater complies with  
the “Facts to Consider About the Location” section.  
For California installation this water heater must be braced,  
anchored, or strapped to avoid falling or moving during an  
earthquake. See instructions for correct installation procedures.  
Instructions may be obtained from the California Office of the  
State Architect, 400 P Street, Sacramento, CA 95814.  
This manual contains instructions for the installation,  
operation, and maintenance of this electric water heater. It  
also contains warnings throughout the manual that you must  
read and be aware of. All warnings and all instructions are  
essential to the proper operation of the water heater and your  
safety. Since we cannot put everything on the first few pages,  
READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO  
INSTALL OR OPERATE THE WATER HEATER.  
Massachusetts Code requires this water heater to be installed  
in accordance with Massachusetts 248-CMR 2.00; State  
Plumbing Code and 248-CMR 5.00. In the Commonwealth of  
Massachusetts, this product must be installed by a licensed  
plumber or gasfitter.  
PRODUCT SPECIFICATIONS  
ELEMENT  
WATTAGE  
@240 VOLTS  
TANK  
MAXIMUM FUSE  
OR CIRCUIT  
BREAKER  
DIMENSIONS  
IN INCHES (mm)  
CAPACITY  
IN GALLONS  
(LITERS)  
RECOVERY RATE  
GALS.PER HOUR  
@900F Rise  
MINIMUM  
WIRE SIZE*  
(GAUGE)  
MODEL  
NUMBER  
DIA.  
HEIGHT  
30 (762)  
UPPER  
LOWER  
SIZE (AMPS)  
153.326162  
153.326163  
153.326264  
153.326265  
17.3  
25.0  
17.3  
25.0  
3800  
3800  
3800  
3800  
3800  
5500  
3800  
5500  
12  
10  
12  
10  
20  
30  
20  
30  
30 (114)  
38 (144)  
22 (559)  
23 (584) 31.5 (800)  
*
Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local electrical  
code.  
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MATERIALS AND BASIC TOOLS NEEDED  
Materials Needed  
To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials,  
depending on your type of installation.  
DRAIN PANS AVAILABLE IN 20”  
DIAMETER FOR WATER HEATERS  
HAVING A DIAMETER 18” OR  
LESS, 24” DIAMETER FOR WATER  
HEATERS HAVING A DIAMETER  
22” OR LESS AND AVAILABLE IN  
28” DIAMETER FOR WATER  
HEATERS HAVING A DIAMETER  
26” OR LESS.  
EXPANSION TANKS FOR THERMAL  
EXPANSION CONDITIONS AVAILABLE IN 2  
GALLONS , AND 5 GALLONS CAPACITY  
THROUGH LOCAL SEARS STORE OR  
SERVICE CENTER.  
WATER HEATER INSTALLATION KIT WITH  
FLEXIBLE CONNECTORS FOR 3/4” OR 1/2”  
THREADED OR COPPER PLUMBING.  
Basic Tools  
Additional Tools Needed When Sweat  
Soldering  
You may or may not need all of these tools, depending on your  
type of installation. These tools can be purchased at your local  
Sears store.  
Tubing Cutters or Hacksaw  
Propane Torch  
Soft Solder  
Solder Flux  
Emery Cloth  
Pipe Wrench (2)  
Screwdriver  
6 Foot Tape or Folding Rule  
Garden Hose  
Wire Brushes  
TUBING CUTTER  
Drill  
Pipe Dope or Teflon Tape  
DRILL  
HACKSAW  
SLOT-HEAD SCREWDRIVER  
ROLL OF TEFLON TAPE (USE ON  
WATER CONNECTIONS)  
PHILLIPS SCREWDRIVER  
ROLL OF  
EMERY CLOTH  
ROLL OF  
LEAD-FREE  
SOFT SOLDER  
SOLDER  
FLUX  
PIPE DOPE (SQUEEZE TUBE)  
USE FOR WATER CONNECTIONS  
3/4” (19 mm) WIRE BRUSH  
1/2” (13 mm) WIRE BRUSH  
PROPANE  
TORCH  
GARDEN HOSE  
6 FOOT TAPE  
PIPE WRENCH  
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INSTALLATION INSTRUCTIONS  
Removing the Old Water Heater  
The water passing out of the drain valve may be extremely hot.  
To avoid being scalded, make sure all connections are tight and  
that the water flow is directed away from any person.  
4. Check again to make sure the electrical supply is turned “OFF”  
to the water heater. Then unplug the water heater (cord set)  
or disconnect the electrical supply connection from the water  
heater junction box.  
FIGURE 1.  
1. Turn “OFF” electrical supply to the water heater.  
FIGURE 5.  
5. a. If you have copper piping to the water heater, the two  
copper water pipes can be cut with a hacksaw  
approximately four inches away from where they connect  
to the water heater. This will avoid cutting off the pipes  
too short. Additional cuts can be made later if necessary.  
Disconnect the temperature-pressure relief valve  
drain line. When the water heater is drained, disconnect  
the hose from the drain valve. Close the drain valve.  
The water heater is now completely disconnected and  
ready to be removed.  
FIGURE 2.  
2. Turn “OFF” the water supply to the water heater at the water  
shut-off valve or water meter.  
FIGURE 3.  
3. Attach a hose to the water heater drain valve and put the  
other end in a floor drain or outdoors. Open the water heater  
drain valve. Open a nearby hot water faucet which will relieve  
pressure in the water heater and speed draining.  
FIGURE 6.  
b. If you have galvanized pipe to the water heater, loosen  
the two galvanized pipes with a pipe wrench at the  
union in each line. Also disconnect the piping  
remaining to the water heater. These pieces should  
be saved since they may be needed when  
reconnecting the new water heater. Disconnect the  
temperature-pressure relief valve drain line. When the  
water heater is drained, disconnect the hose from the  
drain valve. Close the drain valve. The water heater is  
now completely disconnected and ready to be  
removed.  
FIGURE 4.  
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from some plumbing wholesalers and retailers, and detect and  
react to leakage in various ways:  
• Sensors mounted in the drain pan that trigger an alarm or  
turn off the incoming water to the water heater when leakage  
is detected.  
• Sensors mounted in the drain pan that turn off the water supply  
to the entire home when water is detected in the drain pan.  
FIGURE 7.  
• Water supply shut-off devices that activate based on the water  
pressure differential between the cold water and hot water  
pipes connected to the water heater.  
Mineral buildup or sediment may have accumulated in the old  
water heater. This causes the water heater to be much heavier  
than normal and this residue, if spilled out, could cause staining.  
INSTALLATION IN RESIDENTIAL GARAGES: The water heater  
must be located and/or protected so it is not subject to physical  
damage by a moving vehicle.  
Facts to Consider About the Location  
• The location selection must provide adequate clearances for  
servicing and proper operation of the water heater.  
You should carefully choose an indoor location for the new water  
heater, because the placement is a very important consideration  
for the safety of the occupants in the building and for the most  
economical use of the appliance. This water heater is not  
intended for outdoor installation.  
Insulation Blankets  
Insulation blankets are available to the general public for external  
use on electric water heaters but are not necessary with this  
product. The purpose of an insulation blanket is to reduce the  
standby heat loss encountered with storage tank heaters. Your  
water heater meets or exceeds the National Appliance Energy  
ConversationAct standards with respect to insulation and standby  
loss requirements, making an insulation blanket unnecessary.  
Whether replacing an old water heater or putting the water heater  
in a new location, the following critical points must be observed.  
The location selected should be indoors as close to and as  
centralized with the water piping system as possible. This  
water heater, as well as all water heaters, will eventually  
leak. Do not install without adequate drainage provisions so  
water flow will not cause damage.  
Should you choose to apply an insulation blanket to this heater,  
you should follow these instructions below. Failure to follow these  
instructions can result in fire, serious personal injury, or death.  
Do not cover the temperature and pressure relief (T & P)  
valve with an insulation blanket.  
Do not cover the instruction manual. Keep it on the side of  
the water heater or nearby for future reference.  
Do obtain new warning and instruction labels for placement  
on the blanket directly over the existing labels.  
WATER HEATERS EVENTUALLY LEAK: Installation of the water  
heater must be accomplished in such a manner that if the tank  
or any connections should leak, the flow of water will not cause  
damage to the structure. When such locations cannot be avoided,  
a suitable drain pan should be installed under the water heater.  
Drain pans are available at your local Sears stores. Such drain  
pans must be piped to an adequate drain.  
Facts to Consider About the  
Convertible Lower Element  
The Upper Element (if a double element model) is a conventional  
3800 watt element which only operates at its rated wattage on  
240 volts. (See rating plate on the water heater).  
Water heater life depends upon water quality, water pressure  
and the environment in which the water heater is installed. Water  
heaters are sometimes installed in locations where leakage may  
result in property damage, even with the use of a drain pan piped  
to a drain. However, unanticipated damage can be reduced or  
prevented by a leak detector or water shut-off device used in  
conjunction with a piped drain pan. These devices are available  
The Lower Element of the water heater can be converted from  
operation at 3800 watts to 5500 watts on a 240 volt system.  
Read and follow water heater warnings and instructions. If after  
reading these instructions in this manual, you do not understand  
any portion, call Sears Service Center.  
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HOTTER WATER CAN SCALD: Water heaters are intended to  
produce hot water. Water heated to a temperature which will  
satisfy clothes washing, dish washing, and other sanitizing needs  
can scald and permanently injure you upon contact. Some people  
are more likely to be permanently injured by hot water than others.  
These include the elderly, children, the infirm, or physically/  
mentally handicapped. If anyone using hot water in your home  
fits into one of these groups or if there is a local code or state  
law requiring a certain temperature water at the hot water tap,  
then you must take special precautions. In addition to using the  
lowest possible temperature setting that satisfies your hot water  
needs, a means such as a mixing valve, should be used at the  
hot water taps used by these people or at the water heater.  
Mixing valves are available at plumbing supply or hardware  
stores. Follow manufacturers instructions for installation of the  
valves. Before changing the factory setting on the thermostat,  
read the “Temperature Regulation” section in this manual.  
See Figure 8 for mixing valve usage.  
Before making the conversion to 5500 watts, check the (1) power  
supply . . . must be 240 volts, (2) wiring . . . 10 gauge AWG @  
Type TW, 60°C or equivalent, and (3) Circuit breakers or fusing  
. . .capable of 30 amp loading. Also, the installation must conform  
with this manual, local codes and electric utility rules. Failure to  
comply can result in DEATH, SERIOUS BODILY INJURY, OR  
PROPERTY DAMAGE.  
Figure 9 shows the attachment of the water piping to the water  
heater. The water heater is equipped with 3/4” water connections.  
FIGURE 8.  
NOTE: Whether or not the element conversion is made the model  
rating plate must be marked. Using a hard point ink pen, check  
the appropriate block within the model rating plate, which is  
located adjacent to the lower access panel.  
If a water heater is installed in a closed water supply system;  
such as one having a back-flow preventer, check valve, water  
meter with a check valve, etc... in the cold water supply; means  
must be provided to control thermal expansion. Contact the local  
utility or Sears Service Center on how to control this situation.  
Water Piping  
NOTE: If using copper tubing, solder tubing to an adapter  
before attaching the adapter to the water inlet connection.  
Do not solder the water supply lines directly to the cold  
water inlet. It will harm the dip tube and damage the tank.  
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NOTE: To protect against untimely corrosion of hot and  
cold water fittings, it is strongly recommended that di-  
electric unions or couplings be installed on this water  
heater when connected to copper pipe.  
1. Look at the top cover of the water heater. The hot water  
outlet is marked hot. Put two or three turns of teflon tape  
around the threaded end of the threaded-to-sweat coupling  
and around both ends of the 3/4” threaded nipple. Using  
flexible connectors, connect the hot water pipe to the hot  
water outlet of the water heater.  
2. Look at the top cover of the water heater. The cold water inlet  
is marked cold. Put two or three turns of teflon tape around  
the threaded end of the threaded-to-sweat coupling and  
around both ends of the 3/4” threaded nipple. Using flexible  
connectors, connect the cold water pipe to the cold water  
inlet of the water heater.  
FIGURE 9A.  
NOTE: Your water heater is insulated to minimize heat loss  
from the tank. Further reduction in heat loss can be  
accomplished by insulating the hot water lines from the  
water heater.  
Temperature-Pressure Relief Valve  
INSTALLATION COMPLETED USING  
INSTALLATION KIT  
This heater is provided with a properly certified combination  
temperature - pressure relief valve by the manufacturer.  
The valve is certified by a nationally recognized testing laboratory  
that maintains periodic inspection of production of listed  
equipment of materials as meeting the requirements for Relief  
Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4,  
and the code requirements of ASME.  
If replaced, the valve must meet the requirements of local codes,  
but not less than a combination temperature and pressure relief  
valve certified as indicated in the above paragraph.  
FIGURE 9.  
The valve must be marked with a maximum set pressure not to  
exceed the marked hydrostatic working pressure of the water  
heater (150 psi = 1,035 kPa) and a discharge capacity not less  
than the water heater input rate as shown on the model rating  
plate.  
T & P Valve and Pipe Insulation  
Remove insulation for T & P valve and pipe connections from  
carton.  
For safe operation of the water heater, the relief valve must not  
be removed from its designated opening nor plugged.  
Fit pipe insulation over the incoming cold water line and the hot  
water line. Make sure that the insulation is against the top cover  
of the heater.  
The temperature-pressure relief valve must be installed directly  
into the fitting of the water heater designed for the relief valve.  
Position the valve downward and provide tubing so that any  
discharge will exit only within 6 inches (153 mm) above, or at  
any distance below the structural floor. Be certain that no contact  
Fit T & Pvalve insulation over valve. Make sure that the insulation  
does not interfere with the lever of the T & P valve.  
Secure all insulation using tape.  
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is made with any live electrical part. The discharge opening  
must not be blocked or reduced in size under any circumstances.  
Excessive length, over 30 feet (9.14 m), or use of more than  
four elbows can cause restriction and reduce the discharge  
capacity of the valve.  
No valve or other obstruction is to be placed between the relief  
valve and the tank. Do not connect tubing directly to discharge  
drain unless a 6 inch air gap is provided. To prevent bodily  
injury, hazard to life, or property damage, the relief valve must  
be allowed to discharge water in quantities should circumstances  
demand. If the discharge pipe is not connected to a drain or  
other suitable means, the water flow may cause property  
damage.  
The Discharge Pipe:  
Shall not be smaller in size than the outlet pipe size of the  
valve, or have any reducing couplings or other restrictions.  
FIGURE 10.  
Shall not be plugged or blocked.  
Temperature-Pressure Relief Valve -  
Optional Location  
Shall be of material listed for hot water distribution.  
An optional temperature-pressure relief valve location is  
provided on the jacket top.  
Shall be installed so as to allow complete drainage of both  
the temperature-pressure relief valve, and the discharge pipe.  
If the top location is preferred, the temperature-pressure relief  
valve in the side location and the counter-sunk plug in the top  
location can be interchanged.  
Shall terminate at an adequate drain.  
Shall not have any valve between the relief valve and tank.  
Be sure to use new pipe joint compound or put two to three  
turns of teflon tape around the threaded ends of the temperature-  
pressure relief valve and counter-sunk plug when reinstalling  
these parts.  
The temperature-pressure relief valve must be manually  
operated at least once a year. Caution should be taken to ensure  
that (1) no one is in front of or around the outlet of the  
temperature-pressure relief valve discharge line, and (2) the  
water manually discharged will not cause any bodily injury or  
property damage because the water may be extremely hot.  
If after manually operating the valve, it fails to completely reset  
and continues to release water, immediately close the cold water  
inlet to the water heater, follow the draining instructions, and  
replace the temperature-pressure relief valve with a new one.  
FIGURE 10A.  
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Filling the Water Heater  
Never use this water heater unless it is completely full of water.  
To prevent damage to the tank and heating element, the tank  
must be filled with water. Water must flow from the hot water  
faucet before turning “ON” power.  
To fill the water heater with water:  
1. Close the water heater drain valve by turning the handle to  
the right (clockwise). The drain valve is located on the lower  
front of the water heater.  
Before making the conversion to 5500 watts, check the (1) power  
supply . . . must be 240 volts, (2) wiring . . . 10 gauge AWG @  
Type TW, 60°C or equivalent, and (3) Circuit breakers or fusing  
. . .capable of 30 amp loading. Also, the installation must  
conform with this manual, local codes and electric utility rules.  
Failure to comply can result in DEATH, SERIOUS BODILY  
INJURY, OR PROPERTY DAMAGE.  
2. Open the cold water supply valve to the water heater.  
NOTE: The cold water supply valve must be left open when  
the water heater is in use.  
NOTE: Whether or not the element conversion is made the  
model rating plate must be marked. Using a hard point ink pen,  
check the appropriate block within the model rating plate, which  
is located adjacent to the lower access panel.  
3. To insure complete filling of the tank, allow air to exit by  
opening the nearest hot water faucet. Allow water to run  
until a constant flow is obtained. This will let air out of the  
water heater and the piping.  
4. Check all new water piping for leaks. Repair as needed.  
Converting the Lower Element  
These instructions only cover the conversion of the convertible  
element, read this entire manual before attempting to install or  
operate the water heater. The water heater is factory set to  
operate at 3800 watts. The lower element can be converted to  
operate at 5500 watts. Refer to “Facts to Consider About the  
Convertible Lower Element” section.  
The Upper Element, (if double element model) is a conventional  
3800 watt element which only operates at its rated wattage on  
240 volts. (See rating plate on the water heater.  
The lower Element of the water heater can be converted from  
operation at 3800 watts to 5500 watts on a 240 volt system.  
After reading these instructions and this manual, if you do not  
understand any portion call Sears Service Center.  
FIGURE 11.  
12  
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Necessary element conversion parts are located in a small bag  
contained within the electrical junction box on top of the water  
heater.  
4. Lower Element: Lift out the tab as shown to unclip the  
terminal cover from the thermostat. The terminal cover can  
now be removed from the thermostat.  
FIGURE 12.  
1. Before beginning the conversion turn “OFF” electric power  
supply to the water heater.  
FIGURE 16.  
5. Remove the screws from terminal 2 of the element, and  
move the looped end of the wire aside.  
FIGURE 13.  
2. The convertible element is located behind the lower access  
panel of the water heater. Remove the two screws securing  
the access panel, and remove panel.  
FIGURE 17.  
6. The buss bar is labeled 5500 W. Place the buss bar over  
terminals 2 and 3 with the 5500 W visible. Install the extra  
screw provided into terminal 3.  
FIGURE 14.  
3. Remove the insulation cap with handle to expose the  
terminal cover.  
FIGURE 18.  
7. The wire removed from terminal 2 has a looped end. It  
must remain looped and now be placed (as shown) on top  
of the buss bar, over the opening of terminal 2, and secured  
using the remaining screw.  
FIGURE 15.  
FIGURE 19.  
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11. Replace the access panel.  
8. Tighten terminals 2 and 3 to ensure proper electrical  
connection.  
FIGURE 21.  
12. Complete wiring to the water heater, or if completed, turn  
“ON” electric power to the water heater after filling the tank  
with water.  
Failure to tighten terminal screws can cause a fire which can  
result in DEATH, SERIOUS BODILY INJURY, OR PROPERTY  
DAMAGE.  
9. Replace terminal cover on thermostat making sure that the  
locking tabs on the terminal cover are in place.  
FIGURE 22.  
Never use this water heater unless it is completely full of water.  
To prevent damage to the tank and heating element, the tank  
must be filled with water. Water must flow from the hot water  
faucet before turning on power.  
Make sure the thermostat is flush against the tank, the terminal  
cover is in place, and the insulation is replaced. Failure to do so  
can result in DEATH, SERIOUS BODILY INJURY, OR  
PROPERTY DAMAGE.  
Wiring  
10. Replace the insulation cap with handle so that it completely  
covers the thermostat and element.  
You must provide all wiring of the proper size outside of the  
water heater. You must obey local codes and electric company  
requirements when you install this wiring.  
FIGURE 20.  
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If you are not familiar with electric codes and practices, or if  
you have any doubt, even the slightest doubt, in your ability to  
connect the wiring to this water heater, obtain the service of a  
competent electrician. Contact your Sears salesperson to  
arrange for a professional electrician.  
For complete grounding details and all allowable exceptions,  
refer to the current edition of the NEC - National Electrical Code  
NFPA 70.  
4. A standard 1/2" conduit opening has been made in the water  
heater junction box for the conduit connection.  
WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY:  
This water heater is equipped for one type voltage only. Check  
the rating plate near the bottom access panel for the correct  
voltage. DO NOT use this water heater with any voltage other  
than the one shown on the model rating plate. Failure to use  
the correct voltage can cause problems which can result in  
DEATH, SERIOUS BODILY INJURY, OR PROPERTY  
DAMAGE. If you have any questions or doubts consult your  
electric company.  
5. Wiring Diagrams, (see “Wiring Diagrams” section) have been  
supplied showing the two most common types of connections  
between the water heater and the power supply. You can  
easily see which type connection you have by removing the  
junction box cover on top of the water heater.  
Two Wire Connection Diagram: is the most common  
requiring you to simply connect red to red, black to  
black, and the ground wire to the green ground  
screw in the junction box of the water heater.  
If wiring from your fuse box or circuit breaker box was aluminum  
for your old water heater, replace it with copper wire. If you  
wish to reuse the existing aluminum wire, have the connection  
at the water heater made by a competent electrician. Contact  
your Sears salesperson to arrange for a professional electrician.  
Three Wire Connection Diagram: is used when you  
are connecting the water heater to a power supply  
that has a “Time Clock” or “Off Peak” meter. To make  
these connections refer to block 1 or 2 in this wiring  
diagram for the type of system you have.  
1. Provide a way to easily shut off the electric power when  
working on the water heater. This could be with a circuit  
breaker or fuse block in the entrance box or a separate  
disconnect switch.  
NOTE: If you have purchased a three wire connection water  
heater but you are not on a “Time Clock” or “Off Peak” meter  
and have a standard two wire connection power supply,  
simply follow the connection diagram in block 3 of the three  
wire connection diagram.  
2. Install and connect a circuit directly from the main fuse or  
circuit breaker box. This circuit must be the right size and  
have its own fuse or circuit breaker. Refer to the chart in the  
“Product Specifications” section for the correct size wire and  
fuse or circuit breaker.  
6. Use wire nuts and connect the power supply wiring to the  
wires inside the water heater’s junction box.  
3. If metal conduit is used for the grounding conductor:  
7. The water heater must be electrically “grounded” by the  
installer. A green ground screw has been provided on the  
water heater’s junction box. Connect ground wire to this  
location.  
A.  
B.  
C.  
The grounding electrode conductor shall be of copper,  
aluminum, or copperclad aluminum. The material  
shall be of one continuous length without a splice or  
joint.  
8. Replace the wiring junction cover using the screw provided.  
Rigid metal conduit, intermediate metal conduit, or  
electrical metallic tubing may be used for the grounding  
means if conduit or tubing is terminated in fittings  
approved for grounding.  
Flexible metal conduit or flexible metallic tubing shall  
be permitted for grounding if all the following  
conditions are met:  
The length in any ground return path does not exceed  
6 feet.  
The circuit conductors contained therein are protected  
by overcurrent devices rated at 20 amperes or less.  
The conduit or tubing is terminated in fittings approved  
for grounding.  
FIGURE 23.  
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Wiring Diagrams  
STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS  
NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT  
A6  
FIGURE 24.  
WIRING FOR 3 WIRE LEAD WATER HEATERS NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT  
A9  
*NOTE: Some lower Hi-Temp Limit Switches  
may have 4 terminals. Use only the  
2 terminals on left.  
FIGURE 25.  
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SERVICE AND ADJUSTMENT  
Temperature Regulation  
The lower thermostat is factory set at a position which  
approximates 120°F (49°C), and is adjustable if a different water  
temperature is desired. Read all warnings in this manual and  
on the water heating before proceeding.  
HOTTER WATER CAN SCALD: Water heaters are intended to  
produce hot water. Water heated to a temperature which will satisfy  
clothes washing, dish washing, and other sanitizing needs can  
scald and permanently injure you upon contact. Some people  
are more likely to be permanently injured by hot water than others.  
These include the elderly, children, the infirm, or physically/  
mentally handicapped. If anyone using hot water in your home  
fits into one of these groups or if there is a local code or state law  
requiring a certain temperature water at the hot water tap, then  
you must take special precautions. In addition to using the lowest  
possible temperature setting that satisfies your hot water needs,  
some type of tempering device, such as a mixing valve, should  
be used at the hot water taps used by these people or at the  
water heater. Mixing valves are available at plumbing supply or  
hardware stores. Follow manufacturers instructions for installation  
of the valves, Before changing the factory setting of the thermostat  
see Temperature Settings table at right.  
FIGURE 27.  
Temperature Settings  
Time to Produce  
Temperature  
Setting  
2nd & 3rd Degree  
Burns on Adult Skin  
About 1/2 second  
About 1-1/2 seconds  
Less than 5 seconds  
About 30 seconds  
160°F (71°C)  
150°F (66°C)  
140°F (60°C)  
130°F (54°C)  
120°F (49°C)  
Never allow small children to use a hot water tap, or to draw  
their own bath water. Never leave a child or handicapped person  
unattended in a bathtub or shower.  
More than 5 minutes  
Thermostats  
NOTE: Water temperature range of 120°—140°F (49°-60°C)  
recommended by most dishwasher manufacturers.  
The thermostats of this water heater have been factory set at a  
position which approximates 120°F (49°C), to reduce the risk  
of scald injury.  
Upper and Lower Thermostat Adjustments  
The upper thermostat is factory set at a position which  
approximates 120°F (49°C) and is adjustable if a different water  
temperature is desired. Read all warnings in this manual and  
on the water heating before proceeding.  
(Refer to thermostat illustrations under “Thermostat” section)  
FIGURE 26.  
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NOTE: It is not necessary to adjust the upper thermostat.  
However, if it is adjusted above the factory set point of 120°F  
(49°C), it is recommended that it not be set higher than the  
lower thermostat setting.  
Temperature-Pressure Relief  
Valve Operation  
The temperature-pressure relief valve must be manually  
operated at least once a year.  
The upper and lower thermostats are adjustable if a different  
water temperature is desired. Read all warnings in the  
Temperature-Regulation” section before proceeding.  
1. Turn “OFF” the electric power to the water heater at the  
junction box.  
The temperature-pressure relief valve must be manually  
operated at least once a year. Caution should be taken to ensure  
that (1) no one is in front of or around the outlet of the  
temperature-pressure relief valve discharge line, and (2) the  
water manually discharged will not cause any property damage  
or bodily injury. The water may be extremely hot.  
2. Take off the upper and/or lower access panel, insulation cap  
with handle.  
3. The slotted adjustment (using a screwdriver) can be turned  
clockwise (  
counter clockwise (  
) to increase the temperature setting or  
) to decrease the temperature setting.  
FIGURE 28.  
4. Replace the insulation cap with handle and access panel.  
5. Turn “ON” the power supply.  
If after manually operating the valve, it fails to completely reset  
and continues to release water, immediately close the cold water  
inlet to the water heater, follow the draining instructions, and  
replace the temperature-pressure relief valve with a new one.  
Anode Rod Inspection  
Failure to install and maintain a new properly listed temperature-  
pressure relief valve will release the manufacturer from any  
claim which might result from excessive temperature or  
pressure.  
If the temperature-pressure relief valve on the appliance weeps  
or discharges periodically, this may be due to thermal expansion.  
Your water heater may have a check valve installed in the water  
line or a water meter with a check valve. Consult your local  
Sears Service Center for further information. Do not plug the  
temperature-pressure relief valve.  
The anode rod is used to protect the tank from corrosion. Most  
hot water tanks are equipped with an anode rod. The submerged  
rod sacrifices itself to protect the tank. Instead of corroding the  
tank, water ions attack and eat away the anode rod. This does  
not affect the water’s taste or color. The rod must be maintained  
to keep the tank in operating condition.  
Draining  
Anode deterioration depends on the water conductivity, not  
necessarily water condition. A corroded or pitted anode rod  
indicates high water conductivity and should be checked and/  
or replaced more often than an anode rod that appears to be  
intact. Replacement of a depleted anode rod can extend the life  
of your water heater. Inspection should be conducted by calling  
Sears Service Center. At a minimum the anode(s) should be  
checked annually after the warranty period.  
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The water heater should be drained if being shut down during  
freezing temperatures. Also, periodic draining and cleaning of  
sediment from the tank may be necessary.  
1. Turn “OFF” the electrical power to the water heater at the  
junction box.  
2. Remove the access panel and the insulation cap with  
handle.  
3. Lift out the tab as shown below to unclip the terminal cover  
from the thermostat. The terminal cover can now be  
removed from the thermostat.  
1. Before beginning turn “OFF” the electric power supply to the  
water heater.  
2. CLOSE the cold water inlet valve to the water heater.  
3. OPEN a nearby hot water faucet and leave open to allow for  
draining.  
4. Connect a hose to the drain valve and terminate to an  
adequate drain or outdoors.  
5. OPEN the water heater drain valve to allow for tank draining.  
NOTE: If the water heater is going to be shut down and  
drained for an extended period, the drain valve should be  
left open with hose connected allowing water to terminate  
to an adequate drain.  
6. Close the drain valve.  
7. Follow “Filling the Water Heater” instructions in the  
“Installation Instructions” section.  
8. Turn “ON” power to the water heater.  
FIGURE 29.  
4. Disconnect wires from thermostat.  
5. Remove the thermostat from behind the thermostat  
bracket.  
6. Place the new thermostat in the bracket making sure it fits  
firmly against the tank.  
7. Attach the wires to the new thermostat.  
Never use this water heater unless it is completely full of water.  
To prevent damage to the tank and heating element, the tank  
must be filled with water. Water must flow from the hot water  
faucet before turning “ON” power.  
NOTE: Some of the terminals may require straight-in wiring  
through an eye-opening. If wires are now looped, recut and  
strip wire 3/8” to a straight length and insert.  
8. Put plastic terminal cover back in place.  
Thermostat Removal/Replacement  
9. Replace the insulation cap with handle to cover the  
thermostat.  
10. Replace access panel, then turn the electric power on.  
Element Cleaning/Replacement  
NOTE: These instructions are written for element cleaning and  
element replacement for the lower element. If it is necessary to  
clean or replace the upper element, then repeat these  
instructions.  
To remove the element from your tank in order to clean or  
replace it:  
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4. Remove the two screws securing the access panel, and  
remove panel.  
FIGURE 33.  
5. Remove the insulation cap with handle.  
1. Before beginning turn “OFF” the electric power supply to  
the water heater.  
FIGURE 30.  
2. Turn off the water supply to the water heater at the water  
Shut-off valve or water meter.  
FIGURE 34.  
6. Lift out the tab as shown to unclip the terminal cover from  
the thermostat. The terminal cover can now be removed from  
the thermostat.  
FIGURE 31.  
3. Attach a hose to the water heater drain valve and put the  
other end in a floor drain or outdoors. Open the water heater  
drain valve. Open a nearby hot water faucet which will relieve  
pressure in the water heater and speed draining.  
FIGURE 32.  
FIGURE 35.  
7. Disconnect the two wires on the element and unscrew the  
old element from the tank.  
The water passing out of the drain valve may be extremely hot.  
To avoid being scalded, make sure all connections are tight  
and that the water flow is directed away from any person.  
FIGURE 36.  
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8. Clean the area around the element opening. Remove any  
sediment from or around the element opening, inside the  
tank.  
Never use this water heater unless it is completely full of water.  
To prevent damage to the tank and heating element, the tank  
must be filled with water. Water must flow from the hot water  
faucet before turning “ON” power.  
9. If you are cleaning the element you have removed, do so by  
scraping or soaking in vinegar or a de-liming solution.  
14. Check element for water leaks. If leakage occurs, tighten  
element or repeat steps 2 and 3, remove element and  
reposition gasket. Then repeat steps 10 through 14.  
15. Reconnect the two wires to the element and then check to  
make sure the thermostat remains firmly against the surface  
of the tank.  
FIGURE 38.  
16. Replace terminal cover on thermostat making sure that the  
locking tabs on the terminal cover are in place.  
Replacement elements must (1) be the same voltage and (2) no  
greater wattage than listed on the model rating plate affixed to  
the water heater.  
10. A new gasket should be used in all cases to prevent a  
possible water leak. (See Element Gasket in the “Repair  
Parts List” Chart). Place the new element gasket on the  
thread side of the cleaned or new element and screw into  
tank, securing tightly using an element wrench.  
FIGURE 37.  
11. Close the water heater drain valve by turning the handle to  
the right (clockwise). The drain valve is on the lower front of  
the water heater.  
FIGURE 39.  
17. Replace the insulation cap with handle so that it completely  
covers the thermostat and element.  
12. Open the cold water supply valve to the water heater.  
NOTE: The cold water supply valve must be left open when the  
water heater is in use.  
13. To insure complete filling of the tank, allow air to exit by  
opening the nearest hot water faucet. Allow water to run  
until a constant flow is obtained. This will let air out of the  
water heater and the piping.  
FIGURE 40.  
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18. Replace access panel.  
Follow “Draining” instructions (See “Draining” section).  
Turning counter clockwise, remove the hex cap below the  
screw handle.  
19. Turn “ON” electric power to water heater.  
Remove the washer and put the new one in place.  
Screw the handle and cap assembly back into the drain valve  
and retighten using a wrench. DO NOT OVER TIGHTEN.  
Follow “Filling the Water Heater” instructions in the  
“Installation Instructions” section.  
Check for leaks.  
Turn “ON” electric power to the water heater.  
FIGURE 41.  
Drain Valve Washer Replacement.  
FIGURE 42.  
Service  
Before calling for repair service, read the “Start Up Conditions”  
and “Operational Conditions” found in the Troubleshooting  
section of this manual.  
NOTE: For replacement, use a 17/32" x 13/64" x 1/8" thick  
washer available at your nearest hardware store. For  
ordering a replacement washer, refer to the “Repair Parts  
List” section.  
If a condition persists or you are uncertain about the operation  
of the water heater, let a qualified person check it out.  
Before beginning turn “OFF” the electrical power supply to  
the water heater.  
Contact Sears Repair Services at 1-800-4-MY-HOME  
(1-800-469-4663).  
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TROUBLESHOOTING  
NOTE: Expansion tanks are pre-charged with a 40 psi air  
Start Up Conditions  
charge. If the inlet water pressure is higher than 40 psi, the  
expansion tank’s air pressure must be adjusted to match  
that pressure, but must not be higher than 80 psi.  
THERMAL EXPANSION  
Water supply systems may, because of such events as high  
line pressure, frequent cut-offs, the effects of water hammer  
among others, have installed devices such as pressure reducing  
valves, check valves, back flow preventers, etc...to control these  
types of problems. When these devices are not equipped with  
an internal by-pass, and no other measures are taken, the  
devices cause the water system to be closed. As water is heated,  
it expands (thermal expansion) and closed systems do not allow  
for the expansion of heated water.  
The water within the water heater tank expands as it is heated  
and increases the pressure of the water system. If the relieving  
point of the water heater's temperature-pressure relief valve is  
reached, the valve will relieve the excess pressure. The  
temperature-pressure relief valve is not intended for the  
constant relief of thermal expansion. This is an unacceptable  
condition and must be corrected.  
It is recommended that any devices installed which could create  
a closed system have a by-pass and/or the system have an  
expansion tank to relieve the pressure built by thermal expansion  
in the water system. Thermal expansion tanks are available from  
Sears stores and through the Sears Service Centers. Contact the  
local plumbing inspector, water supplier and/or the Sears Service  
Center for assistance in controlling these situations.  
FIGURE 43.  
STRANGE SOUNDS  
Thermal Expansion Tank Specifications  
Possible noises due to expansion and contraction of some metal  
parts during periods of heat-up and cool-down do not represent  
harmful or dangerous conditions.  
Tank  
Capacity  
Dimensions  
in Inches  
Pipe  
Fitting  
On Tank  
Model  
Number  
In Gallons Diameter  
Length  
Operational Conditions  
153.331020  
153.331050  
2
5
8 (203 mm) 12-3/4 (323 mm) 3/4” Male  
11 (279 mm) 14-3/4 (375 mm) 3/4” Male  
SMELLY WATER  
Expansion Tank Sizing Chart  
In each glass-lined water heater there is installed one anode rod  
(see parts section) for corrosion protection of the tank. Certain  
water conditions will cause a reaction between this rod and the  
water. The most common complaint associated with the anode  
rod is one of a “rotten egg smell”. This odor is derived from  
hydrogen sulfide gas dissolved in the water. The smell is the result  
of four factors which must all be present for the odor to develop:  
Inlet*  
Water  
Pressure  
40psi  
Water Heater Capacity (Gallons)  
30  
2
40  
2
50  
2
66  
5
5
82  
5
5
Expansion  
Tank  
50psi  
2
2
2
Capacity  
Needed  
60psi  
70psi  
80psi  
2
2
2
2
2
5
5
5
5
5
5
5
5
5
5
A. A concentration of sulfate in the supply water.  
B. Little or no dissolved oxygen in the water.  
*Highest recorded inlet water pressure in a 24 hour period or  
regulated water pressure.  
C. A sulfate reducing bacteria within the water heater. (This  
harmless bacteria is non-toxic to humans.)  
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D. An excess of active hydrogen in the tank. This is caused by  
corrosion protective action of the anode.  
Smelly water may be eliminated or reduced by chlorinating the water  
heater tank and all hot water lines. Contact the local Sears Service  
Center concerning this Chlorination Treatment. Chlorination of the  
tank is not covered by the water heater’s warranty.  
If smelly water persists after this chlorination treatment, it may be  
necessary to chlorinate or aerate your water supply to eliminate the  
problem.  
Do not remove the anode leaving the tank unprotected. By  
doing so, all warranty on the water heater tank is voided.  
1. Before beginning, turn “OFF” electrical power supply to the  
water heater.  
“AIR” IN HOT WATER FAUCETS  
FIGURE 44.  
HYDROGEN GAS: Hydrogen gas can be produced in a hot  
water system that has not been used for a long period of time  
(generally two weeks or more). Hydrogen gas is extremely  
flammable and explosive. To prevent the possibility of injury  
under these conditions, we recommend the hot water faucet be  
opened for several minutes at the kitchen sink before any  
electrical appliances which are connected to the hot water  
system are used (such as a dishwasher or washing machine).  
If hydrogen gas is present, there will probably be an unusual  
sound similar to air escaping through the pipe as the hot water  
faucet is opened. There must be no smoking or open flame  
near the faucet at the time it is open.  
2. Remove the two screws securing the access panel and  
remove panel.  
3. Remove the insulation cap with handle.  
4. Reset the high limit by pushing in the red button marked  
“RESET”.  
RUMBLING NOISE  
In some water areas, scale or mineral deposits will build up on  
your heating elements. This buildup will cause a rumbling noise.  
Follow “Element Cleaning/Replacement” instructions to clean  
and replace the elements.  
HIGH TEMPERATURE SHUT OFF SYSTEM  
The water heater has a high limit shut off system with a reset  
button located on the thermostat.  
FIGURE 45.  
5. Replace the insulation cap with handle so that it completely  
covers the thermostat and element.  
Follow the resetting instructions which refer to the high limit  
behind the access panel.  
6. Replace the access panel.  
NOTE: If your water heater is connected to an “Off Peak” Clock,  
and uses the “3 wire lead” wiring diagram in the “Wiring Diagram”  
section, then the water heater will have a high limit on both the  
upper and lower thermostats. Follow the instructions to reset the  
high-limit behind the upper and lower access panels.  
7. Turn “ON” electric power to the water heater.  
If the high limit must be reset again, call Sears Service Department  
to find out why high limit turned “OFF” the electric power  
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NOT ENOUGH OR NO HOT WATER  
6. Is the thermostat set to the desired temperature? See  
“Temperature Regulation” section.  
1. In a new installation, the water heater may not be properly  
connected. Make sure the cold water supply valve is open.  
Review and check piping installation. Make sure that the  
cold water line is connected to the cold water inlet to the  
water heater and the hot water line to the hot water outlet on  
the water heater.  
7. If you had experienced very hot water and now no hot water,  
the problem may be due to the high temperature shut off  
system. See “High Temperature Shut Off System” in the  
“Troubleshooting” section.  
8. During very cold weather, the incoming water will also be  
colder and it will require a longer time to become heated.  
2. Make sure the electrical supply to your water heater  
is “ON”.  
9. The hot water usage may exceed the capacity of the water heater.  
If so, wait for water heater to recover after abnormal demand.  
Also examine pipes and faucets for possible water leaks.  
3. Check for loose or blown fuses in your water heater circuit.  
Circuit breakers weaken with age and may not handle their  
rated load and should be replaced.  
10.If you can not determine the problem, then call the Sears  
Service Department.  
4. Make certain the disconnect switch, if used, is in the “ON”  
position.  
WATER IS TOO HOT  
5. Check to see the electric service to your house has not  
been interrupted. If this is the case, contact the electric  
company.  
Adjust the thermostat to a lower setting. See the “Temperature  
Regulation” section.  
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Turn electrical power “OFF”, remove access panel and insulation  
cap with handle. If leaking around element, follow proper draining  
instructions and remove element. Reposition or replace gasket  
on element. Place element into opening and tighten securely.  
Then follow “Filling the Water Heater” instructions in the  
“Installation Instructions” section.  
Leakage Checkpoints  
F. Water from drain valve may be due to the valve being opened  
slightly.  
G. *The drain valve may be leaking at the tank fitting.  
H. Water in the water heater bottom or on the floor may be  
from condensation, loose connections or the temperature-  
pressure relief valve. DO NOT replace the water heater until  
a full inspection of all possible water sources is made and  
necessary corrective steps taken.  
Read this manual first. Then before checking the water heater make  
sure the electric supply has been turned “OFF”, and never turn the  
electric supply “on” before the tank is completely full of water.  
Leakage from other appliances, water lines, or ground seepage  
should also be checked.  
Use this guide to check a “Leaking” water heater. Many  
suspected “Leakers” are not leaking tanks. Often the source of  
the water can be found and corrected.  
Note: To check where threaded portion enters tank, insert  
cotton swab between jacket opening and fitting. If cotton  
is wet, follow “Draining” instructions in the “Service and  
Adjustment” section and then remove fitting. Put pipe dope  
or teflon tape on the threads and replace. Then follow  
“Filling the Water Heater” instructions in the “Installation  
Instructions” section.  
If you are not thoroughly familiar with electric codes, the water  
heater, and safety practices, contact your local Sears Service  
Center to check the water heater.  
Never use this water heater unless it is completely full of water.  
To prevent damage to the tank and heating element, the tank  
must be filled with water. The water must flow from the hot  
water faucet before turning “ON” power.  
A. *Condensation may be seen on pipes in humid weather or  
pipe connections may be leaking.  
B. The primary anode rod may be leaking.  
C. Small amounts of water from the temperature-pressure relief  
valve may be due to thermal expansion or high water  
pressure in your area.  
D. *The temperature-pressure relief valve may be leaking at  
the tank fitting.  
E. The element may be leaking at the tank fitting.  
FIGURE 46.  
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REPAIR PARTS LIST  
KENMORE POWER MISERTM  
ELECTRIC WATER HEATERS  
6
MODEL NO’S  
153.326162  
153.326163  
153.326264  
153.326265  
30 Gallon Short  
30 Gallon Short  
38 Gallon Short  
38 Gallon Short  
NOTE: A  
UPPER ELEMENT: These water heaters are equipped with 3800 watt  
elements.  
LOWER ELEMENT:These water heaters are equipped with factory installed  
convertible elements, which can be operated at 3800 watts or 5500 watts.  
Convertible elements are not offered as replacement parts.  
ELEMENT ORDERING INFORMATION: If a replacement 3800 watt, 240  
volt element is needed, order Super Limeguard replacement element  
9000049. If, at the time of installation, the water heater was converted to  
operate at 5500 watts, order Super Limeguard replacement element  
9000396. (See model rating plate” If Converted” box).  
NOTE: B  
These water heaters are equipped with a Roto-SwirlTM dip tube to retard  
a build-up of dissolved solids.  
Key  
Model No.  
No.  
1
2
3
4
5
6
7
Part Description  
Buss Bar Kit  
Drain Valve  
Drain Valve Washer (17/32”x13/64”x1/8” thick)**  
Element Gasket  
Element Gasket  
LowerAccess Panel  
Lower Element See NOTE “A” above) 3800 Watt  
5500 Watt  
Lower Thermostat w/Hi-Limit (3 wire lead models) ††  
Manual #  
Model Rating Plate †  
Nipple w/Heat Traps  
PrimaryAnode Rod  
Roto-SwirlTM Dip Tube (See NOTE “B” above)  
Temperature Pressure Relief Valve*  
Terminal Cover  
153.326162  
9001591  
9000058  
9001584  
9000308  
9000308  
9003900  
9000049  
9000396  
- - - - - - -  
185799-000  
184227-000  
9003915  
9004257  
9003926  
42 33086  
- - - - - - -  
9002438  
9002276  
9000309  
9000309  
9003900  
9000049  
9002302  
9002214  
153.326163 153.326264 153.326265  
9001591  
9000058  
9001584  
9000308  
9000308  
9003900  
9000049  
9000396  
9002300  
9001591  
9000058  
9001584  
9000308  
9000308  
9003900  
9000049  
9000396  
- - - - - - -  
9001591  
9000058  
9001584  
9000308  
9000308  
9003900  
9000049  
9000396  
9002300  
8
9
185799-000 185799-000 185799-000  
184227-000 184227-000 184227-000  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
9003915  
9004257  
9003926  
42 33086  
9002438  
9002438  
- - - - - - -  
9000309  
9000309  
9003900  
9000049  
9002302  
- - - - - - -  
9003909  
9004258  
9003926  
42 33086  
- - - - - - -  
9002438  
9002276  
9000309  
9000309  
9003900  
9000049  
9002302  
9002214  
9003909  
9004258  
9003926  
42 33086  
9002438  
9002438  
- - - - - - -  
9000309  
9000309  
9003900  
9000049  
9002302  
- - - - - - -  
Terminal Cover  
Terminal Cover  
Thermostat Bracket  
Thermostat Bracket  
UpperAccess Panel  
Upper Element (See NOTE “A” above)  
Upper Thermostat w/Hi Limit  
2 Pole Thermostat (Two wire lead models) ††  
* These parts are also available at most Sears retail stores. **Also available at most hardware stores. † Replaced only on return of damaged plate.  
†† Refer to Wiring Diagram section for verification. #Not illustrated.  
Now that you have purchased this water heater, should a need ever  
exist for repair parts or service, simply contact any Sears Service  
Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to  
provide all pertinent facts when you call or visit.  
The model number of the water heater will be found on the model  
rating plate located near the access panel.  
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE  
FOLLOWING INFORMATION:  
All Parts listed may be ordered from any Sears Service Center and by  
calling 1-800-366-PART (1-800-366-7278).  
Model Number • Part Number  
Serial Number  
Part Description  
If the parts you need are not stocked locally, your order will be  
electronically transmitted to a Sears Repair Parts Distribution Center  
for handling.  
THIS IS AREPAIR PARTS LIST, NOTA PACKING LIST.  
27  
Download from Www.Somanuals.com. All Manuals Search And Download.  
6 - YEAR LIMITED WARRANTY ON WATER HEATER  
For six years from the date of purchase, if this water heater is installed and operated in a single-family home in accordance  
with the owner’s manual instructions and all local applicable plumbing codes, Sears will:  
1. Supply free water heater parts for those that are defective in material or workmanship.  
2. Supply a free water heater for one that develops a leak.  
For the second through sixth year from the purchase date, you must pay the labor cost for installation of parts or water  
heater.  
For commercial, institutional, industrial or residential use by two or more families, the above limited warranty is only for  
two years. During the second year you must pay the labor cost for parts or water heater installation.  
1 - YEAR EXCLUSIVE KENMORE LABOR WARRANTY  
For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for  
defective ones or a new water heater for one that develops a leak.  
WARRANTY SERVICE  
To obtain warranty service, call 1-800-4-MY-HOME® (1-800-469-4663).  
This warranty applies only while this product is in use in the United States.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
SEARS, ROEBUCK AND CO., Dept.817WA, Hoffman Estates, IL 60179  
The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears,  
Sears warrants the installation.  
A charge will be made on service calls due to poor or incomplete installation. These include:  
a. Adjusting thermostat  
c. Condensation  
b. Leaks in pipes or fittings  
Fast help by phone - phone support from a Sears technician  
MASTER PROTECTION AGREEMENTS  
on products requiring in-home repair, plus convenient repair  
scheduling.  
Congratulations on making a smart purchase. Your new  
Kenmore® product is designed and manufactured for years of  
dependable operation. But like all products, it may require  
preventive maintenance or repair from time to time. That’s when  
having a Master Protection Agreement can save you money and  
aggravation.  
Power surge protection against electrical damage due to  
power fluctuations.  
Rental reimbursement if repair of your covered product takes  
longer than promised.  
Once you purchase theAgreement, a simple phone call is all that  
it takes for you to schedule service. You can call anytime day or  
night, or schedule a service appointment on-line.  
Purchase a Master ProtectionAgreement now and protect yourself  
from unexpected hassle and expense.  
The Master Protection Agreement also helps extend the life of  
your new product. Here’s what’s included in the Agreement:  
Sears has over 12,000 professional repair specialists, who have  
access to over 4.5 million quality parts and accessories. That’s  
the kind of professionalism you can count on to help prolong the  
life of your new purchase for years to come. Purchase your Master  
Protection Agreement today!  
Expert Service by our 12,000 professional repair specialist.  
Unlimited service and no charge for parts and labor on all  
covered repairs.  
Some limitations and exclusions apply. For prices and  
additional information call 1-800-827-6655.  
“No-lemon” guarantee - replacement of your covered product  
if four or more product failures occur within twelve months.  
SEARS INSTALLATION SERVICE  
Product replacement if your covered product can’t be fixed.  
For Sears professional Installation of home appliances, garage  
door openers, water heaters, and other major home items, in the  
U.S.A., call 1-800-4-MY-HOME®.  
Annual Preventive Maintenance Check at your request - no  
extra charge.  
For in-home major brand repair service  
Call 24 hours a day, 7 days a week (U.S.A. and Canada)  
1-800-4-MY-HOME®  
(1-800-469-4663)  
www.sears.com  
The model number of your water heater is found on the model rating plate on the front of the water heater.  
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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