Kawasaki Drill 840138 1HR User Manual

COMPONENT

#840138-1HR

19.2V 2-SPEED BATTERY-OPERATED DRILL

INSTRUCTION MANUAL

THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,

MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND

UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO

SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.

FOR CUSTOMER SERVICE

POUR LE SERVICE APRÉS VENTE

OU DU CONSOMMATEUR

IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE

PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE

DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION

AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE

REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE

A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: INFO@ALLTRADETOOLS.COM.

YOUR FEEDBACK IS VITAL TO US.

87-1904-60957

KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™

MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR

DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE

DIRECTED TO:

PARA EL SERVICIO

PARA EL CONSUMIDOR

1431 VIA PLATA

LONG BEACH, CA 90810-1462 USA

1-800-590-3723

Printed in China

840138 – 19.2V Green Cordless Drill_Rev 8/26/06

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WORK AREA

DANGER indicates an imminently hazardous

situation which, if not avoided, will result in death

or serious injury.

Keep your work area clean and well lit. Cluttered work benches and dark work

areas may cause accidents or injury.

WARNING indicates a potentially hazardous

situation which, if not avoided, could result in

death or serious injury.

Do not operate power tools in explosive areas, such as in the presence of

flammable liquids, gases or dust. Power tools create sparks which may ignite

the dust or fumes.

CAUTION indicates a potentially hazardous

situation which, if not avoided, may result in

minor or moderate injury.

Keep bystanders, children and visitors away while operating a power tool.

Distractions can cause you to lose control.

CAUTION used without the safety alert symbol

indicates a potentially hazardous situation which,

if not avoided, may result in property damage.

ELECTRICAL SAFETY

NOTE provides additional information that is useful

for proper use and maintenance of this tool. If a

NOTE is indicated make sure it is fully understood.

Do not abuse the cord. Never use the cord to carry the tool. Keep the cord

away from heat, oil, sharp edges, or moving parts. Replace damaged cords

immediately. Damaged cords may create a fire.

IMPORTANT SAFEGUARDS

A battery operated tool with integral batteries or a separate battery pack

must be recharged only with the specified charger for the battery. A charger

that may be suitable for one type of battery may create a risk of fire when used with

another battery.

People with electronic devices, such as pacemakers, should consult their

physician(s) before using this product. Operation of electrical equipment in

close proximity to a heart pacemaker could cause interference or failure of

the pacemaker.

Use battery operated tool only with specifically designated battery pack. Use of

any other batteries may create risk of fire.

WARNING: Some dust created by power sanding, sawing, grinding, drilling and

other construction activities contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm.

PERSONAL SAFETY

Some examples of these chemicals are:

• Lead from lead-based paints.

Stay alert, watch what you are doing, and use common sense when operat-

ing a power tool. Do not use tool while tired or under the influence of drugs,

alcohol or medication. A moment of inattention while operating power tools

may result in serious personal injury.

• Crystalline silica from bricks and cement and other masonry products,

and arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type

of work. To reduce your exposure to these chemicals: work in a well ventilated

area, and work with approved safety equipment, such as dust masks that are

specially designed to filter out microscopic particles.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair.

Keep your hair, clothing, and gloves away from moving parts. Loose clothes,

jewelry or long hair can be caught in moving parts.

Avoid accidental starting. Be sure switch is in the locked or “OFF” position

before inserting battery pack. Carrying power tools with your finger on the switch

or inserting battery pack into a tool with the power switch “ON” invites accidents.

WARNING: Handling the power cord on corded products may expose you to

lead, a chemical known to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands after handling.

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

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SERVICE

Tool service must be performed only by qualified repair personnel. Service or

maintenance by unqualified personnel may result in a risk of injury.

Remove adjusting keys or wrenches before turning the tool “ON”. A wrench or a

key that is left attached to a rotating part of the tool may result in personal injury.

When servicing a tool, use only identical replacement parts. Follow instructions

in the Maintenance section of this manual. Use of unauthorized parts or failure to

follow Maintenance Instructions may create a risk of shock or injury.

Do not overreach. Keep proper footing and balance at all times. Proper foot-

ing and balance enable better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection. Dust mask, non-skid safe-

ty shoes, hard hat, or hearing protection must be used for appropriate conditions.

SPECIFIC SAFETY RULES AND/OR SYMBOLS

TOOL USE AND CARE

Hold tool by insulated gripping surfaces when perform-

ing an operation where the cutting tool may contact hidden wiring. Contact

with a “live” wire will also make exposed metal parts of the tool “live” and shock

the operator.

Use clamps or other practical ways to secure and support the workpiece to a

stable platform. Holding the work by hand or against your body is unstable and

may lead to loss of control.

SAFETY RULES FOR CORDLESS DRILL / DRIVERS

Do not force tool. Use the correct tool for your application. The correct tool

will do the job better and safer at the rate for which it is designed.

Always wear safety goggles or eye protection when using this tool. Use a

dust mask or respirator for applications which generate dust.

Do not use the tool if the power switch does not turn it “ON” or “OFF”. A tool that

cannot be controlled with the switch is dangerous and must be repaired.

Do not grasp the tool or place your hands too close to the spinning chuck or

drill bit. Your hand may be lacerated or may cause injury.

Disconnect battery pack from tool or place the switch in the locked or “OFF” posi-

tion before making any adjustments, changing accessories, or storing the tool.

Such preventative safety measures reduce the risk of starting the tool accidentally.

Secure the material being worked on. Never hold it in your hand or across

your legs. Unstable support can cause loss of control and injury.

Store idle tools out of reach of children and other untrained persons. Tools

are dangerous in the hands of untrained users.

Position yourself to avoid being caught between the tool or side handle and

walls or posts. Should the socket or bit become bound in the work, the

reaction torque of the tool could crush your hand or leg.

When battery pack is not in use, keep it away from other metal objects like:

paper clips, coins, keys, nails, screws, or other small metal objects that can

make a connection from one terminal to another. Shorting the battery termi-

nals together may cause sparks, burns or a fire.

Check to see that keys and adjusting wrenches are removed from the

Cordless Drill before switching the tool “ ON” . Keys or wrenches can fly away

at high velocity striking you or a bystander.

When using the Cordless Drill, always maintain a firm grip on the tool with both

hands.

Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained

tools with sharp cutting edge are less likely to bind and are easier to control.

Keep the handle of the Cordless Drill dry, clean, and free from oil and grease.

Check for misalignment or binding of moving parts, breakage of parts, and any

other condition that may affect the tool’s operation. If damaged, have the tool

serviced before using. Many accidents are caused by poorly maintained tools.

Do not run the Cordless Drill while carrying it at your side. A spinning

socket or bit could become entangled with clothing and injury may result.

Use only accessories that are recommended by the manufacturer for your

model. Accessories that may be suitable for one tool may create a risk of injury

when used on another tool.

Disconnect the plug or remove the battery pack from tool and place the switch

in the locked or “OFF” position before making any assembly adjustments,

changing accessories, performing any inspection, maintenance or cleaning

procedures. Such preventive safety measures reduce the risk of starting the

tool accidentally.

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FUNCTIONAL DESCRIPTION

Do not use the Cordless Drill if it has been damaged, left outdoors in the

rain, snow, wet or damp environments, or immersed in liquid.

Maintain labels and nameplates on the Cordless Drill. These carry important

information. If unreadable or missing, contact Alltrade for a replacement.

SYMBOLS

IMPORTANT: Some of the following symbols may be used on your tool. Please

study them and learn their meaning. Proper interpretation of these symbols will

allow you to operate the tool better and safer.

SYMBOL

NAME

EXPLANATION

Voltage (Potential)

Current

Frequency (Cycles per Second)

Power

Volts

Amperes

Hertz

Watt

CONTROLS AND COMPONENTS:

1. Battery Pack

2. Release Buttons on Each Side

3. Charger

8. High/Low Speed Switch

9. Variable Speed Controlled

Trigger Switch

Kilograms

Alternating Current

Direct Current

Weight

Type of Current

10. Accessory/Bit Holder

11. Comfort Rubber Grip

4. Indicator Lights

5. 12.7mm (1/2") Keyless Chuck

6. 22 Adjustable Torque Settings

Control Ring

7. Forward/Reversing and

Trigger Lock Lever

Alternating or Direct Current Type of Current

Earthing Terminal

Class II Construction

Minutes

Grounding Terminal

Denotes Double Insulation

Time

ACCESSORIES:

12. Double Ended Screwdriver Bits (2)

min

␾

Seconds

Diameter

Size of Drill Bits,

Grinding Wheels, etc.

No load speed

Revolutions per Minute

No-load Rotational Speed

Revolutions, Surface Speed,

Strokes, etc. per Minute

COMPONENT

BATTERY PACK

CHARGER

MODEL NUMBER

690549

690543

.../min

1,2,3, …

Ring Selector Settings

Speed, Torque or Position Settings

12.7mm (1/2") KEYLESS CHUCK 690552

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BATTERY

REMOVING/ATTACHING BATTERY PACK

REMOVE BATTERY PACK:

1. Press both release buttons on either

side of the Cordless Drill to release

the battery pack.

Before using battery pack, please read carefully all instruc-

tions and cautionary markings on battery pack, battery

charger and product using battery.

2. Pull battery pack free of Cordless Drill.

Do not incinerate the battery pack even if it is severely dam-

aged or is completely worn out. The battery pack can explode.

ATTACH BATTERY PACK:

1. Align the raised portion of the battery

pack with the groove in the battery

compartment of the Cordless Drill.

Do not carry battery packs in aprons, pockets, or tool

boxes, product kit boxes, drawers, etc. with loose metal objects. Battery

pack terminals could be short circuited causing damage to the battery pack,

severe burns or fire.

2. Press the battery pack

into place. Make sure the

latches are securely fastened.

Do not use the Cordless

Drill if the battery pack is

not seated properly.

RELEASE BUTTON

The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxic

material by the Environmental Protection Agency. Before disposing of dam-

aged or worn out Ni-Cad battery packs, check with your State Environmental

Protection Agency to find out about special restrictions on the disposal of these

battery packs, take them to your local recycling center for proper disposal, or

call 1-800-822-8837.

CHARGER

Before using battery charger, please read carefully all

instructions and cautionary markings on battery charger, battery pack and

product using battery.

The battery is not fully charged. Before first use, the battery pack requires

3-5 hours charge time to be fully charged. Subsequent recharging needs 1 hour

for the battery to be fully charged.

Use only the charger which accompanied your product or direct replacement as

listed in this manual. Do not substitute any other charger. Use only Alltrade

approved chargers with your product.

Always switch to a fresh battery when tool performance begins to diminish.

Severe heat is most destructive to a battery; the more heat generated, the faster

the battery loses power. A battery that gets too hot can have a shortened life.

Do not disassemble charger.

Never over-discharge a battery by using the tool even after tool performance

has decreased. Do not attempt to discharge a tool’s battery by continuing to

pull on the tool trigger. When tool performance begins to diminish, stop the tool

and recharge the battery for optimal performance.

Do not use charger if it has been damaged, left outdoors in the rain, snow, wet

or damp environments, or immersed in liquid.

The battery pack and charger heat during charging. Place the charger on a flat,

non-flammable surface away from flammable materials with at least four inches of

clearance to allow proper air circulation around the charger and battery pack.

Charge battery pack at ambient temperatures between 50° F – 104° F.

Store tool and battery pack in locations where temperatures will not exceed

When the battery pack requires recharging, a 1 hour charge allows the tool to

operate at full power. A charging indicator light on the charger will illuminate to

show that charging is taking place.

120°F. This is important to prevent serious damage to the battery cells.

The battery pack should always be recharged when the Cordless Drill begins to

run slowly.

When battery pack is not in use, keep it away from other metal objects such as

paper clips, coins, keys, nails, screws or other small metal objects that can

make a connection from one terminal to another. Shorting the battery terminals

together may cause sparks, burns, or fire.

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CHARGING BATTERY PACK

ASSEMBLY

CHARGE BATTERY PACK:

1. Plug the charger into

the nearest 120 volt

electrical outlet.

BATTERY PACK

Be aware that this tool is always in an operating condition

because it does not have to be plugged into an electrical outlet. Always turn

the switch “ OFF” and remove the battery pack before changing bits.

2. Make sure the trigger

on the Cordless Drill

is in the “ OFF”

INSTALLING DRILL BIT INTO KEYLESS CHUCK

LED

LIGHT

position and remove

the battery pack from

the Cordless Drill.

WARNING

Before inserting a drill bit or other accessory, make sure the forward/reverse

and trigger lock lever is in the center “ OFF” position to prevent accidental starts

that may result in injury.

3. Insert the battery pack

into the charger. Be sure

that the battery pack is

BATTERY

CHARGER

Do not attempt to tighten drill bits (or any other accessory) by gripping the

front of the chuck and turning the tool on. This may cause personal injury

and/or damage to the chuck.

fully seated in the charger.

Do not force.

4. The red indicator light should come “ ON” indicating that the battery pack is in

a “Fast Charge” mode. If the green indicator light comes “ ON” , then the battery

is already fully charged.

When removing the bit from the tool, avoid contact with skin and use proper

protective gloves when grasping the bit or accessory. Accessories may be hot

after prolonged use.

5. After approximately one hour of charging, the red indicator light should go

“ OFF” and the green light should come “ ON” indicating that the battery is fully

charged and the charger is now in a “Trickle Charge” mode.

1. Hold the rear end of the chuck

in one hand and use the other

hand to rotate the front end in a

counterclockwise direction to

open the jaws of the chuck.

HOLD

LOOSEN

TIGHTEN

6. The battery can be left in a “Trickle Charge” mode until ready to use.

IMPORTANT INFORMATION FOR RECHARGING HOT BATTERIES

When using your Cordless Drill continuously, the batteries in your battery pack

will become hot. You should let a hot battery pack cool down for approximately

30 minutes before attempting to recharge. When the battery pack becomes

discharged and is hot, the red light on the charger will flash. When the battery

pack cools down, the red light will glow continuously to indicate fast charging

mode, 1-hour charge time.

2. Insert the shank of the bit (or

other accessory) fully into the

keyless chuck, taking care to

keep the bit in the center of

the jaws of the chuck.

3. Turn the front end of the chuck clockwise to hold the bit in place.

4. Tighten securely by turning the front end of the chuck clockwise while holding

the rear end.

This will occur when continuous use of your Cordless

Drill causes the battery pack to become hot. It does not occur under normal

circumstances.

OPERATING THE DRILL

Never tape the trigger switch down to provide continu-

ous high speed. The tool may fail under such conditions causing fire or

personal injury.

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CONTROL RING

THE CONTROL RING ADJUSTS THE LEVEL OF TORQUE:

• For light duty work, use lower settings.

VARIABLE SPEED TRIGGER SWITCH

THIS TOOL IS CONTROLLED

• For heavy duty work, use higher settings.

BY A TRIGGER SWITCH:

PROPER SETTING FOR DRIVING SCREWS:

1. Set the ring on the lowest

setting to begin.

• The speed of the Cordless Drill depends

on the amount of pressure you put on the

trigger.

TRIGGER

SWITCH

2. Try tightening the first screw.

If the drill drives smoothly,

proceed with the next screw.

• The more pressure you apply, the faster

the Cordless Drill will go.

• Release the pressure and the Cordless Drill

will slow down.

3. If the Drill’s clutch slips,

increase the torque setting

and try again until the Drill

drives the screw without incident.

FORWARD/REVERSE AND TRIGGER LOCK LEVER

HIGH/LOW SPEED (GEAR) SHIFTING

LOW SPEED

HIGH SPEED

FOR LOW SPEED SETTING:

• Slide the switch on top of the

Drill to Position 1 for high

torque applications and driving

screws.

Be sure the trigger is released when changing the position of the lever.

Always store the tool in the “ LOCKED/OFF” position.

Always check the direction of the Cordless Drill's rotation before use.

FOR HIGH SPEED SETTING:

• Slide the switch to Position 2

for light duty projects.

TO SELECT THE DIRECTIONS

OF ROTATION:

• To select forward Cordless Drill

rotation, press the trigger lock

TRIGGER

from left to right flat against the Cordless

LOCK

Drill body.

• To select reverse, press the trigger lock

lever in the opposite direction.

• The center position locks the tool.

SCREWDRIVING

WHEN DRIVING FASTENERS:

• Always start slowly and gradually increase the speed of the Drill.

TORQUE SETTINGS

• Release the trigger when you feel the clutch slip.

To prevent damaging the tool or driving screw too deep

• Always keep the driver bit straight to prevent damage to the screw.

into work piece, release the trigger when you feel the clutch slip.

• Hold the Drill with both hands to ensure control if the bit should stick or slip.

• To prevent wood from splitting, drill pilot holes into the wood before driving

in the screws.

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• Never try to start a stalled Drill by clicking the trigger switch “ ON” and “ OFF” .

This may damage your tool.

DRILLING METAL

WHEN DRILLING HARD METALS:

• To reduce jamming, always keep the Drill running when pulling the bit out of a

finished hole.

• Apply a lubricant, such as cutting oil, to the tip of the bit.

• Start with a small hole then enlarge to the required size. Make sure the bit is

actually cutting and not spinning in the hole as this will dull the edges of the bit.

SCREWDRIVING:

• Always use the correct type and size of screwdriver bit.

• Keep enough pressure on the bit to keep it drilling through the material.

• If screws are difficult to tighten, try applying a small amount of washing liquid or

soap as a lubricant.

DRILLING MASONRY

WHEN DRILLING MASONRY:

• Always hold the tool and screwdriver bit in a straight line with the screw.

• Masonry can be brittle so be careful not to apply too much pressure and crack

the material.

MAINTENANCE AND CLEANING

• Apply enough pressure to keep the bit cutting and not spinning in the hole as this

will dull the edges of the bit.

Always remove the battery pack before attempting

cleaning or maintenance.

• Bricks and similar soft materials will require less pressure, concrete will require

much more.

This Cordless Drill is lubricated before it leaves the

factory. This lubrication should last for the life of the tool. No further

lubrication is required.

DRILLING WOOD

Use twist bits to drill holes in wood. Make sure the bits are sharp. Pull the bits

out of the hole frequently to clear chips from the flutes as an overburdened bit

may overheat.

Use only mild soap and a damp cloth to clean the tool. Never let any liquid get

inside the casing. Never immerse any part of the tool in a liquid. Always keep the

ventilation openings clear.

HINTS FOR OPTIMUM USE

Always clean the battery pack using only a dry cloth. Do not use liquids.

Always unplug the charger before cleaning it.

DRILLING:

• Keep the right amount of pressure in a straight line with the drill bit. Too little and

the bit will spin without cutting, too much and the motor may stall.

Regularly clean the ventilation slots in your tool and charger using only a soft

brush or dry cloth.

• Just before the drill tip breaks though the other side of the work piece drill more

slowly and decrease pressure on the tool. This will prevent stalling and leave a

cleaner hole.

Never open the Cordless Drill case, battery pack or charger. Do not attempt to

repair the Cordless Drill, battery pack or charger yourself. Opening any of these

parts will void your warranty.

• Use a block of wood to back up work pieces that may splinter.

• Use spade bits when drilling large diameter holes in wood.

• Use HSS drill bits when drilling in metal.

• Use masonry bits when drilling in soft masonry.

• Use a lubricant when drilling metals other than cast iron, aluminum, copper,

and brass.

• When drilling, start the hole slowly, allowing the bit to drill deep enough to prevent

slipping at higher speeds.

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ACCESSORIES

PROTECTING THE ENVIRONMENT

Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool may become hazardous when used on

another tool.

BATTERIES

Alltrade batteries can be recharged many times. At the end of their useful life,

recycle batteries with due care for our environment.

Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.

Ni-Cad and Ni-MH batteries are recyclable. Take them to your local recycling center

or call 1-800-822-8837. Collected batteries will be recycled or disposed of properly.

If you must use an extension cord, be sure that the gauge is large enough to carry

the amount of current necessary for your power tool. If not, your tool may experi-

ence a loss of power, excessive voltage drop or overheating. The smaller the gauge

number, the heavier the cord (see table below).

OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS

Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would

like further information on the following products, please contact Alltrade Customer

Service Department at 1-800-590-3723.

RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS

TOOL CURRENT RATING

CONDUCTOR SIZE IN A.W.G

Cordless Drills/Screwdrivers

Impact Wrenches

Sanders

AMPERE

3-6

6-8

8-10

10-12

12-16

16-20

10FT.

25FT.

50FT.

100FT.

Jigsaws

Circular Saws

Angle Grinders

Reciprocating Saws

Routers

SPECIFICATIONS

Rotary Tools

SPECIFICATIONS

Voltage

Low Speed

High Speed

Torque Settings

Corded and Cordless Multi-Purpose Tools

Wide Range of Accessories and more

19.2V

0-440/min.

0-1500/min.

21+ Drill

Chuck Capacity (max)

Charger Input

␾ 13mm (1/2")

120V

60Hz

Charging Time

Battery Type

Approx. 1 hour

Ni-Cad

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to determine whether any item or part is nonconforming and, if so, whether the

item and/or part will be repaired and/or replaced. If the unit is repaired, new or

reconditioned replacement parts may be used. If Alltrade chooses to replace

the product, it may replace it with a new or reconditioned one of the same or

comparable design. The repaired or replaced unit will be warranted under the terms

of the remainder of the warranty period. Typically, a defective product that is

returned within the first 30 days after the purchase date will be replaced; for items

returned after the first 30 days and within the warranty period, covered defective

parts not subject to normal wear and tear or other exclusions will be repaired or

replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi-

ble for the return shipping charges. Alltrade’s repair and/or replacement of any non-

conforming item and/or part thereof shall constitute fulfillment of all

obligations to the purchaser. Alltrade shall not be responsible or liable for any

expense, including freight charges, or repairs made outside Alltrade’s facility, unless

expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade

bear any responsibility for loss of the unit, loss of time or rental, inconvenience,

commercial loss or consequential damages.

3 YEAR LIMITED WARRANTY

Express and Exclusive Limited Warranty to Original Retail Buyer

Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail

purchaser of the accompanying KAWASAKI™ power tool and no one else all parts

of the product (except those parts referred to below which are specifically exclud-

ed from such warranty (see Exclusions)) to be free from defects in materials and

workmanship for a period of three years from original date of purchase, except that

such warranty with regard to the battery shall be for a period of two years from

original date of purchase, unless the tool is used for commercial or rental

purposes.

SPECIAL WARRANTY NOTE FOR COMMERCIAL OR RENTAL USE: The above

warranty for this Kawasaki™ power tool, including the battery, shall be effective for

only 90 days from the original date of purchase if this tool is used for any

COMMERCIAL OR RENTAL PURPOSE.

The date of purchase shall be the date of shipment to the original purchaser, or the

date the original purchaser took possession, custody or control of the product,

whichever occurred first. This warranty shall be null and void if the product or any

component thereof is modified or altered. This warranty does not apply to any

other product and/or component thereof manufactured or distributed by Alltrade,

and does not apply to products and/or components thereof designed, manufactured

and/or assembled by others, for which Alltrade makes no warranties whatsoever.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON

THE FACE HEREOF.

Exclusions

This warranty does not cover parts damaged due to normal wear, abnormal

conditions, misapplication, misuse, abuse, accidents, operation at other than

recommended pressures or temperatures, improper storage or freight damage.

Parts damaged or worn by operation in dusty environments are not warranted.

Failure to follow recommended operating and maintenance procedures also

voids warranty.

This limited warranty does not apply to accessory items such as drill bits,

screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding

sheets and other related items.

Warranty Performance

By purchasing the product, purchaser expressly acknowledges and agrees that their

sole and exclusive remedy under this warranty shall be strictly limited to the repair

or replacement of any covered nonconforming items or parts thereof provided that

any such nonconforming item and/or part is promptly returned to Alltrade’s facility

postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,

1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #1-800-590-3723)

within the applicable warranty period, with a written request by purchaser that

Alltrade repair and/or replace the nonconforming item and/or part. We recommend

that you keep the original product packaging in the event you need to ship the unit.

We suggest the package be insured against loss or in transit damage. When

sending your product include your name, address, phone number, dated proof

of purchase (or copy), and a statement about the nature of problem. Warranty

coverage is conditioned upon purchaser furnishing Alltrade with adequate written

proof that they are the original purchaser and of the original purchase date. Parts

returned, freight prepaid and insured, to Alltrade’s facility (see above address) will

be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if

found to be defective and subject to warranty. Alltrade retains the sole discretion

DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,

NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS

OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,

USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,

COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO

PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS

WARRANTY.

Alltrade will not be liable for the following: labor charges, loss or damage resulting

from improper operation, maintenance or repairs made by other persons;

pre-delivery services such as assembly, oil or lubricants, and adjustment;

maintenance services that are normally required to maintain the product.

The use of other than genuine Alltrade Repair Parts will void warranty.

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Warranty Disclaimers

REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH

DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,

WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL

ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF

THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF

THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY

PERIODS SPECIFIED ABOVE.

EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,

GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY

PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR

REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING

THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE

PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF

WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,

WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY

ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE

BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE

AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY

WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR

CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S

SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.

Limitations on Warranty Disclaimers

Some states do not allow limitations on how long an implied warranty lasts

and some states do not allow the exclusion or limitation of the incidental or

consequential damages, so part or all of the above limitations or exclusions may not

apply to you. This warranty gives you specific legal rights, and you may also have

other rights which vary from state to state.

If your product is not covered by this warranty, please call our Customer Service

Department toll free at 1-800-590-3723 for general repair information and charges.

EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE

IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE

WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR

IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE

AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,

PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT

THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,

GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY

OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF

ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING

BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE

WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY

EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.

PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH

WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING

THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE

REMEDY IS AS STATED ABOVE.

Limitation Of Liability

IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR

INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY

KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH

OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS

REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,

AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR

OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS

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COMPONENT

#840138-1HR

19.2V BATTERY-OPERATED WORKLIGHT

INSTRUCTION MANUAL

THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,

MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND

UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE

TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.

FOR CUSTOMER SERVICE

POUR LE SERVICE APRÉS VENTE

OU DU CONSOMMATEUR

IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE

PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER

SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING

INFORMATION AVAILABLE: MODEL NO., DATE PURCHASED AND STORE LOCATION. AN

ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU

WOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT:

INFO@ALLTRADETOOLS.COM. YOUR FEEDBACK IS VITAL TO US.

87-1904-60957

KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP.,

U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT.

CONSUMER INQUIRES SHOULD BE DIRECTED TO:

PARA EL SERVICIO

PARA EL CONSUMIDOR

1431 VIA PLATA

1-800-590-3723

LONG BEACH, CA 90810-1462 USA

Printed in China

840138 – 19.2V Green Cordless Worklight_Rev 7/19/06

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TABLE OF CONTENTS

CONGRATULATIONS!

Thanks for choosing this product. At Alltrade, our aim is to provide you with quality

products at an affordable price, and we want you to be totally satisfied with your

product and our Customer Service. If any help and advice is needed, please

years of satisfaction.

CONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SECTION ONE

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . . . . . 2-3

IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

BATTERY TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECTION TWO

INTENDED USE

This tool is intended for consumer use only. Your charger and/or adapter has been

designed for charging batteries of the type approved and supplied with this tool.

SAFETY RULES FOR WORKLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SECTION THREE

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS

FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

REMOVING/ATTACHING BATTERY PACK . . . . . . . . . . . . . . . . . . . . 7

CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

CHARGING BATTERY PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

OPERATING THE WORKLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

OPERATING THE ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . 10

ADJUSTING THE WORKLIGHT BEAM . . . . . . . . . . . . . . . . . . . . . . 10

REPLACING THE LIGHT BULB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

SECTION FOUR

READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to

follow all instructions listed below may result in electric shock, fire and/or

serious personal injury.

The safety instructions provided in this manual are not intended to cover all possible

conditions and practices that may occur when operating, maintaining and cleaning

power tools.

Always use common sense and pay particular attention to all the DANGER,

WARNING, CAUTION and NOTE statements of this manual.

This is the safety alert symbol. It is used to alert

you to potential personal injury hazards. Obey all

safety messages that follow this symbol to avoid

possible injury or death.

MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

PROTECTING THE ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 13

SECTION FIVE

DANGER indicates an imminently hazardous

situation which, if not avoided, will result in death

or serious injury.

3 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16

WARNING indicates a potentially hazardous

situation which, if not avoided, could result in

death or serious injury.

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BATTERY TOOL USE AND CARE

CAUTION indicates a potentially hazardous

situation which, if not avoided, may result in

minor or moderate injury.

Ensure the switch is in the off position before inserting battery pack. Inserting the

battery pack into power tools that have the switch on invites accidents.

Recharge only with the charger specified by the manufacturer. A charger that is

suitable for one type of battery pack may create a risk of fire when used with

another battery pack.

CAUTION used without the safety alert symbol

indicates a potentially hazardous situation which,

if not avoided, may result in property damage.

Use power tools only with specifically designated battery packs. Use of any other

battery packs may create a risk of injury and fire.

NOTE provides additional information that is useful

for proper use and maintenance of this tool. If a

NOTE is indicated make sure it is fully understood.

When battery pack is not in use, keep it away from other metal objects like paper

clips, coins, keys, nails, screws, or other small metal objects that can make a

connection from one terminal to another. Shorting the battery terminals together

may cause burns or a fire.

IMPORTANT SAFEGUARDS

Under abusive conditions, liquid may be ejected from the battery, avoid contact.

If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally

seek medical help. Liquid ejected from the battery may cause irritation or burns.

People with electronic devices, such as pacemakers, should consult their

physician(s) before using this product. Operation of electrical equipment in

close proximity to a heart pacemaker could cause interference or failure of

the pacemaker.

SERVICE

Have your power tool serviced by a qualified repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

WARNING: Some dust created by power sanding, sawing, grinding, drilling and

other construction activities contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm.

SAFETY RULES FOR WORKLIGHT

Some examples of these chemicals are:

• Lead from lead-based paints.

Use battery operated tool only with specifically designated

battery pack. Use of any other batteries may create risk of fire.

• Crystalline silica from bricks and cement and other masonry products,

and arsenic and chromium from chemically-treated lumber.

Keep the handle of the Worklight dry, clean, and free from oil and grease.

Your risk from these exposures varies, depending on how often you do this type

of work. To reduce your exposure to these chemicals: work in a well ventilated

area, and work with approved safety equipment, such as dust masks that are

specially designed to filter out microscopic particles.

Do not run the Worklight while carrying it at your side. The worklight heats up

immediately when in use and could result in burns.

Do not use the Worklight if it has been damaged, left outdoors in the rain, snow,

wet or damp environments, or immersed in liquid.

WARNING: Handling the power cord on corded products may expose you to

lead, a chemical known to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands after handling.

Maintain labels and nameplates on the Worklight. These carry important informa-

tion. If unreadable or missing, contact Alltrade for a replacement.

Battery pack must be recharged only with the specified charger for the battery. A

charger that may be suitable for one type of battery may create a risk of fire when used

with another battery.

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

Do not use in a damp or wet environment.

Store out of reach of children and other untrained persons.

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SYMBOLS

FUNCTIONAL DESCRIPTION

IMPORTANT: Some of the following symbols may be used on your tool. Please

study them and learn their meaning. Proper interpretation of these symbols will

allow you to operate the tool better and safer.

SYMBOL

NAME

EXPLANATION

Volts

Amperes

Hertz

Voltage (Potential)

Current

Frequency (Cycles per Second)

Power

Weight

Type of Current

Watt

Kilograms

Alternating Current

Direct Current

Alternating or Direct Current Type of Current

Earthing Terminal

Class II Construction

Minutes

Grounding Terminal

Denotes Double Insulation

Time

min

Seconds

CONTROLS AND COMPONENTS:

1. Battery Pack

2. Release Buttons on Each Side

3. Charger

5. ON/OFF Switch

6. Reflector Rim

␾

Diameter

Size of Drill Bits,

Grinding Wheels, etc.

No-load Rotational Speed

Revolutions, Surface Speed,

Strokes, etc. per Minute

No load speed

Revolutions per Minute

ACCESSORIES:

7. Replacement Light bulb (inside unit)

.../min

4. LED Charging Indicators

1,2,3, …

Ring Selector Settings

Speed, Torque or Position Settings

COMPONENT

BATTERY PACK

CHARGER

MODEL NUMBER

690549

690543

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BATTERY

REMOVING / ATTACHING BATTERY PACK

REMOVE BATTERY PACK:

1. Press both release buttons on either side of

the Cordless Worklight to release the battery pack.

Before using battery pack, please read carefully all instructions

and cautionary markings on battery pack, battery charger and

product using battery.

2. Pull battery pack free of Cordless Worklight.

ATTACH BATTERY PACK:

Do not incinerate the battery pack even if it is severely dam-

aged or is completely worn out. The battery pack can explode.

1. Align the raised portion of the battery pack

with the groove in the battery compart-

ment

Do not carry battery packs in aprons, pockets, or tool boxes, product kit

boxes, drawers, etc. with loose metal objects. Battery pack terminals could

be short circuited causing damage to the battery pack, severe burns or fire.

of the Cordless Worklight.

2. Press the battery pack into place. Make

sure the latches are securely fastened.

Do not use the Cordless Worklight if the

battery pack is not seated properly.

The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxic

material by the Environmental Protection Agency. Before disposing of dam-

aged or worn out Ni-Cad battery packs, check with your State Environmental

Protection Agency to find out about special restrictions on the disposal of these

battery packs, take them to your local recycling center for proper disposal, or

call 1-800-822-8837.

RELEASE

BUTTON