Hoshizaki America, Inc.
Hoshizaki
Cubelet Icemaker / Dispenser
Models
DB-200H
INSTRUCTION MANUAL
“A Superior Degree
of Reliability”
Issued: 6-5-2001
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• Please review this manual. It should be read carefully before the ice dispenser is
installedandoperated. Onlyqualifiedservicetechniciansshouldinstall, serviceand
maintain the ice dispenser. This manual should be made available to the technician
priortoinstallation, maintenanceorservice.
• Keep this manual with the dispenser for later reference.
CONTENTS
PAGE
I. SPECIFICATIONS .................................................................................................... 4
1. NAMEPLATE RATING ........................................................................................... 4
2. DIMENSIONS/CONNECTIONS.............................................................................. 5
II. INSTALLATION AND OPERATING INSTRUCTIONS............................................. 8
1. CHECKS BEFORE INSTALLATION ...................................................................... 8
2. LOCATION .............................................................................................................. 9
3. SET UP ................................................................................................................. 10
4. ELECTRICAL CONNECTION .............................................................................. 12
5. DRAIN CONNECTIONS ....................................................................................... 13
6. FINAL CHECK LIST.............................................................................................. 13
7. START UP ............................................................................................................ 15
8. PREPARING THE ICE DISPENSING BIN FOR LONG STORAGE ..................... 15
III. CLEANING AND MAINTENANCE INSTRUCTIONS............................................ 16
1. CLEANING INSTRUCTIONS ............................................................................... 16
[a] CLEANING PROCEDURE .............................................................................. 16
[b] SANITIZING PROCEDURE............................................................................. 18
2. MAINTENANCE.................................................................................................... 18
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I. SPECIFICATIONS
1. NAMEPLATE RATING
See NAMEPLATE for electrical specifications. The nameplate
is located on the upper part of the Right Side Panel.
We reserve the right to make changes in specifications and design without prior notice.
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2. DIMENSIONS/CONNECTIONS
[a] with KM-280M_ or KM-500M_
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[b] with KM-630M
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[c] with KML-250M_, KML-350M_, KML-450M_, or KML-600M_H
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II. INSTALLATION AND OPERATING INSTRUCTIONS
1. CHECKS BEFORE INSTALLATION
IMPORTANT
1. This ice dispensing bin is designed and intended to be used in combination
with a HOSHIZAKI Modular Crescent Ice Cuber, Models KM-280M,
KM-500M, KM-630M, KML-250M, KML-350M, KML-450M, or KML-600M.
The use of this ice dispensing bin in combination with any cuber or flaker,
other than a HOSHIZAKI Crescent Ice Cuber cannot be recommended.
2. Remove shipping carton, tape(s) and packing to prevent damage to the ice
dispensing bin.
3. Ensure all components, fasteners and thumbscrews are securely in place.
1) Remove the Front panel to prevent damage before installing.
2) Remove the package containing the accessories from the storage bin.
3) Remove the protective plastic film from the Side Panels. If the ice dispensing bin has
been exposed to the sunlight or to direct heat, it should be allowed to cool before
removing the protective film.
4) See NAMEPLATE, located on the upper part of the Left Side Panel. Check that the
voltage supplied corresponds with the voltage specified on the NAMEPLATE.
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2. LOCATION
WARNING
This ice dispensing bin is not intended for outdoor use. Normal operating
ambient temperature should be within +45°F to +100°F. To the icemaker,
water temperature should be within +45°F to +90°F.
Extended periods of operation at temperatures outside of these limitations
may cause unsatisfactory results.
For best operating results:
• Ice dispensing bin should not be located next to ovens, grills or other high heat producing
equipment.
• Location should provide a firm and level foundation for the equipment.
• Always avoid a site where dripping is not allowed.
• Allow 6" clearance at rear and sides for ease of maintenance and/or service should they
be required. More space is needed especially on the right side of the dispensing bin to
service the drive system.
CAUTION
The icemaker will not work in sub-freezing temperatures. To prevent
damage to the water supply line, always drain the icemaker when air
temperature is 32°F or below.
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3. SET UP - See Fig. 1.
CAUTION
It is especially important that the icemaker/ice dispensing bin is leveled
in both left-to-right and front-to-rear directions. If it is not level, the
result could be the production of smaller or irregular shaped cubes or
of overflow into the ice dispensing bin. See the “LOCATION”
instructions on the icemaker.
1) Unpack the ice dispensing bin, and remove all shipping cartons, tape(s) and packing before
operatingtheunit. Attachfour(4)adjustablelegs[adjustablewithinmax.6-13/32"(188mm.)
to min. 6" (152 mm.)] to the bottom of the ice dispensing bin. Remove the front panel to
prevent damage, and be careful not to damage the other panels when installing the ice
dispensing bin.
Remove the screws, and pull up and toward you to remove the Front Panel.
2) Position the ice dispensing bin in a selected permanent site. Clean and wipe the interior with
a clean cloth.
3) Unpack the icemaker, and remove all shipping cartons, tape(s) and packaging.
4) See the “SET UP” instructions on the icemaker when installing the icemaker.
5) Attach the icemaker to the top of the ice dispensing bin, and secure the icemaker by using
twoUniversalBracesandfour(4)HexagonHeadbolts(KMaccessory). ThenattachtheTop
Panels onto the ice dispensing bin by using four (4) Bolts and Brackets.
6) Level the icemaker/ice dispensing bin in both the left-to-right and front-to-rear directions.
7) Place exterior panels in position on both the icemaker and the ice dispensing bin. See the
“SET UP” instructions on the icemaker.
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*Note: With KML models, Top Panels are not necessary.
Fig. 1
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4. ELECTRICAL CONNECTION
WARNING
1. Electrical connection must be made in accordance with the instructions on
a “WARNING” tag, provided with the pig tail leads in the Junction Box.
2. To prevent possible electrical shock to individuals or extensive damage to
the equipment, install a proper ground wire to the ice dispensing bin that
meets local code requirements.
• A WHITE lead must be connected to the neutral conductor of the power source. Miswiring
results in severe damage to the ice dispensing bin. See Fig. 2.
• The ice dispensing bin must have a separate power supply or receptacle of proper
capacity. See NAMEPLATE.
• Check that the ice dispensing switch and the safety switch are operating correctly.
See Fig. 3.
Ice Dispensing Switch
Safety Switch
Push the button, and the unit should operate.
You can hear the operating sound.
Continue pushing the button, and move the
spout toward you. Then the safety switch
should operate, and the unit will stop.
• An electrical permit and services of a licensed electrician may be required in some areas.
Ice Dispensing
Switch (Button)
Spout
Safety
Switch
Ice
Station
Fig. 2
Fig. 3
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5. DRAIN CONNECTIONS - See Fig. 4
1. A drain outlet, 3/4" FPT, is located at the rear of the ice dispensing bin.
2. The drain must have 1/4" fall per foot on horizontal runs to get a good flow.
3. The ice dispensing bin drain connection must be made separately from the icemaker
drains. See the “WATER SUPPLY AND DRAIN CONNECTIONS” instructions on the
icemaker.
4. A plumbing permit and services of a licensed plumber may be required in some areas.
6. FINAL CHECK LIST
1) Is the icemaker/ice dispensing bin level?
2) Is the icemaker/ice dispensing bin in a site where the ambient temperature is within
+45°F to +100°F all year around?
3) Is there at least 6" (15 cm.) clearance around the icemaker/ice dispensing bin for easy
maintenance and service, and for good ventilation?
4) Have all shipping cartons, tapes and packing been removed from the icemaker/ice
dispensing bin?
5) Are all components, fasteners and thumbscrews securely in place?
6) Have all electrical and piping connections been made?
7) Has the power supply voltage been checked or tested against the nameplate rating?
Has a proper ground been installed in the icemaker/ice dispensing bin?
8) Has the ice dispensing bin been cleaned and wiped with a clean cloth?
9) Has the end user been given the instruction manual, and instructed on how to operate
the icemaker/ice dispensing bin and the importance of the recommended periodic
maintenance?
10) Has the end user been given the name and telephone number of the contracted service
representative?
11) Has the warranty tag been filled out and forwarded to the factory for warranty registration?
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Fig. 4 Drain Connection
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7. START UP
1) Start up the icemaker. See the “START UP” instructions on the icemaker.
2) Allow at least three (3) cycles of ice production, and then place a proper
container in the ice station.
3) Push the ice dispensing switch to dispense ice cubes.
8. PREPARING THE ICE DISPENSING BIN FOR LONG STORAGE
WARNING
Drain the icemaker and remove all ice from the ice dispensing bin, when shutting
off the icemaker/ice dispensing bin for storage. The ice dispensing bin should be
cleaned and wiped dry for sanitizing.
1) Shut off the icemaker. See the “PREPARING THE ICEMAKER FOR LONG STORAGE”
instructions on the icemaker.
2) Turn off the power supply switches for both the icemaker and the ice dispensing bin after
removing all ice.
3) The ice dispensing bin should be cleaned and wiped dry.
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III. CLEANING AND MAINTENANCE INSTRUCTIONS
IMPORTANT
Ensure all components, fasteners and thumbscrews are securely in place
after any maintenance or cleaning is done to the equipment.
1. CLEANING INSTRUCTIONS
WARNING
1. HOSHIZAKI recommends cleaning this unit at least once a year. (See the
“CLEANING INSTRUCTIONS” on the icemaker.) More frequent
cleaning, however, may be required in some existing water conditions.
2. Topreventinjurytoindividualsanddamagetotheicemaker/icedispensing
bin, do not use ammonia type cleaners.
3. Always wear liquid-proof gloves for safe handling of the cleaning and
sanitizing solution. This will prevent irritation in case the solution comes
into contact with the skin.
[a] CLEANING PROCEDURE
1) Clean and sanitize the ice dispensing bin/icemaker (see the
cleaning instructions on the icemaker) as conditions require.
2) Remove all ice from the bin.
3) Disconnect electrical power to the ice dispensing bin/icemaker.
4) Remove the Drain Gate and simply lift out the Chute for cleaning.
5) Remove or reposition the icemaker to allow access to the inside. Be sure
that icemaker is secured and cannot fall.
6)ScrubtheinsideoftheBin,theAgitator,theSpoutofthebin,Spoutofthefrontpanel
and chute using a nylon scouring pad, brushes and cleaning solution, such as
5 oz. Hoshizaki “Scale Away” or “Lime-A-Way” (Economic Laboratories Inc.), in
one gallon of water.
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Inside of the Bin
Agitator
Spout of the
Front Panel
Chute
Fig. 5
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7) Scrub the Shutter Assembly and Spout—after removing them—using the
cleaning solution of item 6. See Fig. 5.
a) Remove the Snap Pin fitted to the Shutter Shaft and shift the Shaft to
the left. Then the Shutter Assembly can be removed from the bin.
b) Pull out on the sides of the Hook to release the Spout. Lift the Spout up
and out from the bin.
c) Remove the Thumbscrews holding the Hook and remove the Hook.
8) Rinse all parts thoroughly with clean water.
[b] SANITIZING PROCEDURE - Following Cleaning Procedure
1) Wash all parts in steps 6) and 7) using the following sanitizing solution: 1/2 fl. oz. of a 5.25%
sodium hypochlorite solution (chlorine bleach) diluted in 1 gallon of water.
2) Rinse all parts thoroughly with clean water.
3) Reassemble in the reverse order of the removal procedure.
4) Turn on the icemaker/ice dispensing bin.
5) Check for proper operation. (See the “ELECTRICAL CONNECTION” instructions.)
2. MAINTENANCE
1) Exterior Panels
To prevent corrosion, wipe occasionally with a clean, soft cloth. Use a damp cloth
containing a neutral cleaner to wipe off oil or dirt build up.
2) In view of the simple design of this ice dispensing bin, and the limited operating time,
very little maintenance is required.
Inspect and oil the chain (2 or 3 drops) annually. Adjust as necessary for 3/8" to
1/2" free play.
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HOSHIZAKI AMERICA, INC.
618 Hwy. 74 S., Peachtree City, GA 30269 USA TEL (770) 487-2331 FAX (770) 487-3360 www.hoshizaki.com 91A4JB10C
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