Installation & Operating manual
The harman SF1500A, SF2500A, SF2600A, SF 3500A
r4
SAFETY NOTICE
PlEASE rEAd ThIS ENTIrE mANuAl bEFOrE YOu INSTAll ANd uSE YOur hEATINg APPlIANCE. FAIlurE
TO FOllOw INSTruCTIONS mAY rESulT IN PrOPErTY dAmAgE, bOdIlY INjurY, Or EvEN dEATh.
FOr uSE IN ThE u.S. ANd CANAdA. NOT SuITAblE FOr INSTAllATION IN mObIlE hOmES
IF ThIS hArmAN STOvE IS NOT PrOPErlY INSTAllEd, A hOuSE FIrE mAY rESulT. FOr YOur SAFETY, FOl-
lOw INSTAllATION dIrECTIONS.
CONTACT lOCAl buIldINg Or FIrE OFFICIAlS AbOuT rESTrICTIONS ANd INSTAllATION INSPECTION
rEQuIrEmENTS IN YOur ArEA.
CONTACT YOur lOCAlAuThOrITY (SuCh AS muNICIPAl buIldINg dEPArTmENT, FIrE dEPArTmENT, FIrE
PrEvENTION burEAu, ETC.) TO dETErmINE ThE NEEd FOr A PErmIT.
CETTE guIdE d’uTIlISATION EST dISPONIblE EN FrANCAIS. ChEz vOTrE CONCESSIONNAIrE dE hArmAN
STOvE COmPANY.
SAvE ThESE INSTruCTIONS.
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Packing list - SF2600
Blue Angel Oil Burner
Burner Gasket
Automatic Draft Control
Blower
(ꢁ) Blower Brackets
Filter Box Kit (3 pieces) + Filter
Fan Control / High Limit
3-Speed Fan Switch (not on SF3500)
(ꢁ) Thermostats
(ꢁ) Junction Boxes
Relay
High Limit Snap Disc
(4) ꢀ/4 X 3/4 bolts & (4) Filter Box Mounting Clips
36” Flex Conduit
(ꢀ) Straight Conduit Fitting
(ꢀ) Elbow Conduit Fitting
Ash Pan
Filter
Shaker Handle
Filter Box Kit
Owner’s Manual
Warranty Registration
Filter Box
Mounting Clips
Blower
Snap Disc
Automatic Draft Control
Blower Brackets
Fan Control /
High Limit
3- Speed Fan Switch
Thermostats
Relay
Oil Burner Gasket
Oil Burner
Ash Pan
Shaker Handle
Junction Boxes
Flex- Conduit and Fittings
3
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Packing list for SF1500, SF2500 & SF3500
Blower Mounting Plate w/ ꢁ= 5/ꢀ6X3/4 bolts ( SF3500 Only)
Automatic Draft Control
Blower
(ꢁ) Blower Brackets
Filter Box Kit (3 pieces) + Filter
Fan Control / High Limit
3-Speed Fan Switch (not on SF3500)
Thermostat
Junction Box
Relay
(4) ꢀ/4 X 3/4 bolts & (4) Filter Box Mounting Clips
36” Flex Conduit
(ꢀ) Straight Conduit Fitting
(ꢀ) Elbow Conduit Fitting
Ash Pan
Filter
Filter Box Kit
Shaker Handle
Owner’s Manual
Warranty Registration
Filter Box
Mounting Clips
Blower
Automatic Draft Control
Blower Brackets
Fan Control /
High Limit
3-Speed Fan Switch
Thermostat
Relay
Blower Mount-
SF3500 only
Ash Pan
Shaker Handle
Junction Box
Flex Conduit & Fittings
4
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Furnace Installation
To ensure a safe installation, it
is recommended that this furnace be
installed by a qualified installer.
The sheet metal top and sides can be
easily removed to reduce the chance of dents
or scratches on the painted surfaces.
Inspect Gasket prior to re-
installing heat exchanger.
To remove the sheet metal, first lift off the top
section. Now, the sides can be removed by
lifting up and out away from the furnace.
To lighten the SFꢁ600, the oil burner
heat exchanger should be removed. Do so by
first removing the sheet metal as described
above. Remove the front sheet metal by first
removing the burner collar. Now remove the
the two long bolts on each side of the heat
exchanger.(Figure B) The entire unit can now
be lifted off and moved separately.
Caution: This furnace must not be
installed closer than 24 inches at the
sides and 30 inches from the rear to
combustible materials. The unit may
Figure A
only be installed on a non-combustible floor surface such as
concrete floor or concrete pad on dirt floor. The hot air plenum
must be a minimum of 2 inches from the ceiling or other com-
bustibles above the plenum.
Locate the furnace as close to the chimney as possible while
still maintaining the above clearances. No more than 8 feet of stovepipe
should be used, including two or less 90° elbows. All horizontal runs of
pipe should have a minimum ꢀ/4 in. rise per foot. All stove pipe must be
ꢁ4 gauge or thicker.
(4) ꢀꢁin. bolts, two on
each side, attach the heat
exchanger to the furnace.
When re-installing the heat exchanger, inspect the gasket around
the furnace opening, and replace if necessary. (Figure A) Place the heat
exchanger in position and secure with the long bolts and nuts. Be sure the
gasket is compressed evenly.
Re-install the sheet metal by sliding the groove on the bottom of
each side panel over the steel lip on the furnace. The top sheet metal
piece holds the sides in place. The SFꢁ600 front cover gets installed by
angling the bottom edge over the lip on the top of the firebox. The side
edges must slide into the grooves on each side and pushed in flush with
the sides and top. This front piece is held in place by the black ring which
gets tightened around the burner pipe. Do not over tighten as this will
push the sheet metal in too far.
Figure b
5
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Furnace Installation
Bolt the auto-
matic draft control to
Installing wood/Coal high limit Switch-
SFꢁ600 only.
the bottom door. Be
First, install the sheet metal sides as de-
sure to hold the unit
straight while tighten-
ing. After the auto-
matic draft control
scribed in the previous section. Install the snap disc
switch into the hole on the right side sheet metal.
Then mount the open backed junction box around
the snap switch. Proceed with wiring as shown on
page ꢀ0. Also refer to Figure D. in this section.
is mounted, the two
wires must be strung
through the flexible
conduit and two fittings
supplied. The knockout
mounting The Oil burner- SFꢁ600 only.
Remove oil burner unit from it’s box. Loosen
the four bolts in the pipe on the front of the furnace.
Insert the nose of the oil gun into the pipe. Before
sliding the oil burner all the way in, apply the gasket
around the nose of the oil gun by wrapping it around
the nose. Next, slide the oil burner into the pipe and
secure it by tightening the four bolts around the col-
lar. Be sure to tighten the bolts evenly to locate the
oil burner in the center of the pipe. The final set-up
of the oil burner should be done by an experienced
oil burner technician with the proper equipment. Re-
fer to the SFꢁ600 wiring diagram on page ꢀ0 and the
oil burner manual for proper burner set-up. There is
also a section at the end of this manual with specific
oil burner instructions.
plug of the junction box
must be removed to in-
stall the conduit fitting.
Check the door of the
automatic draft control to assure proper operation.
warning: Keep pieces of wood or coal out of the
draft door opening mechanism, as this could cause
the door to stick.
NOTE: Oil the hinge at the begining of the heating
season with a light oil.
The junction box is best mounted on the side
of the furnace about ꢀ in. back and 8 in. from the top
of the sheet metal side. (fig. C or D) If this location is
inconvenient, anywhere on the right side will work.
venting guidelines.
SF1500, SF2500, SF3500.
This figure represents the models; SF1500,
SFꢁ500, and SF3500. It’s intention is to represent
the approximate location of the various controls.
This drawing may also be used as a recommenda-
tion for routing of the
wiring and approxi-
mate dimension of
control spacing.
Please note
that this drawing is for
reference only. Each
specific installation will
Your Harman hot-air furnace must be vented
to it’s own separate flue-lined “Class A” chimney,
not less than 8” X 8” in size. The chimney must be
capable of providing a draft reading of at least .06”
water column on a draft meter, in order to function
properly. The Chimney must be a minimum of ꢀ6
ft. high, and must be two feet higher than anything
within ꢀ0 ft. The chimney must also be at least 3 ft.
higher than the point at which it exits or passes by
the roof. A barometric damper must be installed in
the flue to eliminate excessive draft. Any horizontal
sections of connector pipe must have at least ꢀ/4 in.
per foot rise. Limit the number of elbows to two or
less. All joints in the connector pipe must be secured
with sheet metal screws.
vary.
Assembly.
Bolt the shaker handle to the block on the
lower left side of the furnace, using the bolts and
lock-washers provided.
Bolt the two manual draft controls to the
front load door. Proper installation allows the draft
controls to open approximately ꢀ/ꢁ” from the door
surface. See Figure ꢀ.
6
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Furnace Installation
SF2600.
This figure represents the model SF2600 furnace. It’s intention is to
represent the approximate location of the various controls. This draw-
ing may also be used as a reference for wiring and control spacing.
Please note that this drawing is for reference only. Specific installa-
tions will vary.
mounting The blower And Filter box
Position the filter box between the brackets on the rear of the fur-
nace, with the bottom of the box resting on the flange at the bottom of
the furnace. Insert the mounting clips into the bracket slots to secure
the filter box. (see Figure 2) Next, install the blower brackets onto the
blower being sure to install the rubber feet into the brackets. NOTE:
On the SF3500, install the blower mount and blower before the filter
box. All hardware, brackets, etc. for the blower, will be found in the car-
ton with the blower. Next, position the blower in the filter box, centered
behind the inlet hole and allow approximately ꢀ/8 in. space between
the rear of the furnace and the blower outlet. Now, install the filter rail
onto the filter box. NOTE: The filter rail is best installed on the side
toward the shaker handle, so that any pipes from the hot water coil do
not interfere with filter installation or removal.
NOTE: Before proceeding with the installation of the access door, it is suggested that the wiring be com-
pleted.
The access door is installed by slipping the flange on the bottom of the access door over the bottom rail
of the filter box opening, then push the top of the door against the top of the filter box opening and secure
with a sheet metal screw.
Filter box mounting clips
Figure 2
1/8 in. space between
blower and furnace
7
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Furnace Installation - wiring
wiring
Before beginning any wiring, study the appropriate wiring diagram for your unit. Also refer back to fig-
ures C or D for an example of what the completed job will look like. It is your reponsibility to follow all state
and local electrical codes. Locate the best place to route the power for the blower, and drill a 7/8” hole in the
filter box. This hole size will accomodate a “romex” connector. Attach the blower and power wires as shown on
the appropriate wiring diagram.
Once you have the plenum installed, the fan control with high limit switch can be installed. The Fan
control/high limit switch is packaged with a jumper between the two sets of terminals inside. REMOVE THE
JUMPER WIRE INSIDE THE FAN CONTROL. The fan control should be installed in the right side of the ple-
num and ꢀꢁ to ꢀ8 inches above the top of the furnace. A separate conduit should be run from the fan control to
the junction box.
Mount the thermostat in a central location of the area you want to heat. Run two wires to the junction
box, from the heating terminals on the thermostat. ꢁꢁ gauge or thicker wire is acceptable.
The next step is to run a ꢀꢁ0 volt line from your breaker panel to the junction box. Attach all wires ac-
cording to the corresponding wiring diagram, and install the relay into the junction box. DO NOT TURN ON
THE BREAKER UNTIL ALL WIRING IS COMPLETE AND THE RELAY IS SECURED.
SF1500 and SF2500 wiring diagram
8
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SF3500 wiring diagram
SF3500 wiring diagram
9
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SF2600 wiring diagram
SF2600 wiring diagram
ꢀ0
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duct work and Operating Instructions
duct work.
This figure shows a typical duct
system layout. Be sure the entire sys-
tem is properly sized to provide the cor-
rect static pressure for optimum blower
performance. Have any new duct sys-
tem designed by a HVAC professional.
return Air
Supply Trunk
Plenum
Operating Instructions
Adjusting Automatic draft
Control - In order for your new furnace
to function, the controls must be prop-
erly adjusted. The heat output is regu-
lated by the automatic draft control, on
Figure 5
the bottom door of the furnace. Refer to the illustrations at right; The electric draft
motor (A) opens and closes the flapper door (B). The flapper door opens to feed
more air to the fire and closes to reduce the air to the fire. The maximum air flow
can be adjusted by turning the adjuster bolt (C) counter-clockwise for more air and
clockwise for less air. NOTE: To preserve motor life, all adjustments of this bolt
should be done while the flapper door is in the closed position. The idle adjuster
(D) controls the minimum amount of air that enters the firebox when the flapper
door is closed. Adjustment is made by turning the adjuster vertical for zero air, or
horizontal for maximum idle air. It is best to start at a medium setting as shown at
right.
Figure 6
Adjusting the fan control- Shut off the power at the circuit breaker be-
fore removing the fan control cover. Make sure the copper jumper (circled below)
zErO
is removed before using the furnace. Note the three pointers on the dial. The one on
the right is the high limit adjustment. Pre-set at ꢁ00 degrees, it’s function is to close
the automatic draft control flapper door if the temperature in
the plenum reaches ꢁ00 degrees. do not change this setting.
The center pointer adjusts the temperature at which the blower
starts. A good initial setting for this is ꢀ50 degrees. The pointer
on the left is to adjust the temperature at which the blower
stops. A good initial setting for this pointer is ꢀ00 to ꢀꢀ0 degrees.
If it is set too low, the air will feel cool coming out of the registers
at the end of the blower cycle.
mEd
mAX
Thermostat- Set the thermostat to the desired tempera-
ture. When more heat is needed, the thermostat opens the au-
tomatic draft control flapper door. This allows air into the firebox,
which raises the output of the fire. When the temperature in the
plenum reaches the set temperature of the center pointer on the
fan control, the blower will begin blowing heated air through the
Figure 7
ductwork. When the thermostat reaches it’s setpoint, the automatic draft control closes
the flapper door, thus, reducing the output of the fire. As the temperature in the ple-
num drops to the set point of the left pointer on the fan control, the blower will stop. A
solid fuel fire cannot cease output immediately, therefore, your room temperature may
exceed the thermostat setting at times. You also may notice times that the blower runs
for a short period even though the draft control is closed. Again, you can’t just stop a
wood or coal fire instantly, and temperature may build enough to run the blower. This is
normal and will be noticed more with coal than with wood.
ꢀꢀ
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Operating Instructions
SF 2600 - Oil Operation as backup -
furnaces may be loaded with wood as full as possible
for high output and long burn time. Then close the door
and allow all the wood to catch fire. The bottom door may
again be opened to speed the process. The object is to
get the wood burning well enough so it will not go out
when the automatic draft shuts back to the idle setting.
NOTE: When the bottom door is open, the automatic draft
cannot function to reduce the amount of air to the firebox.
For this reason, the furnace could overheat.
The SF ꢁ600 offers a unique option to the homeowner.
The ability to have an efficient oil backup heat source
built right into a wood/coal furnace.
The operation of the oil burner as a backup system is
as simple as setting a thermostat. To use the oil portion
of your furnace as a backup proceed as follows:
ꢀ. Set the wood/coal thermostat to the comfort level
you desire.
ꢁ. Set the oil thermostat to a level 5 to ꢀ0 degrees
but not less than 3 degrees lower than the wood/coal
thermostat.
That’s all there is to it. The idea is that when the wood/
coal portion can no longer maintain the level set on that
thermostat the oil portion will come on and maintain the
temperature set on the oil thermostat.
wArNINg:NEvErlEAvEThEbOTTOmdOOr
OPEN whIlE FurNACE IS uNATTENdEd!
After the wood is burning well, close the bottom door.
The automatic draft control will now regulate the fire.
The idle control (as shown on Fig. 6) on the flapper door
must be adjusted so the fire does not go out or overheat.
Experience will dictate the best setting. Normally the
two manual draft controls on the loading door are kept
closed to burn wood.
SF 2600 - Oil Operation Only - In the oil only
mode, simply turn the wood/coal thermostat to its lowest
setting and select the comfort level you desire on the oil
thermostat. The SF ꢁ600 will now act as a standard oil
burner and maintain your chosen temperature. NOTE:
It is recommended that the wood/ coal fire in the lower
portion of the furnace be out or nearly out before going
to “oil only” operation.
Starting A Coal Fire • Use the same procedure as
for wood except do not go to large diameter wood. Use
wood about ꢁ” in diameter maximum. This size will form
very hot wood coals in less time. Here again, the bottom
door may be opened to speed the process. When a
substantial bed of red wood coals are developed, start
adding a thin layer of coal. Pea or nut sized coal is better
for starting a fire than stove coal. When the first layer
is burning with some blue flame, continue to add thin
layers of coal until there is a solid bed of burning coal.
Let each layer burn a blue flame before adding another
layer. Layers can be added until the bed is approximately
ten inches deep. This is about at the top of the firebrick.
Most users find that if they keep the two manual draft
controls open about one quarter turn, it helps keep the
gasses burned off.
Curing Paint - During the first few hours of burning,
a blue smoke will be observed rising from the painted
surface of the furnace. It is advisable to increase the
amount of fresh air in the room during this breaking-in
period. This may be achieved by opening doors, win-
dows, etc. Don’t be alarmed. This is normal.
Starting a wood Fire - Open the bottom door
to increase the draft. Take about eight sheets of
newspaper, crumbled into balls and place on top of
the grates. Next, lay some fine kindling on top of the
paper. This kindling must be dry and no larger than 3/4”
diameter, and should be layered in a criss-cross pattern
to allow good air flow. Then, lay some slightly larger
pieces (ꢁ” diameter) of wood on top of the kindling.
Light the paper at the bottom just inside the door. Now
close loading door and allow kindling and wood to catch
fire. After about five minutes, close the bottom door and
open the loading door an inch or two for a few seconds
before opening completely. This method will allow the
smoke to clear away from the door opening. Now the
fire should be well established and ready for some
larger wood. Add four or five pieces of 3” to 4” diameter
wood. Close loading door and open bottom door again.
Let burn for about 5 minutes. Now open loading door
using the same method as before, always closing the
bottom door before opening the top door. Now load the
firebox with wood to the desired fullness. All Harman
NOTE; Close the bottom door as soon as the desired
coal bed is made.
loading - Coal should never be added unless there is
a reasonably hot fire. The coal bed should be bright and
vigorous. If the fire is burning hot and there is a deep
bed of coals, full loads of coal can be added at any time.
However, if there is not a deep bed of coals, it is best to
add small amounts of coal at first.
Shaking - Shaking should be done only when there
is a well-established fire. The frequency of shaking will
depend on the degree of burning. Shaking should be
done whenever the furnace is refueled. Best results for
shaking Harman grates will occur when short choppy
strokes are used rather than long even strokes.
ꢀꢁ
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Operating Instructions/Safety Tips
nace into the room with possible fatal consequences.
The amount of shaking is critical. Too much will disrupt the
fire bed and too little will restrict the air flow.
With the exception of start up or increasing heat from a
low fire, or removing ashes, the bottom door should be
kept closed. Never install a Harman furnace to a chimney
with a history of down drafts.
KEEP ChIldrEN AwAY - mAY CAuSE SErIOuS
burNS.
The proper amount normally occurs when red coals first
start to drop through the grates into the ash pan.
Ashes - Ashes should never be allowed to accumulate
in the ash pit so that they in any way impede the flow of
combustion air to the fire. Excess ash accumulation can
cause the fire to go out and also can cause severe damage
to the grates because of the absence of a cooling flow of
air beneath them.
Ashes should be placed in a metal container with a tight
fitting lid. The closed container of ashes should be placed
on a noncombustible floor or on the ground, well away
from all combustible materials, pending final disposal. If
the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the closed
container [outside the dwelling) until all cinders have
thoroughly cooled.
CAuTION:AShES ShOuld NEvEr bEAllOwEd TO
ACCumulATE AbOvE ThE TOP OF ThE ASh PAN.
AShES IN CONTACT wITh ThE bOTTOm OF ThE
grATESACTASAN INSulATOr, INTENSIFYINg ThE
hEAT ON ThE grATES, ANd COuld CAuSE ThEIr
wArPAgE. wITh AN EXCESSIvE ASh buIlduP,
PrImArY COmbuSTION AIr IS rESTrICTEd. ThuS
ThE uNIT’S OuTPuT COuld bE rEduCEd.
Coal produces considerably more ash than wood. So the
intervals between emptying are much shorter. For equal
heat output,coal will produce seven to ten times more ash
than wood.
CAuTION: All SurFACES OF FurNACE ArE hOT.
dO NOT TOuCh. KEEP ChIldrEN AwAY. SErIOuS
burNS wIll rESulT IF TOuChEd. ThIS IS A hEAT
PrOduCINg APPlIANCE.
FuEl/FIrINg wArNINgS -
dANgEr! FIrE hAzArd! dO NOT uSE ChEmICAlS
Or FluIdS TO STArT Or “FrEShEN uP” A FIrE.
SEvErE bOdY burNS Or A FIrE IN YOur hOmE
COuld rESulT. dO NOT burN gArbAgE,
gASOlINE, ThINNErS, drAIN Or ENgINE OIl,
KErOSENE, Or FuEl OIl, ETC. AN EXPlOSION,
A hOuSE FIrE Or PErSONAl INjurY COuld
rESulT. KEEP All SuCh lIQuIdS wEll AwAY
FrOm ThE FurNACE whIlE IN uSE.
Chimney Problems
Not Enough draft - Chimney is too low. A chimney
should be two feet higher than anything ten feet around
it.
Air may be leaking in around a loose fitting clean-out
door, flue pipe may not be tight at joints, or the masonry
may be defective.
Chimney may be blocked with creosote or bird nests,
etc.
Improper sized chimney or stovepipe.
Too many elbows.
Distance of more than eight feet between furnace and
chimney.
draft Control Settings - The idle air adjustment on the
flapper door may need to be adjusted slightly less for coal
than for wood. Here again, experience will dictate the best
setting. The maximum air adjustment bolt can be set at
the maximum position for quick recov-
ery. When a longer than normal burn time is desired, the
maximum air adjustment can be reduced. Never adjust
the maximum air bolt when the flapper door is opened.
See Fig. 6 on page ꢀꢀ.
down drafts - Trees or other topographical barriers may
impede the chimneys operation causing a down draft
condition to exist. This can also be caused by adjacent
buildings or chimneys.
Safety Tips
When opening the loading door, it should be cracked
open slightly for a few seconds to allow oxygen to burn
any gases that may be present and to allow smoke to be
drawn away from the door.
Creosote and Condensation - If creosote or
condensation runs out of the chimney or stovepipe,
check the following.
Chimney cap or lining may be defective.
Furnace may be too far from chimney, not allowing the
chimney to get warm.
Wood being burned may be green or wet.
Unit may be too large for home causing wood to be
burned too slow.
Whenever the bottom door is open, it should be closed
before opening the loading door. This is to increase draft
through the loading door and prevent excess smoke from
escaping.
The firebox should never be filled with excessive coal so
that the flue exit is blocked or impeded in any way. Burn-
ing coal generates carbon monoxide. If the flue gas exit is
blocked, the carbon monoxide can be forced out of the fur-
Excessive draft - This can be controlled with a
barometric draft control on the stovepipe.
ꢀ3
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maintenance
maintenance
warranty
The spiral chamber is basically self-cleaning.
Warranty is issued at time of purchase. For the warranty
to become effective, you must return the activation
coupon to Harman, 35ꢁ Mountain House Rd., Halifax,
Pennsylvania ꢀ703ꢁ as soon as possible. The model/
serial number is found on the front, upper-left corner
of stove.
However, if there is a draft problem and you have been
burning wood for a long time with little heat demand,
the spiral chamber may need cleaning. Soft coal will
also require more frequent cleaning. To clean, remove
stovepipe and scrape the creosote from the front
and top of the chamber and remove. The rear of the
chamber will not accumulate creosote.
WARRANTY WILLNOT BE HONORED UNLESS THE
FORM IS COMPLETED IN ITS ENTIRETY!!
NOTE: ꢀ/8” to ꢀ/4” of creosote in the spiral chamber
is normal. Creosote can be burned off by burning coal
for a few days.
Your Signature is required!!
Firebricks may become cracked during the
course of normal operation. A cracked brick that is still
in place is still doing its job and need not be replaced
immediately. If a brick is broken and has fallen out of
place, it should be replaced immediately. The firebrick
used in the Harman furnaces are inexpensive and easy
to replace.
Harman furnaces are warranted for five
years in accordance with the warranty
terms. Exclusions to the five years will
be the following items:
A. Electrical Blower (ꢀ year warranty)
B. Door Packing
C. Glass
The blower manufacturer recommends the
blower motor to be oiled once a year with ꢀ0 to ꢁ0
drops of light weight oil [check instructions packed in
blower box).
D. Firebricks
E, Paint
F. Any damage deemed abuse
See a complete copy of the warranty on page ꢀ9.
Cleaning heat-Exchanger (SF2600 Only) -
Remove oil burner by removing four mounting
bolts, Burner can be tied up to ceiling to avoid having
to remove the wiring. Next, remove the collar from the
front cover and remove front cover by tilting out from
top first. Now the heat exchanger will be exposed.
Next, remove the four nuts that hold on the cover, then
remove the cover. This will expose the inside of the heat
exchanger. Remove spirals by simply pulling them out
and clean the tubes with a brush. Reinstall spirals so
they are flush with the end of the tube and reassemble
unit in reverse of disassembly.
ꢀ4
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Specifications
SF1500
Complete
ꢁꢁ00
SF2500
Complete
3ꢁ00
SF2600
Complete
3ꢁ00
SF3500
Complete
4ꢁ00
heating Capacity- square ft.
Approximate bTu Input
90,000
ꢀꢁ0,000
ꢀ000 cfm
Standard
Standard
Standard
Standard
Standard
Optional
ꢀꢁ0,000
ꢀ000 cfm
Standard
Standard
Standard
Standard
Standard
Optional
ꢀ70,000
blower Size
ꢀ000 cfm
Standard
Standard
Standard
Standard
Standard
Optional
ꢀ450 cfm
Standard
Standard
Single Speed
Standard
Standard
Optional
Automatic draft
Filter box & Filter
3-Speed Fan Switch
Fan Control / high limit
Thermostat
domestic hot water Coil
Firebox dimensions - Inches
ꢀ6WxꢁꢁLxꢁ0.5H ꢀ8Wxꢁ6Lxꢁꢀ.5H ꢀ8Wxꢁ6Lxꢁꢀ.5H ꢀ8Wx30Lxꢁ5H
recommended log length
ꢀ8 in.
ꢁꢁ in.
6 in.
ꢁꢁ in.
ꢁ6 in.
7 in.
ꢁꢁ in.
ꢁ6 in.
7 in.
ꢁ7 in.
30 in.
7 in.
maximum log length
Flue Size
Filter Size
ꢀ4 X ꢁ0
4
ꢀ4 X ꢁ0
5
ꢀ4 X ꢁ0
5
ꢀ4 X ꢁ0
6
Number of grates
weight
580 Lbs.
ꢁ0 X ꢁ0
30 in.
ꢁ4 in.
700 Lbs.
ꢁ0 X ꢁ0
30 in.
ꢁ4 in.
900 Lbs.
ꢁ0 X ꢁ5
30 in.
ꢁ4 in.
800 Lbs.
ꢁ0 X ꢁ5
30 in.
ꢁ4 in.
Plenum dimensions
Clearance to Combustibles- rear
Clearance to combustibles- Side
dimensions:
A:
b:
C:
d:
E:
F:
ꢁ5 in.
ꢁ0 in.
ꢁ6 in.
ꢁ0 in.
ꢁ8 in.
ꢁ0 in.
ꢁ8 in.
ꢁ0 in.
46.5 in.
ꢁ7.75 in.
ꢁ0 in.
47.5 in.
3ꢀ in.
57 in.
5ꢁ.5 in.
36 in.
3ꢀ in.
ꢁ0 in.
ꢁ5 in.
ꢁ5 in.
40 in.
4ꢀ.75 in.
ꢀ6.5 in.
47.5 in.
ꢁ7.5 in.
40.5 in.
ꢀ6.5 in.
48 in.
45 in.
g:
h:
K:
ꢀ6.5 in.
44.5 in.
ꢁ7.5 in.
ꢀ6.5 in.
5ꢁ.5 in.
ꢁ7.5 in.
ꢁ7.5 in.
A
b
d
E
g
C
F
K
h
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Special Instructions
Coil Installation:
Cold Water In
Hot Water Out
Pressure
Relief Valve
1
Automatic
Air Valve
2
5
Pressure
Relief Valve
(Must be within
2 feet of coil)
3
3
Existing Water
Heater
Rear Of
Furnace
10 Feet Maximum
Drain
Valve
4
Plumbing diagram For Thermo-Siphon method - maximum distance = 10 Feet
Place one of the supplied nuts on each leg of the coil. Place the coil through the holes on the back of
the furnace, and adjust the nuts so that the pipes stick out about ꢀ¼ to ꢀ½ inches from the rear of the
furnace. Place the flat washers and gaskets over each pipe and tighten the nuts. You are now ready
to run the piping.
This simple method is the most economical. However, the existing water heater must be less than
ꢀ0 feet from the furnace. The water inlet, where the Temperature / Pressure Relief valve is located,
must be higher than the top leg of the water coil. The water heater should be elevated, if necessary,
to allow for proper thermo-siphon action.(The method by which hot water will circulate automatically
through the system.)
A. Shut off the water heater and the water supply to it. Drain the tank completely.
B. Remove the Temp. / Presure relief valve and discard. Install a short 3/4 in. nipple and tee (ꢀ) along
with a new relief valve.
C. run 3/4 in. copper tubing between the water tank and the top leg of the coil. Install a 3/4 in vent
elbow and automatic “float type” air vent (2) in the high point of the line. Within 2 feet of the top leg of
the coil, install a ꢀ50 lb. pressure relief valve (5). Run 3/4 in. tubing from the release exit of both relief
valves downward (3) so the hot water can escape in the event of an overheat situation.
D. Remove the drain valve, at the bottom of the tank. Install a short 3/4 in. nipple and tee and re-
install the drain valve to the tee (4). Run 3/4 in. tubing between the drain / tee combination and the
lower leg of the water coil. After all of the connections are secured, refill the water tank. Turn on the
water heater only after the tank has been completely refilled.
ꢀ6
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Special Instructions
Cold Water In
Hot Water Out
Aquastat, close on rise.
Optional
Temp. / Pressure
Relief Valve
Automatic
Air Valve
8
2
1
7
Pressure Relief
Valve - Must be
within 2 ft. of coil
3
3
Drain
Valve
Optional Gate
Valve to Control
Rate of Flow
5
4
6
Circulator Pump
Distance between of more than 10 feet
Circulating Pump method - distance = 10 Feet or more
This method is used when the water heater tank is more than ten feet away from the furnace or the fur-
nace is on a higher level than the water heater tank. In addition to a circulator pump, you may want to add
a aquastat to thermostatically control the pump according to water temperature. This is optional and not
necessary if the circulator pump is left run continuously. Another option is a gate valve placed near the
pump to control the rate of water flow.
A. Shut off the water heater and the water supply to it. Drain the tank completely.
B. Remove the Temp. / Presure relief valve and discard. Install a short 3/4 in. nipple and tee (ꢀ) along with
a new relief valve.
C. Remove the drain valve, at the bottom of the tank. Install a short 3/4 in. nipple and tee and re-install the
drain valve to the tee (4).
D. Install a circulating pump as shown (6). Run 3/4” copper tubing from the circulating pump to the lower
leg of the water coil. This is where the optional gate valve (5) can be installed to regulate flow.
E. Install a 3/4 in. tee and a ꢀ50 lb. Pressure relief valve (7) in the top leg within two feet of the coil.
F. Complete the 3/4 in. line by running it back to the tee at the top of the water heater tank. Be sure to
install the 3/4 in. vent elbow and automatic air vent (ꢁ) at the high point of the line. The optional aquastat
can be installed in this line, a maximum of 6 feet from the furnace. This aquastat must close on rise in tem-
perature and must be hooked up to turn on the circulator when the water temperature reaches ꢀꢁ0° f.
G. After securing all connections, refill the tank with water and then, ONLY THEN, turn on the power to the
water heater.
ꢀ7
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SF2600 burner Set up
SF2600 Oil burner Setup
Nozzle
80 Degree Solid Cone
No.ꢀ (as low as it goes
No. ꢀ
Off Cycle Damper Setting (B)
Flamelock Setting (A)
Combustion Air (C)
No. ꢀ to ꢀ¼
Draft - (Inches of water column)
.06 to .08
Tests for CO² must be made without a fire in the wood/ coal firebox, and with all doors and draft controls
completely closed. The burner should be fired for several minutes prior to taking a reading. Normal CO²
reading is ꢀꢀ to ꢀꢁ with a stack temperature of 300 degrees or less. This would give you an efficiency of 84
to 85 percent.
7¾”
12½”
7”
12⅞”
ꢀ8
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1 Year Limited Warranty (Commerical)
5 Year Limited Warranty (Residential)
Warranties are not transferable. Harman Stove Company warrants its products to be free from defects in material
and workmanship, in normal use and service, for five (5) years from the date of sales invoice.
If defective in material or workmanship, and if removed by the owner with in 60 months of installation, Harman
Stove Company will, at its option, repair or replace the product as described below.
The warranty above constitutes the entire warranty with respect to Harman Stove Company product. HAR-
MAN STOVE COMPANY MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING ANY
WARRANTY OF MERCHANTABILITY, OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. No
employee, agent, dealer, or other person is authorized to give any warranty on behalf of Harman Stove Company.
This warranty does not apply if the product has been altered in any way after leaving the factory. Harman Stove
Company assumes no liability for “resultant damages of any kind” arising from the use of its products. In addition,
the manufacturer shall be held free and harmless of liability for damage to property related to the operation, proper
or improper, of the equipment. THERE ARE NO OTHER WARRANTIES WHICH EXTEND BEYOND THE
DESCRIPTION ON THE FACE HEREOF.
THESE WARRANTIES APPLY only if the device is installed and operated as recommended in the user’s
manual.
THESE WARRANTIES WILL NOT APPLY if damage is caused by abuse, accident, improper installation, neg-
ligence, or use beyond rated capacity.
SERVICE LABOR RESPONSIBILITY - In furnishing replacement parts, Harman Stove Company assumes no
responsibility for any labor expenses, for service removal or reinstallation.
HOW TO MAKE A CLAIM - Any claim under this warranty should be made to the dealer from whom this ap-
pliance was purchased. Then contact is made with the manufacturer, giving the model and serial numbers, the date
of purchase, your dealer’s name and address, plus a simple explanation of the nature of the defect.
SHIPPING COSTS - The transportation charges are as follows:
(1) Customer prepays freight back to factory.
(2) Harman Stove Company prepays the repaired or replaced stove freight charges.
NOTE: Prior approval by phone or in writing shall be made before shipping entire unit to manufacturer.
THIS WARRANTY IS LIMITED TO DEFECTIVE PARTS - REPAIR AND/OR REPLACEMENT AT OUR
OPTIONAND EXCLUDESANY INCIDENTALAND CONSEQUENTIAL DAMAGES CONNECTED THERE-
WITH.
WARRANTY EXCLUSIONS: (1) Labor (2) Ceramic Log Sets (3) Battery Back-ups (4) Firebrick
(5) Door Packing (6) Paint (7) Glass (8) Flame Guide and Insulator (9) Acts of God
PLEASE READ THE LITERATURE BY THE MANUFACTURER FOR THE VARIOUS ACCESSORY DE-
VICES. THESE DEVICES ARE “WARRANTED BY THE MANUFACTURER” NOT BY HARMAN STOVE
COMPANY. FURTHERMORE, THESEACCESSORYDEVICES MUST BE INSTALLEDAND USEDACCORD-
ING TO THE RECOMMENDATIONS OF THE MANUFACTURER.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limita-
tion or exclusion may not apply in your state.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state
which may be enforceable in a Court of Law.
REMEDIES - The remedies set forth herein are exclusive, and the liability of seller with respect to any contract or
sale of anything done in connection therewith, whether in contract, in tort, under any warranty, or otherwise, shall not,
except as herein expressly provided, exceed the price of the equipment or part of which such liability is based.
CLARIFY - The above represents the complete warranty which is given in connection with stoves manufactured
by Harman Stove Company. No other commitments, verbal or otherwise, shall apply except by a written addendum
to this warranty.
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ꢁ0
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