Harbor Freight Tools Utility Trailer 90154 User Manual

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IMpORTANT SAFETy INFORMATION  
Read all safety warnings and instructions.  
Failure to follow the warnings and instructions may result in serious injury.  
Save all warnings and instructions for future reference.  
The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible  
conditions and situations that may occur. It must be understood by the operator that common sense and  
caution are factors which cannot be built into this product, but must be supplied by the operator.  
Assembly safety  
1. Keep work area clean and dry.  
3. Use eye protection. Wear ANSI-approved safety  
impact eye goggles when assembling this Trailer.  
Cluttered, damp, or wet work areas invite injuries.  
2. Keep children away from work area.  
4. Do not modify this Trailer, and do not use this  
Trailer for a purpose for which it was not intended.  
connection safety  
1. Dress safely while connecting/disconnecting.  
Do not wear loose clothing or jewelry, as they  
can become caught in moving parts. Wear a  
protective hair covering to prevent long hair from  
becoming caught in moving parts. If wearing a  
long-sleeve shirt, roll sleeves up above elbows.  
Wearing safety work shoes is recommended.  
4. The tail light bulbs supplied with this Trailer are  
for a 12 volt DC (negative ground) electrical  
system only. Do not attempt to power the Light Bulbs  
with any other type or voltage electrical current.  
5. Make sure the Hitch Coupler (7) and the  
vehicle’s ball hitch (not included) are of equal  
mating size (1‑7/8″) and are rated equal to or greater  
than the weight of the Trailer and its payload.  
2. Do not setup or use this Trailer if under the influence  
of alcohol or drugs. Read warning labels on  
prescriptions to determine if your judgement or  
reflexes are impaired while taking drugs. If there  
is any doubt, do not attempt to use this Trailer.  
6. Before each use, attach the Trailer’s Safety Chain (8)  
to the towing vehicle. Attach the Safety Chain to  
the towing vehicle with equal length on each side.  
Do not allow the Safety Chain to drag on the ground.  
3. Stay alert. Watch what you are doing at all times.  
Use common sense. Do not setup or use this Trailer  
when you are tired or distracted from the job at hand.  
Loading safety  
1. Do not exceed the Trailer’s maximum  
payload capacity of 1,195 lb.  
3. Make sure the towing vehicle and its hitch are both  
rated to safely tow the Trailer and its payload.  
The towing capacity of the hitch is typically  
stamped on the hitch drawbar.  
2. Properly and safely secure the payload in the Trailer.  
Load the Trailer evenly from side to side with  
60% of the load forward of the Axle (16).  
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Operation Safety  
Note: Selected recommendations in this section are adapted from TOWING A TRAILER -  
Being Equipped for Safety, published by NHTSA. For full details, see that document.  
1. This Trailer is not a toy.  
3. Never allow anyone to ride in or on the trailer.  
Do not allow children to play on or near this item.  
4. Do not transport animals in this trailer.  
2. Take time to practice before driving on main roads.  
before Each use  
1. Check Tire (19) condition and air pressure.  
7. Be sure the trailer jack, tongue support, and any  
attached stabilizers are raised and locked in place.  
2. Make sure wheel lug nuts/bolts  
are properly tightened.  
8. Check load distribution to make sure  
the tow vehicle and trailer are properly  
balanced front to back and side to side.  
3. Make sure hitch, coupler, draw bar, and other  
equipment that connect the trailer and the tow  
vehicle are properly secured and adjusted.  
9. Check side- and rear-view mirrors to  
make sure you have good visibility.  
4. Make sure wiring is properly connected — not  
touching the road, but loose enough to make turns  
without disconnecting or damaging the wires.  
10. Check routes and restrictions on bridges and tunnels.  
11. Make sure you have wheel chocks and jack stands.  
5. Make sure all running lights, brake lights,  
turn signals, and hazard lights are working.  
12. Check trailer for loose bolts and nuts,  
structural cracks and bends, and any other  
condition that may affect its safe operation.  
Do not use the Trailer even if minor damage appears.  
6. Check that all items are securely  
fastened on and in the trailer.  
General Handling  
1. Use the driving gear that the towing vehicle  
manufacturer recommends for towing.  
5. Slow down when traveling over bumpy roads,  
railroad crossings, and ditches.  
2. Drive at moderate speeds. This will place  
less strain on your tow vehicle and trailer.  
Trailer instability (sway) is more likely to  
occur as speed increases. Do not exceed  
45 miles per hour when towing the Trailer.  
6. Make wider turns at curves and corners.  
Because your trailer’s wheels are closer to the  
inside of a turn than the wheels of your tow vehicle,  
they are more likely to hit or ride up over curbs.  
7. To control swaying caused by air pressure changes  
and wind buffeting when larger vehicles pass from  
either direction, release the accelerator pedal to slow  
down and keep a firm grip on the steering wheel.  
3. Avoid sudden stops and starts that can  
cause skidding, sliding, or jackknifing.  
4. Avoid sudden steering maneuvers that might  
create sway or undue side force on the trailer.  
braking  
1. Allow considerably more distance for stopping.  
3. Always anticipate the need to slow down.  
To reduce speed, shift to a lower gear  
and press the brakes lightly.  
2. If you have an electric trailer brake controller and  
excessive sway occurs, activate the trailer brake  
controller by hand. Do not attempt to control  
trailer sway by applying the tow vehicle brakes;  
this will generally make the sway worse.  
Acceleration and passing  
1. When passing a slower vehicle or changing lanes,  
signal well in advance and make sure you  
allow extra distance to clear the vehicle  
before you pull back into the lane.  
3. If necessary, downshift for improved  
acceleration or speed maintenance.  
4. When passing on narrow roads, be careful not  
to go onto a soft shoulder. This could cause  
your trailer to jackknife or go out of control.  
2. Pass on level terrain with plenty of clearance.  
Avoid passing on steep upgrades or downgrades.  
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Downgrades and Upgrades  
1. Downshift to assist with braking on downgrades  
and to add power for climbing hills.  
3. Some tow vehicles have specifically calibrated  
transmission tow-modes. Be sure to use the  
tow-mode recommended by the manufacturer.  
2. On long downgrades, apply brakes at intervals to  
keep speed in check. Never leave brakes on for  
extended periods of time or they may overheat.  
backing Up  
1. Put your hand at the bottom of the steering wheel.  
To turn left, move your hand left.  
4. Use slight movements of the steering wheel  
to adjust direction. Exaggerated movements  
will cause greater movement of the trailer.  
To turn right, move your hand right.  
2. Back up slowly.  
5. If you have difficulty, pull forward and realign  
the tow vehicle and trailer and start again.  
3. Because mirrors cannot provide all of the  
visibility you may need when backing up,  
have someone outside at the rear of the  
trailer to guide you whenever possible.  
parking  
1. Try to avoid parking on grades.  
4. before uncoupling a trailer:  
a. Place blocks at the front and rear of the  
trailer tires to ensure that the trailer does not  
roll away when the coupling is released.  
2. If possible, have someone outside  
to guide you as you park.  
3. Once stopped, but before shifting into park:  
b. An unbalanced load may cause the  
tongue to suddenly rotate upward;  
a. Have someone place blocks on the  
downhill side of the trailer wheels.  
therefore, before uncoupling, place jack stands  
under the rear of the trailer to prevent injury.  
b. Apply the parking brake.  
c. Shift into Park.  
(first or reverse gear for manual transmissions)  
d. Then remove your foot from the brake pedal.  
Following this parking sequence is important to  
make sure your vehicle does not become locked in  
Park because of extra load on the transmission.  
TRAILER LIcENSING NOTIcE  
Some states may consider this Trailer a vehicle requiring registration, licensing, and titling.  
Check with your State Department of Motor Vehicles for information and  
guidance on registering, licensing, and titling the Trailer.  
Maintenance safety  
1. Maintain labels and nameplates on the trailer.  
These carry important information.  
4. For your safety, service and maintenance should  
be performed regularly by a qualified technician.  
If unreadable or missing,  
contact Harbor Freight Tools for a replacement.  
5. When not in use, store Trailer in a  
dry location to inhibit rust. Lock up Trailer,  
and keep out of reach of children.  
2. Replacement parts and accessories: when servicing,  
use only identical replacement parts.  
6. Position Trailer on flat, level, hard surface and  
chock both Tires (19) before folding/unfolding.  
Only use accessories intended for use  
with this Trailer. Approved accessories are  
available from Harbor Freight Tools.  
7. Do not fold up the trailer without assistance.  
8. Before standing up the trailer, properly secure the  
rear and front section together, see page 25.  
3. Maintain this Trailer with care. Keep this Trailer  
clean and dry for better and safer performance.  
SAVE THESE INSTRUcTIONS.  
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Assembly Instructions  
Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this  
manual including all text under subheadings therein before set up or use of this Trailer.  
Note: For additional information regarding the parts listed in the following pages,  
refer to Parts List and Diagram on page 26.  
1. On a flat, level, surface, lay out one Front Left Side Rail (1FL), one Front Right Side Rail (1FR),  
one Cross Member (2A), and two Cross Members (2B). Lay out two Hinge Plates (10) and  
two Stake Clamps (25). Assemble the parts, using the 3/8″ x 3/4″ Bolts (A), 3/8″ Lock Nuts (G)  
and also the 3/8″ x 1″ Bolts (B) and 3/8″ Lock Nuts (G). (See Figure A.)  
TO cENTER OF TRAILER  
FRONT OF TRAILER  
Figure A: Front bed Rail Assembly  
2. Attach the Left Connecting Rail (3L)  
and the Right Connecting Rail (3R)  
4. Attach the Spare Tire Bar (4) to the  
Left Connecting Rail (3L) and the  
to the Front Left Side Rail (1FL) and  
Front Right Side Rail (1FR), using the 9/16″ Bolts (E),  
9/16″ Nuts (I), and 1/8″ Cotter Pins (P).  
Right Connecting Rail (3R), using the 3/8″ Bolts (A)  
and 3/8″ Lock Nuts (G). (See Figure b.)  
5. Attach the “T” Plate (5) and Coupler Base (6)  
to the Left Connecting Rail (3L) and the  
3. Insert the “L” Latches (9) through the  
Left Connecting Rail (3L), Right Connecting Rail (3R),  
and Cross Member (2A). Secure the “L” Latches  
using the 1/8″ R Pins (Q). (See Figure b.)  
Right Connecting Rail (3R), using the 3/8″ Bolts (A)  
and 3/8″ Lock Nuts (G). (See Figure b.)  
Figure b: Tongue Assembly  
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6. Lay out one Rear Left Side Rail (1RL), one Rear Right Side Rail (1RR), and three Cross Members (2B).  
Lay out two Hinge Plates (11L, 11R) and two Stake Clamps (25). Assemble the parts, using the  
3/8″ x 3/4″ Bolts (A), 3/8″ Lock Nuts (G) and also the 3/8″ x 1″ Bolts (B) and 3/8″ Lock Nuts (G). (See Figure c.)  
REAR OF TRAILER  
TO cENTER OF TRAILER  
Figure c: Rear bed Rail Assembly  
7. Assemble the front portion and the rear portion of the Trailer, using the 3/8″ x 3/4″ Bolts (A), 3/8″ Lock Nuts (G).  
Figure D: Assembling Front and Rear beds  
8. Then, fold the Trailer with assistance.  
Figure E: Folded Trailer  
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9. With the Trailer in its folded position, attach the  
Spring Hanger (12L) to the Front Left Side Rail (1FL),  
using 3/8″ x 1″ Bolts (B) and 3/8″ Lock Nuts (G).  
Attach the Spring Hanger (12R) to the  
11. Attach the Caster Base (30R) to the  
Spring Hanger (12R), using 3/8″ x 1″ Bolts (A)  
and 3/8″ Lock Nuts (G).  
12. Attach the Casters (13) to the  
two Caster Bases (30L, 30R),  
using M12 Lock Nuts (U).  
Front Right Side Rail (1FR), using 3/8″ x 1″ Bolts (B)  
and 3/8″ Lock Nuts (G). (See Figure F.)  
10. Attach the Caster Base (30L) to the  
Spring Hanger (12L), using 3/8″ x 1″ Bolts (B)  
and 3/8″ Lock Nuts (G).  
Left casters  
Right casters  
Figure F: caster Assembly  
13. Attach the two Fender Supports (23) to the  
two Caster Bases (30L, 30R), using the 3/8″ Bolts (A)  
and 3/8″ Lock Nuts (G).  
15. Align the guide pin at end of axles through the  
Springs (15). Position the two Spring Plates (14)  
under the two Springs. Axle guide pins must be  
located in the center hole of the Spring Plates (14).  
Then attach the two Fenders (22) to the  
two Fender Supports, using the 3/8″ Bolts (A)  
and 3/8″ Lock Nuts (G). (See Figure G.)  
16. On each end of the Axle, insert two U-Bolts (17)  
downward over the Axle and through the  
mounting holes in each of the two Spring Plates.  
Adjust the Spring Plates slightly to  
14. Attach the two Springs (15) to the  
two Caster Bases (30L, 30R), using  
9/16″ x 3‑1/4″ Bolts (E) and 9/16″ Nuts (I).  
Leave these Bolts loose for now to  
allow proper assembly in the next steps.  
Insert a Cotter Pin (P) through the holes in the  
end of the Bolts and spread the Cotter Pins.  
allow the holes to line up.  
17. Then secure the Axle and Spring assemblies,  
using 3/8″ Spring Washers (L) and  
3/8″ Lock Nuts (G). After doing this, tighten the  
Bolts (E) and Nuts (I) left loose in step 14.  
Figure G: Spring Assembly  
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18. Attach the Grease Fitting (31) to the Hub (18).  
Carefully slide a Hub over the spindle at each  
end of the Axle (16). (See Figure H.)  
19. bEARING pAcKING INSTRUcTIONS  
WARNING! Whenever a hub is disassembled (if a hub on a new unit requires assembly or a hub is  
disassembled for maintenance), the following procedure MUST be obeyed.  
Failure to read and obey all of the following instructions completely will void the warranty  
and can result in damage to the Trailer, property damage, or serious injury.  
a. Using a suitable solvent, thoroughly clean the  
bearings and the rest of the parts in the Hub  
assembly of all grease, dirt, metal shavings, or  
any other foreign object. The parts must be  
cleaned even if they are new or appear clean.  
d. Place fresh, clean bearing grease in the packer.  
e. With the grease-filled bearing packer in one hand  
and the bearing in the other, press the bearing  
into the grease, forcing the grease inside the slots  
in the bearing. Continue doing this until every  
slot in the bearing is completely full of grease.  
b. Allow all pieces to dry completely.  
c. Make sure that your hands are thoroughly  
clean and the bearing packer (not included)  
is also thoroughly clean.  
f. Finish assembling the hub/wheel assembly,  
being careful not to get any dirt or  
debris on any part of the assembly.  
20. Place the Outer Bearings (20) onto the  
spindles of both ends of the Axle. Place a  
3/4″ Flat Washer (N) onto each spindle of the Axle.  
Then secure the Hub and Bearing assemblies,  
using the Castle Nuts (K). (See Figure H.)  
22. Press a Dust Cap onto each Hub (18).  
23. Place a Tire/Wheel Assembly (19) onto  
each Hub (18). Secure each Tire/Wheel  
assembly firmly to the Hubs, using the  
Lug Nuts (J). Torque the Lug Nuts to 90 ft-lb.  
21. See point 4 of Inspection, Maintenance and  
Cleaning (page 24). Make sure the Hub  
rotates freely. If not, back off the Castle Nut  
very slightly so that the Hub rotates freely.  
NOTE: pERIODIcALLy, GREASE SEAL (32)  
ON bAcKSIDE OF HUb (18).  
Figure H: Hub/Wheel Assembly  
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24. Attach the Coupler (7) to the Coupler Base (6),  
using one M10x90 Bolt (W) at the rear of the coupler.  
Lock the Coupler Trigger with the Lock Pin (29).  
Then, insert the “R” Pin (S) through the  
27. Remove the Lens from a Side Running Light (24).  
Insert the Wire Lead of the  
Side Running Light through the center  
hole of the Front Left Side Rail (1FL).  
hole in the Lock Pin (29) to secure the  
Attach the Side Running Light to the  
Lock Pin in place. (See Figure I.)  
Front Left Side Rail, using the Screws (R).  
Then, reattach the Lens to the Side Running Light.  
Repeat this Step for the remaining Side Running  
Light and the Front Right Side Rail (1FR).  
25. Insert the second M10x90 Bolt (W) through  
the Coupler (7) and Coupler Base (6) as well  
as through the center link of the Safety Chain.  
Then, use a 3/8″ Lock Nut (G) to secure  
the Safety Chain to the Hitch Coupler.  
28. Attach a Tail Light Bracket (26) to the  
Rear Left Side Rail (1RL), using M10x20 Bolts (A)  
and M10 Lock Nuts (G). Attach the  
26. Attach two Stake Clamps (25) to  
License Plate Bracket (27) and Left Tail Light (28L)  
to the Tail Light Bracket, using 3/8″ Lock Nuts (G).  
Repeat this Step for the remaining Tail Light Bracket  
and Rear Right Side Rail (1RR).  
the Front Cross Member (2A),  
using M10x20 Bolts (A) and M10 Lock Nuts (G).  
Then, repeat this Step for the remaining two  
Stake Clamps and the Rear Cross Member (2B).  
29. Secure the rear Bed of the Trailer’s frame  
to the Caster Bases (30L, 30R), using  
M10x30 Carriage Bolts (D) and M10 Lock Nuts (G).  
Figure I: coupler and Stake clamp Attachment  
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30. To install the Wiring Harness on the Trailer,  
use a Screw (R) to attach the White Ground Wire  
located at the Plug end of the Wiring Harness  
to the small mounting hole in the  
33. Connect the Wire Lead from the two  
Side Running Lights (24) to the Brown Wire on  
each side of the Trailer. Then, insert Wire Clips  
along the entire length of the Side Rails of the  
Trailer to hold down the Wiring Harness.  
Right Connecting Rail (3R). (See Figure J.)  
Note: The Wiring Diagram on page 12 may  
also be helpful in connecting trailer wires.  
34. Run the Yellow/Brown Wires to the  
Left Tail Light (28L).  
Strip the ends of the Wires about 3/4″.  
Connect the Yellow Wire to the Red Wire of the  
Left Tail Light. Then, connect the Brown Wire  
to the two Black Wires of the Left Tail Light.  
31. Leave about 18″ of wire beyond the  
Hitch Coupler (7), and run the Wiring Harness  
along the inside of the Right Connection Rail (3R)  
to the Front Right Side Rail (1FR). Then, split the  
Yellow/Brown Wires from the Green/Brown Wires.  
35. Run the Green/Brown Wires to the  
Right Tail Light (28R).  
32. Run the Yellow/Brown Wires along the  
inside of the Front Cross Member (2A) to  
the Side Running Light (24) located on the  
Front Left Side Rail (1FL). Then, run the Green/  
Brown Wires along the inside of the Front Right  
Side Rail (1FR) to the other Side Running Light.  
Strip the ends of the Wires about 3/4″.  
Connect the Green Wire to the Red Wire of the  
Right Tail Light. Then, connect the Brown Wire  
to the two Black Wires of the Right Tail Light.  
NOTE: Only a qualified technician should perform  
the electrical service that may be needed to  
enable your particular make/model vehicle to  
power the Trailer’s 12 volt DC lighting system.  
This is beyond the scope of this manual.  
WIRE HARNESS cONNEcTOR pLUG  
WHITE GROUND WIRE  
GREEN  
bROWN  
bROWN  
yELLOW  
WIRE LEAD  
WIRE LEAD  
FROM  
SIDE RUNNING LIGHT  
(24)  
FROM  
SIDE RUNNING LIGHT  
(24)  
LEAVE 16″ EXCESS WIRE HERE.  
LEAVE 16″ EXCESS WIRE HERE.  
yELLOW  
GREEN  
bROWN  
bROWN  
bLAcK  
RED  
RED  
RIGHT TAIL LIGHT (28R)  
Figure J: Trailer Wiring  
bLAcK  
LEFT TAIL LIGHT (28L)  
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4-pin connector  
White ground wire  
to trailer tongue  
brown  
yellow  
brown  
side marker lights  
Green  
black  
wire clip  
Right light (Green lead)  
Wired same as left side  
KEy / cOLOR cODES  
brown: Tail and side marker lights  
Green: Right directional and stop light  
yellow: Left directional and stop light  
White: Ground to trailer frame  
Indicates wire nut connection  
Left light (yellow lead)  
Figure K: Wiring Diagram  
Note: Some trailer tail lights will have two leads instead of three.  
They connect to the harness leads the same way; brown to brown, color to color.  
REV 06e  
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Optional bed Installation (not included)  
Minimum Required parts:  
a. Qty. 2:  
3/4″ x 48″ x 48″ Plywood (not included).  
b. Qty. 24-30: 3/8″ Cross Head Bolts (not included).  
c. Qty. 24-30: 3/8″ Flat Washers (not included).  
d. Qty. 24-30: 3/8″ Spring Washers (not included).  
e. Qty. 24-30: 3/8″ Nuts (not included).  
1. Drill 3/8″ mounting holes as shown in Figure L.  
2. Use 3/8″ Cross Head Bolts, 3/8″ Flat Washers, 3/8″ Spring Washers, and  
3/8″ Nuts to secure the Plywood bed to the Trailer frame.  
9.29  
4.37  
18.9  
48  
13.96  
13.96  
48  
18.9  
9.29  
4.37  
9.29  
13.96  
48  
14.35  
8.9  
0.75  
4.37  
18.9  
48  
18.9  
3/8″ CROSS HEAD BOLT  
3/8″ FLAT WASHER  
4.37  
3/8″ SPRING WASHER  
3/8″ NUT  
Figure L: Optional bed Installation  
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Optional Rail Installation (not included)  
Minimum Required parts:  
a. Qty. 8: 1.6″ x 3.5″ x 27″ wood strips (not included).  
b. Qty. 6: 0.75″ x 3.5″ x 48″ wood strips (not included).  
c. Qty. 6: 0.75″ x 3.5″ x 94.5″ wood strips (not included).  
d. Qty. 4: 0.175″ x 2″ x 2″ x 3.5″ Steel Angle (not included).  
e. Qty. 16: 3/8″ x 1‑3/4″ Bolt (not included).  
f. Qty. 8: 3/8″ x 2‑3/8″ Bolt (not included).  
g. Qty. 48: 3/8″ x 2‑3/8″ Bolt (not included).  
h. Qty. 72: 3/8″ Spring Washer (not included).  
i. Qty. 112: 3/8″ Flat Washer (not included).  
j. Qty. 72: 3/8″ Nut (not included).  
1. Cut the Stakes, Front End Rails, Back End Rails, and Side rails to the sizes indicated  
in Figure M and drill 3/8″ diameter mounting holes where shown.  
3/8″ DIAMETER  
STAKE  
6
2
6.5  
2
6.5  
27  
2
1.25  
FRONT END  
bAcK END RAIL  
2
8
24  
8
2
2
2
SIDE RAIL  
3/8″ DIAMETER  
2
18.5825  
18.5825  
50.835  
94.5  
2
1.25  
3/8″ DIAMETER  
cONNEcTING pLATE  
FIGURE L  
Figure M: Stake Dimensions and Hole Locations  
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2. To determine where to drill 3/8″ holes in the Stakes,  
place the eight Stakes in the eight Stake Clamps (25)  
of the Trailer and mark with a pencil. (See Figure N.)  
5. Attach the Connecting Plates to the  
Side Rails and Front End/Back End Rails,  
using 3/8″ x 1‑3/4″ Cross Head Bolts and 3/8″ Nuts.  
3. Attach the Side Rails and Front End/Back End Rails  
to the Stakes, using 3/8″ x 3‑3/8″ Cross Head Bolts,  
3/8″ Flat Washers, and 3/8″ Nuts.  
NOTE: For quick folding purposes, you may  
not want to bolt down the Stakes permanently  
to the Stake Clamps (25) of the Trailer.  
4. Secure the stakes to the Stake Clamps (25) of the  
Trailer, using 3/8″ x 2‑3/8″ Bolts, 3/8″ Spring Washers,  
and 3/8″ Nuts.  
bAcK END  
RAIL  
SIDE RAIL  
SIDE RAIL  
3/8″ SPRING  
WASHER  
3/8″ NUT  
3/8″ FLAT  
WASHER  
3/8″ SPRING  
3/8″ NUT WASHER  
STAKE cLAMp  
(25)  
3/8″ SPRING  
WASHER  
3/8″ FLAT  
WASHER  
3/8″ X 2-3/8″  
bOLT  
3/8″ X 3-3/8″  
cROSS HEAD bOLT  
FRONT END  
RAIL  
3/8″ X 1-3/4″  
cROSS HEAD bOLT  
cONNEcTING  
pLATE  
3/8″ FLAT  
WASHER  
Figure N: Stake Assembly  
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Specifications  
Maximum Capacity Payload 1,195 lb.  
Bed Dimensions  
Hitch Ball Size  
4 Ft. x 8 Ft.  
1‑7/8″  
Wheel Rim Diameter/Width 12″ x 4″  
Quantity Wheel Lug Nuts  
Tire Size  
4 Per Wheel  
4.80 - 12  
Required Tire Air Pressure  
Overall Dimensions  
Ship Weight / Net Weight  
60 PSI, Cold  
110″ L x 61‑1/2″ W x 19‑1/4″ H  
262 lb. / 252 lb.  
Operating Instructions  
Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this  
manual including all text under subheadings therein before set up or use of this Trailer.  
before each use  
1. Check Tire (19) condition and air pressure.  
7. Be sure the trailer jack, tongue support, and any  
attached stabilizers are raised and locked in place.  
2. Make sure wheel lug nuts/bolts  
are properly tightened.  
8. Check load distribution to make sure  
the tow vehicle and trailer are properly  
balanced front to back and side to side.  
3. Make sure hitch, coupler, draw bar, and other  
equipment that connect the trailer and the tow  
vehicle are properly secured and adjusted.  
9. Check side- and rear-view mirrors to  
make sure you have good visibility.  
4. Make sure wiring is properly connected —  
not touching the road, but loose enough to make  
turns without disconnecting or damaging the wires.  
10. Check routes and restrictions on bridges and tunnels.  
11. Make sure you have wheel chocks and jack stands.  
5. Make sure all running lights, brake lights,  
turn signals, and hazard lights are working.  
12. Check trailer for loose bolts and nuts,  
structural cracks and bends, and any other  
condition that may affect its safe operation.  
Do not use the Trailer even if minor damage appears.  
6. Check that all items are securely  
fastened on and in the trailer.  
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connection  
WARNING! Only use a 1‑7/8″ ball hitch  
(not included) on the towing vehicle.  
5. Pull up and down on the Coupler to make sure the  
hitch ball is fitting snugly in the Coupler. There must  
be no play between the hitch ball and Coupler.  
WARNING! If there is play, tighten the Adjusting Nut  
until no play is present:  
1. To reduce friction between the hitch ball  
and Hitch Coupler (7), apply a thin layer of  
heavy weight grease over the hitch ball.  
After unlocking the Handle, the Nut retaining plate  
(holding the Adjusting Nut in place) needs to be  
pressed back while the Nut is tightened. After Nut  
is tightened, the retaining plate needs to fit in  
place against the flats of the Nut to prevent  
it from moving. This adjustment should be  
done by 2 people. If the Adjusting Nut is  
2. Remove the R-pin (S) and Lock Pin (29).  
R-pin (S)  
Lock  
pin (29)  
too tight, the Handle will not lock.  
6. After the Adjusting Nut is properly adjusted,  
pull back on the Trigger and push down on  
the Handle until the Trigger locks in the slot.  
pull up on Handle firmly to make sure the Trigger  
is locked in place and the Handle cannot move.  
Replace the Lock pin and “R” pin.  
Hitch  
coupler (7)  
Figure O: Remove R-pin and Lock pin  
3. Then, pull up on the Trigger and lift up on the Handle.  
5. Attach each side of the Safety Chain (8) equally  
to the towing vehicle’s rear bumper or frame.  
4. With assistance, place the Coupler (7) over  
the vehicle’s hitch ball and pull back on  
the Trigger and push down on the Handle  
until the Trigger locks in the slot.  
6. Connect the Tail Light Wiring Assembly to  
the towing vehicle’s 12 Volt DC system.  
NOTE: consult the operator’s manual of the towing  
vehicle for proper connection instructions.  
Trigger  
Handle  
7. When towing the Trailer over long distances  
stop and check the tightness of all  
Safety  
chain (8)  
connections, Side Running Lights (24), and  
Tail Lights (28L, 28R) at least every 100 miles.  
8. Carry emergency flares and fire extinguisher,  
if required for operation in your state.  
Carry extra bulbs and fuses if towing the  
Trailer at night over long distances.  
Adjusting  
Nut  
Hitch ball  
(not included)  
Figure p: ball connection  
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Tire information  
Tire Terminology Glossary  
Accessory weight means- the combined weight  
of automatic transmission, power steering,  
power brakes, power windows, power seats,  
radio, and heater, to the extent that these items  
are available as factory-installed equipment.  
Maximum tire width means- the greater of either  
the linear distance between the exterior edges  
of the carcass or the linear distance between  
the exterior edges of the tread, both being  
measured parallel to the rolling axis of the tire.  
carcass means- the tire structure except for the  
tread which provides the major portion of the tire’s  
capability to deflect in response to the vertical loads  
and tractive forces that the tire transmits from the  
roadway to the non-pneumatic rim, the wheel center  
member, or the vehicle and which attaches to the  
vehicle or attaches, either integrally or separably, to  
the wheel center member or non-pneumatic rim.  
Normal occupant weight means-  
68 kilograms times the number of occupants.  
Occupant distribution means-  
distribution of occupants in a vehicle.  
production options weight means- the combined  
weight of those installed regular production options  
weighing over 2.3 kilograms in excess of those  
standard items which they replace, not previously  
considered in curb weight or accessory weight,  
including heavy duty brakes, ride levelers, roof  
rack, heavy duty battery, and special trim.  
carcass separation means- the pulling  
away of the carcass from the non-pneumatic  
rim or wheel center member.  
chunking means- the breaking away  
of pieces of the carcass or tread.  
Tread means- that portion of the tire that  
comes in contact with the road.  
cracking means- any parting within the  
carcass, tread, or any components that connect  
the tire to the wheel center member.  
Tread separation means- pulling away  
of the tread from the carcass.  
Vehicle capacity weight means- the rated  
cargo and luggage load plus 68 kilograms times  
the vehicle’s designated seating capacity.  
curb weight means- the weight of a motor vehicle  
with standard equipment including the maximum  
capacity of fuel, oil, and coolant, and, if so equipped,  
air conditioning and additional weight optional engine.  
Vehicle maximum load on the tire means- that  
load on an individual tire that is determined by  
distributing to each axle its share of the maximum  
loaded vehicle weight and dividing by two.  
Load rating means- the maximum  
load a tire is rated to carry.  
Maximum loaded vehicle weight  
means- the sum of:  
a.Curb weight;  
b.Accessory weight;  
c.Vehicle capacity weight; and  
d.Production options weight.  
Vehicle normal load on the tire means- that  
load on an individual tire that is determined  
by distributing to each axle its share of the  
curb weight, accessory weight, and normal  
occupant weight and dividing by 2.  
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Tire Markings  
Inner diameter  
in inches  
Load index and  
Speed rating*  
European tire  
certificate*  
Section width  
in inches  
U.S. DOT tire  
identification  
number  
Tire ply  
composition  
and materials  
used  
Maximum  
permissible  
inflation  
pressure  
Maximum  
load rating  
Trailer  
tire  
*Information not required by U.S. DOT  
Section width- This number gives the width of the  
tire in inches. The larger the number, the wider  
the tire. (The markings on the example tire diagram  
show 4.80. The markings on your tire may differ.)  
was built. For example, the numbers 2107 mean  
the 21st week of 2007. Any other numbers used  
are marketing codes used at the manufacturer’s  
discretion. This information is used to contact  
consumers if a tire defect requires a recall.  
Inner diameter- This number gives the  
inner diameter of the tire in inches.  
This is also the rim diameter in inches.  
(The markings on the example tire diagram show 12.  
The markings on your tire may differ.)  
Maximum Load Rating- This number  
indicates the maximum load in kilograms and  
pounds that can be carried by the tire.  
Load index- This is a measurement of how much  
weight each tire can support. See chart below.  
(The markings on the example tire diagram show 71.  
The markings on your tire may differ.)  
U.S. DOT tire identification number-  
This begins with the letters “DOT” and indicates that  
the tire meets all federal standards.  
The next two numbers or letters are the plant code  
where it was manufactured, and the last four  
numbers represent the week and year that the tire  
Note: You may not find this information on  
all tires because it is not required by law.  
code pounds  
code pounds  
code pounds  
code pounds  
code pounds  
71  
72  
73  
74  
75  
76  
77  
78  
761  
783  
805  
827  
853  
882  
908  
937  
79  
80  
81  
82  
83  
84  
85  
86  
963  
87  
88  
89  
90  
91  
92  
93  
94  
1,201  
1,235  
1,279  
1,323  
1,356  
1,389  
1,433  
1,477  
95  
96  
1,521  
1,565  
1,609  
1,653  
1,709  
1,764  
1,819  
1,874  
103  
104  
105  
106  
107  
108  
109  
110  
1,929  
1,984  
2,039  
2,094  
2,149  
2,205  
2,271  
2,337  
992  
1,019  
1,047  
1,074  
1,102  
1,135  
1,168  
97  
98  
99  
100  
101  
102  
Table A: Load Index Rating codes  
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Speed Rating- The speed rating denotes the  
speed at which a tire is designed to be driven for  
extended periods of time. This does not indicate  
that the vehicle or rims can safely reach or  
maintain that speed. These ratings are listed below.  
(The markings on the example tire diagram show M.  
The markings on your tire may differ.)  
Tire ply composition and Materials Used-  
The number of plies indicates the number of layers of  
rubber-coated fabric in the tire.  
In general, the greater the number of plies, the more  
weight a tire can support. Tire manufacturers  
also must indicate the materials in the tire, which  
include steel, nylon, polyester, and others.  
Note: You may not find this information on  
all tires because it is not required by law.  
Maximum permissible Inflation pressure-  
This number is the greatest amount of air  
pressure that should ever be put in the  
tire under normal driving conditions.  
code MpH code MpH code MpH  
F
G
J
K
L
50  
56  
62  
68  
75  
81  
N
P
Q
R
S
T
87  
94  
100  
106  
112  
118  
U
H
V
Z
W
Y
124  
130  
149  
149  
168  
186  
M
Table b: Tire Speed Rating codes  
Tire Inflation and Load Limit  
Tire and Loading Information placard  
TIRE AND LOADING INFORMATION  
The weight of cargo should never exceed 541 kg or 1195 lb.  
TIRE  
SIZE  
4.80/4.00-12  
NONE  
cOLD TIRE pRESSURE  
410 kpa, 60 pSI  
NONE  
SEE OWNER’S  
MANUAL FOR  
ADDITIONAL  
FRONT  
REAR  
INFORMATION.  
SpARE  
NONE  
NONE  
Figure Q: Tire and Loading Information placard Location  
The Tire and Loading Information Placard displays the cold tire inflation pressure and the load limit  
for this vehicle. See the Tire Care section starting on the following page for an explanation of tire  
pressure and see the Vehicle Load Limit following that for an explanation of load limit.  
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Tire care  
checking Tire pressure  
Note: Underinflated tires can decrease handling,  
This vehicle has 60 PSI recommended cold tire inflation  
stopping performance, traction, tire life, and load-carrying pressure. The term “cold” in this manual does not  
capability, in addition to causing other negative and  
hazardous effects, including tire failure. Overinflated  
tires are at greater risk of an impact break, where the  
tread and casing break when striking a hard edge,  
often opening a huge gash across the tread. Incorrect  
inflation pressure also increases tires wear rate.  
Therefore, it is important to keep tires inflated properly.  
refer to the temperature outside, but it refers to the  
fact that a tire that has not been driven for a period is  
cooler (and therefore has lower pressure) than a tire  
that has been driven on. Tires heat up while being  
driven on. To check (or fill to) a tire’s cold inflation,  
the tire must have not been driven for more than a  
mile or two for at least three hours. If you check a  
tires pressure when it is not “cold”, the pressure will  
appear higher than the actual cold tire inflation.  
Check all tires’ pressure at least monthly,  
due to the following factors:  
Most tires naturally lose air gradually.  
Tires can suddenly lose air if the tire  
strikes a pothole, curb, or other object.  
It is usually not possible to determine  
underinflation of radial tires by visual inspection.  
Steps for Maintaining proper Tire pressure  
1. Locate the recommended tire pressure on the  
vehicle’s tire information placard, certification  
label, or in the owner’s manual. This Trailer has  
60 PSI recommended cold tire inflation pressure.  
4. If the tire pressure is too low, note the difference  
between the measured tire pressure and the  
correct tire pressure. These “missing” pounds  
of pressure are what you will need to add.  
2. Measure and record the tire pressure of all tires.  
5. At a service station, add the missing pounds of  
air pressure to each tire that is underinflated.  
3. If the tire pressure is too high in any of the tires  
and the tires have not been driven for at least  
three hours, slowly release air by gently pressing  
on the tire valve stem with the edge of your  
6. Check all the tires to make sure they  
have the same air pressure.  
7. If the tires’ pressure was not measured “cold”,  
then the pressure should be rechecked  
with the tires cold as soon as possible.  
tire gauge until you get to the correct pressure.  
If the vehicle has been driven within the past three  
hours and the tire pressure is too high on any tires,  
then recheck the pressure once the tires have been  
allowed to sit motionless for at least three hours.  
Tire Size  
To maintain safety, only purchase new tires of the same size as the original tires.  
Look at the Tire and Loading Information Placard, the Specifications Chart in this manual, or the sidewall  
of the tire being replaced. If you have any doubt about selecting the correct size, consult a tire dealer.  
Tire Tread  
The tire tread provides traction that prevents your vehicle from slipping, especially if the road is wet or icy.  
Tires are unsafe and should be replaced when the tread is worn down to 1/16″.  
Measure tread depth using a tread depth indicator (not included).  
Tire Rotation  
Every 5,000 miles the left and right tires should be switched.  
This will cause the tires to wear more evenly and last longer.  
Tire balance and Alignment  
The tires need to be balanced to prevent vibration when driving. This involves attaching small weights to the  
rim to offset small differences in rim and tire weight. The tires also need to be aligned properly. Alignment is the  
orientation of the tires to the road surface and their being parallel. This helps the tires to wear evenly, and provide  
better traction. Both tire balance and alignment require specialized equipment that is not provided with this vehicle.  
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Tire Repair  
To properly repair a punctured tire, the hole needs to be properly plugged and patched from the inside of the tire.  
Tread punctures can be repaired if they are not too large. Sidewall punctures should not be repaired, the tire needs to  
be replaced if the sidewall is damaged. Tires should be removed from the rim to be inspected before being plugged  
and patched. A qualified mechanic should remove the tire from the rim, perform the repair, and remount the tire.  
Vehicle Load Limit  
Steps for Determining correct Load Limit  
1. Locate the statement “The weight of cargo  
should never exceed XXX kilograms or  
XXX pounds” on your vehicle’s placard.  
3. Determine the combined weight of luggage  
and cargo being loaded on the vehicle.  
That weight may not safely exceed the  
available cargo and luggage load capacity.  
2. That figure equals the available amount  
of cargo and luggage load capacity.  
4. If the Trailer’s load exceeds the cargo and luggage  
load capacity, then the Trailer will be unsafe resulting  
in hazardous effects, such as: Trailer’s tires will  
not be able to maintain traction properly, and  
stopping distance will be increased significantly.  
Operation Safety  
Note: Selected recommendations in this section are adapted from TOWING A TRAILER -  
Being Equipped for Safety, published by NHTSA. For full details, see that document.  
1. This Trailer is not a toy.  
3. Never allow anyone to ride in or on the trailer.  
Do not allow children to play on or near this item.  
4. Do not transport animals in this trailer.  
2. Take time to practice before driving on main roads.  
General Handling  
1. Use the driving gear that the towing vehicle  
manufacturer recommends for towing.  
5. Slow down when traveling over bumpy roads,  
railroad crossings, and ditches.  
2. Drive at moderate speeds. This will place  
less strain on your tow vehicle and trailer.  
Trailer instability (sway) is more likely to  
occur as speed increases. Do not exceed  
45 miles per hour when towing the Trailer.  
6. Make wider turns at curves and corners.  
Because your trailer’s wheels are closer to the  
inside of a turn than the wheels of your tow vehicle,  
they are more likely to hit or ride up over curbs.  
7. To control swaying caused by air pressure changes  
and wind buffeting when larger vehicles pass from  
either direction, release the accelerator pedal to slow  
down and keep a firm grip on the steering wheel.  
3. Avoid sudden stops and starts that can  
cause skidding, sliding, or jackknifing.  
4. Avoid sudden steering maneuvers that might  
create sway or undue side force on the trailer.  
braking  
1. Allow considerably more distance for stopping.  
3. Always anticipate the need to slow down.  
To reduce speed, shift to a lower gear  
and press the brakes lightly.  
2. If you have an electric trailer brake controller and  
excessive sway occurs, activate the trailer brake  
controller by hand. Do not attempt to control  
trailer sway by applying the tow vehicle brakes;  
this will generally make the sway worse.  
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Acceleration and passing  
1. When passing a slower vehicle or changing lanes,  
signal well in advance and make sure you  
allow extra distance to clear the vehicle  
before you pull back into the lane.  
3. If necessary, downshift for improved  
acceleration or speed maintenance.  
4. When passing on narrow roads, be careful not  
to go onto a soft shoulder. This could cause  
your trailer to jackknife or go out of control.  
2. Pass on level terrain with plenty of clearance.  
Avoid passing on steep upgrades or downgrades.  
Downgrades and Upgrades  
1. Downshift to assist with braking on downgrades  
and to add power for climbing hills.  
3. Some tow vehicles have specifically calibrated  
transmission tow-modes. Be sure to use the  
tow-mode recommended by the manufacturer.  
2. On long downgrades, apply brakes at intervals to  
keep speed in check. Never leave brakes on for  
extended periods of time or they may overheat.  
backing Up  
1. Put your hand at the bottom of the steering wheel.  
To turn left, move your hand left.  
4. Use slight movements of the steering wheel  
to adjust direction. Exaggerated movements  
will cause greater movement of the trailer.  
To turn right, move your hand right.  
2. Back up slowly.  
5. If you have difficulty, pull forward and realign  
the tow vehicle and trailer and start again.  
3. Because mirrors cannot provide all of the  
visibility you may need when backing up,  
have someone outside at the rear of the  
trailer to guide you whenever possible.  
parking  
1. Try to avoid parking on grades.  
4. before uncoupling a trailer:  
a. Place blocks at the front and rear of the  
trailer tires to ensure that the trailer does not  
roll away when the coupling is released.  
2. If possible, have someone outside  
to guide you as you park.  
3. Once stopped, but before shifting into park:  
b. An unbalanced load may cause the  
tongue to suddenly rotate upward;  
a. Have someone place blocks on the  
downhill side of the trailer wheels.  
therefore, before uncoupling, place jack stands  
under the rear of the trailer to prevent injury.  
b. Apply the parking brake.  
c. Shift into Park.  
(first or reverse gear for manual transmissions)  
d. Then remove your foot from the brake pedal.  
Following this parking sequence is important to  
make sure your vehicle does not become locked in  
Park because of extra load on the transmission.  
TRAILER LIcENSING NOTIcE  
Some states may consider this Trailer a vehicle requiring registration, licensing, and titling.  
Check with your State Department of Motor Vehicles for information and  
guidance on registering, licensing, and titling the Trailer.  
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Maintenance  
procedures not specifically explained in this manual must  
be performed only by a qualified technician.  
TO pREVENT SERIOUS INJURy FROM TOOL FAILURE:  
Do not use damaged equipment. If abnormal noise or vibration  
occurs, have the problem corrected before further use.  
Note: Tow vehicles often have more frequent maintenance requirements, including changes of  
engine and transmission oils and filters, lubrication of components, and cooling system checks.  
Check your owner’s manual for information on scheduled maintenance of your tow vehicle.  
bEFORE EAcH USE: Inspect the trailer and tow vehicle according to the instructions on page 16.  
Tires  
1. Periodic inspection and maintenance of tires  
and wheels are essential to towing safety,  
including spare tires. Proper tire pressure affects  
vehicle handling and the safety of your tires.  
You can find the correct tire pressure for your  
tow vehicle on the tire information placard.  
2. Underinflation reduces the load-carrying capacity  
of your tow vehicle or trailer, may cause sway and  
control problems, and may result in overheating,  
causing blowouts or other tire failure.  
3. Overinflation causes premature tire wear  
and affects the handling characteristics  
of the tow vehicle or trailer.  
Wheel bearings  
1. EVERy 2,000 TO 3,000 MILES OF USE, lubricate the 3. Insert a new Cotter Pin through the  
Hub Assemblies with a heavy weight bearing grease,  
Castle Nut and the hole in the axle.  
follow bearing packing Instructions on page 9.  
4. Bend the Cotter Pin back,  
locking it and the Nut in place.  
2. After each Hub Assembly is reassembled,  
tighten the Castle Nut until the wheel  
starts spinning with slight resistance.  
Loosen the Castle Nut about 1/6 turn from this point.  
Hitch  
Check the nuts, bolts, and other fasteners to ensure that the hitch remains secured to the  
tow vehicle and the coupler remains secured to the trailer. The connection point may require  
periodic lubrication to permit free movement of the coupler to the hitch ball.  
Wiring  
1. Make sure connector-plug prongs and receptacles,  
light bulb sockets, wire splices, and ground  
2. Clean the prongs with very fine sandpaper,  
being careful not to damage the contact area.  
connections are clean and shielded from moisture.  
Lightly coat all electrical terminal connections with  
nonconducting (dielectric), light waterproof grease.  
3. Turn lights off, then clean the surface deposits  
in the connector holes.  
Try to clean off only the deposits and lubricate  
lightly with dielectric, light waterproof grease.  
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Folding the Trailer  
TO pREVENT SERIOUS INJURy FROM LOSS OF cONTROL:  
position Trailer on flat, level, hard surface and chock both Tires (19) before folding/unfolding.  
1. Unscrew and remove the two  
3/8″ x 1″ Carriage Bolts (D) from  
the Rear Left Side Rail (1RL) and  
Rear Right Side Rail (1RR).  
2. With the assistance of one or two helpers,  
fold the rear section of the Trailer over the  
front section of the Trailer. (See Figure R.)  
Figure R: Folding bed  
3. Secure the rear section and front section together 7. Then, remove the two “L” Latches (9)  
with 4 elastic cords (not included) or rope.  
Distribute the elastic cords around all sides  
of the rear and front section to hold them  
together while the Trailer is folded up.  
and fold the Trailer Tongue down. (See Figure S.)  
8. Replace the two “L” Latches (9) after folding  
to avoid losing them.  
4. With the assistance of one or two helpers,  
remove wheel chocks and carefully tilt the  
Trailer onto its Casters (13). When tilting the  
Trailer, always apply pressure on the middle  
section (where the rear and front section are  
secured together). Trying to maneuver the  
Trailer vertically by handling the front connecting  
Rails (3L, 3R) can make the Trailer unstable.  
cAUTION! While tilting and transporting  
the Trailer, frequently inspect the casters;  
if the casters are damaged or deformed,  
immediately stop moving the Trailer.  
Only transport the folded Trailer short distances.  
5. When transporting the folded Trailer, seek the help  
of an assistant to prevent the Trailer from tipping.  
NOTIcE: To avoid damage to Casters (13), avoid rolling  
the Trailer on its Casters over long distances.  
Roll the Casters only over a flat, level and hard surface.  
6. Store the Trailer against a wall, securing  
it to the wall by elastic cords or rope.  
Figure S: Folding Tongue  
Item 90154  
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Page 25  
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parts List and Diagram  
pLEASE READ THE FOLLOWING cAREFULLy  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN  
THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY  
REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY  
REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.  
IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS  
REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE  
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE  
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION  
OF REPLACEMENT PARTS THERETO.  
parts List  
part  
Description  
Qty.  
1
1
1
1
1
5
1
1
1
1
1
1
1
2
2
1
1
1
1
4
2
2
1
4
2
2
2
2
2
2
2
8
2
1
1
1
1
1
1
2
2
part  
A
B
C
D
E
G
H
I
J
K
L
N
O
P
Q
R
S
Description  
Bolt M10 x 20 (3/8″ x 3/4″)  
Bolt M10 x 30 (3/8″ x 1″)  
Bolt M10 x 50  
Carriage Bolt M10 x 30  
Bolt M14 x 80 (9/16″)  
Nylon Nut M10 (3/8″)  
Hex Nut M10  
Hex Nut M14 (9/16″)  
Lug Nut M12  
Castle Nut M20  
Spring Washer 10  
Flat Washer 20  
Cotter Pin 4  
Cotter Pin 3 (1/8″)  
3 mm ″R” Pin (1/8″)  
4 mm Self Tapping Screw  
2 mm “R” Pin  
Nylon Nut M12  
Bolt M10 x 90  
Qty.  
64  
14  
1
4
6
92  
1
6
8
2
8
2
2
6
2
5
1
4
1FL Front Left Side Rail  
1FR Front Right Side Rail  
1RL Rear Left Side Rail  
1RR Rear Right Side Rail  
2A  
2B  
3L  
3R  
4
5
6
7
8
Cross Member  
Cross Member  
Left Connecting Rail  
Right Connecting Rail  
Spare Tire Bar  
“T” Plate  
Coupler Base  
Hitch Coupler  
Safety Chain  
“L” Latch  
9
10  
Hinge Plate  
11L Left Hinge Plate  
11R Right Hinge Plate  
12L Spring Hanger  
12R Spring Hanger  
U
W
2
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
Caster  
Spring Plate  
Spring  
Axle  
U-Bolt  
Hub  
Tire Assembly  
Bearing  
Dust Cap  
Fender  
Fender Support  
Side Running Light  
Stake Clamp  
Tail Light Bracket  
License Plate Bracket  
28L Left Tail Light  
28R Right Tail Light  
29  
30L Caster Base (Left)  
30R Caster Base (Right)  
31  
32  
Safety Pin  
Grease Fitting  
Seal  
REV 05h; 06f; 06k, 08h  
Page 26  
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Item 90154  
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Item 90154  
For technical questions, please call 1-800-444-3353.  
Page 27  
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Reporting Safety Defects  
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death,  
you should immediately inform the National Traffic Safety Administration (NHTSA) in addition to notifying  
Changzhou Nanxiashu Tool Company. If NHTSA receives similar complaints, it may open an investigation.  
And if it finds that a safety defect exist in a group of vehicles, it may order a recall and remedy campaign.  
However, NHTSA cannot become involved in individual problems between you, your dealer, or  
Changzhou Nanxiashu Tool Company. To contact NHTSA, you may either call the Auto Safety Hotline toll-free  
at 1-800-424-9393 or 202-366-0123 or write to NHTSA, U. S. Department, 400 7th Street SW NSA-11,  
Washington, DC 20590. You can also obtain other information about motor vehicle safety from the Hotline.  
Note: Check with your local department of Motor Vehicles for registration procedures.  
Some DMV’s require the Certificate of Origin to be notarized, others do not.  
Limited 90 Day Warranty  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,  
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the  
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper  
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries  
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of  
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the  
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER  
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with transportation charges  
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.  
If our inspection verifies the defect, we will either repair or replace the product at our election or we may  
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will  
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted  
from causes not within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
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