10" HEAVY-DUTY TABLE SAW
MODEL G1023
INSTRUCTION MANUAL
COPYRIGHT © 1990 BY GRIZZLY IMPORTS, INC REG #TX 3 170 579
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC.
APRIL, 1997. PRINTED IN TAIWAN
DISCONTINUED MACHINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED.
MACHINE CONFIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VER-
SION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY
QUESTIONS ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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SECTION 1: SAFETY
WARNING: For Your Own Safety Read
Instruction Manual Before Operating Saw
1. Wear eye protection.
4. Use a push-stick when required.
2. Use saw-blade guard and spreader for every
operation for which it can be used, including
all through sawing.
5. Pay particular attention to instructions on
reducing risk of kickback.
6. Do not perform any operation freehand.
7. Never reach around or over saw blade.
3. Keep hands out of the line of saw blade.
Safety Instructions For Power Tools
These safety rules cannot cover every situation in a woodshop. Consider your conditions when setting up
or operating your table saw.
1.
KEEP GUARDS IN PLACE and in working
order.
9.
USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. When using an extension cord, be sure
it is rated Hard Service (grade S) or better.
Conductor size must be 16 A.W.G. for cords
up to 100 feet in length. An undersized cord
will cause a drop in line voltage resulting in
loss of power and overheating. Your exten-
sion cord must also contain a ground wire
and plug pin. Always repair or replace
extension cords if they become damaged.
Minimum Gage for extension cord:
2.
REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to see
that keys and adjusting wrenches are
removed from tool before turning on.
3.
4.
KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
DON’T USE IN DANGEROUS ENVIRON-
MENT. Don’t use power tools in damp or
wet locations, or expose them to rain. Keep
work area well lighted.
16 A.W.G.
16 A.W.G.
14 A.W.G.
12 A.W.G.
50ft
100ft
200ft
300ft
5.
6.
7.
8.
KEEP CHILDREN AWAY. All visitors
should be kept a safe distance from work
area.
10. WEAR PROPER APPAREL Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear is
recommended. Wear protective hair covering
to contain long hair.
MAKE WORK SHOP KID PROOF with
padlocks, master switches, or by removing
starter keys.
DON’T FORCE TOOL. It will do the job bet-
ter and safer at the rate for which it was
designed.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety
glasses.
USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not
designed.
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12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommend-
ed accessories. The use of improper acces-
sories may cause risk of injury.
13. DON’T OVERREACH. Keep proper footing
18. CHECK DAMAGED PARTS. Before further
use of the tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function - check for align-
ment of moving parts, binding of moving
parts, breakage of parts, mounting, and any
other conditions that may affect its operation.
A guard or other part that is damaged should
be properly repaired or replaced.
and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep tools
sharp and clean for best and safest perfor-
mance. Follow instructions for lubricating and
changing accessories.
15. DISCONNECT TOOLS before servicing and
changing accessories, such as blades, bits,
cutters, and the like.
19. DIRECTION OF FEED. Feed work into a
blade or cutter against the direction of rota-
tion of the blade or cutter only.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in off posi-
tion before plugging in.
20. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. Don’t leave
tool until it comes to a complete stop.
Additional Safety Instructions For Table Saws
1. ALWAYS use guard, splitter and anti-kick-
back fingers on all ''through-sawing'' opera-
tions. Through-sawing operations are those
when the blade cuts completely through the
work- piece as in ripping or cross cutting.
7. MOVE the rip fence out of the way when
cross cutting.
8. NEVER use the fence as a cut-off gauge
when cross cutting.
2. ALWAYS hold the work firmly against the
9. NEVER attempt to free a stalled saw blade
miter gauge or fence.
without first turning the saw OFF.
3. ALWAYS use a push-stick for ripping nar-
row stock. Refer to ripping applications on
Page 23 of this manual, and Page 37 where
push- stick use is covered in detail.
10. PROVIDE adequate support to the rear and
sides of the saw table for wide or long work-
pieces.
11. AVOID KICKBACKS (work thrown back
toward you) by keeping blade sharp, keep-
ing rip fence parallel to the saw blade, keep-
ing splitter and anti-kickback fingers and
guard in place and operating, by not releas-
ing work before it is pushed all the way past
the saw blade, and by not ripping work that
is twisted or warped or does not have a
straight edge to guide along the fence.
4. NEVER perform any operation ''free-hand''
which means using only your hands to sup-
port or guide the workpiece. Always use
either the fence or the miter gauge to posi-
tion and guide the work.
5. NEVER stand or have any part of your body
in line with the path of the saw blade.
6. NEVER reach behind or over the blade with
12. AVOID awkward operations and hand posi-
tions where a sudden slip could cause your
hand to move into the blade.
either hand for any reason.
G1023 Heavy-Duty Table Saw
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SECTION 2: GENERAL INFORMATION
Grizzly Imports, Inc. is proud to offer the Model
G1023 10" Heavy-Duty Table Saw. This model
G1023 is a part of Grizzly’s growing family of fine
woodworking and metalworking machinery.
When used according to the guidelines stated in
this manual, you can expect years of trouble-free,
enjoyable operation.
Most important, we stand behind our machines.
We have an excellent service departments at
your disposal should the need arise. If you have
any service questions or parts requests, please
call or write to us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
The Model G1023 is a cabinet-type table saw
intended for heavy-duty professional use. This
saw is equipped with cast-iron extension wings,
regular and dado blade table inserts, table T-
Slots, cast iron miter gauge, a rip fence and a
blade guard. The heart of the saw is a powerful 3
H.P., 3450 rpm, capacitor start motor with mag-
netic push-button switch. All running parts oper-
ate on shielded ball bearings and require no
maintenance for the life of the bearings. We also
offer many accessories for this table saw includ-
ing blades, extension rails outfeed rollers and a
mobile base. Please refer to our current catalog
for prices and ordering information.
Phone:(570) 546-9663
Fax:(800) 438-5901
E-Mail: [email protected]
To comment on this manual write to:
Grizzly Imports, Inc.
Technical Documentation
P.O. Box 2069
C
⁄
O
Bellingham, WA 98227
To operate this or any power tool safely and effi-
ciently, it is essential to become as familiar with it
as possible. The time you invest before you begin
to use your Model G1023 will be time well spent.
DO NOT operate this machine until you are com-
pletely familiar with the contents of this manual.
We are also pleased to provide this manual with
the Model G1023. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our latest effort to produce the best docu-
mentation possible. If you have any criticisms that
you feel we should address in our next printing,
please write to us at the Bellingham, WA address
at the end of this section.
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Unpacking
Piece Inventory
After all the parts have been removed from the
carton, you should have:
The Model G1023 is shipped from the manufac-
turer in a carefully packed carton. If you discover
the machine is damaged after you’ve signed for
delivery, please call Customer Service immedi-
ately for advice.
• Table Saw Unit
• Miter Gauge
• Extension Wings (2)
• Fence Rails
• Adhesive Scale For Fence
• Fence Assembly
• Splitter/Guard Assembly
• Bolt Bag
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise filing a freight claim can be difficult.
Caution: The Model G1023 is a heavy machine
(425 lbs. shipping weight). DO NOT over-exert
yourself while unpacking or moving your machine
– get assistance. In the event that your table saw
must be moved up or down a flight of stairs, be
sure that the stairs are capable of supporting the
combined weight of people and the machine.
Contents of bolt bag:
3
⁄
⁄
⁄
8" - 16 x 1 1⁄4" Hex Bolts (6)
8" Lock Washers (6)
8" - 16 x 1" Cap Screws (4)
3
3
Hex Nuts 3⁄8"-16 (4)
3
⁄
8" Flat Washers(4)
When you are completely satisfied with the con-
dition of your shipment, you should inventory its
parts.
In the event that any non-proprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or, for the sake of expedi-
ency, replacements can be obtained at your local
hardware store.
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Clean up
Site Considerations
The table and other unpainted parts of the Model
G1023 are coated with a waxy oil that protects
them from corrosion during shipment. Remove
the protective coating with mineral spirits and
paper towels. Do not use gasoline or other petro-
leum based solvents because of their extremely
low flash points. Do not use chlorine-based sol-
vents – if you happen to splash some onto a
painted surface, you’ll ruin the finish.
1. Floor Load: Your Model G1023 Table Saw
represents a large weight load in a small
footprint. Most commercial floors are suitable
for the Model G1023. Some residential floors
may require additional bracing to support
both machine and operator.
2. Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through each machine, and
space for auxiliary stands, work tables or
other machinery when establishing a loca-
tion for your Table Saw.
WARNING!
Follow the safety rules listed below when
working with solvents:
3. Lighting and Outlets: Lighting should be
bright enough to eliminate shadow and pre-
vent eye strain. Electrical circuits should be
dedicated or large enough to handle amper-
age requirements. Outlets should be located
near each machine so power or extension
cords are clear of high-traffic areas. Observe
local electrical codes for proper installation
of new lighting, outlets, or circuits.
1. Read and follow all directions and warnings
on the solvent label.
2. Work only in a well ventilated area.
3. Do not work near any type of open flame
(e.g., pilot lights, kerosene heaters, and so
on).
4. DO NOT smoke while working with flamma-
ble material.
5. Paper towels from the cleaning process are
extremely combustible. Dispose of waste
towels so they do not create a fire hazard.
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Circuit Requirements
Grounding
The Model G1023 Table Saw has one 3 HP
motor. It has been pre-wired to operate at 220V,
single phase operation and cannot be operated
at 110V. The Model G1023 motor will safely draw
about 18 amps at 220V. If you operate the table
saw on any circuit that is already close to its
capacity, it might blow a fuse or trip a circuit
breaker. However, if an unusual load does not
exist, and power failure still occurs, have the cir-
cuit inspected by a qualified electrician.
This equipment must be grounded. Please
ensure that the Model G1023 is continuously
grounded from the motor to the machine frame
and then to a known ground. Verify that any exist-
ing electrical outlet and circuit you intend to plug
into is actually grounded. If it is not, it will be nec-
essary to run a separate 12 A.W.G. copper
grounding wire from the outlet to a known ground.
Under no circumstances should the grounding
pin from any three-pronged plug be removed.
Circuit breakers/fuses: A 30 amp circuit break-
er or fuse should be used with a 220V dedicated
circuit. The general rule is to use the lightest
breaker or fuse that will hold under regular loads.
Circuit breakers or fuses that are rated higher
may not adequately protect the motor.
CAUTION: Be sure that your particular electrical
configuration complies with local and state codes.
The best way to ensure compliance is to check
with your local municipality or licensed electri-
cian.
The Model G1023 is not equipped with a plug. It
will be necessary to connect a plug that is suit-
able for your 220V receptacle. Figure 1.
Figure 1.
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SECTION 3: ASSEMBLY
Beginning Assembly
Hand Wheels
Most of your Model G1023 Table Saw has been
assembled at the factory, but some parts must be
assembled or installed after delivery. We have
organized the assembly process into steps.
Please follow along in the order presented here.
The handle on the arbor tilting hand wheel has
been installed backward for shipping.
Unscrew it and then reinstall it in the correct posi-
tion. Figure 2.
Note: All die-cut metal parts have a sharp edge
(called “flashing”) on them after they are formed.
This is removed at the factory. Sometimes,
though, a bit of flashing might escape inspection.
Please examine the edges of all metal parts
before handling them.
TOOLS REQUIRED: A high quality square and
long straightedge plus common hand tools are
necessary to assemble this machine. You will
need a set of open and closed ended metric
wrenches, a flat tipped screwdriver, Phillips
screwdriver, dead blow hammer, and a 6" or 8"
adjustable wrench.
Figure 2.
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Switch
Extension Wings
The magnetic switch comes prewired to the
motor. However, you must mount the switch to
the table saw body before it can be used. A
bracket with screws to attach it is provided.
Figure 3.
Inspect the extension wings for burrs or foreign
material that may inhibit assembly. The mating
edges of the wings and table must be clean,
smooth, and flat. Use a wire brush or file if nec-
essary to clean up the edges. It is possible to
attach the extension wings to the table by your-
self, but it is easier if someone else holds the
wing in place while you insert the bolts.
1. Attach each wing to the table using the six
3
1
3
⁄
8" - 16 x 1 ⁄4" Hex Head Bolts and ⁄8" Flat
Washers provided. Get the wings reason-
ably flush with the table. Do not tighten the
bolts.
2. Align the top of the wing flush with the table
top directly above the front bolt and tighten
the front bolt. The front surface of the exten-
sion wing should also be flush with the front
surface of the table.
Figure 3.
3. Raise or lower the rear of the extension wing
until the middle of the wing is flush with the
table top. Tighten the middle bolt.
4. Raise or lower the rear of the wing until the
wing and table are flush. Tighten the bolt.
Any adjustment at this point should be very
slight.
5. Re-check flushness at the front bolt and re-
adjust if necessary.
6. Repeat steps 2-4 for the other extension
wing.
7. Now, check the alignment of the table and
both wings with a straight edge. The straight-
edge should run flat across both wings and
the table top. Figure 4. If the straightedge
contacts both wings and the table evenly,
you are finished with this section. If it does
not, continue to step 8.
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Guard Support Shaft
Install the guard support shaft before installing
the blade. This will eliminate the risk of acciden-
tally touching the sharp edges of the blade while
working inside the saw cabinet.
1. Push the threaded end of the shaft through
the hole in the back of the saw until the
shoulder on the shaft stops it.
2. Secure the shaft with the hex nut provided.
Figure 6.
Figure 4.
8. If the wing tilts down, remove the wing and
stick layers of masking tape under each bolt
near the bottom edge. Re-install the wing
and check the flushness again.
9. If the wing tilts up, remove the wing and stick
layers of masking tape over each bolt near
the top edge. Re-install the wing and check
the flushness again. Figure 5.
Figure 6.
Masking Tape
Figure 5.
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Blade
Blade Guard
The Model G1023 is not supplied with a blade.
For a selection of blades, including dado sets,
refer to the Grizzly catalog for selection, price and
ordering information. To install the blade:
1. Slip the blade guard/splitter over the mount-
ing bolts. Figure 8. The washers should be
between the bolt head and the slots. Tighten
the bolts to secure the blade guard/splitter.
1. Remove the arbor nut and outside arbor
flange from inside the blade cavity. Figure 7.
The arbor nut and arbor are left hand thread-
ed.
2. Slide the saw blade over the arbor. Ensure
that the blade teeth point toward you when
standing at the front of the saw.
3. Use the arbor wrench provided with the saw
to tighten the arbor nut and secure the blade.
Wedge a block of wood in the teeth to keep
the blade from turning when tightening the
nut. Be sure the arbor flanges are on either
side of the blade.
Figure 8.
4. When removing the blade, use the same
block of wood to wedge the blade and the
nut will come off easily.
2. Set a combination square against the face of
the guard. Slightly rotate the rear bracket to
adjust the face of the blade guard perpendic-
ular to the table top. Figure 9.
Figure 7.
Figure 9.
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3. Next, set a straightedge against the face of
the saw blade and the blade guard. Figure
10. Loosen and adjust the rear blade guard
bracket to set the alignment at the rear, then
add washers as necessary between the split-
ter and the front mounting bracket to gain
adjustment in the front.
Fence Rails
The rails should extend to the right of the saw and
are attached to the table top with cap screws and
dished spacers. The rails come packed in a sep-
arate box. To mount the rails:
1. Attach the front and rear rails to the drilled
and tapped holes on each extension wing.
Figure 11. Be sure that the rail with the
scale is mounted on the front side of the
machine, with the markings facing up.
2. Insert the round, plastic plugs into the ends
of each rail.
Figure 10.
4. Recheck guard alignment to the blade and to
the table top. Adjust as necessary and tight-
en down all the bolts before use.
Figure 11.
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Fence
Table Inserts
Your table saw comes with two table inserts. One
is for standard blades and the other is for dado
blades. Figure 13.
To mount the fence:
1. Thread the plastic knob onto the lock handle.
2. Set the lock handle in the up position and
slide the fence over the front and rear rails.
Figure 12.
Figure 13.
Figure 12.
3. The fence will require further adjustments
covered in Section 3, page 19-20.
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1. Install the table insert by putting your fingers
into the finger holes of the insert and lifting
the front to install it as shown in Figure 14.
There is a small pin at the back of the insert
which fits into a hole in the back edge of the
blade cavity. Note: The blade will not be
exactly centered in the insert slot. This is
normal. This positioning allows the blade to
tilt a full 45° without hitting the insert.
2. Make the insert flush with the table top by
adjusting the four setscrews in the insert.
Check flushness with a straight edge. Figure
15.
Figure 15.
3. A drop of glue or Loctite® on the threads of
the setscrews will keep the setting from
changing.
Figure 14.
4. If the blade hits the edge of the insert when
raised, the blade is out of alignment. See
Section 3 page 19.
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SECTION 4: ADJUSTMENTS
Miter Slot to Blade
Your table saw will give the best results if the
miter slot and rip fence are adjusted parallel to
the blade. If they are not exactly parallel, your
cuts and finished work will be lower in quality.
Take the time to adjust your table saw properly. A
few minutes now will be time well spent.
CAUTION: Ensure that the table saw is
unplugged from its power source before making
any adjustments. To check and adjust parallelism
between miter slot and blade:
Figure 17.
1. Use a piece of tape to mark the blade in the
gullet between two (2) teeth closest to the
table.
5. The difference between distance A and dis-
tance B must be equal to or less than 1⁄64".
2. Use a steel rule to measure the distance
from the mark on the blade to the edge of the
miter slot. Figure 16.
1
6. If the difference is greater than ⁄64", loosen
the four (4) table mounting bolts and adjust
the table slightly. Figure 18. Repeat steps 1-
5 until satisfactory. Do not forget to tighten
the table mounting bolts when finished.
3. Rotate the blade 180°.
4. Measure the distance from the mark on the
blade to the edge of the miter slot. Figure
17.
Table Mount Holes
Figure 18.
Figure 16.
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90˚ Positive Stop
Your table saw will be easier to use and produce
more predictable results if it is adjusted correctly.
Next to parallelism, the 90° positive stop is per-
haps the most important adjustment point on the
saw. To adjust the 90° positive stop bolt:
1. Turn the arbor tilting handwheel (the one on
the left side of the saw) until the 90° positive
stop limits movement.
2. Check the angle of the blade to the table with
a high quality square. Figure 19. If the blade
is 90° to the table, you are finished. If the
blade is not exactly 90° to the table, proceed
to the next steps.
Figure 20. Location for 90˚ positive stop.
5. Loosen the jam nut and thread the stop bolt
in or out not more than a half turn. Figure 21.
3. Angle the blade toward 45° to allow access
6. Tighten the jam nut and tilt the blade back to
90°. Check the angle of the blade with the
square.
to the stop bolt.
4. Locate the stop bolt on the geared trunnion
inside the cabinet. Figures 20.
7. Repeat steps 3-6 as necessary.
Geared
Trunnion
90° Stop Bolt
Jam Nut
Front
Trunnion
Figure 19.
Figure 21.
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5. Loosen the jam nut behind the 45° stop bolt.
Tighten or loosen the stop bolt to adjust the
stopping position of the arbor. Tighten the
jam nut.
45˚ Positive Stop
To adjust the 45° positive stop bolt:
6. Tilt the blade until the 45° stop bolt prohibits
movement. Check the angle of the blade.
1. Turn the arbor tilting handwheel (the one on
the left side of the saw) until the 45° positive
stop limits movement.
7. Repeat steps 3-6 as necessary.
2. Check the angle of the blade to the table with
a high quality angle gauge. Figure 22. If the
blade is 45° to the table, you are finished. If
the blade is not exactly 45° to the table, pro-
ceed to the steps below.
Jam
3. Angle the blade toward 90° to allow access
to the stop bolt.
45° Stop Bolt
4. Locate the stop bolt on the geared trunnion
inside the cabinet. It is accessed through the
hole in the side of the cabinet behind the
blade height hand wheel. Figure 23.
Figure 23.
Figure 22.
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Angle Pointer
Miter Gauge
Once the positive stops have been set, the angle
pointer will require adjusting. To adjust the angle
pointer:
To adjust the miter gauge so it is perpendicular to
the saw blade:
1. Loosen the lock knob on the miter gauge and
place a square against the face of the miter
body and the blade.
1. The angle pointer is located behind the arbor
height hand wheel. Figure 24. (hand wheel
removed for clarity)
2. Adjust the miter body until there is no space
between the square and the blade. Tighten
the lock knob.
3. With the stop link in the up position, loosen
the jam nut and adjust the stop screw until it
is seated against the stop link. Figure 25.
4. Now loosen the setscrew on the left front
side of the miter bar, adjust the pointer to 90˚
and retighten the setscrew.
Angle Pointer
5. To adjust to 45˚, follow steps 1-4 using an
adjustable square set to 45˚.
6. After rotating the miter body from 45˚ to 90˚
and back a few times, double check your
adjustments at both angles to assure that
you have accurately set your miter gauge.
Figure 24.
2. Turn the arbor tilting hand wheel until it stops
on the 90° positive stop.
3. Loosen the pointer and set it to ''0'' on scale.
Tighten the screw.
4. Turn the arbor tilting hand wheel until it stops
on the 45° stop.
5. If the pointer is set on 45˚, skip to the next
adjustment. If it does not point to 45°, repeat
steps 2-4 until the pointer is adjusted cor-
rectly.
Jam Nut
Stop Screw
Stop Link
Figure 25.
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3. With the fence in the locked position, loosen
the rear lock adjustment (the slotted screw
on the front of the fence) until the rear lock-
ing lever ceases to engage the rear rail.
Figure 27.
Fence
The fence must engage and square up on the
front rail before the rear clamp engages the back
rail. In essence, the rear clamp should act as a
secondary mechanism for maintaining fence
position. When adjusted correctly, the lever lock
should only begin to apply pressure on the back
rail over the last one third of its stroke. To adjust
the fence:
Rear lock adjustment
1. First, make sure the front clamp is engaging
the front tube with the lock handle at one half
its throw. If the front clamp requires adjust-
ment, loosen the check nut. Figure 26. Turn
the adjusting bolt in if the front clamp is too
far from the tube, out if it is too close.
Figure 27.
Adjusting bolt
Jam nut
4. Loosen the adjustment bolts at the top of the
fence. Figure 28. move the straight portion
of the fence until it is parallel with the miter
slot from front to back. Tighten the bolts.
Figure 26.
2. Now slide the fence along the rail until it is
aligned with the edge of the miter slot. Lock
the fence down.
Figure 28.
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5. Loosen the locking lever until it is approxi-
mately two-thirds engaged. Tighten the rear
adjusting screw until the rear clamp just
touches the back rail.
Blade Alignment
The blade position can be adjusted slightly in
case it contacts the table insert when raised. To
adjust the blade position:
6. Loosen the locking lever and slide the fence
along the rail. Return the fence to its position
at the edge of the miter slot and slowly apply
pressure to the lever. If adjustments are cor-
rect, the fence should square itself before
the rear clamp engages. If the rear clamp
engages before the fence is squared, loosen
the screw one quarter turn and re-test.
1. Remove the table and wings and set them
aside.
2. Loosen the blade adjustment bolt. Figure
30.
7. Once the fence is adjusted, check the point-
er and adjust if necessary. Figure 29.
Blade Adjustment Bolt
Geared Bearing Housing
Figure 30.
3. Shift the geared bearing housing in the
appropriate direction. WARNING: This
Figure 29.
1
adjustment should not exceed ⁄16". Over
adjustment will cause the blade to hit internal
parts of the saw.
4. Place the blade on the arbor and finger tight-
en the arbor nut. Check that the blade does
not contact any internal parts.
5. Replace the table, wings, and insert. Tighten
securely.
6. If the blade is still touching the insert, repeat
steps 1-6. CHECK ALL OTHER ADJUST-
MENTS.
-20-
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SECTION 5: OPERATIONS
Pre-Run Check
Test run
Before you begin to use your model G1023 Table
Saw, you should give it a thorough inspection.
While making your inspection, ask yourself the
following questions:
The table saw is one of the most valuable tools in
the woodshop because it performs its duties so
well. It is primarily intended to rip and crosscut
and we will describe those operations in the fol-
lowing sections. For other uses, we suggest con-
sulting a book dedicated to the table saw. Many
are available through the Grizzly catalog.
1. Are all the fasteners tight?
2. Is the blade mounted correctly and securely?
3. Is the saw stable?
1. Face the table saw and stand to the left of
the blade path.
4. Is it wired properly?
2. With one finger on the “Start” button and one
finger on the “Stop” button, turn the saw on.
Be ready to turn it off in case of mishap.
5. Is your electrical system properly config-
ured?
3. Watch and listen to the saw. Note whether
there are any unusual sounds or excessive
vibrations.
6. Have you checked your material for obvious
defects?
7. Are the V-belts properly tensioned and the
4. If ANYTHING appears abnormal, immedi-
ately turn off the saw and fix the problem. If
a problem exists that is beyond the scope of
this manual, call the appropriate service
department.
pulleys properly aligned?
8. Is the guard assembly installed and function-
al?
5. If the saw is behaving normally, turn it off and
prepare to make a cut according to the
instructions outlined in the following sec-
tions.
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2. Cross-cut Blade: Used for cutting across
the grain. Cross-cut blades have between
40-100 teeth, alternate top bevel or steep
alternate top bevel tooth profiles, small hook
angle and a shallow gullet. Figure 32.
Blade Selection
Choosing the correct blade for the job is essential
for the safe and efficient use of your table saw.
Ignoring this important step could result in dam-
age to the saw and serious injury to the operator.
Documented below are the most common saw
blades and their uses.
1. Rip Blade: Used for cutting with the grain.
Typically, rip blades have between 20-30
teeth, a flat-top ground profile and large gul-
lets to allow for large chip removal. Figure
31.
Figure 32.
3. Combination Blade: Used for cutting with
and across the grain. A compromise
between a rip blade and a cross-cut blade, a
combination blade will typically have
between 40-80 teeth, an alternate top bevel
and flat or alternate top bevel and raker
tooth profile. The teeth are arranged in
groups of five. The gullets are small and
shallow within the groups of five, simular to a
cross-cut blade, large and deep between the
groups, like a ripping blade. Figure 33.
Figure 31.
Figure 33.
-22-
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4. Plywood Blade: Used for cutting plywood or
veneers. A Plywood blade will have 80+
teeth, a steep alternate top bevel tooth pro-
file and very shallow gullet. Figure 34.
Crosscutting
Crosscutting means cutting across the grain of
the wood. In wood products without grain (i.e.
MDF, particleboard) it simply means cutting
across the width of the stock.
Crosscuts are made with the miter gauge. There
are two miter gauge slots in the table top. Use the
one that works best for the piece being crosscut.
To make a crosscut using the miter gauge:
1. Inspect the board for soundness. You do not
necessarily need a square edge to crosscut
with accuracy.
2. Move the rip fence completely out of the
way.
Figure 34.
3. Turn on the saw and allow it to come to full
speed.
5. Thin-kerf: Most types of saw blades are
available in a thin-kerf style. Used primarily
to minimize stock wastage. It is recommend-
ed thin-kerf blades be used in conjunction
with a blade stabilizer to reduce blade wob-
ble. Note: Most blade guards/splitters are
thicker than most thin-kerf blades. Make
sure the stock will pass by the guard/splitter
before beginning a cut.
4. Hold the workpiece firmly against the face of
the miter gauge and ease it into the blade.
Figure 36.
5. Turn off the saw and allow the blade to come
to a full stop.
6. Dado Blades: There are two types of dado
blades: stack and wobble. Stack dadoes are
expensive and time consuming to set up but
leave a clean and smooth finish. Stack
dadoes are used for fine furniture and cabi-
net making. Wobble dadoes are inexpensive
and easy to set up, but leave a rough finish.
This section on Blade Selection is by no means
comprehensive. Always follow the saw blade
manufacturer's recommendations to assure safe
and efficient operation of your table saw.
Figure 36.
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5. Feed the workpiece slowly and evenly into
the blade. Figure 35. STAND OUT OF THE
LINE OF POTENTIAL KICKBACK. HOLD
THE WORKPIECE FIRMLY AGAINST THE
FENCE AND TABLE. DO NOT ALLOW
YOUR FINGERS TO GET CLOSE TO THE
BLADE! DO NOT REACH OVER THE
BLADE TO OFF-LOAD THE WORKPIECE.
Ripping
Ripping means to cut with the grain of the wood.
In other materials such as MDF or plywood, rip-
ping simply means to cut lengthwise. To rip a
board:
1. Inspect the board for soundness. You will
need a straight edge to rip with accuracy.
Your work piece may need to be jointed flat
before attempting to cut on the table saw.
2. Set rip fence to the desired distance from the
blade. IF YOU ARE MAKING NARROW
CUTS, USE A PUSH-STICK. It is unsafe to
put your hands close to the blade. A push-
stick pattern has been included in this man-
ual on Page 37. Use them to hold the work-
piece against the table and fence and push
the workpiece fully. past the blade. When a
small width is to be ripped and a push-stick
cannot be safely put between the blade and
rip fence, rip a larger piece to obtain the
desired piece.
Figure 35.
3. Turn on the saw and allow it to reach full
speed.
4. Place the trued edge of the board against the
rip fence.
-24-
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SECTION 6: MAINTENANCE
Table and Wings
V-Belt
Keeping your table and wings slippery makes it
easier to slide your wood when making cuts. We
recommend the following types of products:
To ensure optimum power transmission from the
motor to the blade, the V-belts must be in good
condition and operate under proper tension.
When replacing V-belts, it is important to replace
all three at the same time-even if they do not all
appear worn. Even power transmission will be
ensured.
1. Carnauba wax. First clean the table top
thoroughly and apply a thin layer.
2. Talcum powder. Clean the table and sprin-
kle the table with it. Rub it in with a hard felt
pad such as a school blackboard eraser. The
talc will fill the pores of the iron and act as a
rust inhibitor.
Belt tension should be checked at least every 3
months: more often if using the table saw inten-
sively.
The V-belts are accessed through the cavity on
the right side of the saw. They link the arbor and
motor pulleys. To check V-belt tension:
3. Coat the table surface with any number of
cast iron table dressing sprays. These act as
a rust and friction inhibitor and are designed
especially for woodworking equipment.
1. Squeeze the center of each V-belt.
Do not use paraffin or similar waxes because
they leave residues and create more friction
instead of less friction. Do not use silicon based
lubricants. They can rub off onto the wood and
prevent it from taking stains and finishes proper-
ly.
2. Note the amount of deflection. Deflection
should be approximately 3⁄4". Figure 37.
Figure 37.
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To adjust V-belt tension:
Lubrication
1. Loosen the motor mount bolt. Figure 38.
2. Shift the motor up or down to increase or
decrease the V-belt tension. Tighten the
motor mount bolt.
The shielded ball bearings in the motor and
throughout most of the model G1023 require no
further lubrication during their lifetime. When they
do wear out, replacements can be obtained
through the Grizzly Parts Department.
3. Check the V-belt tension again. Ensure that
the motor pulley and arbor pulley are lined
up.
Your saw requires lubrication in several other
locations, however. Lubricate the areas indicated
below every 12 months.
1. Blade angling trunnions. These should be
lubricated with 6 or 7 drops of light machine
oil.
Motor Mount Bolt
2. Blade height trunnion. This should also be
lubricated with 6 or 7 drops of light machine
oil.
3. The two (2) worm gears should be lubricat-
ed with a automotive wheel bearing grease.
The blade angle worm gear is not shown in
Figure 39.
These points can be reached by removing the
table. Check all adjustments when finished lubri-
cating.
Figure 38.
To replace the V-belts:
1. Remove the blade.
2. Adjust the arbor so it is down all the way and
in the straight up position.
3. Loosen the motor mount bolt. Prop the motor
up with a board so the V-Belts stay loose on
the pulleys.
4. Pull off the old V-belts and replace them with
new ones. Have the number from the belt
ready when calling the service department
for replacements.
5. Remove the board and adjust the V-belt ten-
sion.
Figure 39.
6. Tighten the motor mount bolt.
-26-
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SECTION 7: CLOSURE
The following pages contain general machine
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the appropri-
ate regional Service Department listed in the
introduction.
data, troubleshooting guide, parts diagram, parts
list and Warranty/Return information for your
Model G1023 Table Saw.
If you need parts or help in assembling your
machine, or if you need operational information,
we encourage you to call the appropriate region-
al Service Department. Our trained service tech-
nicians will be glad to help you.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your local
library are good places to start.
If you have comments dealing specifically with
this manual, please write to our Bellingham,
Washington location using the address in the
Introduction. The specifications, drawings, and
photographs illustrated in this manual represent
the Model G1023 Table Saw as supplied when
the manual was prepared. However, due to
Grizzly’s policy of continuous improvement,
changes may be made at any time with no oblig-
ation on the part of Grizzly. Whenever possible,
though, we send manual updates to all owners of
a particular tool or machine. Should you receive
one, add the new information to this manual and
keep it for reference.
WARNING!
As with all power tools, there is danger associat-
ed with the Model G1023 Table Saw. Use the tool
with respect and caution to lessen the possibility
of mechanical damage or operator injury. If nor-
mal safety precautions are overlooked or ignored,
injury to the operator or others in the area is like-
ly.
The Model G1023 Table Saw was specifically
designed for wood cutting operations. DO NOT
MODIFY THIS TABLE SAW OR USE IT FOR
ANYTHING OTHER THAN ITS STATED PUR-
POSE. Modifications or improper use of this
tool will void the warranty. If you are confused
about any aspect of this machine, DO NOT use it
until you have answered all your questions.
We have included some important safety mea-
sures that are essential to this machine’s opera-
tion. While most safety measures are generally
universal, Grizzly reminds you that each work-
shop is different and safety rules should be con-
sidered as they apply to your specific situation.
G1023 Heavy-Duty Table Saw
-27-
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79
80B
79
80-1
80-2
80D
80-1
80-2
84
78
75
77
81
48A
76
83
74
82
73
19
48
44
84
43
42
47
41
60
45
20
21
61
41
72
38
36
62
38
70
39
57
58
37A
40
94
69
63
64
65
37B
97
93
95
35
71
25
66
68
33
24
9
67
11
96
5
32
19
27
31
30
20
21
8
18
22A
50
10
16
23
31
30
17
12
29
51
52
28
11
25
24
54
13
10
27
26
15
43
97
8
89
22A
23
14
85
9
53
55
85
86
7
56
99
1
4
2
98
90
6
5
3
92
91
88
87
-28-
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REF# PART#
DESCRIPTION
REF# PART#
DESCRIPTION
001 P1023001
002 P1023002
003 P1023003
004 P1023004
005 PN02
006 P1023006
007 P1023007
008 P1023008
009 P1023009
010 P1023010
011 PSS04
012 P1023012
013 P1023013
014 PS27
015 P1023015
016 P1023016
017 P1023017
018 PS05
CABINET
SCALE
052 P1023052
053 PB14
054 P1023054
055 P1023055
056 P1023056
057 PB28
058 PB03
060 PB07
061 PW07
062 P1026062
063 P1023063
064 PRP03
065 PSB14
066 PW02
PIVOT PIN
HEX BOLT 7⁄16" - 20 x 3⁄4
V-BELTS, SET OF 3
MOTOR PULLEY
MOTOR 3 H.P.
"
SELF TAPPING SCREW
TRAP DOOR
HEX NUT 5⁄16" - 18
DOOR LATCH
HEX BOLT 5⁄16" - 18 x 2 1⁄4
HEX BOLT 5⁄16" - 18 x 1"
"
KNOB
HAND WHEEL LOCK
HANDLE
HEX BOLT 5⁄16" - 18 x 3⁄4
FLAT WASHER 5⁄16"
SUPPORT BRACKET
FLANGE CASTING
"
HAND WHEEL
SETSCREW 1⁄4" - 20 x 5⁄16"
PHLP HD SCRW 10 - 24 x 2"
POINTER BRACKET
PHLP HD SCRW 5⁄16" - 18 x 1"
POINTER
ROLL PIN 5⁄16" x 5⁄8
"
CAP SCREW 3⁄8" - 10 x 1"
FLAT WASHER 3⁄8
"
067 PK06
KEY 3⁄16" x 3⁄16" x 1 9⁄16"
SHAFT
FRONT TRUNNION
PLATE
068 P1023068
069 PLN05
070 P1023070
071 P1023040
072 P1023072
073 PB03
074 P1023074
075 P1023075
076 PW07
LOCK NUT 3⁄4" - 16
REAR TRUNNION
JAM NUT 5⁄8" - 18
PHLP HD SCRW 5⁄16" - 18 x 1"
019 PB16
020 PLW04
021 PN08
HEX BOLT 3⁄8" - 16 x 1 1/2
"
LOCK WASHER 3⁄8
HEX NUT 3⁄8" - 16
"
BLADE GUARD SUPPORT
HEX BOLT 5⁄16" - 18 x 1"
BLOCK
22A PSS03
SETSCREW 1⁄4" - 20 x 3⁄8
WORM
"
023 P1023023
024 P1023024
025 PSS05
026 P1023026
027 P1023027
028 PK01
029 P1023029
030 PN02
031 PB03
032 P1023032
033 P1023033
035 P1023035
036 PB16
37A PLW04
37B PK03
BLOCK ANGLE
COLLAR
FLAT WASHER 5⁄16"
SETSCREW 5⁄16" - 18 x 1⁄4
"
077 PB07
078 PB03
079 PSS07
HEX BOLT 5⁄16" - 18 x 3⁄4
"
SHAFT
PIN
HEX BOLT 5⁄16" - 18 x 1"
SETSCREW 1⁄4" - 20 x 1⁄2
"
KEY 3⁄16" x 3⁄16" x 1 1⁄2
"
80-1 P102380-1 SPRING CLIP
80-2 PS06 PHLP HD SCREW 10-24 x
GEARED TRUNNION
HEX NUT 5⁄16" - 18
HEX BOLT 5⁄16" - 18 x 1"
FLANGE
3
⁄8''
80B P1023080B STD TABLE INSERT
80D P1023080D DADO INSERT
081 P1023081
082 PLW05
083 PB24
084 P1023084
085 PW04
086 PB14
087 PSW01
088 P1023088
089 PK02M
090 PS201-1
091 PS07
SHAFT
TABLE
GEARED BEARING HOUSING
LOCK WASHER 7⁄16"
HEX BOLT 3⁄8" - 16 x 1 1⁄4
EXT. WING
HEX BOLT 3⁄8" - 16 x 1 1⁄2
"
"
LOCK WASHER 3⁄8
KEY 1⁄4" x 1⁄4" x 2"
"
FLAT WASHER 7⁄16"
038 P6203
BEARING 6203 - 2RS
SNAP RING 40mm
JAM NUT 5⁄8" - 18
COLLAR
ARBOR PULLEY
SETSCREW 1⁄4" - 20 x 1⁄2
KEY 5 x 5 x 45mm
BLADE ARBOR
HEX BOLT 7⁄16" - 20 x 3⁄4
SWITCH
"
039 PR23M
040 P1023040
041 P1023041
042 P1023042
043 PSS07
044 PK33M
045 P1023045
047 P1023047
048 P1023048
48A P1023048A ARBOR WRENCH
49A PSS08
050 P1023050
051 P1023051
SWITCH MOUNT BRACKET
KEY 5 x 5 x 40mm
SWITCH COVER SCREW
"
PHLP HD SCR 1⁄4" - 20 x 3⁄8
LABEL
"
092 P1023092
093 PSS02
SET SCREW 5⁄16''-18 x 3⁄8''
SPRING
ARBOR FLANGE
ARBOR NUT
094 P1023094
095 P1023095
096 P1023096
097 P1023097
098 P1023098
099 P1023099
BALL
SET SCREW
BRASS WASHER
POWER CORD
MOTOR CORD
SETSCREW 5⁄16" - 18 x 1⁄2
MOTOR FRAME SUPPORT
CLIP
"
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-29-
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401
402
403
412
404
405
406
407
413
408
411
409
410
409
REF# PART#
DESCRIPTION
REF# PART#
DESCRIPTION
408 P1023408 SETSCREW
409 P1023409 SETSCREW
410 P1023410 STOP
411 P1023411 POINTER
412 P1023212 SCALE
413 P1023413 STUD
401 P1023401 KNOB
402 P1023402 FLAT WASHER 1⁄4
"
403 P1023403 MITER GAUGE BODY
404 P1023404 MITER BAR
405 P1023405 SPECIAL WASHER
406 P1023406 FLAT HD SCREW
407 P1023407 HEX NUT
-30-
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502
501
503
504
505
509
510
507
508
506
511
512
507
513
511
REF# PART#
DESCRIPTION
REF# PART#
DESCRIPTION
508 P1022176 SPRING
509 P1022167 SPACER
510 P1022073 SPLITTER
511 P1022164 PAWL
501 P1022174 GUARD
502 P1022171 HEX BOLT M6-1.0X40MM
503 PLN03M LOCK NUT M6-1.0
504 P1022162 SUPPORTING ARM
505 P1022173 PIVOT PIN
506 P1022175 RETAINER
507 P1022163 RETAINER
512 PRP20M
ROLL PIN 4 X 22
513 P1022166 PIN
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-31-
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REF# PART#
DESCRIPTION
601 P1022Z064 FENCE
602 PFH08M
603 PW01M
604 PS05M
FLT HD SCREW
FLAT WASHER 8MM
PHLP HD SCREW M5-0.8 X 8
605 P1022Z037 POINTER
606 P1022042 SHAFT FOR CLAMP
607 P1022039 FRONT CLAMP
608 PSS03
SETSCREW 1⁄4'' - 20 X 3⁄8''
609 P1023609 CLAMP SHOE
610 P1022049 SPRING
611 PN02
612 PB03
HEX NUT 5⁄16'' - 18
HEX BOLT 5⁄16'' - 18 X 1''
613 P1022047 SHAFT BUSHING
614 P1022051 SPRING
615 P1022044-1 PINION W/ KNOB
616 P1022Z050 KNOB
617 P1023617 LOCK LEVER
618 P1022038 FENCE ADJUSTER
619 P1022040 ECCENTRIC
620 P1023620 SHAFT FOR ECCENTRIC
623 P1022023 PLUG
624 PSB26
CAP SCREW 3⁄8''-16 X 11⁄2''
625 P1022025 FENCE RAIL SPACER
626 P1022163 SCREW
627 P1023627 FRONT RAIL
628 P1023628 REAR RAIL
629 P1022062 LOCK LINK
630 P1022060 CLAMP HOOK
631 P1022061 LEVER
632 P1022059 SPRING
633 P1022058 PIN
634 P1022057 BLOCK
635 P1023635 FACE BOARD
636 P1023636 FORMICA FACE
637 P1022Z186 SCALE
638 PFB08M
639 P1023639 SPACER
640 PSB30
CAP SCREW 5⁄16''-18 X 1⁄2''
FLAT HEAD SCREW
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MACHINE DATA
GRIZZLY MODEL G1023 TABLE SAW
Design Type......................................................................................................................10" Tilting Arbor
Maximum Diameter of Saw Blade ......................................................................................................10"
Diameter of Arbor..................................................................................................................................5⁄8
"
Capacities:
Maximum Depth of Cut at 90°........................................................................................................3 1⁄8
Maximum Depth of Cut at 45°........................................................................................................2 1⁄8
"
"
Maximum Rip to Right of Blade (Standard)......................................................................................26"
Maximum Rip to Right of Blade (Optional) ......................................................................................46"
Maximum Rip to Left of Blade ..........................................................................................................11"
Distance Front of Table to Center of Blade......................................................................................17"
Table in Front of Blade at Maximum Cut..........................................................................................12"
Maximum Width of Dado ................................................................................................................13⁄16"
Overall Dimensions:
With Wings and Guide Bars ......................................................................................50" W x 31 5⁄16" D
Weight (Shipping)......................................................................................................................425 lbs.
Construction:
Table ........................................................................................................................Ground Cast Iron
Stand ..........................................................................................................................Pre-formed Steel
Miter Gauge ............................................................................................................Cast Iron/Steel Bar
Trunnions ................................................................................................................................Cast Iron
Table:
Height ..............................................................................................................................................34"
Size................................................................................................................27 1⁄8" deep x 20 1⁄8" wide
Size w/Extension Wings ................................................................................27 1⁄8" deep x 36 1⁄4" wide
Miter Gauge Groove Type ............................................................................................................T-slot
Spindle Bearings ........................................................................Shielded and Lubricated-For-Life/Ball
Motor:
Type ....................................................................................................TEFC Capacitor Start Induction
Horsepower....................................................................................................................................3 HP
Power Transfer ............................................................................................................Triple Belt Drive
Phase / Cycle ......................................................................................................Single Phase / 60 HZ
Voltage ..........................................................................................................................................220V
Amps ..............................................................................................................................................18 A
Motor RPM............................................................................................................................3450 RPM
Blade RPM............................................................................................................................4140 RPM
Bearings ..................................................................................Shielded and Lubricated-For-Life / Ball
Switch ................................................................................Magnetic with Thermal Overload Protector
Specifications, while deemed accurate, are not guaranteed.
-34-
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TROUBLE SHOOTING GUIDE
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
1.
2.
Low voltage.
Open circuit in motor or loose con- 2.
nections.
1. Check power line for proper voltage.
Motor will not start.
Inspect all lead connections on motor for loose or open con-
nections.
1.
2.
Short circuit in line cord or plug.
Short circuit in motor or loose con- 2.
nections.
1.
Inspect cord or plug for damaged insulation and shorted wires.
Inspect all connections on motor for loose or shorted terminals
or worn insulation.
Motor will not start; fuses or
circuit breakers blow.
3.
Incorrect fuses or circuit breakers in 3.
power line.
Install correct fuses or circuit breakers.
1.
2.
Motor overloaded.
Air circulation through the motor 2.
restricted.
1.
Reduce load on motor.
Clean out motor to provide normal air circulation.
Motor overheats.
1.
Short circuit in motor or loose con- 1.
nections.
Inspect connections on motor for loose or shorted terminals or
worn insulation.
Correct the low voltage conditions.
Install correct fuses or circuit breakers.
Motor stalls (resulting in
blown fuses or tripped cir-
cuit).
2.
3.
Low voltage.
2
Incorrect fuses or circuit breakers in 3.
power line.
4.
Motor overloaded.
4.
Reduce load on motor.
Feed workpiece slower.
Applying too much pressure to work-
piece.
Machine slows when oper-
ating.
1.
Pulley setscrews or keys are missing 1.
or loose.
Inspect keys and setscrews. Replace or tighten if necessary.
Loud, repetitious noise com-
ing from machine.
2.
3.
Motor fan is hitting the cover.
V-belts are defective
2.
3.
Tighten fan or shim cover.
Replace V-belts. See Maintenance.
1.
2.
3.
Blade is warped.
Table top is not parallel to blade.
Fence is not parallel to blade.
1.
2.
3.
Replace blade.
Make table parallel to blade. See Adjustments.
Make fence parallel to blade. See Adjustments.
Blade is not square w/miter
slot or fence is not square to
blade.
1.
2.
Front rail is bolted too low on the 1.
table.
Rear rail is bolted too low on the 2.
table.
Raise front rail.
Raise rear rail.
Fence hits table top when
sliding on to the table.
Blade does not reach 90°.
Blade hits insert at 45°.
1.
2.
90° stop bolt is out of adjustment.
Pointer bracket is hitting before the 2.
blade reaches 90°.
1.
Adjust 90° stop bolt. See Adjustments.
File down the right side of the pointer bracket until the blade
can reach 90°.
1.
2.
3.
Hole in insert is inadequate.
Table out of alignment.
Blade position is incorrect.
1.
2.
3.
File or mill the hole in the insert.
Align table. See Adjustments.
Adjust blade position. See Adjustments.
Blade won’t go beneath
table surface.
Table top too low.
Raise table top w/washers.
1.
2.
3.
Hand wheel key is inserted too far.
Bullets are wedged.
Roll pin or setscrew in worm gear is 3.
contacting geared trunnion.
1.
2.
Remove hand wheel and adjust key.
Remove hand wheel and adjust bullets.
Inspect roll pins and setscrews in the worm gear. Tighten if
necessary.
Hand wheels won’t turn.
G1023 Heavy-Duty Table Saw
-35-
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WARRANTY AND RETURNS
Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the
date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg-
ligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and
any and all warranties that may be implied by law, including any merchantability or fitness, for any particu-
lar purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that
the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In
no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any
legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-
cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number’’, which must be clearly posted on the outside as well as the inside of the car-
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-
chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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G1023 Heavy-Duty Table Saw
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