MODEL H8215
6" DUAL ACTION AIR SANDER
INSTRUCTION MANUAL
COPYRIGHT © AUGUST, 2007 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JM9838 PRINTED IN CHINA
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY
For Your Own Safety Read Instruction Manual
Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous
conditions. This manual uses a series of symbols and signal words which
are intended to convey the level of importance of the safety messages. The
progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which,
if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, MAY result in minor or moderate injury.
It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful
NOTICE
information about proper operation of the equipment.
Safety Instructions for Pneumatic Tools
1. READ THIS MANUAL. This tool may
cause personal injury if used incor-
rectly. This manual contains proper
safety and operating instructions that
must be followed to reduce this risk.
2. WEAR EYE PROTECTION. This
tool may throw small fragments dur-
ing operation, which may cause seri-
ous eye injury. Always wear ANSI
approved safety glasses or face shield
to reduce your risk from this hazard.
3. WEAR A RESPIRATOR. This tool
may produce fine dust during oper-
ation, which can cause respiratory
injury if inhaled. Always wear a respi-
rator NIOSH approved for the type of
material being processed.
4. WEAR HEARING PROTECTION.
Operating this tool for prolonged time
periods may damage your hearing.
Your risk depends on length and fre-
quency of use. To reduce your risk of
this hazard, wear hearing protection.
5. MAINTAIN SAFETY GUARDS. Your
tool may be equipped with safety
guards or other structural compo-
nents designed to reduce the risk of
injury during operation. Never modify
or operate this tool with any guards or
components removed or damaged.
6. KEEP CHILDREN AWAY. Prevent
children from injury by keeping them
away from this tool. Disconnect and
lock the tool away when not in use.
Model H8215 6" Dual Action Air Sander
-1-
Download from Www.Somanuals.com. All Manuals Search And Download.
7. AVOID ENTANGLEMENTS. Do not
wear loose clothing, gloves, neck-
ties, rings, bracelets, or other jewel-
ry, which may get caught in moving
parts, when operating this tool. Wear
a protective hair covering to contain
long hair.
8. USE CORRECT AIR PRESSURE.
Exceeding the maximum PSI rating
of this tool may cause unpredictable
operation or bursting.
9. DISCONNECT AIR PRESSURE
before servicing, changing accesso-
ries, or moving to another location.
Never leave this tool unattended
when connected to air.
10. SECURE TOOLING. Always verify
tooling is secure before operation.
11. SHARP SURFACES. DO NOT
place hands near the tooling sur-
faces when in operation.
12. REMOVE ADJUSTING KEYS AND
WRENCHES AFTER USE. These
tools become dangerous projectiles
if left on the tool when it is started.
13. AVOID FLAMMABLES. Do not use
this tool around any flammables that
may be ignited by sparks.
14. SECURE WORK. Use clamps or a
vise to hold work when practical. It is
safer than using your hand and frees
both hands to operate tool.
15. MAINTAIN TOOLS WITH CARE.
Keep tools lubricated and clean
for best and safest performance.
Follow instructions for lubricating
and changing accessories.
16. DO NOT FORCE TOOL. It will do
the job better and safer at the rate
for which it was designed.
17. CHECK FOR DAMAGED PARTS
BEFORE USING. Check for bind-
ing and alignment of parts, broken
parts, part mounting, loose bolts,
and any other conditions that may
affect operation. Repair or replace
damaged parts before operating.
18. USE GOOD LIGHTING. Keep work
area well lighted. Dark work areas
increase risk of accidental injury.
19. AVOID
UNINTENTIONAL
OPERATION. Always disconnect air
when not in use, and do not carry
tool with hand on trigger.
20. USE
THE
RECOMMENDED
ACCESSORIES. Consult owner’s
manual for recommended acces-
sories. Using improper accessories
may increase the risk of injury.
21. NEVER ALLOW UNTRAINED
USERS TO USE THIS TOOL WHILE
UNSUPERVISED.
22. IF YOU ARE UNSURE OF THE
INTENDED OPERATION, STOP
USING TOOL. Seek formal training
or research books or magazines that
specialize in pneumatic tools.
23. BE AWARE OF HOSE LOCATION.
Hoses can easily become a tripping
hazard when laid across the floor in
a disorganized fashion.
24. DO NOT USE UNDER THE
INFLUENCE OF DRUGS OR
ALCOHOL, OR WHEN TIRED.
No list of safety guidelines is complete, because every work environment is
different. Always consider safety first and use common sense. Failure to use this
tool with caution and respect could result in serious personal injury.
-2-
Model H8215 6" Dual Action Air Sander
Download from Www.Somanuals.com. All Manuals Search And Download.
INTRODUCTION
Foreword
Specifications
The
specifications,
details,
and
Sanding Pad............................................6"
No Load Speed.......................10,000 RPM
Air Consumption...............................4 CFM
photographs in this manual represent
the Model H8215 as supplied when the
manual was prepared. However, owing to
Grizzly’s policy of continuous improvement,
changes may be made at any time with no
obligation on the part of Grizzly.
Air Inlet.....................................................1⁄4
"
Required PSI.....................................90 PSI
Maximum Sound Level......................84 dB
Sandpaper Type....................................PSA
If you have any comments regarding this
manual, please write to us at the following
address:
Inventory
A. Dual Action Air Sander
Grizzly Industrial, Inc.
C/O Technical Documentation
P.O. Box 2069
B. Oil Bottle
1
C.
/4" NPT Male Quick Connect Fitting
D. 6" Sanding Disc
Bellingham, WA 98227-2069
E-Mail: [email protected]
A
Most importantly, we stand behind our
tools. If you have any service questions or
parts requests, please call or write us at
the location listed below.
B
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
D
C
Phone: (570) 546-9663
Fax: (800) 438-5901
Figure 1. Model H8215 Inventory.
E-Mail: [email protected]
Model H8215 6" Dual Action Air Sander
-3-
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATIONS
To set up the Model H8215 Air Sander:
1. DISCONNECT THE SANDER FROM
THE AIR SUPPLY!
2. Firmly holding the orbital shaft, rotate
the spindle swivel lock against one of
the spindle flats.
3. Thread the sanding pad onto the drive
spindle.
Read the manual before operation.
Become familiar with this tool, its
safety instructions, and its operation
before beginning any work. Serious
personal injury may result if safety
or operational information is not
understood or followed.
1
4. Install the ⁄4" NPT male quick-connect
fitting into the air inlet.
5. Attach a 6" pressure sensitive adhesive
(PSA) sanding disc to the sanding pad,
as shown in Figure 2.
Like all tools there is potential danger
when operating this tool. Accidents
are frequently caused by lack of
familiarity or failure to pay attention.
If normal safety precautions are
overlooked or ignored, serious
personal injury may occur.
Orbital Shaft
Swivel Lock
Figure 2. Attaching sanding disc.
-4-
Model H8215 6" Dual Action Air Sander
Download from Www.Somanuals.com. All Manuals Search And Download.
EYE INJURY
HAZARD!
Wear protective
equipment when
using this tool.
LUNG/EAR
INJURY HAZARD!
Wear protective
equipment when
using this tool.
ACCIDENTAL
START HAZARD!
Disconnect before
service or tool
changes.
Operation
1. Connect the tool to compressed air
regulated at 90 PSI.
AIR PRESSURE
HAZARD!
Never exceed 120
PSI.
2. Hold the sander firmly and press the
throttle lever (Figure 3) to turn it ON.
Throttle Lever
Daily Maintenance
The dual action sander MUST have 2-6
drops of dcopped intthe air
fitting before and after each use. A filter
regulator set up is recommended, however
an in-line lubricator is not recommended
as excess oil in the tool could spray onto
the workpiece.
Regulator
Knob
Figure 3. Sander controls.
Run the sander for a few minutes to eject
excess oil, then wipe the tool down with a
rag and begin sanding. Oil the tool after
use or storage.
3. Turn the regulator knob (Figure 3) to
adjust the speed of the sanding disc.
4. Remove pressure on the throttle lever
These procedures should be done after
each use:
to stop the sander.
5. When the sandpaper loses its effective-
ness, remove sandpaper from the pad
and install a new disc.
•
Wipe the housing and tool bits with
a dry cloth, or blow off the dust and
debris with compressed air.
6. To avoid accidental starting, discon-
nect the sander from the air supply
when it is not in use or when perform-
ing maintenance.
•
Check for damage to tooling, hoses,
housing or other accessories.
Model H8215 6" Dual Action Air Sander
-5-
Download from Www.Somanuals.com. All Manuals Search And Download.
H8215 PARTS LIST
�
�
�
��
��
���
�
�
�
�
���
��
��
��
��
�
�
��
��
�� ��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
REF PART #
DESCRIPTION
REF PART #
PH8215025 MOTOR HOUSING
PSB15M CAP SCREW M5-.8 X 20
DESCRIPTION
1
2
PSB48M
PLW03M
CAP SCREW M6-1 X 35
LOCK WASHER 6MM
FLAT WASHER 6MM
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
2-1 PW03M
PH8215027 GASKET
3
4
PH8215003 WAVY WASHER 6MM
PH8215004 SPECIAL NUT
PH8215028 HOUSING
PH8215029 HOUSING GRIP
4-1 PH8215004-1 BRASS BUSHING
PEC015M
PORS005
E-CLIP 8MM
5
PLN03M
PH8215006 6" SANDING PAD
PR29M INT RETAINING RING 32MM
LOCK NUT M6-1
O-RING 4.5 X 1.5 S5
6
PH8215032 SPEED REGULATOR
PH8215033 HANDING COVER
PORS022.4 O-RING 21.9 X 2.0 S22.4
PH8215035 AIR INLET PLUG
7
8
PH8215008 WAVY WASHER 12MM
PH8215009 DRIVE SPINDLE
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
P6201
BALL BEARING 6201ZZ
PH8215036 COMPRESSION SPRING
PH8215037 VALVE STEM
PH8215011 SPECIAL BOLT
PH8215012 ORBITAL SHAFT
PORP004
PORS004
PORS008
O-RING 3.8 X 1.9 P4
O-RING 3.5 X 1.5 S4
O-RING 7.5 X 1.5 S8
PSB38M
CAP SCREW M5-.8 X 25
PH8215014 WOODRUFF KEY
PH8215015 ANVIL
PH8215041 VALVE SEAT
P6200
BALL BEARING 6200ZZ
PH8215042 TRIGGER BRACKET
PH8215017 CYLINDER CAP
PH8215018 ROTOR
PH8215019 ROTOR BLADE
PH8215020 CYLINDER
PW04M
PLW06M
PN02M
PS25M
FLAT WASHER 10MM
LOCK WASHER 10MM
HEX NUT M10-1.5
PHLP HD SCR M4-.7 X 35
LOCK NUT M4-.7
PRP44M
PORP008
PSB15M
PEC03M
ROLL PIN 3 X10
PLN01M
O-RING 7.8 X 1.9 P8
CAP SCREW M5-.8 X 20
E-CLIP 10MM
PH8215048 TRIGGER
PH8215049 1/4" NPT MALE AIR FITTING
PH8215050 O-RING KIT
Download from Www.Somanuals.com. All Manuals Search And Download.
|