MODEL T10222
ROUTER TABLE ATTACHMENT
OWNER'S MANUAL
Copyright © MArCh, 2010 By grizzly industriAl, inC., rEVisEd noVEMBEr, 2010 (ts)
WARNiNg: NO pORTiON Of THiS MANUAL MAy BE REpRODUCED iN ANy SHApE
OR fORM WiTHOUT THE WRiTTEN AppROvAL Of gRizzLy iNDUSTRiAL, iNC.
For ModEls MAnuFACturEd sinCE 12/09 #ts13341 printEd in ChinA
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
iNTRODUCTiON
Manual Accuracy........................................................................................................................ 2
Contact info................................................................................................................................ 2
tool description ......................................................................................................................... 2
specifications ............................................................................................................................. 3
SECTiON 1: SAfETy
safety instructions for Machinery............................................................................................... 4
Additional safety for router tables ........................................................................................... 6
SECTiON 2: SETUp
needed for setup....................................................................................................................... 7
unpacking .................................................................................................................................. 7
inventory..................................................................................................................................... 8
Assembly.................................................................................................................................... 9
router installation .................................................................................................................... 13
SECTiON 3: OpERATiONS
operation overview.................................................................................................................. 14
Workpiece inspection............................................................................................................... 15
Edge Jointing............................................................................................................................ 16
groove Cutting ......................................................................................................................... 17
routing small stock................................................................................................................. 17
Free-hand routing................................................................................................................... 18
SECTiON 4: MAiNTENANCE
schedule .................................................................................................................................. 20
Cleaning & protecting .............................................................................................................. 20
SECTiON 5: pARTS
table parts............................................................................................................................... 21
Fence parts.............................................................................................................................. 22
WARRANTy AND RETURNS........................................................................................................ 25
IMPORTANT NOTICE!
Table Saw Modifications Required for installation
the Model t10222 can be installed on most table saws that have 27" deep tables; however, installation
usually requires permanent modification to your table saw or its parts. this modification may include cut-
ting, grinding, drilling, and tapping threads in metal surfaces. read the following to determine which type
of modification may be required for your saw:
•
•
if your saw table or wing does not have mounting holes that match those in the Model t10222, you
will need to drill and tap new holes in the saw table or wing.
if the fence rails on your saw prevent installation of the Model t10222, then you will need to
either:
—Cut off the ends of the rails (this is the easiest and fastest option).
—re-mount the rails farther to the left, which may also require you to drill (and possibly tap) new
holes in your table and cut small notches into your rails for access to t-slots in your saw’s table.
Before beginning any modification to your table saw or its parts, read the entire assembly section in this
manual to make sure the person making the modification is capable of performing the required tasks,
and to make sure the Model t10222 will fit your saw.
Download from Www.Somanuals.com. All Manuals Search And Download.
iNTRODUCTiON
Manual Accuracy
Contact info
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings,
and photographs of the machine we used when
writing this manual. However, sometimes we still
make an occasional mistake.
We stand behind our machines. If you have any
service questions, parts requests or general ques-
tions about the machine, please call or write us at
the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Also, owing to our policy of continuous improve-
ment, your machine may not exactly match the
manual. If you find this to be the case, and the dif-
ference between the manual and machine leaves
you in doubt, check our website for the latest
manual update or call technical support for help.
Phone: (570) 546-9663
E-Mail: [email protected]
We want your feedback on this manual. If you can
take the time, please email or write to us at the
address below and tell us how we did:
Before calling, find the manufacture date of your
machine by looking at the date stamped into the
machine ID label (see below). This will help us
determine if the manual version you received
matches the manufacture date of your machine.
Grizzly Industrial, Inc.
Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
C
/
O
Tool Description
Manufacture Date
of Your Machine
the Model t10222 router table Attachment
mounts to most table saws that have 27" deep
tables. this addition to your table saw features
a universal router mount, a 20" by 27" precision-
ground cast iron table with an extruded aluminum
fence and a starting pin for contour shaping.
3
3
the t10222 also features double-cross ⁄4" x ⁄8
"
t-slots, an adjustable support leg, and a 21⁄2" dust
port.
For your convenience, we post all available man-
uals and manual updates for free on our website
of machine will be reflected in these documents
as soon as they are complete.
-2-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
mACHINe dATA
SHeeT
model T10222
RoUTeR TABle ATTACHmeNT
product Dimensions:
Weight .............................................................................................................................................................................82 lbs.
table size ................................................................................................................................................................... 20" x 27"
Shipping Dimensions:
type ...........................................................................................................................................................................Cardboard
Content.....................................................................................................................................................table saw Accessory
Weight..............................................................................................................................................................................88 lbs.
length/Width/height..............................................................................................................................................30" x 28" x 6"
Main Specifications:
table opening size ................................................................................................................................................................ 4"
number of table inserts ...........................................................................................................................................................2
table insert inside openings..........................................................................................................................................1", 23⁄8
"
"
Fence Board size (x 2)............................................................................................................................................121⁄2" x 23⁄4
number of t-slots.....................................................................................................................................................................4
t-slot size ..................................................................................................................................................................... 3⁄4" x 3⁄4
router Base thickness range.................................................................................................................................... 1⁄4" x 21⁄4
dust port size...................................................................................................................................................................... 21⁄2
"
"
"
Other Specifications:
Country of origin.............................................................................................................................................................. China
Warranty...........................................................................................................................................................................1 year
Assembly time ...................................................................................................................................................15–60 minutes
To reduce the risk of
serious
injury
when
using this tool, read and
understand this entire
manual before beginning
any operations.
-3-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTiON 1: SAfETy
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULd result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety instructions for Machinery
OWNER’S MANUAL. Read and understand WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips which could cause a loss of work-
piece control.
this owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are not approved safety glasses.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observiing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
HAzARdOUS dUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.
MENTAL ALERTNESS. Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or when
distracted.
-4-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
-
DISCONNECTING POWER SUPPLY.-Always-dis- FORCING MACHINERY.-Do-not-force-machine.-
connect- machine- from- power- supply- before- ser- It-will-do-the-job-safer-and-better-at-the-rate-for-
vicing,- adjusting,- or- changing- cutting- tools- (bits,- which-it-was-designed.
blades,-cutters,-etc.).-Make-sure-switch-is-in-OFF-
position-before-reconnecting-to-avoid-an-unexpect-
ed-or-unintentional-start.
GUARDS & COVERS.- Guards- and- covers- can-
protect-you-from-accidental-contact-with-moving-
parts-or-flying-debris.-Make-sure-they-are- prop-
erly-installed,-undamaged,-and-working-correctly-
before-using-machine.
APPROVED OPERATION.- Untrained- operators-
can- be- seriously- hurt- by- machinery.- Only- allow-
trained- or- properly- supervised- people- to- use-
machine.-When-machine-is-not-being-used,-dis-
connect- power,- remove- switch- keys,- or- lock-out-
machine-to-prevent-unauthorized-use—especially-
around-children.-Make-workshop-kid-proof!
NEVER STAND ON MACHINE.-Serious-injury-or-
accidental-contact-with-cutting-tool-may-occur-if-
machine-is-tipped.-Machine-may-be-damaged.
STABLE MACHINE. Unexpected-movement-dur-
ing-operations-greatly-increases-the-risk-of-injury-
and- loss- of- control.- Verify- machines- are- stable/
secure- and- mobile- bases- (if- used)- are- locked-
before-starting.
DANGEROUS ENVIRONMENTS. Do- not- use-
machinery- in- wet- or- rainy- locations,- cluttered-
areas,-around-flammables,-or-in-poorly-lit-areas.-
Keep- work- area- clean,- dry,- and- well-lighted- to-
minimize-risk-of-injury.
AWKWARD POSITIONS.- Keep- proper- footing-
and-balance-at-all-times-when-operating-machine.-
Do-not-overreach!-Avoid-awkward-hand-positions-
that-make-workpiece-control-difficult-or-increase-
the-risk-of-accidental-injury.
ONLY USE AS INTENDED.- Only- use- machine-
for- its- intended- purpose.- Never- modify- or- alter-
machine-for-a-purpose-not-intended-by-the-manu-
facturer-or-serious-injury-may-result!
USE RECOMMENDED ACCESSORIES.-Consult-
this-owner’s-manual-or-the-manufacturer-for-rec-
ommended- accessories.- Using- improper- acces-
sories-will-increase-the-risk-of-serious-injury.
UNATTENDED OPERATION. Never- leave-
machine-running-while-unattended.-Turn-machine-
off-and-ensure-all-moving-parts-completely-stop-
before-walking-away.
CHILDREN & BYSTANDERS. Keep- children-
and-bystanders-a-safe-distance-away-from-work-
area.-Stop-using-machine-if-children-or-bystand-
ers-become-a-distraction.
MAINTAIN WITH CARE.-Follow-all-maintenance-
instructions- and- lubrication- schedules- to- keep-
machine-in-good-working-condition.-An-improperly-
maintained-machine-may-increase-the-risk-of-seri-
ous-injury.-
REMOVE ADJUSTING TOOLS.- Never- leave-
adjustment-tools,-chuck-keys,-wrenches,-etc.-in-or- CHECK DAMAGED PARTS.- Regularly- inspect-
on-machine—especially-near-moving-parts.-Verify- machine- for- damaged- parts,- loose- bolts,- mis-
adjusted- or- mis-aligned- parts,- binding,- or- any-
other- conditions- that- may- affect- safe- operation.-
Always-repair-or-replace-damaged-or-mis-adjust-
ed-parts-before-operating-machine.
removal-before-starting!
SECURING WORKPIECE.- When- required,- use-
clamps-or-vises-to-secure-workpiece.-A-secured-
workpiece-protects-hands-and-frees-both-of-them-
to-operate-the-machine.
EXPERIENCING DIFFICULTIES. If- at- any- time-
you- are- experiencing- difficulties- performing- the-
intended- operation,- stop- using- the- machine!-
Contact- our- Technical- Support- Department- at-
(570)-546-9663.
FEED DIRECTION.-Unless-otherwise-noted,-feed-
work- against- the- rotation- of- blades- or- cutters.-
Feeding-in-the-same-direction-of-rotation-may-pull-
your-hand-into-the-cut.
-5-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
Additional Safety for Router Tables
TESTiNg ROTATiON. With the router discon-
nected from power, rotate the router spindle to
test any new setup to ensure proper cutter clear-
ance before starting the router.
AvOiDiNg AMpUTATiON. to avoid making con-
tact with the spinning cutter, never place hands
directly over or in front of the cutter. As one hand
approaches the cutter, move it away and over
to the other side. Always keep hands at least 6"
away from the spinning cutter.
CUTTiNg SUppORT. nEVEr cut a workpiece
without using a fence, jig, or miter. otherwise, the
workpiece can be grabbed by the cutter and pull
your hands into the cutter.
SECURiNg LEvERS AND KNOBS. never oper-
ate the router table without first making sure that all
lock levers and knobs are tight, and that all fence
hardware and guide rails are secure. otherwise,
the workpiece can slip out of alignment while cut-
ting and cause injury from kickback.
WORKpiECE SiziNg. nEVEr use a workpiece
shorter than six inches without special fixtures
or jigs. otherwise, the workpiece can become
trapped between the fence and cutter, which
could draw your hands into the spinning cutter.
DO NOT fORCE WORKpiECE. never force
materials past the router. let the cutter do the
work. Excessive force is likely to result in poor
cutting results and will cause kickback conditions
that could cause serious personal injury.
CUTTER HEigHT. Keep any unused portion of
the cutter below the table surface to minimize the
risk of making contact with the spinning cutter
with your hands.
AppROpRiATE WORKpiECES. the danger
of kickback and injury is increased when the
workpiece has knots, holes, or foreign objects in
it. Warped stock should be run through a jointer
before you run it through the router table.
USiNg SAfETy gUARDS. to prevent ampu-
tation or other injuries, always use a guard.
Fabricate additional guards or jigs for special cir-
cumstances. use an overhead guard if the fence
is removed.
BLiND CUTTiNg. Keep the cutter on the under-
side of the workpiece when making blind cuts.
this will decrease the risk of accidental contact
with the cutter.
TRippiNg HAzARD. to prevent tripping over the
router power cord when operating the table saw,
always disconnect it and safely store it out of the
way.
CUTTER ROTATiON. Always feed the workpiece
against the rotation direction of the cutter.
otherwise, the workpiece could be aggressively
pulled from your hands, drawing them into the
spinning cutter.
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies to
your individual working conditions. Use this
tool and other machinery with caution and
respect. failure to do so could result in seri-
ous personal injury, damage to equipment,
or poor work results.
Like all machinery there is potential danger
when operating this tool. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this tool with
respect and caution to decrease the risk of
operator injury. if normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
-6-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTiON 2: SETUp
Needed for Setup
This tool presents seri-
ous injury hazards to
untrained users. Read
through this entire man-
ual to become familiar
with the controls and
operations before using
this tool!
the following are needed to complete the setup
process, but are not included with your tool.
Description
Qty
•
•
•
•
•
•
•
Another person .......................................... 1
hex Wrench 3mm....................................... 1
hex Wrench 5mm....................................... 1
hex Wrench 6mm....................................... 1
Wrench 10mm ............................................ 1
Wrench 13mm ............................................ 1
straightedge (at least 24" long) .................. 1
Wear safety glasses dur-
ing the entire setup pro-
cess!
Unpacking
This tool and its compo-
nents are very heavy. Get
lifting help to move heavy
items.
your tool was carefully packaged for safe trans-
portation. remove the packaging materials from
around your tool and inspect the contents. if you
discover the tool is damaged, please immedi-
ately call Customer Service at (570) 546-9663 for
advice.
save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials unpacked with this
machine. Discard immediately.
-7-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
Inventory
refer to figures 3–5 and the listing below to
inventory the contents of the shipping box.
A
Description
Qty
A. router table............................................... 1
B. support leg................................................ 1
C. Fence & dust hood.................................... 1
D. Knurled Fence handles.............................. 2
E. t-slot Bars.................................................. 2
f. router guard Bracket ................................ 1
g. Fence Board shim 1.5mm.......................... 1
H. Fence Board shim 0.7mm.......................... 1
i. plastic router guard.................................. 1
J. router guard Knobs .................................. 2
K. support leg Foot pad Assembly ............... 1
L. table insert 1" id........................................ 1
M. table insert 23⁄8" id.................................... 1
N. starting pin................................................. 1
O. dust port 21⁄2"............................................. 1
p. Button head Cap screws M6-1 x 10.......... 4
Q. Flat Washers 6mm ..................................... 4
R. Mounting screw Assemblies ...................... 3
—Cap screws M8-1.25 x 30 ...................... 3
—lock Washers 8mm................................ 3
—Flat Washers 8mm.................................. 3
S. router hold-down Assemblies .................. 4
B
figure 3. shipping inventory items A–B.
C
g
h
d
E
F
K
i
J
figure 4. shipping inventory items C–K.
if any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
o
M
n
l
NOTICE
If you cannot find an item on this list, check
the mounting location on the machine or the
packaging materials. Sometimes parts are
pre-installed for shipping, or they become
hidden by packaging materials.
Q
p
r
s
figure 5. shipping inventory items l–t.
-8-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
saw table
Assembly
the Model t10222 mounts on most table saws
that have 27" deep tables. if your table saw does
not have mounting holes for the installation of the
router table, you will need to drill and tap these
holes. Also, you may have to modify the fence
rails to allow access for the router table t-slots.
read this entire assembly section before begin-
ning the installation procedure below to make
sure the t10222 will fit your table saw.
Mounting holes
router table
figure 6. required mounting holes in the router
and saw tables.
To assemble and install your router table
attachment:
3. thread the foot pad assembly into the bottom
of the support leg, as shown in figure 7. For
now, do not tighten the jam nut up to the leg
so that you can adjust the height of the leg in
a later step.
1. disConnECt thE tABlE sAW FroM
poWEr!
2. decide which of the following mounting
options best suits your needs:
—remove the existing right wing of the saw
table and use the existing wing mounting
holes to attach the router table.
Foot pad
support
—Mount the router table to the right side of
the saw table or the existing right-hand
wing. in these cases, you will probably
need to drill and tap three M8-1.25 holes
into the saw table or wing that match those
in the router table (see figure 6).
Jam nut
leg
Tip: Use the holes in the router table as a
template for marking the mounting hole loca-
tions on the saw table so that the router table
top will mount flush with the top of the saw
table.
figure 7. Foot pad threaded into the support leg.
-9-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
4. thread the support leg onto the stud located
on the bottom of the router table, as shown in
figure 8.
—if you have fence rails that extend beyond
the saw table and across the router table,
use the mounting holes you drilled in Step 5
to fasten the rails to the router table.
support
leg
x 3
figure 8. support leg attached to the router
table.
figure 10. router table attached to the table
saw.
5. if you have long fence rails that will extend
beyond the router table t-slots, you will have
to modify the top of the rails. this entails
making a cut-out that matches or exceeds
the dimensions of the router table t-slot, as
illustrate in figure 9
7. place the straightedge across the saw table
and router table to make sure that the com-
bined table surface is flat.
—if the combined table surface is flat, con-
tinue with Step 8.
Also, drill mounting holes through the rails
that match the holes in the side of the router
table.
—if the outside edge of the router table tilts
down, place strips of masking tape along
the bottom edge of the saw table to shim
the router table up and even with the saw
table from side to side (see figure 11).
Table T-Slot
Tape
Fence Rail
Cut-Out
figure 9. Example of a fence rail modification for
table t-slot access.
6. With the help of another person to hold the
table and leg assembly, align the mount-
ing holes in both tables and secure them
together with the (3) M8-1.25 x 30mm cap
screws, (3) 8mm lock washers, and (3) 8mm
flat washers, as shown in figure 10.
figure 11. Masking tape to shift the table up.
-10-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
—if the outside edge of the router table tilts
up, place strips of masking tape along the
top edge of the saw table to shim the router
table down and even with the saw table
from side to side (see figure 12).
10. place the fence assembly over the studs of
the t-slot bars, then secure the fence in place
by threading the knurled handles onto the
studs, as shown in figure 14.
Knurled Fence handles
Note: After reinstalling the router table,
remove all excess masking tape with a razor
blade.
Tape
figure 14. Knurled fence handles installed.
Note: The two fence board shims provided
with your router table can be placed between
the outfeed fence board (left) and the fence
to offset the outfeed fence board for full edge
routing (see the illustration in Figure 15 and
refer to Edge Routing on Page 16 for addi-
tional details).
figure 12. Masking tape to ship the table down.
8. When the saw and router tables are level with
each other, rotate the foot pad assembly so
that it sits firmly on the floor without changing
the height of the router table. tighten the jam
nut of the foot pad assembly up to the leg
bottom to secure the setting.
With additional shop-made shims, the outfeed
fence board can be offset up to approximate-
ly 4mm from the infeed board. If you require
more offset, you can obtain longer M6-1 flat
head screws to secure the outfeed fence
board.
9. slide the two t-slot bars into the t-slots of
the router table (see figure 13).
Note: The router table double-cross T-slots
offer two different orientations for the router
fence—choose the one that best suits your
operation.
Fence
t-slot
Bars
Shims
Outfeed
Fence Board
figure 15. shim installation for full edge routing.
figure 13. t-slot bars installed.
Model t10222 (Mfg. since 12/09)
-11-
Download from Www.Somanuals.com. All Manuals Search And Download.
DO NOT operate the attached router without
an adequate dust collection system. follow
your router manufacturer's specifications for
the required dust collection capacity. failure
to use a dust collection system can result in
short and long-term respiratory illness.
To reduce the risk of hand injury from acci-
dental contact with the spinning router bit,
ALWAyS make sure the fence and router
guard are properly positioned and secured
before connecting the router to power—the
exception is free-hand routing.
13. Attach the plastic router guard to the guard
bracket with the (2) star knob bolts, as shown
in figure 18.
11. Attach the dust port to the back of the fence
assembly with the (4) M6-1 x 10 cap screws
and (4) 6mm flat washers, as shown in
figure 16.
star Knobs
router guard
dust port
figure 18. router guard installed.
figure 16. dust port installed.
12. slide the attached square nut on the guard
bracket into the top fence t-slot, center it with
the dust hood and dust port, then tighten the
cap screw to secure it in place, as shown in
figure 17.
guard Bracket
figure 17. guard bracket attached to the fence.
-12-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
3. slide the router base onto the three hold-
down clamps, position them so that they
secure the router bit in the center of the table
opening, then tighten the hold-down knobs
and adjustment bolts to secure the router in
place (see figure 20).
Router installation
the Model t10222 will support a router with a
1
base thickness between ⁄4" and 21⁄4".
To install a router:
1. disConnECt thE sAW And routEr
FroM poWEr!
2. slide three of the router hold-down assem-
blies into the t-slots underneath the router
table so that they allow room for the router
base, as shown in figure 19.
Note: To properly position the hold-down
clamp, adjust the tightness of the hold-down
knob and the adjustment bolt so that the
clamp will allow room for the router base in
the next step. If necessary, put the adjust-
ment bolt jam nut on the other side of the
clamp.
figure 20. router installed in the hold-downs.
4. install the remaining hold-down assembly to
make sure the router stays firmly in place dur-
ing operation.
router
Clamp
Adjustment
Bolt
NOTICE
To prevent dam-
age to the router
table T-slots, do not
position the clamp
adjustment
over the thin edge of
the T-slots.
bolts
hold-down
Knob
figure 19. router hold-down assembly controls.
If the router unexpectedly moves or the rout-
er bit contacts the table insert or fence dur-
ing operation, serious personal injury could
result from flying debris. ALWAyS make sure
that all four router clamps are used and are
applied to the flat surface of the router base
before connecting the router to power.
-13-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTiON 3: OpERATiONS
Operation Overview
To reduce the risk of
serious injury when
using this tool, read and
understand this entire
manual before beginning
any operations.
the purpose of this overview is to provide the
novice operator with a basic understanding of how
the tool is used during operation, so the tool con-
trols/components discussed later in this manual
are easier to understand.
due to the generic nature of this overview, it
is not intended to be an instructional guide. to
learn more about specific operations, read this
entire manual and seek additional training from
experienced router operators, and do additional
research outside of this manual by reading "how-
to" books, trade magazines, or web sites.
Damage to your eyes and lungs could result
from using this tool without proper protec-
tive gear. Always wear safety glasses and a
respirator when using this tool.
To complete a typical operation, the
operator does the following:
1. Examines the workpiece to make sure it is
suitable for cutting.
2. Adjusts the fence boards close to the bit
for maximum workpiece support, and then
secures the fence boards in place.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
3. Adjusts the bit height for the desired cutting
profile.
4. Adjusts the fence position to establish the
depth of cut.
5. Wears safety glasses and a respirator, and
locates push sticks if needed.
NOTICE
If you have never used this type of tool or
equipment before, WE STRONgLy RECOM-
MEND that you read books, review industry
trade magazines, or get formal training
beforebeginninganyprojects.Regardlessof
the content in this section, grizzly industrial
will not be held liable for accidents caused
by lack of training.
6. if using a reversible router, verifies that the
direction of spindle rotation is correct, and
then starts the router.
For smaller workpieces or odd-shaped
workpieces, a zero-clearance fence or jig is
used.
-14-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
7. holds the workpiece firmly and flatly against
the fence, and then pushes the workpiece
into the bit at a steady and controlled rate
until the workpiece moves completely beyond
it.
•
Large/Loose Knots: loose knots may
dislodge during a cutting operation. Knots
can cause kickback and machine damage.
Choose workpieces that do not have large/
loose knots or plan ahead to avoid shaping
through them.
important: The operator is very careful to
keep the workpiece firmly against the table
and fence during the entire cut.
•
•
Wet or "green" Stock: routing wood with a
moisture content over 20% causes unneces-
sary wear on the cutters, increases the risk of
kickback, and yields poor results.
8. stops the router.
Excessive Warping: Workpieces with exces-
sive cupping, bowing, or twisting are danger-
ous to cut because they are unstable and
often unpredictable when being shaped. do
not process workpieces with these charac-
teristics unless you properly square up the
stock with a jointer and planer.
Workpiece
inspection
some workpieces are not safe to cut or may
require modification before routing. Before rout-
ing, inspect all workpieces for the following:
•
Minor Warping: Workpieces with slight cup-
ping can be safely supported if the cupped
side is facing the table or the fence. A
workpiece supported on the bowed side will
rock during a cut and could cause kickback or
severe injury.
•
Material Type: the router is intended for cut-
ting natural and man-made wood products,
laminate covered wood products, and some
plastics. this machine is not designed to
cut metal, glass, stone, tile, etc.
NOTICE
•
foreign Objects: nails, staples, dirt, rocks
and other foreign objects are often embed-
ded in wood. While routing, these objects
can become dislodged and hit the operator,
cause kickback, or break the bit, which might
then fly apart. Always visually inspect your
workpiece for these items. if they can't be
removed, do not cut the workpiece.
if you are using a mobile base with the table
saw, use one of the options below when
moving the saw and the router table attach-
ment:
•
Attach an extension to the mobile base
that will provide support for the router
table leg.
•
•
Install a locking caster onto the bottom
of the router table leg.
Adjust the router table leg foot up,
move the unit, then re-adjust the foot
to provide proper support to the router
table.
-15-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
Edge Jointing
Top View
Infeed
Fence Board
Jointing the edge of a board involves using a
straight cutting router bit to remove wood from the
face of the board. the result is a perfectly flat and
square edge.
Shim
Straight
Router Bit
Outfeed
Straightedge
Fence Board
Always feed the workpiece against the rout-
er bit rotation direction, as illustrated below.
Otherwise, the workpiece could be aggres-
sively pulled from your hands, drawing
them into the spinning cutter.
figure 21. Fence setup for edge jointing (guard
removed for clarity).
6. place a straightedge against the outfeed
fence board, then adjust the fence assembly
so that the straightedge is also against the bit
flute, as illustrated in figure 21.
7. lock the fence assembly in place, tighten all
knobs, connect the router to power, then per-
form the cut (see figure 22).
Workpiece
Bit
Rotation
Feed Direction
Top View
To joint the edge of a workpiece:
Shim
1. disConnECt routEr FroM poWEr!
2. secure a straight cutting bit into your rout-
er according to the router manufacturer's
instructions.
Workpiece
Cutting Direction
3. install the smallest table insert into the router
table that still allows the router bit to freely
rotate.
figure 22. Edge jointing (guard removed for
clarity).
4. raise the bit to a height slightly more than
that of the workpiece, then rotate it by hand
until the cutting flute is perpendicular to the
fence boards.
5. insert and secure shims between the outfeed
fence board and the fence bracket that equal
in thickness the amount of material you want
to remove from the workpiece face (see the
illustration in figure 21).
-16-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
Groove Cutting
Depth-of-Cut
groove cutting produces a groove or bead into the
face of the board.
Side View
To cut a groove into the face of the
workpiece:
Bit
1. disConnECt routEr FroM poWEr!
2. secure the bit into the router according to the
router manufacturer's instructions.
Table
figure 24. groove cutting setup, side view
(guard removed for clarity).
3. install the smallest table insert into the table
that still allows the bit to freely rotate.
6. lock the fence assembly in place, tighten all
knobs, connect the router to power, then per-
form the cut.
4. Make sure both fence boards are even with
one another and secured to the fence assem-
bly.
5. raise the bit to the desired height, then adjust
the fence assembly so that the fence boards
are behind the bit the same distance as the
desired depth-of-cut (see the illustrations in
figures 23–24).
Routing Small Stock
Feeding small stock past the router bit is always
dangerous. if you must route small stock, use a
zero-clearance fence. this will provide greater
protection for the operator, better workpiece sup-
port, and reduced tear out on narrow or fragile
stock.
Top View
To make a zero-clearance fence:
1. disConnECt routEr FroM poWEr!
2. remove the fence boards from the fence
assembly.
Depth-of-Cut
3. select a piece of straight and smooth stock
that is the same height and thickness as the
fence boards and approximately 24" long.
figure 23. groove cutting setup, top view (guard
removed for clarity).
-17-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
4. Cut an outline of the spindle and cutter from
the center of the stock selected in Step 3, as
illustrated in figure 25.
Free-Hand Routing
irregular or free-hand routing, as illustrated in
figure 26, takes a high degree of skill and dexter-
ity and is done without the protection and aid from
the fence and guard. the most dangerous part
of free-hand routing is beginning the cut, when
the cutter first contacts the workpiece. often the
workpiece will tend to jerk or kickback, presenting
an injury hazard to the operator.
Note: Make the outline as close as possible
to the cutter and spindle without interfering
with rotation.
Mounting
Fastener
Zero-Clearance Fence
Table
Cutter
figure 25. Example of a zero-clearance fence.
free-hand or irregular routing greatly
increases the chance that the operator may
lose control of the workpiece, which could
result in serious personal injury. Therefore,
a starting pin or block and a custom guard
or workpiece holding jig MUST be used.
5. Create countersunk mounting holes in the
zero-clearance fence so that the screws and
t-nuts removed from the split fence can be
used to secure the new fence to the fence
assembly in the same manner.
Swing
ALWAYS use hold-downs or featherboards
and push sticks when shaping small or nar-
row stock. These devices keep your hands
away from the spinning cutter and suffi-
ciently support the stock to allow a safe and
effective cut, reducing the risk of personal
injury.
Starting Pin
Rub
Collar
Workpiece
6. secure the zero-clearance fence to the fence
assembly, check for proper clearance, con-
nect the router to power, then run a test piece
by the cutter to verify the results.
Feed Direction
figure 26. illustration of free-hand routing using
a starting pin (guard not shown for clarity).
-18-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
to reduce the likelihood of kickback when free-
hand routing, use a starting pin or block (see
figures 26–27). this will allow you to anchor and
slowly pivot the workpiece into the cutter as the
cut is started, making the operation more stable
and safe.
3. remove the fence assembly from the table.
4. if possible, fabricate and mount a custom
guard over the bit that safely protects your
hands from the spinning cutter.
5. insert the starting pin in the best suited hole
on the routing table or clamp a starting block
to the table (see figure 27 for an example).
6. install a router bit with a rub collar as directed
by the router manufacturer's instructions,
then raise it to the desired height (see
figure 28).
Rub
Collar
Template
figure 27. Example of using a jig with a starting
block.
Workpiece
ALWAyS use an auxiliary jig and extreme care
when free-hand routing that requires remov-
al of the fence. Routing without the fence
and the attached guard greatly increases the
risk of accidental contact with the spinning
cutter, causing serious personal injury.
figure 28. using a template and rub collar for
free-hand routing.
To free-hand route:
1. disConnECt routEr FroM poWEr!
2. Fabricate a jig to use with the workpiece that
will match the desired finished shape, then
attach it to the workpiece (see figure 27 for
an example).
Note: Make sure any fasteners used will not
make contact with the router bit during the
cutting operation. Glue can be used as an
alternative.
-19-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTiON 4: MAiNTENANCE
Cleaning &
protecting
Always disconnect power
to the router before per-
forming maintenance.
failure to do this may
result in serious person-
al injury.
Frequently blow-off sawdust with compressed air,
then wipe away the remaining dust with a clean
shop rag. this is especially important for the inter-
nal working parts of the fence assembly and the
router. dust build-up around the router is a sure
way to decrease its life span.
Schedule
the cast-iron router table can be kept rust-free
For optimum performance from your equipment,
follow this maintenance schedule and refer to any
specific instructions given in this section.
with regular applications of products like slipit®.
For long term storage you may want to consider
products like Boeshield t-9™.
Daily Check:
•
•
•
•
loose mounting t-bolts or lock knobs.
Worn router switch.
Worn or damaged router cords and plugs.
Any other condition that could hamper the
safe operation of this router table attach-
ment.
-20-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTiON 5: pARTS
Table parts
10
2
9
16
11
3
1
15
4
14
12
13
15
5
6
6
7
11
10
8
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
2
3
4
5
6
7
8
PT10222001
PT10222002
PT10222003
PT10222004
PT10222005
PN03M
ROUTER TABLE
9
PCAP13M
PLW04M
PW01M
CAP SCREW M8-1.25 X 30
LOCK WASHER 8MM
FLAT WASHER 8MM
ROUTER HOLD-DOWN
HOLD-DOWN KNOB M6-1
HEX NUT M6-1
TABLE INSERT 1" ID
TABLE INSERT 2-3/8" ID
10
11
12
13
14
15
16
THREADED STUD M8-1.25 X 40
SUPPORT LEG
PT10222012
PT10222013
PN01M
HEX NUT M8-1.25
PT10222007
PB82M
FOOT PAD
PB08M
HEX BOLT M6-1 X 20
STARTER PIN
HEX BOLT M8-1.25 X 80
PT10222016
-21-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
fence parts
43
35
34
17
35
19
34
32
30
34
30
29
19
36
20
39
36
18
22
37
42
20
33
37
36
33
36
28
21
39
24
25
36
38
40
26
41
39
24
27
25
40
23
28
38
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
17
18
19
20
21
22
23
24
25
26
27
28
29
PT10222017
DUST PORT 2-1/2"
30
32
33
34
35
36
37
38
39
40
41
42
43
PBHS06M
PBHS11M
PLW03M
PW03M
BUTTON HD CAP SCR M5-.8 X 12
BUTTON HD CAP SCR M6-1 X 10
LOCK WASHER 6MM
PT10222018
PT10222019
PT10222020
PT10222021
PT10222022
PT10222023
PT10222024
PT10222025
PT10222026
PT10222027
PT10222028
PT10222029
DUST HOOD
DUST HOOD SIDE COVER
KNURLED HANDLE M8-1.25 X 25
ROUTER GUARD BRACKET
FENCE
FLAT WASHER 6MM
PCAP26M
PSN02M
PCAP01M
PFH12M
CAP SCREW M6-1 X 12
SQUARE NUT M6-1
PLASTIC ROUTER GUARD
T-SLOT BAR
CAP SCREW M6-1 X 16
FLAT HD SCR M6-1 X 25
TEFLON FLAT WASHER 8MM
FLAT HD SCR M5-.8 X 8
PVC PAD
T-SLOT RING
PT10222039
PFH30M
GUARD STAND-OFF
STAR KNOB BOLT M6-1 X 15
PHENOLIC FENCE BOARD
FENCE BOARD SHIM 0.7MM
PT10222041
PT10222042
PT10222043
FENCE BOARD SHIM 1.5MM
INJURY HAZARD WARNING LABEL
-22-
Model t10222 (Mfg. since 12/09)
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTY CARD
Name_____________________________________________________________________________
Street_____________________________________________________________________________
City _______________________ State_________________________ Zip _____________________
Phone #____________________ Email ________________________ Invoice #_________________
Model # ____________________ Order #_______________________ Serial #__________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement
____ Card Deck
____ Friend
____ Website
____ Catalog
____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rifle
____ Shop Notes
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Handy
____ Woodwork
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Woodworker West
____ Woodworker’s Journal
____ Other:
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
____ Shotgun News
____ Today’s Homeowner
____ Wood
3. What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $40,000-$49,000
____ $70,000+
____ $50,000-$59,000
____ $60,000-$69,000
4. What is your age group?
____ 20-29
____ 30-39
____ 60-69
____ 40-49
____ 70+
____ 50-59
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years
____ 8-20 Years
____20+ Years
____10+
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5
____ 6-9
7. Do you think your machine represents a good value?
8. Would you recommend Grizzly Industrial to a friend?
_____Yes
_____Yes
_____No
_____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No
10. Comments:_____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Download from Www.Somanuals.com. All Manuals Search And Download.
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTy AND RETURNS
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Download from Www.Somanuals.com. All Manuals Search And Download.
Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!
~Since 1983~
Visit Our Website Today For
Current Specials!
ORDER
24 HOURS A DAY!
1-800-523-4777
Download from Www.Somanuals.com. All Manuals Search And Download.
|