Husqvarna Cordless Drill DS160C User Manual

DS160C  
Manuel d’utilisation et d’entretien  
Manuale di Istruzioni  
Foreuse de chantier  
Trapanatrice da cantiere  
Manual de Instrucciones  
Taladradora de obra  
Operating Instructions  
Drilling Machine  
Betriebs-und Wartungsanleitung  
Baustellen-Bohrmaschine  
Gebruiksaanwijzing  
Verplaatsbare Boormachine  
Manual de Instrucoes  
Perfuradora de obra  
Bruksanvisning och Underhallsmanual  
Borrmaskin  
P/N 541404170  
8/2006  
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PREFACE TO THE MANUAL  
These operating instructions apply exclusively to drill stand, type DS 160 C. Please also read  
the operating instructions that accompany your drill motor to verify their compatibility and  
not to exceed the limitations of the DS 160 C drill stand.  
Usage to the Intended Purpose  
The drill stand is designed exclusively for core drilling in concrete, asphalt, brickwork or similar  
building materials. Details of the maximum permissible drill bit diameter can be found under  
“Technical Specifications”. Any use above and beyond the intended purpose endangers both  
user and machine and is not permitted.  
Before commencing drilling, always ensure that;  
there is no danger of drilling through electric cables, gas, oil or other pipes,  
the drilled holes do not undermine the stability of the structure,  
you do not drill into or through any steel girders,  
when drilling through walls, you cannot cause any damage at the drill exit point.  
Strict care must be taken when drilling in areas where people or general public  
are present. Local codes dictate proper protocol and must be observed.  
Improper Usage  
The drill stand must not be used for any kind of stirring, e.g. paint or similar;  
drilling holes in soil, e.g. to drill holes for posts.  
The drill stand must be mounted via anchor bolt or vacuum, do not attempt to  
drill hand held or standing on base plate.  
This drill stand incorporates the expertise of decades of experience in the field of concrete  
drilling.  
Before leaving our factory every machine passes an inspection program in which everything is  
checked completely.  
Following the instructions will ensure that your machine gives long service, in normal  
operating conditions.  
The user advice and spare parts mentioned in this document are given as an indication and  
do not constitute an undertaking. No warranty will be granted in the event of errors or  
omissions or for damage occurring during delivery or caused by the design or use of this  
machine. We are very concerned about the quality of our products and we serve the right to  
make any technical modifications to improve them without warning.  
This document will assist the user particularly in:  
·Information about the machine  
·Information about its possible uses  
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·Prevent accidents due to unsuitable use, by an untrained person, during maintenance,  
repairs, overhauls, handling or transport  
·Improve the reliability and durability of the machine  
·Ensuring correct use, regular maintenance and rapid repair in order to reduce stoppage  
times and repair cost.  
The manual should always be available at the place of work.  
It should be read and used by any person installing or using the machine.  
The obligatory technical regulations in force in the county where the machine is used  
must also be adhered to for maximum safety.  
GENERAL SAFETY INSTRUCTIONS  
The use of symbols on the drill stands and in the manual identify advice concerning your  
safety.  
This symbol indicates that the machine is in conformance with the applicable European  
directive.  
WARNING  
MANDATORY  
PROHIBITED  
INFORMATION  
These signs give advice concerning your safety.  
SPECIAL INSTRUCTIONS  
·The drill stand is designed to provide safe and reliable service in operating conditions  
corresponding with the instructions, but it can present dangers for the user and risks of  
damage, consequently regular on site inspection is necessary to ensure:  
·Perfect technical condition (use for the purpose for which it is intended and taking into  
account any risks and correction of any malfunction detrimental to safety).  
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·Use of a diamond core bit for water lubricated cutting of concrete, asphalt, marble, stone,  
granite, brick and facings (porcelain, glazed tiles, ceramics, etc). The use of any other core  
bit is forbidden (abrasive, saw, etc).  
·Competent staff (qualifications, age, training) who have read and understood the  
manual in detail before starting work: any electrical, mechanical or other problem should  
be investigated by a qualified maintenance engineer (electrician, maintenance manager,  
approved dealer, etc).  
·That the warnings and instructions marked on the machine are followed (adequate  
personal protection, correct use, general safety instructions, etc).  
·That no modification, transformation or addition is detrimental to safety and that it is  
carried out without prior authorization from the manufacturer.  
MOTORS:  
DIMAS: DM 225D with motor support collar  
WEKA: DK 12 with motor support collar  
DK 13 with motor support collar  
DK 14 with motor support collar  
DM 225 with motor support collar  
CARDI: Talpa T0 with motor support collar  
Talpa T1 with motor support collar  
Motor characteristics: see the manufacturer’s manual supplied with the motor.  
Please contact us regarding any other frame/motor combination.  
1. Delivery  
On delivery, carry out an immediate visual check for signs of physical damage and that no  
components are missing.  
The contents of the package should include:  
Drill Stand - Base, Column, Carriage, Crank, Wheel Assembly, Vacuum Cap Plate, Vacuum  
Gasket and Back Support, Operating Instructions and Ordered Accessories.  
2. Technical Specifications  
Base length  
Base width  
Height  
15.50 in / 394 mm  
9.50 in / 241 mm  
32 in / 813 mm  
30 lbs / 14 kg  
Weight  
Motor rating up to max. 3.5 hp / 2.4 kW  
Drill bit diameter up to max.  
6 in / 152 mm  
Impact anchor; minimum tensile force 5.7 kN with M12 Fastener  
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3. Assembly  
Align holes on the wheel assembly (1) with the tapped  
holes on rear of the base plate (2). Insert bolts (3)  
through lockwashers (4), then insert bolts through  
wheel assembly and screw onto base plate.  
4. Description and Features of the Drill Stand  
1
3
Tapered roller carriage.  
Sealed ball bearing design.  
4
Plumb and leveling guides.  
Left and right crank handle drive with incorporated  
adjustment tool. This adjustment tool adjusts  
column angle, leveling screws and column angle lock.  
Angle column capability.  
Anchor base with incorporated vacuum capability.  
Detachable wheel assembly.  
2
Replaceable wear items.  
Incorporated carrying handle.  
Column angle and drill depth indicator decal.  
Rigid drill collar motor mount.  
Brass inserts for leveling bolts.  
Precision rack and pinion drive.  
5. Handling - Transport  
Remove the diamond core bit from the drill motor.  
Remove the motor from the carriage assembly.  
Lower the carriage to the base and lock the brake.  
The transport wheels enable the drill stand to be moved easily.  
Tilt the drill stand backwards and hold the handle at the top of the column.  
To avoid damaging the motor shaft, the motor must not be carried or moved by the shaft,  
whether or not it is fitted with a drill or extension.  
If the base is to be used as a vacuum mount, do not move the drill stand laterally or damage  
and tearing away the vacuum seal may result. To avoid deforming the seal, remove the seal  
when vacuum is not in use.  
6. Inspection Before Starting Up  
Please read the instructions for use prior to operating the machine for the first time.  
The working area must be completely cleared, well lit and all safety hazards removed (no  
water or dangerous objects in the vicinity).  
The use of ear protection is mandatory.  
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The operator must wear protective clothing appropriate to the work he is doing. We  
recommend that this includes both eye and ear protection.  
Any person not involved in the work should leave the working area.  
Use core bits which are suitable for the work to be done.  
7. Fitting and Removing the Motor  
Unplug the motor from the outlet.  
Always remove the core bit before fitting or removing the motor.  
Engage the carriage brake. The motor is mounted on the frame by means of a support collar.  
8. Electrical Connection  
ELECTRICAL SAFETY:  
Operate this machine only on a supply equipped with a 30 mA grounded current-  
limiting circuit breaker.  
The Ground Fault Circuit Interrupter (GFCI) must be used correctly, including testing it  
regularly. For tools supplied with an integral GFCI in the cable or in the main plug, if  
the cable or plug has been damaged, repairs must be carried out by the manufactur-  
er, one of his agents or by a qualified repair workshop to avoid any risks resulting  
from errors.  
Use single phase 2 pole plus grounded sockets for the appropriate voltage.  
Make sure that the main voltage is the same as that on the manufacturer’s plate.  
Extension cables, type HO7 RNF, should have an adequate cross section for the power:  
2
3 x 2.5 mm up to 50 m or double for longer cables.  
9. Mounting Methods  
There are three options available for fastening the base plate of your drill stand. Fastening  
with threaded rod and heavy-duty anchor, expanding anchor or vacuum.  
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10. Designation of the Components  
Carrying Handle  
Feed Handle  
Carriage  
Level and Plum Indicator  
Carriage Brake  
Back Support  
Drill Motor Mount  
Gear Rack  
Depth and Angle Scale  
Angle Column Lock Screw  
Leveling Screws  
Wheel Assembly  
(Removable)  
Vacuum Cap  
(Removable)  
Base Plate w/ Integrated  
Vacuum  
Vacuum Quick Disconnect  
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11. Operation Positions  
The drill stand can be used for drilling ceilings, floors and walls. Individual safety instructions  
for each area of applications as described in the following chapters must be observed and  
complied with.  
The three main drilling directions (area of application) are:  
Floor position:  
Wall position:  
The feed direction is vertical and downward.  
The feed direction is horizontal.  
Overhead position:The feed direction is vertical and upwards.  
Floor Positions  
A falling core can cause serious injury. The danger zone underneath the drilling area must be  
sealed off and the core must be supported.  
Wall Position  
Before drilling into a wall, the operator must ensure that there are no obstructions at the exit  
point and that there is no risk of injury.  
Overhead Drilling  
It is not permitted to secure the drill by means of the vacuum plate when carrying out  
overhead drilling. Follow local codes for anchoring overhead. Overhead drilling may only be  
carried out if a water collector and vacuum collection system is used. During overhead drilling,  
only use impact anchors suitable for zones subject to tensile force.  
Angle Drilling  
When angle drilling, always work at low drilling pressure until the drill bit is completely  
engaged.  
12. Fastening the Drill Stand (Base Plate)  
There are three options available for fastening the base plate;  
Fastening with threaded rod and heavy-duty anchor or impact anchor;  
Fastening by means of a threaded rod and locking nut with washer;  
Fastening by means of a vacuum plate and vacuum pump.  
Fastening by means of a ThreadedRod and Heavy-DutyAnchor or Impact Anchor  
Fastening the drill stand base plate should be carried out without the drill motor installed.  
To ensure that the device is securely fastened, only use heavy-duty anchors or impact anchors  
approved by the building inspection authorities which may vary by country, providence, county  
or city. When working overhead, only use anchors suitable for zones subject to tensile force.  
For details of minimum tensile force, see, “Technical Specifications”.  
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Drill a hole for the anchor at a distance of 292  
mm ( X ) from the hole center.  
1 Nut and Washer  
Drive the impact anchor and secure.  
Screw in the all thread rod (2).  
2 All thread rod  
Slip on the base plate (4) over the thread rod.  
Fit the washer and tighten nut (1) slightly.  
3 Adjusting screw  
Align the base plate (4) by means of the  
adjusting screw (3).  
4 Base plate  
Tighten nut (1).  
X
Fastening by means of a Thread Rod,  
Washer and Lock Nut  
If, for any reason, the anchoring surface does not provide sufficient hold for the anchor, a  
thread rod must be used which passes through the brickwork, the wall or the ceiling and is  
secured from the other side by means of a washer and locknut.  
Fastening by means of a Vacuum Plate  
It is not permitted to fasten the drill stand by means of a vacuum when carrying out overhead  
drilling.  
1
2
Vacuum Pump  
(Actual pump may vary between Regions)  
Vacuum Cap, Base Plate and Gasket  
Connect the vacuum hose to the vacuum cap (1) and switch on the vacuum pump (2).  
Set the vacuum base at the measured position and prime. A vacuum of at least 25 in.Hg must  
be reached or until the plate is properly secure. Because this type of fastening depends on the  
surface, it can only be implemented on smooth, level and non-porous surfaces. When fasten-  
ing the drill stand, it must be ensured that the floor covering is firmly attached to the  
undersurface and cannot work its way loose.  
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13. Setting the Angle of the Column  
Remove the column lock bolt (1)  
1
Loosen bolt on back support bracket (2).  
3
The column can now be pulled into the desired  
position, 0 to 45 degrees. Side decal provides  
approximate measurements. If greater precision is  
required use alternate measuring techniques.  
Maximum column range is 45 degrees. Indictor strip  
on the column shows various degrees (3).  
2
14. Mounting the Drill Carriage  
Risk of injury!  
Always disconnect the power before mounting the drill carriage to the drill motor. Fingers  
may be crushed between the column and drill carriage. For this reason, when mounting the  
drill carriage, keep one hand on the handle and the other hand on the drill motor.  
Align the column.  
Mount the drill carriage.  
15. Operating the Feed  
Drilling into a live external power supply line can cause a fatal injury as the drill may  
conduct current and voltage. A Ground Fault Circuit Interrupter (GFCI) offers no protection  
in such situations, therefore care must be taken prior to drilling to ensure that electrocution is  
avoided.  
The use of levers or extensions to increase drilling pressure is prohibited. In order to  
prevent the drill bit being damaged, it is important to ensure that the diamond core bit is  
supplied with sufficient cooling water. Operate the feed handle manually.  
The feed handle is designed to facilitate handling of the drill  
and its flexible left/right hand fitting enables convenient  
adaptation to individual drilling situations. The feed handle  
can be switched to the other side as follows:  
Pull off the feed handle in an axial direction.  
Slip the feed handle onto the axle shaft on the opposite side.  
A loose feed handle on the shaft may cause you to lose  
control of the drill. For this reason, always ensure that the  
feed handle is securely fitted on the shaft.  
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16. Maintenance  
For details of maintenance work required for the drill motor, please refer to the enclosed  
motor manufacturer’s documentation.  
Routine Checks  
Check electrical connections routinely before each use.  
The following routine checks should be carried out monthly:  
Check that all screws and fastening elements are properly secure.  
Check the feed handle for easy movement.  
Check the drive for easy movement and noise.  
Check the column for wear and damage.  
Check for movement or play in the drill carriage.  
Always disconnect the electrical plug before cleaning your drill stand. The drill is virtually  
maintenance-free and only requires cleaning. Never clean the drill motor with water or exces-  
sively wet clothes.  
Adjusting Carriage  
Rollers  
Loosen the locknut (1) using a 19mm open  
1
end wrench, turn the eccentric shaft (2)  
using an 8mm open end wrench, so there is  
only slight pressure of the roller in contact  
with the column wear plates (3). Holding  
the eccentric shaft in place, tighten the  
locknut. Follow this procedure for both  
adjusting rollers.  
2
3
If you are unable to achieve proper adjust-  
ment, the rollers and/or column wear plates  
may need to be replaced.  
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Wear Cylinders  
Using a 4mm allen wrench, turn each of the 4 setscrews (4) clockwise until the nylatron wear  
cylinders (5) are in slight contact with the column.  
Side Cleaning Plates  
Loosen each of the 4 cleaning plate capscrews (6) using a 3mm allen wrench and slide the  
cleaning plate (7) so it is in contact with the column wear plates. Tighten the capscrews.  
7
6
5
5
4
5
7
4
6
17. Spare Parts  
Stocking Spare Parts  
In order to gain maximum usage of your drill stand, it is necessary to ensure that an on-site  
stock of the most important spare parts and those parts subject to wear are always ready and  
on-hand.  
The fitting and/or use of spare parts that we have not supplied or authorized may change the  
technical configuration of the drill stand; thus impairing active and/or passive operational  
safety. The manufacturer accepts no liability for damage due to the use of non-original spare  
parts.  
Ordering Spare Parts  
The following spare parts lists with diagrams are designed to assist you when ordering spare  
parts. When ordering spare parts, have the model number and part number ready.  
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1
2
3
4
5
6
29  
28  
23  
10  
24 25 26 27  
7
8
9
11  
12  
13  
14  
15  
30  
22  
21  
16  
31  
20 19 18  
17  
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Drill Stand Parts  
Item Description  
Part Number Qty  
541404147  
Comments  
1
M4x16 Socket Head Capscrew  
4
1
1
1
1
1
2
2
1
2
2
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
2
3
4
5
6
7
8
9
Handle Top Decal  
Column Handle  
T-Washer  
Angle Support Bolt  
Angle Support Assembly  
M10x25 Socket Head Capscrew  
M10 Lockwasher  
Wheel Assembly  
M6 Acorn Nut  
M8x10 Socket Head Shoulder Screw  
Leveling Screw Cap  
M4 Washer  
M4x16 Socket Head Capscrew  
Gasket  
541404097  
541404781  
541404078  
541404079  
541404109  
541404155  
541404148  
541404113  
541404141  
541404139  
541404084  
541404146  
541404147  
541404083  
541404142  
541404143  
541404107  
541404081  
541404151  
541404136  
541404053  
541404782  
541404783  
541404144  
541404098  
541404786  
541404145  
541404080  
541404099  
542190734  
541404153  
Complete  
Complete  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
M12 Acorn Nut  
M12 Lockwasher  
Drill Column Assembly  
Column Spacer  
M8x90 Socket Head Capscrew  
M6x25 Socket Head Capscrew  
Carriage Stop  
Drill Carriage Assembly  
Drill Base Casting  
M16x70 Socket Head Shoulder Screw  
Drill Operating Instruction Decal  
Vacuum Cap Assembly  
M10x1.5 Nut  
Complete  
Complete  
Complete  
Complete  
Leveling Screw  
Serial Number Decal  
Husqvarna Decal  
M6 Allen Wrench  
Not Shown  
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15 16 17  
12 13  
1
18  
10  
9
11  
5
8
19  
18  
6*  
2
16  
14  
3
20 21  
5
7*  
4
22  
23  
*6.1  
6.2  
6.3  
6.4  
6.5  
*7.1  
7.2  
7.3 7.4  
7.5  
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Item Description  
Part Number Qty  
Comments  
1
2
3
4
5
6
6.1  
6.2  
6.3  
6.4  
6.5  
7
7.1  
7.2  
7.3  
7.4  
7.5  
8
Drill Carriage  
Adaptor Plate  
Drill Collar  
Key  
M8x25 Socket Head Capscrew  
Locking Mechanism  
Knob  
Pin Retainer  
Compression Spring  
Pin  
Spring Pin 2mmx16mm  
Travel Lever Assembly  
Travel Lever  
Travel Lever Drive Hub  
Stainless Steel Ball Plunger  
Hex Nut M8x1.25  
Travel Lever Knob  
Carriage Drive Shaft  
Bearing 17mmIDx35mmODx10mm Width 541404033  
External Retaining Ring  
Level Bubble  
M4x10 Socket Head Capscrew  
Side Cleaning Plate  
M8x35 Socket Head Capscrew  
Eccentric Shaft  
541404784  
541404029  
541404030  
541404031  
541404126  
541404114  
541404087  
541404085  
541404089  
541404086  
541404088  
541404101  
541404043  
541404044  
541404133  
541404132  
541404045  
541404040  
1
1
1
1
3
1
1
1
1
1
2
1
1
1
1
1
2
1
2
2
1
4
4
2
2
6
2
4
2
4
4
1
1
Complete  
Complete  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
541404042  
541404049  
541404130  
541404035  
541404152  
541404039  
541404036  
541404131  
541404102  
541404038  
541404129  
541404032  
541404152  
541404154  
Spacer  
M12x1.75 Nut  
Roller Assembly  
Straight Shaft  
M8x8 Socket Set Screw-Cup Point  
Wear Cylinder  
M8x35 Socket Head Capscrew  
M8 Lock Nut  
18  
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1
2
3
4
5
6
7
8
9
10  
11  
Item Description  
Part Number Qty  
Comments  
1
2
3
4
5
6
7
8
9
Column  
541404050  
541404137  
541404054  
541404055  
541404052  
541404051  
541404135  
541404053  
541404136  
541404081  
541404151  
1
24  
2
2
4
1
6
1
1
M3x8 Socket Head, Flat Head Screw  
Depth Measurement Decal  
Angle Measurement Decal  
Wear Plate  
Rack  
M4x8 Socket Head Capscrew  
Carriage Stop  
M6x25 Socket Head Capscrew  
Column Spacer  
10  
11  
1
1
M8x90 Socket Head Capscrew  
19  
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1
2
3
Item Description  
Part Number Qty  
Comments  
1
2
3
Roller  
Spacer  
541404037  
541404036  
541404034  
1
1
2
Bearing 12mmI.D.x24mmO.D.x6mm  
20  
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1
6
5
3
2
4
Item Description  
Part Number Qty  
Comments  
1
2
3
4
5
6
Angle Support Member  
Angle Support Spacer  
T-Washer Retainer  
M6x20 Flat Socket Head Screw  
M8 Socket Head Shoulder Screw  
Angle Support Bushing  
541404062  
541404064  
541404065  
541404138  
541404139  
541404063  
2
1
1
2
2
2
21  
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1
2
3
4
5
Item Description  
Part Number Qty  
Comments  
1
2
3
4
5
Knob w/Stud  
1/8 NPT Male Fitting  
Ball Detent  
Vacuum Cap  
Vacuum Cap Gasket  
541404073  
541404071  
541404072  
541404785  
541404070  
1
1
2
1
1
22  
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HUSQVARNA CONSTRUCTION PRODUCTS  
Product Limited Warranty  
Equipment manufactured by Husqvarna Construction Products is warranted to be free  
from defects in material and workmanship if operated properly, without abuse or negligence in  
normal service applications for a period of two (2) years from date of purchase by the  
original consumer purchaser.  
Keep all payment records (bill of sale/delivery slip). The date on these records establishes  
the warranty period. Should warranty service be required, you must show proof of purchase. If  
proof of purchase cannot be supplied, the warranty period will determined from the date of  
manufacture of the product.  
All warranty claims will be determined after inspection at a designated facility. Write or  
call Husqvarna at 17400 W. 119th Street, Olathe, KS 66061, 800-365-5040, for instructions. The  
customer must prepay the freight and absorb any labor expense required to return or replace a  
product submitted to Husqvarna for warranty consideration. Husqvarna will pay return shipping  
expenses for repaired or approved replacement products. Under no circumstances will  
Husqvarna be responsible for incidental or consequential damages.  
The responsibility of Husqvarna under this warranty is limited to the repair or replace-  
ment, at our option, of defective parts and assemblies at its plant in Olathe, KS and Torrance, CA  
and does not cover engines, motors, pumps, transmissions and other trade accessories sold with,  
attached to, or operated with Husqvarna products. Such components, parts and accessories are  
subject to the original manufacturer’s warranty policy and procedures. Normal wear items, such  
as filters, V-belts and wheels are not covered under this warranty.  
The Husqvarna warranty does not apply to defects caused by abuse, modifications, low  
voltage, acts of God, unreasonable use, faulty repairs made by others or damage or loss caused  
by failure to provide reasonable maintenance. All warranties are void if the equipment or any  
of its components are altered or modified by the purchased, or if the product is used in a  
manner or with a blade not recommended by the manufacture.  
The foregoing express warranties are in lieu of all other warranties. HUSQVARNA  
EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES, INCLUDING, WITHOUT LIMITATION, THE  
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.  
Some states do not allow exclusion of warranties or limitations of damages, so the  
limitations and exclusions contained in this warranty may not apply to you. This warranty gives  
you specific legal rights. You many have additional rights, which vary from state to state.  
23  
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