MODEL G9972Z
11" x 26" LIGHT-DUTY
LATHE w/GEARBOX
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents
INTRODUCTION............................................... 2
SECTION 5: ACCESSORIES......................... 37
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>YZci^[^XVi^dcꢀ################################################### (
BVX]^cZꢀ9ViVꢀH]ZZiꢀ###################################### )
SECTION 6: MAINTENANCE......................... 40
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8aZVc^c\ꢀꢂꢀEgdiZXi^c\ꢀ################################## )%
AjWg^XVi^dcꢀ################################################### )&
SECTION 7: SERVICE ................................... 45
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=Va["Cjiꢀ6Y_jhibZciꢀ##################################### *%
H]ZVgꢀE^cꢀGZeaVXZbZciꢀ############################### *%
G^WWZYꢀ7ZaiꢀGZeaVXZbZciꢀ############################ *&
7ZVg^c\ꢀEgZadVYꢀ########################################### *&
SECTION 1: SAFETY....................................... 6
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6YY^i^dcVaꢀHV[Zinꢀ>chigjXi^dchꢀ[dgꢀAVi]Zhꢀ####### -
SECTION 2: CIRCUIT REQUIREMENTS ........ 9
&&%KꢀDeZgVi^dcꢀ############################################## .
SECTION 3: SETUP ....................................... 10
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8Vgg^V\ZꢀAdX`############################################### &*
GZXdbbZcYZYꢀ6Y_jhibZcihꢀ######################## &*
SECTION 8: WIRING...................................... 54
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SECTION 9: PARTS....................................... 56
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8dbedjcYꢀHa^YZꢀꢂꢀIddaꢀEdhiꢀ###################### +)
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6XXZhhdg^Zhꢀ################################################## +.
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SECTION 4: OPERATIONS ........................... 16
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8]jX`ꢀꢂꢀ;VXZeaViZꢀBdjci^c\$GZbdkVaꢀ####### &-
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EdlZgꢀ;ZZY################################################## (&
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WARRANTY AND RETURNS ........................ 73
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INTRODUCTION
Functional Overview
Foreword
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Identification
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Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G9972Z 11" X 26" BENCH LATHE W/ GEARBOX
Product Dimensions:
Weight.............................................................................................................................................................. 490 lbs.
Length/Width/Height............................................................................................................................. 51 x 23 x 19 in.
Foot Print (Length/Width)............................................................................................................................. 51 x 18 in.
Shipping Dimensions:
Type........................................................................................................................................................... Wood Crate
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 559 lbs.
Length/Width/Height............................................................................................................................. 57 x 30 x 25 in.
Electrical:
Switch................................................................................................................................................ Forward/Reverse
Switch Voltage...................................................................................................................................................... 110V
Cord Length............................................................................................................................................................ 4 ft.
Cord Gauge....................................................................................................................................................12 gauge
Recommended Breaker Size............................................................................................................................ 20 amp
Plug.........................................................................................................................................................................Yes
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................1 HP
Voltage........................................................................................................................................................110V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................Single
Amps..........................................................................................................................................................13.6A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ......................................................................................................................Belt Drive to Gear
Bearings..................................................................................................Shielded and Permanently Lubricated
Main Specifications:
Operation Info
Swing Over Bed................................................................................................................................... 10-5/8 in.
Dist Between Centers.................................................................................................................................26 in.
Swing Over Cross Slide......................................................................................................................... 6-3/8 in.
Swing Over Saddle................................................................................................................................ 6-3/8 in.
Swing Over Gap...................................................................................................................................10-5/8 in.
Max Tool Bit Size...................................................................................................................................... 1/2 in.
Compound Travel...................................................................................................................................3-1/2 in.
Carriage Travel...........................................................................................................................................23 in.
Cross Slide Travel........................................................................................................................................7 in.
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Headstock Info
Spindle Bore.................................................................................................................................................1 in.
Spindle Size........................................................................................................................................... 1-3/4 in.
Spindle Taper.............................................................................................................................................MT#4
Spindle Threads................................................................................................................................................8
No Of Spindle Speeds.......................................................................................................................................6
Range Of Spindle Speeds........................................................................150, 300, 560, 720, 1200, 2400 RPM
Spindle Type........................................................................................................................................Threaded
Spindle Bearings......................................................................................................................... Tapered Roller
Tailstock Info
Tailstock Travel.....................................................................................................................................2-1/2 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Barrel Diameter.......................................................................................................................1-1/8 in.
Threading Info
No Of Inch Threads.........................................................................................................................................24
Range Of Inch Threads.......................................................................................................................8 - 56 TPI
Range Of Longitudinal Feeds............................................................................................... 0.0022 - 0.0150 in.
No Of Longitudinal Feeds............................................................................................................................... 12
No Of Metric Threads......................................................................................................................................10
Range Of Metric Threads................................................................................................................0.5 - 3.0 mm
Dimensions
Bed Width.....................................................................................................................................................6 in.
Leadscrew TPI.................................................................................................................................................. 8
Leadscrew Length................................................................................................................................34-1/2 in.
Steady Rest Capacity...........................................................................................................................1/4 - 2 in.
Follow Rest Capacity........................................................................................................................... 1/4 - 2 in.
Faceplate Size..............................................................................................................................................8 in.
Leadscrew Diameter................................................................................................................................. 3/4 in.
Floor To Center Height.........................................................................................................................43-1/2 in.
Construction
Base Construction......................................................................................................................... Formed Steel
Headstock Construction....................................................................................................................... Cast Iron
Headstock Gears Construction...................................................................................................................Steel
Bed Construction................................................................................................................. Hardened Cast Iron
Body Construction................................................................................................................................ Cast Iron
Paint..........................................................................................................................................................Epoxy
Other
Kilowatt Output...........................................................................................................................................0.746
Optional Stand..........................................................................................................................................G9973
Other Specifications:
Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ...........................................................................................Bottom Front Plate on Headstock
Features:
Easy to Read Control Panel
Emergency Stop
Long Bed Accommodates 26" Between Centers
Threading Dial
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-ANUAL "EFORE /PERATING THIS -ACHINE
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢂ 4HIS
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE
OF THE SAFETY MESSAGESꢂ 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOWꢂ 2EMEMBER THAT SAFETY
MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT
PREVENTION MEASURESꢂ
)NDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICHꢀ IF NOT AVOIDEDꢀ
7),, RESULT IN DEATH OR SERIOUS INJURYꢂ
)NDICATES A POTENTIALLY HAZARDOUS SITUATION WHICHꢀ IF NOT AVOIDEDꢀ
#/5,$ RESULT IN DEATH OR SERIOUS INJURYꢂ
)NDICATES A POTENTIALLY HAZARDOUS SITUATION WHICHꢀ IF NOT AVOIDEDꢀ
-!9 RESULT IN MINOR OR MODERATE INJURYꢂ )T MAY ALSO BE USED TO ALERT
AGAINST UNSAFE PRACTICESꢂ
4HIS SYMBOL IS USED TO ALERT THE USER TO USEFUL INFORMATION ABOUT
PROPER OPERATION OF THE MACHINEꢂ
./4)#%
Safety Instructions for Machinery
3AFETY )NSTRUCTIONS FOR -ACHINERY
ꢈꢂ 2%!$ 4(% %.4)2% -!.5!, "%&/2%
34!24).' -!#().%29ꢂ BVX]^cZgnꢀegZh"
Zcihꢀ hZg^djhꢀ ^c_jgnꢀ ]VoVgYhꢀ idꢀ jcigV^cZYꢀ
jhZgh#ꢀ
ꢅꢂ !,7!93 53% (%!2).' 02/4%#4)/.
7(%. /0%2!4).' -!#().%29ꢂꢀ
BVX]^cZgnꢀ cd^hZꢀ XVcꢀ XVjhZꢀ eZgbVcZciꢀ
]ZVg^c\ꢀadhh#ꢀ
ꢆꢂ 7%!2 02/0%2 !00!2%,ꢂꢀ 9Dꢀ CDIꢀ
lZVgꢀaddhZꢀXadi]^c\!ꢀ\adkZh!ꢀcZX`i^Zh!ꢀg^c\h!ꢀ
dgꢀ_ZlZagnꢀi]ViꢀXVcꢀXViX]ꢀ^cꢀbdk^c\ꢀeVgih#ꢀ
LZVgꢀ egdiZXi^kZꢀ ]V^gꢀ XdkZg^c\ꢀ idꢀ XdciV^cꢀ
adc\ꢀ]V^gꢀVcYꢀlZVgꢀcdc"ha^eꢀ[ddilZVg#
ꢉꢂ !,7!93 53% !.3) !002/6%$
3!&%49 ',!33%3 7(%. /0%2!4).'
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CDIꢀhV[Zinꢀ\aVhhZh#
ꢇꢂ .%6%2 /0%2!4% -!#().%29 7(%.
4)2%$ /2 5.$%2 4(% ).&,5%.#% /&
$25'3 /2 !,#/(/,ꢂ 7ZꢀbZciVaanꢀVaZgiꢀ
ViꢀVaaꢀi^bZhꢀl]Zcꢀgjcc^c\ꢀbVX]^cZgn#
ꢊꢂ !,7!93 7%!2 ! .)/3( !002/6%$
2%30)2!4/2 7(%. /0%2!4).'
-!#().%29 4(!4 02/$5#%3 $534ꢂꢀ
BdhiꢀineZhꢀd[ꢀYjhiꢀꢅlddY!ꢀbZiVa!ꢀZiX#ꢆꢀXVcꢀ
XVjhZꢀhZkZgZꢀgZhe^gVidgnꢀ^aacZhhZh#
"+"
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3AFETY )NSTRUCTIONS FOR -ACHINERY
ꢋꢂ /.,9 !,,/7 42!).%$ !.$ 02/0ꢃ
ꢈꢋꢂ 2%-/6% !$*534).' +%93 !.$
%2,9 350%26)3%$ 0%23/..%, 4/
/0%2!4% -!#().%29ꢂꢀ BV`Zꢀ hjgZꢀ
deZgVi^dcꢀ^chigjXi^dchꢀVgZꢀhV[ZꢀVcYꢀXaZVganꢀ
jcYZghiddY#
72%.#(%3ꢂꢀBV`ZꢀVꢀ]VW^iꢀd[ꢀX]ZX`^c\ꢀ[dgꢀ
`ZnhꢀVcYꢀVY_jhi^c\ꢀlgZcX]ZhꢀWZ[dgZꢀijgc"
^c\ꢀbVX]^cZgnꢀ/.#
ꢈꢌꢂ #(%#+ &/2 $!-!'%$ 0!243
"%&/2% 53).' -!#().%29ꢂꢀ8]ZX`ꢀ[dgꢀ
W^cY^c\ꢀdgꢀb^hVa^\cZYꢀeVgih!ꢀWgd`ZcꢀeVgih!ꢀ
addhZꢀWdaih!ꢀVcYꢀVcnꢀdi]ZgꢀXdcY^i^dchꢀi]Viꢀ
bVnꢀ^beV^gꢀbVX]^cZꢀdeZgVi^dc#ꢀGZeV^gꢀdgꢀ
gZeaVXZꢀYVbV\ZYꢀeVgihꢀWZ[dgZꢀdeZgVi^dc#
ꢌꢂ +%%0 #(),$2%. !.$ 6)3)4/23 !7!9ꢂ
@ZZeꢀ Vaaꢀ X]^aYgZcꢀ VcYꢀ k^h^idghꢀ Vꢀ hV[Zꢀ Y^h"
iVcXZꢀ[gdbꢀi]Zꢀldg`ꢀVgZV#
ꢍꢂ -!+% 7/2+3(/0 #(),$02//&ꢂꢀJhZꢀ
eVYadX`h!ꢀ bVhiZgꢀ hl^iX]Zh!ꢀ VcYꢀ gZbdkZꢀ
hiVgiꢀhl^iX]ꢀ`Znh#
ꢈꢍꢂ 53% 2%#/--%.$%$ !##%33/2)%3ꢂꢀ
GZ[Zgꢀidꢀi]Zꢀ^chigjXi^dcꢀbVcjVaꢀ[dgꢀgZXdb"
bZcYZYꢀ VXXZhhdg^Zh#ꢀ >begdeZgꢀ VXXZhhd"
g^Zhꢀ^cXgZVhZꢀg^h`ꢀd[ꢀ^c_jgn#
ꢈꢎꢂ .%6%2 ,%!6% 7(%. -!#().% )3
25..).'ꢂ IjgcꢀedlZgꢀ/&&ꢀVcYꢀVaadlꢀVaaꢀ
bdk^c\ꢀeVgihꢀidꢀXdbZꢀidꢀVꢀXdbeaZiZꢀhideꢀ
WZ[dgZꢀaZVk^c\ꢀbVX]^cZꢀjcViiZcYZY#
ꢉꢎꢂ $/ ./4 &/2#% -!#().%29ꢂꢀ Ldg`ꢀ Viꢀ
i]ZꢀheZZYꢀ[dgꢀl]^X]ꢀi]ZꢀbVX]^cZꢀdgꢀVXXZh"
hdgnꢀlVhꢀYZh^\cZY#
ꢈꢈꢂ $/ ./4 53% ). $!.'%2/53
%.6)2/.-%.43ꢂ 9Dꢀ CDIꢀ jhZꢀ bVX]^c"
Zgnꢀ^cꢀYVbe!ꢀlZiꢀadXVi^dch!ꢀdgꢀl]ZgZꢀVcnꢀ
[aVbbVWaZꢀdgꢀcdm^djhꢀ[jbZhꢀbVnꢀZm^hi#ꢀ
ꢉꢈꢂ 3%#52% 7/2+0)%#%ꢂꢀ JhZꢀ XaVbehꢀ dgꢀ
Vꢀk^hZꢀidꢀ]daYꢀi]Zꢀldg`e^ZXZꢀl]ZcꢀegVXi^"
XVa#ꢀ 6ꢀ hZXjgZYꢀ ldg`e^ZXZꢀ egdiZXihꢀ ndjgꢀ
]VcYhꢀVcYꢀ[gZZhꢀWdi]ꢀ]VcYhꢀidꢀdeZgViZꢀi]Zꢀ
bVX]^cZ#
ꢈꢉꢂ +%%0 7/2+ !2%! #,%!. !.$ 7%,,
,)'(4%$ꢂ 8ajiiZgꢀVcYꢀYVg`ꢀh]VYdlhꢀbVnꢀ
XVjhZꢀVXX^YZcih#
ꢉꢉꢂ $/ ./4 /6%22%!#(ꢂꢀBV^ciV^cꢀhiVW^a^inꢀ
VcYꢀWVaVcXZꢀViꢀVaaꢀi^bZh#
ꢈꢊꢂ 53% ! '2/5.$%$ %84%.3)/. #/2$
2!4%$&/24(%-!#().%!-0%2!'%ꢂ
<gdjcYZYꢀXdgYhꢀb^c^b^oZꢀh]dX`ꢀ]VoVgYh#
JcYZgh^oZYꢀ XdgYhꢀ XgZViZꢀ ZmXZhh^kZꢀ ]ZVi#ꢀ
6alVnhꢀgZeaVXZꢀYVbV\ZYꢀZmiZch^dcꢀXdgYh#
ꢉꢊꢂ -!.9
-!#().%3
#!.
%*%#4
7/2+0)%#%3 4/7!2$ /0%2!4/2ꢂ
@cdlꢀVcYꢀVkd^YꢀXdcY^i^dchꢀi]ViꢀXVjhZꢀi]Zꢀ
ldg`e^ZXZꢀidꢀꢃ`^X`WVX`#ꢃ
ꢈꢅꢂ !,7!93 $)3#/..%#4 &2/- 0/7%2
ꢉꢅꢂ !,7!93 ,/#+ -/"),% "!3%3
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-!#().%29#ꢀBV`ZꢀhjgZꢀhl^iX]ꢀ^hꢀ^cꢀD;;
ꢀ
-!#().%29#
edh^i^dcꢀWZ[dgZꢀgZXdccZXi^c\#
ꢉꢆꢂ #%24!). $534 -!9 "% (!:!2$/53ꢀ
idꢀ i]Zꢀ gZhe^gVidgnꢀ hnhiZbhꢀ d[ꢀ eZdeaZꢀ VcYꢀ
Vc^bVah!ꢀZheZX^Vaanꢀ[^cZꢀYjhi#ꢀ7ZꢀVlVgZꢀd[ꢀ
i]Zꢀ ineZꢀ d[ꢀ Yjhiꢀ ndjꢀ VgZꢀ ZmedhZYꢀ idꢀ VcYꢀ
ValVnhꢀlZVgꢀVꢀgZhe^gVidgꢀYZh^\cZYꢀidꢀ[^aiZgꢀ
i]ViꢀineZꢀd[ꢀYjhi#
ꢈꢆꢂ -!).4!). -!#().%29 7)4( #!2%ꢂꢀ
@ZZeꢀWaVYZhꢀh]VgeꢀVcYꢀXaZVcꢀ[dgꢀWZhiꢀVcYꢀ
hV[ZhiꢀeZg[dgbVcXZ#ꢀ;daadlꢀ^chigjXi^dchꢀ[dgꢀ
ajWg^XVi^c\ꢀVcYꢀX]Vc\^c\ꢀVXXZhhdg^Zh#
ꢈꢇꢂ -!+% 352% '5!2$3 !2% ). 0,!#%
!.$ 7/2+ #/22%#4,9 "%&/2%
53).' -!#().%29ꢂ
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Additional Safety Instructions for Lathes
1. UNDERSTANDING THE MACHINE: GZVYꢀ
VcYꢀjcYZghiVcYꢀi]^hꢀbVcjVaꢀWZ[dgZꢀdeZgVi"
^c\ꢀi]ZꢀbVX]^cZ#
8#ꢀꢀ PREVENTING A CUTTING TOOL/CHUCK
CRASH:ꢀ6alVnhꢀY^hZc\V\Zꢀi]ZꢀedlZgꢀ[ZZYꢀ
VcYꢀ]Va["cjiꢀV[iZgꢀXdbeaZi^c\ꢀVꢀ_dW#
2. CLEANING MACHINE:ꢀ Idꢀ Vkd^Yꢀ aVXZgV"
i^dch!ꢀ Ydꢀ cdiꢀ XaZVgꢀ X]^ehꢀ Wnꢀ ]VcY#ꢀ JhZꢀ Vꢀ
Wgjh]!ꢀVcYꢀcZkZgꢀXaZVgꢀX]^ehꢀl]^aZꢀi]ZꢀaVi]Zꢀ
^hꢀdeZgVi^c\#
9. AVOIDING STARTUP INJURIES:ꢀ BV`Zꢀ
hjgZꢀ i]Zꢀ ldg`e^ZXZ!ꢀ Xjii^c\ꢀ idda!ꢀ VcYꢀ iddaꢀ
edhiꢀ]VkZꢀVYZfjViZꢀXaZVgVcXZꢀWZ[dgZꢀhiVgi"
^c\ꢀ i]Zꢀ aVi]Z#ꢀ 8]ZX`ꢀ i]Zꢀ X]jX`ꢀ hVYYaZꢀ
XaZVgVcXZꢀ WZ[dgZꢀ hiVgi^c\ꢀ i]Zꢀ aVi]Z#ꢀ BV`Zꢀ
hjgZꢀ i]Zꢀ he^cYaZꢀ GEBꢀ ^hꢀ hZiꢀ XdggZXianꢀ [dgꢀ
i]Zꢀ ldg`e^ZXZꢀ Y^VbZiZgꢀ WZ[dgZꢀ hiVgi^c\ꢀ i]Zꢀ
aVi]Z#ꢀAVg\ZꢀeVgihꢀXVcꢀWZꢀZ_ZXiZYꢀ[gdbꢀi]Zꢀ
X]jX`ꢀ^[ꢀi]ZꢀX]jX`ꢀheZZYꢀ^hꢀhZiꢀiddꢀ]^\]#
3. USINGCORRECTTOOLING:6alVnhꢀhZaZXiꢀ
i]Zꢀg^\]iꢀXjiiZgꢀ[dgꢀi]Zꢀ_dW!ꢀVcYꢀbV`ZꢀhjgZꢀ
XjiiZghꢀVgZꢀh]Vge#ꢀI]Zꢀg^\]iꢀiddaꢀYZXgZVhZhꢀ
higV^cꢀdcꢀi]ZꢀaVi]ZꢀXdbedcZcihꢀVcYꢀgZYjXZhꢀ
i]Zꢀg^h`ꢀd[ꢀjchV[ZꢀXjii^c\#
10. CHUCK SAFETY:ꢀ 8]jX`hꢀ VgZꢀ hjgeg^h^c\anꢀ
]ZVknꢀ VcYꢀ Vl`lVgYꢀ idꢀ ]daY!ꢀ hdꢀ egdiZXiꢀ
ndjgꢀ ]VcYhꢀ VcYꢀ i]Zꢀ WZYlVnh#ꢀ 6alVnhꢀ jhZꢀ
VꢀX]jX`ꢀXgVYaZꢀdgꢀe^ZXZꢀd[ꢀeanlddYꢀdkZgꢀi]Zꢀ
WZYlVnh#
4. ELIMINATING A PROJECTILE HAZARD:
6alVnhꢀ gZbdkZꢀ i]Zꢀ X]jX`ꢀ `Znꢀ V[iZgꢀ jhZ!ꢀ
VcYꢀcZkZgꢀlVa`ꢀVlVnꢀ[gdbꢀi]ZꢀaVi]Zꢀl^i]ꢀi]Zꢀ
X]jX`ꢀ`Znꢀ^chiVaaZY#
5. SECURING A WORKPIECE: BV`Zꢀ hjgZꢀ
i]Zꢀldg`e^ZXZꢀ^hꢀegdeZganꢀ]ZaYꢀ^cꢀi]ZꢀX]jX`ꢀ
WZ[dgZꢀhiVgi^c\ꢀi]ZꢀaVi]Z#ꢀ6ꢀldg`e^ZXZꢀi]gdlcꢀ
[gdbꢀi]ZꢀX]jX`ꢀXdjaYꢀXVjhZꢀhZkZgZꢀ^c_jgn#
11. WORKPIECE SUPPORT: Hjeedgiꢀ Vꢀ adc\ꢀ
ldg`e^ZXZꢀ ^[ꢀ ^iꢀ ZmiZcYhꢀ djiWdVgYꢀ [gdbꢀ i]Zꢀ
]ZVYhidX`ꢀ hdꢀ ^iꢀ l^aaꢀ cdiꢀ ldWWaZꢀ k^daZcianꢀ
l]Zcꢀi]ZꢀaVi]Zꢀ^hꢀijgcZYꢀON#ꢀ>[ꢀi]Zꢀldg`e^ZXZꢀ
ZmiZcYhꢀ bdgZꢀ i]Vcꢀ '#*ꢀ i^bZhꢀ ^ihꢀ Y^VbZiZgꢀ
[gdbꢀ i]Zꢀ X]jX`!ꢀ hjeedgiꢀ ^iꢀ Wnꢀ Vꢀ XZciZgꢀ dgꢀ
hiZVYnꢀgZhi!ꢀdgꢀ^iꢀbVnꢀYZ[aZXiꢀVcYꢀ[Vaaꢀdjiꢀd[ꢀ
i]ZꢀX]jX`ꢀl]^aZꢀXjii^c\#ꢀ
6. AVOIDING OVERLOADS:ꢀ6alVnhꢀjhZꢀi]Zꢀ
Veegdeg^ViZꢀhe^cYaZꢀheZZYꢀVcYꢀ[ZZYꢀgViZ#ꢀ
7. AVOIDING ENTANGLEMENT INJURIES:ꢀ
CZkZgꢀ ViiZbeiꢀ idꢀ hadlꢀ dgꢀ hideꢀ i]Zꢀ aVi]Zꢀ
X]jX`0ꢀ VcYꢀ i^Zꢀ WVX`ꢀ adc\ꢀ ]V^g!ꢀ edcniV^ah!ꢀ
addhZꢀXadi]^c\!ꢀVcYꢀhaZZkZhꢀhdꢀi]ZnꢀYdꢀcdiꢀ
YVc\aZ#
12. MAINTAINING A SAFE WORKPLACE:ꢀ
CZkZgꢀaZVkZꢀaVi]ZꢀjcViiZcYZYꢀl]^aZꢀ^iꢀ^hꢀgjc"
c^c\#
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, serious
personal injury may occur.
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SECTION 2: CIRCUIT REQUIREMENTS
Power Connection Device
110V Operation
I]ZꢀBdYZaꢀ<..,'OꢀXdbZhꢀl^i]ꢀVꢀ*"&*ꢀeaj\!ꢀh^b^"
aVgꢀidꢀFigure 2!ꢀidꢀXdccZXiꢀi]ZꢀbVX]^cZꢀidꢀedlZg#
<gdjcY^c\ꢀEgdc\ꢀ^hꢀ
Adc\Zhiꢀd[ꢀi]ZꢀI]gZZ
Egdc\h
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
8jggZci
8Vggn^c\ꢀEgdc\h
<gdjcYZY
DjiaZi
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Figure 2. Ine^XVaꢀ*"&*ꢀeaj\ꢀVcYꢀgZXZeiVXaZ#
Full Load Amperage Draw
I]^hꢀ bVX]^cZꢀ YgVlhꢀ i]Zꢀ [daadl^c\ꢀ Vbehꢀ jcYZgꢀ
bVm^bjbꢀadVY/
6beꢀ9gVlꢀ########################################### &(#+ꢀ6beh
This machine MUST have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Power Supply Circuit Requirements
NdjꢀBJHIꢀXdccZXiꢀndjgꢀbVX]^cZꢀidꢀVꢀ\gdjcYZYꢀ
X^gXj^iꢀi]Viꢀ^hꢀgViZYꢀ[dgꢀi]ZꢀVbeZgV\Zꢀ\^kZcꢀWZadl#ꢀ
CZkZgꢀgZeaVXZꢀVꢀX^gXj^iꢀWgZV`ZgꢀdcꢀVcꢀZm^hi^c\ꢀX^g"
Xj^iꢀl^i]ꢀdcZꢀd[ꢀ]^\]ZgꢀVbeZgV\Zꢀl^i]djiꢀXdchjai"
^c\ꢀ Vꢀ fjVa^ÃZYꢀ ZaZXig^X^Vcꢀ idꢀ ZchjgZꢀ Xdbea^VcXZꢀ
l^i]ꢀl^g^c\ꢀXdYZh#ꢀIf you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
Extension Cords
LZꢀYdꢀcdiꢀgZXdbbZcYꢀjh^c\ꢀZmiZch^dcꢀXdgYh!ꢀWjiꢀ
^[ꢀndjꢀ[^cYꢀ^iꢀVWhdajiZanꢀcZXZhhVgn/
B^c^bjbꢀ8^gXj^iꢀH^oZꢀ#############################'%ꢀ6beh
™ꢀ JhZꢀViꢀaZVhiꢀVꢀ&)ꢀ\Vj\ZꢀXdgYꢀi]ViꢀYdZhꢀcdiꢀ
ZmXZZYꢀ*%ꢀ[ZZiꢀ^cꢀaZc\i]ꢄ
™ꢀ I]ZꢀZmiZch^dcꢀXdgYꢀbjhiꢀ]VkZꢀVꢀ\gdjcYꢀl^gZꢀ
VcYꢀeaj\ꢀe^c#
™ꢀ 6ꢀfjVa^[^ZYꢀZaZXig^X^VcꢀBJHIꢀh^oZꢀXdgYhꢀdkZgꢀ
*%ꢀ[ZZiꢀadc\ꢀidꢀegZkZciꢀbdidgꢀYVbV\Z#
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SECTION 3: SETUP
Setup Safety
Items Needed for
Setup
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This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Description
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Wear safety glasses dur-
ing the entire setup pro-
cess!
Unpacking
The Model G9972Z is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment rated
for at least 750 lbs. to
move the shipping crate
and remove the machine
from the crate.
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Y^hXdkZgꢀi]ZꢀbVX]^cZꢀ^hꢀYVbV\ZY!ꢀplease imme-
diately call Customer Service at (570) 546-9663ꢀ
for advice.
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edhh^WaZꢀ ^cheZXi^dcꢀ Wnꢀ i]Zꢀ XVgg^Zgꢀ dgꢀ ^ihꢀ V\Zci#ꢀ
Otherwise, filing a freight claim can be difficult.
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i^dcꢀd[ꢀndjgꢀh]^ebZci!ꢀ^ckZcidgnꢀi]ZꢀXdciZcih#
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
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Download from Www.Somanuals.com. All Manuals Search And Download.
Inventory
Clean Up
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i]^hꢀ egdiZXi^kZꢀ XdVi^c\ꢀ l^i]ꢀ Vꢀ hdakZciꢀ XaZVcZgꢀ dgꢀ
YZ\gZVhZg!ꢀhjX]ꢀVhꢀh]dlcꢀ^cꢀFigure 4#ꢀ;dgꢀi]dg"
dj\]ꢀ XaZVc^c\!ꢀ hdbZꢀ eVgihꢀ bjhiꢀ WZꢀ gZbdkZY#ꢀ
For optimum performance, clean all moving
parts or sliding contact surfaces.ꢀ 6kd^Yꢀ X]ad"
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l]Zcꢀjh^c\ꢀVcnꢀineZꢀd[ꢀXaZVc^c\ꢀegdYjXi#
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Inventory: (Figure 3)
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C.ꢀ IddaWdmꢀ####################################################### &
D.ꢀ HiZVYnꢀGZhiꢀ################################################ &
E.ꢀ ;daadlꢀGZhiꢀ################################################# &
F.ꢀ )"LVnꢀIddaꢀEdhiꢀ######################################### &
G. ("?Vlꢀ8]jX`ꢀ*ꢃꢀ########################################## &
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
&
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ꢀ##########################################################&ꢀ:VX]
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
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Q.ꢀ )"?Vlꢀ8]jX`ꢀ@Znꢀ####################################### &
R. K"WZaiꢀ(A'.%ꢀꢅcdiꢀh]dlcꢆꢀ########################### &
S.ꢀ HeaVh]ꢀEVcꢀꢅcdiꢀh]dlcꢆꢀ############################# &
G2544—Solvent Cleaner & Degreaser
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Site Considerations Moving & Placement
Floor Load
GZ[Zgꢀidꢀi]ZꢀMachine Data SheetꢀdcꢀPage 4 [dgꢀ
i]Zꢀ lZ^\]iꢀ VcYꢀ [ddieg^ciꢀ heZX^[^XVi^dchꢀ d[ꢀ ndjgꢀ
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ndjꢀeaVcꢀidꢀjhZꢀXVcꢀhV[Zanꢀ]VcYaZꢀi]ZꢀlZ^\]iꢀVcYꢀ
k^WgVi^dcꢀd[ꢀi]ZꢀaVi]ZꢀVcYꢀdeZgVi^dcVaꢀbViZg^Vah#
The Model G9972Z is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment rated
for at least 750 lbs. to
move the shipping crate
and remove the machine
from the crate.
Placement Location
8dch^YZgꢀZm^hi^c\ꢀVcYꢀVci^X^eViZYꢀcZZYh!ꢀh^oZꢀd[ꢀ
bViZg^VaꢀidꢀWZꢀegdXZhhZYꢀi]gdj\]ꢀZVX]ꢀbVX]^cZ!ꢀ
VcYꢀ heVXZꢀ [dgꢀ Vjm^a^Vgnꢀ hiVcYh!ꢀ ldg`ꢀ iVWaZhꢀ dgꢀ
di]ZgꢀbVX]^cZgnꢀl]ZcꢀZhiVWa^h]^c\ꢀVꢀadXVi^dcꢀ[dgꢀ
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ldg`^c\ꢀXaZVgVcXZh#
To move and place your lathe:
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+*ꢃ
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eVgZꢀ]daZhꢀ[dgꢀi]Zꢀbdjci^c\ꢀ]VgYlVgZꢀꢅgZ[Zgꢀ
idꢀMountingꢀdcꢀPage 13ꢆ#
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cjihꢀi]ViꢀhZXjgZꢀi]ZꢀaVi]Zꢀidꢀi]Zꢀh]^ee^c\ꢀeVa"
aZi#
Figure 5.ꢀB^c^bjbꢀldg`^c\ꢀXaZVgVcXZh#
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Only use lifting straps and power lifting
equipment rated for at least 750 lbs. and in
good working condition. If the lathe falls or
tips over while moving it, serious personal
injury and property damage could result.
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WZilZZcꢀi]ZꢀaZVYhXgZlꢀVcYꢀi]ZꢀWZYlVn!ꢀVhꢀ
h]dlcꢀ^cꢀFigure 6#
Mounting
I]Zꢀ higdc\Zhiꢀ bdjci^c\ꢀ dei^dcꢀ ^hꢀ Vꢀ ꢃI]gdj\]ꢀ
Bdjciꢃꢀl]ZgZꢀ]daZhꢀVgZꢀYg^aaZYꢀVaaꢀi]ZꢀlVnꢀi]gdj\]ꢀ
i]Zꢀ ldg`WZcX]!ꢀ VcYꢀ ]Zmꢀ Wdaih!ꢀ lVh]Zgh!ꢀ VcYꢀ
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ldg`WZcX]!ꢀVhꢀ^aajhigViZYꢀ^cꢀFigure 7#
7dai
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-ACHINE "ASE
Figure 6.ꢀA^[i^c\ꢀhigVeꢀedh^i^dch#
7ORKBENCH
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=ZmꢀCji
NOTICE
Make sure the lifting straps are between the
leadscrew and bedway to avoid bending the
leadscrew when lifting the lathe.
Figure 7.ꢀ:mVbeaZꢀd[ꢀVꢀi]gdj\]ꢀbdjciꢀhZije#
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bZci#
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l]ZgZꢀi]ZꢀbVX]^cZꢀ^hꢀh^beanꢀhZXjgZYꢀidꢀi]Zꢀldg`"
WZcX]ꢀl^i]ꢀVꢀaV\ꢀhXgZl!ꢀVhꢀ^aajhigViZYꢀ^cꢀFigure 8#
6.ꢀ L^i]ꢀ i]Zꢀ ]Zaeꢀ d[ꢀ Vcꢀ Vhh^hiVciꢀ idꢀ WVaVcXZꢀ
VcYꢀhiZVYnꢀi]ZꢀadVY!ꢀa^[iꢀi]ZꢀaVi]ZꢀVcYꢀeaVXZꢀ
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Va^\cZY#
AV\ꢀHXgZl
ꢀ
Note: If necessary, move the carriage or
tailstock to help balance the load.
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aVi]ZꢀWZYlVnꢀZmVXianꢀaZkZaꢀ[gdbꢀh^YZ"id"h^YZꢀ
VcYꢀ [gdci"id"WVX`#ꢀ >[ꢀ cZXZhhVgn!ꢀ jhZꢀ h]^bhꢀ
WZilZZcꢀi]ZꢀaVi]ZꢀVcYꢀX]^eꢀeVc#
-ACHINE "ASE
7ORKBENCH
ꢀ
Note: Re-check the bedway after 24 hours,
after two weeks, then annually to make sure
it remains level.
Figure 8.ꢀ:mVbeaZꢀd[ꢀVꢀY^gZXiꢀbdjciꢀhZije#
Note: We recommend using a silicon sealant
between the flat washers and the chip pan to
avoid coolant or other fluids leaking through onto
the bench or floor.
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]Va["cji!ꢀVcYꢀejh]ꢀi]ZꢀedlZgꢀ[ZZYꢀaZkZgꢀYdlcꢀ
idꢀ Y^hZc\V\Zꢀ i]Zꢀ XVgg^V\Zꢀ edlZgꢀ [ZZY!ꢀ Vhꢀ
h]dlcꢀ^cꢀFigure 9#
Check Gearbox Oil
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[ZZYꢀ gViZꢀ \ZVgWdmꢀ WZ[dgZꢀ egdXZZY^c\ꢀ l^i]ꢀ i]Zꢀ
iZhiꢀgjc#ꢀGZ[Zgꢀidꢀi]ZꢀLubricationꢀ^chigjXi^dchꢀdcꢀ
Page 41 [dgꢀbdgZꢀYZiV^ahꢀdcꢀl]^X]ꢀineZꢀd[ꢀd^aꢀidꢀ
jhZ!ꢀ]dlꢀbjX]ꢀidꢀjhZ!ꢀVcYꢀl]ZgZꢀidꢀejiꢀ^i#
=Va["CjiꢀAZkZgꢀ
Jeꢀꢅ=dg^odciVaꢆ
GEARBOXES MUST
BE FILLED WITH OIL!
EdlZgꢀ;ZZYꢀ
AZkZgꢀ9dlcꢀ
ꢅ=dg^odciVaꢆ
NO OIL SHIPPED WITH
MACHINE!
Figure 9.ꢀ=Va["cjiꢀVcYꢀedlZgꢀ[ZZYꢀaZkZgꢀ
edh^i^dchꢀ[dgꢀIZhiꢀGjc#
Requires ISO 68
or Equivalent
Gear Oil.
NOTICE
ALWAYS make sure the power feed lever
and the half-nut lever are disengaged before
starting the lathe to avoid carriage crashes
with the headstock or tailstock.
Test Run
DcXZꢀ i]Zꢀ VhhZbWanꢀ ^hꢀ XdbeaZiZ!ꢀ iZhiꢀ gjcꢀ ndjgꢀ
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6.ꢀ 8dccZXiꢀi]ZꢀbVX]^cZꢀidꢀi]ZꢀedlZgꢀhdjgXZ#
7.ꢀ A^[iꢀ i]Zꢀ XdkZgꢀ d[ꢀ i]Zꢀ bdidgꢀ DC$D;;ꢀ hl^iX]ꢀ
VcYꢀijgcꢀi]ZꢀbdidgꢀON#
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i]ZꢀhdjgXZꢀd[ꢀVcꢀjcjhjVaꢀcd^hZꢀdgꢀk^WgVi^dc!ꢀhideꢀ
jh^c\ꢀi]ZꢀbVX]^cZꢀ^bbZY^ViZan!ꢀi]ZcꢀgZk^Zlꢀi]Zꢀ
TroubleshootingꢀdcꢀPage 45#ꢀ
8.ꢀ ;a^eꢀi]Zꢀhe^cYaZꢀhl^iX]ꢀidꢀi]Zꢀg^\]iꢀꢃRꢃꢀedh^"
i^dc·i]Zꢀhe^cYaZꢀh]djaYꢀgdiViZꢀcounterclock-
wiseꢀ VcYꢀ i]Zꢀ aZVYhXgZlꢀ h]djaYꢀ ijgcꢀ clock-
wise#
>[ꢀndjꢀhi^aaꢀXVccdiꢀgZbZYnꢀVꢀegdWaZb!ꢀXdciVXiꢀdjgꢀ
IZX]ꢀHjeedgiꢀViꢀꢅ*,%ꢆꢀ*)+".++(ꢀ[dgꢀVhh^hiVcXZ#
ꢀ
Note: Listen to and watch for abnormal
noises or actions. The machine should run
smoothly with little or no vibration or rubbing
noises.
To test run the machine:
1.ꢀ BV`ZꢀhjgZꢀndjꢀ]VkZꢀgZVYꢀi]ZꢀhV[Zinꢀ^chigjX"
i^dchꢀViꢀi]ZꢀWZ\^cc^c\ꢀd[ꢀi]ZꢀbVcjVaꢀVcYꢀi]Viꢀ
i]ZꢀbVX]^cZꢀ^hꢀhZiꢀjeꢀegdeZgan#
ꢀ
Strange or unusual noises should be inves-
tigated and corrected before operating the
machine further. Always disconnect the
machine from power when investigating or
correcting potential problems.
2.ꢀ GZVYꢀ VcYꢀ jcYZghiVcYꢀ i]Zꢀ Basic Controlsꢀ
hjWhZXi^dcꢀdcꢀPage 16#
3.ꢀ BV`ZꢀhjgZꢀVaaꢀiddahꢀVcYꢀdW_ZXihꢀjhZYꢀYjg^c\ꢀ
hZijeꢀVgZꢀXaZVgZYꢀVlVnꢀ[gdbꢀi]ZꢀbVX]^cZ#
9.ꢀ ;a^eꢀi]Zꢀhe^cYaZꢀhl^iX]ꢀidꢀi]ZꢀXZciZgꢀꢃOꢃꢀedh^"
i^dcꢀ VcYꢀ lV^iꢀ [dgꢀ i]Zꢀ he^cYaZꢀ idꢀ XdbZꢀ idꢀ Vꢀ
XdbeaZiZꢀhide#
4.ꢀ EZg[dgbꢀ Vaaꢀ ajWg^XVi^dcꢀ egdXZYjgZhꢀ Vhꢀ
^chigjXiZYꢀ^cꢀi]ZꢀLubrication hjWhZXi^dcꢀdcꢀ
Page 41#
10.ꢀ Ijgcꢀ i]Zꢀ he^cYaZꢀ hl^iX]ꢀ idꢀ i]Zꢀ aZ[iꢀ ꢃLꢃꢀ edh^"
i^dc·i]Zꢀhe^cYaZꢀh]djaYꢀgdiViZꢀclockwiseꢀVcYꢀ
i]ZꢀaZVYhXgZlꢀh]djaYꢀijgcꢀcounterclockwise#
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11.ꢀ EgZhhꢀi]ZꢀgZYꢀWjiidcꢀdcꢀi]ZꢀbdidgꢀDC$D;;ꢀ
8.ꢀ Ijgcꢀi]ZꢀaVi]ZꢀOFF#ꢀI]Zꢀhe^cYaZꢀWgZV`"^cꢀ^hꢀ
XdbeaZiZꢀVcYꢀndjgꢀaVi]Zꢀ^hꢀgZVYnꢀ[dgꢀdeZgV"
i^dc#
hl^iX]#
·>[ꢀi]Zꢀbdidgꢀhideh!ꢀi]ZꢀZbZg\ZcXnꢀhideꢀ[ZV"
ijgZꢀd[ꢀi]Zꢀhl^iX]ꢀ^hꢀldg`^c\ꢀVhꢀYZh^\cZY#
Carriage Lock
·>[ꢀ i]Zꢀ bdidgꢀ YdZhꢀ CDIꢀ hide!ꢀ ^bbZY^ViZanꢀ
Y^hXdccZXiꢀ i]Zꢀ bVX]^cZꢀ [gdbꢀ edlZg#ꢀ I]Zꢀ
ZbZg\ZcXnꢀ hideꢀ [ZVijgZꢀ ^hꢀ cdiꢀ ldg`^c\ꢀ
XdggZXian#ꢀ I]^hꢀ hV[Zinꢀ [ZVijgZꢀ bjhiꢀ ldg`ꢀ
egdeZganꢀ WZ[dgZꢀ egdXZZY^c\ꢀ l^i]ꢀ gZ\jaVgꢀ
deZgVi^dch#ꢀ8VaaꢀIZX]ꢀHjeedgiꢀ[dgꢀ]Zae#
I]Zꢀ XVgg^V\Zꢀ ^hꢀ hjeea^ZYꢀ l^i]ꢀ Vꢀ adX`ꢀ Wdaiꢀ dcꢀ i]Zꢀ
[gdciꢀg^\]i"]VcYꢀh^YZꢀd[ꢀi]ZꢀhVYYaZꢀꢅhZZꢀFigure 10ꢆ#ꢀ
I]^hꢀWdaiꢀadX`hꢀi]ZꢀXVgg^V\Zꢀ^cꢀeaVXZꢀ[dgꢀ^cXgZVhZYꢀ
g^\^Y^inꢀl]ZcꢀbV`^c\ꢀ[VXZꢀXjih#ꢀI]^hꢀadX`ꢀWdaiꢀbjhiꢀ
WZꢀaddhZcZYꢀWZ[dgZꢀViiZbei^c\ꢀidꢀbdkZꢀi]ZꢀXVg"
g^V\ZꢀbVcjVaanꢀdgꢀl^i]ꢀi]ZꢀedlZgꢀ[ZZY#
12.ꢀ 6[iZgꢀ hjXXZhh[jaanꢀ XdbeaZi^c\ꢀ Vaaꢀ i]Zꢀ Test
RunꢀhiZeh!ꢀegdXZZYꢀidꢀSpindle Break-In#
Spindle Break-In
AdX`ꢀ7dai
NOTICE
Successfully complete all of the spindle
break-in steps to avoid rapid deterioration
of the spindle bearings and other related
parts.
Figure 10.ꢀ8Vgg^V\ZꢀadX`ꢀWdai#
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
2.ꢀ BV`Zꢀ hjgZꢀ i]Zꢀ aVi]Zꢀ ^hꢀ egdeZganꢀ ajWg^XViZYꢀ
ꢅgZ[ZgꢀidꢀLubrication dcꢀPage 41ꢀ[dgꢀYZiV^aZYꢀ
^chigjXi^dchꢆ#
Recommended
Adjustments
3.ꢀ 8dc[^\jgZꢀi]Zꢀhe^cYaZꢀWZaiꢀ[dgꢀi]ZꢀadlZhiꢀhe^c"
YaZꢀheZZYꢀꢅgZ[ZgꢀidꢀSpindle Speed dcꢀPage
29ꢀ[dgꢀYZiV^aZYꢀ^chigjXi^dchꢆ#
;dgꢀ ndjgꢀ XdckZc^ZcXZ!ꢀ i]Zꢀ VY_jhibZcihꢀ a^hiZYꢀ
WZadlꢀ]VkZꢀWZZcꢀeZg[dgbZYꢀViꢀi]Zꢀ[VXidgn#ꢀꢀ
4.ꢀ 8dccZXiꢀi]ZꢀbVX]^cZꢀidꢀedlZg!ꢀijgcꢀi]Zꢀhe^c"
YaZꢀhl^iX]ꢀidꢀi]ZꢀꢃRꢃꢀedh^i^dcꢀidꢀhiVgiꢀhe^cYaZꢀ
gdiVi^dcꢀ ^cꢀ i]Zꢀ XdjciZgXadX`l^hZꢀ Y^gZXi^dc!ꢀ
i]ZcꢀaZiꢀi]ZꢀaVi]Zꢀgjcꢀ[dgꢀ&%ꢀb^cjiZh#
=dlZkZg!ꢀWZXVjhZꢀd[ꢀi]ZꢀbVcnꢀkVg^VWaZhꢀ^ckdakZYꢀ
l^i]ꢀ h]^ee^c\!ꢀ lZꢀ gZXdbbZcYꢀ i]Viꢀ ndjꢀ Viꢀ aZVhiꢀ
kZg^[nꢀi]Zꢀ[daadl^c\ꢀVY_jhibZcihꢀidꢀZchjgZꢀi]ZꢀWZhiꢀ
edhh^WaZꢀgZhjaihꢀ[gdbꢀndjgꢀcZlꢀbVX]^cZ#
5.ꢀ Hideꢀ i]Zꢀ he^cYaZꢀ gdiVi^dcꢀ VcYꢀ lV^iꢀ jci^aꢀ i]Zꢀ
HiZe"Wn"hiZeꢀ ^chigjXi^dchꢀ [dgꢀ i]ZhZꢀ VY_jhibZcihꢀ
XVcꢀWZꢀ[djcYꢀ^cꢀi]ZꢀSERVICE hZXi^dcꢀhiVgi^c\ꢀdcꢀ
Page 45#
he^cYaZꢀ]VhꢀXdbZꢀidꢀVꢀXdbeaZiZꢀhide#
6.ꢀ HiVgiꢀ he^cYaZꢀ gdiVi^dcꢀ ^cꢀ i]Zꢀ deedh^iZꢀ XadX`"
l^hZꢀ Y^gZXi^dcꢀ VcYꢀ aZiꢀ i]Zꢀ aVi]Zꢀ gjcꢀ [dgꢀ &%ꢀ
b^cjiZh#
Factory adjustments that should be verified:
™ꢀ 8gdhhꢀha^YZꢀWVX`aVh]ꢀVY_jhibZciꢀꢅPage 48ꢆ
™ꢀ <^WꢀVY_jhibZcihꢀꢅPage 49ꢆ
7.ꢀ 9^hXdccZXiꢀ i]Zꢀ bVX]^cZꢀ [gdbꢀ edlZg!ꢀ i]Zcꢀ
gZeZViꢀ Steps 4–6ꢀ [dgꢀ ZVX]ꢀ d[ꢀ i]Zꢀ he^cYaZꢀ
heZZYh#
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SECTION 4: OPERATIONS
Operation Safety
Basic Controls
GZ[Zgꢀ idꢀ Figures 11–13ꢀ VcYꢀ i]Zꢀ YZhXg^ei^dchꢀ
WZadlꢀidꢀWZXdbZꢀ[Vb^a^Vgꢀl^i]ꢀi]ZꢀWVh^XꢀXdcigdahꢀ
VcYꢀXdbedcZcihꢀd[ꢀndjgꢀaVi]Z#
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
Headstock
7
8
6
Damage to your eyes and face could result
from using this machine without proper pro-
tective gear. Always wear safety glasses or a
face shield when operating this machine.
9
:
;
Figure 11.ꢀ=ZVYhidX`ꢀXdcigdahꢀVcYꢀX]Vgih#
A. Thread Dial Chart: H]dlhꢀi]ZꢀcjbWZghꢀdcꢀ
i]Zꢀ i]gZVYꢀ Y^Vaꢀ idꢀ Zc\V\Zꢀ i]Zꢀ ]Va["cjiꢀ [dgꢀ
i]gZVY^c\ꢀdeZgVi^dch#
B.ꢀ Power Switch: 6aadlhꢀedlZgꢀidꢀ[adlꢀidꢀi]Zꢀ
bdidg·a^[iꢀi]Zꢀhl^iX]ꢀ[dgꢀi]ZꢀDCꢀWjiidc!ꢀVcYꢀ
egZhhꢀi]ZꢀideꢀgZYꢀWjiidcꢀidꢀXjiꢀedlZgꢀidꢀi]Zꢀ
bdidg#
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
C. Spindle Switch: HiVgih$hidehꢀ he^cYaZꢀ gdiV"
i^dc·ijgcꢀi]Zꢀhl^iX]ꢀidꢀi]ZꢀaZ[iꢀ[dgꢀXadX`l^hZꢀ
gdiVi^dc!ꢀ idꢀ i]Zꢀ g^\]iꢀ [dgꢀ XdjciZgXadX`l^hZꢀ
gdiVi^dc!ꢀ VcYꢀ idꢀ i]Zꢀ XZciZgꢀ idꢀ hideꢀ he^cYaZꢀ
gdiVi^dc#
NOTICE
D. Configuration Chart: Egdk^YZhꢀXdc[^\jgVi^dcꢀ
^c[dgbVi^dcꢀ [dgꢀ he^cYaZꢀ heZZYh!ꢀ edlZgꢀ [ZZYꢀ
gViZh!ꢀVcYꢀi]gZVY^c\ꢀdeZgVi^dch#
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
E. Spindle: =daYhꢀVꢀX]jX`!ꢀ[VXZeaViZ!ꢀdgꢀXZciZgꢀ
[dgꢀldg`e^ZXZꢀbdjci^c\#
F. Feed Rate Dials: 8dc[^\jgZꢀ i]Zꢀ [ZZYꢀ gViZꢀ
\ZVg^c\ꢀ[dgꢀXVgg^V\ZꢀedlZgꢀ[ZZYꢀVcYꢀi]gZVY"
^c\ꢀdeZgVi^dch#
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G. Carriage Handwheel: BdkZhꢀ i]Zꢀ XVgg^V\Zꢀ
Carriage
Vadc\ꢀi]ZꢀWZYlVn#
7
6
H. Cross Slide Handwheel: BdkZꢀ i]Zꢀ Xgdhhꢀ
ha^YZꢀ VcYꢀ idda^c\ꢀ ^cꢀ Vꢀ eVi]ꢀ eZgeZcY^XjaVgꢀ idꢀ
i]Zꢀldg`e^ZXZ#
8
>
I. Compound Slide Lock Nuts: HZXjgZhꢀ i]Zꢀ
gdiVi^dcVaꢀedh^i^dcꢀd[ꢀi]ZꢀXdbedjcYꢀha^YZ#
9
=
Tailstock
6
7
:
<
;
8
Figure 12.ꢀ8Vgg^V\ZꢀXdcigdahꢀVcYꢀXdbedcZcih#
A. Follow Rest: ;daadlhꢀ i]Zꢀ bdkZbZciꢀ d[ꢀ i]Zꢀ
XVgg^V\ZꢀVcYꢀegdk^YZhꢀhjeedgiꢀ[dgꢀadc\!ꢀhaZc"
YZgꢀ hidX`ꢀ idꢀ egZkZciꢀ ldg`e^ZXZꢀ [aZm^c\ꢀ [gdbꢀ
i]ZꢀegZhhjgZꢀd[ꢀi]ZꢀXjii^c\ꢀidda#
9
:
B. 4-Way Tool Post Lock Lever: HZXjgZhꢀi]Zꢀ
Xjii^c\ꢀiddahꢀ^cꢀi]Zꢀiddaꢀedhi#
C. Compound Slide Handwheel: BdkZhꢀ i]Zꢀ
XdbedjcYꢀha^YZꢀVcYꢀidda^c\ꢀidlVgYꢀdgꢀVlVnꢀ
[gdbꢀi]Zꢀldg`e^ZXZ#
Figure 13.ꢀIV^ahidX`ꢀXdcigdahꢀVcYꢀXdbedcZcih#
A. Quill:ꢀ =daYhꢀ Vꢀ iVeZgZYꢀ XZciZgꢀ dgꢀ iddaꢀ VcYꢀ
bdkZhꢀidlVgYꢀdgꢀVlVnꢀ[gdbꢀi]Zꢀhe^cYaZꢀl^i]ꢀ
i]ZꢀjhZꢀd[ꢀi]Zꢀ]VcYl]ZZa#
D. Thread Dial:ꢀ H]dlhꢀ l]Zcꢀ idꢀ Zc\V\Zꢀ i]Zꢀ
]Va["cjiꢀYjg^c\ꢀ^cX]ꢀi]gZVY^c\ꢀdeZgVi^dch#
B. Quill Lock: AdX`hꢀi]Zꢀfj^aaꢀVcYꢀi]Zꢀ^chiVaaZYꢀ
E. Half-Nut Lever: DeZchꢀVcYꢀXadhZhꢀi]Zꢀ]Va["
cjiꢀ dcꢀ i]Zꢀ adc\^ijY^cVaꢀ aZVYhXgZl!ꢀ l]^X]ꢀ
Zc\V\Zhꢀi]ZꢀXVgg^V\ZꢀedlZgꢀ[ZZYꢀ[dgꢀi]gZVY"
^c\#
iddaꢀ^cꢀeaVXZ#
C. Quill Handwheel: BdkZhꢀi]Zꢀfj^aaꢀ^cꢀVcYꢀdjiꢀ
d[ꢀi]ZꢀiV^ahidX`ꢀXVhi^c\#
F. Power Feed Lever: 8dc[^\jgZhꢀ i]Zꢀ Vegdcꢀ
\ZVghꢀ[dgꢀedlZgZYꢀXVgg^V\ZꢀbdkZbZci#ꢀBdkZꢀ
i]ZꢀaZkZgꢀjeꢀidꢀZc\V\Zꢀi]ZꢀedlZgꢀ[ZZYꢀVcYꢀ
YdlcꢀidꢀY^hZc\V\Z#
D.ꢀ Tailstock Lock Nut: HZXjgZhꢀi]ZꢀiV^ahidX`ꢀ^cꢀ
eaVXZꢀdcꢀi]ZꢀWZYlVn#
NOTICE
NEVER attempt to engage the carriage
power feed (lever up) and the half-nut (lever
down) at the same time, and NEVER force
these levers. Always disengage the half-nut
(lever up) before moving the power feed
lever up. Otherwise, severe damage to the
lathe could occur.
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3.ꢀ 8aZVcꢀ VlVnꢀ Vcnꢀ YZWg^hꢀ VcYꢀ \g^bZꢀ [gdbꢀ i]Zꢀ
i]gZVYhꢀd[ꢀi]Zꢀhe^cYaZꢀVcYꢀX]jX`ꢀdgꢀ[VXZeaViZ!ꢀ
i]ZcꢀVeeanꢀVꢀi]^cꢀXdViꢀd[ꢀa^\]iꢀbVX]^cZꢀd^aꢀidꢀ
i]Zꢀ^ch^YZꢀi]gZVYhꢀd[ꢀi]ZꢀX]jX`ꢀdgꢀ[VXZeaViZ#
Chuck & Faceplate
Mounting/Removal
4.ꢀ I]gZVYꢀi]ZꢀX]jX`ꢀdgꢀ[VXZeaViZꢀdcidꢀi]Zꢀhe^c"
YaZꢀ VcYꢀ [jaanꢀ i^\]iZcꢀ Wnꢀ ]VcY#ꢀ >[ꢀ cZXZhhVgn!ꢀ
^chZgiꢀ Vꢀ X]jX`ꢀ `Znꢀ ]VcYaZꢀ ^cidꢀ i]Zꢀ he^cYaZꢀ
^cYZciꢀidꢀ`ZZeꢀi]Zꢀhe^cYaZꢀ[gdbꢀgdiVi^c\#
I]Zꢀ BdYZaꢀ <..,'Oꢀ aVi]Zꢀ ^hꢀ h]^eeZYꢀ l^i]ꢀ Vꢀ *ꢃꢀ
("_Vlꢀ X]jX`ꢀ ^chiVaaZYꢀ dcꢀ i]Zꢀ he^cYaZ!ꢀ Wjiꢀ Vahdꢀ
^cXajYZhꢀVꢀ+ꢀ¿'ꢃꢀ)"_VlꢀX]jX`ꢀVcYꢀVꢀ-ꢃꢀ[VXZeaViZ#ꢀ
I]ZꢀX]jX`hꢀVcYꢀ[VXZeaViZꢀbdjciꢀidꢀi]Zꢀi]gZVYZYꢀ
he^cYaZꢀ^cꢀi]ZꢀhVbZꢀbVccZg#
&
ꢀ
Note: Overtightening the chuck or faceplate
will make removal difficult and could damage
the threads.
7Z[dgZꢀ^chiVaa^c\ꢀdgꢀhidg^c\ꢀi]ZꢀX]jX`hꢀdgꢀ[VXZeaViZ!ꢀ
XaZVcꢀVlVnꢀYZWg^hꢀVcYꢀ\g^bZ!ꢀi]ZcꢀVeeanꢀVꢀegdiZX"
i^kZꢀXdViꢀd[ꢀVꢀegdYjXiꢀa^`ZꢀEg^bgdhZꢀ6gbdgꢀEaViZꢀidꢀ
Vkd^YꢀgjhiꢀVcYꢀXdggdh^dcꢀꢅhZZꢀACCESSORIESꢀdcꢀ
Page 37ꢆ#
Tools Needed
Qty
=ZmꢀLgZcX]ꢀ*bbꢀ############################################## &
8]jX`ꢀ@Znꢀ######################################### 6hꢀCZZYZY
8]jX`ꢀ8gVYaZꢀdgꢀE^ZXZꢀd[ꢀEanlddYꢀ################### &
He^cYaZꢀ>cYZci
Mounting a Chuck or Faceplate
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
2.ꢀ AVnꢀ Vꢀ X]jX`ꢀ XgVYaZꢀ ꢅhZZꢀ Figure 14ꢆꢀ dgꢀ Vꢀ
e^ZXZꢀ d[ꢀ eanlddYꢀ dkZgꢀ i]Zꢀ WZYlVnhꢀ WZadlꢀ
i]Zꢀhe^cYaZꢀidꢀgZYjXZꢀi]Zꢀg^h`ꢀd[ꢀ^c_jgnꢀVcYꢀidꢀ
egdiZXiꢀi]ZꢀegZX^h^dcꢀ\gdjcYꢀhjg[VXZhꢀd[ꢀi]Zꢀ
WZYlVnh#
Figure 15.ꢀ:mVbeaZꢀd[ꢀjh^c\ꢀX]jX`ꢀ`Znhꢀidꢀ
i^\]iZcꢀi]ZꢀX]jX`ꢀdcidꢀi]Zꢀhe^cYaZ#
Make sure the chuck or
faceplate is firmly secure
on the spindle and remove
the chuck key. Objects
thrown from the lathe
could cause serious per-
sonal injury or death to
the operator or bystand-
ers.
Figure 14.ꢀH^beaZꢀX]jX`ꢀXgVYaZꢀbVYZꢀ[gdbꢀhXgVeꢀ
ajbWZg#
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5.ꢀ Edh^i^dcꢀ i]Zꢀ he^cYaZꢀ XaVbehꢀ Vhꢀ h]dlcꢀ ^cꢀ
Figure 16!ꢀi]Zcꢀi^\]iZcꢀi]ZꢀXaVbeꢀhZiꢀhXgZlhꢀ
idꢀhZXjgZꢀi]ZꢀX]jX`ꢀdgꢀ[VXZeaViZꢀidꢀi]Zꢀhe^c"
YaZ#
Removing a Chuck or Faceplate
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
2.ꢀ AVnꢀ Vꢀ X]jX`ꢀ XgVYaZꢀ ꢅhZZꢀ Figure 14ꢆꢀ dgꢀ Vꢀ
e^ZXZꢀ d[ꢀ eanlddYꢀ dkZgꢀ i]Zꢀ WZYlVnhꢀ WZadlꢀ
i]Zꢀhe^cYaZꢀidꢀgZYjXZꢀi]Zꢀg^h`ꢀd[ꢀ^c_jgnꢀVcYꢀidꢀ
egdiZXiꢀi]ZꢀegZX^h^dcꢀ\gdjcYꢀhjg[VXZhꢀd[ꢀi]Zꢀ
WZYlVnh#
He^cYaZꢀ
8aVbeꢀꢂꢀHZiꢀ
HXgZl
3.ꢀ GZbdkZꢀWdi]ꢀhe^cYaZꢀXaVbehꢀ[gdbꢀWZ]^cYꢀi]Zꢀ
X]jX`ꢀdgꢀ[VXZeaViZꢀꢅhZZꢀFigure 16ꢆ#
4.ꢀ >chZgiꢀi]ZꢀX]jX`ꢀ`Znhꢀ^cidꢀi]Zꢀhe^cYaZꢀ^cYZci!ꢀ
Vhꢀ h]dlcꢀ ^cꢀ Figure 15!ꢀ i]Zcꢀ jci]gZVYꢀ i]Zꢀ
X]jX`ꢀdgꢀ[VXZeaViZꢀ[gdbꢀi]Zꢀhe^cYaZ#
Figure 16.ꢀHe^cYaZꢀXaVbe#
6.ꢀ GZbdkZꢀi]ZꢀX]jX`ꢀXgVYaZꢀdgꢀeanlddYꢀVcYꢀVcnꢀ
iddahꢀjhZYꢀWZ[dgZꢀhiVgi^c\ꢀi]ZꢀaVi]Z#
PINCH HAZARD! Protect your hands and
the precision ground bedways with plywood
or a chuck cradle when removing the lathe
chuck! The heavy weight of a falling chuck
can cause serious injury.
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4. GdiViZꢀ i]Zꢀ X]jX`ꢀ Wnꢀ ]VcYꢀ idꢀ bV`Zꢀ hjgZꢀ Vaaꢀ
i]gZZꢀ_VlhꢀZkZcanꢀXdciVXiꢀi]Zꢀldg`e^ZXZꢀVcYꢀ
i]Zꢀldg`e^ZXZꢀ^hꢀXZciZgZY#
3-Jaw Chuck
I]Zꢀ ("_Vlꢀ X]jX`ꢀ ^cXajYZYꢀ l^i]ꢀ i]^hꢀ aVi]Zꢀ ^hꢀ Vꢀ
hXgdaa^c\"ineZꢀX]jX`!ꢀl]^X]ꢀbZVchꢀVaaꢀi]gZZꢀ_Vlhꢀ
bdkZꢀ Viꢀ i]Zꢀ hVbZꢀ i^bZꢀ l]Zcꢀ i]Zꢀ X]jX`ꢀ `Znꢀ ^hꢀ
ijgcZY#
·ꢀ>[ꢀ i]Zꢀ ldg`e^ZXZꢀ ^hꢀ d[[ꢀ XZciZg!ꢀ addhZcꢀ i]Zꢀ
_VlhꢀVcYꢀVY_jhiꢀi]Zꢀldg`e^ZXZ#
·ꢀ>[ꢀ i]Zꢀ ldg`e^ZXZꢀ ^hꢀ XZciZgZY!ꢀ [jaanꢀ i^\]iZcꢀ
i]Zꢀ_Vlh#
I]ZgZꢀ^hꢀVahdꢀVcꢀZmiZgcVaꢀhZiꢀd[ꢀ_Vlhꢀ^cXajYZYꢀi]Viꢀ
VXXdbbdYViZꢀ VYY^i^dcVaꢀ ldg`e^ZXZꢀ Xdc[^\jgV"
i^dch#ꢀJhZꢀi]ZꢀXdggZXiꢀ_Vlhꢀidꢀ]daYꢀndjgꢀldg`e^ZXZꢀ
[^gbanꢀVcYꢀhZXjgZanꢀdcꢀi]ZꢀX]jX`ꢀꢅhZZꢀFigure 17ꢀ
[dgꢀZmVbeaZhꢆ#
Securely clamp your
workpiece and remove
the chuck key! Thrown
objects from a lathe can
cause serious injury or
death to the operator and
to bystanders many feet
away.
8aVbe^c\ꢀdcꢀVcꢀDjih^YZꢀ9^VbZiZg
8aVbe^c\ꢀ^cꢀVcꢀ>ch^YZꢀ9^VbZiZg
Removing Jaws from 3-Jaw Chuck
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
2.ꢀ EaVXZꢀ Vꢀ e^ZXZꢀ d[ꢀ lddYꢀ WZadlꢀ i]Zꢀ X]jX`ꢀ idꢀ
egdiZXiꢀi]ZꢀWZYlVnh#
3.ꢀ >chZgiꢀVcYꢀijgcꢀi]ZꢀX]jX`ꢀ`ZnꢀXdjciZgXadX`"
Figure 17.ꢀ:mVbeaZhꢀd[ꢀjh^c\ꢀi]Zꢀ("_VlꢀX]jX`ꢀidꢀ
l^hZꢀidꢀWVX`ꢀi]Zꢀ_VlhꢀVaaꢀi]ZꢀlVnꢀdji#
]daYꢀVꢀldg`e^ZXZ#
4.ꢀ 8aZVcꢀi]Zꢀ_VlꢀbVi^c\ꢀhjg[VXZh!ꢀi]ZcꢀVeeanꢀVꢀ
Tools Needed
("?Vlꢀ8]jX`ꢀ@Znꢀ############################################## &
Qty
i]^cꢀXdViꢀd[ꢀVcꢀVci^"gjhiꢀegdiZXi^kZꢀajWg^XVci#
ꢀ
Note: Store the jaws in a place free from
moisture and abrasives.
Mounting Workpiece in 3-Jaw Chuck
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
2.ꢀ JhZꢀi]ZꢀX]jX`ꢀ`ZnꢀidꢀdeZcꢀi]Zꢀ_Vlhꢀjci^aꢀi]Zꢀ
ldg`e^ZXZꢀ h^ihꢀ [aViꢀ V\V^chiꢀ i]Zꢀ X]jX`ꢀ [VXZ!ꢀ
ZkZcanꢀdcꢀi]Zꢀ_VlꢀhiZeh!ꢀdgꢀ[^ihꢀ^cidꢀi]ZꢀX]jX`ꢀ
]daZꢀVcYꢀi]gdj\]ꢀi]Zꢀhe^cYaZ#
3.ꢀ 8adhZꢀi]Zꢀ_Vlhꢀjci^aꢀi]ZnꢀbV`Zꢀa^\]iꢀXdciVXiꢀ
l^i]ꢀi]Zꢀldg`e^ZXZ#
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Installing Jaws into 3-Jaw Chuck
1.ꢀ 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢄ
4-Jaw Chuck
2.ꢀ I]dgdj\]anꢀXaZVcꢀYZWg^hꢀVcYꢀ\g^bZꢀ[gdbꢀi]Zꢀ
_VlhꢀVcYꢀX]jX`ꢀ_Vlꢀ\j^YZh!ꢀi]ZcꢀVeeanꢀVꢀi]^cꢀ
[^abꢀd[ꢀajWg^XVciꢀidꢀi]ZꢀbVi^c\ꢀhjg[VXZh#
I]Zꢀ)"_VlꢀX]jX`ꢀ^cXajYZYꢀl^i]ꢀi]^hꢀaVi]Zꢀ[ZVijgZhꢀ
^cYZeZcYZcianꢀ VY_jhiVWaZꢀ ]VgYZcZYꢀ hiZZaꢀ _Vlh#ꢀ
:VX]ꢀ_VlꢀXVcꢀWZꢀgZbdkZYꢀ[gdbꢀi]ZꢀX]jX`ꢀWdYnꢀ
VcYꢀ gZkZghZYꢀ [dgꢀ Vꢀ l^YZꢀ gVc\Zꢀ d[ꢀ ldg`ꢀ ]daY^c\ꢀ
Xdc[^\jgVi^dch#ꢀ >chiVaaꢀ i]Zꢀ )"_Vlꢀ X]jX`ꢀ dcꢀ i]Zꢀ
he^cYaZꢀVXXdgY^c\ꢀidꢀi]Zꢀ^chigjXi^dchꢀdcꢀPage 18#
3.ꢀ :mVb^cZꢀ i]Zꢀ _Vlh·ZVX]ꢀ ^hꢀ hiVbeZYꢀ l^i]ꢀ Vꢀ
cjbWZgꢀ&¶(#
4.ꢀ >chZgiꢀ VcYꢀ gdiViZꢀ i]Zꢀ X]jX`ꢀ `Znꢀ XadX`l^hZꢀ
jci^aꢀndjꢀhZZꢀi]ZꢀWZ\^cc^c\ꢀd[ꢀi]ZꢀhXgdaaꢀ\ZVgꢀ
aZVYꢀi]gZVYꢀXdbZꢀ^cidꢀk^Zlꢀi]gdj\]ꢀi]Zꢀ_Vlꢀ
\j^YZ!ꢀ i]Zcꢀ WVX`ꢀ ^iꢀ d[[ꢀ ha^\]ianꢀ jci^aꢀ ^iꢀ Y^hVe"
eZVghꢀꢅhZZꢀFigure 18ꢆ#
Large chucks are very heavy. Always get
assistance when removing or installing
large chucks to prevent personal injury or
damage to the chuck or lathe.
HXgdaa"<ZVgꢀ
AZVYꢀI]gZVY
Tools Needed
Qty
)"?Vlꢀ8]jX`ꢀ@Znꢀ############################################## &
To mount a workpiece in the 4-jaw chuck:
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
2.ꢀ EaVXZꢀ Vꢀ e^ZXZꢀ d[ꢀ lddYꢀ WZadlꢀ i]Zꢀ X]jX`ꢀ idꢀ
egdiZXiꢀi]ZꢀWZYlVnh#
3.ꢀ JhZꢀi]ZꢀX]jX`ꢀ`ZnꢀidꢀdeZcꢀZVX]ꢀ_Vlꢀjci^aꢀi]Zꢀ
ldg`e^ZXZꢀXVcꢀa^Zꢀ[aViꢀV\V^chiꢀi]ZꢀX]jX`ꢀ[VXZꢀ
dgꢀZkZcanꢀdcꢀi]Zꢀ_VlꢀhiZeh#
Figure 18.ꢀ>chiVaa^c\ꢀi]Zꢀ[^ghiꢀ_Vlꢀ^cꢀi]Zꢀ("_Vlꢀ
X]jX`#
5.ꢀ Ha^YZꢀi]Zꢀꢁ&ꢀ_Vlꢀ^cidꢀi]Zꢀ_Vlꢀ\j^YZꢀVcYꢀ]daYꢀ
^iꢀ[^gbanꢀV\V^chiꢀi]ZꢀhXgdaaꢀ\ZVgꢀi]gZVYh!ꢀi]Zcꢀ
gdiViZꢀi]ZꢀX]jX`ꢀXadX`l^hZꢀVꢀXdjeaZꢀd[ꢀijgchꢀ
idꢀhZcYꢀi]ZꢀaZVYꢀi]gZVYꢀi]gdj\]ꢀi]Zꢀ_Vl#
6.ꢀ GZeZViꢀ Steps 4–5ꢀ [dgꢀ _Vlꢀ ꢁ'ꢀ VcYꢀ ꢁ(ꢀ ^cꢀ
hZfjZcXZ#
·ꢀ>[ꢀ^chiVaaZYꢀXdggZXian!ꢀi]Zꢀi]gZZꢀ_Vlhꢀl^aaꢀXdc"
kZg\ZꢀZkZcanꢀViꢀi]ZꢀXZciZgꢀd[ꢀi]ZꢀX]jX`#
·ꢀ>[ꢀ i]Zꢀ _Vlhꢀ Ydꢀ cdiꢀ XdbZꢀ id\Zi]Zgꢀ ZkZcan!ꢀ
gZbdkZꢀ i]Zb!ꢀ bV`Zꢀ hjgZꢀ i]Zꢀ cjbWZghꢀ d[ꢀ
i]Zꢀ _Vlhꢀ VcYꢀ _Vlꢀ \j^YZꢀ bViX]!ꢀ i]Zcꢀ gZ"
^chiVaaꢀi]Zꢀ_Vlh#
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4.ꢀ L^i]ꢀ Vhh^hiVcXZꢀ idꢀ ]daYꢀ i]Zꢀ ldg`e^ZXZꢀ ^cꢀ
eaVXZ!ꢀi^\]iZcꢀZVX]ꢀ_Vlꢀ^cꢀhbVaaꢀ^cXgZbZcih#ꢀ
6[iZgꢀ VY_jhi^c\ꢀ i]Zꢀ [^ghiꢀ _Vl!ꢀ Xdci^cjZꢀ i^\]i"
Zc^c\ꢀ ^cꢀ deedh^c\ꢀ hZfjZcXZ!ꢀ Vhꢀ h]dlcꢀ ^cꢀ
Figure 19!ꢀjci^aꢀi]Zꢀldg`e^ZXZꢀ^hꢀ[^gbanꢀhZXjgZꢀ
^cꢀi]ZꢀYZh^gZYꢀedh^i^dc#
Always use a low spindle speed when
machining non-cylindrical or off-center
workpieces to avoid ejecting the workpiece
from the holding device at a high rate of
speed. Failure to heed this warning could
lead to serious personal injury, death or
property damage.
(
&
Faceplate
m
I]Zꢀ[VXZeaViZꢀXVcꢀWZꢀjhZYꢀ[dgꢀbdjci^c\ꢀcdc"Xna^c"
Yg^XVaꢀeVgihꢀdgꢀ[dgꢀd[["XZciZgꢀijgc^c\ꢀWnꢀXaVbe^c\ꢀ
i]Zꢀldg`e^ZXZꢀidꢀ^i#ꢀGZ[Zgꢀidꢀi]ZꢀACCESSORIES
hZXi^dcꢀdcꢀPage 38ꢀ[dgꢀXaVbe^c\ꢀdei^dch#
'
)
To mount a workpiece to the faceplate:
Figure 19.ꢀI^\]iZc^c\ꢀhZfjZcXZꢀ[dgꢀi]Zꢀ)"_Vlꢀ
X]jX`#
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
5.ꢀ BV`Zꢀ[^cZꢀVY_jhibZcihꢀidꢀi]Zꢀldg`e^ZXZꢀedh^"
i^dcꢀWnꢀjh^c\ꢀVꢀiZhiꢀ^cY^XVidgꢀVcYꢀVY_jhi^c\ꢀi]Zꢀ
_Vlhꢀjci^aꢀi]Zꢀldg`e^ZXZꢀ^hꢀegZX^hZanꢀVa^\cZYꢀ
ꢅhZZꢀFigure 20ꢀ[dgꢀVcꢀZmVbeaZꢆ#
2.ꢀ EaVXZꢀ Vꢀ e^ZXZꢀ d[ꢀ lddYꢀ WZadlꢀ i]Zꢀ X]jX`ꢀ idꢀ
egdiZXiꢀi]ZꢀWZYlVnh#
3.ꢀ L^i]ꢀ Vhh^hiVcXZ!ꢀ eaVXZꢀ i]Zꢀ ldg`e^ZXZꢀ dcidꢀ
i]Zꢀ[VXZeaViZꢀVcYꢀXaVbeꢀ^iꢀ^cꢀeaVXZꢀl^i]ꢀVꢀb^c"
^bjbꢀd[ꢀi]gZZꢀ^cYZeZcYZciꢀXaVbe^c\ꢀYZk^XZhꢀ
ꢅhZZꢀFigure 21 [dgꢀVcꢀZmVbeaZꢆ#
ꢀ
Note: Take into account the rotation and
cutting forces that will be applied to the
workpiece when clamping it to the faceplate.
Figure 20.ꢀ:mVbeaZꢀd[ꢀVa^\c^c\ꢀldg`e^ZXZꢀl^i]ꢀVꢀ
iZhiꢀ^cY^XVidgꢀdcꢀVꢀ)"_VlꢀX]jX`#
Figure 21.ꢀ;VXZeaViZꢀl^i]ꢀegdeZganꢀbdjciZYꢀ
ldg`e^ZXZꢀXaVbeZYꢀ^cꢀ[djgꢀadXVi^dch#
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Using a Center in the Spindle
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
Centers
2.ꢀ I]dgdj\]anꢀ XaZVcꢀ i]Zꢀ bVi^c\ꢀ hjg[VXZhꢀ d[ꢀ
i]ZꢀXZciZgꢀVcYꢀhe^cYaZ!ꢀi]Zcꢀ[^gbanꢀ^chZgiꢀi]Zꢀ
BIꢁ)ꢀYZVYꢀXZciZgꢀ^cidꢀi]Zꢀhe^cYaZ#
I]ZꢀBdYZaꢀ<..,'OꢀaVi]Zꢀ^cXajYZhꢀVcꢀBIꢁ(ꢀYZVYꢀ
XZciZgꢀ [dgꢀ i]Zꢀ iV^ahidX`ꢀ fj^aaꢀ VcYꢀ Vcꢀ BIꢁ)ꢀ YZVYꢀ
XZciZgꢀ[dgꢀi]Zꢀhe^cYaZ#
ꢀ
Note: When using the dead center in the
spindle, use a lathe dog so that your part will
rotate with the spindle.
BViX]^c\ꢀiVeZghꢀ^cꢀi]Zꢀhe^cYaZꢀVcYꢀiV^ahidX`ꢀfj^aaꢀ
egdk^YZꢀ i]Zꢀ adX`^c\ꢀ VXi^dcꢀ [dgꢀ ^chiVaa^c\ꢀ i]Zꢀ XZc"
iZgh#ꢀ 7Z[dgZꢀ ^chZgi^c\ꢀ Vcnꢀ XZciZgꢀ dgꢀ VgWdg!ꢀ bV`Zꢀ
hjgZꢀ i]Zꢀ bVi^c\ꢀ hjg[VXZhꢀ VgZꢀ eZg[ZXianꢀ XaZVc#ꢀ >[ꢀ
d^aꢀdgꢀ\g^iꢀ^hꢀegZhZciꢀdcꢀi]ZꢀbVi^c\ꢀhjg[VXZh!ꢀi]Zꢀ
iVeZghꢀ l^aaꢀ cdiꢀ ^ciZgadX`ꢀ dgꢀ l^aaꢀ WZꢀ ZmigZbZanꢀ Y^["
[^Xjaiꢀ idꢀ gZbdkZ#ꢀ I]ZhZꢀ eVgihꢀ l^aaꢀ aVhiꢀ adc\ꢀ VcYꢀ
gZbV^cꢀVXXjgViZꢀ^[ꢀegdeZganꢀbV^ciV^cZY#
3.ꢀ IdꢀgZbdkZꢀi]ZꢀXZciZgꢀ[gdbꢀi]Zꢀhe^cYaZ!ꢀ^chZgiꢀ
Vꢀ e^ZXZꢀ d[ꢀ gdjcYꢀ WVgꢀ hidX`ꢀ dgꢀ h^b^aVgꢀ iddaꢀ
i]gdj\]ꢀi]ZꢀdjiWdVgYꢀZcYꢀd[ꢀi]Zꢀhe^cYaZꢀꢅdcꢀ
i]ZꢀaZ[iꢀh^YZꢀd[ꢀi]Zꢀ]ZVYhidX`ꢆ!ꢀi]ZcꢀiVeꢀi]Zꢀ
XZciZgꢀaddhZ#
8ZciZghꢀ VgZꢀ bdhiꢀ d[iZcꢀ ^chiVaaZYꢀ ^cꢀ i]Zꢀ iV^ahidX`ꢀ
fj^aaꢀdgꢀjhZYꢀl^i]ꢀi]Zꢀ[VXZeaViZꢀꢅhZZꢀFigure 22ꢀ[dgꢀ
ZmVbeaZhꢆ#
ꢀ
Note: Hold onto the center as you tap it loose
to avoid it dropping it and damaging the tip or
the bedways.
Using a Center in the Tailstock
1.ꢀ ;ZZYꢀ i]Zꢀ iV^ahidX`ꢀ fj^aaꢀ djiꢀ VWdjiꢀ &ꢃ!ꢀ i]Zcꢀ
^chZgiꢀi]ZꢀBIꢁ(ꢀYZVYꢀXZciZgꢀ^cidꢀi]Zꢀfj^aa#
2.ꢀ Edh^i^dcꢀ i]Zꢀ iV^ahidX`ꢀ hdꢀ i]Zꢀ XZciZgꢀ egZhhZhꢀ
V\V^chiꢀi]Zꢀldg`e^ZXZ!ꢀi]ZcꢀadX`ꢀi]ZꢀiV^ahidX`ꢀ
^cꢀeaVXZ#
3.ꢀ ;ZZYꢀ i]Zꢀ fj^aaꢀ VcYꢀ YZVYꢀ XZciZgꢀ ^cidꢀ i]Zꢀ
ldg`e^ZXZ!ꢀi]ZcꢀadX`ꢀi]Zꢀfj^aaꢀ^cꢀeaVXZ#
ꢀ
Note: The force against the mounted
workpiece will fully seat the center's taper.
4.ꢀ IdꢀgZbdkZꢀi]ZꢀXZciZgꢀ[gdbꢀi]Zꢀfj^aa!ꢀ]daYꢀdcꢀ
idꢀi]ZꢀXZciZgꢀl^i]ꢀdcZꢀ]VcY!ꢀi]ZcꢀgZigVXiꢀi]Zꢀ
fj^aaꢀ WVX`ꢀ ^cidꢀ i]Zꢀ iV^ahidX`ꢀ jci^aꢀ i]Zꢀ XZciZgꢀ
edehꢀ[gZZ#
Figure 22.ꢀ8ZciZghꢀ^chiVaaZYꢀ^cꢀi]ZꢀiV^ahidX`ꢀfj^aaꢀ
VcYꢀi]Zꢀhe^cYaZꢀl^i]ꢀVꢀ[VXZeaViZ#
A^kZꢀXZciZghꢀVgZꢀine^XVaanꢀWj^aiꢀl^i]ꢀWZVg^c\hꢀVcYꢀ
he^cꢀYjg^c\ꢀjhZ!ꢀhdꢀi]ZnꢀYdꢀcdiꢀcZZYꢀajWg^XVi^dc#ꢀ
=dlZkZg!ꢀ YZVYꢀ XZciZghꢀ Ydꢀ cdiꢀ he^cꢀ Yjg^c\ꢀ jhZꢀ
VcYꢀgZfj^gZꢀi]Zꢀi^eꢀidꢀWZꢀXdchiVcianꢀajWg^XViZYꢀl^i]ꢀ
Vci^"hZ^oZꢀ\gZVhZ#
NOTICE
To avoid premature wear of the dead center
or damage to the workpiece, always keep
the dead center tip well lubricated during
use.
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2.ꢀ 8ZciZgꢀYg^aaꢀVꢀ+ꢃꢀadc\ꢀe^ZXZꢀd[ꢀgdjcYꢀWVgꢀhidX`ꢀ
dcꢀWdi]ꢀZcYh#ꢀHZiꢀ^iꢀVh^YZꢀ[dgꢀjhZꢀ^cꢀStep 5#
Offsetting Tailstock
ꢀ
Note: If the tailstock is slightly out of align-
ment by a few thousands of an inch, the
center drill will find the center point during the
drilling process. If the tailstock appears gross-
ly out of alignment, move the tailstock until it
appears to be centered (refer to the previous
subsection for detailed instructions).
I]ZꢀiV^ahidX`ꢀXVcꢀWZꢀd[[hZiꢀha^\]ianꢀidꢀXjiꢀh]Vaadlꢀ
iVeZgh#ꢀ L]Zcꢀ i]Zꢀ iV^ahidX`ꢀ ^hꢀ edh^i^dcZYꢀ idlVgYꢀ
i]Zꢀ deZgVidgꢀ VcYꢀ VlVnꢀ [gdbꢀ i]Zꢀ he^cYaZꢀ XZciZgꢀ
a^cZ!ꢀi]ZꢀbVX]^cZYꢀldg`e^ZXZꢀZcYꢀl^aaꢀWZꢀhbVaaZgꢀ
^cꢀY^VbZiZgꢀViꢀi]ZꢀiV^ahidX`ꢀZcY#ꢀ8dckZghZan!ꢀ^[ꢀi]Zꢀ
iV^ahidX`ꢀ^hꢀedh^i^dcZYꢀVlVnꢀ[gdbꢀi]ZꢀdeZgVidg!ꢀi]Zꢀ
iVeZgꢀl^aaꢀWZꢀViꢀi]Zꢀhe^cYaZꢀZcY#
3.ꢀ BV`ZꢀVꢀYZVYꢀXZciZgꢀWnꢀijgc^c\ꢀVꢀh]djaYZgꢀdcꢀ
Vꢀ h^b^aVgꢀ e^ZXZꢀ d[ꢀ gdjcYꢀ WVgꢀ hidX`!ꢀ i]Zcꢀ [a^eꢀ
i]Zꢀ e^ZXZꢀ dkZgꢀ ^cꢀ i]Zꢀ X]jX`ꢀ VcYꢀ ijgcꢀ Vꢀ +%•ꢀ
ed^ciꢀꢅhZZꢀFigure 24ꢆ#
6aiZgcViZanꢀ addhZcꢀ VcYꢀ i^\]iZcꢀ i]Zꢀ ildꢀ iV^ahidX`ꢀ
VY_jhibZciꢀhZiꢀhXgZlhꢀjci^aꢀi]ZꢀYZh^gZYꢀd[[hZiꢀ^hꢀ
^cY^XViZYꢀdcꢀi]Zꢀd[[hZiꢀhXVaZꢀꢅhZZꢀFigure 23ꢆ#ꢀIdꢀ
gZijgcꢀ i]Zꢀ iV^ahidX`ꢀ WVX`ꢀ idꢀ i]Zꢀ dg^\^cVaꢀ edh^i^dc!ꢀ
gZeZViꢀi]ZꢀegdXZhhꢀjci^aꢀi]ZꢀXZciZgZYꢀedh^i^dcꢀ^hꢀ
^cY^XViZYꢀdcꢀi]ZꢀhXVaZ!ꢀi]ZcꢀeZg[dgbꢀi]ZꢀAligning
Tailstockꢀ^chigjXi^dch#
ꢀ
Note: As long as the fabricated dead center
remains in the chuck, the point of this center
will remain true to the spindle axis or center
line. Keep in mind that the point will have to
be re-finished whenever it is removed and
re-installed in the chuck.
D[[hZiꢀHXVaZ
6Y_jhibZciꢀHZiꢀ
HXgZlꢀꢅ&ꢀd[ꢀ'ꢆ
Figure 23.ꢀIV^ahidX`ꢀd[[hZiꢀVY_jhibZcih#
Figure 24.ꢀ;VWg^XViZYꢀYZVYꢀXZciZg#
Aligning Tailstock
I]Zꢀ iV^ahidX`ꢀ Va^\cbZciꢀ l^i]ꢀ i]Zꢀ ]ZVYhidX`ꢀ lVhꢀ
hZiꢀViꢀi]Zꢀ[VXidgn#ꢀ=dlZkZg!ꢀlZꢀgZXdbbZcYꢀi]Viꢀ
ndjꢀ iV`Zꢀ i]Zꢀ i^bZꢀ idꢀ ZchjgZꢀ i]Viꢀ i]Zꢀ iV^ahidX`ꢀ ^hꢀ
Va^\cZYꢀidꢀndjgꢀdlcꢀYZh^gZYꢀidaZgVcXZh#
To align the tailstock:
1.ꢀ JhZꢀ Vꢀ bVX]^c^hiꢇhꢀ egZX^h^dcꢀ aZkZaꢀ dcꢀ i]Zꢀ
WZYlVnhꢀ idꢀ ZchjgZꢀ i]Zꢀ aVi]Zꢀ ^hꢀ aZkZaꢀ h^YZ"
id"h^YZꢀ VcYꢀ [gdci"id"WVX`#ꢀ >[ꢀ i]Zꢀ aVi]Zꢀ ^hꢀ cdiꢀ
aZkZa!ꢀXdggZXiꢀi]^hꢀXdcY^i^dcꢀWZ[dgZꢀegdXZZY^c\ꢀ
ꢅgZ[ZgꢀidꢀMoving and Placement dcꢀPage 12ꢀ
[dgꢀYZiV^aZYꢀ^chigjXi^dchꢆ#
"')"
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4.ꢀ >chiVaaꢀi]ZꢀBIꢁ(ꢀYZVYꢀXZciZgꢀ^cꢀi]ZꢀiV^ahidX`ꢀ
·ꢀ>[ꢀ i]Zꢀ bVX]^cZYꢀ ldg`e^ZXZꢀ ^hꢀ thinnerꢀ Viꢀ
i]ZꢀiV^ahidX`ꢀZcY!ꢀbdkZꢀi]ZꢀiV^ahidX`ꢀawayꢀ
[gdbꢀi]ZꢀdeZgVidgꢀhalfꢀi]ZꢀY^hiVcXZꢀd[ꢀi]Zꢀ
Vbdjciꢀd[ꢀiVeZgꢀꢅhZZꢀFigure 27 ꢆ#
fj^aaꢀVcYꢀajWg^XViZꢀi]Zꢀi^e#
5.ꢀ 6iiVX]ꢀVꢀaVi]ZꢀYd\ꢀViꢀi]Zꢀhe^cYaZꢀZcYꢀd[ꢀi]Zꢀ
WVgꢀhidX`ꢀ[gdbꢀStep 2!ꢀi]Zcꢀbdjciꢀ^iꢀWZilZZcꢀ
i]ZꢀXZciZghꢀꢅhZZꢀFigure 25ꢀ[dgꢀVcꢀZmVbeaZꢆ#
BdkZꢀiV^ahidX`ꢀ^cꢀ
]Va[ꢀi]ZꢀY^hiVcXZꢀ
d[ꢀi]ZꢀiVeZg#
Add`^c\ꢀYdlcꢀ[gdbꢀVWdkZ#
Figure 27.ꢀIV^ahidX`ꢀVY_jhibZciꢀVlVnꢀ[gdbꢀi]Zꢀ
deZgVidgꢀꢅk^ZlZYꢀ[gdbꢀVWdkZꢆ#
Figure 25.ꢀ7VgꢀhidX`ꢀbdjciZYꢀWZilZZcꢀXZciZgh#
9.ꢀ GZ[ZgꢀidꢀOffsetting TailstockꢀdcꢀPage 24ꢀ[dgꢀ
bV`^c\ꢀVY_jhibZcihꢀidꢀi]ZꢀiV^ahidX`ꢀedh^i^dc#ꢀ
Ijgcꢀ Vcdi]Zgꢀ %#%&%ꢃꢀ d[[ꢀ i]Zꢀ Y^VbZiZgꢀ d[ꢀ i]Zꢀ
ldg`e^ZXZ!ꢀ i]Zcꢀ gZ"X]ZX`ꢀ i]Zꢀ iVeZg#ꢀ GZeZViꢀ
i]^hꢀ egdXZhhꢀ Vhꢀ cZXZhhVgnꢀ jci^aꢀ i]Zꢀ YZh^gZYꢀ
Vbdjciꢀd[ꢀVXXjgVXnꢀ^hꢀVX]^ZkZY#
6.ꢀ IjgcꢀVeegdm^bViZanꢀ%#%&%ꢃꢀd[[ꢀi]ZꢀY^VbZiZgꢀd[ꢀ
i]ZꢀZci^gZꢀaZc\i]ꢀd[ꢀi]Zꢀldg`e^ZXZ#
7.ꢀ BdjciꢀVꢀY^Vaꢀ^cY^XVidgꢀhdꢀi]Viꢀi]Zꢀeajc\Zgꢀ^hꢀ
dcꢀi]ZꢀiV^ahidX`ꢀWVggZa#
8. BZVhjgZꢀ i]Zꢀ Y^VbZiZghꢀ d[ꢀ Wdi]ꢀ ZcYhꢀ d[ꢀ i]Zꢀ
ldg`e^ZXZ#
·ꢀ>[ꢀi]ZꢀbVX]^cZYꢀldg`e^ZXZꢀ^hꢀthickerꢀViꢀi]Zꢀ
iV^ahidX`ꢀZcY!ꢀbdkZꢀi]ZꢀiV^ahidX`ꢀtowardꢀi]Zꢀ
deZgVidgꢀhalfꢀi]ZꢀY^hiVcXZꢀd[ꢀi]ZꢀVbdjciꢀd[ꢀ
iVeZgꢀꢅhZZꢀFigure 26ꢆ#
BdkZꢀiV^ahidX`ꢀ^cꢀ
]Va[ꢀi]ZꢀY^hiVcXZꢀ
d[ꢀi]ZꢀiVeZg#
Add`^c\ꢀYdlcꢀ[gdbꢀVWdkZ#
Figure 26.ꢀIV^ahidX`ꢀVY_jhibZciꢀidlVgYꢀi]Zꢀ
deZgVidgꢀꢅk^ZlZYꢀ[gdbꢀVWdkZꢆ#
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Drilling with
Tailstock
Steady Rest
I]Zꢀ hiZVYnꢀ gZhiꢀ hZgkZhꢀ Vhꢀ Vꢀ hjeedgiꢀ [dgꢀ adc\!ꢀ
haZcYZgꢀldg`e^ZXZhꢀl]ZgZꢀi]ZꢀaZc\i]ꢀidꢀY^VbZiZgꢀ
gVi^dꢀ^hꢀ(/&ꢀdgꢀ\gZViZg#ꢀI]ZꢀhiZVYnꢀgZhiꢀXVcꢀWZꢀedh^"
i^dcZYꢀVcnl]ZgZꢀVadc\ꢀi]ZꢀaZc\i]ꢀd[ꢀi]ZꢀWZYlVn#
I]Zꢀ iV^ahidX`ꢀ XVcꢀ WZꢀ jhZYꢀ idꢀ Yg^aaꢀ ]daZhꢀ Wnꢀ
bdjci^c\ꢀ Vꢀ Yg^aaꢀ W^iꢀ ^cꢀ i]Zꢀ iV^ahidX`!ꢀ gdiVi^c\ꢀ i]Zꢀ
ldg`e^ZXZꢀl^i]ꢀi]Zꢀhe^cYaZ!ꢀi]Zcꢀjh^c\ꢀi]ZꢀiV^ahidX`ꢀ
fj^aaꢀ ]VcYl]ZZaꢀ idꢀ VYkVcXZꢀ i]Zꢀ Yg^aaꢀ W^iꢀ ^cidꢀ i]Zꢀ
ldg`e^ZXZ#ꢀ HZZꢀ Figures 28–29ꢀ [dgꢀ ZmVbeaZhꢀ d[ꢀ
Yg^aaꢀX]jX`ꢀVcYꢀiVeZgZYꢀYg^aaꢀW^iꢀ^chiVaaVi^dc#
Tools Needed
LgZcX]ꢀ&)bbꢀ################################################### &
Qty
To install and use the steady rest:
1.ꢀ GZbdkZꢀi]ZꢀXaVbeꢀ]Zmꢀcji!ꢀ[aViꢀlVh]Zg!ꢀVcYꢀ
XaVbeꢀ WadX`ꢀ [gdbꢀ i]Zꢀ Wdiidbꢀ d[ꢀ i]Zꢀ hiZVYnꢀ
gZhi#
2.ꢀ 8aZVcꢀ VlVnꢀ Vcnꢀ YZWg^hꢀ VcYꢀ \g^bZꢀ [gdbꢀ i]Zꢀ
WZYlVnh!ꢀ i]Zꢀ hiZVYnꢀ gZhiꢀ lVnh!ꢀ VcYꢀ i]Zꢀ
XaVbeꢀWadX`#
3.ꢀ Edh^i^dcꢀ i]Zꢀ hiZVYnꢀ gZhiꢀ dcꢀ i]Zꢀ WZYlVnꢀ hdꢀ
i]Zꢀig^Vc\jaVgꢀcdiX]ꢀ[^ihꢀdkZgꢀi]ZꢀgZVgꢀVc\aZYꢀ
WZYlVnꢀgV^a!ꢀVhꢀh]dlcꢀ^cꢀFigure 30!ꢀi]ZcꢀgZ"
^chiVaaꢀVcYꢀi^\]iZcꢀi]ZꢀXaVbeꢀWadX`#
Figure 28.ꢀ:mVbeaZꢀd[ꢀYg^aaꢀX]jX`ꢀ^chiVaaVi^dc#
6Y_jhibZciꢀ
@cdW
;^c\Zg
AdX`ꢀCji
Figure 29.ꢀ:mVbeaZꢀd[ꢀYg^aaꢀW^iꢀ^chiVaaVi^dc#
8aVbeꢀ
CdiX]
=ZmꢀCji
Figure 30.ꢀHiZVYnꢀgZhiꢀXdcigdah#
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4.ꢀ AddhZcꢀi]Zꢀ[^c\ZgꢀadX`ꢀcjih!ꢀijgcꢀi]ZꢀVY_jhi"
bZciꢀ `cdWhꢀ idꢀ [^iꢀ i]Zꢀ [^c\Zghꢀ hcj\ꢀ idꢀ i]Zꢀ
ldg`e^ZXZ!ꢀi]ZcꢀgZ"i^\]iZcꢀi]ZꢀadX`ꢀcjih#
Cross Slide
Handwheel Dial Increments
:VX]ꢀBVg`ꢀ################################################# %#%%&ꢃ
DcZꢀGZkdaji^dcꢀ##########################################%#%+%ꢃ
Resolution
Note: The fingers should be snug enough to
fully support the workpiece at all three points
and also allow free rotational movement of
the workpiece.
I]Zꢀ Xgdhhꢀ ha^YZꢀ h^ihꢀ Y^gZXianꢀ dcꢀ i]Zꢀ hVYYaZꢀ VcYꢀ
bdkZhꢀeZgeZcY^XjaVgꢀidꢀi]Zꢀldg`e^ZXZꢀl]Zcꢀi]Zꢀ
]VcYl]ZZaꢀ^hꢀgdiViZYꢀꢅhZZꢀFigure 32ꢆ#
5.ꢀ AjWg^XViZꢀ i]Zꢀ [^c\Zgꢀ i^ehꢀ l^i]ꢀ Vcꢀ Vci^"hZ^oZꢀ
\gZVhZꢀYjg^c\ꢀdeZgVi^dc#
ꢀ
Note: After prolonged use, the fingers will
require milling or filing to clean up the contact
surface.
8gdhhꢀHa^YZꢀ
=VcYl]ZZaꢀ
ꢂꢀ9^Va
Follow Rest
I]Zꢀ[daadlꢀgZhiꢀh]dlcꢀ^cꢀFigure 31 ^hꢀbdjciZYꢀdcꢀ
i]Zꢀ[gdciꢀd[ꢀi]ZꢀhVYYaZꢀVcYꢀ[daadlhꢀi]ZꢀbdkZbZciꢀ
d[ꢀi]Zꢀidda#ꢀI]Zꢀ[daadlꢀgZhiꢀ^hꢀjhZYꢀdcꢀadc\!ꢀhaZcYZgꢀ
eVgihꢀidꢀegZkZciꢀ[aZm^c\ꢀd[ꢀi]Zꢀldg`e^ZXZꢀ[gdbꢀi]Zꢀ
egZhhjgZꢀd[ꢀi]ZꢀXjii^c\ꢀidda#ꢀI]^hꢀgZhiꢀgZfj^gZhꢀdcanꢀ
ildꢀ[^c\ZghꢀVhꢀi]ZꢀXjii^c\ꢀiddaꢀVXihꢀVhꢀi]Zꢀi]^gY#
Figure 32.ꢀ8gdhhꢀha^YZꢀ]VcY]lZZaꢀVcYꢀY^Va#
Note: The cross slide graduated dial is a 2:1 dial.
The amount removed from the workpiece will be
twice the actual distance the cross slide moves.
For example, if you wanted to remove 0.20" from
the diameter of a workpiece, you would move the
cross slide only 0.10".
The metal lathe repre-
sents an entanglement
hazard from rotating
parts. Always tie back
long hair, ponytails, loose
clothing, and sleeves, and
remove all jewelry.
Figure 31.ꢀ;daadlꢀgZhiꢀViiVX]bZci#
I]Zꢀ [daadlꢀ gZhiꢀ XVcꢀ WZꢀ ViiVX]ZY$gZbdkZYꢀ [gdbꢀ
i]Zꢀ XVgg^V\Zꢀ Wnꢀ ildꢀ XVeꢀ hXgZlhꢀ adXViZYꢀ Viꢀ i]Zꢀ
WVhZꢀd[ꢀi]Zꢀ[daadlꢀgZhi#ꢀI]Zꢀha^Y^c\ꢀ[^c\ZghꢀVgZꢀhZiꢀ
h^b^aVgꢀ idꢀ i]dhZꢀ d[ꢀ i]Zꢀ hiZVYnꢀ gZhi·[gZZꢀ d[ꢀ eaVnꢀ
WjiꢀcdiꢀW^cY^c\#ꢀ6alVnhꢀajWg^XViZꢀi]Zꢀi^ehꢀl^i]ꢀVcꢀ
Vci^"h^ZoZꢀ \gZVhZꢀ WZ[dgZꢀ VcYꢀ Yjg^c\ꢀ deZgVi^dc#ꢀ
GZbdkZꢀi]Zꢀ[daadlꢀgZhiꢀ[gdbꢀi]ZꢀhVYYaZꢀl]Zcꢀcdiꢀ
^cꢀjhZ#ꢀ6[iZgꢀegdadc\ZYꢀjhZ!ꢀi]Zꢀ[^c\Zghꢀl^aaꢀgZfj^gZꢀ
b^aa^c\ꢀdgꢀ[^a^c\ꢀidꢀXaZVcꢀjeꢀi]ZꢀXdciVXiꢀhjg[VXZ#
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Compound Slide
Tool Post
I]Zꢀiddaꢀedhiꢀ^cXajYZYꢀl^i]ꢀi]ZꢀBdYZaꢀ..,'OꢀaVi]Zꢀ
^hꢀVꢀ[djg"lVnꢀiddaꢀedhi#ꢀI]Zꢀiddaꢀedhiꢀ^hꢀbdjciZYꢀ
dcꢀideꢀd[ꢀi]ZꢀXdbedjcYꢀha^YZ!ꢀVcYꢀ]daYhꢀjeꢀidꢀ[djgꢀ
iddahꢀViꢀdcZꢀi^bZꢀi]ViꢀXVcꢀWZꢀ^cYZmZYꢀꢅgdiViZYꢆꢀidꢀ
i]Zꢀldg`e^ZXZꢀVhꢀcZZYZY#
Handwheel Dial Increments
:VX]ꢀBVg`ꢀ################################################# %#%%&ꢃ
DcZꢀGZkdaji^dcꢀ##########################################%#%)%ꢃ
Resolution
I]ZꢀXdbedjcYꢀha^YZꢀh^ihꢀdcꢀi]ZꢀXgdhhꢀha^YZꢀVcYꢀ^hꢀ
i]ZꢀWVhZꢀ[dgꢀi]Zꢀiddaꢀedhi#ꢀ6cꢀ^bedgiVciꢀ[ZVijgZꢀd[ꢀ
i]ZꢀXdbedjcYꢀha^YZꢀ^hꢀi]Viꢀ^iꢀXVcꢀedh^i^dcꢀi]ZꢀXji"
i^c\ꢀiddaꢀViꢀVc\aZhꢀdi]Zgꢀi]Vcꢀ.%•ꢀidꢀi]Zꢀldg`e^ZXZ!ꢀ
l]^X]ꢀ ^hꢀ cZXZhhVgnꢀ l]Zcꢀ bViX]^c\ꢀ X]Vb[Zghꢀ dgꢀ
l]ZcꢀXjii^c\ꢀi]gZVYh#
Tools Needed
Qty
=ZmꢀLgZcX]ꢀ+bbꢀ############################################## &
To load and use the tool post:
1.ꢀ AddhZcꢀ i]Zꢀ iddaꢀ edhiꢀ XVeꢀ hXgZlhꢀ jci^aꢀ i]Zꢀ
iddaꢀ[^ihꢀjcYZgꢀi]ZꢀXVeꢀhXgZlh!ꢀVhꢀh]dlcꢀ^cꢀ
Figure 34#
Tools Needed
LgZcX]ꢀ&)bbꢀ################################################### &
Qty
To set the compound slide angle:
ꢀ
Note: To properly secure the tool, make sure
a minimum of two post cap screws are hold-
ing the tool.
1.ꢀ AddhZcꢀi]Zꢀildꢀ]ZmꢀcjihꢀdcꢀZ^i]Zgꢀh^YZꢀd[ꢀi]Zꢀ
XdbedjcYꢀha^YZꢀꢅhZZꢀFigure 33ꢆ#
AdX`ꢀAZkZg
8VeꢀHXgZlh
=ZmꢀCjiꢀꢅ&ꢀd[ꢀ'ꢆ
6c\aZꢀHXVaZ
Idda
Figure 34.ꢀIddaꢀedhiꢀl^i]ꢀVꢀiddaꢀbdjciZY#
Figure 33.ꢀ8dbedjcYꢀha^YZꢀVc\aZꢀXdcigdah#
2.ꢀ :kZcanꢀVcYꢀ[^gbanꢀi^\]iZcꢀi]ZꢀedhiꢀXVeꢀhXgZlhꢀ
2.ꢀ JhZꢀi]ZꢀVc\aZꢀhXVaZꢀh]dlcꢀ^cꢀFigure 33ꢀVcYꢀ
i]Zꢀ^cY^XVidgꢀbVg`ꢀdcꢀi]ZꢀXgdhhꢀha^YZꢀidꢀgdiViZꢀ
i]ZꢀXdbedjcYꢀha^YZꢀidꢀi]ZꢀXdggZXiꢀVc\aZꢀ[dgꢀ
ndjgꢀdeZgVi^dc#
jci^aꢀi]Zꢀiddaꢀ^hꢀhZXjgZ#
3.ꢀ GZeZViꢀSteps 1–2ꢀ[dgꢀi]ZꢀgZbV^c^c\ꢀiddah#
4.ꢀ AddhZcꢀ i]Zꢀ iddaꢀ edhiꢀ adX`ꢀ aZkZg!ꢀ gdiViZꢀ i]Zꢀ
iddaꢀ edhiꢀ idꢀ ^cYZmꢀ i]Zꢀ YZh^gZYꢀ iddaꢀ idꢀ i]Zꢀ
ldg`e^ZXZ!ꢀi]ZcꢀgZ"i^\]iZcꢀi]ZꢀadX`ꢀaZkZg#
3.ꢀ GZ"i^\]iZcꢀ i]Zꢀ ildꢀ ]Zmꢀ cjihꢀ idꢀ hZXjgZꢀ i]Zꢀ
ha^YZꢀ^cꢀeaVXZ#
ꢀ
Note: The tool post is aligned in four rota-
tional positions by an indexing pin in the
compound slide that engages indents in the
tool post base.
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2.ꢀ 9ZiZgb^cZꢀ i]Zꢀ [^cVaꢀ Y^VbZiZg!ꢀ ^cꢀ ^cX]Zh!ꢀ [dgꢀ
Spindle Speed
i]ZꢀXjiꢀndjꢀ^ciZcYꢀidꢀbV`Z#
ꢀ
Note: For this step, you will need to aver-
age out the diameters or work with the finish
diameter.
IdꢀhZiꢀi]ZꢀXdggZXiꢀhe^cYaZꢀheZZYꢀ[dgꢀndjgꢀdeZgV"
i^dc!ꢀ ndjꢀ l^aaꢀ cZZYꢀ id/ꢀ &ꢆꢀ 9ZiZgb^cZꢀ i]Zꢀ he^cYaZꢀ
heZZYꢀ ꢅGEBꢆꢀ cZZYZYꢀ [dgꢀ ndjgꢀ ldg`e^ZXZꢀ bViZ"
g^Va!ꢀVcYꢀ'ꢆꢀXdc[^\jgZꢀi]ZꢀK"WZaiꢀ[dgꢀi]ZꢀXVaXjaViZYꢀ
he^cYaZꢀheZZY#
3.ꢀ JhZꢀ i]Zꢀ [daadl^c\ꢀ [dgbjaVꢀ idꢀ YZiZgb^cZꢀ i]Zꢀ
XdggZXiꢀhe^cYaZꢀheZZYꢀꢅGEBꢆꢀ[dgꢀndjgꢀdeZgV"
i^dc/
Calculating the Correct Spindle RPM
1.ꢀ JhZꢀi]ZꢀiVWaZꢀ^cꢀFigure 35ꢀidꢀYZiZgb^cZꢀi]Zꢀ
gZXdbbZcYZYꢀXjii^c\ꢀheZZYꢀ[dgꢀi]Zꢀldg`e^ZXZꢀ
bViZg^Va#
Cutting Speed (SFM) x 4
=
Spindle Speed
Diameter of Cut
Example A
ꢀ
Ndjꢀ l^aaꢀ [^c^h]ꢀ Xjiꢀ &¿'ꢃꢀ Y^VbZiZgꢀ e^ZXZꢀ d[ꢀ
XVhiꢀ hiZZaꢀ hidX`!ꢀ jh^c\ꢀ Vcꢀ =HHꢀ Xjii^c\ꢀ
idda#
Note: Cutting speeds are expressed in sur-
face feet per minute (SFM) that the cutter
moves against the workpiece.
ꢀ
ꢀ
ꢀ
Step 1:
Recommended Cutting Speeds
&*%ꢀꢅH;Bꢀ[gdbꢀX]Vgiꢆꢀmꢀ)ꢀ2ꢀ+%%
6kZgV\ZꢀIddaꢀHeZZYꢀꢅh[bꢆ
Ldg`ꢀBViZg^Va
BV\cZh^jb
6ajb^cjb
7gVhhꢀꢂꢀ7gdcoZ
8deeZg
8Vhiꢀ>gdcꢀꢅHd[iꢆ
8Vhiꢀ>gdcꢀꢅ=VgYꢆ
B^aYꢀHiZZa
8VhiꢀHiZZa
6aadnꢀHiZZahꢀꢅ=VgYꢆ
IddaꢀHiZZa
HiV^caZhhꢀHiZZa
I^iVc^jb
=^ꢀBV\VcZhZꢀHiZZa
Rough Cuts Finish Cuts
Step 2:
+%%ꢀ$ꢀ#*ꢃꢀꢅ9^VbZiZgꢀd[ꢀldg`e^ZXZꢆꢀ2ꢀ&'%%
)%%
(*%
'*%
&%%
&%%
*%
-%%
,%%
*%%
'*%
'*%
&*%
'*%
&*%
&*%
&*%
&-%
'%%
&%%
Result:
I]ZꢀXdggZXiꢀhe^cYaZꢀheZZYꢀ^hꢀ&'%%ꢀGEB#
Example B
Ndjꢀ l^aaꢀ gdj\]ꢀ ijgcꢀ Vꢀ &ꢃꢀ Y^VbZiZgꢀ e^ZXZꢀ
&%%
,%
*%
d[ꢀhiV^caZhhꢀhiZZa!ꢀjh^c\ꢀVꢀXVgW^YZꢀXjii^c\ꢀ
idda#
ꢀ
Step 1:
*%
+%
.%
)%
+%ꢀꢅH;Bꢀ[gdbꢀX]Vgiꢆꢀmꢀ'ꢀꢅ[dgꢀXVgW^YZꢀiddaꢆꢀ
2ꢀ&'%
ꢀ
ꢀ
Step 2:
Note: These values are based on HSS cutting
tools. For carbide cutting tools, double the aver-
age speed. These values are a guideline only.
Refer to the MACHINERY’S HANDBOOK for
more detailed information.
&'%ꢀꢅ9ZiZgb^cZYꢀH;Bꢆꢀmꢀ)ꢀ2ꢀ)-%
Step 3:
)-%ꢀ $ꢀ &ꢃꢀ ꢅ9^VbZiZgꢀ d[ꢀ ldg`e^ZXZꢆꢀ 2ꢀ )-%ꢀ
GEB
Figure 35.ꢀGZXdbbZcYꢀXjii^c\ꢀheZZYꢀiVWaZ#
ꢀ
Result:
I]ZꢀXdggZXiꢀhe^cYaZꢀheZZYꢀ^hꢀ)-%ꢀGEB#
"'."
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6
7
8
&*% (%% *+% ,'% &'%% ')%%
78& 78' 78( 68& 68' 68(
&'(
Figure 36.ꢀBdYZaꢀ<.,,'Oꢀhe^cYaZꢀheZZYꢀK"WZaiꢀXdc[^\jgVi^dcꢀX]Vgi#
3.ꢀ JhZꢀ Figures 37–38ꢀ idꢀ ^YZci^[nꢀ i]Zꢀ ꢃ6ꢃ!ꢀ ꢃ7ꢃ!ꢀ
VcYꢀꢃ8ꢃꢀejaaZnh#ꢀ6ahd!ꢀcdiZꢀi]ZꢀadXVi^dcꢀd[ꢀi]Zꢀ
^YaZgꢀejaaZn#
The V-belt, change gears,
and pulleys represent
>YaZgꢀEjaaZn
a serious entanglement
hazard when the lathe
is running. Always dis-
connect the lathe from
power before opening
the change gear cover.
8
Configuring the V-Belt
I]ZgZꢀVgZꢀh^mꢀhe^cYaZꢀheZZYhꢀVkV^aVWaZꢀWnꢀegde"
Zganꢀedh^i^dc^c\ꢀi]ZꢀK"WZaiꢀdcꢀi]Zꢀbdidg!ꢀ^YaZg!ꢀVcYꢀ
he^cYaZꢀejaaZnh#
6
K"7Zai
Tools Needed
LgZcX]ꢀ&,bb#################################################### &
Qty
Figure 37.ꢀK"WZaiꢀ^cꢀi]Zꢀꢃ6¶8ꢃꢀXdc[^\jgVi^dc#
>YaZgꢀEjaaZnꢀ
6Y_jhibZciꢀ
HijYꢀꢂꢀCji
To configure the V-belt:
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
8
2.ꢀ GZ[Zgꢀ idꢀ i]Zꢀ X]Vgiꢀ ^cꢀ Figure 36ꢀ VWdkZꢀ VcYꢀ
[^cYꢀi]Zꢀhe^cYaZꢀheZZYꢀdcꢀi]Zꢀideꢀgdlꢀi]Viꢀ^hꢀ
XadhZhiꢀidꢀndjgꢀXVaXjaViZYꢀhe^cYaZꢀheZZY#
7
ꢀ
Note: This chart is also on the front of the
headstock. In most cases, the calculated
spindle speed will be between the available
speeds. Use your best judgement when
choosing either a higher or lower spindle
speed.
K"7Zai
Figure 38.ꢀK"WZaiꢀ^cꢀi]Zꢀꢃ7¶8ꢃꢀXdc[^\jgVi^dc#
Note: There is hex nut on either end of the idler
pulley adjustment stud that is loosened when
adjusting the idler pulley.
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4.ꢀ 8dc[^\jgZꢀi]ZꢀK"WZaiꢀdcꢀi]ZꢀejaaZnhꢀVXXdgY^c\ꢀ
idꢀi]ZꢀaZiiZgꢀVcYꢀcjbWZgꢀXdbW^cVi^dcꢀjcYZgꢀ
i]ZꢀhZaZXiZYꢀhe^cYaZꢀheZZYꢀ[gdbꢀi]ZꢀX]Vgiꢀ^cꢀ
Figure 36#
L]Zcꢀi]ZꢀegdeZgꢀ[ZZYꢀgViZꢀ]VhꢀWZZcꢀhZaZXiZYꢀ[dgꢀ
i]ZꢀdeZgVi^dc!ꢀh^beanꢀbdkZꢀi]ZꢀedlZgꢀ[ZZYꢀaZkZgꢀ
jeꢀ idꢀ Zc\V\Zꢀ i]Zꢀ XVgg^V\Zꢀ l^i]ꢀ i]Zꢀ edlZgꢀ [ZZYꢀ
ꢅhZZꢀ Figure 39ꢆ#ꢀBdkZꢀi]ZꢀaZkZgꢀYdlcꢀidꢀY^hZc"
\V\Zꢀi]ZꢀedlZgꢀ[ZZY#
ꢀ
Edh^i^dcꢀi]Zꢀ^YaZgꢀejaaZnꢀdcꢀideꢀd[ꢀi]ZꢀK"WZaiꢀ
l^i]ꢀ Zcdj\]ꢀ YdlclVgYꢀ egZhhjgZꢀ idꢀ egdk^YZꢀ
iZch^dcꢀ idꢀ i]Zꢀ WZai!ꢀ i]Zcꢀ [jaanꢀ hZXjgZꢀ ^iꢀ ^cꢀ
eaVXZ#ꢀI]ZgZꢀ^hꢀXdggZXiꢀiZch^dcꢀidꢀi]ZꢀK"WZaiꢀ
L]Zcꢀ i]Zꢀ he^cYaZꢀ ^hꢀ gdiVi^c\ꢀ XdjciZgXadX`l^hZꢀ
ꢅidlVgYhꢀ i]Zꢀ deZgVidgꢆ!ꢀ i]Zꢀ XVgg^V\Zꢀ l^aaꢀ bdkZꢀ
idlVgYꢀi]Zꢀhe^cYaZꢀl]ZcꢀZc\V\ZYꢀl^i]ꢀi]ZꢀedlZgꢀ
[ZZY#ꢀ 8dckZghZan!ꢀ l]Zcꢀ i]Zꢀ he^cYaZꢀ ^hꢀ gdiVi^c\ꢀ
XadX`l^hZꢀꢅVlVnꢀ[gdbꢀi]ZꢀdeZgVidgꢆ!ꢀi]ZꢀXVgg^V\Zꢀ
l^aaꢀbdkZꢀidlVgYꢀi]ZꢀiV^ahidX`#
&
l]Zcꢀ i]ZgZꢀ ^hꢀ Veegdm^bViZanꢀ ¿'ꢃꢀ YZ[aZXi^dcꢀ
l]Zcꢀ bdYZgViZꢀ egZhhjgZꢀ ^hꢀ Veea^ZYꢀ idꢀ i]Zꢀ
K"WZaiꢀ]Va["lVnꢀWZilZZcꢀi]ZꢀejaaZnh#
ꢀ
Note: The pulley slots are numbered 1–3
with number 1 being the outside slot.
Note: If the spindle is not turning, you may have
to manually jog the carriage to engage the apron
gearing with the leadscrew.
·ꢀ;dgꢀꢃ6¶8ꢃꢀXdc[^\jgVi^dchꢀꢅhZZꢀFigure 37ꢆ!ꢀ
edh^i^dcꢀi]Zꢀadc\ZgꢀK"WZaiꢀꢅ('ꢃꢀ^cꢀX^gXjb[Zg"
ZcXZꢆꢀ^cꢀi]ZꢀXdggZXiꢀꢃ8ꢃꢀejaaZnꢀhadi!ꢀi]Zcꢀgdaaꢀ
^iꢀdcidꢀi]Zꢀꢃ6ꢃꢀejaaZn#
·;dgꢀꢃ7¶8ꢃꢀXdc[^\jgVi^dchꢀꢅhZZꢀFigure 38ꢆ!ꢀ
eaVXZꢀi]Zꢀh]dgiZgꢀK"WZaiꢀꢅ'.ꢃꢀ^cꢀX^gXjb[Zg"
ZcXZꢆꢀ^cꢀi]ZꢀXdggZXiꢀꢃ8ꢃꢀejaaZnꢀhadi!ꢀi]Zcꢀgdaaꢀ
^iꢀdcidꢀi]Zꢀꢃ7ꢃꢀejaaZn#
:c\V\ZYꢀꢅDcꢆ
Power Feed
9^hZc\V\ZYꢀꢅD[[ꢆ
ꢃEdlZgꢀ;ZZYꢃꢀdcꢀVꢀaVi]Zꢀh^beanꢀbZVchꢀjh^c\ꢀi]Zꢀ
bVX]^cZ"Yg^kZcꢀXdbedcZcihꢀidꢀ[ZZYꢀi]Zꢀiddaꢀ^cidꢀ
i]Zꢀldg`e^ZXZꢀgVi]Zgꢀi]Vcꢀ[ZZY^c\ꢀ^iꢀbVcjVaanꢀl^i]ꢀ
]VcYl]ZZah#
I]ZꢀheZZYꢀViꢀl]^X]ꢀi]ZꢀXVgg^V\ZꢀigVkZahꢀ^hꢀhZiꢀl^i]ꢀ
i]Zꢀ[ZZYꢀgViZꢀY^VahꢀꢅhZZꢀFeed RateꢀdcꢀPage 32
[dgꢀYZiV^aZYꢀ^chigjXi^dchꢆ!ꢀWjiꢀ^iꢀVahdꢀYZeZcYhꢀdcꢀ
he^cYaZꢀheZZY#
Figure 39.ꢀEdlZgꢀ[ZZYꢀaZkZgꢀZc\V\ZYꢀVcYꢀ
Y^hZc\V\ZY#
NOTICE
Feed rate is based on the spindle speed.
High feed rates result in a rapidly moving
carriage. Pay close attention to the feed
rate you have chosen and keep your hand
poised over the power feed lever. Failure to
fully understand this could cause the car-
riage to crash into the spindle or tailstock
resulting in severe damage to the lathe.
NOTICE
NEVER attempt to engage the carriage
power feed (lever up) and the half-nut (lever
down) at the same time. Always disengage
the half-nut (lever up) before moving the
power feed lever up. Otherwise, severe
damage to the lathe could occur.
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Download from Www.Somanuals.com. All Manuals Search And Download.
Feed Rate
The V-belt, change gears,
and pulleys represent
a serious entanglement
hazard when the lathe
is running. Always dis-
connect the lathe from
power before opening
the change gear cover.
;ZZYꢀgViZꢀ^hꢀi]ZꢀheZZYꢀi]ZꢀiddaꢀigVkZahꢀYjg^c\ꢀi]Zꢀ
deZgVi^dcꢀVcYꢀ^hꢀZmegZhhZYꢀ^cꢀ^cX]Zhꢀd[ꢀXVgg^V\Zꢀ
igVkZaꢀ eZgꢀ gZkdaji^dcꢀ d[ꢀ i]Zꢀ he^cYaZꢀ ꢅ>EGꢆ!ꢀ VcYꢀ ^hꢀ
hZiꢀWnꢀXdc[^\jg^c\ꢀi]ZꢀX]Vc\Zꢀ\ZVghꢀVcYꢀ[ZZYꢀgViZꢀ
Y^Vah#
I]Zꢀ XdggZXiꢀ [ZZYꢀ gViZꢀ ^hꢀ YZiZgb^cZYꢀ Wnꢀ i]Zꢀ
ldg`e^ZXZꢀbViZg^Va!ꢀi]ZꢀineZꢀd[ꢀidda^c\ꢀjhZY!ꢀVcYꢀ
i]ZꢀYZh^gZYꢀ[^c^h]#ꢀI]ZꢀiVWaZꢀ^cꢀFigure 40 h]dlhꢀ
i]ZꢀgZXdbbZcYZYꢀ[ZZYꢀgViZꢀ[dgꢀijgc^c\ꢀbdhiꢀbZi"
Vah#
JhZꢀFigure 41ꢀidꢀ^YZci^[nꢀi]ZꢀX]Vc\Zꢀ\ZVghꢀVcYꢀ
i]Z^gꢀedh^i^dch#
Note: This lathe is shipped with the 24 tooth gear
installed in the "a" position, and the 84 tooth gear
in the "b" position.
Recommended Feed Rates
Iddaꢀ;ZZYꢀGViZꢀꢅ>EGꢆ
Ldg`ꢀBViZg^Va
BV\cZh^jb
6ajb^cjb
7gVhhꢀꢂꢀ7gdcoZ
8deeZg
8Vhiꢀ>gdcꢀꢅHd[iꢆ
8Vhiꢀ>gdcꢀꢅ=VgYꢆ
B^aYꢀHiZZa
Rough Cuts Finish Cuts
%#%&*¶%#%'* %#%%*¶%#%&%
%#%&*¶%#%'* %#%%*¶%#%&%
%#%&*¶%#%'* %#%%(¶%#%&%
%#%&%¶%#%'% %#%%)¶%#%%-
%#%&*¶%#%'* %#%%*¶%#%&%
%#%&%¶%#%'% %#%%(¶%#%&%
%#%&%¶%#%'% %#%%(¶%#%&%
%#%&%¶%#%'% %#%%(¶%#%&%
8]Vc\Zꢀ<ZVgꢀ
&'%$&',I
8]Vc\Zꢀ
<ZVgꢀꢃaꢃ
E^kdiꢀ6gbꢀꢂꢀ
8VeꢀHXgZl
8VhiꢀHiZZa
6aadnꢀHiZZahꢀꢅ=VgYꢆ %#%&%¶%#%'% %#%%(¶%#%&%
IddaꢀHiZZa
HiV^caZhhꢀHiZZa
I^iVc^jb
%#%&%¶%#%'% %#%%(¶%#%&%
%#%&%¶%#%'% %#%%(¶%#%&%
%#%&%¶%#%'% %#%%(¶%#%&%
8]Vc\Zꢀ
<ZVgꢀꢃbꢃ
=^ꢀBV\VcZhZꢀHiZZa %#%&%¶%#%'% %#%%(¶%#%&%
Figure 41.ꢀ8]Vc\Zꢀ\ZVgh#
Note: These values are a guideline only. Refer
to the MACHINERY’S HANDBOOK for more
detailed information.
Figure 40.ꢀGZXdbbZcYZYꢀ[ZZYꢀgViZꢀiVWaZ#
V W aZkZg 8 6 7
)*
)*
&',
^ch$
V
') -)
'- ,%
'- ,,
(* ,%
>>
>>
>
%#%%'' %#%%)* %#%%.%
%#%%(% %#%%+% %#%&'%
%#%%(( %#%%+, %#%&(*
%#%%(- %#%%,, %#%&*%
&'%
W
>>
Figure 42.ꢀ;ZZYꢀgViZꢀX]Vgiꢀ[dgꢀedlZgꢀ[ZZYꢀbdkZbZciꢀd[ꢀi]ZꢀXVgg^V\Z#
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Tools Needed
Qty
b.ꢀ GZbdkZꢀi]Zꢀ:"Xa^eꢀi]ViꢀhZXjgZhꢀX]Vc\Zꢀ
\ZVgꢀ ꢃaꢃ!ꢀ gZeaVXZꢀ i]Zꢀ \ZVgꢀ l^i]ꢀ XdggZXiꢀ
dcZ!ꢀi]ZcꢀgZeaVXZꢀi]Zꢀ:"Xa^e#
=ZmꢀLgZcX]ꢀ*bbꢀ############################################## &
=ZmꢀLgZcX]ꢀ+bbꢀ############################################## &
LgZcX]ꢀ&%bbꢀ################################################### &
LgZcX]ꢀ&)bbꢀ################################################### &
GZiV^c^c\ꢀ8a^eꢀLgZcX]ꢀ####################################### &
CA<>ꢀꢁ'ꢀ<gZVhZꢀ################################ 6hꢀCZZYZY
c.ꢀ GV^hZꢀi]Zꢀe^kdiꢀVgbꢀhdꢀi]Viꢀi]Zꢀ&'%$&',Iꢀ
\ZVgꢀegdeZganꢀbZh]Zhꢀl^i]ꢀX]Vc\Zꢀ\ZVgꢀ
ꢃaꢃ!ꢀ i]Zcꢀ gZ"i^\]iZcꢀ i]Zꢀ XVeꢀ hXgZlꢀ idꢀ
hZXjgZꢀ^iꢀ^cꢀeaVXZ#
Configuring Change Gears
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
Change Gear "b"
a.ꢀ AdlZgꢀi]Zꢀe^kdiꢀVgbꢀVhꢀYZhXg^WZYꢀVWdkZ#
2.ꢀ :mVb^cZꢀi]ZꢀX]Vgiꢀ^cꢀFigure 42ꢀdgꢀFigure 45
idꢀ YZiZgb^cZꢀ i]Zꢀ X]Vc\Zꢀ \ZVgꢀ Xdc[^\jgVi^dcꢀ
[dgꢀi]ZꢀhZaZXiZYꢀ[ZZYꢀgViZ#
b.ꢀ AddhZcꢀi]ZꢀhfjVgZꢀcjiꢀdcꢀi]Zꢀ&'%$&',Iꢀ
\ZVgꢀVcYꢀha^YZꢀ^iꢀVadc\ꢀi]Zꢀe^kdiꢀVgbꢀVcYꢀ
VlVnꢀ[gdbꢀX]Vc\Zꢀ\ZVgꢀꢃbꢃ#
ꢀ
Note: The feed rates are given in inches of
carriage travel per revolution of the spindle
(IPR).
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^c\ꢀX]Vc\Zꢀ\ZVgꢀꢃbꢃ!ꢀi]ZcꢀgZbdkZꢀi]Zꢀ[aViꢀ
lVh]Zg!ꢀWjh]^c\!ꢀVcYꢀi]Zꢀ\ZVg#
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i]ZꢀX]Vc\Zꢀ\ZVghꢀVhꢀcZZYZY#ꢀAZVkZꢀVeegdm^"
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aVh]ꢀWZilZZcꢀi]Zꢀ\ZVgh#
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Wjh]^c\!ꢀ[aViꢀlVh]Zg!ꢀVcYꢀXVeꢀhXgZl#
ꢀ
Note: If change gear "b" must mesh
with the 120T gear when cutting metric
threads, mount the bushing between the
gear and the headstock to properly align
the gear.
ꢀ
Note: Before you install the gears, thoroughly
clean them with a stiff brush and mild solvent,
then apply a light coat of NLGI #2 grease to
the teeth.
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bZh]ꢀl^i]ꢀX]Vc\Zꢀ\ZVgꢀꢃbꢃ!ꢀi]ZcꢀgZ"i^\]i"
Zcꢀi]ZꢀhfjVgZꢀcji#
Change Gear "a"
a. AddhZcꢀi]ZꢀXVeꢀhXgZlꢀhZXjg^c\ꢀi]Zꢀe^kdiꢀ
Vgb!ꢀ i]Zcꢀ adlZgꢀ ^iꢀ idꢀ Y^hZc\V\Zꢀ i]Zꢀ
&'%$&',Iꢀ\ZVgꢀ[gdbꢀX]Vc\Zꢀ\ZVgꢀꢃaꢃꢀꢅhZZꢀ
Figure 43ꢆ#
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VhꢀYZhXg^WZYꢀVWdkZ#
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X]Vc\Zꢀ\ZVghꢀVgZꢀegdeZganꢀbZh]ZYꢀVcYꢀgdiVi"
^c\#
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8]Vc\Zꢀ<ZVgꢀ
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jci^aꢀi]ZnꢀVgZ#
8]Vc\Zꢀ
<ZVgꢀꢃbꢃ
5.ꢀ 8adhZꢀVcYꢀhZXjgZꢀi]ZꢀX]Vc\Zꢀ\ZVgꢀXdkZg#
Setting the Feed Rate Dials
1.ꢀ BV`ZꢀhjgZꢀi]Zꢀhe^cYaZꢀbdidgꢀ^hꢀOFFꢀVcYꢀi]Zꢀ
he^cYaZꢀ]VhꢀXdbZꢀidꢀVꢀXdbeaZiZꢀhide#
Figure 43.ꢀ8]Vc\Zꢀ\ZVgꢀe^kdiꢀVgbꢀ^cꢀadlZgZYꢀ
2.ꢀ :mVb^cZꢀ i]Zꢀ X]Vgiꢀ ^cꢀ Figure 42 dgꢀ Figure
45! i]ZcꢀXdggZXianꢀhZiꢀ[ZZYꢀgViZꢀY^Vahꢀ[dgꢀndjgꢀ
hZaZXiZYꢀ[ZZYꢀgViZ#
edh^i^dc#
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Step 3:
>chiVaaꢀi]Zꢀ(*IꢀX]Vc\Zꢀ\ZVgꢀ^cꢀedh^i^dcꢀꢃaꢃꢀVcYꢀi]Zꢀ
,%IꢀX]Vc\Zꢀ\ZVgꢀ^cꢀedh^i^dcꢀꢃbꢃ#
NOTICE
NEVER move the feed rate dials while the
lathe is running, and NEVER force the dials
when shifting. If the dial will not engage,
rotate the spindle by hand while keeping
light pressure on the dial. As the spindle
rotates, the feed rate gears will align and
the dial will slip into position.
Step 4:
Ijgcꢀi]ZꢀaZ[iꢀ[ZZYꢀgViZꢀY^VaꢀidꢀꢃIIꢃꢀVcYꢀi]Zꢀg^\]iꢀY^Vaꢀ
idꢀꢃBꢃꢀꢅhZZꢀFigure 44ꢆ#
Note: It may be necessary to jog the spindle by
hand to mesh the feed rate gearing and complete
the setting of the dials.
Example of Setting Feed Rate
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ldg`e^ZXZ!ꢀgZYjX^c\ꢀi]ZꢀY^VbZiZg#
Step 1:
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40ꢀ dcꢀ Page 32ꢆꢀ idꢀ [^cYꢀ i]Zꢀ [ZZYꢀ gViZꢀ h]djaYꢀ WZꢀ
%#%&*¶%#%'*ꢀ>EG#
Step 2:
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X]VgiꢀꢅFigure 42ꢀdcꢀPage 32ꢆꢀ[dgꢀi]ZꢀaVi]Z#ꢀ>cꢀi]^hꢀ
XVhZ!ꢀ^iꢀl^aaꢀWZꢀ%#%&*%ꢀ>EG#
Figure 44.ꢀ;ZZYꢀgViZꢀY^Vah#
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&#,* (#*%
Figure 45.ꢀ;ZZYꢀgViZꢀX]Vgiꢀ[dgꢀi]gZVY^c\#
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Thread Dial & Chart
Threading Controls
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i]gZVYꢀY^VaꢀX]VgiꢀꢅFigure 49ꢀdcꢀPage 36ꢆꢀidꢀh]dlꢀ
l]Zcꢀ idꢀ Zc\V\Z$Y^hZc\V\Zꢀ i]Zꢀ ]Va["cjiꢀ Yjg^c\ꢀ
^cX]ꢀi]gZVY^c\ꢀdeZgVi^dch#
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l^i]ꢀi]ZꢀXdcigdahꢀjhZYꢀl]Zcꢀi]gZVY^c\ꢀVcYꢀ]dlꢀidꢀ
jhZꢀi]Zꢀi]gZVY^c\ꢀY^Vaꢀdcꢀi]^hꢀbVX]^cZ#
I]Zꢀ i]gZVYꢀ Y^Vaꢀ bjhiꢀ WZꢀ Zc\V\ZYꢀ l^i]ꢀ i]Zꢀ
aZVYhXgZlꢀidꢀdeZgViZ#ꢀIdꢀZc\V\Zꢀi]Zꢀi]gZVYꢀY^Va!ꢀ
addhZcꢀi]Zꢀbdjci^c\ꢀXVeꢀhXgZl!ꢀe^kdiꢀi]Zꢀi]gZVYꢀ
Y^Vaꢀ \ZVgꢀ dcidꢀ i]Zꢀ aZVYhXgZlꢀ hdꢀ i]Zꢀ \ZVgꢀ iZZi]ꢀ
bZh]ꢀl^i]ꢀi]ZꢀaZVYhXgZl!ꢀi]ZcꢀgZ"i^\]iZcꢀi]ZꢀXVeꢀ
hXgZlꢀꢅhZZꢀFigure 48ꢆ#ꢀ
Power Feed Lever
I]ZꢀedlZgꢀ[ZZYꢀaZkZgꢀbjhiꢀWZꢀ^cꢀi]ZꢀY^hZc\V\ZYꢀ
edh^i^dcꢀꢅYdlcꢀVcYꢀ]dg^odciVaꢆꢀ[dgꢀi]gZVY^c\ꢀdeZg"
Vi^dchꢀ dgꢀ i]Zꢀ ]Va["cjiꢀ l^aaꢀ cdiꢀ Zc\V\Zꢀ l^i]ꢀ i]Zꢀ
aZVYhXgZlꢀꢅhZZꢀFigure 46ꢆ#
I]gZVYꢀ9^Va
9^hZc\V\ZY
I]gZVYꢀ
9^Vaꢀ
<ZVg
8VeꢀHXgZl
Figure 46.ꢀEdlZgꢀ[ZZYꢀaZkZgꢀY^hZc\V\ZY#
Figure 48.ꢀI]gZVYꢀY^Va#
Half-Nut Lever
I]Zꢀ ]Va["cjiꢀ aZkZgꢀ Zc\V\Zhꢀ i]Zꢀ XVgg^V\Zꢀ l^i]ꢀ
i]Zꢀ aZVYhXgZlꢀ l]^X]ꢀ bdkZhꢀ i]Zꢀ iddaꢀ Vadc\ꢀ i]Zꢀ
ldg`e^ZXZꢀꢅhZZꢀFigure 47ꢆ#
NOTICE
NEVER attempt to engage the carriage
power feed (lever up) and the half-nut (lever
down) at the same time, and NEVER force
these levers. Always disengage the power
feed (lever down) before engaging the half-
nut. Otherwise, severe damage to the lathe
could occur.
:c\V\ZYꢀꢅDcꢆ
9^hZc\V\ZYꢀꢅD[[ꢆ
Figure 47.ꢀ=Va["cjiꢀaZkZgꢀZc\V\ZY$Y^hZc\V\ZY#
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^cX]ꢀꢅIE>ꢆꢀdcꢀi]Zꢀi]gZVYꢀY^VaꢀX]VgiꢀꢅhZZꢀFigure 49ꢆꢀ
i]ViꢀndjꢀlVciꢀidꢀXjiꢀVcYꢀgZ[ZgZcXZꢀi]Zꢀꢃ9^Vaꢃꢀcjb"
WZgꢀcZmiꢀidꢀ^i#ꢀI]ZꢀY^VaꢀcjbWZgꢅhꢆꢀ^cY^XViZꢀl]Zcꢀidꢀ
Zc\V\Zꢀi]Zꢀ]Va["cjiꢀl]ZcꢀXjii^c\ꢀi]ViꢀIE>#
;dgꢀZmVbeaZ!ꢀidꢀXjiꢀVꢀIE>ꢀd[ꢀ&&!ꢀZc\V\Zꢀi]Zꢀ]Va["
cjiꢀl]Zcꢀi]Zꢀi]gZVYꢀY^Vaꢀed^ciZgꢀ^hꢀdcꢀi]Zꢀ&!ꢀ(!ꢀ*!ꢀ
dgꢀ,#ꢀIdꢀXjiꢀVꢀIE>ꢀd[ꢀ')!ꢀZc\V\Zꢀi]Zꢀ]Va["cjiꢀdcꢀVcnꢀ
cjbWZgꢀWZilZZcꢀ&ꢀVcYꢀ-#
Idꢀ bV^ciV^cꢀ VXXjgVXnꢀ VcYꢀ Xdch^hiZcXn!ꢀ Zc\V\Zꢀ
i]Zꢀ]Va["cjiꢀdcꢀi]ZꢀhVbZꢀi]gZVYꢀY^VaꢀcjbWZgꢀdcꢀ
ZVX]ꢀeVhh#ꢀ;V^ajgZꢀidꢀhiVgiꢀdcꢀi]ZꢀhVbZꢀcjbWZgꢀ
ZVX]ꢀi^bZꢀbVnꢀaZVYꢀidꢀXjii^c\ꢀd[[ꢀi]Zꢀi]gZVYꢀbVYZꢀ
^cꢀi]ZꢀegZk^djhꢀeVhh#
F:D736ꢀ6;3>
6;3>
F B ;
Note: The thread dial is not used when cutting
metric threads. Leave the half-nut engaged until
the threads are complete.
- &%
&' &)
&* &-
'% ''
') '+
'- (%
(+ (-
)% ))
)+ )-
*' *+
NOTICE
DO NOT engage the half-nut when the spin-
dle speed is over 300 RPM. Ignoring this
instruction could result in damage to the
leadscrew or carriage components.
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. &&
&( &.
'(
&
&
. $'ꢀ"&& $'
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Figure 49.ꢀI]gZVYꢀY^VaꢀX]Vgi#
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688:HHDG>:H
SECTION 5: ACCESSORIES
H6879—Lathe Operation & Maintenance
Book
H8257—Primrose Armor Plate with Moly-D
Machine and Way Oil 1 Quart
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^cXajY^c\ꢀWVh^XꢀbVX]^cZꢀhZijeꢀVcYꢀgdji^cZꢀbV^c"
iZcVcXZ#ꢀ 6ꢀ ꢃbjhiꢀ ]VkZꢃꢀ gZ[ZgZcXZꢀ [dgꢀ Vaaꢀ bZiVaꢀ
aVi]ZꢀdlcZgh#ꢀ'+%ꢀeV\Zh#
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hi^X`ꢀ ha^eꢀ VcYꢀ X]ViiZgꢀ YjZꢀ idꢀ Vci^"[g^Xi^dcꢀ XVeV"
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XVeVW^a^i^Zh#ꢀ Egdk^YZhꢀ i]Zꢀ i]^ccZhiꢀ d^aꢀ [^abꢀ edh"
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\jbb^c\#
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>ꢀjhZꢀ^iꢀdcꢀbnꢀaVi]Zhꢀ
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S. Balolia – President
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Figure 52.ꢀEg^bgdhZꢀ6gbdgꢀEaViZꢀAjWg^XVci#
BV^ciZcVcXZꢀ7dd`#
G9849—Magnetic Base/Dial Indicator Combo
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WZZcꢀhdꢀZVhn#ꢀBV\cZi^XꢀWVhZꢀZc\V\Zhꢀl^i]ꢀ_jhiꢀ
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bZci#ꢀI]ZꢀY^Vaꢀ^cY^XVidgꢀ[ZVijgZhꢀ%¶&ꢃꢀigVkZaꢀVcYꢀ
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bdaYZYꢀXVhZꢀ[dgꢀegdiZXi^dcꢀVcYꢀXdckZc^ZcXZ#
H2670—HSS Square Tool Bits
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8dbWd#
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G1070—MT3 Live Center Set
G1075—52-PC. Clamping Kit, 1⁄2" T-Nut
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[dgꢀZVhnꢀVXXZhh#
6ꢀ hjeZgꢀ WaZcYꢀ d[ꢀ fjVa^inꢀ VcYꢀ XdckZc^ZcXZ!ꢀ i]^hꢀ
a^kZꢀXZciZgꢀhZiꢀd[[ZghꢀhZkZcꢀ^ciZgX]Vc\ZVWaZꢀi^eh#ꢀ
=^\]"fjVa^inꢀ cZZYaZꢀ WZVg^c\hꢀ egdadc\ꢀ iddaꢀ a^[Zꢀ
VcYꢀheZX^VaꢀiddaꢀhiZZaꢀWdYnꢀVcYꢀi^ehꢀVgZꢀegZX^h^dcꢀ
\gdjcY#ꢀHjeea^ZYꢀ^cꢀlddYZcꢀWdm#
Figure 56.ꢀ<&%,*ꢀ*'"E8#ꢀ8aVbe^c\ꢀ@^i#
Figure 54. <&%,%ꢀA^kZꢀ8ZciZgꢀHZi#
G9256—6" Dial Caliper
G9257—8" Dial Caliper
G9258—12" Dial Caliper
I]ZhZꢀ igVY^i^dcVaꢀ Y^Vaꢀ XVa^eZghꢀ VgZꢀ VXXjgViZꢀ idꢀ
%#%%&ꢃꢀVcYꢀXVcꢀbZVhjgZꢀdjih^YZꢀhjg[VXZh!ꢀ^ch^YZꢀ
hjg[VXZh!ꢀVcYꢀ]Z^\]ih$YZei]h#ꢀ;ZVijgZhꢀhiV^caZhhꢀ
hiZZa!ꢀ h]dX`ꢀ gZh^hiVciꢀ XdchigjXi^dcꢀ VcYꢀ Vꢀ Yjhiꢀ
egdd[ꢀY^heaVn#ꢀ6cꢀVWhdajiZꢀigZViꢀ[dgꢀi]ZꢀeZg[ZXi^dc"
^hiꢄ
H7540—Metalworking Kit No. 1
<ZiꢀhiVgiZYꢀl^i]ꢀi]ZꢀegVXi^XVaꢀaVi]Zꢀ`^iꢀi]Viꢀ^cXajYZhꢀ
i]Zꢀ[daadl^c\ꢀ]VcYꢀZhhZci^Vah/
™ꢀ 9djWaZ"ZcYZYꢀWdg^c\ꢀWVgꢀl^i]ꢀ]daYZgꢀVcYꢀildꢀ
&
¿)ꢃꢀ=HHꢀiddaꢀW^ih
™ꢀ IldꢀgdjcYꢀ]ZVYꢀ[anꢀXjiiZgh
™ꢀ H^m"]ZVYꢀ`cjga^c\ꢀidda
™ꢀ 9djWaZ"ZcYZYꢀ`cjga^c\ꢀidda
™ꢀ HigV^\]iꢀijgc^c\ꢀiddaꢀ]daYZgꢀl^i]ꢀ*¿&+ꢃꢀ=HHꢀiddaꢀ
W^i
™ꢀ 8ji"d[[ꢀiddaꢀ]daYZgꢀl^i]ꢀi]gZZꢀ=HHꢀWaVYZh
™ꢀ =ZmꢀlgZcX]Zh
™ꢀ EgdiZXi^kZꢀlddYZcꢀXVhZ
œ
Figure 57. <g^ooan ꢀ9^Vaꢀ8Va^eZgh#
Figure 55.ꢀBdYZaꢀ=,*)%ꢀBZiValdg`^c\ꢀ@^iꢀCd#ꢀ&#
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H2972—Cut Off Holder with Blade
H5936—2 Pc. Knurling Tool Set
H4268—3⁄32" x 5⁄8" x 5" Replacement Blade
HbVaaꢀZcdj\]ꢀidꢀ[^iꢀbdhiꢀ)"lVnꢀijggZiꢀiddaꢀedhih!ꢀ
Wjiꢀgj\\ZYꢀZcdj\]ꢀidꢀ]VcYaZꢀi]Zꢀ_dW!ꢀi]^hꢀXji"d[[ꢀ
iddaꢀ]daYZgꢀ^hꢀVꢀbjhi#ꢀ8dbZhꢀl^i]ꢀVꢀlgZcX]ꢀVcYꢀ
Xji"d[[ꢀiddaꢀW^i#ꢀJhZhꢀ(¿('ꢃꢀmꢀ*¿-ꢃꢀmꢀ*ꢃꢀiddaꢀW^ih#ꢀH]Vc`ꢀ
bZVhjgZhꢀꢈꢃꢀmꢀꢉꢃꢀmꢀ(ꢃ#
I]^hꢀ'ꢀe^ZXZꢀhZiꢀ^cXajYZhꢀVꢀꢈꢃꢀmꢀ)ꢃꢀH^c\aZꢀꢀ@cjga^c\ꢀ
Iddaꢀ=daYZgꢀVcYꢀVꢀꢈꢃꢀmꢀ)ꢈꢃꢀ9djWaZꢀ@cjga^c\ꢀIddaꢀ
=daYZgꢀ l^i]ꢀ E^kdi^c\ꢀ =ZVY#ꢀ 7di]ꢀ ]VkZꢀ Vꢀ WaVX`ꢀ
dm^YZꢀ[^c^h]#
Figure 60. =*.(+ꢀ'ꢀEX#ꢀ@cjga^c\ꢀIddaꢀHZi#
Figure 58. ='.,'ꢀ8jiꢀD[[ꢀ=daYZgꢀl^i]ꢀ7aVYZ#
H2987—½" Bent Lathe Dog
?jhiꢀ i]Zꢀ i]^c\ꢀ [dgꢀ egZX^h^dcꢀ bVX]^c^c\ꢀ WZilZZcꢀ
XZciZghꢄꢀI]ZhZꢀWZciꢀiV^aꢀAVi]Zꢀ9d\hꢀVgZꢀbVYZꢀd[ꢀ
YjgVWaZꢀXVhiꢀ^gdcꢀVcYꢀ[ZVijgZꢀhfjVgZꢀ]ZVYꢀWdaih#
H2996—Double Ended Boring Bar
I]^hꢀ ^hꢀ Vꢀ lZaaꢀ bVYZꢀ Wdg^c\ꢀ WVgꢀ VcYꢀ ]daYZg#ꢀ I]Zꢀ
Wdg^c\ꢀWVgꢀ]daYhꢀi]ZꢀiddaꢀW^iꢀViꢀ.%ßꢀViꢀdcZꢀZcYꢀVcYꢀ
)*ßꢀViꢀi]Zꢀdi]Zg#ꢀ8dbZhꢀl^i]ꢀVꢀlgZcX]ꢀVcYꢀiddaꢀ
W^i#ꢀ7Vgꢀh^oZꢀ^hꢀ(¿-ꢃꢀmꢀ)ꢈꢃ!ꢀ]daYZgꢀ^hꢀ'ꢉꢃꢀmꢀꢈꢃ!ꢀjhZhꢀ
&
¿
-ꢃꢀiddaꢀW^ih#
Figure 61. ='.-,".&ꢀAVi]Zꢀ9d\h#
Figure 59. ='..+ꢀ9djWaZꢀ:cYZYꢀ7dg^c\ꢀ7Vg#
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SECTION 6: MAINTENANCE
Cleaning &
Always disconnect power
Protecting
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
™ꢀ 9^hXdccZXiꢀ i]Zꢀ aVi]Zꢀ [gdbꢀ edlZgꢀ WZ[dgZꢀ
XaZVc^c\#
™ꢀ KVXjjbꢀZmXZhhꢀbZiVaꢀX]^ehꢀVhꢀi]ZnꢀVXXjbj"
aViZꢀVcYꢀl^eZꢀd[[ꢀWj^ai"jeꢀ\g^bZ#
Schedule
;dgꢀ dei^bjbꢀ eZg[dgbVcXZꢀ [gdbꢀ ndjgꢀ bVX]^cZ!ꢀ
[daadlꢀi]^hꢀbV^ciZcVcXZꢀhX]ZYjaZꢀVcYꢀgZ[ZgꢀidꢀVcnꢀ
heZX^[^Xꢀ^chigjXi^dchꢀ\^kZcꢀ^cꢀi]^hꢀhZXi^dc#
DO NOT use compressed air to blow away
chips from the lathe to avoid the risk of
flying metal debris injuring yourself or oth-
ers, or driving the chips deep into the lathe
mechanisms resulting in damage or prema-
ture wear.
Daily Check:
™ꢀ AddhZꢀbdjci^c\ꢀWdaih#
™
™
™
9VbV\ZYꢀdgꢀldgcꢀWZaih#
LdgcꢀdgꢀYVbV\ZYꢀl^gZh#
6cnꢀdi]ZgꢀjchV[ZꢀXdcY^i^dc#
™ꢀ JhZꢀ Vꢀ Ygnꢀ Xadi]ꢀ idꢀ l^eZꢀ d[[ꢀ Vcnꢀ gZbV^c^c\ꢀ
XddaVciꢀ Viꢀ i]Zꢀ ZcYꢀ d[ꢀ i]Zꢀ YVn#ꢀ BZiVaꢀ X]^ehꢀ
hdV`ZYꢀl^i]ꢀlViZg"WVhZYꢀXddaVciꢀaZ[iꢀdcꢀi]Zꢀ
bVX]^cZꢀl^aaꢀ^ck^iZꢀdm^YVi^dcꢀVcYꢀ\jbbnꢀgZh^"
YjZꢀidꢀWj^aYꢀjeꢀVgdjcYꢀbdk^c\ꢀeVgih#
Every 6–8 Hours of Operation:
™ꢀ 8aZVcꢀaVi]Z#
™ꢀ AjWg^XViZꢀaVi]ZꢀꢅPages 41–44ꢆ#
After First Three Months and Annually:
™ꢀ 8]Vc\Zꢀ[ZZYꢀgViZꢀ\ZVgWdmꢀd^aꢀꢅPage 42ꢆ#
™ꢀ ;daadlꢀ;ZYZgVa!ꢀHiViZ!ꢀVcYꢀi]ZꢀbVcj[VXijgZgꢇhꢀ
gZfj^gZbZcihꢀ idꢀ egdeZganꢀ Y^hedhZꢀ d[ꢀ jhZYꢀ
XddaVciꢀVcYꢀXaZVc^c\ꢀegdYjXih
™ꢀ EgdiZXiꢀi]ZꢀjceV^ciZYꢀbZiVaꢀhjg[VXZhꢀdcꢀi]Zꢀ
aVi]ZꢀWnꢀl^e^c\ꢀi]ZbꢀXaZVcꢀViꢀi]ZꢀZcYꢀd[ꢀdeZg"
Vi^dch#ꢀ @ZZeꢀ i]ZhZꢀ hjg[VXZh!ꢀ ZheZX^Vaanꢀ i]Zꢀ
WZYlVnh!ꢀgjhi"[gZZꢀVcYꢀldg`^c\ꢀhbddi]anꢀl^i]ꢀ
gZ\jaVgꢀ Veea^XVi^dchꢀ d[ꢀ egdYjXihꢀ a^`Zꢀ BdYZaꢀ
=-'*,ꢀ Eg^bgdhZꢀ 6gbdgꢀ EaViZꢀ l^i]ꢀ Bdan"9ꢀ
BVX]^cZꢀ VcYꢀ LVnꢀ D^aꢀ ꢅhZZꢀACCESSORIESꢀ
dcꢀPage 37ꢆ#
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Lubrication
NdjgꢀaVi]Zꢀ]VhꢀcjbZgdjhꢀbdk^c\ꢀbZiVa"id"bZiVaꢀ
XdciVXihꢀ i]Viꢀ gZfj^gZꢀ egdeZgꢀ ajWg^XVi^dcꢀ idꢀ ]Zaeꢀ
ZchjgZꢀZ[[^X^ZciꢀVcYꢀadc\"aVhi^c\ꢀdeZgVi^dc#
'ꢀ7VaaꢀD^aZgh
Di]Zgꢀi]Vcꢀi]ZꢀajWg^XVi^dcꢀed^cihꢀXdkZgZYꢀ^cꢀi]^hꢀ
hZXi^dc!ꢀVaaꢀdi]ZgꢀWZVg^c\hꢀVgZꢀ^ciZgcVaanꢀajWg^XViZYꢀ
VcYꢀ hZVaZYꢀ Viꢀ i]Zꢀ [VXidgn#ꢀ H^beanꢀ aZVkZꢀ i]Zbꢀ
VadcZꢀjcaZhhꢀi]ZnꢀcZZYꢀidꢀWZꢀgZeaVXZY#
Figure 63.ꢀHe^cYaZꢀWZVg^c\ꢀWVaaꢀd^aZgh#
7Z[dgZꢀ VYY^c\ꢀ ajWg^XVci!ꢀ XaZVcꢀ VlVnꢀ Vcnꢀ YZWg^hꢀ
VcYꢀ\g^bZꢀ[gdbꢀi]ZꢀajWg^XVi^dcꢀed^ciꢀidꢀVkd^YꢀXdc"
iVb^cVi^c\ꢀ i]Zꢀ ajWg^XVciꢀ VcYꢀ ^cXgZVh^c\ꢀ lZVgꢀ d[ꢀ
i]Zꢀbdk^c\ꢀeVgih#
9>H8DCC:8Iꢀ I=:ꢀ A6I=:ꢀ ;GDBꢀ EDL:Gꢀ
7:;DG:ꢀE:G;DGB>C<ꢀAJ7G>86I>DCꢄ
Ball Oilers
)ꢀ7VaaꢀD^aZgh
Lubricant
Frequency
Qty
>HDꢀ+-ꢀdgꢀ
:fj^kVaZci
AjWg^XVci
:kZgnꢀ-ꢀ=djgh &ꢀhfj^giꢀ
Figure 64.ꢀ6egdcꢀWVaaꢀd^aZgh#
d[ꢀDeZgVi^dc
[gdbꢀD^aꢀ
8Vc
L^eZꢀXaZVcꢀVcYꢀajWg^XViZꢀi]ZꢀWVaaꢀd^aZghꢀh]dlcꢀ^cꢀ
Figures 62–66#ꢀIdꢀ^chZgiꢀi]Zꢀd^a!ꢀYZegZhhꢀi]ZꢀWVaaꢀ
l^i]ꢀi]Zꢀi^eꢀd[ꢀVcꢀd^aꢀXVcꢀVcYꢀhfj^giꢀdcXZ#
(ꢀ7Vaaꢀ
D^aZgh
'ꢀ7VaaꢀD^aZgh
Figure 65.ꢀ8gdhhꢀha^YZꢀWVaaꢀd^aZghꢀꢅdcZꢀ^cꢀk^Zlꢆ#
Figure 62.ꢀ8]Vc\Zꢀ\ZVgꢀWVaaꢀd^aZgh#
NOTICE
Follow reasonable lubrication practices as
outlined in this manual for your lathe.
Failure to do so could lead to premature
failure of your lathe and will void the war-
ranty.
'ꢀ7VaaꢀD^aZgh
Figure 66.ꢀIV^ahidX`ꢀfj^aaꢀVcYꢀaZVYhXgZlꢀWVaaꢀ
d^aZgh#
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Feed Rate Gearbox Oil Reservoir
NOTICE
Lubricant
Frequency
Qty
The feed rate gearbox oil must be changed
after the first three months of operation,
then annually after that.
>HDꢀ+-ꢀdgꢀ
:fj^kVaZci
AjWg^XVci
8]ZX`$
;^aaꢀ:kZgnꢀ-ꢀ
=djgh
=Va["LVnꢀ
BVg`ꢀ^cꢀ
H^\]iꢀ<aVhh
d[ꢀDeZgVi^dc
Tools Needed
Qty
=ZmꢀLgZcX]ꢀ-bbꢀ############################################## &
9gV^cꢀEVcꢀꢅViꢀaZVhiꢀ&ꢀ<Vaadcꢀ8VeVX^inꢆꢀ############## &
I]Zꢀ [ZZYꢀ gViZꢀ \ZVgWdmꢀ d^aꢀ gZhZgkd^gꢀ bjhiꢀ WZꢀ
X]ZX`ZYꢀVcYꢀd^aꢀVYYZY!ꢀ^[ꢀcZXZhhVgn!ꢀdcꢀVꢀYV^anꢀ
WVh^h#
To change the oil in the reservoir:
Tools Needed
=ZmꢀLgZcX]ꢀ-bbꢀ############################################## &
Qty
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
2.ꢀ DeZcꢀi]ZꢀX]Vc\Zꢀ\ZVgꢀXdkZgꢀdcꢀi]ZꢀaZ[iꢀd[ꢀi]Zꢀ
To check and add oil to the reservoir:
]ZVYhidX`#
1.ꢀ 8]ZX`ꢀi]Zꢀd^aꢀgZhZgkd^gꢀh^\]iꢀ\aVhhꢀh]dlcꢀ^cꢀ
Figure 67#ꢀ>[ꢀi]Zꢀd^aꢀaZkZaꢀ^hꢀWZadlꢀi]Zꢀ]Va["
lVnꢀbVg`!ꢀXdci^cjZꢀl^i]ꢀi]Zꢀ[daadl^c\ꢀhiZehꢀ
idꢀVYYꢀd^a#
3.ꢀ GZbdkZꢀ i]Zꢀ gZhZgkd^gꢀ [^aaꢀ eaj\ꢀ ꢅhZZꢀ
Figure 67ꢆ#
ꢀ
Note: If you are experiencing difficulty remov-
ing the fill plug, do not remove the drain plug
to drain the reservoir until you can success-
fully remove the fill plug. This way you can still
operate the lathe until the issue is resolved.
;^aaꢀEaj\
4.ꢀ =daYꢀi]ZꢀYgV^cꢀeVcꢀjcYZgꢀi]ZꢀgZhZgkd^gꢀYgV^cꢀ
eaj\!ꢀ i]Zcꢀ gZbdkZꢀ i]Zꢀ YgV^cꢀ eaj\ꢀ h]dlcꢀ ^cꢀ
Figure 68!ꢀ VcYꢀ Vaadlꢀ i]Zꢀ d^aꢀ idꢀ XdbeaZiZanꢀ
YgV^cꢀ^cidꢀi]ZꢀeVc#
H^\]iꢀ<aVhh
Figure 67.ꢀ;ZZYꢀgViZꢀ\ZVgWdmꢀd^aꢀgZhZgkd^gꢀh^\]iꢀ
\aVhhꢀVcYꢀ[^aaꢀeaj\#
2.ꢀ L^eZꢀ XaZVcꢀ i]Zꢀ VgZVꢀ VgdjcYꢀ i]Zꢀ [^aaꢀ eaj\ꢀ idꢀ
egZkZciꢀYZWg^hꢀ[gdbꢀ[Vaa^c\ꢀ^cidꢀi]ZꢀgZhZgkd^gꢀ
l]ZcꢀVYY^c\ꢀd^a#
3.ꢀ GZbdkZꢀi]Zꢀ[^aaꢀeaj\#
4.ꢀ HadlanꢀVYYꢀd^aꢀjci^aꢀi]ZꢀaZkZaꢀ^hꢀXZciZgZYꢀ^cꢀi]Zꢀ
Figure 68.ꢀ;ZZYꢀgViZꢀ\ZVgWdmꢀd^aꢀgZhZgkd^gꢀYgV^cꢀ
h^\]iꢀ\aVhh#
eaj\#
5.ꢀ GZeaVXZꢀi]Zꢀ[^aaꢀeaj\#
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5.ꢀ L]^aZꢀ]daY^c\ꢀi]ZꢀeVcꢀjcYZgꢀi]ZꢀYgV^cꢀ]daZ!ꢀ
edjgꢀVeegdm^bViZanꢀ&¿'ꢀfjVgiꢀd[ꢀXaZVcꢀd^aꢀ^cidꢀ
i]ZꢀgZhZgkd^gꢀidꢀ[ajh]ꢀdjiꢀVcnꢀhZY^bZciꢀ[gdbꢀ
Vadc\ꢀi]ZꢀWdiidb#
Compound Slide
Lubricant
Frequency
Qty
LVnꢀD^a
:kZgnꢀ-ꢀ=djgh I]^cꢀ8dVi
d[ꢀDeZgVi^dc
6.ꢀ GZ"^chiVaaꢀ i]Zꢀ YgV^cꢀ eaj\ꢀ VcYꢀ VYYꢀ d^aꢀ idꢀ i]Zꢀ
gZhZgkd^gꢀjci^aꢀi]Zꢀd^aꢀaZkZaꢀ^hꢀXZciZgZYꢀ^cꢀi]Zꢀ
h^\]iꢀ\aVhh#
BV^ciV^cꢀVꢀi]^cꢀXdViꢀd[ꢀlVnꢀd^aꢀdcꢀi]Zꢀha^YZꢀhjg[VXZꢀ
d[ꢀ i]Zꢀ XdbedjcYꢀ ha^YZ#ꢀ JhZꢀ i]Zꢀ ]VcYl]ZZaꢀ idꢀ
bdkZꢀi]ZꢀXdbedjcYꢀha^YZꢀVaaꢀi]ZꢀlVnꢀidlVgYꢀndjꢀ
ꢅhZZꢀFigure 70ꢆ!ꢀi]Zcꢀl^eZꢀXaZVcꢀi]ZꢀWdiidbꢀha^YZꢀ
l^i]ꢀ Vꢀ gV\ꢀ VcYꢀ b^aYꢀ hdakZci#ꢀ 6eeanꢀ i]Zꢀ ajWg^XVciꢀ
VcYꢀbdkZꢀi]ZꢀXdbedjcYꢀha^YZꢀWVX`ꢀVcYꢀ[dgi]ꢀidꢀ
Y^hig^WjiZꢀi]Zꢀd^a#
7.ꢀ GZ"^chiVaaꢀi]Zꢀ[^aaꢀeaj\ꢀVcYꢀXadhZꢀi]ZꢀX]Vc\Zꢀ
\ZVgꢀXdkZg#
Longitudinal Leadscrew & Carriage
Rack
Lubricant
Frequency
Qty
7diidbꢀHa^YZ
>HDꢀ+-ꢀdgꢀ
:fj^kVaZci
AjWg^XVci
:kZgnꢀ-ꢀ=djgh I]^cꢀ8dVi
d[ꢀDeZgVi^dc
BV^ciV^cꢀ Vꢀ i]^cꢀ XdViꢀ d[ꢀ d^aꢀ dcꢀ i]Zꢀ adc\^ijY^cVaꢀ
aZVYhXgZlꢀ i]gZVYhꢀ VcYꢀ i]Zꢀ XVgg^V\Zꢀ gVX`ꢀ ꢅhZZꢀ
Figure 69ꢆꢀViꢀVaaꢀi^bZh#ꢀJhZꢀVꢀhi^[[ꢀWgjh]ꢀVcYꢀb^aYꢀ
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Feed Lever Plunger
Change Gears
Lubricant
Frequency
Qty
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NOTICE
Follow reasonable lubrication practices as
outlined in this manual for your lathe.
Failure to do so could lead to premature
failure of your lathe and will void the war-
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SECTION 7: SERVICE
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Motor & Electrical (continued)
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Operations
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cdiꢀ bdkZꢀ dgꢀ Ydꢀ cdiꢀ
bdkZꢀZVh^an#
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i]gZVYh!ꢀVcYꢀX]jX`!ꢀi]ZcꢀgZeaVXZꢀ_Vlh#
IV^ahidX`ꢀfj^aaꢀl^aaꢀcdiꢀ &#ꢀ Fj^aaꢀadX`ꢀ^hꢀi^\]iZcZYꢀYdlc#
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Cross Slide
Backlash Adjustment
6Y_jhibZciꢀHXgZl
7VX`aVh]ꢀ^hꢀi]ZꢀVbdjciꢀd[ꢀeaVnꢀ^cꢀVꢀaZVYhXgZl#ꢀ>iꢀ
^hꢀ[Zaiꢀl]Zcꢀijgc^c\ꢀVꢀ]VcYl]ZZaꢀ^cꢀdcZꢀY^gZXi^dc!ꢀ
i]Zcꢀijgc^c\ꢀ^iꢀ^cꢀi]Zꢀdi]ZgꢀY^gZXi^dc#ꢀI]ZꢀY^hiVcXZꢀ
i]Viꢀ i]Zꢀ ]VcYl]ZZaꢀ bdkZhꢀ l^i]djiꢀ bdk^c\ꢀ i]Zꢀ
aZVYhXgZlꢀdgꢀXdbedcZcihꢀ^hꢀi]ZꢀWVX`aVh]#
L]Zcꢀ VY_jhi^c\ꢀ WVX`aVh]!ꢀ i^\]iZcꢀ i]Zꢀ Xdbed"
cZcihꢀ Zcdj\]ꢀ idꢀ gZbdkZꢀ ZmXZhh^kZꢀ WVX`aVh]!ꢀ
Wjiꢀ cdiꢀ hdꢀ bjX]ꢀ i]Viꢀ i]Zꢀ XdbedcZcihꢀ W^cYꢀ i]Zꢀ
aZVYhXgZl!ꢀbV`^c\ꢀ^iꢀ]VgYꢀidꢀijgc#ꢀDkZgi^\]iZc^c\ꢀ
l^aaꢀXVjhZꢀZmXZhh^kZꢀlZVgꢀidꢀi]Zꢀha^Y^c\ꢀWadX`ꢀVcYꢀ
aZVYhXgZl#
Figure 73.ꢀ8gdhhꢀha^YZꢀWVX`aVh]ꢀVY_jhibZciꢀhZiꢀ
hXgZlꢀꢅXdbedjcYꢀha^YZꢀgZbdkZYꢆ#
2.ꢀ GZbdkZꢀi]ZꢀXdbedjcYꢀha^YZꢀVcYꢀeaVXZꢀ^iꢀ^cꢀVꢀ
XaZVc!ꢀhiVWaZꢀadXVi^dc#
Tools Needed
Qty
=ZmꢀLgZcX]ꢀ)bbꢀ############################################## &
=ZmꢀLgZcX]ꢀ*bbꢀ############################################## &
LgZcX]ꢀ&)bbꢀ################################################### &
3.ꢀ 6Y_jhiꢀ i]Zꢀ WVX`aVh]ꢀ VY_jhibZciꢀ XVeꢀ hXgZlꢀ
h]dlcꢀ^cꢀFigure 73ꢀ^cꢀhbVaaꢀ^cXgZbZcih#
ꢀ
Note: Turn the adjustment screw clockwise
to reduce backlash and counterclockwise to
increase it.
To adjust the cross slide backlash:
1.ꢀ AddhZcꢀ i]Zꢀ ]Zmꢀ cjihꢀ VcYꢀ gZbdkZꢀ i]Zꢀ hZiꢀ
hXgZlhꢀ VcYꢀ [aViꢀ lVh]Zghꢀ i]Viꢀ hZXjgZꢀ i]Zꢀ
XdbedjcYꢀ ha^YZꢀ idꢀ i]Zꢀ Xgdhhꢀ ha^YZꢀ ꢅhZZꢀ
Figures 72–73ꢆ#
4.ꢀ IZhiꢀ V[iZgꢀ ZVX]ꢀ VY_jhibZciꢀ Wnꢀ gdiVi^c\ꢀ i]Zꢀ
]VcYl]ZZaꢀWVX`"VcY"[dgi]ꢀjci^aꢀi]ZꢀWVX`aVh]ꢀ
Vbdjciꢀ^hꢀVXXZeiVWaZ#
5. GZ"^chiVaaꢀi]ZꢀXdbedjcYꢀha^YZ#
8dbedjcYꢀHa^YZꢀ
;VhiZcZghꢀꢅ&ꢀd[ꢀ'ꢆ
Figure 72.ꢀ8dbedjcYꢀha^YZꢀ[VhiZcZgh#
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Gib Adjustments
I]Zꢀ\^Whꢀdcꢀi]ZꢀBdYZaꢀ<..,'OꢀXdcigdaꢀi]ZꢀVXXj"
gVXnꢀd[ꢀi]ZꢀXgdhhꢀha^YZꢀVcYꢀXdbedjcYꢀha^YZꢀbdkZ"
bZcih#ꢀ I]ZhZꢀ \^Whꢀ VgZꢀ ha^Y^c\ꢀ eaViZhꢀ i]Viꢀ Z^i]Zgꢀ
^cXgZVhZꢀ dgꢀ YZXgZVhZꢀ egZhhjgZꢀ dcꢀ i]Zꢀ ha^Y^c\ꢀ
XdbedcZcihꢀVgdjcYꢀi]Zb#
8dbedjcYꢀHa^YZꢀ
6Y_jhibZciꢀ
;VhiZcZgh
I]Zꢀ\dVaꢀd[ꢀ\^WꢀVY_jhibZciꢀ^hꢀidꢀgZbdkZꢀjccZXZh"
hVgnꢀhadee^cZhhꢀl^i]djiꢀXVjh^c\ꢀi]ZꢀlVnhꢀidꢀW^cY#ꢀ
I^\]iꢀ\^WhꢀbV`Zꢀi]ZꢀbdkZbZcihꢀbdgZꢀVXXjgViZ!ꢀ
Wjiꢀ]VgYZgꢀidꢀeZg[dgb#ꢀAddhZꢀ\^WhꢀbV`Zꢀi]ZꢀbdkZ"
bZcihꢀhadeen!ꢀWjiꢀZVh^ZgꢀidꢀeZg[dgb#
Figure 75.ꢀ8dbedjcYꢀha^YZꢀ\^WꢀVY_jhibZciꢀ]Zmꢀ
cjihꢀVcYꢀhZiꢀhXgZlh#
NOTICE
3.ꢀ BV`ZꢀVY_jhibZcihꢀ^cꢀhbVaaꢀVcYꢀZfjVaꢀ^cXgZ"
bZcihꢀ idꢀ i]Zꢀ i]gZZꢀ hZiꢀ hXgZlh!ꢀ i]Zcꢀ iZhiꢀ
i]Zꢀ bdkZbZciꢀ d[ꢀ i]Zꢀ ha^YZꢀ Wnꢀ gdiVi^c\ꢀ i]Zꢀ
]VcYl]ZZa#
Excessively loose gibs may cause poor
workpiece finishes, and may cause undue
wear of the sliding surfaces and ways.
Over-tightening the gibs may cause prema-
ture wear of these sliding surfaces.
ꢀ
Note: Turning the set screws clockwise will
tighten the gib, and turning them counter-
clockwise will loosen the gib.
Tools Needed
Qty
LgZcX]ꢀ-bbꢀ##################################################### &
=ZmꢀLgZcX]ꢀ'#*bbꢀ########################################### &
4.ꢀ L]Zcꢀ ndjꢀ VgZꢀ hVi^h[^ZYꢀ l^i]ꢀ i]Zꢀ \^Wꢀ VY_jhi"
bZci!ꢀ`ZZeꢀi]ZꢀhZiꢀhXgZlhꢀ[gdbꢀbdk^c\ꢀVcYꢀ
gZ"i^\]iZcꢀ i]Zꢀ ]Zmꢀ cjihꢀ idꢀ hZXjgZꢀ i]Zꢀ hZi"
i^c\h#
To adjust the cross slide and compound slide
gibs:
5.ꢀ GZ"X]ZX`ꢀi]ZꢀbdkZbZciꢀd[ꢀi]Zꢀha^YZꢀVcY!ꢀ^[ꢀ
cZXZhhVgn!ꢀgZeZViꢀSteps 2–4#
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
2.ꢀ AddhZcꢀi]Zꢀi]gZZꢀ]Zmꢀcjihꢀdcꢀi]Zꢀh^YZꢀd[ꢀi]Zꢀ
ha^YZꢀꢅhZZꢀFigures 74–75ꢆ#
8gdhhꢀHa^YZꢀ
6Y_jhibZciꢀ
;VhiZcZgh
Figure 74.ꢀ8gdhhꢀha^YZꢀ\^WꢀVY_jhibZciꢀ]Zmꢀcjihꢀ
VcYꢀhZiꢀhXgZlh#
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Download from Www.Somanuals.com. All Manuals Search And Download.
Half-Nut Adjustment
Shear Pin
Replacement
DkZgꢀ i^bZꢀ VcYꢀ l^i]ꢀ cdgbVaꢀ lZVg!ꢀ i]Zꢀ ]Va["cjiꢀ
bVnꢀWZXdbZꢀZmXZhh^kZanꢀaddhZꢀl]Zcꢀ^iꢀZc\V\Zhꢀ
i]ZꢀaZVYhXgZl#ꢀI]Zꢀ]Va["cjiꢀ\^Wꢀ^hꢀVꢀ[aViꢀWVgꢀi]Viꢀ
ZmZgihꢀegZhhjgZꢀV\V^chiꢀi]Zꢀ]Va["cjiꢀbZX]Vc^hb#ꢀ
I]Zꢀ\dVaꢀd[ꢀi]Zꢀ]Va["cjiꢀVY_jhibZciꢀ^hꢀidꢀgZbdkZꢀ
jccZXZhhVgnꢀaddhZcZhhꢀVhꢀi]Zꢀ]Va["cjiꢀZc\V\Zhꢀ
i]ZꢀaZVYhXgZlꢀl^i]djiꢀW^cY^c\ꢀ^iꢀhdꢀi^\]iꢀi]Viꢀi]Zꢀ
]Va["cjiꢀl^aaꢀcdiꢀgZaZVhZꢀVcYꢀedhh^WanꢀXVjhZꢀYVb"
V\Zꢀidꢀi]ZꢀaVi]Z#
I]Zꢀadc\^ijY^cVaꢀaZVYhXgZlꢀ^hꢀhZXjgZYꢀidꢀi]Zꢀ[ZZYꢀ
gViZꢀ \ZVg^c\ꢀ ^cꢀ i]Zꢀ ]ZVYhidX`ꢀ l^i]ꢀ i]Zꢀ jhZꢀ d[ꢀ Vꢀ
hd[i"bZiVaꢀh]ZVgꢀe^cꢀꢅhZZꢀFigure 77ꢆ#ꢀI]Zꢀh]ZVgꢀ
e^cꢀ ^hꢀ YZh^\cZYꢀ idꢀ WgZV`ꢀ VcYꢀ Y^hZc\V\Zꢀ edlZgꢀ
idꢀi]ZꢀaZVYhXgZlꢀidꢀ]ZaeꢀegdiZXiꢀbdgZꢀZmeZch^kZꢀ
aVi]Zꢀ XdbedcZcihꢀ ^[ꢀ ndjꢀ XgVh]ꢀ ndjgꢀ XVgg^V\Zꢀ dgꢀ
iV`ZꢀiddꢀaVg\Zꢀd[ꢀVꢀXjiꢀVcYꢀdkZgadVYꢀi]ZꢀaVi]Z#
Tools Needed
Qty
8dccZXi^c\ꢀ
8daaVg
LgZcX]ꢀ-bbꢀ##################################################### &
=ZmꢀLgZcX]ꢀ*bbꢀ############################################## &
=ZmꢀLgZcX]ꢀ'#*bbꢀ########################################### &
To adjust the half-nut:
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
H]ZVgꢀE^c
2.ꢀ BdkZꢀi]Zꢀ]Va["cjiꢀaZkZgꢀjeꢀidꢀY^hZc\V\Zꢀi]Zꢀ
]Va["cjiꢀ[gdbꢀi]ZꢀaZVYhXgZl!ꢀi]ZcꢀgZbdkZꢀi]Zꢀ
i]gZVYꢀY^Vaꢀ[gdbꢀi]ZꢀVegdc#
Figure 77.ꢀAdc\^ijY^cVaꢀaZVYhXgZlꢀh]ZVgꢀe^c#
3.ꢀ AddhZcꢀ i]Zꢀ ildꢀ VY_jhibZciꢀ ]Zmꢀ cjih!ꢀ i]Zcꢀ
VY_jhiꢀ i]Zꢀ hZiꢀ hXgZlhꢀ ^cꢀ hbVaaꢀ ^cXgZbZcihꢀ
ꢅhZZꢀFigure 76ꢆ#
Tools Needed
Qty
=VbbZgꢀ############################################################# &
EjcX]ꢀ'#*bbꢀ#################################################### &
To replace the shear pin:
=Va["Cji
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
6Y_jhibZciꢀ
;VhiZcZgh
2.ꢀ GdiViZꢀi]ZꢀaZVYhXgZlꢀhdꢀi]Zꢀh]ZVgꢀe^cꢀ[VXZhꢀ
jeꢀVcYꢀYdlc#ꢀ>[ꢀi]ZꢀXdccZXi^c\ꢀXdaaVgꢀgdiViZhꢀ
^cYZeZcYZcianꢀ[gdbꢀi]ZꢀaZVYhXgZl!ꢀi]ZcꢀgdiViZꢀ
i]Zꢀ XdaaVgꢀ hdꢀ i]Zꢀ h]ZVgꢀ e^cꢀ ]daZhꢀ Va^\cꢀ l^i]ꢀ
i]dhZꢀ^cꢀi]ZꢀaZVYhXgZl#
3.ꢀ JhZꢀi]ZꢀejcX]ꢀVcYꢀ]VbbZgꢀidꢀYg^kZꢀdjiꢀi]Zꢀ
Figure 76.ꢀ=Va["cjiꢀ\^WꢀVY_jhibZciꢀ]ZmꢀcjihꢀVcYꢀ
e^ZXZhꢀd[ꢀi]ZꢀdaYꢀh]ZVgꢀe^c#
hZiꢀhXgZlhꢀꢅi]gZVYꢀY^VaꢀgZbdkZYꢆ#
4.ꢀ BV`Zꢀ hjgZꢀ i]Zꢀ ]daZhꢀ ^cꢀ i]Zꢀ XdaaVgꢀ VcYꢀ
aZVYhXgZlꢀ VgZꢀ Va^\cZY!ꢀ i]Zcꢀ iVeꢀ i]Zꢀ cZlꢀ
h]ZVgꢀe^cꢀXdbeaZiZanꢀi]gdj\]ꢀi]Zꢀ]daZhꢀ^cꢀi]Zꢀ
XdaaVgꢀVcYꢀaZVYhXgZl#
5.ꢀ :c\V\Zꢀi]Zꢀ]Va["cjiꢀl^i]ꢀi]ZꢀaZVYhXgZl!ꢀi]Zcꢀ
bVcjVaanꢀ gdX`ꢀ i]Zꢀ XVgg^V\Zꢀ WVX`"VcY"[dgi]ꢀ
l]^aZꢀdWhZgk^c\ꢀi]Zꢀ]Va["cjiꢀ[dgꢀaddhZcZhh#
6.ꢀ L]ZcꢀndjꢀVgZꢀhVi^h[^ZYꢀl^i]ꢀi]ZꢀVY_jhibZci!ꢀ
`ZZeꢀi]ZꢀhZiꢀhXgZlhꢀ[gdbꢀbdk^c\ꢀl]^aZꢀndjꢀ
gZ"i^\]iZcꢀ i]Zꢀ ]Zmꢀ cjih!ꢀ i]Zcꢀ gZ"^chiVaaꢀ i]Zꢀ
i]gZVYꢀY^Va#
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Download from Www.Somanuals.com. All Manuals Search And Download.
Ribbed Belt
Bearing Preload
Replacement
I]^hꢀ aVi]Zꢀ ^hꢀ h]^eeZYꢀ [gdbꢀ i]Zꢀ [VXidgnꢀ l^i]ꢀ i]Zꢀ
he^cYaZꢀWZVg^c\ꢀegZadVYꢀegdeZganꢀVY_jhiZY#ꢀ>[ꢀi]Zꢀ
he^cYaZꢀZkZgꢀYZkZadehꢀZmXZhh^kZꢀZcY"eaVnꢀVcYꢀi]Zꢀ
ldg`e^ZXZꢀ[^c^h]ꢀhj[[Zgh!ꢀndjꢀXVcꢀVY_jhiꢀi]ZꢀWZVg"
^c\ꢀegZadVYꢀidꢀgZbdkZꢀi]ZꢀjccZXZhhVgnꢀZcY"eaVnꢀ
VcYꢀ^begdkZꢀi]Zꢀldg`e^ZXZꢀ[^c^h]#
I]Zꢀ g^WWZYꢀ g^WWZYꢀ WZaiꢀ igVch[Zghꢀ edlZgꢀ [gdbꢀ i]Zꢀ
bdidgꢀidꢀi]ZꢀhZXdcYVgnꢀYg^kZꢀejaaZnꢀꢅhZZꢀFigure
78ꢆ#ꢀ>[ꢀi]Zꢀg^WWZYꢀWZaiꢀWZXdbZhꢀZmXZhh^kZanꢀldgcꢀ
dgꢀYVbV\ZY!ꢀndjꢀl^aaꢀcZZYꢀidꢀgZeaVXZꢀ^i#
Tools Needed
Qty
HeVccZgꢀLgZcX]ꢀ'ꢃꢀ########################################### &
AVg\ZꢀE]^aa^ehꢀHXgZlYg^kZgꢀ################################# &
9^Vaꢀ>cY^XVidgꢀl^i]ꢀBV\cZi^Xꢀ7VhZꢀ##################### &
=ZVknꢀ9ZVYꢀ7adlꢀ=VbbZgꢀ############################### &
LddYZcꢀ7adX`ꢀ################################################### &
G^WWZYꢀ
7Zai
Bdidgꢀ
Bdjciꢀ
To adjust the spindle bearing preload:
=ZmꢀCjihꢀ
ꢅ'ꢀ%[ꢀ)ꢆ
1.ꢀ Gjcꢀi]ZꢀaVi]Zꢀ[dgꢀVeegdm^bViZanꢀ'%ꢀb^cjiZhꢀ
dcꢀ ]^\]ꢀ heZZYꢀ idꢀ Wg^c\ꢀ i]Zꢀ aVi]Zꢀ idꢀ cdgbVaꢀ
deZgVi^c\ꢀiZbeZgVijgZ#
2.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
Figure 78.ꢀG^WWZYꢀWZaiꢀVcYꢀbdidgꢀbdjciꢀ]Zmꢀ
cjih#
3.ꢀ GZbdkZꢀ i]Zꢀ X]jX`ꢀ dgꢀ [VXZeaViZꢀ [gdbꢀ i]Zꢀ
he^cYaZ!ꢀi]ZcꢀdeZcꢀi]ZꢀX]Vc\Zꢀ\ZVgꢀXdkZgꢀidꢀ
ZmedhZꢀi]ZꢀdjiWdVgYꢀZcYꢀd[ꢀi]Zꢀhe^cYaZꢀꢅhZZꢀ
Figure 79ꢆ#
Tools Needed
Qty
=ZmꢀLgZcX]ꢀ*bbꢀꢅdei^dcVaꢆꢀ############################## &
LgZcX]ꢀ&)bbꢀ################################################### &
To replace the ribbed belt:
HeVccZgꢀCjih
1.ꢀ 9>H8DCC:8IꢀA6I=:ꢀ;GDBꢀEDL:Gꢄ
2.ꢀ DeZcꢀi]ZꢀX]Vc\Zꢀ\ZVgꢀXdkZgꢀVcYꢀgZbdkZꢀi]Zꢀ
K"WZai#
3.ꢀ AddhZcꢀ i]Zꢀ [djgꢀ bdidgꢀ bdjciꢀ ]Zmꢀ cjihꢀ VcYꢀ
gV^hZꢀi]Zꢀbdidgꢀje#
ꢀ
Note: It may be more convenient to access
the motor mount hex nuts if you first remove
the rear splash guard.
He^cYaZꢀ
DjiWdVgYꢀ:cY
Figure 79.ꢀDjiWdVgYꢀZcYꢀd[ꢀhe^cYaZꢀVcYꢀheVccZgꢀ
4. Gdaaꢀ i]Zꢀ daYꢀ g^WWZYꢀ WZaiꢀ d[[ꢀ i]Zꢀ ejaaZnhꢀ VcYꢀ
gZeaVXZꢀ^iꢀl^i]ꢀVꢀcZlꢀdcZ!ꢀbV`^c\ꢀhjgZꢀi]Viꢀ
i]ZꢀWZaiꢀg^WhꢀVgZꢀhZViZYꢀ^cꢀi]ZꢀejaaZnꢀ^cYZcih#
cjih#
5.ꢀ AdlZgꢀi]ZꢀbdidgꢀidꢀegdYjXZꢀgZVhdcVWaZꢀiZc"
h^dcꢀ dcꢀ i]Zꢀ g^WWZYꢀ WZai!ꢀ i]Zcꢀ gZ"i^\]iZcꢀ i]Zꢀ
bdidgꢀbdjciꢀ]Zmꢀcjih#
6.ꢀ GZ"^chiVaaꢀi]ZꢀK"WZaiꢀVcYꢀXadhZꢀi]ZꢀXdkZg#
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4.ꢀ >chZgiꢀ i]Zꢀ ]VcYaZꢀ d[ꢀ Vꢀ X]jX`ꢀ `Znꢀ dgꢀ h^b^aVgꢀ
iddaꢀ ^cꢀ Vꢀ he^cYaZꢀ ^cYZciꢀ idꢀ `ZZeꢀ i]Zꢀ he^cYaZꢀ
[gdbꢀgdiVi^c\!ꢀi]ZcꢀgZbdkZꢀi]ZꢀdjiZgꢀheVccZgꢀ
cjiꢀꢅhZZꢀFigure 79ꢆ#
7.ꢀ EaVXZꢀVꢀY^Vaꢀ^cY^XVidgꢀdcꢀi]ZꢀXgdhhꢀha^YZꢀVcYꢀ
bdkZꢀi]ZꢀXVgg^V\ZꢀidlVgYꢀi]Zꢀhe^cYaZꢀjci^aꢀi]Zꢀ
XdciVXiꢀed^ciꢀd[ꢀi]Zꢀ^cY^XVidgꢀa^\]ianꢀidjX]Zhꢀ
i]Zꢀ he^cYaZꢀ [VXZꢀ VcYꢀ i]Zꢀ Y^Vaꢀ gZVYhꢀ ZmVXianꢀ
oZgdꢀꢅhZZꢀFigure 81ꢆ#
5.ꢀ AddhZcꢀ i]Zꢀ ^ccZgꢀ heVccZgꢀ cjiꢀ dcZꢀ [jaaꢀ ijgcꢀ
XdjciZgXadX`l^hZ#
Note: You may have to tap on the outboard
spindle tube as explained in Step 6 to help
unload the spindle preload and break the
spanner nut loose.
6.ꢀ EaVXZꢀ Vꢀ lddYZcꢀ WadX`ꢀ dkZgꢀ i]Zꢀ djiWdVgYꢀ
ZcYꢀd[ꢀi]Zꢀhe^cYaZ!ꢀVcYꢀ]^iꢀ^iꢀhdjcYanꢀl^i]ꢀi]Zꢀ
]ZVknꢀ YZVYꢀ Wadlꢀ ]VbbZgꢀ ꢅhZZꢀ Figure 80ꢆ#ꢀ
Ndjgꢀ\dVaꢀ^hꢀidꢀha^YZꢀi]Zꢀhe^cYaZꢀ[dglVgYꢀ_jhiꢀ
Zcdj\]ꢀ idꢀ ^cigdYjXZꢀ he^cYaZꢀ ZcY"eaVnꢀ i]Viꢀ
ndjꢀXVcꢀ[ZZaꢀWnꢀ]VcY#
Figure 81.ꢀ9^Vaꢀ^cY^XVidgꢀhZije#
8.ꢀ BdkZꢀi]ZꢀXVgg^V\ZꢀVcꢀVYY^i^dcVaꢀ%#&%%ꢃꢀidlVgYꢀ
i]Zꢀ]ZVYhidX`#
9.ꢀ >chZgiꢀ i]Zꢀ ]VcYaZꢀ d[ꢀ Vꢀ X]jX`ꢀ `Znꢀ dgꢀ h^b^aVgꢀ
iddaꢀ^cꢀi]Zꢀhe^cYaZꢀ^cYZcihꢀidꢀ`ZZeꢀi]Zꢀhe^cYaZꢀ
[gdbꢀgdiVi^c\!ꢀi]Zcꢀi^\]iZcꢀi]Zꢀ^ccZgꢀheVccZgꢀ
cjiꢀ jci^aꢀ i]Zꢀ ^cY^XVidgꢀ Y^Vaꢀ cZZYaZꢀ _jhiꢀ hidehꢀ
bdk^c\ꢀVcYꢀ^hꢀWVX`ꢀidꢀZmVXianꢀoZgd#
ꢀ
Note: While tightening the spanner nuts, rock
the spindle back and forth slightly to make
sure the spindle tapered roller bearings seat
properly in their races.
Figure 80.ꢀEgdYjX^c\ꢀYZiZXiVWaZꢀhe^cYaZꢀZcY"
eaVn#
L]Zcꢀ i]Zꢀ Y^Vaꢀ ^cY^XVidgꢀ cZZYaZꢀ hidehꢀ bdk"
^c\!ꢀi]ZgZꢀl^aaꢀWZꢀcdꢀhe^cYaZꢀZcY"eaVnꢀVcYꢀcdꢀ
WZVg^c\ꢀegZadVY#ꢀ>iꢀ^hꢀessentialꢀi]Viꢀndjꢀ[^cYꢀ
i]^hꢀed^ciꢀl^i]djiꢀi^\]iZc^c\ꢀi]ZꢀheVccZgꢀcjiꢀ
iddꢀ bjX]ꢀ VcYꢀ ^cVYkZgiZcianꢀ egZadVY^c\ꢀ i]Zꢀ
he^cYaZꢀWZVg^c\h#
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ꢀ
H^cXZꢀ ^iꢀ iV`Zhꢀ \gZViꢀ Z[[dgiꢀ idꢀ ijgcꢀ i]Zꢀ ^ccZgꢀ
heVccZgꢀcji!ꢀndjꢀbVnꢀ[^cYꢀ^iꢀY^[[^Xjaiꢀidꢀ`cdlꢀ
^[ꢀndjꢀ]VkZꢀ\dcZꢀeVhiꢀi]ZꢀoZgdꢀZcY"eaVnꢀed^ciꢀ
dgꢀcdi#ꢀ>iꢀ^hꢀZVh^Zhiꢀidꢀ]VkZꢀhdbZdcZꢀlViX]ꢀ
i]ZꢀY^Vaꢀl]^aZꢀndjꢀi^\]iZcꢀi]Zꢀ^ccZgꢀheVccZgꢀ
cji#ꢀ>[ꢀndjꢀi]^c`ꢀndjꢀbVnꢀ]VkZꢀ\dcZꢀeVhiꢀi]Zꢀ
oZgdꢀZcY"eaVnꢀed^ci!ꢀiV`Zꢀi]Zꢀi^bZꢀidꢀjcadVYꢀ
i]Zꢀ WZVg^c\hꢀ Vhꢀ YZhXg^WZYꢀ ZVga^Zg!ꢀ i]Zcꢀ gZ"
i^\]iZcꢀi]Zꢀ^ccZgꢀheVccZgꢀcjiꢀjci^aꢀndjꢀ`cdlꢀ
ndjꢀ]VkZꢀgZVX]ZYꢀi]ZꢀXdggZXiꢀhZii^c\#
To confirm that the spindle bearings are cor-
rectly preloaded:
1.ꢀ GZ"ViiVX]ꢀVaaꢀgZbdkZYꢀaVi]ZꢀXdbedcZcihꢀVcYꢀ
egZeVgZꢀ^iꢀ[dgꢀdeZgVi^dc#
2.ꢀ >chiVaaꢀi]ZꢀX]jX`ꢀVcYꢀi^\]iZcꢀi]Zꢀ_Vlhꢀ^cidꢀi]Zꢀ
XZciZg#
3.ꢀ HZiꢀi]Zꢀhe^cYaZꢀheZZYꢀidꢀVꢀbZY^jbꢀhZii^c\#
10.ꢀ L]ZcꢀndjꢀVgZꢀXdc[^YZciꢀi]Viꢀndjꢀ]VkZꢀVY_jhi"
ZYꢀ i]Zꢀ ^ccZgꢀ heVccZgꢀ cjiꢀ jci^aꢀ oZgdꢀ he^cYaZꢀ
ZcY"eaVnꢀVcYꢀegZadVYꢀZm^hi!ꢀi^\]iZcꢀi]Zꢀ^ccZgꢀ
heVccZgꢀcjiꢀVcꢀVYY^i^dcVaꢀ&¿-ꢃꢀd[ꢀVꢀijgcꢀXadX`"
l^hZꢀ idꢀ ^cigdYjXZꢀ i]Zꢀ XdggZXiꢀ Vbdjciꢀ d[ꢀ
he^cYaZꢀWZVg^c\ꢀegZadVYꢀꢅhZZꢀFigure 82ꢆ#
4.ꢀ 8dccZXiꢀi]ZꢀaVi]ZꢀidꢀedlZgꢀVcYꢀijgcꢀi]ZꢀaVi]Zꢀ
he^cYaZꢀON#
5.ꢀ AZiꢀi]ZꢀaVi]Zꢀgjcꢀ[dgꢀ'%ꢀb^cjiZh#
6.ꢀ Ijgcꢀ i]Zꢀ he^cYaZꢀ OFF!ꢀ Y^hXdccZXiꢀ i]Zꢀ aVi]Zꢀ
[gdbꢀ edlZg!ꢀ gZbdkZꢀ i]Zꢀ X]jX`!ꢀ i]Zcꢀ X]ZX`ꢀ
i]ZꢀiZbeZgVijgZꢀd[ꢀi]Zꢀhe^cYaZ#
>ccZg
HeVccZg
·ꢀ>[ꢀi]Zꢀhe^cYaZꢀcdhZꢀ^hꢀha^\]ianꢀlVgbꢀidꢀi]Zꢀ
idjX]!ꢀndjꢀ]VkZꢀXdggZXiꢀWZVg^c\ꢀegZadVY#
&
Cji
$
-ꢃ
·ꢀ>[ꢀ i]Zꢀ he^cYaZꢀ cdhZꢀ ^hꢀ ]diiZgꢀ i]Vcꢀ ndjꢀ
XVcꢀ Xdb[dgiVWanꢀ `ZZeꢀ ndjgꢀ ]VcYꢀ dc!ꢀ i]Zꢀ
egZadVYꢀ ^hꢀ iddꢀ i^\]iꢀ VcYꢀ ndjꢀ bjhiꢀ gZeZViꢀ
i]ZꢀWZVg^c\ꢀegZadVYꢀVY_jhibZciꢀegdXZYjgZ#ꢀ
L]ZcꢀgZeZVi^c\ꢀi]ZꢀegdXZYjgZ!ꢀgdiViZꢀi]Zꢀ
^ccZgꢀheVccZgꢀcjiꢀVꢀa^iiaZꢀaZhhꢀYjg^c\ꢀStep
10ꢀ^cꢀi]ZꢀegZXZY^c\ꢀ^chigjXi^dch#
Figure 82.ꢀIjgc^c\ꢀ^ccZgꢀheVccZgꢀcjiꢀ&¿-ꢃꢀ
XadX`l^hZ#
11.ꢀ L^i]djiꢀ XVjh^c\ꢀ i]Zꢀ ^ccZgꢀ heVccZgꢀ cjiꢀ idꢀ
i^\]iZcꢀ Vcnꢀ [Vgi]Zg!ꢀ ^chiVaaꢀ VcYꢀ i^\]iZcꢀ i]Zꢀ
djiZgꢀheVccZgꢀcjiꢀV\V^chiꢀi]Zꢀ^ccZgꢀcji#
NOTICE
Do not overtighten the outer spanner nut
because additional pressure can force the
bearings even tighter against the races in
the headstock and cause the headstock to
compress, crack, or cause bearing failure.
"*("
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SECTION 8: WIRING
I]ZhZꢀeV\ZhꢀVgZꢀXjggZciꢀViꢀi]Zꢀi^bZꢀd[ꢀeg^ci^c\#ꢀ=dlZkZg!ꢀ^cꢀi]Zꢀhe^g^iꢀd[ꢀ^begdkZbZci!ꢀlZꢀbVnꢀbV`ZꢀX]Vc\Zhꢀ
idꢀi]ZꢀZaZXig^XVaꢀhnhiZbhꢀd[ꢀ[jijgZꢀbVX]^cZh#ꢀHijYnꢀi]^hꢀY^V\gVbꢀXVgZ[jaan#ꢀ>[ꢀndjꢀcdi^XZꢀY^[[ZgZcXZhꢀWZilZZcꢀ
ndjgꢀbVX]^cZꢀVcYꢀi]ZhZꢀl^g^c\ꢀY^V\gVbh!ꢀXVaaꢀIZX]c^XVaꢀHjeedgiꢀViꢀꢅ*,%ꢆꢀ*)+".++(ꢀ[dgꢀVhh^hiVcXZ#
Electrical Safety Instructions
1.ꢀ SHOCK HAZARD.ꢀ 9^hXdccZXiꢀ i]Zꢀ edlZgꢀ
[gdbꢀ i]Zꢀ bVX]^cZꢀ WZ[dgZꢀ hZgk^X^c\ꢀ ZaZXig^"
XVaꢀ XdbedcZcih#ꢀ IdjX]^c\ꢀ ZaZXig^[^ZYꢀ eVgihꢀ
l^aaꢀ gZhjaiꢀ ^cꢀ eZghdcVaꢀ ^c_jgnꢀ ^cXajY^c\ꢀ Wjiꢀ
cdiꢀa^b^iZYꢀidꢀhZkZgZꢀWjgch!ꢀZaZXigdXji^dc!ꢀdgꢀ
YZVi]#
4. MOTOR WIRING. I]Zꢀbdidgꢀl^g^c\ꢀh]dlcꢀ
^cꢀi]ZhZꢀY^V\gVbhꢀVgZꢀXjggZciꢀViꢀi]Zꢀi^bZꢀd[ꢀ
eg^ci^c\!ꢀWjiꢀ^iꢀbVnꢀcdiꢀbViX]ꢀndjgꢀbVX]^cZ#ꢀ
6alVnhꢀ jhZꢀ i]Zꢀ l^g^c\ꢀ Y^V\gVbꢀ ^ch^YZꢀ i]Zꢀ
bdidgꢀ_jcXi^dcꢀWdm#
5. EXPERIENCING DIFFICULTIES. >[ꢀViꢀVcnꢀ
i^bZꢀndjꢀVgZꢀZmeZg^ZcX^c\ꢀY^[[^Xjai^ZhꢀjcYZg"
hiVcY^c\ꢀ i]Zꢀ ^c[dgbVi^dcꢀ ^cXajYZYꢀ ^cꢀ i]^hꢀ
hZXi^dc!ꢀ XdciVXiꢀ djgꢀ IZX]c^XVaꢀ Hjeedgiꢀ Viꢀ
ꢅ*,%ꢆꢀ*)+".++(#
2. CIRCUIT REQUIREMENTS. NdjꢀBJHIꢀ[da"
adlꢀi]ZꢀCIRCUIT REQUIREMENTS hZXi^dcꢀ
dcꢀ Page 9#ꢀ If you are unsure about the
wiring codes in your area or you plan to
connect your machine to a shared cir-
cuit, consult a qualified electrician.
NOTICE
3.ꢀ GROUNDED CIRCUIT.ꢀ:aZXigdXji^dcꢀdgꢀ[^gZꢀ
XdjaYꢀgZhjaiꢀ^[ꢀi]ZꢀbVX]^cZꢀ^hꢀcdiꢀ\gdjcYZYꢀ
VcYꢀ ^chiVaaZYꢀ ^cꢀ Xdbea^VcXZꢀ l^i]ꢀ ZaZXig^XVaꢀ
XdYZh#ꢀ8dbea^VcXZꢀBJHIꢀWZꢀkZg^[^ZYꢀWnꢀVꢀ
fjVa^[^ZYꢀZaZXig^X^Vc#
The photos and diagrams included in this
sectionarebestviewedincolor.Youcanview
these pages in color at www.grizzly.com.
WARNING!
SHOCK HAZARD!
Disconnect power
before working on
wiring.
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l^g^c\ꢀY^V\gVb
Wiring Diagram
ꢅH]dlcꢀ;gdbꢀ7Z]^cYꢆ
L'
BdidgꢀDC$D;;
Hl^iX]
He^cYaZ
Hl^iX]
7`
K&
BdidgꢀDC$D;;
Hl^iX]
He^cYaZ
Hl^iX]
7`
7`
+
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*
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,
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7`
K&
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Figure 83.ꢀHl^iX]ꢀl^g^c\#
Na
GY
Na
<c
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Li
C
7`
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CZjigVa
Li
Figure 84.ꢀ:aZXig^XVaꢀWdmꢀl^g^c\#
7`
<
=di
C:B6ꢀ*"&*ꢀEaj\
ꢅ6hꢀGZXdbbZcYZYꢆ
Bdidgꢀ&=Eꢀ&&%K
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7`
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Figure 85.ꢀBdidgꢀl^g^c\#
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READ ELECTRICAL SAFETY
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ON PAGE 54!
SECTION 9: PARTS
Headstock Breakdown
&
'
*
+
,
&%
-
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&)
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&&
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',
&+
&,
&,"&
&.
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'-
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(%
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')
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((
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Headstock Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P9972Z0001
HEADSTOCK NAMEPLATE
PHLP HD SCR M4-.7 X 6
CAP SCREW M6-1 X 25
FLAT WASHER 6MM
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
51
52
53
PW04M
FLAT WASHER 10MM
CAP SCREW M5-.8 X 10
FLAT WASHER 30MM
IDLER SHAFT
2
PS17M
PSB50M
5
PSB06M
PW23M
6
PW03M
P9972Z0031
P9972Z0032
P6001-2R2
P9972Z0034
PR49M
7
P9972Z0007
P9972Z0008
PSB06M
COMPRESSION SPRING .8 X 8 X 20
THREADED BLOCK
TIMING BELT
8
BALL BEARING 6001-2RS
IDLER PULLEY
10
11
12
13
14
15
16
17
CAP SCREW M6-1 X 25
SPINDLE
P9972Z0011
PK123M
INT RETAINING RING 12MM
SPECIAL WASHER
KEY 10 X 10 X 55
P9972Z0036
P9972Z0037
PK11M
P9972Z0013
P32009
SPACER
MOTOR PULLEY
TAPER ROLLER BEARING 32009
HEADSTOCK CASTING
CAP SCREW M8-1.25 X 20
TAPER ROLLER BEARING 32009
KEY 6 X 6 X 40
P9972Z0015
PSB14M
PR45M
INT RETAINING RING 10MM
DOUBLE ENDED THREADED STUD
PIVOT BRACKET
P9972Z0040
P9972Z0041
PW04M
P32009
17-1 P9972Z0017-1 BEARING CAP
FLAT WASHER 10MM
HEX NUT M10-1.5
18
19
20
21
22
23
24
25
26
27
PS26M
PHLP HD SCR M6-1 X 20
SPACER
PN02M
P9972Z0019
P9972Z0020
PVM29
P9972Z0044
P6001-2R2
P9972Z0046
PR20M
TENSIONING SHAFT
BALL BEARING 6001-2RS
IDLER ROLLER
GEAR 45T
V-BELT M-29 3L290
SPINDLE PULLEY
V-BELT M-32 3L320
SPANNER NUT M30-3.5
BRACKET PLATE
LOCK WASHER 10MM
HEX NUT M10-1.5
P9972Z0022
PVM32
INT RETAINING RING 28MM
EXT RETAINING RING 12MM
CHANGE GEAR COVER
HEX NUT M5-.8
PR03M
P9972Z0024
P9972Z0025
PLW06M
P9972Z0049
PN06M
P9972Z0052
PS08M
OUTBOUND SPINDLE COVER
PHLP HD SCR M5-.8 X 12
PN02M
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Change Gears Breakdown
&%,
&%+
&%(
&%-
&%)
'%-
&%&
&%'
'%,
'%.
'%+
'%*
'%)
'%(
'&%
'%'
'%&
'&*
'&-
'&)
'&(
'&.
'&'
''%
''&
'&&
'''
''(
'&+
'')
'&,
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
106
107
108
201
202
203
204
205
206
207
208
209
PSS01M
SET SCREW M6-1 X 10
BUSHING
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
P9972Z0210
BUSHING
P9972Z0102
P9972Z0103
P9972Z0104
P9972Z0106
PEC10M
PK134M
KEY 4 X 4 X 14
SPACER
GEAR 45T
P9972Z0212
P9972Z0213
PW03M
GEAR 24T
GEAR 84T
SHAFT
FLAT WASHER 6MM
CAP SCREW M6-1 X 6
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 40
GEAR 28T
E-CLIP 9MM
BALL OILER
PSB85M
P9972Z0108
P9972Z0201
P9972Z0202
PW03M
PLW04M
CHANGE GEAR BRACKET
SPECIAL NUT
FLAT WASHER 6MM
SHAFT
PSB12M
P9972Z0218
P9972Z0219
P9972Z0220
P9972Z0221
P9972Z0222
P9972Z0223
P9972Z0224
GEAR 35T
P9972Z0204
P4000405
GEAR 63T
BUSHING
GEAR 69T
P9972Z0206
P9972Z0207
PEC10M
GEAR 127T
GEAR 70T
GEAR 120T
GEAR 77T
E-CLIP 9MM
GEAR 78T
P9972Z0108
BALL OILER
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Feed Rate Gearbox Breakdown
(%& (%'
(%(
(%)
A
(%*
(&(
(%,
(%-
(%'
(%+
B
(%.
(&%
A
(&&
A
(&)
B
A
(&'
('+
('*
(''
('(
(')
('(
(''
('&
('%
(&.
B
(('
(&,
(''
(&*
(&+
(((
('.
('%
((&
((*
('-
B
(&-
(',
((%
(''
()-
(()
((+
((,
()+
(),
((.
((-
().
()*
(*%
())
()(
()'
()&
()%
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Feed Rate Gearbox Parts List
REF PART #
P9972Z0301
DESCRIPTION
REF PART #
P9972Z0326
DESCRIPTION
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
PLUG
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
COLLAR
P0554446
O-RING 17 X 1.8
BUSHING
PK05M
KEY 4 X 4 X 10
P9972Z0303
P9972Z0304
PK154M
P9972Z0328
P9972Z0329
P9972Z0330
P9972Z0331
P9972Z0332
PSB01M
SHAFT
GEAR 30-36-33T
KEY 3 X 3 X 18
SHAFT
GEAR 33T
GEAR 30T
P9972Z0306
P9972Z0307
P9972Z0308
P9972Z0309
PSB50M
GEAR 35T
BUSHING
FLANGE
GEAR 22-44-33T
PLUG
CAP SCREW M6-1 X 16
SHIFTING FORK
FRONT GEARBOX COVER
ROLL PIN 5 X 30
COMPRESSION SPRING .8 X 4.5 X 18
OIL SIGHT GLASS
INDICATOR DISC
SET SCREW M6-1 X 10
STEEL BALL 5MM
SHIFT HUB
P9972Z0334
P9972Z0335
PRP05M
CAP SCREW M5-.8 X 10
BACK GEARBOX COVER
FILL PLUG
P9972Z0311
P9972Z0312
P9972Z0313
P9972Z0314
P9972Z0315
P9972Z0316
PRP25M
P9972Z0337
P9972Z0338
P9972Z0339
PSS01M
GEARBOX CASTING
DRAIN PLUG
LEADSCREW SHEAR PIN
LEADSCREW COLLAR
ROLL PIN 5 X 21
CAP SCREW M6-1 X 12
FLANGE
P9972Z0341
P9972Z0342
PSS01M
PSB26M
SET SCREW M6-1 X 10
CAP SCREW M6-1 X 50
CAP SCREW M6-1 X 20
O-RING 6 X 1.8
P9972Z0319
P9972Z0320
P9972Z0321
PR03M
PSB37M
BEARING
PSB02M
GEAR 33T
POR0061
EXT RETAINING RING 12MM
KEY 4 X 4 X 8
P9972Z0347
PRP03M
SHAFT
PK29M
ROLL PIN 5 X 20
SHIFT LEVER
P9972Z0324
P9972Z0325
GEAR SHAFT 22T
GEAR 44T
P9972Z0349
P9972Z0350
SHIFTING FORK
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Apron Breakdown
)&*
)&)
)&(
)&,
)'*
)%(
)%)
)&+
)'+
)',
)')
)%,
)%-
Front
)%.
)%+
)%'
)&%
)(%
)&'
)'&
)%.
)&&
)&-
)%*
)&'
)&(
)&)
)'%
)%&
)'-
)%,
)''
)&.
)&)
)&(
)'.
)(.
)('
)'(
)(-
)(&
)(,
)((
)'.
)+%
)*.
)**
)*+
))%
)+'
)+&
)+(
)))
))'
))+
)),
)+,
))(
)*'
))'"&
)*(
)*)
)*,
)+)
))*
)*-
Rear
)),
)%,
))-
)).
)*%
)+*
)++
)*&
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Apron Parts List
REF PART #
P9972Z0401
DESCRIPTION
REF PART #
DESCRIPTION
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
APRON CASTING
HANDLE SCREW
WORM GEAR
433
437
438
439
440
442
P9972Z0433
P9972Z0437
PK69M
HANDLE M8-1.25 X 83
GEAR SHAFT 18T
KEY 4 X 4 X 12
P9972Z0402
P9972Z0403
P9972Z0404
P9972Z0405
P9972Z0406
PN06M
WORM GEAR KEY
HANDLE HUB
P9972Z0439
PR03M
GEAR 42T
EXT RETAINING RING 12MM
HALF NUT (INCH)
PIN 4 X 20
P9972Z0442
HEX NUT M5-.8
442-1 P9972Z0442-1 HALF-NUT BRACKET
PSS34M
SET SCREW M5-.8 X 16
STEEL BALL 5MM
COMPRESSION SPRING
HANDLE
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
P9972Z0443
P9972Z0444
PSB16M
HALF NUT GIB
P9972Z0341
P9972Z0410
P9972Z0411
PSS02M
ROLL PIN 2 X 35
CAP SCREW M4-.7 X 16
SET SCREW M5-.8 X 25
HEX NUT M5-.8
PSS24M
SET SCREW M6-1 X 6
FLAT WASHER 10MM
FLAT HD SCR M6-1 X 10
GEAR SHAFT 12T
ROLL PIN 4 X 30
GEAR 43T
PN06M
PW04M
P9972Z0448
P9972Z0449
PSB39M
CONTROL BLOCK
PIVOT BRACKET
PFH43M
P9972Z0415
PRP73M
CAP SCREW M4-.7 X 20
CAP SCREW M5-.8 X 16
DOUBLE ENDED THREADED STUD
THREAD DIAL BODY
PINION GEAR 64T
SHAFT
PSB24M
P9972Z0417
P9972Z0418
P9972Z0419
P9972Z0420
P9972Z0421
PSS23M
P9972Z0452
P9972Z0453
P9972Z0454
P9972Z0455
PK39M
HANDLE
GEAR SHAFT 13T
POWER FEED LEVER BRACKET
COMPRESSION SPRING
SET SCREW M4-.7 X 10
CAP SCREW M6-1 X 30
GEAR SHAFT 36T
SHAFT
KEY 3 X 3 X 10
PLW04M
LOCK WASHER 8MM
HEX NUT M8-1.25
THREAD DIAL
PSB07M
PN03M
P9972Z0424
P9972Z0425
PK72M
P9972Z0459
PS68M
PHLP HD SCR M6-1 X 10
POINTER
KEY 4 X 4 X 6
P9972Z0461
P9972Z0462
PSB110M
P9972Z0464
PW05M
P9972Z0427
PR02M
GEAR 60T
RIVET 2 X 5
EXT RETAINING RING 14MM
BALL OILER
CAP SCREW M4-.7 X 6
REAR APRON COVER
FLAT WASHER 4MM
PHLP HD SCR M4-.7 X 6
ROLL PIN 5 X 12
P9972Z0108
P9972Z0430
P9972Z0431
PRP04M
GEAR SHAFT 22T
HANDWHEEL
PS17M
ROLL PIN 4 X 24
PRP59M
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Saddle & Cross Slide Breakdown
*&.
*%'
*'%
*'&
*''
*'(
*%(
*%-
*%)
*%.
*&-
*%+
*%,
*%*
*((
*%&
*()
*')
*(*
*&(
*&&
*('
*&)
*&*
*(&
*((
*&,
*'*
*'+
*&%
*&'
*()
*(*
*((
*&+
*(.
*('
*((
*(+
*(,
*(-
*(&
*(%
*'.
*'-
*',
REF PART #
DESCRIPTION
SADDLE
REF PART #
P9972Z0521
DESCRIPTION
SPECIAL PIN
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
P9972Z0501
P9972Z0502
P9972Z0503
P9972Z0504
P9972Z0505
P9972Z0506
PSB31M
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
CROSS SLIDE
CROSS SLIDE GIB
PSS34M
SET SCREW M5-.8 X 16
HEX NUT M5-.8
PN06M
CROSS SLIDE LEADSCREW NUT
CROSS SLIDE LEADSCREW
LEADSCREW BRACKET
CAP SCREW M8-1.25 X 25
INDICATOR PLATE
RIVET 2 X 5
P9972Z0524
PW03M
SADDLE SLIDE
FLAT WASHER 6MM
CAP SCREW M6-1 X 16
CLIP
PSB01M
P9972Z0527
PSS25M
P9972Z0508
P9972Z0462
P9972Z0510
PK105M
SET SCREW M6-1 X 20
HEX NUT M6-1
PN01M
CROSS SLIDE GRADUATED DIAL
KEY 3 X 3 X 6
PSB48M
CAP SCREW M6-1 X 35
WAY WIPER NOTCHED
WIPER CLAMP NOTCHED
PHLP HD SCR M4-.7 X 8
WAY WIPER FLAT
P9972Z0531
P9972Z0532
PS07M
P9972Z0512
P9972Z0513
P9972Z0514
PSS17M
SPRING PLATE
HANDWHEEL
SPECIAL HEX NUT
SET SCREW M8-1.25 X 6
HANDLE
P9972Z0534
P9972Z0535
P9972Z0108
PSB40M
WIPER CLAMP FLAT
BALL OILER
P9972Z0516
P9972Z0517
P9972Z0518
PSB26M
SLIDE BLOCK
CAP SCREW M8-1.25 X 35
CAP SCREW M6-1 X 35
SPECIAL BOLT
CHIP GUARD
PSB48M
CAP SCREW M6-1 X 12
SET SCREW M6-1 X 16
P9972Z0539
PSS11M
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Compound Slide & Tool Post Breakdown
+''
+%,
+&-
+&&
+&.
+%&
+&%
+&*
+&'
+'&
+'%
+&+
+%-
+%'
+%+
+%(
+'-
+%-
+&,
+%.
+'.
+'+
+%)
+'(
+')
+',
+%*
+&(
+'*
+(%
+(&
+&)
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
P9972Z0601
P9972Z0602
COMPOUND SLIDE
SWIVEL BASE
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
PSB95M
CAP SCREW M5-.8 X 30
TOOL POST HANDLE
TOOL POST HANDLE HUB
4-WAY TOOL REST
SPECIAL FLAT WASHER
TOOL REST BASE
P9972Z0618
P9972Z0619
P9972Z0620
P9972Z0621
P9972Z0622
P9972Z0623
P9972Z0624
P9972Z0625
P9972Z0626
P9972Z0627
PK03M
P9972Z0603
P9972Z0604
P9972Z0605
P9972Z0606
P9972Z0607
P9972Z0608
PW04M
COMPOUND SLIDE GIB
CLAMPING RING
CLAMPING BASE
SPECIAL NUT
SPECIAL PIN
COMPOUND SLIDE LEADSCREW
LEADSCREW BRACKET
GRADUATED DIAL
TOOL POST STUD
FLAT WASHER 10MM
SPECIAL PIN
P9972Z0610
P9972Z0611
P9972Z0612
PSB31M
HANDWHEEL
COMPRESSION SPRING
TOOL POST CAP SCREW
CAP SCREW M8-1.25 X 25
CAP SCREW M6-1 X 12
SET SCREW M5-.8 X 16
HEX NUT M5-.8
HANDLE
KEY 3 X 3 X 8
P9972Z0629
P9972Z0630
PSS06M
SPRING PLATE
PSB26M
THREADED COLLAR
SET SCREW M8-1.25 X 16
PSS34M
PN06M
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Tailstock Breakdown
,%+
,%,
,%)
,%-
,'%
,%&
,&.
,&+
,%'
,&,
,%.
,%(
,&'
,''
,')
,&(
,&%
,%*
,&&
,&-
,'*
,&)
,&*
,&)
,&.
,'&
,'+
,'(
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
701
702
703
704
705
706
707
708
709
710
711
712
713
P9972Z0701
TAILSTOCK QUILL MT#3
TAILSTOCK LEADSCREW
BUSHING
714
715
716
717
718
719
720
721
722
723
724
725
726
PSS21M
SET SCREW M8-1.25 X 25
HANDLE
P9972Z0702
P9972Z0703
P9972Z0704
P9972Z0705
P9972Z0706
P9972Z0707
PSS04M
P9972Z0715
P9972Z0716
PK39M
PLATE
INDICATOR PLATE
HANDWHEEL
KEY 3 X 3 X 10
PN02M
HEX NUT M10-1.5
RIVET 2 X 5
QUILL LOCK
P9972Z0462
P9972Z0108
P9972Z0721
P9972Z0722
PB121M
LOCK BUSHING
SET SCREW M6-1 X 12
GRADUATED DIAL
SPRING PLATE
BALL OILER
CLAMPING PLATE
SPECIAL HEX NUT
HEX BOLT M12-1.75 X 100
FLAT WASHER 12MM
SET SCREW M5-.8 X 6
INDICATOR PLATE
P9972Z0709
P9972Z0710
P9972Z0711
P9972Z0712
P9972Z0713
SPACER
PW06M
TAILSTOCK CASTING
TAILSTOCK BASE
PSS26M
P9972Z0726
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Bed Breakdown
-&)
-&(
-%.
-&'
-&&
-&%
-%&
-%'
-%(
-%)
-&*
-%,
-%+
-%-
-%*
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
801
802
803
804
805
806
807
808
P9972Z0801
BED
809
810
811
812
813
814
815
P9972Z0809
SPLASH GUARD
P9972Z0802
PSB33M
RACK
P9972Z0810
PN02M
THREADED STUD M10-1.5 X 35
HEX NUT M10-1.5
CAP SCREW M5-.8 X 12
FEED LEADSCREW INCH
LEADSCREW END BRACKET
BALL OILER
P9972Z0804
P9972Z0805
P9972Z0108
PSB02M
PSS44M
PW01M
SET SCREW M8-1.25 X 40
FLAT WASHER 8MM
HEX NUT M8-1.25
PN03M
CAP SCREW M6-1 X 20
HEX NUT M10-1.5
P9972Z0815
CHIP PAN
PN02M
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Steady Rest Breakdown
.%+
.%)
.%*
.%(
.%&
.%*
.%.
.%'
.%,
.%-
REF PART #
REF PART #
DESCRIPTION
DESCRIPTION
901
902
903
904
905
P9972Z0901
STEADY REST CASTING
FINGER
906
907
908
909
P9972Z0906
P9972Z0907
ADJUSTING SCREW
CLAMPING PLATE
P9972Z0902
P9972Z0903
PLW04M
SPECIAL SCREW
LOCK WASHER 8MM
HEX NUT M6-1
PB125M
PW06M
HEX BOLT M12-1.75 X 65
FLAT WASHER 12MM
PN01M
Follow Rest Breakdown
&%%)
&%%&
&%%'
&%%(
&%%+
&%%*
&%%,
&%%-
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1001 P9972Z1001
1002 P9972Z0902
1003 P9972Z0903
1004 P9972Z0906
FOLLOW REST CASTING
FINGER
1005 PN01M
1006 PW01M
1007 PSB40M
1008 PW03M
HEX NUT M6-1
FLAT WASHER 8MM
CAP SCREW M8-1.25 X 35
FLAT WASHER 6MM
SPECIAL SCREW
ADJUSTING SCREW
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Electrical Components Breakdown
&&%*
&&%)
&&%+
&&&(
&&%+"&
&&&)
&&&%
&&&'
&&%(
&&'%
&&&&
&&&.
&&%'
&&&&"(
&&%&
&&%,
&&&+
&&&&"'
&&&&"&
&&%-
&&&*
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1101 P9972Z1101
1102 PSB06M
ELECTRICAL CABINET
CAP SCREW M6-1 X 25
LOCK WASHER 6MM
1111-1 P9972Z1111-1 MOTOR FAN
1111-2 P9972Z1111-2 MOTOR FAN COVER
1103 PLW03M
1111-3 P9972Z1111-3 MOTOR WIRING JUNCTION BOX
1104 P9972Z1104
1105 P9972Z1105
1106 P9972Z1106
ELECTRICAL CABINET COVER
CAPACITOR COVER W/CLIP
S CAPACITOR 150M
1112 PLW01M
1113 PN04M
LOCK WASHER 5MM
HEX NUT M4-.7
1114 PS52M
PHLP HD SCR M4-.7 X 20
STRAIN RELIEF 3/4"
1106-1 P9972Z1106-1 R CAPACITOR 20M
1115 P9972Z1115
1116 P9972Z1116
1119 P9972Z1109
1107 P9972Z1107
1108 P9972Z1108
1110 PS09M
STRAIN RELIEF NUT 1/2"
STRAIN RELIEF 1/2"
STRAIN RELIEF NUT 3/4"
ON/OFF SWITCH W/COVER
PHLP HD SCR M5-.8 X 10
MOTOR 1HP 110V 1-PH
1120 P9972Z1109-1 ROTARY SWITCH 3-POSITION
1111 P9972Z1111
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Accessories Breakdown
&&&,
&&'&
&&''
&&'+
&&'(
&&')
&&'*
&&()
&&((
&&&-
&&('
&&(&
&&(%
&&(*
&&',
&&'-
&&'.
&&(+
DESCRIPTION
REF PART #
REF PART #
DESCRIPTION
1117 P9972Z1117
1118 P9972Z1118
1121 P9972Z1121
1122 P9972Z1122
1123 P9972Z1123
1124 P9972Z1124
1125 P9972Z1125
1126 P9972Z1126
1127 PWR810
4-JAW CHUCK 6-1/4"
DEAD CENTER MT#3
TOOL BOX
1128 PWR1214
1129 PWR1719
1130 PAW03M
1131 PAW04M
1132 PAW05M
1133 PAW06M
1134 PAW08M
1135 P9972Z1135
1136 P9972Z1136
COMBO WRENCH 12/14MM
COMBO WRENCH 17/19MM
HEX WRENCH 3MM
FACE PLATE 8"
HEX WRENCH 4MM
3-JAW CHUCK REVERSE JAW SET
3-JAW CHUCK KEY
4-JAW CHUCK KEY
LIVE CENTER MT#4
COMBO WRENCH 8/10MM
HEX WRENCH 5MM
HEX WRENCH 6MM
HEX WRENCH 8MM
SCREWDRIVER STANDARD
SCREWDRIVER PHILLIPS
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Label Placement
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1201 P9972Z1201
1202 PLABEL-12
1203 P9972Z1203
1204 P9972Z1204
1205 P9972Z1205
EYE HAZARD LABEL VERT
READ MANUAL LABEL VERT
MACHINE ID LABEL
1206 P9972Z1206
1207 P9972Z1207
1208 PLABEL-14
1209 PPAINT-1
DISCONNECT POWER LABEL VERT
ENTANGLEMENT HAZARD LABEL
ELECTRICITY LABEL
THREAD DIAL CHART LABEL
PINCH HAZARD LABEL HORIZ
GRIZZLY GREEN TOUCH UP PAINT
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
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WARRANTY AND RETURNS
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