Grizzly Dust Collector G0689 User Manual

MODEL G0689  
13" PLANER WITH  
BUILT-IN DUST COLLECTION  
OWNER'S MANUAL  
Copyright © SEptEMBEr, 2008 By grizzly induStrial, inC.  
WARNING: NO PORTION Of THIS MANUAL MAy BE REPRODUCED IN ANy SHAPE  
OR fORM WITHOUT THE WRITTEN APPROvAL Of GRIzzLy INDUSTRIAL, INC.  
#JB11086 printEd in China  
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Table of Contents  
SECTION 5: ACCESSORIES......................... 21  
INTRODUCTION............................................... 2  
Manual accuracy ........................................... 2  
Contact info.................................................... 2  
Functional overview ...................................... 2  
identification................................................... 3  
SECTION 6: MAINTENANCE......................... 23  
Schedule...................................................... 23  
Cleaning....................................................... 23  
lubrication ................................................... 23  
SECTION 1: SAfETy....................................... 6  
Safety instructions for Machinery .................. 6  
additional Safety instructions for planers...... 8  
SECTION 7: SERvICE ................................... 24  
troubleshooting ........................................... 24  
Knife replacement....................................... 25  
Motor............................................................ 27  
drive Belt ..................................................... 28  
impeller Belt................................................. 29  
Feed rollers................................................. 29  
Extension Wing/table alignment................. 30  
Elevation lock adjustment .......................... 30  
thickness Stop Calibration.......................... 31  
Wiring diagram............................................ 32  
SECTION 2: CIRCUIT REQUIREMENTS ........ 9  
110V operation.............................................. 9  
SECTION 3: SETUP ....................................... 10  
Setup Safety ................................................ 10  
unpacking.................................................... 10  
inventory ...................................................... 10  
Clean up...................................................... 11  
Site Considerations...................................... 11  
assembly ..................................................... 12  
test run ...................................................... 12  
Mounting ...................................................... 13  
SECTION 8: PARTS....................................... 33  
Main parts Breakdown................................. 33  
Main parts list............................................ 34  
Base parts Breakdown ................................ 36  
Warning labels Breakdown and list........... 38  
SECTION 4: OPERATIONS ........................... 14  
operation Safety.......................................... 14  
Basic Controls.............................................. 14  
on/oFF Switch............................................ 15  
reset Button ................................................ 15  
depth-of-Cut ................................................ 16  
Elevation lock.............................................. 17  
Basic operations.......................................... 18  
planing tips................................................. 18  
Wood Characteristics................................... 19  
Wood types................................................. 20  
WARRANTy AND RETURNS ........................ 41  
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INTRODUCTION  
Manual Accuracy  
functional Overview  
We are proud to offer this manual with your new  
machine! We've made every effort to be exact  
with the instructions, specifications, drawings, and  
photographs of the machine we used when writ-  
ing this manual. however, sometimes errors do  
happen and we apologize for them.  
the Model g0689 planer allows the user to plane  
material from the surface of boards in precise  
increments. the depth-of-cut is adjusted with the  
cutterhead elevation crank and is measured by  
the cutterhead elevation scale or the depth-of-cut  
gauge. one turn of the crank raises or lowers the  
1
cutterhead 16".  
also, owing to our policy of continuous improve-  
ment, your machine may not exactly match  
the manual. if you find this to be the case, and  
the difference between the manual and machine  
leaves you in doubt, immediately call our techni-  
cal support for updates or clarification.  
once the depth-of-cut is adjusted, the operator  
feeds the board into the infeed roller which pulls  
the board into the cutterhead, where material is  
removed. the outfeed roller then pulls the board  
away from the cutterhead. after the board is  
completely free from the outfeed roller, it can be  
returned to the infeed side of the machine. larger  
workpieces can be passed across the return roll-  
ers on top of the machine.  
For your convenience, we always keep current  
grizzly manuals and most updates available on  
our website at www.grizzly.com. any updates to  
your machine will be reflected in these documents  
as soon as they are complete. Visit our site often  
to check for the latest updates!  
the depth-of-cut is again adjusted, and the pro-  
cess is continued until the desired board thick-  
ness is reached.  
Contact Info  
We stand behind our machines. if you have any  
service questions, parts requests or general ques-  
tions about the machine, please call or write us at  
the location listed below.  
grizzly industrial, inc.  
1203 lycoming Mall Circle  
Muncy, pa 17756  
phone: (570) 546-9663  
Fax: (800) 438-5901  
E-Mail: techsupport@grizzly.com  
if you have any comments regarding this manual,  
please write to us at the address below:  
grizzly industrial, inc.  
technical documentation Manager  
p.o. Box 2069  
C
/
o
Bellingham, Wa 98227-2069  
Email: manuals@grizzly.com  
-2-  
g0689 13" planer  
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Identification  
B
C
a
d
E
F
K
g
J
h
i
figure 1. identification.  
A. Carrying handle  
B. return rollers  
C. Cutterhead Elevation Crank  
D. reset Button  
E. depth-of-cut gauge  
f. thickness Stop  
G. on/oFF Switch  
H. infeed Extension Wing  
I. outfeed Extension Wing  
J. platen  
K. Cutterhead Elevation Scale  
-3-  
g0689 13" planer  
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MACHINE DATA  
SHEET  
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MODEL G0689 13" PLANER  
WITH BUILT-IN DUST COLLECTION  
Product Dimensions:  
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-4-  
g0689 13" planer  
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Cutterhead Info  
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-5-  
g0689 13" planer  
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&OR 9OUR /WN 3AFETYꢇ 2EAD )NSTRUCTION  
-ANUAL "EFORE /PERATING THIS -ACHINE  
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢁ 4HIS  
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3AFETY )NSTRUCTIONS FOR -ACHINERY  
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-6-  
g0689 13" planer  
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-7-  
g0689 13" planer  
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Additional Safety Instructions for Planers  
1. INSTRUCTION MANUAL. this machine  
presents significant safety hazards to  
untrained users. read/understand this entire  
manual before starting the planer.  
8. CUTTING LIMITATIONS. the planer may  
kickback a workpiece at the operator or be  
damaged if pushed beyond these limits.  
• Maximum depth-of-cut <5" Wide..........332"  
• Maximum depth-of-cut >5" Wide..........116"  
• Minimum Board length.........................15"  
• Minimum Board thickness...................1364"  
• Maximum # of Boards at one time..........1  
2. REACHING INSIDE PLANER. never reach  
inside planer or remove cover when the  
planer is connected to power.  
3. INfEED CLEARANCE SAfETy. the infeed  
roller is designed to pull material into the  
cutterhead. always keep hands, clothing,  
and long hair away from the infeed roller dur-  
ing operation to prevent being pulled in.  
9. CLEAN STOCK. planing stock with nails,  
staples, or loose knots May cause debris  
to kick out at the operator and Will dam-  
age your cutters when they contact the  
cutterhead. always thoroughly inspect and  
prepare stock to avoid these hazards.  
4. BODy POSITION WHILE OPERATING. the  
workpiece may kickback during operation.  
to avoid getting hit, stand to the side of the  
planer during the entire operation.  
10. REMOvING JAMMED WORKPIECES. to  
avoid serious injury, always stop the plan-  
er and disconnect power before removing  
jammed workpieces.  
5. PLANING CORRECT MATERIAL. only  
plane natural wood stock with this planer.  
do not plane MdF, plywood, laminates,  
metal, stone, plastic, drywall, backerboard,  
or synthetic products.  
11. DULL/DAMAGED KNIvES. the planer may  
kickback a workpiece at the operator or give  
poor finish results if it is operated with dull or  
damaged knives.  
6. GRAIN DIRECTION. planing across the  
grain is hard on the planer and may cause  
workpiece kickback. always plane in the  
same direction or at a slight angle with the  
wood grain.  
12. UNPLUGGING DURING ADJUSTMENTS.  
When connected to power, the planer can  
be accidentally turned ON. always discon-  
nect power when servicing or adjusting the  
components of the planer.  
7. LOOKING INSIDE PLANER. Wood chips  
fly around inside the planer at a high rate  
of speed. do not look inside the planer or  
remove guards/covers during operation.  
13. WORKPIECE CLEARANCE. always verify  
workpiece has enough room to exit the plan-  
er before starting.  
No list of safety guidelines can be complete.  
Every shop environment is different. Always  
consider safety first, as it applies to your  
individual working conditions. Use this and  
other machinery with caution and respect.  
failure to do so could result in serious per-  
sonal injury, damage to equipment, or poor  
work results.  
Like all machinery there is potential danger  
when operating this machine. Accidents are  
frequently caused by lack of familiarity or  
failure to pay attention. Use this machine  
with respect and caution to lessen the pos-  
sibility of operator injury. If normal safety  
precautions are overlooked or ignored, seri-  
ous personal injury may occur.  
-8-  
g0689 13" planer  
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SECTION 2: CIRCUIT REQUIREMENTS  
Power Connection Device  
110v Operation  
the Model g0689 comes with a 5-15 plug, similar  
to figure 2, to connect the machine to power.  
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Serious personal injury could occur if you  
connect the machine to power before com-  
pleting the setup process. DO NOT connect  
the machine to the power until instructed  
later in this manual.  
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Electrocution or fire could  
result if machine is not  
grounded and installed in  
compliance with electrical  
codes. Compliance MUST  
be verified by a qualified  
electrician!  
figure 2. typical 5-15 plug and receptacle.  
full Load Amperage Draw  
Motor draw............................................ 15 amps  
Circuit Requirements  
you MuSt connect your machine to a grounded  
circuit that is rated for the amperage given below.  
never replace a circuit breaker on an existing cir-  
cuit with one of higher amperage without consult-  
ing a qualified electrician to ensure compliance  
with wiring codes. If you are unsure about the  
wiring codes in your area or you plan to con-  
nect your machine to a shared circuit, consult  
a qualified electrician.  
This machine MUST have a ground prong in  
the plug to help ensure that it is grounded.  
DO NOT remove ground prong from plug  
to fit into a two-pronged outlet! If the plug  
will not fit the outlet, have the proper outlet  
installed by a qualified electrician.  
Extension Cords  
We do not recommend using extension cords, but  
recommended Circuit Size...................20 amps  
if you find it absolutely necessary:  
use at least a 14 gauge cord that does not  
exceed 50 feet in length!  
the extension cord must have a ground wire  
and plug pin.  
a qualified electrician MuSt size cords over  
50 feet long to prevent motor damage.  
-9-  
g0689 13" planer  
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SECTION 3: SETUP  
Setup Safety  
Inventory  
the following is a description of the main compo-  
nents shipped with your machine. lay the compo-  
nents out to inventory them.  
This machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
Items: (figure 3)  
Qty  
A. planer (not Shown) .................................... 1  
B. Magnets...................................................... 2  
C. dust Collection Bag.................................... 1  
D. Bag Clamp.................................................. 1  
E. Cap Screw M6-1 x 20 (Crank).................... 1  
f. lock Washer 6mm (Crank) ........................ 1  
G. Elevation Crank .......................................... 1  
H. hex Wrench 4mm....................................... 1  
Wear safety glasses dur-  
ing the entire setup pro-  
cess!  
C
d
B
Unpacking  
E
F
your machine was carefully packaged for safe  
transportation. remove the packaging materials  
from around your machine and inspect it. if you  
discover the machine is damaged, please imme-  
diately call Customer Service at (570) 546-9663  
for advice.  
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figure 3. inventory.  
Save the containers and all packing materials for  
possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
if any nonproprietary parts are missing (e.g. a  
nut or a washer), we will gladly replace them; or  
for the sake of expediency, replacements can be  
obtained at your local hardware store.  
When you are completely satisfied with the condi-  
tion of your shipment, inventory the contents.  
SUffOCATION HAzARD!  
Immediately discard all  
plastic bags and packing  
materials to eliminate  
choking/suffocation hazards  
for children and animals.  
-10-  
g0689 13" planer  
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Clean Up  
Site Considerations  
the unpainted surfaces are coated with a waxy  
oil to prevent corrosion during shipment. remove  
this protective coating with a solvent cleaner or  
degreaser, such as shown in figure 4. For thor-  
ough cleaning, some parts must be removed.  
for optimum performance, clean all moving  
parts or sliding contact surfaces. avoid chlo-  
rine-based solvents, such as acetone or brake  
parts cleaner that may damage painted surfac-  
es. always follow the manufacturer’s instructions  
when using any type of cleaning product.  
Workbench Load  
refer to the Machine Data Sheet for the weight  
and footprint specifications of your machine.  
Some workbenches may require additional rein-  
forcement to support both the machine and the  
workpiece.  
Placement Location  
Consider existing and anticipated needs, size of  
material to be processed through each machine,  
and space for auxiliary stands, work tables or  
other machinery when establishing a location for  
your new machine. See figure 5 for the minimum  
working clearances.  
Gasoline and petroleum  
products have low flash  
points and can explode  
or cause fire if used to  
clean machinery. DO  
NOT use these products  
to clean the machinery.  
2412  
"
Many cleaning solvents  
are toxic if inhaled.  
Minimize your risk by only  
using these products in a  
well ventilated area.  
2612  
"
figure 5. Minimum working clearances.  
G2544—Solvent Cleaner & Degreaser  
H9692—Orange Power Degreaser  
great products for removing shipping grease.  
Children and visitors may be  
seriously injured if unsuper-  
vised around this machine.  
Lock entrances to the shop  
or disable start switch or  
power connection to prevent  
unsupervised use.  
figure 4. Cleaner/degreasers available from  
grizzly.  
-11-  
g0689 13" planer  
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Assembly  
Test Run  
To attach the elevation crank assembly:  
once the assembly is complete, test run your  
machine to make sure it runs properly and is  
ready for regular operation.  
1. align the flat portion inside the crank bore  
with the flat portion on the shaft, then place  
the crank assembly on the elevation shaft.  
the test run consists of verifying the following:  
1) the motor powers up and runs correctly, and  
2) the safety disabling key on the switch works  
correctly.  
2. thread the M6-1 x 20 button head screw with  
the flat washer through the crank and into the  
shaft to secure the crank in place, as shown  
in figure 6. do not over-tighten.  
if, during the test run, you cannot easily locate  
the source of an unusual noise or vibration, stop  
using the machine immediately, then review  
Troubleshooting on Page 24.  
Screw  
& Washer  
if you still cannot remedy a problem, contact our  
tech Support at (570) 546-9663 for assistance.  
To test run the machine:  
1. Make sure you have read the safety instruc-  
tions at the beginning of the manual and that  
the machine is setup properly.  
Crank  
2. Make sure all tools and objects used during  
setup are cleared away from the machine.  
figure 6. attaching crank.  
3. Connect the machine to the power source.  
3. attach the dust collection bag to the planer  
dust outlet by sliding the clamp over the  
mouth of the bag, placing the bag over the  
dust outlet, then positioning and locking the  
clamp over both the bag and the outlet, as  
shown in figure 7.  
4. Verify that the machine is operating correctly  
by turning the machine ON.  
—When operating correctly, the machine  
runs smoothly with little or no vibration or  
rubbing noises.  
—investigate and correct strange or unusual  
noises or vibrations before operating the  
machine further. always disconnect the  
machine from power when investigating or  
correcting potential problems.  
figure 7. Dust collection bag.  
-12-  
g0689 13" planer  
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5. turn the machine OFF.  
Mounting  
6. remove the switch disabling key, as shown  
in figure 8.  
once you have confirmed that your machine is  
running properly, you may choose to mount it to a  
workbench through the holes in the base.  
the strongest mounting option is a "through  
Mount" where holes are drilled all the way through  
the workbench, and hex bolts, washers, and  
hex nuts are used to secure the planer to the  
workbench.  
figure 8. removing switch key from paddle  
switch.  
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7. try to start the machine with the paddle  
switch.  
-ACHINE "ASE  
—if the machine does not start, the switch  
disabling feature is working as designed.  
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—if the machine starts, immediately stop the  
machine. the switch disabling feature is  
not working correctly. this safety feature  
must work properly before proceeding with  
regular operations. Call tech Support for  
help.  
figure 9. Example of a through mount setup.  
another option for mounting is a "direct Mount"  
where the machine is simply secured to the work-  
bench with a lag screw.  
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figure 10. Example of a direct mount setup.  
-13-  
g0689 13" planer  
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SECTION 4: OPERATIONS  
Operation Safety  
Basic Controls  
use the descriptions and figures below to become  
familiar with the basic controls of your machine.  
Damage to your eyes, lungs, and ears could  
result from using this machine without  
proper protective gear. Always wear safety  
glasses, a respirator, and hearing protection  
when operating this machine.  
Cutterhead Elevation Scale: displays the eleva-  
tion the cutterhead is above the platen. the value  
indicated is the effective thickness of the board  
after it is processed through the machine.  
ON/Off Safety Paddle Switch: turns the  
cutterhead ON/OFF. Safety key can be removed  
to disable the machine.  
Depth-of-cut Gauge: displays the depth of  
the cut being made, depending upon the actual  
workpiece thickness.  
Loose hair and cloth-  
ing could get caught in  
machinery and cause seri-  
ous personal injury. Keep  
loose clothing and long  
hair away from moving  
machinery.  
on/oFF Switch  
NOTICE  
depth-of-cut gauge:  
If you have never used this type of machine  
or equipment before, WE STRONGLy REC-  
OMMEND that you read books, trade maga-  
zines, or get formal training before begin-  
ning any projects. Regardless of the con-  
tent in this section, Grizzly Industrial will  
not be held liable for accidents caused by  
lack of training.  
Cutterhead Elevation Scale  
figure 11. Basic controls.  
-14-  
g0689 13" planer  
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Elevation Crank: Controls the elevation of the  
cutterhead.  
ON/Off Switch  
Elevation Lock: locks the vertical position of the  
cutterhead to prevent unwanted movement during  
use.  
the on/oFF switch is located on the front of the  
planer. the switch has a disabling key that, when  
removed, allows it to be locked in the oFF posi-  
tion. to use this feature, push the switch to the  
oFF position and pull the disabling key out. if  
the key is removed when the planer is ON, it can  
still be turned OFF, but it will not be able to be  
restarted until the key is replaced (figure 13).  
Thickness Stop: limits downward travel of the  
cutterhead at specific distances from the platen to  
easily plane workpieces to specific thicknesses.  
Elevation  
Crank  
reset Button  
Elevation lock  
thickness Stop  
disabling Key  
figure 12. Basic controls (continued).  
on/oFF Switch  
figure 13. location of switch and reset button.  
Reset Button  
the Model g0689 planer comes equipped with  
a thermal overload protection switch which will  
trip if the motor gets too hot. to reset the button,  
turn the switch to the oFF position, wait a few  
minutes for the motor to cool, and then depress  
the reset button. if the reset button does not stay  
depressed, wait longer before resetting to allow  
the motor to cool.  
-15-  
g0689 13" planer  
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Depth-of-Cut Gauge  
Depth-of-Cut  
the depth-of-cut gauge can be used to accurately  
and directly measure the depth-of-cut, indepen-  
dent of workpiece thickness. By measuring the  
difference in elevation of the top surface of the  
workpiece and the cutterhead knives (at their low-  
est points), the value displayed on the depth-of-  
cut gauge accurately represents the thickness of  
material that will be removed in that pass.  
the planing depth is controlled by the cutterhead  
elevation crank on top of the planer. turning the  
crank clockwise raises the cutterhead and turning  
it counterclockwise lowers the cutterhead.  
the Model g0689 has multiple methods for  
determining the depth-of-cut depending on your  
planing needs. the elevation crank, cutterhead  
elevation scale, thickness stop, and depth-of-cut  
gauge all provide a means for accurately measur-  
ing the material that will be removed from wood  
workpieces.  
To use the depth-of-cut gauge:  
1. lower the cutterhead assembly to just above  
your workpiece, then place your workpiece  
under the center of the cutterhead assem-  
bly, as shown in figure 15. (Make sure the  
workpiece only extends 1"–2" under the front  
of the gauge and does not extend into the  
path of the cutterhead knives.)  
Elevation Crank  
the elevation crank provides a simple and accu-  
rate method for producing consistent-depth cuts  
on multiple passes. the pitch of the elevation  
leadscrew is 16 threads per inch, meaning that  
every turn of the crank will lower the cutterhead  
116". using this as a base, you can make passes  
depth-of-Cut gauge  
1
1
3
1
with a depth-of-cut of ⁄64", ⁄32", ⁄64" and 16" by  
turning the crank 14 turn, 12 turn, 34 turn, and one  
full turn, respectively (figure 14).  
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2. Continue lowering the cutterhead assembly  
until you see the depth-of-cut gauge indicator  
begin to move. turn the cutterhead elevation  
crank until the desired depth-of-cut is indi-  
cated by the gauge.  
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figure 14. Crank elevation increments.  
3. remove the workpiece, then make your plan-  
ing pass.  
Note: Any time you switch directions with the  
cutterhead elevation crank, there will be a small  
amount of backlash—so the first turn of the crank  
after switching directions will be slightly less than  
116". However, as long as you move the crank in  
the same direction during operation, backlash will  
not be a factor.  
Note: The depth-of-cut gauge should only be  
used for approximate measurements. If pre-  
cise workpiece thicknesses are needed, use  
calipers to ensure your workpieces meet your  
standards.  
Note: Sliding the gauge cover to the "Open"  
position disables the gauge.  
-16-  
g0689 13" planer  
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Thickness Stop  
Cutterhead Elevation  
indicator  
the thickness stop stops the cutterhead assembly  
at pre-set workpiece thicknesses. use the thick-  
ness stop to plane to any of the following thick-  
nesses: 18", 14", 12", 34", 1", and 114".  
To use the thickness stop:  
1. rotate the thickness stop knob to the desired  
setting (figure 16).  
Cutterhead  
Elevation Scale  
figure 17. depth-of-cut scale and indicator.  
Example: if you need to plane a board down to  
916", simply make multiple passes (no greater than  
the maximum depth-of-cut) until the cutterhead  
elevation scale reads 916". a final pass at this set-  
9
ting will create a 16" thick workpiece.  
thickness Stop Knob  
Note: The cutterhead elevation scale does not  
provide a precise measurement and should only  
be used for approximate measurements. If precise  
workpiece thicknesses are needed, use calipers  
to ensure your workpieces meet your standards.  
.
figure 16. thickness Stop Knob  
2. plane the board, pass by pass, lowering the  
cutterhead with each pass until the cutterhead  
assembly reaches the thickness stop and no  
longer lowers.  
Elevation Lock  
Note: The thickness stop should only be  
used for approximate measurements. If pre-  
cise workpiece thicknesses are needed, use  
calipers to ensure your workpieces meet your  
standards.  
to ensure that the cutterhead assembly does  
not move during planing, the Model g0689 is  
equipped with an elevation lock.  
to use the elevation lock, set the cutterhead  
assembly to the desired elevation, then lower the  
elevation lock lever. to release the lock, lift the  
lever (figure 18).  
Cutterhead Elevation Scale  
the cutterhead elevation scale displays the dis-  
tance between the cutterhead knives (at their  
lowest points) and the platen. this represents the  
workpiece thickness produced after the planing  
pass is made (figure 17).  
Elevation lock lever  
figure 18. Elevation lock lever.  
-17-  
g0689 13" planer  
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Basic Operations  
Planing Tips  
inspect your lumber for twisting or cupping,  
and surface one face on a jointer if neces-  
sary.  
To use the planer:  
1. put on safety glasses.  
Scrape off all glue before planing glued-up  
panels.  
2. if your workpiece is bowed, surface plane the  
workpiece on a jointer until one side is flat—  
doing so will ensure that it sits solidly on the  
planer table during operation.  
do not plane more than one piece at a  
time.  
3. place the workpiece onto the infeed exten-  
sion wing with the flat side down, so that the  
front edge of the workpiece is just under the  
cutterhead assembly enough to set the depth  
of cut, and set the depth-of-cut, using the  
Depth-of-Cut Gauge (Page 16). Be sure not  
to exceed the maximum depth-of-cut.  
never remove more than the recommended  
amount of material on each pass. remove  
less material on each pass when planing  
wide or dense stock.  
Support the workpiece on both ends. get  
assistance if you are planing long lumber, or  
use roller stands to support the workpiece.  
4. lower the elevation lock lever, then remove  
the workpiece.  
Measure the workpiece thickness with cali-  
pers to get exact results.  
5. turn the planer ON.  
Carefully inspect all stock to make sure it is  
free of large knots or foreign objects that may  
damage your knives, cause kickback or eject  
from the planer.  
6. With the flat side of the board down on the  
table, make sure not to stand directly in front  
or behind the workpiece to reduce the risk  
of a kickback injury, then feed the workpiece  
into the front of the planer.  
When possible, plane equal amounts on  
each side of the board to reduce the chance  
of twisting or cupping.  
—if the cut is too deep and bogs down the  
planer, turn the planer OFF immediately,  
allow it to come to a complete stop, raise  
the cutterhead, remove the workpiece,  
reduce the depth-of-cut, then return to  
Step 4.  
use the entire width of the planer to wear  
knives evenly.  
always plane With the grain direction of the  
wood. never plain cross-grain or end-grain.  
Note: The infeed and outfeed rollers will  
control the feed rate of the workpiece as it  
passes through the planer. Do not push or  
pull on the workpiece.  
7. once the workpiece is clear of the outfeed  
roller, measure the workpiece thickness. if fur-  
ther planing is needed, return the workpiece  
to the infeed extension wing, lift the elevation  
lock lever, adjust the depth-of-cut, then con-  
tinue.  
8. Continue this process until the desired thick-  
ness is reached.  
-18-  
g0689 13" planer  
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Pitch & Glue Build-up  
Wood  
Problem: glue and resin buildup on the roll-  
ers and cutterhead will cause overheating by  
decreasing cutting sharpness while increasing  
drag in the feed mechanism. the result can  
include scorched lumber as well as uneven knife  
marks and chatter.  
Characteristics  
Below is a list of wood characteristics you may  
encounter when planing. the following descrip-  
tions of defects will give you some possible  
answers to problems you may encounter while  
planing different materials. possible solutions fol-  
low the descriptions.  
Solution: Clean the rollers and cutterhead.  
Chip Marks or Indentations  
Problem: Chip indentation or chip bruising is the  
result of wood chips not being thrown away from  
the cutterhead and out of the machine. instead  
they are carried around the cutterhead, deposited  
on the planed surface and crushed by the outfeed  
roller. Chip indentations can be caused by a num-  
ber of reasons, some of which are:  
Chipped Grain  
Problem: usually a result of cutting against the  
grain, planing lumber with knots or excessive  
amount of cross grain, or using dull knives.  
Solution: decrease the depth-of-cut. inspect  
your lumber and determine if its grain pattern is  
causing the problem. if the lumber does not show  
substantial crossgrain, inspect your knives.  
the type of lumber being planed. Certain  
species have a tendency to chip bruise.  
a high moisture content (over 20%) or sur-  
face moisture. typically found in air-dried  
stock where the surface is dry but the inside  
needs a longer time to season.  
fuzzy Grain  
Problem: usually caused by surfacing lumber  
with too high of a moisture content. Sometimes  
fuzzy grain is an unavoidable characteristic of  
some woods, such as basswood. Fuzzy grain can  
also be caused by dull knives.  
dull knives.  
too much material being removed in one  
pass.  
Solution: Check the lumber with a moisture  
meter. if moisture is greater than 20%, sticker the  
lumber and allow it to dry. otherwise, inspect the  
knife condition.  
dust bag is full.  
Solution:  
Snipe  
lumber must be completely dry, preferably  
Problem: occurs when board ends have more  
material removed than the rest of the board.  
usually caused when the workpiece is not prop-  
erly supported as it goes through the machine. in  
many cases, however, a small amount of snipe is  
inevitable.  
kiln-dried (Kd). air-dried (ad) lumber must  
be seasoned properly and have no surface  
moisture. do not surface partially-air-dried  
(pad) lumber.  
Make sure planer knives are sharp.  
reduce depth-of-cut.  
Solution: the best way to deal with snipe is by  
planing lumber longer than your intended work  
length and then cutting off the excess after plan-  
ing is completed.  
Empty dust bag.  
-19-  
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Similarly, common softwood shear strengths are  
displayed in figure 20.  
Wood Types  
the species of wood, as well as its condition, has  
a dramatic effect on the depth-of-cut the planer  
can effectively take with each pass. a greater  
shear strength indicates a harder wood. a shal-  
lower cut should be used with harder woods.  
Type  
Shear (PSI)  
Western larch  
tamarack  
1,410  
1,280  
1,160  
1,130  
1,150  
1,050  
1,000  
940  
douglas Fir  
alaska Cedar  
Sitka Spruce  
Sugar pine  
Cypress  
redwood (og)  
red Cedar  
White pine  
Balsam Fir  
Commonly used hardwoods and their associated  
shear strengths are illustrated in figure 19.  
Type  
Shear (PSI)  
860  
850  
710  
Black locust  
Sugar Maple  
2,480  
2,330  
pecan hickory  
White oak  
White ash  
Black Cherry  
american Elm  
Black Walnut  
red alder  
2,080  
2,000  
1,950  
1,700  
1,510  
1,370  
1,080  
980  
figure 20. Common softwood shear strengths.  
Basswood  
Cottonwood  
930  
figure 19. Common hardwood shear strengths.  
-20-  
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aCCESSoriES  
SECTION 5: ACCESSORIES  
T20803—13" Replacement Knives  
Set of two reversible replacement knives for the  
Model g0689 13" planer.  
H4978—Deluxe Earmuffs - 27dB  
H4979—Twin Cup Hearing Protector - 29dB  
H4977—Work-Tunes Radio Earmuffs - 25dB  
protect yourself comfortably with a pair of cush-  
ioned earmuffs. Especially important if you or  
employees operate for hours at a time.  
T20501—face Shield, 4" Crown, Clear  
T20502—face Shield, 7" Crown, Clear  
T20448—Economy Clear Safety Glasses  
T20452—"Kirova" Anti-Relective Glasses  
T20456—"Dakura" Clear Safety Glasses  
H0736—Shop fox® Safety Glasses  
H4978  
these glasses meet anSi z87.1-2003 specifica-  
tions. Buy extras for visitors or employees. you  
can't be too careful with shop safety!  
H4979  
H4977  
T20448  
T20452  
T20501  
figure 23. our most popular earmuffs.  
G2525—Dust Collection Basics Handbook  
this inexpensive, 64-page book carefully guides  
you through setting up a quality dust collection  
system in your shop. includes an easy-to-follow  
walk-through on designing the optimum dust col-  
lection system, and practical tips for minimizing  
cost and maximizing performance. a must have  
for beginners!  
T20456  
H0736  
figure 21. our most popular eye protection.  
G7313—700 lb Capacity SHOP FOX® Stand  
aperfectstandformountingyoursmallermachines  
on. Sturdy and rugged for everyday shop use.  
figure 24. dust Collection Basics handbook.  
figure 22. g7313 SHOP FOX® Stand.  
g0689 13" planer  
-21-  
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T20514—Small Half-Mask Respirator  
T20515—Medium Half-Mask Respirator  
T20516—Large Half-Mask Respirator  
T20511—Pre-filter P100  
G2752—4" Rolling floor Sweep  
G2753—4" Bench Dust Collection Attachment  
G2754—4" floor Dust Collection Attachment  
these attachments are indispensable for collect-  
ing dust at any machine. the rolling floor sweep  
is also a convenient way to keep the shop floor  
or workbench top clean! designed for use with 4"  
flexible hose (not included).  
T20539—Cartridge filter 2PK P100  
T20541—Cartridge filter 2PK P100 & O vapor  
Wood and other types of dust can cause severe  
respiratory damage. if you work around dust every-  
day, a half-mask respirator can greatly reduce  
your risk. Compatible with safety glasses!  
g2752  
g2753  
g2754  
figure 25. half-mask respirator with disposable  
cartridge filters.  
G8983—Tilting Roller Stand  
adjusts from 26" to 44", 0º-45º. 150 lb. capacity.  
G8984—Single Roller Stand  
adjusts from 26 58" to 45". 250 lb. capacity.  
G8985—5 Roller Stand  
figure 27. dust collection attachments.  
adjusts from 26" to 4458". 250 lb. capacity.  
these super heavy-duty roller stands feature con-  
venient hand knobs for fast height adjustment.  
G8983  
G8985  
G8984  
figure 26. SHOP FOX® roller Stands.  
-22-  
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SECTION 6: MAINTENANCE  
Lubrication  
Always disconnect power  
to the machine before  
performing maintenance.  
failure to do this may  
result in serious person-  
there are four primary points that require peri-  
odic lubricationthe head elevation screws, the  
elevation lock cams, the columns, and the feed  
roller chain drive. access for lubrication requires  
al injury.  
removing the top and side covers of the machine  
first (figure 28).  
Schedule  
Cam  
For optimum performance from your machine, fol-  
low this maintenance schedule:  
Chain  
Daily  
Check/correct loose hardware.  
Column  
Check/correct damaged knives.  
Check/correct worn or damaged wires.  
Correct any other unsafe condition.  
Elevation Screw  
figure 28. lubrication points of chain  
and elevation screws.  
lubricate elevation screws, elevation lock  
cams, columns, and feed roller chain drive.  
the elevation screws, cams, and columns on  
each side of the machine should be cleaned with  
minerals spirits, then coated with a light multi-  
purpose grease.  
Monthly  
Check for belt tension, damage, or wear.  
the chain drive can be lubricated with a spray oil.  
Saturate each chain link, then wipe off the excess  
so that sawdust will not be attracted.  
remove cutterhead guard and thoroughly  
clean all built-up sawdust from the cutterhead  
area.  
replace the sides, cover, and crank when com-  
plete.  
Cleaning  
Vacuum excess wood chips and sawdust, and  
wipe off the remaining dust with a dry cloth. if  
resin has built up, use a resin dissolving cleaner  
to remove it.  
-23-  
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SECTION 7: SERvICE  
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-  
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical  
Support at (570) 546-9663.  
Troubleshooting  
Symptom  
possible Cause  
possible Solution  
1. no power to planer.  
1. Check power supply.  
Motor will not run.  
2. Motor overload protection tripped.  
2. turn planer OFF. reset overload protection  
(Page 15).  
3. defective switch or loose wiring.  
3. inspect all lead connections on switch/  
motor for loose or open connections.  
4. inspect/replace.  
4. Brushes are at fault.  
Fuses or circuit breakers blow.  
1. Short circuit in line cord or plug.  
1. repair or replace cord or plug for damaged  
insulation and shorted wires.  
2. Brushes are at fault.  
2. inspect/replace.  
Motor overheats or operates at 1. Motor overloaded during operation.  
limited rpM.  
1. reduce cutting load; take lighter cuts.  
2. inspect/replace.  
2. Brushes are at fault.  
Motor stalls or shuts off during a 1. Cut is too deep.  
cut.  
1. reduce depth-of-cut.  
2. Motor overload protection tripped.  
2. turn planer OFF. reset overload protection  
(Page 15).  
3. Short circuit in motor or loose 3. repair or replace connections on motor  
connections.  
for loose or shorted terminals or worn  
insulation.  
4. Circuit breaker tripped.  
4. install correct or repair circuit breaker;  
reduce number of machines running on  
that circuit.  
5. Brushes are at fault.  
5. inspect/replace.  
Cutterhead slows or squeals when 1. Belt worn out.  
1. replace belt (Page 28).  
2. inspect/replace.  
cutting, especially on start-up.  
infeed/outfeed rollers not rotating.  
Vibration when running or cutting.  
2. Brushes are at fault.  
1. Chain and sprockets are worn.  
1. replace chain and sprockets.  
1. Knives are dull.  
1. replace knives.  
2. loose or damaged cutterhead.  
3. damaged belt.  
2. tighten or replace cutterhead.  
3. replace (Page 28).  
4. Worn cutterhead bearings.  
4. Check/replace cutterhead bearings.  
Boards don't feed properly into 1. Knives are dull.  
1. replace knives.  
machine.  
2. Sawdust in feed rollers.  
2. Clean feed roller (Page 29)  
-24-  
g0689 13" planer  
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Knife guard  
Knife Replacement  
The cutterhead knives on the Model G0689  
are extremely sharp. Brushing your finger  
along the edge can result in a severe cut.  
Take extreme caution when doing any of  
the adjustments involving the cutterhead  
knives. Wear heavy leather gloves any-  
time it is necessary to manually rotate the  
cutterhead assembly.  
Cap Screws  
figure 29. removing knife guard (top and  
side covers removed for clarity).  
3. Wearing heavy leather gloves, carefully turn  
the cutterhead towards you until the safety  
latch engages and the cutterhead no longer  
turns (figure 30).  
To maintain accurate and consistent plan-  
ing results, we do not recommend sharpen-  
ing the knives. Instead, replace both knives  
when they get dull.  
the condition of the knives on the Model g0689  
planer will affect the precision of the cut. during  
operation, watch for the following signs of dulled  
knives.  
Safety  
latch  
raised grain occurs as a result of dull knives  
hammering at the surface of the wood.  
gib  
a "fuzzy" appearance on the surface of the  
wood occurs as a result of dull knives tearing,  
rather than cutting the wood fibers.  
Cutterhead  
figure 30. Exposed cutterhead.  
grooves occur as a result of nicks along the  
knife edge.  
difficulty feeding the workpiece into the  
planer.  
if any of these signs become apparent during use,  
the knives must be reversed or replaced. do not  
attempt to sharpen the knives.  
Tools Needed  
Qty  
hex Wrench 4mm.............................................. 1  
To remove the knives:  
1. diSConnECt planEr FroM poWEr!  
2. remove the cap screws from the knife  
guard, then remove the guard (figure 29).  
-25-  
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4. remove the six button head cap screws from  
the gib.  
Before re-installing the knives, the cutterhead,  
gib and knife must be inspected. neglecting to  
inspect these components may result in damage  
to the planer.  
5. use the included magnets, as shown in  
figure 31, to first remove the gib, then the  
knife.  
To inspect the cutterhead, gib, and knives:  
1. diSConnECt planEr FroM poWEr!  
Magnets  
2. Carefully clean the cutterhead with a rag and  
with a flashlight, inspect the following:  
Make sure the threaded screw holes do  
not contain wood material or sawdust.  
Make sure that the hex socket and the  
threads of all cap screws are in good  
condition. replace if questionable.  
Knife  
Make sure any resin or glue buildup  
on the cutterhead, gib, and knives is  
removed so the knife and gib will sit flat  
on the cutterhead.  
figure 31. Knife removal.  
6. depress the safety latch (shown in figure  
30), then carefully rotate the cutterhead  
towards you approximately ¼ turn. release  
the safety latch and continue rotating the  
cutterhead until the second knife is exposed  
and the safety latch again engages.  
Make sure the knives are free of cracks.  
if any cracks exist, replace both knives.  
the knives on the Model g0689 planer are revers-  
ible and should always be reversed or replaced as  
a matched set. to avoid downtime, we recom-  
mend having an extra set of knives for your planer  
(Model t20803 in the grizzly catalog or website).  
once the cutterhead, gib, and knives have been  
inspected and prepared, install the knives.  
7. repeat Steps 4 and 5 for the second knife.  
-26-  
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To install the knives:  
Motor  
1. diSConnECt planEr FroM poWEr!  
Keep the motor as clean as possible. prevent any  
water, oil, or wood chips from penetrating inside  
the motor. Be sure to clean the machine after  
every use.  
2. using the magnets, position the knife over  
the two pins on the cutterhead. Be sure the  
knife is oriented with the beveled edge up, as  
shown in figure 32.  
the bearings inside the motor are shielded and  
lubricated for the life of the bearing and require no  
routine maintenance.  
Beveled Edge up  
this motor is equipped with long life carbon brush-  
es. however, brush life expectancy is affected by  
motor loading. planing very wide, dense boards  
or cutting too deep will reduce brush life from  
overheating. Check brushes after every ten to fif-  
teen hours of operation or if motor loses power or  
becomes noisy (figure 34).  
pins  
figure 32. Knife installation.  
3. using the magnets, replace the gib over the  
knife. Secure the gib with the six screws in  
the locations shown in figure 33.  
figure 34. Brush holder location (another brush  
is located on the other side of the motor from the  
one shown in this picture).  
figure 33. gib installation.  
1
When the brushes are worn down to 4'' (6mm), it  
4. depress the safety latch, then carefully rotate  
the cutterhead towards you approximately ¼  
turn. release the safety latch and continue  
rotating the cutterhead until the second knife  
slot is exposed and the safety latch again  
engages.  
is time for replacement. When checking brushes,  
be sure to return each brush in the same position  
that it came from. When replacing old brushes, be  
sure to replace both brushes at the same time.  
5. repeat Steps 2 and 3 for the second knife,  
then replace the knife guard.  
-27-  
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Drive Belt  
the cutterhead is driven by a belt that is located  
on the right-hand side of the motor and cutterhead  
assembly (when facing the front of the machine).  
the belt is very durable, but with extended use  
may begin to slip, indicating the need for replace-  
ment.  
Belt guard  
Tools Needed  
Qty  
hex Wrench 4mm.............................................. 1  
hex Wrench 5mm.............................................. 1  
hex Wrench 6mm.............................................. 1  
figure 36. Belt guard.  
5. loosen the motor mount bolt, shown in  
figure 37, to release tension on the belt.  
To replace the belt:  
1. diSConnECt planEr FroM poWEr!  
drive Belt  
impeller Belt  
2. remove the elevation crank and the four  
button head cap screws that secure the top  
cover. remove the top plate (figure 35).  
Elevation Crank  
Cutterhead  
Motor Mount Bolt  
pulley assembly  
top plate  
figure 37. Cutterhead drive components.  
6. remove the impeller belt by rolling it off the  
cutterhead pulley assembly, then remove the  
drive belt.  
thickness Stop Knob  
figure 35. Top and side cover removal.  
7. place the new drive belt over both pulleys.  
lift the motor by hand using moderate force  
to apply tension to the belt, then tighten the  
motor mount bolt.  
3. remove the thickness stop knob by pulling  
outward on it, then lift and pull the right side  
cover off.  
4. remove the belt guard shown in figure 36  
by removing the cap screws that secure it.  
8. replace the impeller belt, belt guard, side  
and top covers, thickness stop knob, button  
head cap screws, and cutterhead elevation  
crank in the reverse order from which they  
were removed.  
-28-  
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Impeller Belt  
feed Rollers  
the dust collection system on the Model g0689  
is powered by a belt-driven impeller. the belt is  
very durable, but with extended use it may begin  
to slip, resulting in a reduction in dust collection  
performance.  
the feed rollers rotate in bushing blocks that are  
spring loaded. the feed rollers ride up on the  
board so that the roller pressure is maintained.  
if chips or sawdust build up between the bracket  
and bushing block, the amount of roller vertical  
travel will be reduced, potentially causing improp-  
er feeding of lumber through the machine (figure  
39).  
Tools Needed  
Qty  
hex Wrench 4mm.............................................. 1  
hex Wrench 5mm.............................................. 1  
To replace the belt:  
1. diSConnECt planEr FroM poWEr!  
2. perform Steps 2–3 from Drive Belt on Page  
28.  
Bracket  
Bushing  
3. remove the impeller belt by first rolling it off  
the cutterhead pulley, then remove it com-  
pletely (figure 38).  
Block  
remove trapped sawdust from between  
the bushing block and the bracket.  
impeller Belt  
figure 39. location of potential trapped sawdust.  
periodically check and clean chips and sawdust  
from between the bushing blocks and brackets.  
To clean the feed rollers:  
1. diSConnECt planEr FroM poWEr!  
2. remove the elevation crank and the top and  
side covers. this provides easy access to  
depress the rollers so that chips and sawdust  
can be easily removed.  
figure 38. Impeller belt.  
3. place a 4'' high block of wood between one  
of the feed rollers and the planer bed. Ensure  
that the block of wood is not under the  
cutterhead.  
4. replace the belt with a new one, then  
re-assemble the removed components in  
the reverse order from which they were  
removed.  
4. lower the cutterhead assembly down just  
enough so that the roller is pushed up against  
the spring and pressure is off of the two  
brackets.  
5. remove any trapped material from between  
the roller assembly and bracket.  
-29-  
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6. raise the cutterhead assembly and remove  
the block of wood.  
3. Without turning the adjustment bolts, tighten  
the lock nuts. recheck to ensure consistency  
from side-to-side.  
7. repeat Steps 14 for the other feed roller.  
8. replace the sides, top plates, and elevation  
crank.  
Elevation Lock  
Adjustment  
Extension Wing/  
Table Alignment  
the elevation lock lever adjustment is set at  
the factory and should not require adjustment.  
however, with extended use, it is possible that the  
locks may wear or come out of adjustment. if you  
notice that the elevation lock lever is lowering all  
the way without locking the cutterhead assembly  
movement, you may need to adjust it.  
your planer is equipped with front and rear  
extension wings. Each wing folds up for machine  
mobility and folds down for machine operation.  
to check the alignment, lay a straightedge across  
the table and both wings (see figure 40). if the  
straightedge does not sit flat across the table and  
both extension wings, adjustment is needed.  
Tools Needed  
Qty  
hex Wrench 4mm.............................................. 1  
hex Wrench 5mm.............................................. 1  
Wrench 8mm..................................................... 1  
To adjust the elevation lock:  
1. diSConnECt planEr FroM poWEr!  
2. remove the side and top covers by perform-  
ing Steps 2–3 from Drive Belt, starting on  
Page 28.  
3. locate the four elevation lock adjustment  
bolts (two at each end of the cutterhead  
assembly; See figure 41).  
adjustment Bolt and lock nut  
figure 40. aligning extension wings.  
adjustment Bolts  
W/ lock nuts  
Tools Needed  
Qty  
Wrench 10mm ................................................... 1  
Straightedge ...................................................... 1  
lock lever  
If adjustment is necessary, proceed as fol-  
lows:  
1. loosen the lock nuts and adjustment bolts  
underneath each extension wing.  
Cam  
2. hold a straightedge across the table and both  
wings, and turn the adjustment bolts so the  
wings and the table are on the same plane.  
figure 41. Elevation lock adjustment.  
-30-  
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4. loosen the lock nuts, then turn each adjust-  
ment bolt so that it just touches the cam  
when the lock lever is approximately halfway  
through its travel, then tighten the lock nuts.  
4. locate the thickness stop bolt and lock nut.  
Manually rotate the thickness stop to the  
position shown in figure 42.  
Note: It is important that all four adjustment  
bolts are set equally. Failure to do this could  
cause the cutterhead to move during use,  
resulting in inconsistent planing.  
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figure 42. Thickness stop adjustment.  
the thickness stop is set at the factory and should  
not require adjustment. however, with extended  
use, it is possible that the thickness stop may  
come out of adjustment. if you notice that use of  
the thickness stop is not producing results to your  
standards, you may need to adjust it.  
5. place the 114" thick board on the table and  
lower the cutterhead until the knife just  
touches the board when the knife is at its low-  
est position (turn the belt pulley to rotate the  
cutterhead as needed).  
6. loosen the lock nut and adjust the stop bolt  
as needed until it just touches the thickness  
stop, then re-tighten the lock nut.  
Tools Needed  
Qty  
hex Wrench 4mm.............................................. 1  
hex Wrench 5mm.............................................. 1  
Wrench 8mm..................................................... 1  
7. reassemble the machine, then check to see  
if the thickness stop is producing the desired  
results. repeat as necessary.  
To adjust the thickness stop:  
1. using a caliper to accurately measure the  
thickness, plane a board to exactly 114".  
2. diSConnECt planEr FroM poWEr!  
3. remove the side and top covers by perform-  
ing Steps 2–3 from Drive Belt, starting on  
Page 28. replace the elevation crank and  
raise the cutterhead approximately 1".  
-31-  
g0689 13" planer  
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Wiring Diagram  
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5-15 Plug  
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figure 43. Switch wiring.  
g0689 13" planer  
-32-  
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SECTION 8: PARTS  
Main Parts Breakdown  
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&).  
-33-  
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Main Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
PSBS05M  
PW03M  
BUTTON HD CAP SCR M6-1 X 20  
FLAT WASHER 6MM  
SIDE COVER (RH)  
HANDLE  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
P0689038  
P0689039  
P0689040  
P0689041  
PSBS09M  
PW03M  
SPECIAL PIN  
2
LOCK LEVER  
3
P0689003  
P0689004  
P0689005  
P0689006  
P0689007  
P0689008  
P0689009  
P0689010  
P0689011  
P0689012  
P0689013  
P0689014  
PSBS03M  
P0689016  
PHTEK14M  
P0689018  
PSB50M  
TORSION SPRING  
LOCK LEVER CAP  
BUTTON HD CAP SCR M6-1 X 12  
FLAT WASHER 6MM  
FAN  
4
5
STEP KNOB  
6
HANDLE CAP  
7
HANDLE BOLT  
P0689044  
P0689045  
P6000  
8
HANDLE BASE  
FAN SHAFT  
9
PLUG  
BALL BEARING 6000ZZ  
IMPELLER SPACER (INNER)  
IMPELLER SPACER (OUTER)  
CAP SCREW M5-.8 X 10  
DEFLECTOR COVER  
SET SCREW M6-1 X 6  
FAN PULLEY  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
UPPER COVER  
P0689047  
P0689048  
PSB50M  
P0689050  
PSS02M  
P0689052  
P0689053  
P0689054  
P0689055  
P0689056  
P0689057  
PLW04M  
PN03M  
CLEVIS PIN  
BUSHING  
ROLLER  
PLUG  
BUTTON HD CAP SCR M8-1.25 X 16  
GRIP  
IMPELLER BELT 135J2  
ROD  
TAP SCREW M4 X 6  
AIR GUIDE  
COMPRESSION SPRING  
PAD  
CAP SCREW M5-.8 X 10  
DUST GUARD  
P0689020  
PHTEK15M  
PSB50M  
CAM (RIGHT)  
TAP SCREW M4 X 10  
CAP SCREW M5-.8 X 10  
DUST CHUTE  
LOCK WASHER 8MM  
HEX NUT M8-1.25  
EXT RETAINING RING 24MM  
CHAIN  
P0689023  
PSB50M  
PR58M  
CAP SCREW M5-.8 X 10  
FAN COVER  
P0689061  
P0689062  
PSB15M  
PW02M  
P0689025  
PSBS21M  
P0689027  
PN01M  
SPROCKET  
BUTTON HD CAP SCR M6-1 X 25  
COLLECTOR TUBE  
HEX NUT M6-1  
CAP SCREW M5-.8 X 20  
FLAT WASHER 5MM  
TENSION SPRING  
TENSION WHEEL ASSY  
SPACER  
P0689065  
P0689066  
P0689067  
PSB95M  
PSB79M  
P0689070  
P6002  
P0689029  
PRP03M  
P0689031  
P0689032  
P0689033  
PN03M  
CLAMP  
ROLL PIN 5 X 20  
CLAMP LEVER  
CAP SCREW M5-.8 X 30  
CAP SCREW M5-.8 X 35  
OUTSIDE COVER  
BALL BEARING 6002ZZ  
SHAFT  
SPECIAL BOLT M6-1 X 20  
DUST COLLECTION BAG  
HEX NUT M8-1.25  
LOCK WASHER 8MM  
CAM (LEFT)  
PLW04M  
P0689036  
PR16M  
P0689072  
PK48M  
KEY 4 X 4 X 20  
EXT RETAINING RING 9MM  
P0689074  
GEAR (INTERMEDIATE) 58T X 12T  
-34-  
g0689 13" planer  
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Main Parts List (Continued)  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
75  
P0689075  
P0689076  
P0689077  
P0689078  
P6202  
GEAR (LARGE) 70T  
BRACKET STANDOFF  
INSIDE COVER  
113  
114  
115  
116  
117  
118  
119  
120  
121  
122  
123  
124  
125  
126  
127  
128  
129  
130  
131  
132  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
148  
149  
150  
PS17M  
PHLP HD SCR M4-.7 X 6  
FLAT WASHER 4MM  
POINTER  
76  
PW05M  
77  
P0689115  
P0689116  
P0689117  
PHTEK30M  
P0689119  
P0689120  
PFH07M  
PN02M  
78  
PINION GEAR  
STEEL BALL 12MM  
RETAINING PLATE  
TAP SCREW M3 X 6  
MAGNET  
79  
BALL BEARING 6202ZZ  
GEAR (SMALL) 52T X 12T  
BUSHING  
80  
P0689080  
P0689081  
P0689082  
P0689083  
PSS02M  
81  
82  
SPACER UNDERCUT  
SPECIAL NUT M14  
SET SCREW M6-1 X 6  
ELEVATING NUT (LH)  
CAP SCREW M5-.8 X 10  
SET PLATE  
MAGNET SEAT  
83  
FLAT HD SCR M5-.8 X 10  
HEX NUT M10-1.5  
STEP ROD  
84  
85  
P0689085  
PSB50M  
P0689123  
PN06M  
86  
HEX NUT M5-.8  
87  
P0689087  
PSB20M  
PB148M  
PW01M  
HEX BOLT M5-.8 X 16  
FLAT WASHER 8MM  
CAP SCREW M8-1.25 X 25  
FLAT WASHER 5MM  
CAP SCREW M5-.8 X 10  
CUTTERHEAD  
88  
CAP SCREW M5-.8 X 14  
BUTTON HD CAP SCR M5-.8 X 10  
CABLE CLAMP  
89  
P0689089  
P0689090  
PSB50M  
PSB31M  
PW02M  
90  
91  
CAP SCREW M5-.8 X 10  
BELT GUARD  
PSB50M  
P0689130  
PK10M  
92  
P0689092  
P0689093  
P0689094  
PB148M  
93  
SPECIAL SCREW  
KEY 5 X 5 X 12  
94  
ELEVATING NUT (RH)  
HEX BOLT M5-.8 X 16  
HEX NUT M5-.8  
P0689132  
P0689133  
PSB115M  
P0689135  
P0689136  
P0689137  
PR4AZZ  
P0689139  
PSB33M  
P0689141  
P0689142  
P0689143  
PSB50M  
P0689145  
PN13M  
KNIVES  
95  
KNIFE LOCK BAR  
96  
PN06M  
BUTTON HD CAP SCR M6-1 X 16  
CUTTERHEAD PIN  
COMPRESSION SPRING  
BEARING RETAINER  
BALL BEARING 6204  
BEARING COVER  
CAP SCREW M5-.8 X 12  
COMPRESSION SPRING  
CUTTERHEAD LOCK  
LOCK SPACER  
97  
PHTEK36M  
PTLW02M  
P0689099  
PSB50M  
TAP SCREW M5 X 8  
EXT TOOTH WASHER 5MM  
COVER  
98  
99  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
CAP SCREW M5-.8 X 10  
POINTER COVER  
BUTTON HD CAP SCR M4-.7 X 16  
TORSION SPRING  
POINTER  
P0689101  
PSBS14M  
P0689103  
P0689104  
P0689105  
PSBS27M  
P0689107  
PN04M  
BUSHING  
BUTTON HD CAP SCR M4-.7 X 8  
POINTER HOUSING  
HEX NUT M4-.7  
CAP SCREW M5-.8 X 10  
CUTTERHEAD PULLEY  
HEX NUT M16-2  
P0689109  
P0689110  
P0689111  
PSW04-4  
UPPER FRAME  
P0689147  
PSS02M  
P0689149  
P0689150  
BELT 135J6  
MOTOR 2HP 1-PH 110V  
GASKET  
SET SCREW M6-1 X 6  
CUTTERHEAD EXTEND PULLEY  
MOTOR PULLEY  
STRAIN RELIEF  
-35-  
g0689 13" planer  
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Base Parts Breakdown  
&+'  
&+(  
&*&  
&*'  
&+)  
&*(  
&*'  
&*(  
&+%  
&+&  
&*)  
&**  
&+*  
&*&  
&++  
&*.  
&*+  
&*,  
&*-  
&+,  
&,&  
&,-  
'%&  
&..  
'%%  
'%+  
&,'  
'%'  
'%(  
'%)  
'%*  
&,("&  
&,)  
&,*  
&,.  
&,,  
&,+  
'%,  
&.,  
&.-  
&-&  
&-'  
(
*
&-(  
&-)  
&.%  
&.&  
&-%  
&-*  
&-+  
&-,  
&-.  
&.'  
&.(  
&.)  
&.*  
&.+  
&--  
-36-  
g0689 13" planer  
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Base Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
151  
152  
153  
154  
155  
156  
157  
158  
159  
160  
161  
162  
163  
164  
165  
166  
167  
171  
172  
P0689151  
P0689152  
P0689153  
PR05M  
COMPRESSION SPRING  
ROLLER  
181  
182  
183  
184  
185  
186  
187  
188  
189  
190  
191  
192  
193  
194  
195  
196  
197  
198  
199  
200  
201  
202  
203  
204  
205  
206  
207  
P0689181  
PW02M  
IDLER BRACKET  
FLAT WASHER 5MM  
CAP SCREW M5-.8 X 12  
SPROCKET  
COMPRESSION SPRING (INFEED)  
EXT RETAINING RING 15MM  
SPROCKET  
PSB33M  
P0689184  
P0689185  
PW03M  
P0689155  
P0689156  
P0689157  
PSB50M  
SPACER  
BEARING BLOCK  
RETAINER  
FLAT WASHER 6MM  
BUTTON HD CAP SCR M6-1 X 20  
CHAIN  
PSBS05M  
P0689188  
PFB08M  
P6000  
CAP SCREW M5-.8 X 10  
SIDE COVER (LH)  
TAP SCREW M5 X 25  
CORD SPOOL  
P0689159  
PHTEK16M  
P0689161  
PAW04M  
P0689163  
P0689164  
P0689165  
PSB50M  
FLANGE BOLT M5-.8 X 10  
BALL BEARING 6000ZZ  
BEARING RETAINER  
SPINDLE WASHER  
SPROCKET  
P0689191  
P0689192  
P0689193  
PW05M  
HEX WRENCH 4MM  
MAGNET  
PLATEN  
FLAT WASHER 4MM  
SPACER  
GUIDE  
P0689195  
PSBS26M  
PN02M  
CAP SCREW M5-.8 X 10  
COLUMN  
BUTTON HD CAP SCR M4-.7 X 12  
HEX NUT M10-1.5  
SPECIAL ADJUSTER SCREW  
EXT RETAINING RING 8MM  
STEP BRACKET  
P0689167  
P0689171  
P0689172  
ELEVATING SCREW  
BASE  
P0689198  
PR39M  
173-1 P0689173-1  
SPECIAL NUT  
P0689200  
P0689201  
P0689202  
PSB24M  
P0689204  
P0689205  
PSS02M  
PRP01M  
174  
175  
176  
177  
178  
179  
180  
PB08M  
HEX BOLT M6-1 X 20  
HEX NUT M6-1  
STEP  
PN01M  
SHAFT  
PFH27M  
PW05M  
FLAT HD SCR M4-.7 X 6  
FLAT WASHER 4MM  
TABLE SUPPORT  
EXTENSION TABLE  
ROLLER PLATE (RIGHT)  
CAP SCREW M5-.8 X 16  
STEEL BALL 6MM  
COMPRESSION SPRING  
SET SCREW M6-1 X 6  
ROLL PIN 4 X 18  
P0689178  
P0689179  
P0689180  
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Warning Labels Breakdown and List  
302  
303  
301  
304  
307  
305  
306  
308  
309  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
301  
302  
303  
304  
305  
PLABEL-15B  
HEARING PROTECTION LABEL VS  
MACHINE ID LABEL  
306  
307  
308  
309  
PLABEL-12C  
READ MANUAL LABEL VS  
GRIZZLY LOGO LABEL  
P0689302  
P0689307  
PLABEL-57A  
P0689304  
GLASSES/RESPIRATOR LABEL VS  
MODEL NUMBER LABEL  
PLABEL-62C  
P0689309  
DISCONNECT POWER LABEL HS  
REMOVE COVER LABEL  
PLABEL-14A  
ELECTRICITY LABEL 0.7"  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MUST maintain the original location and readability of the labels on the machine. If any label is  
removed or becomes unreadable, REPLACE that label before using the machine again. Contact  
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.  
-38-  
g0689 13" planer  
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7!22!.49 #!2$  
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WARRANTy AND RETURNS  
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