Grizzly Drill G0463 User Manual

MODEL G0463  
SMALL MILL/DRILL  
OWNER'S MANUAL  
COPYRIGHT © NOVEMBER, 2005 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#PC7741 PRINTED IN CHINA  
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Table of Contents  
INTRODUCTION............................................................................................................................... 3  
Foreword .................................................................................................................................... 3  
Contact Info................................................................................................................................ 3  
Machine Data Sheet................................................................................................................... 4  
Identification ............................................................................................................................... 6  
SECTION 1: SAFETY....................................................................................................................... 7  
Safety Instructions for Machinery............................................................................................... 7  
Additional Safety for Mill/Drills.................................................................................................... 9  
SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 10  
110V Operation........................................................................................................................ 10  
SECTION 3: SET UP...................................................................................................................... 11  
Set Up Safety........................................................................................................................... 11  
Items Needed for Set Up ......................................................................................................... 11  
Unpacking ................................................................................................................................ 11  
Inventory................................................................................................................................... 12  
Clean Up .................................................................................................................................. 13  
Site Considerations.................................................................................................................. 13  
Feet .......................................................................................................................................... 14  
Mounting to Workbench ........................................................................................................... 14  
Test Run and Spindle Break-in................................................................................................ 15  
Drill Chuck Removal................................................................................................................. 16  
R-8 Collets ............................................................................................................................... 17  
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SECTION 4: OPERATIONS ........................................................................................................... 18  
Operation Safety ...................................................................................................................... 18  
Power Controls......................................................................................................................... 18  
Power Shutdown...................................................................................................................... 19  
Spindle & Headstock Controls ................................................................................................. 19  
Table Travel ............................................................................................................................. 20  
Setting RPM............................................................................................................................. 21  
SECTION 5: ACCESSORIES......................................................................................................... 22  
SECTION 6: MAINTENANCE ........................................................................................................ 24  
Schedule .................................................................................................................................. 24  
Unpainted Cast Iron ................................................................................................................. 24  
Lubrication................................................................................................................................ 24  
SECTION 7: SERVICE ................................................................................................................... 25  
About Service........................................................................................................................... 25  
Troubleshooting........................................................................................................................ 25  
Adjusting Gibs.......................................................................................................................... 26  
Replacing Motor Brushes & Fuse ............................................................................................ 26  
Electrical Components ............................................................................................................. 27  
Wiring Diagram ........................................................................................................................ 28  
Parts Breakdown...................................................................................................................... 29  
Parts Breakdown...................................................................................................................... 30  
Parts List .................................................................................................................................. 31  
Parts List .................................................................................................................................. 32  
Parts List .................................................................................................................................. 33  
WARRANTY AND RETURNS........................................................................................................ 34  
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INTRODUCTION  
Foreword  
Contact Info  
We are proud to offer the Model G0463 Small  
Mill/Drill. This machine is part of a growing Grizzly  
family of fine metalworking machinery. When  
used according to the guidelines set forth in this  
manual, you can expect years of trouble-free,  
enjoyable operation and proof of Grizzly’s com-  
mitment to customer satisfaction.  
If you have any comments regarding this manual,  
please write to us at the address below:  
Grizzly Industrial, Inc.  
Technical Documentation Manager  
P.O. Box 2069  
C
/O  
Bellingham, WA 98227-2069  
We are pleased to provide this manual with  
the Model G0463. It was written to guide you  
through assembly, review safety considerations,  
and cover general operating procedures. It repre-  
sents our effort to produce the best documenta-  
tion possible.  
We stand behind our machines. If you have any  
service questions or parts requests, please call or  
write us at the location listed below.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
The specifications, drawings, and photographs  
illustrated in this manual represent the Model  
G0463 as supplied when the manual was pre-  
pared. However, owing to Grizzly’s policy of con-  
tinuous improvement, changes may be made at  
any time with no obligation on the part of Grizzly.  
For your convenience, we always keep current  
Grizzly manuals available on our website at www.  
grizzly.com. Any updates to your machine will be  
reflected in these manuals as soon as they are  
complete. Visit our site often to check for the lat-  
est updates to this manual!  
E-Mail: techsupport@grizzly.com  
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Product Dimensions:  
Weight......................................................................................................................................... 353 lbs.  
Length/Width/Height................................................................................................. 27 x 30 x 33-3/4 in.  
Foot Print (Length/Width)........................................................................................................ 16 x 13 in.  
Shipping Dimensions:  
Type...................................................................................................................................... Wood Crate  
Content....................................................................................................................................... Machine  
Weight......................................................................................................................................... 372 lbs.  
Length/Width/Height....................................................................................................... 30 x 32 x 42 in.  
Electrical:  
Switch........................................................................................................................... Forward/Reverse  
Switch Voltage................................................................................................................................. 110V  
Cord Length....................................................................................................................................... 7 ft.  
Cord Gauge...............................................................................................................................16 gauge  
Recommended Breaker Size...................................................................................................... 15 amp  
Plug........................................................................................................................................NEMA 5-15  
Motor:  
Type.......................................................................................................................................... Universal  
Horsepower...................................................................................................................................3/4 HP  
Voltage.............................................................................................................................................110V  
Prewired...........................................................................................................................................110V  
Phase............................................................................................................................................. Single  
Amps....................................................................................................................................................7A  
Speed...................................................................................................................................0-3725 RPM  
Cycle................................................................................................................................................60 Hz  
Number Of Speeds......................................................................................................................Variable  
Power Transfer ..................................................................................................................................Belt  
Bearings..............................................................................................Shielded, Permanently Lubricated  
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Main Specifications:  
Spindle Travel.......................................................................................................................3-3/8 in.  
Swing....................................................................................................................................... 18 in.  
Longitudinal Table Travel...................................................................................................15-7/8 in.  
Cross Table Travel.............................................................................................................. 5-3/4 in.  
Head Travel........................................................................................................................14-7/8 in.  
Max. Dist Spindle To Column.....................................................................................................8 in.  
Max. Dist Spindle To Table............................................................................................... 14-3/4 in.  
Drilling Cap For Cast Iron...........................................................................................................1 in.  
Drilling Cap For Steel.................................................................................................................. 1in.  
No. Of Vert. Spindle Speeds..............................................................................................High/Low  
Range Of Vert. Spindle Speeds.......................................................................0-1000, 0-2000 RPM  
Quill Dia...............................................................................................................................2.362 in.  
Table Info  
Table Length...................................................................................................................... 21-5/8 in.  
Table Width.......................................................................................................................... 6-1/4 in.  
Table Thickness................................................................................................................... 1-1/2 in.  
No. Of T Slots..................................................................................................................................3  
T Slots Width...................................................................................................................... 0.470 in.  
T Slots Height......................................................................................................................0.750 in.  
T Slots Centers................................................................................................................ 1-11/16 in.  
Stud Size................................................................................................................................. 3/8 in.  
Lead Screw Diameter..............................................................................................................5/8 in.  
Lead Screw TPI.............................................................................................................................12  
Lead Screw Length.................................................................................................................. 26 in.  
Construction  
Spindle Housing Const...................................................................................................... Cast Iron  
Table Const..............................................................................................Surface Ground Cast Iron  
Head Const.........................................................................................................................Cast Iron  
Column Const...........................................................................................Surface Ground Cast Iron  
Base Const......................................................................................................................... Cast Iron  
Paint........................................................................................................................................ Epoxy  
Other  
Collars Calibrated....................................................................................................0.001-0.0005 in.  
Spindle Info  
Spindle Taper............................................................................................................................. R-8  
Spindle Sleeve Diameter.....................................................................................................2.280 in.  
End Milling Cap....................................................................................................................... 3/4 in.  
Face Milling Cap.........................................................................................................................2 in.  
Draw Bar Diameter.............................................................................................7/16-20 x 10-3/4 in.  
Draw Bar TPI.................................................................................................................................20  
Draw Bar Length................................................................................................................ 15-5/8 in.  
Features  
3-16mm Drill Chuck with Key R-8/JT-6 Arbor  
Leveling Feet  
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Identification  
D
C
B
E
A
F
G
H
T
S
I
R
J
K
Q
O
P
N
L
M
Figure 1. G0463 Identification.  
A. Emergency Stop Button  
B. Drawbar (under cover)  
C. High/Low Gear Change Knob  
D. Headstock Lock  
K. Longitudinal (X-Axis) Handwheel  
L. Vertical (Z Axis) Handwheel  
M. Adjustable Feet  
N. Cross (Y-Axis) Handwheel  
O. Table Locks  
E. Fuse Socket  
F. Spindle RPM Control  
G. Forward/Reverse Switch  
H. Main Power Switch  
I. Quill Feed Levers  
J. Graduated Dials  
P. Longitudinal Scale  
Q. T-Slots and Coolant Trough  
R. Drill Chuck  
S. Quill  
T. Quill Lock  
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SECTION 1: SAFETY  
For Your Own Safety, Read Instruction  
Manual Before Operating this Machine  
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This  
manual uses a series of symbols and signal words which are intended to convey the level of  
importance of the safety messages. The progression of symbols is described below. Remember  
that safety messages by themselves do not eliminate danger and are not a substitute for proper  
accident prevention measures.  
Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
MAY result in minor or moderate injury. It may also be used to alert  
against unsafe practices.  
This symbol is used to alert the user to useful information about  
proper operation of the machine.  
NOTICE  
Safety Instructions for Machinery  
1. READ THROUGH THE ENTIRE MANUAL  
BEFORE STARTING MACHINERY.  
Machinery presents serious injury hazards  
to untrained users.  
4. ALWAYS USE HEARING PROTECTION  
WHEN OPERATING MACHINERY.  
Machinery noise can cause permanent  
hearing damage.  
5. WEAR PROPER APPAREL. DO NOT  
wear loose clothing, gloves, neckties, rings,  
or jewelry which may get caught in moving  
parts. Wear protective hair covering to con-  
tain long hair and wear non-slip footwear.  
2. ALWAYS USE ANSI APPROVED  
SAFETY GLASSES WHEN OPERATING  
MACHINERY. Everyday eyeglasses only  
have impact resistant lenses, they are  
NOT safety glasses.  
6. NEVER OPERATE MACHINERY WHEN  
TIRED, OR UNDER THE INFLUENCE OF  
DRUGS OR ALCOHOL. Be mentally alert  
at all times when running machinery.  
3. ALWAYS WEAR AN ANSI APPROVED  
RESPIRATOR WHEN OPERATING  
MACHINERY THAT PRODUCES DUST.  
Wood dust is a carcinogen and can cause  
cancer and severe respiratory illnesses.  
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Safety Instructions for Machinery  
7. ONLY ALLOW TRAINED AND PROP-  
17. REMOVE ADJUSTING KEYS AND  
ERLY SUPERVISED PERSONNEL TO  
OPERATE MACHINERY. Make sure  
operation instructions are safe and clearly  
understood.  
WRENCHES. Make a habit of checking for  
keys and adjusting wrenches before turn-  
ing machinery ON.  
18. CHECK FOR DAMAGED PARTS  
BEFORE USING MACHINERY. Check  
for binding and alignment of parts, broken  
parts, part mounting, loose bolts, and any  
other conditions that may affect machine  
operation. Repair or replace damaged  
parts.  
8. KEEP CHILDREN AND VISITORS AWAY.  
Keep all children and visitors a safe dis-  
tance from the work area.  
9. MAKE WORKSHOP CHILD PROOF. Use  
padlocks, master switches, and remove  
start switch keys.  
19. USE RECOMMENDED ACCESSORIES.  
Refer to the instruction manual for recom-  
mended accessories. The use of improper  
accessories may cause risk of injury.  
10. NEVER LEAVE WHEN MACHINE IS  
RUNNING. Turn power OFF and allow all  
moving parts to come to a complete stop  
before leaving machine unattended.  
20. DO NOT FORCE MACHINERY. Work at  
the speed for which the machine or acces-  
sory was designed.  
11. DO NOT USE IN DANGEROUS  
ENVIRONMENTS. DO NOT use machin-  
ery in damp, wet locations, or where any  
flammable or noxious fumes may exist.  
21. SECURE WORKPIECE. Use clamps or  
a vise to hold the workpiece when practi-  
cal. A secured workpiece protects your  
hands and frees both hands to operate the  
machine.  
12. KEEP WORK AREA CLEAN AND WELL  
LIT. Clutter and dark shadows may cause  
accidents.  
22. DO NOT OVERREACH. Keep proper foot-  
13. USE A GROUNDED EXTENSION CORD  
RATEDFORTHEMACHINEAMPERAGE.  
Undersized cords overheat and lose power.  
Replace extension cords if they become  
damaged. DO NOT use extension cords  
for 220V machinery.  
ing and balance at all times.  
23. MANY MACHINES WILL EJECT THE  
WORKPIECETOWARDTHEOPERATOR.  
Know and avoid conditions that cause the  
workpiece to "kickback."  
14. ALWAYS DISCONNECT FROM POWER  
24. ALWAYS LOCK MOBILE BASES  
(IF USED) BEFORE OPERATING  
MACHINERY.  
SOURCE  
BEFORE  
SERVICING  
MACHINERY. Make sure switch is in OFF  
position before reconnecting.  
25. BE AWARE THAT CERTAIN DUST MAY  
BE HAZARDOUS to the respiratory sys-  
tems of people and animals, especially  
fine dust. Make sure you know the hazards  
associated with the type of dust you will be  
exposed to and always wear a respirator  
approved for that type of dust.  
15. MAINTAIN MACHINERY WITH CARE.  
Keep blades sharp and clean for best and  
safest performance. Follow instructions for  
lubricating and changing accessories.  
16. MAKE SURE GUARDS ARE IN PLACE  
AND WORK CORRECTLY BEFORE  
USING MACHINERY.  
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Additional Safety for Mill/Drills  
1. UNDERSTANDING CONTROLS. Make sure  
10. MACHINE CARE AND MAINTENANCE.  
Never operate the mill/drill with damaged or  
worn parts. Maintain your mill/drill in proper  
working condition. Perform routine inspec-  
tions and maintenance promptly. Put away  
adjustment tools after use.  
you understand the use and operation of all  
controls.  
2. SAFETY ACCESSORIES. Always use a  
chip guard in addition to your safety glasses  
when milling to prevent bodily injury.  
11. DISCONNECT POWER. Make sure the mill  
is turned OFF, disconnected from its power  
source and all moving parts have come to a  
complete stop before starting any inspection,  
adjustment, or maintenance procedure.  
3. WORK HOLDING. Before starting the  
machine, be certain the workpiece has been  
properly clamped to the table. NEVER hold  
the workpiece by hand when using the mill.  
4. CHUCK KEY SAFETY. Always remove your  
chuck key, drawbar wrench, and any service  
tools immediately after use.  
12. AVOIDING ENTANGLEMENT. Keep loose  
clothing articles such as sleeves, belts or jew-  
elry items away from the mill spindle. Never  
wear gloves when operating the mill.  
5. SPINDLE SPEEDS. Select the spindle speed  
that is appropriate for the type of work and  
material. Allow the mill/drill to gain full speed  
before beginning a cut.  
13. TOOL HOLDING. Always use the proper  
tools for the material you are milling. Make  
sure they are held firmly in the proper tool  
holder for the job.  
6. POWER DISRUPTION. In the event of a  
local power outage during use of the mill,  
turn OFF all switches to avoid possible sud-  
den start up once power is restored.  
14. CLEAN-UP. DO NOT clear chips by hand.  
Use a brush, and never clear chips while the  
mill is turning.  
7. SPINDLE DIRECTION CHANGES. Never  
reverse spindle direction while the mill/drill is  
in motion.  
15. CUTTING TOOL INSPECTION. Inspect drills  
and end mills for sharpness, chips, or cracks  
before each use. Replace dull, chipped, or  
cracked cutting tools immediately. Handle  
new cutting tools with care. Leading edges  
are very sharp and can cause lacerations.  
8. STOPPING SPINDLE. DO NOT stop the  
mill/drill using your hand against the chuck.  
9. BE ATTENTIVE. DO NOT leave mill/drill run-  
13. EXPERIENCING DIFFICULTIES. If at any  
time you are experiencing difficulties per-  
forming the intended operation, stop using  
the machine! Contact our Technical Support  
at (570) 546-9663.  
ning unattended for any reason.  
No list of safety guidelines can be complete. Every shop environment is different. Like all  
machines there is danger associated with the Model G0463. Accidents are frequently caused by  
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen  
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious  
personal injury may occur.  
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SECTION 2: CIRCUIT REQUIREMENTS  
110V Operation  
Electrocution or fire could  
result if this machine is  
not grounded correctly or  
if your electrical configu-  
Serious personal injury could occur if you  
ration does not comply  
connect the machine to the power source  
with local and state codes.  
before you have completed the set up pro-  
Ensure compliance by  
cess. DO NOT connect the machine to the  
checking with a qualified  
power source until instructed to do so.  
electrician!  
Amperage Draw  
The Model G0463 motor draws the following  
amps under maximum load:  
Motor Draw..............................................7 Amps  
Circuit Recommendations  
We recommend connecting this machine to a  
dedicated circuit with a verified ground, using the  
circuit breaker size given below. Never replace a  
circuit breaker with one of higher amperage with-  
out consulting a qualified electrician to ensure  
compliance with wiring codes. If you are unsure  
about the wiring codes in your area or you  
plan to connect your machine to a shared cir-  
cuit, you may create a fire hazard—consult a  
This machine must have a ground prong in  
the plug to help ensure that it is grounded.  
DO NOT remove ground prong from plug  
to fit into a two-pronged outlet! If the plug  
will not fit the outlet, have the proper outlet  
installed by a qualified electrician.  
qualified electrician to reduce this risk.  
Circuit Breaker.......................................10 Amps  
Plug/Receptacle Type  
Included Plug Type........................... NEMA 5-15  
Extension Cords  
We do not recommend the use of extension  
cords, if you find it absolutely necessary:  
Use at least a 16 gauge cord that does not  
exceed 50 feet in length!  
The extension cord must also contain a  
ground wire and plug pin.  
A qualified electrician MUST size cords over  
50 feet long to prevent motor damage.  
Figure 2. A 5-15 plug and receptacle.  
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SECTION 3: SET UP  
Set Up Safety  
Items Needed for  
Set Up  
The following items are needed to complete the  
set up process, but are not included with your  
machine:  
This machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
Description  
Qty  
Precision Level........................................... 1  
Safety Glasses (for each person) .............. 1  
Solvent ....................................................... 1  
Shop Rags.................................................. 1  
Metal Shim Stock ....................................... 1  
Brass Hammer ........................................... 1  
Power Drill (optional).................................. 1  
Drill Bit 916"(optional) .................................. 1  
Hex Bolts M12-1.75 (length as needed) .... 4  
Flat Washers 12mm................................... 8  
Lock Washers 12mm ................................. 4  
Hex Nuts M12-1.75 .................................... 4  
An Assistant ............................................... 1  
Wear safety glasses dur-  
ing the entire set up pro-  
cess!  
The Model G0463 is a  
heavy machine. DO NOT  
over-exert yourself while  
unpacking or moving  
your machine—get assis-  
tance.  
Unpacking  
The Model G0463 was carefully packed when it  
left our warehouse. If you discover the machine  
is damaged after you have signed for delivery,  
please immediately call Customer Service at  
(570) 546-9663 for advice.  
Save the containers and all packing materials for  
possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
When you are completely satisfied with the con-  
dition of your shipment, you should inventory the  
contents.  
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Inventory  
H
B
After all the parts have been removed from the  
two boxes, you should have the following items:  
C
E
J
Box 1: (Figures 3 & 4)  
Qty  
I
A. Mill/Drill with Chuck.................................... 1  
B. Spare Drive Belt 2 x 65.............................. 1  
C. Oil Bottle..................................................... 1  
D. End Wrenches 8/10, 14/17, 17/19mm .... 1 ea  
E. Chuck Key.................................................. 1  
F. Drift............................................................. 1  
G. Hex Wrenches 3, 4, 5 & 6mm............... 1 ea  
H. Feet with Hex Nut M12-1.75........................ 4  
I. T-Nuts 38"................................................... 2  
J. Pin Spanner Wrench .................................. 1  
D
G
F
Figure 4. Loose inventory.  
In the event that any nonproprietary parts are  
missing (e.g. a nut or a washer), we would be  
glad to replace them, or for the sake of expedi-  
ency, replacements can be obtained at your local  
hardware store.  
Items not shown:  
Spare Fuse........................................................ 1  
A
Figure 3. G0463 out of the crate.  
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Clean Up  
Site Considerations  
The unpainted surfaces are coated with a waxy  
oil to protect them from corrosion during ship-  
ment. Remove this protective coating with a sol-  
vent cleaner or citrus-based degreaser such as  
Grizzly’s G7895 Degreaser. To clean thoroughly,  
some parts may need to be removed. For opti-  
mum performance from your machine, make  
sure you clean all moving parts or sliding  
contact surfaces that are coated. Avoid chlo-  
rine-based solvents, such as acetone or brake  
parts cleaner, as they may damage painted sur-  
faces should they come in contact. Always follow  
the manufacturer’s instructions when using any  
type of cleaning product.  
Workbench Load  
Although adjustable feet are included with your  
mill/drill, It is strongly recommended you bolt your  
machine to a sturdy workbench that will not tip.  
Refer to the Machine Data Sheet for the weight  
and footprint specifications of your machine.  
Some workbenches may require additional rein-  
forcement to support both the machine and the  
workpiece.  
Working Clearances  
Consider existing and anticipated needs, size of  
material to be processed through each machine,  
and space for auxiliary stands, work tables or  
other machinery when establishing a location for  
your new machine. See Figure 5 for the minimum  
working clearances.  
Gasoline and petroleum  
products have low flash  
points and could cause  
an explosion or fire if  
used to clean machinery.  
DO NOT use gasoline or  
petroleum products to  
clean the machinery.  
30"  
Many of the solvents  
commonly used to clean  
machinery can be toxic  
when inhaled or ingest-  
ed. Lack of ventilation  
while using these sol-  
vents could cause seri-  
ous personal health risks  
or fire. Take precautions  
from this hazard by only  
using cleaning solvents  
in a well ventilated area.  
4534  
"
Figure 5. Minimum working clearances.  
Unsupervised children and  
visitors inside your shop  
could cause serious per-  
sonal injury to themselves.  
Lock all entrances to the  
shop when you are away and  
DO NOT allow unsupervised  
children or visitors in your  
shop at any time!  
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Feet  
Mounting to  
Workbench  
Four leveling feet have been included with your  
mill/drill. However, we recommend bolting your  
machine to a sturdy workbench.  
The Model G0463 should be bolted to a work-  
bench to provide maximum rigidity and safety.  
Components and Hardware Needed:  
Feet with Hex Nut M12-1.75............................... 4  
Qty  
Components and Hardware Needed:  
Qty  
Hex Bolts M12-1.75 x (length as needed)...........4  
Flat Washers 12mm ...........................................8  
Lock Washers 12mm..........................................4  
Hex Nuts M12-1.75 .............................................4  
To install the feet on the mill/drill:  
1. With the help of an assistant, tip the mill/drill  
back to gain access to the underside of the  
base and thread the feet into the threaded  
holes.  
To mount the mill/drill to the workbench:  
1. Determine the best position for the mill/drill  
on the workbench.  
2. Place your precision level on the mill/drill  
table.  
Note: For the best performance, make  
sure the cross feed and the longitudinal  
handwheels extend out beyond the edge of  
the table surface. This will allow unrestricted  
handwheel operation.  
3. Adjust the hex nut(s) until the mill/drill is level  
side-to-side and front-to-back as shown in  
Figure 6.  
2. Mark your hole locations using the mounting  
holes in the base as a guide.  
3. Drill the holes needed in the workbench.  
4. Place a precision level on the mill/drill table  
and shim the mill/drill until it is level side-to-  
side and front-to-back.  
5. Bolt the mill/drill to the workbench.  
Hex Nut  
Figure 6. Leveling the mill/drill.  
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4. Make sure all switches are OFF and connect  
the mill/drill to the power source.  
Test Run and  
Spindle Break-in  
5. Turn the main power switch ON & Spindle  
RPM control ON and let the mill run for a  
minimum of 10 minutes on a low speed. The  
mill/drill should run smoothly with minimal  
noise and vibration.  
The Model G0463 has two speed ranges: Low  
range is 0–1000; high range is 0–2000 RPM.  
It is essential to closely follow the proper break-in  
procedures to ensure trouble free performance.  
Complete this process once you have familiarized  
yourself with all instructions in this manual.  
—If you suspect the mill/drill is not working  
correctly, shut the mill/drill OFF and correct  
the problem before proceeding further.  
—If the mill/drill is running smoothly, pro-  
ceed.  
To begin the start up and break-in procedure:  
1. Follow all lubrication procedures highlighted  
in Lubrication in Section 6: MAINTENANCE  
on Page 24.  
NOTICE  
DO NOT attempt to change between high  
and low speed ranges with the spindle ON.  
Damage to the spindle gearing will occur.  
2. Make sure there are no obstructions around or  
underneath the spindle. Remove the drawbar  
if there is no arbor or collet in the spindle.  
6. Slowly increase the RPM and allow it to run  
3. With the spindle at a complete stop, shift  
the HIGH/LOW gear change knob into the  
low range (see Figure 7). Set the forward/  
reverse switch to FWD.  
at a medium RPM for another ten minutes.  
7. Slowly increase the RPM and allow it to run  
at a high RPM for another ten minutes.  
Note: If the knob will not rotate into gear at  
first, rotate the spindle by hand while holding  
light pressure on the knob. When the gears  
engage, the knob will rotate into place.  
8. Turn the mill/drill OFF. Switch to the high  
range and repeat Steps 4–6.  
9. Set the forward/reverse switch to REV and  
repeat the previous process.  
NOTICE  
Failure to follow start up and spindle break-  
in procedures will likely cause rapid deteri-  
oration of spindle and other related parts.  
High  
Low  
Figure 7. HIGH/LOW gear change knob.  
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5. Using the 17mm wrench, loosen the drawbar  
Drill Chuck Removal  
but DO NOT remove it.  
The Model G0463 may have shipped with the drill  
chuck installed in the spindle. If this is the case,  
go ahead and remove the chuck and arbor at this  
time.  
NOTICE  
DO NOT completely unscrew the drawbar  
before striking it with the hammer. You will  
damage the threads on the drawbar and the  
arbor.  
Tools Needed:  
Qty  
Brass Hammer .................................................. 1  
Pin Spanner....................................................... 1  
Wrench 17/19mm.............................................. 1  
6. Tap the top of the drawbar with the hammer.  
This will unseat the taper of the arbor and the  
spindle (see Figure 9).  
To remove the chuck and arbor from the  
spindle:  
1. UNPLUG THE MILL/DRILL!  
2. Remove the plastic cap that covers the  
drawbar.  
3. Lock the quill in place with the quill lock.  
4. Insert the pin spanner into the two holes at  
the bottom of the spindle. This will keep the  
spindle from turning, and allow you to loosen  
the drawbar (see Figure 8).  
Figure 9. Striking the drawbar.  
7. Hold one hand under the chuck and finish  
loosening the drawbar by hand until it falls out  
of the spindle.  
Note: The chuck is attached to the arbor  
using a JT6 taper. This attachment is consid-  
ered to be semi-permanent. There should be  
no need to remove the chuck from the arbor.  
Inspect the chuck from time to time to make  
sure it is still tight on the arbor. If it is loose,  
use an dead-blow or other soft headed ham-  
mer to re-seat the taper.  
Holes Under Spindle  
Figure 8. Spindle holes.  
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To remove the collet:  
R-8 Collets  
1. UNPLUG THE MILL/DRILL!  
2. Tighten the headstock lock.  
The Model G0463 features an R-8 spindle taper,  
which only accepts R-8 collets. R-8 collets come  
in many sizes, typically ranging from 16" to 8  
1
7
"
and 3mm to 20mm. You will need a collet to  
match the diameter of the shank of the tool you  
want to hold.  
LACERATION  
HAZARD!  
Leading edges of end mills  
and other cutting tools can  
be very sharp. Protect your  
hands with gloves or a shop  
towel when handling.  
To install the R-8 collet:  
1. UNPLUG THE MILL/DRILL!  
2. Remove the drawbar cap.  
3. Protect the table surface with a piece of  
cardboard or hold the cutter or tool with a  
shop towel to prevent it from falling out of the  
collet.  
3. Carefully clean the surface of the collet and  
spindle taper. Ensure that it is free of debris,  
oil and grease of any kind.  
4. Insert the cutting tool into the collet.  
4. Using the 17mm wrench, loosen the drawbar  
but DO NOT remove it.  
5. Insert the collet up into the spindle taper.  
6. Slide the collet the rest of the way in until it  
makes contact with the threads at the end of  
the drawbar.  
NOTICE  
DO NOT completely unscrew the drawbar  
before striking it with the hammer. You will  
damage the threads on the drawbar and the  
arbor.  
7. Using your fingers, thread the drawbar into  
the collet until the collet draws up into the  
spindle taper.  
5. Using the brass hammer, tap the drawbar to  
8. While supporting the tool in the collet with  
one hand, tighten the drawbar with the 17mm  
wrench in your opposite hand.  
unseat the taper.  
6. Unscrew the rest of the drawbar by hand and  
remove the collet.  
Note: Do not overtighten the drawbar.  
Overtightening makes collet removal dif-  
ficult and causes damage to the drawbar  
threads, collet, and the spindle taper. Keep  
in mind the taper keeps the collet and tool in  
place. The drawbar simply aids in seating the  
taper.  
Note: When not in use, always remove  
collets and cutting tools from the spindle  
taper. Oxidation may cause the collet to seize  
and make it hard to remove later.  
-17-  
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SECTION 4: OPERATIONS  
Power Controls  
Operation Safety  
It is vital that you become familiar with the power  
controls before operating the Model G0463.  
Three separate switches control the power on the  
mill/drill (see Figure 10).  
Damage to your eyes, lungs, and ears could  
result from using this machine without  
proper protective gear. Always wear safety  
glasses, a respirator, and hearing protection  
when operating this machine.  
2
4
1
5
6
3
7
Loose hair and cloth-  
ing could get caught in  
machinery and cause seri-  
ous personal injury. Keep  
loose clothing and long  
hair away from moving  
machinery.  
Figure 10. Control panel components.  
1. EMERGENCY STOP Button: Immediately  
disconnects power to the system. Once  
pressed, this button must be twisted until it  
pops out to return power to the switches. The  
FAULT INDICATOR Light will turn on and the  
MAIN POWER Switch needs to be turned  
OFF.  
NOTICE  
If you have never used this type of machine  
or equipment before, WE STRONGLY REC-  
OMMEND that you read books, trade maga-  
zines, or get formal training before begin-  
ning any projects. Regardless of the con-  
tent in this section, Grizzly Industrial will  
not be held liable for accidents caused by  
lack of training.  
2. FAULT INDICATOR Light: Indicates a cir-  
cuit interruption due to a switch being out of  
proper position. Turn all switches OFF when  
lit.  
3. POWER INDICATOR Light: Shines when the  
system power is ON.  
4. Fuse Socket: Houses a 10 Amp system  
fuse.  
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5. SPINDLE RPM Control Knob: Turns the  
spindle ON and controls the spindle RPM in  
both speed ranges.  
Headstock Lock  
Quill Lock  
6. FORWARD/NEUTRAL/REVERSE Switch.  
Changes spindle rotational direction.  
7. MAIN POWER Switch: This switch delivers  
power to the system.  
Power Shutdown  
Quill Feed Levers  
Figure 11. Spindle controls.  
It is important to shut the power OFF when the  
mill/drill is not in use. Leaving the power ON  
keeps the circuit board cooling fan running. This  
will cause unnecessary wear on the fan and elec-  
trical system.  
The headstock moves on the column in the verti-  
cal (Z) axis and is controlled by a handwheel.  
To move the headstock:  
To completely shut the system power OFF:  
1. Turn the SPINDLE RPM Control Knob OFF.  
2. Turn the MAIN POWER Switch OFF.  
1. Unlock the headstock lock.  
2. Turn the vertical (Z) axis handwheel shown in  
Figure 12 to raise and lower the headstock.  
Note: For maximum rigidity and accuracy  
when milling, make sure you keep the head-  
stock locked in position.  
3. Press the EMERGENCY STOP Button. At  
this point the green power light and the  
amber fan power light should not be lit.  
Spindle & Headstock  
Controls  
The Model G0463 spindle height is controlled like  
a drill press (see Figure 11).  
Z
To use the rapid downfeed:  
1. Make sure the quill lock is released and the  
headstock is locked in position.  
Figure 12. Z axis control.  
2. Turn the quill feed levers to lower and raise  
the spindle.  
Note: For maximum rigidity and accuracy  
when milling, keep the spindle retracted and  
locked inside the head as far as possible.  
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Table Travel  
The mill/drill table can be moved in the X and Y  
axis.  
Longitudinal Feed  
The longitudinal feed or (X-axis) is moved by a  
handwheel in Figure 13 at the end of the table.  
The handwheel will move the table in both direc-  
tions side-to-side. One complete revolution of the  
handwheel moves the longitudinal feed 0.100".  
There is also a scale on the front of the table for  
use when a tight tolerance is not required. The  
longitudinal feed can be locked in position by a  
table lock located on the front of the table (see  
Figure 14).  
Table Locks  
Figure 14. Table locks.  
Cross Feed  
The cross feed or (Y-axis) in Figure 13, is moved  
with the handwheel on the front of the table base.  
One complete revolution of the handwheel moves  
the cross slide 0.100". The cross feed can be  
locked into position by a table lock located on the  
right side of the cross slide underneath the table  
(see Figure 14).  
Y
X
Figure 13. X & Y Handwheels.  
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Cutting Speeds for High Speed Steel (HSS)  
Cutting Tools  
Setting RPM  
Workpiece Material  
Aluminum & alloys  
Brass & Bronze  
Copper  
Cutting Speed (sfm)  
300  
150  
100  
80  
Closely follow the proper cutting speed and prop-  
er feed to reduce undue strain on all moving parts  
and for operator safety.  
Cast Iron, soft  
Cast Iron, hard  
Mild Steel  
Prior to machining, you need to determine the  
RPM needed to cut your workpiece, and then set  
the RPM on the machine.  
50  
90  
Cast Steel  
80  
Alloy Steel, hard  
Tool Steel  
40  
To determine the needed RPM:  
50  
Stainless Steel  
Titanium  
60  
1. Use the table in Figure 15 to determine the  
cutting speed required for the material of your  
workpiece.  
50  
Plastics  
300-800  
300-500  
Wood  
2. Measure the diameter of your cutting tool in  
Note: For carbide cutting tools, double the cut-  
ting speed. These values are a guideline only.  
Refer to the MACHINERY'S HANDBOOK for  
more detailed information.  
inches.  
3. Use the following formula to determine the  
needed RPM for your operation:  
Figure 15. Cutting speed table for HSS cutting  
tools.  
(Cutting Speed x 4) /Tool Diameter = RPM  
Failure to follow RPM and Feed Rate  
Guidelines may threaten operator safety  
from ejected parts or broken tools.  
NOTICE  
Failure to follow RPM and Feed Rate  
Guidelines will put undue strain on mov-  
ing parts, shorten tool life, and create poor  
workpiece results.  
-21-  
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ACCESSORIES  
SECTION 5: ACCESSORIES  
G9765—9-PC. Ball End Mill Set  
H3022—Measurement Tool Set  
Features 2 flute ball nose end mills. Includes the  
Includes magnetic base, 1" dial indicator (.001"),  
and 6" dial caliper (.001"). The extremely low price  
has made this a very popular seller!  
following sizes: 1/8", 3/16", 1/4", 5/16", 3/8", 7/16", 1/2", 5/8  
and 3/4".  
"
Figure 18. H3022 Measurement Tool Set.  
Figure 16. G9765 9 PC. Ball End Mill Set.  
G9610—Test Indicator  
.03" Range/.001" Resolution  
G9611—Test Indicator  
.008" Range/.0001" Resolution  
G9612—Test Indicator  
.030" Range/.0005" Resolution  
These test indicators have an easy to read dial  
and a pivoting stylus that moves at right angles  
to the dial face.  
G9002—212" Swivel Base Milling Vise  
G5971— 312" Swivel Base Milling Vise  
G5972—4" Swivel Base Milling Vise  
G5973—5" Swivel Base Milling Vise  
G5974—6" Swivel Base Milling Vise  
G5975—8" Swivel Base Milling Vise  
Vises feature 360° rotation with fine graduations,  
drop forged handle, precision ground jaw faces,  
enclosed acme screw and detachable swivel  
base.  
Figure 17. Test Indicator.  
Figure 19. Swivel base milling vise.  
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G9324—Boring Head Combo Set  
H2689—R-8 Quick Change Collet Set  
Hardened and ground adjusting screws along  
with a wide base design guarantee a long life and  
trouble-free use. Includes a 3" boring head, R-8  
An affordable quick change collet system with  
ultra precision. These spring collets are hard-  
ened and ground to exacting tolerances and offer  
incredible holding power. This set includes an R-8  
arbor and nut, spanner wrench, plastic carrying  
case and collets sized 18", 14", 38", 12", 58", 34", 78",  
and 1". What's more, the nut features a self-eject-  
ing rim! A set like this will truly speed up any tool  
changing process. Drawbar size is 716" x 20.  
1
3
arbor with 1 /2"-18 TPI, and a 12 piece /4" boring  
bar set.  
Figure 20. G9324 Boring Head Combo Set.  
G2861—212" Face Mill  
This 212" Face Mill accepts four carbide inserts.  
Comes with an R-8 arbor.  
Figure 23. H2689 R-8 Quick Change Collet Set.  
H5685—4" Rotary Table  
The perfect rotary table for all you model makers  
and those doing smaller precision work. Comes  
with clamping kit.  
Figure 21. G2861 Face mill.  
G9760—20-PC. 2 & 4 Flute TiN End Mill Set.  
Includes these sizes and styles in two and four  
3
1
5
3
7
1
9
5
flute styles: /16", /4", /16", /8", /16", /2", /16", /8",  
/
8", 11/16", and 3/4".  
3
Figure 24. H5685 4" Rotary Table.  
Figure 22. G9760 20-PC End Mill Set.  
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SECTION 6: MAINTENANCE  
Lubrication  
Always disconnect power  
to the machine before  
performing maintenance.  
Failure to do this may  
result in serious person-  
Regular lubrication will ensure your mill/drill per-  
forms at its highest potential (see Figures 25 &  
26).  
al injury.  
Place two to three drops of ISO 68 or SAE 20W  
non-detergent oil or similar lubricant directly on  
the ways of the cross slide and saddle. An oil  
bottle has been provided for this purpose.  
Schedule  
Oil fittings are located on the tops of each  
For optimum performance from your machine,  
handwheel and one on each side where the  
follow this maintenance schedule and refer to any  
headstock meets the column. These should be  
specific instructions given in this section.  
lubricated daily with several drops oil.  
Daily Check:  
Mill/drill is completely powered down at the  
end of use.  
Excess cutting fluids and chips have been  
removed and unpainted surfaces are dry and  
protected.  
Loose mounting bolts.  
Mill/drill is clean and lubricated.  
Worn or damaged wires.  
Any other unsafe condition.  
Monthly Check:  
Gibs are adjusted properly.  
Figure 25. Column lubrication.  
Unpainted Cast Iron  
Protect the unpainted cast iron surfaces on the  
table by removing vises and fixtures daily and  
by wiping the table clean after every use—this  
ensures moisture does not remain on bare metal  
surfaces.  
Ways  
Keep tables rust-free with regular applications of  
products like G96® Gun Treatment, SLIPIT®, or  
Boeshield® T-9(seeSECTION5:ACCESSORIES  
on Page 22 for more details).  
Figure 26. Table lubrication.  
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SECTION 7: SERVICE  
About Service  
Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you  
need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support  
at (570) 546-9663.  
Troubleshooting  
Symptom  
Possible Cause  
Possible Solution  
1. E-Stop button is pressed.  
1. Twist E-Stop until in pops out.  
Motor will not start.  
2. Open circuit in motor or loose connec- 2. Inspect all lead connections on motor  
tions.  
for loose or open connections.  
3. Replace fuse.  
3. Blown system fuse.  
Motor will not start; fuses or circuit break- 1. Short circuit in line cord or plug.  
ers blow.  
1. Repair or replace cord or plug for dam-  
aged insulation and shorted wires.  
Motor shuts off unexpectedly.  
1. Motor is overloaded due to high feed 1. Reduce feed rate and amount of  
rate. material removed.  
2. Thermal protection unit is overheat- 2. Wait for system to cool down.  
ed.  
Motor overheats.  
1. Motor overloaded.  
1. Reduce load on motor.  
2. Air circulation through the motor 2. Clean out motor to provide normal air  
restricted.  
circulation.  
3. Motor brushes are wearing.  
3. Inspect motor brushes, replace if nec-  
essary.  
Motor stalls (resulting in blown fuses or 1. Short circuit in motor or loose connec- 1. Repair or replace connections on  
tripped circuit).  
tions.  
motor for loose or shorted terminals  
or worn insulation.  
2. Low voltage.  
2. Correct the low voltage conditions.  
3. Incorrect fuses or circuit breakers in 3. Install correct fuses or circuit break-  
power line.  
ers.  
4. Motor overloaded.  
4. Reduce load on motor.  
Cutter slows when cutting.  
Poor surface finishes.  
1. Brushes worn.  
1. Replace brushes (Page 30).  
1. Feed rate to fast.  
2. Dull cutter.  
1. Slow feed rate.  
2. Always use newly sharpened cutters.  
3. Tighten column and table locks when  
possible to maintain rigidity.  
4. Adjust gibs.  
3. Lock not tightened down.  
4. Gibs loose.  
Vibration when running or cutting.  
1. Loose table.  
1. Tighten table locks.  
2. Adjust gibs.  
2. Loose gibs.  
3. Feed rate too high.  
3. Slow feed rate or adjust RPM.  
Difficulty removing collet from spindle.  
1. Debris in spindle taper or collet taper 1. Keep all taper surfaces spotlessly  
or both.  
clean.  
2. Head not locked in position.  
2. Lock head in place on column.  
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Adjusting Gibs  
Replacing Motor  
Brushes & Fuse  
The function of the gibs is to take out play in the  
table, and cross slide, and column without causing  
the slides to bind. The gibs are pre-adjusted at the  
factory and should not need further adjustment  
until many hours of machine use. If the movement  
seems too tight at first, make sure the locks are  
fully released. Next, make sure the bedways are  
thoroughly cleaned of rust preventative and lubri-  
cated with oil.  
After some period of time, the carbon brushes  
on the DC motor will need to be replaced.  
Always replace the brushes in pairs. Use part #  
P0463242.  
To replace the motor brushes:  
1. UNPLUG THE MILL/DRILL!  
Tools Needed:  
Wrench 10mm................................................... 1  
Hex Wrench 3mm.............................................. 1  
Qty  
2. Remove and replace the spring and carbon  
brush.  
Each gib has multiple lock nuts and set screws  
that need to be adjusted. Make your adjustments  
equally and in small increments.  
Carbon Brush  
To adjust the gibs: (see Figure 27)  
1. UNPLUG THE MILL/DRILL!  
2. Loosen the lock nuts.  
3. Move the table and slightly tighten each  
set screw. When properly adjusted, the gib  
should offer slight resistance without bind-  
ing.  
Figure 28. Carbon brush removal.  
A 10 Amp fuse is housed in the body near the  
main controls.  
4. Tighten the lock nuts.  
To replace the fuse:  
1. UNPLUG THE MILL/DRILL!  
2. Remove and replace the fuse from the fuse  
cradle (see Figure 29).  
Figure 27. Gib adjustment.  
Figure 29. Fuse replacement.  
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Electrical Components  
Figure 33. RPM control.  
Figure 30. Circuit board.  
Figure 34. Forward/Reverse switch.  
Figure 31. Equipment grounds.  
System Light  
Figure 35. Main power switch.  
E-Stop  
Power Light  
Figure 32. E-Stop and indicator lights.  
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Wiring Diagram  
 
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Parts Breakdown  
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Parts Breakdown  
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Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
P0463001  
P0463002  
P0463003  
P0463004  
P0463005  
P0463006  
P0463007  
P0463008  
P0463009  
P0463010  
P0463011  
P0463012  
P0463013  
P0463014  
P0463015  
P0463016  
P0463017  
P0463018  
P0463019  
P0463020  
P0463021  
P0463022  
P0463023  
P0463024  
P0463025  
P0463026  
P0463027  
P0463028  
P0463029  
P0463030  
P0463031  
P0463032  
P0463033  
P0463034  
P0463035  
PW06M  
TRANSMISSION GEAR  
DIAL FORK  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
68-1  
68-2  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
P0463051  
P0463052  
P0463053  
P0463054  
P0463055  
P0463056  
P0463057  
P0463058  
P0463059  
P0463060  
P0463061  
P0463062  
P0463063  
P0463064  
P0463065  
P0463066  
P0463067  
P0463068  
P0463068-1  
P0463068-2  
P0463069  
P0463070  
P0463071  
P0463072  
P6007  
DIAL FORK SHAFT  
QUILL HANDLE  
2
3
SMALL GEAR RACK  
SPECIAL NUT  
DUST CAP  
SHAFT  
4
BUSHING  
5
RIGHT SUPPORT FLANGE  
BUSHING  
6
OIL SEAL  
7
SPINDLE  
HIGH/LOW KNOB  
SPINDLE LOCK SLEEVE II  
SPINDLE LOCK HANDLE  
SPINDLE LOCK SLEEVE I  
SPACER  
8
SLEEVE  
9
OIL SEAL  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
QUILL  
HEAD CASTING  
DRAWBAR  
SMALL HANDLE  
GIB ADJUST SCREW  
GIB  
SPACER  
SPACER  
SLEEVE  
COLUMN PLATE  
END CAP  
BEARING SEAT  
SPINDLE GEAR  
COVER  
CAP  
ARBOR R8/JT6  
SPACER  
CHUCK 3-16MM/JT6  
CHUCK KEY  
DRAWBAR CAP  
BEARING SEAT  
GEAR  
SMALL HANDLE  
COMPRESSION SPRING  
FLAT SPRING  
SHAFT  
SLEEVE  
BEARING 8106  
TRANSMISSION GEAR  
FENDER WASHER  
SHAFT  
BEARING 6007  
P6001  
BEARING 6001  
P0463075  
P0463076  
P0463077  
P0463078  
P0463079  
P6006  
TIMING BELT  
UPPER FLANGE  
GEAR  
OIL FITTING  
OIL FITTING  
LOWER FLANGE  
BEARING SEAT  
SPACER  
STEEL BALL  
BEARING Z007106  
BEARING 6006  
FLANGE  
PSB15M  
PSB78M  
P0463083  
PK68M  
CAP SCREW M5-.8 X 20  
CAP SCREW M5-.8 X 40  
SOLID PIN 6 X 25  
KEY 4 X 4 X 40  
COVER  
GEAR  
FLAT WASHER 12MM  
MOTOR FIXED TRAY  
CONTROL BOX  
SPACER  
P0463037  
P0463038  
P0463039  
P0463040  
P0463041  
P0463042  
P0463043  
P0463044  
P0463045  
P0463046  
P0463047  
P0463048  
P0463049  
P0463050  
PS56M  
PHLP HD SCR M4-.7 X 16  
ROLL PIN 4 X 16  
SET SCREW M6-1 X 16  
HEX NUT M6-1  
PRP76M  
PSS11M  
PN01M  
GEAR  
SPACER  
PSB33M  
PRP74M  
PSS53M  
PSS04M  
P0463093  
PR38M  
CAP SCREW M5-.8 X 12  
ROLL PIN 4 X 8  
SPRING COVER  
FLAT COIL SPRING  
BUSHING  
SET SCREW M5-.8 X 12  
SET SCREW M6-1 X 12  
LOCK RING M27 -1.5  
INT RETAINING RING 62MM  
EXT RETAINING RING 35MM  
FLAT WASHER 12MM  
HEX NUT M12-1.75  
KEY 8 X 8 X 20  
LEFT SUPPORT FLANGE  
PINION  
RIGHT SUPPORT FLANGE  
COLLAR  
PR12M  
PW06M  
HANDLE HUB  
CAP  
PN09M  
PK107M  
-31-  
G0463 Small Mill/Drill  
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Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
99  
PK30M  
KEY 4 X 4 X 25  
150  
151  
152  
153  
155  
156  
157  
158  
159  
160  
161  
162  
163  
164  
165  
166  
167  
168  
169  
170  
171  
172  
173  
174  
175  
176  
177  
178  
179  
180  
181  
182  
183  
184  
185  
186  
187  
188  
189  
196  
197  
198  
199  
208  
212  
213  
214  
215  
216  
217  
PRP39M  
PRP56M  
PRP73M  
P0463153  
P0463155  
P6001  
ROLL PIN 4 X 20  
ROLL PIN 4 X 25  
ROLL PIN 4 X 30  
RULER  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
121  
122  
123  
124  
125  
126  
127  
128  
129  
130  
131  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
148  
149  
PK34M  
KEY 5 X 5 X 20  
PSB16M  
PLW02M  
PK37M  
CAP SCREW M4-.7 X 16  
LOCK WASHER 4MM  
KEY 4 X 4 X 16  
BEARING 8101  
PSB18M  
PR06M  
CAP SCREW M4-.7 X 8  
EXT RETAINING RING 16MM  
PHLP HD SCR M5-.8 X 16  
PHLP HD SCR M4-.7 X 8  
EXT RETAINING RING 10MM  
KEY 3 X 3 X 16  
BEARING 6001  
P0463157  
P0463158  
P0463159  
P0463160  
P0463161  
P0463162  
P0463163  
P0463164  
P0463165  
P0463166  
P0463167  
P0463168  
P0463169  
P0463170  
P0463171  
P0463172  
P0463173  
PN09M  
ADJUSTABLE FOOT  
BASE  
PS40M  
PS07M  
SADDLE  
PR01M  
WORKTABLE  
PK98M  
SPACER  
PS11M  
PHLP HD SCR M6-1 X 16  
CAP SCREW M4-.7 X 6  
EXT RETAINING RING 16MM  
ROLL PIN 3 X 10  
Y-AXIS FEED SCREW  
X-AXIS FEED SCREW NUT  
Y-AXIS FEED SCREW NUT  
X-AXIS GIB  
PSB110M  
PR06M  
PRP44M  
PR06M  
EXT RETAINING RING 16MM  
ROLL PIN 4 X 16  
Y-AXIS BEARING SEAT  
GEAR  
PRP76M  
PSB16M  
PSB01M  
PSB24M  
PW02M  
CAP SCREW M4-.7 X 16  
CAP SCREW M6-1 X 16  
CAP SCREW M5-.8 X 16  
FLAT WASHER 5MM  
ROLL PIN 4 X 10  
SLEEVE  
Z-AXIS SHAFT  
SUPPORT FLANGE  
X-AXIS FEED SCREW  
Y-AXIS GIB  
PRP84M  
P0463121  
PSS02M  
PSB64M  
PK69M  
LONG HANDLE SLEEVE  
SET SCREW M6-1 X 6  
CAP SCREW M10-1.5 X 25  
KEY 4 X 4 X 12  
X-AXIS BEARING SEAT  
HEX NUT M12-1.75  
HANDWHEEL  
P0463175  
PN03M  
HEX NUT M8-1.25  
HANDWHEEL  
PRP35M  
PRP85M  
PSS26M  
PS52M  
ROLL PIN 5 X 10  
P0463177  
P0463178  
P0463179  
P0463180  
P0463181  
P0463182  
PSB23M  
ROLL PIN 6 X 26  
POINTER  
SET SCREW M5-.8 X 6  
PHLP HD SCR M4-.7 X 20  
COLUMN  
HANDLE SLEEVE  
INLAY RING  
P0463129  
P0463130  
P0463131  
P0463133  
P0463134  
P0463135  
P0463136  
P0463137  
P0463138  
P0463139  
P0463140  
P0463141  
PSB04M  
PSB03M  
PW04M  
GRADUATED DIAL  
SHOULDER SCREW M8-1.25 X 55  
CAP SCREW M4-.7 X 12  
SET SCREW M6-1 X 25  
FLAT WASHER 8MM  
ROLL PIN 3 X 20  
PHLP HD SCR M6-1 X 6  
RIVET  
LEFT SIDE PLATE  
RIGHT SIDE PLATE  
LIMIT SLEEVE  
PSS12M  
LOWER BEARING SEAT  
VERTICAL LEAD SCREW  
VERTICAL LEAD NUT  
SUPPORT  
PW01M  
PRP42M  
PS37M  
P0463188  
P0463189  
P0463196  
P0463197  
P0463198  
P0463199  
P0463208  
P0463212  
P0463213  
P0463214  
P0463215  
P0463216  
P0463217  
UPPER BEARING SEAT  
REAR CABINET  
CAP NUT  
MACHINE ID LABEL I  
MOTOR LABEL  
SMALL COVER  
LARGE COVER  
MACHINE ID LABEL II  
LOCK LABEL  
CAP SCREW M6-1 X 10  
CAP SCREW M5-.8 X 8  
FLAT WASHER 10MM  
CAP SCREW M8-1.25 X 20  
ROLL PIN 8 X 45  
FINE LEAD WIRE 1 X 85  
STRAIN RELIEF  
FLEX CONDUIT  
SWITCH LABEL  
FUSE BOX  
PSB14M  
PRP86M  
PSS31M  
PS17M  
SET SCREW M5-.8 X 8  
PHLP HD SCR M4-.7 X 6  
HEX BOLT M10-1.5 X 50  
POWER INDICATING LAMP  
RPM CONTROLER  
PB73M  
-32-  
G0463 Small Mill/Drill  
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Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
218  
219  
220  
223  
224  
225  
226  
227  
228  
229  
230  
231  
P0463218  
P0463219  
P0463220  
P0463223  
P0463224  
P0463225  
P0463226  
PLABEL-11  
PLABEL-12  
PLABEL-14  
PLABEL-26  
PLABEL-41  
EMERGENCY STOP SWITCH  
REV/OFF/FWD SWITCH  
PC BOARD  
232  
233  
234  
235  
236  
237  
238  
239  
240  
241  
242  
P0463232  
P0463233  
PWR1719  
PWR1417  
PWR810  
PAW03M  
PAW04M  
PAW05M  
PAW06M  
P1075001  
P0463224  
SPINDLE BREAK-IN LABEL  
CHANGE GEARS LABEL  
WRENCH 17 X 19  
WRENCH 14 X 17  
WRENCH 8 X 10  
POWER CORD  
MOTOR  
FAULT INDICATING LAMP  
POWER SWITCH  
HEX WRENCH 3MM  
HEX WRENCH 4MM  
HEX WRENCH 5MM  
HEX WRENCH 6MM  
T-NUT 3/8"  
SAFETY GLASSES LABEL  
READ MANUAL LABEL  
ELECTRICITY LABEL  
UNPLUG 110V LABEL  
ENTAGLEMENT LABEL  
MOTOR BRUSH  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MUST maintain the original location and readability of the labels on the machine. If any label is  
removed or becomes unreadable, REPLACE that label before using the machine again. Contact  
-33-  
G0463 Small Mill/Drill  
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WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,  
or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then  
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the  
carton. We will not accept any item back without this number. Proof of purchase must accompany the  
merchandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
-34-  
G0463 Small Mill/Drill  
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