PARTS
INSTRUCTIONS–PARTS LIST
308883
Rev. D
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
First choice when
quality counts.
t
INSTRUCTIONS
50:1 Ratio Fire-BallR Grease Pumps
FOR LUBRICATING PRODUCTS ONLY
8400 psi (58 MPa, 580 bar) Maximum Fluid Working Pressure
140 psi (0.97 MPa, 9.7 bar) Maximum Air Working Pressure
Model No. 239877, pail length
Model No. 239887, 120-pound drum length
Model No. 239888, 400-pound drum length
WARNING
This product is designed to be used only in
pumping non-corrosive and non-abrasive lubricants
and greases. Any other use can cause unsafe
operating conditions and result in component
rupture, fire, or explosion, which can cause serious
injury, including fluid injection.
Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Displacement Pump Service . . . . . . . . . . . . . . . . . . . . . 9
Model No. 239887 shown
Air Motor and Throat Service . . . . . . . . . . . . . . . . . . . . 11
Parts Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . 17
Mounting Hole Layout . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Graco Phone Number . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9038A
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
ECOPYRIGHT 1999, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
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WARNING
INJECTION HAZARD
Fluid from the dispensing valve, leaks, or ruptured components can inject fluid into your body and
cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on
the skin can also cause serious injury.
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medical attention.
D Do not point the dispensing valve at anyone or at any part of the body.
D Do not put your hand or fingers over the end of the dispensing valve.
D Do not stop or deflect leaks with your hand, body, glove or rag.
D Use only extensions and no-drip tips which are designed for use with your dispensing valve.
D Do not use a low pressure flexible nozzle with this equipment.
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not repair high pressure couplings; you must replace the entire hose.
TOXIC FLUID HAZARD
Hazardous fluids or toxic fumes can cause serious injury or death if splashed in the eyes or on the
skin, inhaled, or swallowed.
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state and national guidelines.
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and solvent manufacturer.
3
308883
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WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
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D If there is any static sparking or you feel an electric shock while using this equipment, stop
dispensing immediately. Do not use the equipment until you identify and correct the problem.
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being dispensed.
D Keep the dispensing area free of debris, including solvent, rags, and gasoline.
D Do not smoke in the dispensing area.
MOVING PARTS HAZARD
Moving parts, such as the air motor piston, can pinch or amputate your fingers.
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the equipment from starting unexpectedly.
4
308883
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Installation
Grounding
Proper grounding is an essential part of maintaining a
safe system.
To ground the pump, loosen the grounding lug locknut
(W) and washer (X). Insert one end of a 12 ga (1.5
mm@) minimum ground wire (Y) into the slot in lug (Z),
and tighten the locknut securely. Connect the other
end of the wire to a true earth ground. To order a
ground wire and clamp, order Part No. 222011.
To reduce the risk of static sparking, ground the pump.
Check your local electrical code for detailed grounding
instructions for your area and type of equipment.
Ground all of this equipment:
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in Fig. 1.
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hoses.
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recommendations.
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D To maintain grounding continuity when flushing or
relieving pressure, always hold a metal part of the
valve firmly to the side of a grounded metal pail,
then trigger the valve.
04111
Fig. 1
For Stationary Mountings
B
G
Recommended air line
configuration to reduce
moisture in pump
A
D
KEY
J
J
A
B
C
D
E
F
Fluid dispense line
Pump ground wire (required)
Air regulator with gauge
Main air supply line
Air line filter
C
E
F
K
H
Air line lubricator
G Pump runaway valve
H
J
Follower plate
Bleed-type Master Air Valves
(required)
1/2 in.
K
Fluid drain valve
04191
Fig. 2
Mounting
2. If using a follow plate (H), remove the drum cover.
Scoop the material to the center of the drum to
make the surface concave. Place the plate on the
material. Guide the pump foot valve through the
plate.
WARNING
Mount the pump securely so that it cannot move
around during operation. Failure to do so could
result in personal injury or equipment damage.
3. Mount the pump to the drum cover or other
suitable mounting device.
1. Plan the mounting layout for easy operator access
to the pump air controls, sufficient room to change
drums and a secure mounting platform.
4. For ease in changing drums, install a pump
elevator.
5
308883
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Installation
4. Install the air regulator (C) to control pump speed
Air and Fluid Line and Accessories
See Fig. 2 above.
and pressure (see WARNING at left).
5. Install an air line filter (E) to remove harmful dirt
and contaminants from your compressed air
supply.
WARNING
Three accessories are required in your system: an
air shut-off valve/air bleed device, fluid drain valve,
and ground wire. These accessories help reduce
the risk of serious bodily injury, including fluid
injection, splashing in the eyes or on the skin,
injury from moving parts if you are adjusting or
repairing the pump, and explosion from static
sparking.
6. Install a second bleed-type master air valve (J)
upstream from all other accessories, to isolate the
accessories for servicing.
D The air bleed device relieves air trapped
between it and the air motor after the air supply
is shut off. Trapped air can cause the air motor
to cycle unexpectedly, causing serious injury if
you are adjusting or repairing the pump. Use a
bleed-type master air valve (J). Install them
near the pump air inlet within easy reach from
the pump.
D The fluid drain valve (K) assists in relieving fluid
pressure in the displacement pump, hoses, and
dispensing valve. Triggering the valve to relieve
pressure may not be sufficient.
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sparking.
CAUTION
Do not hang the air accessories directly on the air
inlet. The fittings are not strong enough to support
the accessories and may cause one or more to
break. Provide a bracket on which to mount the
accessories.
NOTE: Install the air line accessories in the order
shown in Fig. 2.
1. Install a pump runaway valve (G) to shut off the air
to the pump if the pump accelerates beyond the
pre-adjusted setting. A pump that runs too fast
can be seriously damaged.
2. Install an air line lubricator (F) for automatic air
motor lubrication.
3. Install a bleed-type master air valve (J) to relieve
air trapped between the valve and the motor (see
WARNING at left). Order Part No. 107142.
6
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Operation
Pressure Relief Procedure
WARNING
COMPONENT RUPTURE HAZARD
The maximum working pressure of each
component in the system may not be the
same. To reduce the risk of
WARNING
INJECTION HAZARD
The equipment stays pressurized until
pressure is manually relieved. To
reduce the risk of serious injury from
overpressurizing any component in the system, be
sure you know the maximum working pressure of
each component. Never exceed the maximum
working pressure of the lowest rated component in
the system. Overpressurizing any component can
result in rupture, fire, explosion, property damage,
and serious injury.
pressurized fluid, fluid from the valve or splashing
fluid, follow this procedure whenever you
D Are instructed to relieve pressure
D Stop dispensing
D Check, clean or service any system equipment
D Install or clean dispensing devices
The pump has a rated ratio of 50:1. However, it is
capable of reaching stall pressures equal to 60
times the air input pressure. Calculate the fluid
output pressure using the air regulator reading.
Multiply the air pressure shown on the regulator
gauge by 60. For example:
1. Close the pump air regulator and the bleed-type
master air valve (required in your system).
2. Hold a metal part of the dispensing valve firmly to
a grounded metal waste container and trigger the
valve to relieve the fluid pressure.
140 psi air x 60 = 8400 psi fluid output
0.97 MPa air x 60 = 58.2 MPa fluid output
9.7 bar air x 60 = 582 bar fluid output
Startup
1. If there are multiple pumps on the air line, close
the air regulators and bleed-type master air valves
to all but one pump. If there is only one pump,
close its air regulator and bleed-type master air
valve.
Regulate air to the pump so that no air line or fluid
line component or accessory is overpressurized.
6. Never allow the pump to run dry of the material
being pumped.
2. Open the master air valve from the compressor.
3. Open the dispensing valve into a grounded metal
waste container, making firm metal-to-metal
CAUTION
contact between the container and valve. Open
the bleed-type master air valve and open the pump
air regulator slowly, just until the pump is running.
When the pump is primed and all air has been
pushed out of the lines, close the dispense valve.
A dry pump will quickly accelerate to a high speed,
possibly damaging itself. If your pump accelerates
quickly, or is running too fast, stop it immediately and
check the material supply. If the supply container is
empty and air has been pumped into the lines, prime
the pump and lines with material, or flush it and leave
it filled with a compatible solvent. Be sure to elimi-
nate all air from the material lines.
4. If you have more than one pump, repeat this
procedure for each pump.
NOTE: When the pump is primed, and with sufficient
air supplied, the pump starts when the dispensing
valve is opened and shuts off when it is closed.
NOTE: A pump runaway valve (G) can be installed on
the air line to automatically shut off the pump if it starts
to run too fast.
5. Set the air pressure to each pump at the lowest
pressure needed to get the desired results.
7. Read and follow the instructions supplied with
each component in your system.
8. To shut off the system, always follow the Pressure
Relief Procedure at the left.
7
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Troubleshooting
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 7.
WARNING
MOVING PARTS HAZARD
Never operate the pump with the
warning plate or the identification plate
removed. These plates protect your
fingers from pinching or amputation by moving
parts in the air motor.
Relieve pressure before you check or service any
system equipment.
Problem
Cause
Solution
Pump fails to operate
Inadequate air supply pressure or
restricted air lines
Increase air supply and/or
clear restriction.
Closed or clogged pump valves
Open and/or clean.
Clogged fluid line, hose, valve, or
other accessory
Relieve pressure.
Clear obstruction.
Damaged air motor
Assess damage, and service
air motor.
Exhausted fluid supply
Refill and reprime or flush.
Continuous air exhaust
Erratic pump operation
Worn or damaged air motor
gasket or seal
Assess wear or damage,
and service air motor.
Exhausted fluid supply
Worn pump seals
Refill and reprime or flush
Replace.
Damaged shovel tube
Damaged check seat
Replace.
Replace pump piston or
shovel rod (or other dam-
aged part).
Pump operates, but output low on
up stroke
Worn piston seal
Replace.
Damaged upper check seat
Worn fluid intake seal
Replace pump piston.
Replace.
Pump operates, but output low on
down stroke
Damaged lower check seat
Replace shovel rod.
Pump operates, but output low on
both strokes
Inadequate air supply pressure or
restricted air lines
Increase air supply and/or
clear restriction.
Closed or clogged pump valves
Exhausted fluid supply
Open and/or clean.
Refill fluid supply, and
reprime pump.
Clogged fluid line, hose, valve, or
other accessory
Relieve pressure.
Clear obstruction.
Worn seals
Replace.
Replace.
Grease leaking from muffler plates
Worn throat seal
8
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Displacement Pump Service
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7. Screw the shovel rod (58) out of the piston (52).
Remove the lower ball (56). Screw the piston out
of the extension rod (57). Remove the upper ball
(56), retaining washer (53), and seal (54).
before you start. If using a repair kit, use all the
parts in the kit for the best results.
D Displacement Pump Repair Kit 241623 is available.
Parts included in the kit are marked with a
dagger ([ ) in the parts drawing and list.
8. Clean all the parts in a compatible solvent and
inspect them for wear or damage. Use all the
parts in the repair kit, and replace other parts as
necessary.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 7.
9. Generously lubricate all the parts with light
water-resistant grease and reassemble the pump.
NOTES:
Torque the shovel tube (67) to the pump cylinder
(59) at 45 to 55 ft-lb (61 to 75 N-m), and torque the
pump cylinder (59) to the extension tube (64) at
45 to 55 ft-lb (61 to 75 N-m).
1. Flush the pump.
2. Relieve the pressure before you proceed.
Torque the shovel rod (58) to the piston (52) at 25
to 30 ft-lb (34 to 41 N-m), and torque piston (52) to
the extension rod (57) at 25 to 30 ft-lb (34 to 41
N-m).
3. Disconnect the hoses, remove the pump from its
mounting, and clamp the air motor base (5) in a
vise.
10. If the ground wire was disconnected before
servicing, be sure to reconnect it before you
operate the pump.
CAUTION
To avoid damaging the shovel tube, do not use
slots in the tube to tighten or loosen tube.
4. Use strap wrench to screw shovel tube (67) off of
pump cylinder (59).
5. Use strap wrench to screw shovel (66) off of
shovel rod (58).
6. Use strap wrench on pump cylinder (59) to screw it
out of extension tube (64). Screw tube connector
(63) out of pump cylinder. Remove bearing (61)
and seal (62).
9
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Displacement Pump Service
Using nut (63), torque the pump cylinder (59)
to the extension tube (64) at 45 to 55 ft-lb
(61-75 N-m).
1
3
Torque the shovel rod (58) to the piston (52)
at 25 to 30 ft-lb (34 to 41 N-m).
Torque the piston (52) to the extension rod
(57) at 25 to 30 ft-lb (34-41 N-m).
4
5
1
59
56
52
4
60
62
61
64
63
58
3
57
53
54
66
67
CAUTION:
Do not use slots in shovel
tube to tighten or loosen tube.
Fig. 3
10
308883
9041
B
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Air Motor and Throat Service
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e
s
s
a
r
y
8. Remove the six screws (21) that hold the cylinder
(17) to the base. Carefully pull the cylinder straight
up off the piston (2).
parts on hand. Repair Kit 206728 is available for
the motor. Use all the parts in the kit for the best
results. Parts included in the kit are marked with an
asterisk (*) in the parts drawing and list.
CAUTION
To avoid damaging the cylinder wall, lift the cylinder
straight up off of the piston. Never tilt the cylinder
while you are removing it.
D Two accessory tools should be ordered. Use
Padded Pliers, 207579, to grip the trip rod without
damaging its surface. Use Gauge, 171818, to
ensure the proper clearance between the poppets
and seat of the transfer valve.
Disassembly
WARNING
To reduce the risk of pinching or amputating your
fingers, always keep fingers clear of the toggle
assemblies (L). See Fig. 5.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 7.
9. Use a screwdriver to push down on the trip rod
yoke (22), and snap the toggles down. Remove
the lockwires (31) from the adjusting nuts (30) of
the transfer valves. Screw the top nuts off. Screw
the stems (1a) out of the grommets (12) and
bottom nuts. Take the valve poppets (1b) off the
stems and squeeze them firmly to check for
cracks. See Fig. 5.
1. Flush the pump.
2. Relieve the pressure before you proceed.
3. Disconnect the hoses, remove the pump from its
mounting, and clamp the air motor base (5) in a
vise.
10. Grip the toggle rockers (26) with a pliers.
Compress the springs (27), and swing the toggle
assembly (L) up and away from the piston lugs
(M), and remove the parts. Check to see that the
valve actuator (13) is supported by the spring clips
(14), but slides easily into them. See Fig. 5.
4. Use a strap wrench or pipe wrench on the
extension tube (64) to screw it out of the base (5).
See Fig. 4.
5. Pull the extension rod (57) down as far as it will go,
exposing the displacement rod (8).
11. Remove the trip rod yoke (22), actuator (13), and
trip rod (11). Check the exhaust valve poppets
(16) for cracks.
6. Use a hammer and punch to remove the roll pin
(74) from the displacement rod (8), and unscrew
the extension rod (57) out of the displacement rod.
NOTE: To remove cracked exhaust valve poppets
(16), stretch them out, and cut them with a sharp knife.
CAUTION
In step 7, do not damage the plated surface of the
trip rod (11). A damaged trip rod could cause
erratic air motor operation. Use the special
padded pliers, 207579, to grasp the rod.
12. Remove one of the air motor plates (18 or 20).
Pull the piston (2) up out of the base (5). Remove
the throat packing nut (38) and throat seal (6).
7. Manually push on the displacement rod (8) to
move the air motor piston (2) up as far as it will go.
Unscrew the cylinder cap nut (29a or 29b). Pull
the nut up. Grip the trip rod (11) with padded
pliers, and screw the nut off the rod. See Fig. 4.
11
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Air Motor and Throat Service
11
17
2
5
21
38
6
74
8
57
Torque the extension tube (64) to the base
(5) at 45 to 55 ft-lb (61 to 75 N-m).
64
9040A
Fig. 4
12
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Air Motor and Throat Service
Reassembly
1. Clean all the parts carefully in a compatible
solvent, and inspect for wear or damage. Use all
the repair kit parts during reassembly, and replace
other parts as necessary.
7. Install the transfer valve grommets (12), and
reassemble the valve mechanism. Before you
install the lockwires (31) in the adjusting nuts (30),
use the special gauge, 171818, to adjust the
transfer valve so there is 0.145 in. (3.7 mm)
clearance between the poppets (1b) and the seat
when it is open. See Fig. 5. Snap the toggles (25)
to the up position.
2. Check the polished surfaces of the piston (2),
displacement rod (8), and cylinder (17) wall for
scratches or wear. A scored rod causes
premature throat seal wear and leaking.
8. Reassemble the air motor, and assemble to the
displacement pump. Torque the extension tube
(64) to to base (5) at 45 to 55 ft-lb (61 to 75 N-m).
Before you install the air motor plate, tighten the
throat packing nut (38) snugly; do not overtighten
it.
3. Lubricate all parts with a light, water-resistant
grease.
4. Install the new throat seal (6), lips facing down.
Screw the packing nut (38) into the base (5).
5. Slide the displacement rod (8) down through the
throat, and lower the piston (2) into the base (5).
Be sure the o-rings (9, 10, and 24) are in place.
See Fig. 4.
9. Before you remount the pump, connect an air
hose, and run the pump slowly, at about 40 psi
(276 kPa, 2.8 bar), to see that it operates
smoothly.
6. Pull the exhaust valve poppets (16) into the valve
actuator (13), and clip off the top part shown with
dotted lines in Fig. 5.
10. Reconnect the ground wire before regular
operation of the pump.
L
2
26 27 25
11 22
11
3
1
1a
14
13
31
16
M
30
12
30
30
24
1b
12
30
1b
0.145”
(3.7 mm)
2
1b
2
04118
14
Cutaway View
16
1
2
3
Turn wires up.
Push toggles (L) in and then up.
Cut off tops of poppets as indicated by dotted lines.
04119
Fig. 5
13
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Parts Drawing
Model No. 239877, pail length
Model No. 239887, 120-pound drum length
Model No. 239888, 400-pound drum length
Air Motor Includes items 1 to 39
* The replacements for these parts are available
in Repair Kit 206728. Purchase the kit separately.
[
The replacements for these parts are available in
Repair Kit 241623. Purchase the kit separately.
29a
29b
38
[
6
[
6
0
28
9*
10
18
68
59
17
5
[
5
6
22
52
31*
21
13
3
[
5
6
30*
4
23
[
6
2
25
[
6
1
7
27
12*
30*
11
32
63
15
60
[
16*
26
20
14
58
66
19
64
24*
2
1b*
1a*
33
8
67
57
53
[
54
74
8964B
14
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Parts List
Model No. 239877, pail length
Model No. 239887, 120-pound drum length
Model No. 239888, 400-pound drum length
Ref.
No.
Ref.
No.
Part No. Description
Qty.
Part No. Description
Qty.
A
238756
239886
236079
AIR MOTOR ASSEMBLY
52
53
54
56
57
196184
196185
114171
100065
192685
PISTON
1
1
1
2
Model 239877
RETAINER, piston seal
SEAL, piston
(includes items 1 to 39)
AIR MOTOR ASSEMBLY
Models 239887 and 239888
(includes items 1 to 39)
.VALVE, poppet
(includes items 1a and 1b)
.STEM, valve
.POPPET, valve; urethane
.PISTON, air motor
ASHER, tab
.LUG, grounding
.BASE
.SEAL, throat
.ADAPTER; 3/8 npt(m) x 1/4 npt(f)
.ROD, displacement
.O-RING, buna-N
1
1
[
[
BALL
ROD, extension
Model 239877
ROD, extension
Model 239887
ROD, extension
Model 239888
ROD, shovel
1
1
1*
192684
192535
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1a
1b
2
3
4
160896
170708
160614
104582 .W
104029
241826
114179
162718
192541
160625
1
1
1
2
1
1
1
58
59
60
61
62
63
64
192540
192538
192533
192534
114178
192531
192682
CYLINDER, pump
SEAL, gasket
[
[
[
5
BEARING, shovel rod
SEAL, shovel rod
CONNECTOR, tube
TUBE, extension
Model 239877
TUBE, extension
Model 239887
TUBE, extension
Model 239888
SHOVEL
6
7
8
[
9*
1
1
10
11
12*
13
14
15
160624 .O-RING,
buna-N
193760
193758
203965
158367
172867
172866
102975
.ROD, trip
.GROMMET, rubber, air intake
.ACTUATOR, valve
.CLIP, spring
.SCREW, rd hd mach;
no. 6–32 x 0.25” (6.3 mm)
.POPPET, valve; urethane
.CYLINDER, air motor
1
1
1
1
1
66
67
68
74
192660
192539
185220
112154
TUBE, shovel
PLATE, serial
PIN, spring, straight
2
2
1
1
16*
17
18
19
170709
160613
222499 .PLA
TE, identification; with muffler
*
The replacements for these parts are available in Repair
Kit 206728. Purchase the kit separately.
100078 .SCREW , hex head;
no. 8–32 x 0.38 in. (10 mm) long. 12
20
21
222501 .PLA TE, warning; with muffler
101578
1
[
The replacements for these parts are available in Repair
Kit 241623. Purchase the kit separately.
.SCREW, hex head;
no. 8–32 x 0.38 in. (10 mm) long
.YOKE, rod, trip
.PIN, toggle
.O-RING, nitrile rubber
.ARM, toggle
.ROCKER, toggle
.SPRING, helical compression
.O-RING; buna-N
.HANDLE NUT, cylinder, cap
Model 239877
.NUT, cylinder, cap
Models 239887 and 239888
.NUT, adjusting
.LOCKWIRE, transfer valve
.LABEL, warning
.GASKET; copper
.NUT, packing
6
1
2
1
2
2
2
1
Note: two accessory tools are required for air motor and
throat service: Padded Pliers, 207579 and Gauge, 171818.
22
23
158360
158362
160621
160623
158364
167585
156698
164704
24*
25
26
27
28
29a
1
29b
161435
1
4
2
2
1
1
30*
31*
32
33
38
160261
160618
180233
160932
192537
15
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Notes
16
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Dimensional Drawings
Model 239877
pail length
Model 239887
120 lb drum size
Model 239888
400 lb drum size
grounding lug
grounding lug
grounding lug
3/8 npt(f)
air inlet
3/8 npt(f)
3/8 npt(f)
air inlet
air inlet
1/4 npt(f)
1/4 npt(f)
fluid outlet
1/4 npt(f)
fluid outlet
fluid outlet
17.5”
(445 mm)
26.7”
(678 mm)
33.6”
(853 mm)
Overall length:
31” (788 mm)
Overall length:
38.4” (975 mm)
Overall length:
45.4” (1153 mm)
9039A
Mounting Hole
Layout
Technical Data
Maximum working pressure . . . . . . . . . . . . . . . . . . 8400
(58 MPa, 580 bar)
Fluid pressure ratio . . . . . . . . . . . . . . . . . . . . . . . . . . 50:1
2-Hole Mounting
Pattern
4-Hole Mounting
Pattern
Air operating range . . . . . . . . . . . . . . . . . . . 30 to 140 psi
(0.3 to 0.97 MPa, 3 to 9.7 bar)
Air consumption . . . . . . . . . . . . 22.8 cfm (0.638 m#/min)
at 0.25 gpm (0.95 liter/min),
at 100 psi (0.7 MPa, 7 bar)
Gallons (liters) per pump cycle . . . . . . 0.003 (0.0109)
161023 gasket
Maximum recommended
pump speed . . . . . . . . . . . . . . . . . . . . . . . . 76 cycles/min
0.22 gpm (0.82 liter/min)
two or four
0.265” (7 mm)
dia. holes on 5”
Wetted parts . . . . . . . . . . . . . . . steel, brass, aluminum,
DelrinR , nitrile rubber, polyurethane
(127 mm) bolt circle
Sound pressure level
(measured at 1 meter from unit) . . . . . . . . . 77.8 dB(A)
3” (76.2 mm) dia.
04127
Sound power level
(tested in accordance with ISO 9614–2) . . 85.6 dB(A)
Approximate weight . . . . . . . . . . . . . . . . . . . 22 lb (10 Kg)
DelrinR
LoctiteR is a registered trademark of the Loctite Corp.
17
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Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited
warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment
determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accor-
dance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-
stitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
Extended Product Warranty
Graco warrants all Fire–Ball Grease Pumps to be free from defects in material and workmanship for a period of thirty years from date
installed in service by the original purchaser. Normal wear of items such as packings or valve seats are not considered to be defects in
material and workmanship.
One year
Graco will provide parts and labor.
Two through thirty years Graco will replace defective parts only.
Graco Phone Number
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1–800–533–9655 Toll Free
All written and visual data contained in this document reflect the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Sales Offices: Minneapolis, Detroit
Foreign Offices: Belgium, Korea, Hong Kong, Japan
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
PRINTED IN USA 308883 April 1999, Revised February 2000
18
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