Generac Pressure Washer 1418 0 User Manual

3000PSI  
High Pressure Washer Owner’s Manual  
Model No. 1418-0 (3,000 PSI High Pressure Washer) Manual No. B5606 Revision 0 (11/14/2000)  
Visit our Generac website: www.generac-portables.com  
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.  
Obey all safety messages that follow this symbol to avoid possible injury or death.  
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Generac Portable Products 3,000 PSI High Pressure Washer  
• Operate engine only at governed speed. Running the  
Never move the machine by pulling on the high pressure  
engine at excessive speeds increases the hazard of  
personal injury. Do Not tamper with parts which may  
increase or decrease the governed speed.  
hose. Use the handle provided on the unit.  
• Always be certain the spray gun, nozzles and accessories  
are correctly attached.  
Do Not wear loose clothing, jewelry or anything that  
may be caught in the starter or other rotating parts.  
Do Not secure the spray gun in the (open) position.  
• High pressure spray may damage fragile items including  
glass. Do Not point spray gun at glass when in the jet  
spray mode.  
• Before starting the pressure washer in cold weather,  
check all parts of the equipment and be sure ice has not  
formed there.  
• Hold the spray gun firmly in your hand before you start  
the unit. Failure to do so could result in an injury from a  
whipping spray gun. Do Not leave the spray gun  
unattended while the machine is running.  
Never use a spray gun which does not have a trigger  
lock or trigger guard in place and in working order.  
• Keep the hose connected to machine or the spray gun  
while the system is pressurized. Disconnecting the hose  
while the unit is pressurized is dangerous.  
• The cleaning area should have adequate slopes and  
drainage to reduce the possibility of a fall due to slippery  
surfaces.  
Never operate units with broken or missing parts, or  
without protective housing or covers.  
• Keep water spray away from electric wiring or fatal  
electric shock may result.  
• Check the fuel system for leaks or signs of deterioration,  
such as chafed or spongy hose, loose or missing clamps,  
or damaged tank or cap. Correct all defects before  
operating the pressure washer.  
Do Not by–pass any safety device on this machine.  
• The muffler and engine heat up during operation and  
remain hot immediately after shutting it down. Avoid  
contact with a hot muffler or engine as you could be  
severely burned.  
Do Not spray flammable liquids.  
• Use a respirator or mask whenever there is a chance  
that vapors may be inhaled. Read all instructions with  
mask so you are certain the mask will provide the  
necessary protection against inhaling harmful vapors.  
• Operate and store this unit on a stable surface.  
• High pressure hose can develop leaks from wear, kinking,  
abuse, etc. Water spraying from a leak is capable of  
injecting material into skin. Inspect hose each time before  
using it. Check all hoses for cuts, leaks, abrasions or  
bulging of cover, or damage or movement of couplings. If  
any of these conditions exist, replace hose immediately.  
Never repair high pressure hose. Replace it with  
another hose that meets maximum pressure rating of  
your unit.  
Never aim the gun at people, animals or plants. The high  
pressure stream of water that this equipment produces  
can pierce skin and its underlying tissues, leading to  
serious injury and possible amputation.  
Never allow any part of the body to come in contact  
with the fluid stream. Do Not come in contact with a  
fluid stream created by a leak in the high pressure hose.  
• Always wear eye protection when you use this  
equipment or when you are in the vicinity where the  
equipment is in use.  
• The muffler and air cleaner must be installed and in good  
condition before operating the pressure washer. These  
components act as spark arresters if the engine backfires.  
• High pressure spray can cause paint chips or other  
particles to become airborne.  
In the State of California a spark arrestor is required by law  
(Section 4442 of the California Public Resources Code).  
Other states may have similar laws. Federal laws apply on  
federal lands.  
Do Not operate the pressure washer above the rated  
pressure.  
NOTE: If you equip the muffler with a spark arrestor, it  
must be maintained in effective working order. You can  
order a replacement spark arrestor through your  
authorized Honda service dealer.  
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Generac Portable Products 3,000 PSI High Pressure Washer  
KNOW YOUR PRESSURE WASHER  
Read this owner’s manual and safety rules before operating your high pressure washer.  
Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and  
adjustments. Save this manual for future reference.  
Pressure Control Knob  
Nozzle Extension With  
Gas Tank  
Quick-Connect Fitting  
Water Inlet  
Dual Element  
Air Filter  
Pump Inset View  
Recoil Starter  
Quick-Connect Nozzles  
Oil Fill Cap  
Spray Gun  
High Pressure Hose  
High Pressure Outlet With  
Quick-Connect Fitting  
Pump equipped with  
Automatic Cool Down System  
Chemical Injection Siphon/Filter  
Automatic Cool Down System — Cycles water through  
pump when water reaches 140°-145°F. Warm water will  
discharge from pump onto ground. This system prevents  
internal pump damage.  
Nozzle Extension With Quick–Connect Fitting You  
must attach this to the spray gun to use the nozzles. The  
quick–connect fitting lets you quickly exchange the four provided  
nozzles to adjust the spray pattern of the high pressure spray and  
apply chemical.  
Chemical Injection Siphon/Filter — Insert filter and hose  
into chemical container.  
Oil Fill Cap — Fill engine with oil here.  
Dual Element Air Filter — Filter limits the amount of dirt and  
Pressure Control Knob — Varies the pressure of the high  
dust that gets in the engine.  
pressure spray.  
Gas Tank — Fill tank with regular unleaded gasoline. Always  
Pump — Develops high pressure.  
leave room for fuel expansion.  
Quick-Connect Nozzles - Chemical injection, 0°, 15°, 25°, 40°:  
for various cleaning applications.  
High Pressure Hose — Connect one end to the water pump  
and the other end to the spray gun.  
Recoil Starter — Use for starting the engine manually.  
High Pressure Outlet With Quick-Connect Fitting —  
Connection for high pressure hose.  
Spray Gun — Controls the application of water onto cleaning  
surface with trigger device. Includes safety latch.  
Water Inlet — Connect garden hose here.  
4
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Generac Portable Products 3,000 PSI High Pressure Washer  
WARNING! Read entire owner’s manual before  
you attempt to assemble or operate your new  
pressure washer.  
PREPARING PRESSURE  
WASHER FOR USE  
If you have any problems with the assembly of your  
pressure washer or if parts are missing or damaged, call the  
pressure washer helpline at 1-800-270-1408.  
REMOVE PRESSURE  
WASHER FROM  
CARTON  
To prepare your pressure washer for operation, you  
will need to perform these tasks:  
• Fill out and send in the registration card for a valid  
warranty.  
• Remove the high pressure hose and parts box included  
with pressure washer.  
• Attach the handle to the main unit.  
• Add oil to the engine.  
• Slice two corners at the end of carton from top to  
bottom so the panel can be folded down flat, then  
remove all packing material.  
• Add fuel to the fuel tank.  
• Roll pressure washer out of carton.  
• Connect high pressure hose to spray gun and pump.  
• Connect the water supply to the pump.  
• Connect nozzle extension to gun.  
• Select and install desired nozzle.  
CARTON CONTENTS  
Items in the carton include:  
Main Unit  
Attach Handle to the Pressure  
Washer  
Use either a 13mm wrench or adjustable wrench to attach  
the handle to the pressure washer.  
High Pressure Hose  
Handle Assembly  
Parts Box, includes:  
(2) 20oz oil bottles  
Safety goggles  
To attach handle to the pressure washer:  
Nozzle cleaning kit  
• Slowly tip the pressure washer forward and let it gently  
rest on the front bumper.  
Bag Containing 5 multi–colored nozzles  
O–Ring maintenance kit  
Owner’s manual  
• Align the holes on the handle with the holes on the base.  
• Insert the carriage bolts provided to hold the handle in  
place (Figure 1).  
Engine manual  
Engine warranty  
Figure 1 — Attach Handle to Pressure Washer  
Emissions control system warranty  
Spray gun  
Nozzle extension with quick–connect fitting.  
Parts Bag (containing hardware to attach handle to  
pressure washer)  
4 Carriage Bolts  
4 Flange Nuts  
If any of the above parts are missing or damaged, call the  
pressure washer helpline at 1–800–270–1408.  
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• Secure handle to the pressure washer using the four  
provided flange nuts.  
Connect Hose and Water Supply to  
Pump  
IMPORTANT: You must assemble the nozzle extension  
to the spray gun and attach all hoses before you start the  
engine. Starting engine without all hoses connected and  
water supplied will damage the pump.  
• Slowly tip the pressure washer back in place and insert  
the multi–colored nozzles in the spaces provided in the  
handle.  
Add Engine Oil  
Place the unit on a flat, level surface. See engine owner’s  
manual for proper oil and fill technique.  
• Uncoil high pressure hose and attach quick connect end  
of hose to the base of the spray gun (Figure 3). Pull  
down on the collar of the quick connect, slide onto the  
gun and let go of collar. Tug on hose to be sure of a tight  
connection.  
NOTE: The pump is pre-lubricated and sealed, requiring  
no additional lubrication for the life of the pump.  
Figure 3 — Connect High Pressure Hose to Spray Gun  
Add Gasoline  
Connect high  
pressure hose  
here.  
DANGER! Never fill fuel tank indoors. Never fill  
fuel tank when engine is running or hot. Do Not  
smoke when filling fuel tank.  
WARNING! Never fill fuel tank completely full.  
Provide space for fuel expansion. Wipe away any  
fuel spillage from engine and equipment before  
starting.  
• Use clean regular unleaded fuel and store in approved  
clean covered containers. Use clean fill funnels. Never  
use “stale” gasoline left over from last season or gasoline  
stored for long periods.  
• Similarly, attach the other end of the high pressure hose  
to the high pressure outlet on the pump. Pull down on  
the collar of the quick connect, slide onto the pump and  
let go of collar. Pull on hose to be sure of a tight  
connection.  
• Clean the area around the fuel fill cap, remove the cap.  
Slowly fill tank to the bottom of the filler neck (Figure 2).  
• Before you connect your garden hose to the water inlet,  
inspect the inlet screen (Figure 4). Clean the screen if it  
contains debris, replace it if it is damaged. DO NOT  
RUN THE PRESSURE WASHER IF THE SCREEN IS  
DAMAGED.  
Figure 2 — Add Gasoline to Fuel Tank  
Maximum Fuel Level  
Figure 4 — Connect Garden Hose to Water Inlet  
Inspect inlet screen. Do Not  
use if damaged, clean if dirty.  
• Install the fuel cap and wipe up any spilled gasoline.  
• Run water through your garden hose for 30 seconds to  
clean out any debris. Turn off water.  
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Generac Portable Products 3,000 PSI High Pressure Washer  
• Connect the garden hose to the water inlet. Tighten by  
hand (Figure 4).  
• Place the pressure washer in an area close enough to an  
outside water source that can flow at a rate of  
3.3 gallons per minute or more.  
Turn ON the water.  
• Make sure the unit is in a level position.  
• Squeeze the trigger on the gun until you have a steady  
stream of water. This purges the pump of air and  
impurities.  
• Check that the high pressure hose is connected to the  
spray gun and to the pump. See “Preparing Pressure  
Washer for Use” on page 5.  
CAUTION! Before starting the pressure washer,  
be sure you are wearing adequate eye protection.  
• Connect the garden hose to the water inlet on the  
pressure washer pump and turn on the water.  
WARNING! Do Not run the pump without the  
water supply connected and turned on. You must  
follow this caution or the pump will be damaged.  
CHECKLIST BEFORE  
STARTING ENGINE  
Review the unit’s assembly to confirm you have performed  
all of the following:  
• Attach the nozzle extension to the spray gun. Tighten by  
hand (Figure 5).  
Figure 5 — Connect Nozzle Extension to Spray Gun  
• Make sure the handle and wireform are in place and  
secure.  
• Check for properly tightened hose connections.  
• Check to make sure that there are no kinks, cuts, or  
damage to the high pressure hose.  
• Check that oil has been added to the proper level in the  
engine crankcase.  
• Squeeze the trigger on the spray gun to relieve the air  
pressure caused by turning ON the water. Water will  
spew out of the gun in a thin stream. Hold the trigger  
until a steady stream of water appears. This will make it  
easier to pull start the engine. Release the trigger.  
• Add the proper gasoline to fuel tank.  
• Provide a proper water supply (not to exceed 140°F) at  
an adequate flow.  
• Be sure to read the “Safety Rules” (page 2) and  
“Preparing Pressure Washer For Use” (page 5) before  
using the pressure washer.  
• Apply the safety latch to the spray gun trigger (Figure 6).  
Figure 6 — Spray Gun with Safety Latch Engaged  
HOW TO USE YOUR  
PRESSURE WASHER  
Safety Latch  
If you have any problems operating your pressure washer,  
please call the pressure washer helpline at  
1-800-270-1408.  
• Move the fuel valve to the “On” position (Figure 7).  
Figure 7 — Fuel Valve  
How to Start Your Engine  
The best way to start your engine–powered pressure  
washer for the first time is to follow these instructions  
step–by–step. This starting information also applies  
whenever you start the engine after you have let the  
pressure washer sit idle for at least a day.  
On  
Off  
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• Move the throttle lever to the “Fast” position  
(Figure 8).  
• Grasp starter grip and pull slowly until you feel some  
resistance. Then pull cord out with rapid full arm stroke.  
Let rope return slowly. Do Not let rope “snap back”  
against starter.  
Figure 8 — Throttle Positions  
Throttle Lever  
• If the choke lever has been moved to the “Closed”  
position to start the engine, gradually move it to the  
“Open” position as the engine warms up.  
• Select and insert a quick-connect nozzle into the nozzle  
extension.  
Slow  
Fast  
How to Stop Your Pressure Washer  
• Move the throttle lever to the “Slow” position.  
• Wait for the engine to idle down.  
To start a cold engine, move the choke lever to the  
“Closed” position. To restart a warm engine, leave  
the choke lever in the “Open” position (Figure 9).  
• Move the engine switch to the “Off” position.  
• Simply shutting off the engine will not release pressure in  
the system. Squeeze trigger on the spray gun to  
relieve pressure in the hose.  
Figure 9 — Choke Positions  
Choke Lever  
How to Use the Nozzles  
If you have any problems operating your pressure washer,  
please call the pressure washer helpline at  
1-800-270-1408.  
DANGER! Never exchange nozzles without  
locking the safety latch on the trigger.  
Open  
The quick–connect on the nozzle extension allows you to  
switch between five different nozzles. The nozzles vary the  
spray pattern as shown on the next page (Figure 11).  
Closed  
• Set the engine switch to the “On” position (Figure 10).  
Figure 10 — Engine Switch  
Follow these instructions to change nozzles:  
• Engage the safety latch on the spray gun.  
Engine Switch  
• Pull back the collar on the quick–connect and pull the  
current nozzle off. Store the nozzle in the space  
provided on the handles storage panel.  
Off  
NOTE: For a more gentle rinse, select the white 40° or  
green 25° nozzle. To scour the surface, select the yellow  
15° or red 0° nozzle. To apply chemical, select the black  
nozzle.  
On  
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Generac Portable Products 3,000 PSI High Pressure Washer  
Figure 11 — Nozzles  
Low Pressure  
Use to apply  
chemical  
High Pressure  
Black  
25°  
White  
40°  
Green  
25°  
Yellow  
15°  
Red  
0°  
• Pull back on the collar, insert the new nozzle and release  
the collar. Tug on the nozzle to make sure it is securely  
in place.  
• Prepare the detergent solution as required by the  
manufacturer.  
• Place the chemical injection siphon/filter into the  
detergent container.  
• For most effective cleaning, keep the spray nozzle  
between 8 to 24 inches away from the cleaning surface. If  
you get the spray nozzle too close, you may damage the  
cleaning surface.  
CAUTION! Keep the chemical injection tube  
from coming in contact with the hot muffler.  
• Make sure the black nozzle is installed.  
Cleaning and Applying Chemical  
NOTE: Detergent cannot be applied with the high  
pressure nozzles (White, Green, Yellow, or Red).  
WARNING! You must attach all hoses before  
you start the engine. Starting the engine without all  
the hoses connected and without the water turned  
ON will damage the pump.  
• Make sure the garden hose is connected to the water  
inlet. Check that the high pressure hose is connected to  
the spray gun and the pump and start the engine.  
IMPORTANT: Use soaps designed specifically for  
pressure washers. Household detergents could damage  
the pump.  
• Apply the detergent to a dry surface, starting at lower  
portion of area to be washed and work upward, using  
long, even, overlapping strokes. Do Not allow the  
detergent to dry on (prevents streaking).  
To apply detergent follow these steps:  
• Allow the detergent to soak in between 3–5 minutes  
before washing and rinsing. Reapply as needed to prevent  
surface from drying.  
• Review the use of the nozzles.  
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• Apply a high pressure spray to a small area and then  
check the surface for damage. If no damage is found, you  
Pressure Washer Rinsing  
can assume it is okay to continue cleaning.  
WARNING! Be extremely careful if you must  
use the pressure washer from a ladder, scaffolding  
or any other relatively unstable location. Hose  
water pressure builds as you climb. When you press  
the trigger, the recoil from the initial spray can be  
very strong. The high pressure spray could force  
you to fall if you are too close to the cleaning  
surface.  
• Start at the top of the area to be rinsed, working down  
with same overlapping strokes as you used for cleaning.  
Automatic Cool Down System  
(Thermal Relief)  
If you run the engine on your pressure washer for  
3-5 minutes without pressing the trigger on the spray gun,  
circulating water in the pump can reach a temperature  
between 140–145°F. When the water reaches this  
temperature, the automatic cool down system engages and  
cools the pump by discharging the warm water onto  
the ground. This system prevents internal damage to the  
pump.  
After you have applied detergent, scour the surface  
and rinse it clean as follows:  
• Apply safety latch to spray gun.  
• Remove the black chemical nozzle from the nozzle  
extension.  
• Select and install the desired high pressure nozzle  
following the instructions “How to Use the Nozzles” on  
page 8.  
SPECIFICATIONS  
Rated Pressure . . . . . 3,000 PSI  
• Release the safety latch on the spray gun.  
• Keep the spray gun a safe distance from the area you  
plan to spray.  
Flow Rate . . . . . . . . . . 3.0 gallons per minute (gpm)  
Detergent . . . . . . . . . . Use detergent approved for  
• Increase or decrease spray pressure by turning the  
pressure control knob counterclockwise or clockwise  
respectively (Figure 12). Use lower pressure to wash  
items such a as a car or boat. Use higher pressure to  
strip paint and degrease driveways.  
pressure washers  
Water Supply  
Temperature . . . . . . . Not to Exceed 140°F  
Automatic Cool . . . . Will cycle when water  
Down System  
reaches 140°-145°F  
Figure 12 — Pressure Control Knob  
Pump Oil . . . . . . . . . . . SAE 80W90, 9.6 oz (285 mL)  
Pressure  
Control  
Knob  
10  
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Generac Portable Products 3,000 PSI High Pressure Washer  
Check High Pressure Hose  
GENERAL MAINTENANCE  
RECOMMENDATIONS  
The pressure washer warranty does not cover items that  
have been subjected to operator abuse or negligence. To  
receive full value from the warranty, the operator must  
maintain the high pressure washer as instructed in this  
manual.  
The high pressure hose can develop leaks from wear,  
kinking, or abuse. Inspect the hose each time before using  
it. Check for cuts, leaks, abrasions or bulging of cover,  
damage or movement of couplings. If any of these  
conditions exist, replace the hose immediately.  
WARNING! Water spraying from a leak is  
capable of injecting material into skin. Inspect hose  
each time before using it. Never repair a high  
pressure hose. Replace it with another hose that  
meets the maximum pressure rating of your  
pressure washer.  
• Some adjustments will need to be made periodically to  
properly maintain your high pressure washer.  
• All maintenance in this manual and the engine owner’s  
manual should be made at least once each season.  
• Once a year you should clean or replace the spark plug,  
clean or replace the air filter and check the gun and  
nozzle extension assembly for wear. A new spark plug  
and clean air filter assure proper fuel-air mixture and  
help your engine run better and last longer. Please refer  
to your engine owner’s manual for more details.  
Check Detergent Siphoning Tube  
Examine the filter on the detergent tube and clean if  
clogged. The tube should fit tightly on the barbed fitting.  
Examine the tube for leaks or tears. Replace the filter or  
tube if either is damaged.  
BEFORE EACH USE  
Cleaning Detergent Siphoning Tube  
If you used the detergent siphoning tube, you must flush it  
with clean water before stopping the engine.  
• Check engine oil level.  
• Check water inlet screen for damage.  
• Check in-line filter for damage.  
• Place the chemical injection siphon/filter in a bucket full  
of clean water.  
• Check high pressure hose for leaks.  
• Check detergent siphoning tube and filter for damage.  
• Check gun, nozzle extension, and nozzles for leaks.  
• Rinse out garden hose to flush out debris.  
• Attach the black low pressure nozzle.  
• Flush for 1-2 minutes.  
• Shut off the engine.  
IMPORTANT: Simply shutting OFF engine will not  
release pressure in the system. When the engine has  
shut down, squeeze the trigger on the gun to  
relieve the pressure in the hose.  
PRESSURE WASHER  
MAINTENANCE  
Check Gun and Nozzle Extension  
Check and Clean Inlet Screen  
Examine the screen on the water inlet. Clean it if the  
screen is clogged or replace it if screen is damaged.  
Examine the hose connection to the gun and make sure it  
is secure. Test the trigger by pressing it and making sure it  
springs back into place when you release it. Put the safety  
latch in the on position and test the trigger. You should not  
be able to press the trigger.  
11  
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Generac Portable Products 3,000 PSI High Pressure Washer  
To remove contaminants from the pump, follow  
these steps:  
Check In-Line Filter  
Refer to Figure 13 and service the in-line filter if it  
becomes clogged, as follows:  
• Set up the pressure washer as described in “Preparing  
Pressure Washer For Use” (page 5). Connect the water  
supply and turn water on.  
Figure 13 — Clean In-Line Filter  
• Remove the nozzle from the nozzle extension.  
• Start the engine according to instructions in “How To  
Use Your Pressure Washer” (page 7).  
Filter Screen  
Nozzle Extension  
• Squeeze the trigger on the gun and hold.  
O-ring  
• When the water supply is steady and constant, engage  
the safety latch and refasten the nozzle attachment.  
1. Detach gun and nozzle extension from high pressure  
hose. Detach nozzle extension from gun and remove  
o-ring and screen from nozzle extension. Flush the  
screen, gun, and adjustable nozzle extension with clean  
water to clear debris.  
Nozzle Maintenance  
If a nozzle becomes restricted or clogged with foreign  
materials, such as dirt, excessive pump pressure may  
develop. A pulsing sensation occurs during use. This  
generally is not a pump related problem, but rather a  
clogged or partially restricted nozzle.  
2. If the screen is damaged, the o-ring kit contains a  
replacement in-line filter screen and an o-ring. If  
undamaged, reuse screen.  
If a nozzle become clogged or partially restricted,  
immediately clean it with the kit included with your  
pressure washer by following these instructions:  
3. Place the in-line filter screen into the threaded end of  
the nozzle extension. Direction does not matter. Push  
the screen in with the eraser end of a pencil until it  
rests flat at the bottom of the opening. Take care to  
not bend the screen.  
• Shut off the engine and turn off the water supply.  
• Remove the nozzle from the end of the nozzle  
extension.  
4. Place the o-ring into the recess. Push the o-ring snugly  
against the in-line filter screen.  
• Use the wire included in the kit or a small paper clip to  
free the foreign materials clogging or restricting the  
nozzle (Figure 14).  
5. Assemble the nozzle extension to the spray gun, as  
described earlier in this manual.  
Figure 14 — Nozzle Maintenance  
Purge Pump of Air and  
Contaminants  
To remove air from the pump, follow these steps:  
Use wire here  
to remove  
debris.  
• Set up the pressure washer as described in “Preparing  
Pressure Washer For Use” (page 5). Connect the water  
supply and turn water on.  
• Remove the nozzle from the nozzle extension.  
• Pull the trigger on the gun and hold.  
• Remove additional debris by rinsing out the nozzle. Rinse  
between 30 to 60 seconds.  
• When the water supply is steady and constant, engage  
the safety latch and refasten the nozzle attachment.  
• Reinstall the nozzle into the nozzle extension.  
• Reconnect the water supply, turn on the water, and start  
the engine.  
Test the pressure washer.  
12  
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Generac Portable Products 3,000 PSI High Pressure Washer  
1. Flush detergent siphoning tube by placing the filter into  
O–Ring Maintenance  
Through the normal operation of your pressure washer,  
o–rings, which keep the connections of the hoses and gun  
tight and leak–free, may become worn or damaged.  
a pail of clean water while running pressure washer in  
low pressure mode (adjustable nozzle in the forward  
position). Flush for one to two minutes.  
2. Shut off the engine and let it cool, then remove all  
hoses. Disconnect spark plug wire from spark plug.  
Provided with your pressure washer is an O–Ring  
Maintenance Kit which includes replacement o-rings,  
rubber washer and water inlet filter.  
3. Empty the pump of all pumped liquids by pulling the  
recoil handle about 6 times. This should remove most  
of the liquid in the pump.  
To remove a worn or damaged o–ring:  
• Use a small flathead screwdriver to get underneath the  
o-ring and pry it off.  
NOTE: To protect the unit from freezing temperatures,  
draw RV antifreeze (non-alcohol) into the pump by pouring  
the solution into a 3-foot section of garden hose connected  
to inlet adapter and pulling recoil handle twice.  
ENGINE MAINTENANCE  
See the engine owner’s manual for instructions on how to  
properly maintain the engine.  
4. Store unit in a clean, dry area.  
STORING THE ENGINE  
See the engine owner’s manual for instructions on how to  
properly prepare the engine for storage.  
PREPARING THE UNIT  
FOR STORAGE  
Water should not remain in the unit for long periods of  
time. Sediments or minerals can deposit on pump parts and  
“freeze” pump action. If you do not plan to use the  
pressure washer for more than 30 days, follow this  
procedure:  
13  
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Generac Portable Products 3,000 PSI High Pressure Washer  
NOTES  
14  
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Generac Portable Products 3,000 PSI High Pressure Washer  
TROUBLESHOOTING  
Problem  
Cause  
Correction  
1. Replace nozzle with high pressure  
nozzle.  
1. Low pressure nozzle installed.  
2. Water inlet is blocked.  
3. Inadequate water supply.  
4. Inlet hose is kinked or leaking.  
5. Clogged inlet hose strainer.  
6. Water supply is over 140°F.  
7. High pressure hose is blocked or  
leaks.  
2. Clear inlet.  
3. Provide adequate water flow.  
4. Straighten inlet hose, patch leak.  
5. Check and clean inlet hose strainer.  
6. Provide cooler water supply.  
7. Clear blocks in outlet hose.  
Pump has following  
problems: failure to  
produce pressure, erratic  
pressure, chattering, loss of  
pressure, low water  
volume.  
8. Gun leaks.  
8. Replace gun.  
9. Nozzle is obstructed.  
10. Pump is faulty.  
9. Clean nozzle.  
10. Contact Generac service facility.  
1. Detergent siphoning tube is not  
submerged.  
1. Insert detergent siphoning tube into  
detergent.  
2. Chemical filter is clogged.  
2. Clean or replace filter/detergent  
siphoning tube.  
3. See “Check In-Line Filter” on page 12.  
4. Replace nozzle with high pressure  
nozzle.  
Detergent fails to mix with  
spray.  
3. Dirty in-line filter.  
4. Low pressure nozzle installed.  
Engine speed is too slow.  
Move throttle control to FAST position. If  
engine still “bogs down”, contact Honda  
service facility.  
Engine runs good at no-  
load but “bogs” when load  
is added.  
1. Low oil level.  
2. Dirty air cleaner.  
3. Out of gasoline.  
1. Fill crankcase to proper level.  
2. Clean or replace air cleaner.  
3. Fill fuel tank.  
4. Stale gasoline.  
5. Spark plug wire not connected to  
spark plug.  
4. Drain gas tank; fill with fresh fuel.  
5. Connect wire to spark plug.  
Engine will not start; or  
starts and runs rough.  
6. Bad spark plug.  
7. Water in gasoline.  
8. Overchoking.  
9. Excessively rich fuel mixture.  
10. Intake valve stuck open or closed.  
11. Engine has lost compression.  
6. Replace spark plug.  
7. Drain gas tank; fill with fresh fuel.  
8. Open choke fully and crank engine.  
9. Contact Honda service facility.  
10. Contact Honda service facility.  
11. Contact Honda service facility.  
Engine shuts down during  
operation.  
1. Out of gasoline.  
2. Low oil level.  
1. Fill fuel tank.  
2. Fill crankcase to proper level.  
Engine lacks power.  
Engine “hunts” or falters.  
Dirty air filter.  
Choke is opened too soon.  
Replace air filter.  
Move choke to halfway position until  
engine runs smoothly.  
15  
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Generac Portable Products 3,000 PSI High Pressure Washer  
EXPLODED VIEW — UNIT  
16  
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Generac Portable Products 3,000 PSI High Pressure Washer  
PARTS LIST — UNIT  
Item Part # Qty. Description  
1
NSP  
1
8
1
1
1
9
1
2
1
5
1
1
2
2
1
1
1
1
1
1
4
1
1
1
1
2
1
1
2
2
2
2
1
4
4
1
1
1
1
1
ENGINE  
2
B2043  
BB2226B  
CB3861C  
B4160  
99583  
B2150  
B2516  
CB4105  
30809  
B4159  
B5607  
88521  
75402  
48031G  
A1040D  
A1041  
B4805  
87815  
B1436B  
23707  
186301  
B5606  
B3858  
B1464  
BB3061B  
B2509  
B5830  
42909  
50190  
27007  
52858  
NSP  
BOLT, 5/16" - 18 x 1-3/4" Carriage  
BASE  
3
4
HANDLE  
5
DECAL, Instructions  
NUT, 5/16" - 18 Hex Flange  
HOOK, 5/16" Square Neck Gun  
CAP, Black Vinyl .280"  
BUMPER  
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
40  
42  
GROMMET, 1/8" - 11/16"  
DECAL, 5 QD Nozzles  
DECAL, Unit  
ASSEMBLY, Wheel 10" Dia. x 4"  
PUSHNUT, .50"  
CLAMP, Hose 7/16" Dia.  
HOSE, 54" Chemical Inject  
FILTER, Chemical Hose  
HOSE, 3/8" x 50'  
GOGGLES, Safety  
GUN, with Molded Grip  
SHCS, 5/16" - 24 x 1"  
KIT, Nozzles QD  
MANUAL, Owners  
ASSY., Wand Ext. with QD  
MANUAL, Engine  
OIL BOTTLE  
KIT, Nozzle Cleaning  
KIT, O-Ring Maintenance  
HHCS, M8 - 1.25 x 30  
FLAT WASHER, 10GA - .34" x 1"  
VIB MOUNT, Donut Type  
NUT, Locking M8 - 1.25  
ASSEMBLY, Pump (see pages 18-19)  
BOLT, M10 - 1.5 x 45 mm  
NUT, Locking M10 - 1.50  
SCREEN, Gun Inlet  
64416  
52859  
B4224  
21424  
97837  
185923  
B1288  
CONNECTOR, Garden Hose  
O-RING, High Pressure Hose  
QUICK CONNECT, M22 Female  
TAG, Breather Cap  
17  
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Generac Portable Products 3,000 PSI High Pressure Washer  
EXPLODED VIEW — PUMP  
18  
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Generac Portable Products 3,000 PSI High Pressure Washer  
PARTS LIST — PUMP  
Item  
1
Part #  
Qty  
1
1
4
4
3
1
1
6
1
1
1
1
1
3
3
6
6
3
3
1
3
3
3
1
1
0
1
1
4
4
3
1
1
6
1
6
6
3
3
3
1
1
3
1
1
0
1
1
3
3
6
6
3
3
1
6
6
1
1
1
1
1
1
1
Description  
Item  
47  
48  
49  
50  
51  
52  
53  
58  
59  
60  
63  
54  
16  
17  
38  
39  
55  
40  
41  
42  
43  
44  
56  
45  
46  
47  
48  
49  
50  
51  
52  
53  
57  
58  
59  
60  
61  
1
Part #  
Qty  
1
1
1
1
1
1
1
1
1
1
1
0
6
6
6
6
0
1
1
1
1
1
0
1
1
1
1
1
1
1
1
1
0
1
1
1
0
1
4
1
6
1
1
1
1
3
6
6
3
3
4
6
6
1
1
1
1
3
0
1
1
4
Description  
B2218  
B2260  
B2217  
B2261B  
96400  
99735  
93790  
40945  
93652  
95416  
93876  
A2069  
93644  
96053  
96015  
B2665  
A2013  
97840  
97841  
A1320  
B3286  
94944  
99427  
B3672C  
185726  
186216A  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
185752  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
O-RING, Engine Adapter  
HOUSING, Cam  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
185933  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
B3479  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
B3510  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
185943  
BALL, Stainless Steel 9/32 Dia.  
SEAT, Trapped Line Pressure  
O-RING, Trapped Line Pressure  
VALVE, Shuttle Piston  
SPRING, Piston Trapped Pressure  
VENTURI, Chemical  
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
1
O-RING, Engine Adapter Bolt  
SCREW, Button Hd 5/16 - 24 x 3/4"  
SPRING, Piston Return  
ASSEMBLY, Oil Breather  
O-RING, Crankcase  
SHCS, M6 x 1.0 x 20mm  
SPRING, Thermal By-Pass  
PISTON, Thermal By-Pass  
O-RING, Thermal By-Pass  
GASKET, Head  
ACTUATOR, Thermal By-Pass  
SEAL, High Pressure  
RING, Bearing  
WASHER, Steel Special  
BOLT, Head M8 x 1.25 x 70mm  
O-RING, Cap  
O-RING, Venturi  
BARB HOSE  
BALL, 5.5 dia. Chemical Injector  
SPRING, Chemical Injector  
SPACER, High Pressure Seal  
KIT, Check Valve  
WASHER, Steel Special  
BOLT, Head M8 x 1.25 x 70mm  
O-RING, Check Valve  
ASSEMBLY, Check Valve  
KIT, Unloader Spindle  
CAP, Plastic  
SET SCREW, M6 x 8  
HANDLE, Unloader  
SPRING,Unloader  
ASSEMBLY, Spindle  
KIT, High Pressure Outlet  
O-RING, Ball Seat  
SEAT, Ball Unloader  
BALL, Stainless Steel 9/32 Dia.  
SEAT, Trapped Line Pressure  
O-RING, Trapped Line Pressure  
VALVE, Shuttle Piston  
SPRING, Piston Trapped Pressure  
VENTURI, Chemical  
O-RING, Venturi  
KIT, Chemical Injector  
BARB HOSE  
BALL, 5.5 dia. Chemical Injector  
SPRING, Chemical Injector  
KIT, O-Ring SeaIs  
O-RING, Engine Adapter  
O-RING, Engine Adapter Bolt  
O-RING, Crankcase  
SHCS, M6 x 1.0 x 20mm  
SPRING, Thermal By-Pass  
PISTON, Thermal By-Pass  
O-RING, Thermal By-Pass  
GASKET, Head  
CAP, Outlet Port  
SPACER PLATE  
SEAL, Oil Piston  
SHOE, Piston Pivot  
ASSEMBLY, Ceramic Piston & Cap  
ADAPTER, Engine, Honda 8 - 9 HP  
O-RING, Engine Adapter  
KIT, Crankcase, 7.5  
O-RING, Engine Adapter  
ADAPTER, Housing, Cam  
O-RING, Engine Adapter Bolt  
SCREW, Button Hd 5/16 - 24 x 3/4"  
SPRING, Piston Return  
ASSEMBLY, Oil Breather  
O-RING, Crankcase  
SHCS, M6 x 1.0 x 20mm  
GASKET, Head  
WASHER, Steel Special  
BOLT, Head M8 x 1.25 x 70mm  
SEAL, Oil Piston  
SHOE, Piston Pivot  
ASSEMBLY, Ceramic Piston & Cap  
BEARING SET, 4 x 4  
BEARING SET, 5.5 x 4  
SPACER, Pilot  
AXIAL CAM, 7.5 Lift  
HOUSING, Piston  
KIT, Complete Head  
GASKET, Head  
ACTUATOR, Thermal By-Pass  
SEAL, High Pressure  
RING, Bearing  
2
3
4
5
6
7
8
. . . . . .  
. . . . . .  
. . . . . .  
185926  
12  
16  
17  
21  
22  
23  
27  
28  
29  
30  
36  
37  
12  
13  
14  
15  
16  
17  
18  
19  
31  
38  
39  
40  
41  
42  
43  
44  
45  
46  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
. . . . . .  
187791  
3
7
8
9
10  
11  
12  
14  
16  
17  
18  
21  
35  
38  
39  
45  
49  
53  
63  
64  
62  
24  
25  
35  
SEAL, High Pressure  
WASHER, Steel Special  
BOLT, Head M8 x 1.25 x 70mm  
O-RING, Cap  
SEAL, Oil Piston  
WASHER, Steel Special  
BOLT, Head M8 x 1.25 x 70mm  
O-RING, Cap  
CAP, Outlet Port  
HEAD, Flat, Brass  
O-RING, Check Valve  
ASSEMBLY, Check Valve  
CAP, Plastic  
SET SCREW, M6 x 8  
HANDLE, Unloader  
BOLT, SHCS 5/16 - 24 x 1"  
O-RING, Check Valve  
ASSEMBLY, Check Valve  
O-RING, Spindle  
O-RING, Trapped Line Pressure  
O-RING, Venturi  
SPACER, High Pressure Seal  
SEAL, Piston U-Cup  
KIT, ENGINE ADAPTER  
ADAPTER, Engine, Honda, 8 - 9 HP  
O-RING, Engine Adapter  
BOLT, SHCS 5/16 - 24 x 1"  
. . . . . .  
. . . . . .  
. . . . . .  
SPRING, Unloader  
ASSEMBLY, Spindle  
O-RING, Ball Seat  
SEAT, Ball Unloader  
Item numbers 26, 37, 54, 55 56, 57, 61 and 62 are service kits and include all parts  
shown within the box. Certain items are only available as a part of a kit.  
19  
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LIMITED PRESSURE WASHER WARRANTIES  
GENERAC PORTABLE PRODUCTS (hereafter referred to as the COMPANY) warrants to the original retail purchaser, the  
pressure washer manufactured by the COMPANY to be free from defects in material and workmanship for the period(s)  
set forth below from the date of original purchase. This warranty is not transferable. The term “original purchaser” means  
the person for whom the pressure washer is originally purchased.  
Warranty Schedules  
Electric Power Washer  
1 year (does not apply to commercial or rental applications)  
CONSUMER*  
Warranted solely by  
Engine Manufacturer  
1 year  
COMMERCIAL*  
All Other Engine-driven  
Engine:  
Pump:  
Warranted solely by  
Engine Manufacturer  
90 days  
* NOTE: For the purpose of this warranty “consumer” use means personal residential household use by  
original purchaser. Commercial” use means all other uses, including rental, construction, commercial and  
income producing purposes. Once a pressure washer has experienced commercial use, it shall thereafter be  
considered a commercial use pressure washer for the purposes of this warranty.  
During said warranty period, the COMPANY will, at its option, repair or replace any part which, upon examination by the  
COMPANY or COMPANY-Authorized Dealers, is found to be defective under normal use and service**. All transportation  
costs under warranty, including return to the factory if necessary, are to be borne by the purchaser and prepaid by the  
purchaser.  
** NORMAL WEAR: As with all mechanical devices, pressure washers need periodic parts service and  
replacement to perform well. This warranty does not cover repair when normal use has exhausted the life  
of a part or pressure washer pump.  
This warranty does not include: Used products and demonstration equipment. Parts, such as GUNS, HOSES, WANDS,  
NOZZLES or other wear items such as quick couplers, oil, gauges, belts, o-rings, filters, pump packing, etc. Pumps which  
have been run without water supplied. Damage or malfunctions resulting from: accidents, abuse, modifications, alterations,  
or improper servicing. Freezing or chemical deterioration. Normal maintenance such as adjustments, fuel system cleaning  
and obstruction (due to chemical, dirt, carbon or lime, etc.).  
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, SPECIFICALLY,  
THE COMPANY MAKES NO OTHER WARRANTIES AS TO MERCHANTABILITY OR FITNESS FOR A  
PARTICULAR PURPOSE. THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE  
DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY. LIABILITY  
FOR CONSEQUENTIAL, INCIDENTAL, OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS  
EXCLUDED, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF THE COMPANY'S NEGLIGENCE. THE  
COMPANY ALSO DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL  
DAMAGES SUCH AS THE LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT, OR ANY  
COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT: AND ANY IMPLIED WARRANTIES  
ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY.  
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or  
consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal  
rights and you may also have other rights, which vary from state to state.  
For service, see your nearest COMPANY-Authorized warranty service facility or call 1-877-544-0982. Warranty service can  
be performed only by a COMPANY-Authorized service facility. This warranty will not apply to service at any other facility.  
At the time of requesting warranty service, evidence of original purchase date must be presented.  
Generac Portable Products  
Jefferson, Wisconsin U.S. A.  
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