Global Machinery Company Saw WTS550 User Manual

INSTRUCTION MANUAL  
Code: WTS550  
Date: 080320  
Black  
Cyan  
Magenta  
Yellow  
Edition: 05  
Op: DJ  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Introduction  
Description of symbols  
Your new GMC power tool will more than satisfy  
your expectations. It has been manufactured under  
stringent GMC Quality Standards to meet superior  
performance criteria.  
The rating plate on your tool may show symbols.  
These represent important information about the  
product or instructions on its use.  
Wear hearing protection.  
Wear eye protection.  
Wear breathing protection.  
You will find your new tool easy and safe to operate,  
and, with proper care, it will give you many years  
of dependable service.  
CAUTION. Carefully read through this entire Instruction  
Manual before using your new GMC Power Tool. Take  
special care to heed the Cautions and Warnings.  
Conforms to relevant standards  
for electromagnetic compatibility.  
Your GMC power tool has many features that will make  
your job faster and easier. Safety, performance, and  
dependability have been given top priority in the  
development of this tool, making it easy to maintain  
and operate.  
Specifications  
Nominal voltage:  
Power:  
230 – 240 Vac ~ 50Hz  
550W  
Speed:  
2950min-1  
Environmental protection  
Recycle unwanted materials instead  
of disposing of them as waste. All tools,  
hoses and packaging should be sorted,  
taken to the local recycling centre and  
disposed of in an environmentally safe way.  
Blade size:  
Bore size:  
200mm Diamond blade  
25.4mm  
45°  
Bevel capacity:  
Maximum cutting depth at 90°: 30mm  
Table Size:  
430mm x 480mm  
600mm  
Maximum cut length:  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
7. Dress correctly. Do not wear loose clothing or  
jewellery. They can be caught in moving parts. Rubber  
gloves and non-slip footwear are recommended when  
working outdoors. If you have long hair, wear a protective  
hair covering.  
General safety instructions  
To use this tool properly, you must observe the safety  
regulations, the assembly instructions and the operating  
instructions to be found in this Manual. All persons who use  
and service the machine have to be acquainted with this  
Manual and must be informed about its potential hazards.  
Children and infirm people must not use this tool. Children  
should be supervised at all times if they are in the area in  
which the tool is being used. It is also imperative that you  
observe the accident prevention regulations in force in your  
area. The same applies for general rules of occupational  
health and safety.  
8. Use safety accessories. Safety glasses and earmuffs  
should always be worn. A face or dust mask is also  
required if the sanding operation creates dust.  
9. Do not abuse the power cord. Never pull the cord to  
disconnect the tool from the power point. Keep the cord  
away from heat, oil and sharp edges.  
10. Secure the work piece. Use clamps or a vice to hold  
the work piece. It is safer than using your hand and  
frees both hands to operate the tool.  
WARNING. When using power tools, basic safety  
precautions should always be taken to reduce the risk of  
fire, electric shock and personal injury. Also, please read  
and heed the advice given in the additional important  
safety instructions.  
11. Do not overreach. Keep your footing secure and  
balanced at all times.  
12. Look after your tools. Keep tools sharp and clean for  
better and safer performance. Follow the instructions  
regarding lubrication and accessory changes. Inspect  
tool cords periodically and, if damaged, have them  
repaired by an authorised service facility. Inspect  
extension cords periodically and replace them if  
damaged. Keep tool handles dry, clean and free  
from oil and grease.  
1. Keep the work area clean and tidy. Cluttered work  
areas and benches invite accidents and injury.  
2. Consider the environment in which you are working.  
Do not use power tools in damp or wet locations. Keep  
the work area well lit. Do not expose power tools to rain.  
Do not use power tools in the presence of flammable  
liquids or gases.  
3. Keep visitors away from the work area. All visitors and  
onlookers, especially children and infirm persons, should  
be kept well away from where you are working. Do not  
let others in the vicinity make contact with the tool or  
extension cord.  
13. Disconnect idle tools. Switch off the power and  
disconnect the plug from the power point before  
servicing, when changing accessories and when the  
tool is not in use.  
14. Remove adjusting keys and wrenches. Check to see  
that keys and adjusting wrenches are removed from the  
tool before switching on.  
4. Store tools safely. When not in use, tools should be  
locked up out of reach.  
5. Do not force the tool. The tool will do the job better and  
safer working at the rate for which it was designed.  
15. Avoid unintentional starting. Always check that the  
switch is in the OFF position before plugging in the tool  
to the power supply. Do not carry a plugged in tool with  
your finger on the switch.  
6. Use the correct tool for the job. Do not force small  
tools or attachments to do the job best handled by a  
heavier duty tool. Never use a tool for a purpose for  
which it was not intended.  
16. Use outdoor rated extension cords. When a tool  
is used outdoors, use only extension cords that are  
intended for outdoor use and are so marked.  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
Replace damaged cutting wheel before operating.  
Do not fill water compartment above water fill line.  
17. Stay alert. Watch what you are doing. Use common  
sense. Do not operate a power tool when you are tired.  
18. Check for damaged parts. Before using a tool, check  
that there are no damaged parts. If a part is slightly  
damaged, carefully determine if it will operate properly  
and perform its intended function. Check for alignment  
of moving parts, binding of moving parts, breakage  
of parts, proper mounting and any other conditions  
that may affect the operation of the tool. A part that is  
damaged should be properly repaired or replaced by an  
authorised service facility, unless otherwise indicated in  
this Instruction Manual.  
Ensure that the directional arrow marked on the blade  
corresponds with the rotational direction of the motor.  
With the machine disconnected from the power supply,  
rotate the blade by hand to ensure it is free from  
obstruction.  
Always keep the blade-securing nut and flanges clean.  
Ensure that the blade-securing nut is securely tightened  
with the wrenches provided.  
Never try to cut freehand. Always ensure that the tile to  
be cut is pressed firmly against the rip fence.  
Defective switches must be replaced by an authorised  
service facility. Do not use a tool if the switch does not  
turn the tool on and off correctly.  
Ensure that the piece of tile that will be cut off has  
sufficient room to move sideways. Failure to do so may  
result in the off cut binding against the blade.  
19. Guard against electric shock. Prevent body contact  
with grounded objects such as water pipes, radiators,  
cookers and refrigerator enclosures.  
Never cut more than one tile at a time.  
Never cut pieces too small to be held securely against  
the rip fence without leaving enough space for the hand  
to be a safe distance from the blade.  
20. Use only approved parts. When servicing, use only  
identical replacement parts. Use an authorised service  
facility to fit replacement parts.  
Ensure that the table and surrounding area are clear  
with the exception of the tile to be cut.  
Additional safety rules for tile cutting saws  
Before cutting a piece of tile let the saw blade run freely  
for a few seconds. If it makes an unfamiliar sound  
or vibrates excessively switch it off immediately and  
disconnect from the power supply.  
Always connect the machine to a correctly earthed  
power supply.  
SAFETY SWITCH. The unit is fitted with a 30 mA residual  
current circuit breaker (RCD) for extra protection against  
electric shock.  
Let the blade reach full speed before starting the cut.  
Let the blade come to a complete stop before removing  
any jammed or off cut material from around the blade area.  
For your own safety read instruction manual before  
operating saw  
Never allow the blade to run dry. Failure to keep the  
water compartment topped up will result in possible over-  
heating of the diamond blade and a poor cut in the tile.  
Wear eye protection.  
Use top blade guard for every operation for which it can  
be used.  
Disconnect saw before servicing, when changing cutting  
wheels, and cleaning.  
Use tool only with smooth edge cutting wheels free of  
openings and grooves.  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
Additional safety rules  
when using water  
cooling system  
The Sliding Tile Cutting Saw  
has been fitted with a Residual  
Current Device (RCD) safety  
switch designed to immediately  
switch the electricity off if a fault  
is detected to avoid  
Testing your safety switch  
IMPORTANT. Ensure the RCD is tested upon every use.  
It is essential that the safety switch is tested to ensure it  
is functioning correctly. We strongly recommend that this  
procedure is conducted without fail before every use.  
1. Plug your RCD device into a fixed 230-240Vac ~ 50Hz  
power wall socket outlet and switch on.  
WARNING. The RCD device should be connected directly to  
a mains socket outlet only, never connect your RCD device  
to an extension cord.  
the risk of a potentially  
fatal shock.  
2. To set the RCD into the ON  
position, press the green  
“RESET” button. The “RED  
ON” illuminator will then  
transform from a clear colour  
to a red colour.  
WARNING. To be  
effective, the RCD  
must ALWAYS be  
in good working  
condition. (see  
‘Testing your safety  
switch’ for further  
details).  
3. Press the “TEST” button.  
Doing this will make the RCD  
device trip immediately, and  
The RCD device is not designed for outdoor use,  
INDOOR USE ONLY  
will remove the flow of power  
to the connected appliance. It  
then will change the “RED ON”  
illuminator to a clear colour, if  
this occurs it confirms that the  
RCD device is operational.  
If the RCD device does not trip  
as per the explanation above,  
please contact the GMC help line for assistance.  
Electricity can be dangerous, the use of an RCD device  
should not be regarded as a substitute for basic electrical  
safety precautions  
You must unplug all equipment to achieve isolation before  
any inspection or repair of that equipment is attempted  
Please seek advice from an electrical contractor or  
a GMC Technical service person if the RCD device  
repeatedly trips, or fails to trip in accordance with the  
instructions provided  
4. Upon tripping, you must reset RCD to the “ON” position.  
Press the green “RESET” button, the “RED ON” illuminator  
will transform from a clear colour to a red colour.  
Never immerse your RCD device in water, and do not  
expose the unit to rain  
IMPORTANT. If your RCD device does not operate correctly  
in accordance with the instructions provided, you must stop  
using the device and contact the GMC help line.  
Do not connect your RCD device to an extension cord  
You must take proper care of your RCD device, take care  
not to drop it on hard surfaces as it may crack and/or  
damage the internal components  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
��  
Position of tile saw  
Required tools  
��  
1. To avoid the possibility  
of the appliance plug or  
receptacle getting wet,  
position tile saw to one  
side of a wall mounted  
receptacle to prevent  
water from dripping onto  
the receptacle or plug. The user should arrange a “drip  
loop” in the cord connecting the saw to a receptacle.  
The “drip loop” is that part of the cord below the level  
of the receptacle, or the connector if an extension cord  
is used, to prevent water travelling along the cord and  
coming in contact with the receptacle.  
A philips head screw driver is required to assemble the  
support arms.  
��  
Unpacking  
Due to modern mass production techniques, it is unlikely  
that your GMC Power Tool is faulty or that a part is missing.  
If you find anything wrong, do not operate the tool until the  
parts have been replaced or the fault has been rectified.  
Failure to do so could result in serious personal injury.  
���  
1. Remove all loose parts from the carton.  
2. Remove the packing materials from around the saw.  
3. Carefully lift the saw from the carton and place it on a  
level work surface.  
2. If water is present have an electrician complete any  
necessary work or repairs. DO NOT ATTEMPT ANY  
REPAIRS YOURSELF.  
Accessories  
The GMC WTS550 tile cutting saw is supplied with the  
following accessories as standard:  
2 x Mitre blocks  
Bevel plate  
Socket spanner x1  
Face spanner x1  
200mm Diamond Blade (Fitted)  
2 x Tile clamps  
Support arms and fixing screws  
Instruction manual  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
Know your product  
Before using the saw, familiarize  
yourself with all the operating  
features and safety requirements.  
8
5
9
1. Sliding table  
2. ON/OFF switch  
3. Blade guard  
4. Support arms  
5. Water tank  
6
6. Transport peg  
7. Work piece clamps  
1
3
7
8. Mitre blocks  
9. Bevel plate  
10. Blade spanners  
4
10  
2
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
Transportation information  
IMPORTANT  
The unit is prepared for transit so before operation.  
Turn the unit onto its side.  
Whilst in this position fit the  
extension legs, make sure  
they are in line with the blade.  
Filling the water compartment  
1. The water compartment (5)  
is incorporated into the main  
housing.  
2. The water helps to cool the  
cutting disc and also limits  
the amount of dust produced  
during the cutting process.  
Turn the unit back onto its  
support legs.  
3. Fill the water compartment  
with water. The maximum  
water level is automatically  
controlled by the drainage  
hole in the housing. When  
the water level exceeds the  
maximum level water will flow  
out through the hole.  
Pull out the transit pin and this  
will allow the table top  
to slide on its runners.  
Blade guard  
The blade guard (3) provides  
protection from both sides of  
the blade.  
With the power disconnected,  
ensure that the guard moves  
freely and drops to the sliding  
table surface when let go.  
Note. With extensive use, should  
check water level regularly.  
4. Always fill the water compartment  
to the top of the water fill line  
to ensure the cutting disc is  
sufficiently cooled.  
Turning on and off  
1. To switch the saw ON press the Green ‘I’ on the switch.  
The Red flap can also be raised to gain access to the  
ON button.  
5. To empty the tank and clean  
the unit remove the bung at  
the bottom of the tank and let  
the water drain into a suitable  
container and dispose of.  
2. To switch the unit OFF press the Red STOP flap.  
6. Replace the bung before  
filling with water.  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
Making a mitre cut  
Operation  
1. Make sure the unit is switched OFF whilst setting up a  
mitre cut.  
Making a straight cut  
1. Draw back the table so  
there is sufficient space on  
the table for the tile.  
2. Pull back the table so the mitre cut can be lined up with  
the blade.  
3. Secure the mitre blocks to rear face of the sliding table.  
2. Remove the mitre blocks  
3. Line up the cut with the  
blade using the scale on  
the table.  
4. Clamp the work piece in  
place using the clamps.  
Note. Ensure the tile is not  
touching the blade on start up.  
5. Switch ON the unit give it a  
couple of seconds to reach  
full speed and then gently  
push the table forward to  
the blade until the work  
piece is cut through.  
4. Screw down the clamps into  
the surface of the mitre blocks.  
5. Clamp down the work piece  
onto the sliding table.  
6. Switch ON the unit and wait  
for it to reach full speed.  
6. Pull back the table and  
undo the clamps and  
7. Slowly push the table forward  
until the cut is complete.  
remove the cut workpiece.  
Note. Do not force the tile  
into the blade too quickly or  
with excessive force, allow the  
blade to do the work.  
8. Pull back the sliding table  
and switch OFF the unit to  
remove the work piece.  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Bevel cutting  
Maintenance  
WARNING. Always ensure that the tool is switched off and  
the plug is removed from the power point before making  
and adjustments or maintenance procedures.  
1. Secure the mitre blocks into  
the sliding table and handle  
bracket.  
2. The fixing screws in the  
middle and nearest slots  
for ease of assembly and  
tightening the wing nuts later.  
When you have finished cutting your tiles, always  
disconnect the power, empty the water and fully clean  
and dry the machine.  
Installing a blade  
DANGER.  
3. Secure bevel plate to the  
mitre blocks using the  
counter sunk machine  
screws.  
Never try to use a blade larger than the stated capacity  
of the saw. It will come into contact with the blade guard.  
Never use a blade that is too thick to allow the outer  
blade washer to engage with the flats on the spindle.  
It will prevent the blade screw from properly securing  
the blade on the spindle.  
4. Slide tile clamps into the  
bevel plate. Clamp the work  
piece down so it resting on  
the sliding table surface.  
1. Adjustments are only to be  
made with the power off, the  
tool disconnected from the  
mains supply and when the  
blade has fully stopped.  
5. Move the plate so in line  
with the blade and then  
clamp and tighten the screw  
holding the mitre blocks.  
6. Once set up turn on the  
unit wait a few seconds  
until reached full speed  
then slowly slide the table  
forward.  
2. Using a screw driver  
remove the three screws  
that hold the metal plate  
over the water tank.  
7. Once the cut is complete  
slide the table back and  
switch OFF the motor and  
remove work piece.  
3. Remove the blade cover (3).  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
4. Take the 2 spanners and  
use the flat spanner to  
locate into the holes in the  
flange and keep the blade  
still, and use the socket  
spanner over the nut and  
turn anti clockwise.  
Cleaning  
1. Keep the tool’s air vents unclogged and clean at all times.  
2. Remove dust and dirt regularly. Cleaning is best done  
with a soft brush or a rag.  
3. Re-lubricate all moving parts at regular intervals.  
4. Never use caustic agents to clean plastic parts.  
5. Remove the nut, outer blade  
flange and blade.  
CAUTION. Do not use cleaning agents to clean the  
plastic parts of the saw. A mild detergent on a damp  
cloth is recommended.  
6. Wipe a drop of oil onto the inner blade flange and the  
outer blade flange where they contact the blade.  
General inspection  
Regularly check that all the fixing screws are tight. They  
may vibrate loose over time.  
Repairs  
Only an authorised service centre should replace the  
cordset. If the cordset is damaged or worn, have it repaired  
or replaced by an authorised service centre.  
Power cord and RCD maintenance  
IMPORTANT. Ensure the RCD is tested upon every use.  
It is essential that the safety switch is tested to ensure it is  
functioning correctly. We strongly recommend that a test of  
the RCD is conducted without fail before each use. Refer to  
Testing your safety switch.  
7. Fit the new blade onto the spindle taking care that the  
inner blade flange sits behind the blade.  
CAUTION. Always install the blade with the arrow printed on  
the side of the blade pointing down. The direction of blade  
rotation is also marked on the blade guard and blade cover.  
If the power cord or RCD needs replacing, the task must  
be carried out by the manufacturer, the manufacturer’s  
agent, or a qualified electrical repairer in order to avoid a  
safety hazard.  
8. Replace the outer blade flange followed by the blade nut.  
9. Use the blade spanner to securely tighten the blade bolt.  
(Tighten in a clockwise direction).  
10. Replace the blade cover and secure it with the blade  
cover locking knobs.  
CAUTION. Before using the saw after replacing the blade,  
check that all the safety devices are fitted correctly including  
the blade guard and that they are all in good working order.  
Run the saw without loading it to ensure the blade runs true  
and there are no extraneous noises.  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Troubleshooting  
Trouble  
Problem  
Suggested remedy  
Saw will not start  
Power cord not plugged in  
Power fault, fuse or RCD tripped  
Cord damaged  
Ensure that the cord is connected to the power supply  
Check the power supply  
Use a qualified electrical repairer to repair or replace  
Use a qualified electrical repairer to repair or replace  
Use a qualified electrical repairer to repair or replace the motor  
Use extension cord heavy enough to carry the current  
Burned out switch  
Faulty motor  
Blade does not reach Extension cord too long or undersized  
full speed  
Tool is overheating  
Turn off the tool and let it cool down to room temperature.  
Inspect and clean the ventilation slots  
Poor cutting  
Accessory blunted  
Replace with new circular saw blade  
No water on blade (tile cutting only)  
Ensure water cooling on/off lever is in the “on” position  
Vibration or abnormal Loose parts  
noise  
Check to see that all knobs and levers are securely  
tightened including bevel adjustment lever, depth locking  
lever and parallel fence locking knob  
Blade vibrating  
Ensure that the blade nut is securely tightened  
Moving parts excessively worn  
Use a qualified electrical repairer to repair or replace  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
GMC customer assist  
If your product needs repairing, replacing,  
technical service or you simply need help or advice,  
please contact us on our Customer Assist Line  
1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
For prompt service we suggest you log your service request  
online at www.gmcservice.com.au. Should you not have  
access to the Internet, please contact our service department  
on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
7am 7pm, 7days a week (AEST).  
Please note that if repair or replacement is required,  
you must provide a valid original purchase receipt.  
You will need the following details at hand to log your service request;  
Personal details: First & Last name, address, pick up address,  
contact phone numbers, email address  
Product details: Product number, date of purchase, retailer bought from,  
State & postcode, receipt number, reason for the request,  
copy of official purchase receipt  
Attach your purchase receipt and save with this Manual for future reference.  
Please refer to our website www.gmcompany.com for full GMC warranty Terms and Conditions.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Coleman Camping Equipment 2000000143 User Manual
Concord Camera Digital Camera 13 Mega Pixels Camera User Manual
Craftsman Lawn Mower 247887210 User Manual
Creda Oven E420E User Manual
Eaton Electrical Network Card QSNAP User Manual
Electro Voice Microphone 603 A User Manual
Electro Voice Microphone HM1 User Manual
Frigidaire Cooktop 318068140 User Manual
Generac Portable Generator 5789 User Manual
Gitzo Camcorder Accessories G1326 User Manual