Eaton Electrical Network Card CA03310002E User Manual

NEMA Contactors & Starters  
1
September 2003  
Contents  
Description  
Page  
IT. Electro-Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Product Family Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Contactors — Full Voltage, Non-reversing and Reversing . . . . . . . . . . . . . .  
Starters — Full Voltage, Non-reversing and Reversing. . . . . . . . . . . . . . . . .  
2
2
3
4
7
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
Note: Supplement to Publication No. CA8102001E — Tab 33.  
NEMA Contactors and Starters  
CA03310002E  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
3
September 2003  
Catalog Number Selection  
Catalog Number Selection (Open Components)  
Table 1. IT. Electro-Mechanical Catalog Numbering System  
N 101 B S0 J 3 A  
Standard  
N = NEMA  
Overload Type  
A = Standard  
N = Contactor or Not Applicable  
Configuration (Open Type)  
02N = FVNR Coil Controller  
03N = FVR Coil Controller  
04N = Contact Block  
Pole Selection  
05N = Solid-State Non-reversing Overload Relay  
06N = Solid-State Reversing Overload Relay  
101 = FVNR Starter  
3 = 3-Pole  
Overload Full Amperes Adjustment  
111 = FVNR Contactor  
501 = FVR Starter  
511 = FVR Contactor  
(45 mm)  
(76 mm)  
A = .25 – .8  
B = .59 – 1.9  
C = 1.4 – 4.4  
D = 2.8 – 9.0  
G = 6.3 – 20  
J = 10 – 32  
F = 5.0 – 16  
H = 8.4 – 27  
K = 14 – 45  
N = 31 – 100  
Frame Width  
Designator (NEMA)  
B = 45 mm  
C = 54 mm  
D = 76 mm  
E = 105 mm  
F = 140 mm  
SA = Size 00  
S0 = Size 0  
S1 = Size 1  
S2 = Size 2  
S3 = Size 3  
S4 = Size 4  
S5 = Size 5  
(54 mm)  
(105 mm)  
A = .25 – .8  
B = .59 – 1.9  
C = 1.4 – 4.4  
D = 2.8 – 9.0  
F = 5.0 – 16  
H = 8.4 – 27  
L = 16 – 50  
K = 14 – 45  
M = 28 – 90  
P = 42 – 135  
R = 63 – 200  
(140 mm)  
P = 42 – 135  
S = 84 – 270  
T = 131 – 420  
XC = Coil Controller  
XR = Overload  
X = Contact Block, Coil Controller,  
Contactor or Not Applicable  
Note: When using the Catalog Numbering System for Eatons Cutler-Hammer IT. Electro-Mechanical products, care should be exercised to  
assure that the Catalog Number for the Overload Relay aligns with the IT. Contact Block selected for type, frame size and ampacity, if purchased  
as separate components.  
Examples:  
N101BS0J3A — Full Voltage Non-reversing, Size 0 Starter with a 10 – 32 amp overload range  
N111FS5X3N — Full Voltage Non-reversing, Size 5 Contactor  
N501DS2K3A — Full Voltage Reversing Starter with a 14 – 45 amp overload range  
N02NCXCXNN — Coil Controller 54 mm  
N04NBSAX3N — Contact Block Size 00  
CA03310002E  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
4
September 2003  
Contactors — Full Voltage, Non-reversing and Reversing  
2- or 3-wire control  
Contents  
Description  
Product Description  
Built-in logic to provide either 2- or  
3-wire control, eliminating the need  
to provide and wire auxiliary con-  
tacts to seal in and interlock the  
contactor coils  
Easy field assembly of control  
wiring — plug and unplug lockable  
control connector  
Page  
The Cutler-Hammer Intelligent Tech-  
nologies (IT.) Electro-Mechanical Con-  
tactor by Eaton Corporation consists of  
an IT. Electro-Mechanical Contact  
Block and IT. Electro-Mechanical Coil  
Controller as a Full Voltage Non-  
reversing (FVNR) or Full Voltage  
Product Family Overview  
Product Description. . . . . . . 2  
Standards and  
Certifications . . . . . . . . . . . 2  
Catalog Number  
Selection . . . . . . . . . . . . . . 3  
Reversing (FVR) device. Size 00 to Size  
4 Contact Blocks combined with Coil  
Controllers (factory or field assembled)  
are stand-alone Contactors. Only the  
Size 5 Contactors have internal  
DIN rail mounting for Sizes 00 – 2  
Optional mounting plates for Size  
00 – 4  
Contactors — Non-reversing  
and Reversing  
Product Description. . . . . . . 4  
Features . . . . . . . . . . . . . . . . 4  
Product Selection . . . . . . . . 5  
Technical Data. . . . . . . . . . . . . . 10  
Accessories . . . . . . . . . . . . . . . . 13  
Auxiliary Contacts . . . . . . . . 15  
Dimensions . . . . . . . . . . . . . . . . 18  
Common accessories  
factory assembled coil controllers.  
Long-life silver nickel and silver tin  
oxide contacts provide excellent  
conductivity and superior resistance  
to welding and arc erosion  
Environmentally friendly materials  
Low wattage coils and minimal heat  
dissipation  
Features  
Size 00 – 5, 9 – 270A, 2 – 200 hp,  
600V  
24V DC Coil Control — safe, reliable  
global standard  
Reversing Contactors  
Includes Reversing Power Wiring  
and bus bars  
Mounting plates for Size 00 – 4  
Exclusive internal electronic inter-  
lock for reversing  
Frame width (mm): 45, 54, 76, 105,  
140  
No laminations, shading coils or  
magnet noise  
-40 to 149°F (-40 to 65°C)  
operating temperature  
No seal in auxiliary contacts  
required — control wiring is not  
needed between the contactor and  
overload relay  
Conformal coated printed circuit  
boards for resistance to harsh  
environments  
Field installed Reversing Kits  
Unique coil controller energizes  
both forward and reverse contactors  
— one control point for wiring  
Unique Pulse Width Modulated coil  
controller minimizes coil power  
consumption  
NEMA Full Voltage Non-reversing  
Contactor, Size 0, Cat. No. N111BS0X3N  
Microprocessor-based control  
Easily accessible mounting feet for  
panel mounting  
Meets or exceeds global standards  
for EMC (Electromagnetic compati-  
bility) immunity and emissions  
Front and side mounted Auxiliary  
Contacts: 1NO, 1 NC, 2NO, 2NC,  
1NO/1NC and logic level  
NEMA Full Voltage Reversing Contactor,  
Size 0, Cat. No. N511BS0X3N  
For more information visit: www.cutler-hammer.eaton.com  
CA03310002E  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
5
September 2003  
Contactors — Full Voltage, Non-reversing and Reversing  
Product Selection  
Non-reversing Contactors  
When Ordering Specify  
NEMA Size, Continuous Ampere Rating,  
Voltage, kW/hp and Non-reversing or  
Reversing  
Note:  
An N111 (Size 00 – 4) consists of an N04N  
(Contact Block) and an N02N (Coil Controller),  
factory assembled.  
An N111F (Size 5) has an internal coil  
controller, factory assembled.  
Cat. No. N111BS0X3N  
Table 2. Full Voltage 3-Pole DC-Operated Non-reversing Contactors  
NEMA  
Size  
Continuous  
Ampere Rating  
Max. UL Horsepower  
(hp) 60 Hz  
Max. UL Horsepower  
(hp) 50 Hz  
3-Pole Non-reversing  
1-Phase  
115V  
3-Phase  
3-Phase  
380V  
Catalog  
Number  
Price  
U.S. $  
230V  
200V/  
208V  
230V/  
240V  
460V/  
480V  
575V/  
600V  
00  
0
9
18  
1/3  
1
1
2
1-1/2  
3
1-1/2  
3
2
5
2
5
1-1/2  
5
N111BSAX3N  
N111BS0X3N  
N111CS1X3N  
N111DS2X3N  
N111ES3X3N  
N111ES4X3N  
N111FS5X3N  
170.  
214.  
250.  
1
27  
2
3
7-1/2  
10  
7-1/2  
15  
10  
10  
10  
2
45  
3
7-1/2  
15  
25  
25  
25  
454.  
3
90  
7-1/2  
25  
30  
50  
50  
50  
740.  
4
135  
270  
40  
50  
100  
200  
100  
200  
75  
1,765.  
3,825.  
5
75  
100  
150  
24V DC coil voltage.  
Note:  
If required, accessories are available on Page 13.  
Integral solid-state auxiliary hold-in circuit.  
See Table 7 for 24V DC power supply requirements.  
Control inputs are rated 24V DC (3 – 5 mA).  
Accessories . . . . . . . . . . . . . . . . . . . Pages 13 17  
Technical Data . . . . . . . . . . . . . . . . . Pages 10 12  
Dimensions . . . . . . . . . . . . . . . . . . . . Pages 18 21  
Discount Symbol . . . . . . . . . . . . . . . 1CD1  
CA03310002E  
For more information visit: www.cutler-hammer.eaton.com  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
6
September 2003  
Contactors — Full Voltage, Non-reversing and Reversing  
Reversing Contactors  
When Ordering Specify  
NEMA Size, Continuous Ampere Rating,  
Voltage, kW/hp, and Non-reversing or  
Reversing  
Note:  
An N511 (Size 00 – 4) consists of two N04N  
(Contact Blocks), an N03N (FVR Coil  
Controller), Mechanical Interlock, Fanning  
Strips and Mounting Plate, factory  
assembled.  
An N511F (Size 5) consists of two N111F  
(Contactors), an Internal Reversing Coil  
Controller, Mechanical Interlock, Crossover  
Bus Bars and Wiring Harness, factory  
assembled.  
Cat. No. N511BS0X3N  
Table 3. Full Voltage 3-Pole DC-Operated Reversing Contactors  
NEMA  
Size  
Continuous  
Ampere Rating  
Max. UL Horsepower  
(hp) 60 Hz  
Max. UL Horsepower  
(hp) 50 Hz  
3-Pole Reversing  
1-Phase  
115V  
3-Phase  
3-Phase  
380V  
Catalog  
Number  
Price  
U.S. $  
230V  
200V/  
208V  
230V/  
240V  
460V/  
480V  
575V/  
600V  
00  
0
9
18  
1/3  
1
1
2
1-1/2  
3
1-1/2  
3
2
5
2
5
1-1/2  
5
N511BSAX3N  
N511BS0X3N  
N511CS1X3N  
N511DS2X3N  
N511ES3X3N  
N511ES4X3N  
N511FS5X3N  
440.  
530.  
1
27  
2
3
7-1/2  
10  
7-1/2  
15  
10  
10  
10  
610.  
2
45  
3
7-1/2  
15  
25  
25  
25  
1,155.  
1,905.  
4,725.  
8,510.  
3
90  
7-1/2  
25  
30  
50  
50  
50  
4
135  
270  
40  
50  
100  
200  
100  
200  
75  
5
75  
100  
150  
24V DC coil voltage.  
Note:  
If required, accessories are available on Page 13.  
Integral solid-state auxiliary hold-in circuit.  
See Table 7 for 24V DC power supply requirements.  
Control inputs are rated 24V DC (3 – 5 mA).  
Accessories . . . . . . . . . . . . . . . . . . . . Pages 13 17  
Technical Data . . . . . . . . . . . . . . . . . Pages 10 12  
Dimensions . . . . . . . . . . . . . . . . . . . . Pages 18 21  
Discount Symbol . . . . . . . . . . . . . . . . 1CD1  
For more information visit: www.cutler-hammer.eaton.com  
CA03310002E  
Download from Www.Somanuals.com. All Manuals Search And Download.  
NEMA Contactors & Starters  
IT. Electro-Mechanical  
7
September 2003  
Starters — Full Voltage, Non-reversing and Reversing  
No control wiring needed between  
Contents  
Description  
Product Description  
contactor and overload relay —  
Page  
eliminates seal in auxiliary contacts  
Minimal heat — no full voltage coils  
-40° to 149°F (-40° – 65°C) operating  
temperature  
The Cutler-Hammer Intelligent Tech-  
nologies (IT.) Electro-Mechanical  
Starter by Eaton Corporation consists  
of an IT. Electro-Mechanical Contact  
Block or Contactor and IT. Electro-  
Mechanical Solid-State Overload Relay  
as a Full Voltage Non-reversing (FVNR)  
or Full Voltage Reversing (FVR) device.  
Size 00 to Size 5 Starters are factory or  
field assembled.  
Product Family Overview  
Product Description . . . . . .  
2
2
3
Standards and  
Certifications . . . . . . . . . .  
Wide 3.2:1 current adjustment range  
Exclusive internal 24-bit floating  
point math calculations with RMS  
calibrated current measurement  
Meets or exceeds global standards  
for EMC (Electromagnetic compati-  
bility) immunity and emissions  
IP20 Finger Protection  
Motor running thermal utilization  
indication  
Catalog Number  
Selection . . . . . . . . . . . . .  
Starters — Non-reversing  
and Reversing  
Product Description . . . . . .  
Features . . . . . . . . . . . . . . .  
Product Selection. . . . . . . .  
7
7
8
Features  
24V DC control power — safe, reliable  
global standard  
Unique Pulse Width Modulated  
(PWM) coil controller minimizes coil  
power consumption  
Technical Data. . . . . . . . . . . . . 10  
Accessories . . . . . . . . . . . . . . . 13  
Auxiliary Contacts . . . . . . . 15  
Dimensions . . . . . . . . . . . . . . . 22  
Manual, Automatic or Remote Reset  
Easy field assembly of control  
wiring — plug and unplug lockable  
control connector  
Microprocessor based control  
Phase loss and current unbalance  
DIN rail mountable, Size 00 – 2  
protection, user selectable  
Communication Interface with  
Starter Network Adapter Product  
(SNAP)  
2- or 3-wire control  
Solid-state alarm output indication  
Optional mounting plates with  
“Ease of Installation” slotted hole  
design  
Standard selectable Trip Class 10, 20  
(factory default) or 30 — no individ-  
ual part numbers — no program-  
ming software  
Ambient compensated overload  
Motor temperature and power-up  
protection with thermal memory  
Front and side mounted Auxiliary  
Contacts: 1NO, 1NC, 2NO, 2NC,  
1NO/1NC and logic level (1NO/1NC)  
Easily accessible mounting feet for  
panel mounting  
Type 2 Coordination  
Conformal coated printed circuit  
boards for resistance to harsh  
environments  
NEMA Full Voltage  
Non-reversing Starter, Size 0  
LED status indication — trip, trip  
class, motor thermal state, reset,  
overload state  
Unique “Alarm without Trip” option  
for critical must run applications  
Lockable overload cover protects  
against unauthorized adjustment  
and reset functions  
Reversing Starters  
Includes Reversing Power Wiring  
and bus bars  
Mounting plates for Size 00 – 4  
Built-in electronic interlock for FVR  
units  
Unique overload board energizes  
both forward and reverse starters —  
one control point for wiring  
NEMA Full Voltage Reversing  
Starter, Size 0  
CA03310002E  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
8
September 2003  
Starters — Full Voltage, Non-reversing and Reversing  
Product Selection  
Non-reversing Starters  
When Ordering Specify  
NEMA Size, Continuous Ampere Rating,  
Voltage, kW/hp, Non-reversing or  
Reversing and Overload Adjustment  
Range (Amperes)  
Note:  
An N101 (00 – 4) consists of an N04N (Contact  
Block) and an N05N (Non-reversing Overload  
Relay), factory assembled.  
An N101 (Size 5) consists of an N111F  
(Contactor) and an N05N (Non-reversing  
Overload Relay), factory assembled.  
Cat. No. N101BS0G3A  
Table 4. Full Voltage Non-reversing DC-Operated, Open Type Starters (Size 00 – 5), with 3-Pole Solid-State Overload Protection  
NEMA  
Size  
Continuous  
Ampere  
Rating  
Overload  
Adjustment  
Range  
Max. UL Horsepower  
(hp) 60 Hz  
Max. UL  
Horsepower  
(hp) 50 Hz  
3-Pole Non-reversing  
(Amperes)  
1-Phase  
115V  
3-Phase  
3-Phase  
380V  
Catalog  
Number  
Price  
U.S. $  
230V  
200V/  
208V  
230V/  
240V  
460V/  
480V  
575V/  
600V  
00  
0
9
.25 – .8  
1/3  
1
1-1/2  
1-1/2  
2
2
1-1/2  
N101BSAA3A  
N101BSAB3A  
N101BSAC3A  
N101BSAD3A  
N101BSAG3A  
206.  
.59 – 1.9  
1.4 – 4.4  
2.8 – 9.0  
6.3 – 20  
206.  
206.  
206.  
206.  
18  
.25 – .8  
1
2
3
3
3
5
5
5
N101BS0A3A  
N101BS0B3A  
N101BS0C3A  
N101BS0D3A  
N101BS0G3A  
N101BS0J3A  
257.  
257.  
257.  
257.  
257.  
257.  
.59 – 1.9  
1.4 – 4.4  
2.8 – 9.0  
6.3 – 20  
10 – 32  
1
2
27  
45  
.25 – .8  
.59 – 1.9  
1.4 – 4.4  
2.8 – 9.0  
5.0 – 16  
8.4 – 27  
16 – 50  
2
3
7-1/2  
7-1/2  
10  
25  
10  
25  
10  
25  
N101CS1A3A  
N101CS1B3A  
N101CS1C3A  
N101CS1D3A  
N101CS1F3A  
N101CS1H3A  
N101CS1L3A  
297.  
297.  
297.  
297.  
297.  
297.  
297.  
5.0 – 16  
8.4 – 27  
14 – 45  
31 – 100  
7-1/2  
10  
15  
N101DS2F3A  
N101DS2H3A  
N101DS2K3A  
N101DS2N3A  
540.  
540.  
540.  
540.  
3
4
90  
14 – 45  
28 – 90  
42 – 135  
7-1/2  
15  
25  
40  
30  
50  
50  
50  
50  
75  
N101ES3K3A  
N101ES3M3A  
N101ES3P3A  
880.  
880.  
880.  
135  
14 – 45  
28 – 90  
42 – 135  
63 – 200  
100  
100  
N101ES4K3A  
N101ES4M3A  
N101ES4P3A  
N101ES4R3A  
1,985.  
1,985.  
1,985.  
1,985.  
5
270  
42 – 135  
84 – 270  
131 – 420  
75  
100  
200  
200  
150  
N101FS5P3A  
N101FS5S3A  
N101FS5T3A  
4,845.  
4,845.  
4,845.  
24V DC coil voltage.  
Note:  
If required, accessories are available on Page 13.  
The standard IT. starter is for 3-phase applications only.  
See Table 7 for 24V DC power supply requirements.  
Control inputs are rated 24V DC (3 – 5 mA).  
Accessories . . . . . . . . . . . . . . . . . . . . Pages 13 17  
Technical Data . . . . . . . . . . . . . . . . . Pages 10 12  
Dimensions . . . . . . . . . . . . . . . . . . . . Pages 22 24  
Discount Symbol . . . . . . . . . . . . . . . . 1CD1  
For more information visit: www.cutler-hammer.eaton.com  
CA03310002E  
Download from Www.Somanuals.com. All Manuals Search And Download.  
NEMA Contactors & Starters  
IT. Electro-Mechanical  
9
September 2003  
Starters — Full Voltage, Non-reversing and Reversing  
Reversing Starters  
When Ordering Specify  
NEMA Size, Continuous Ampere Rating,  
Voltage, kW/hp, Non-reversing or  
Reversing and Overload Adjustment  
Range (Amperes)  
Note:  
An N501 (Size 00 – 4) consists of two N04N  
(Contact Blocks), N06N (Reversing Overload  
Relay), Fanning Strips, Mechanical Interlock  
and Mounting Plate, factory assembled.  
An N501F (Size 5) consists of two N111F  
(Contactors), N06N (Reversing Overload  
Relay), Fanning Strips, Mechanical Interlock,  
Crossover Bus Bars and Reversing Wiring  
Harness, factory assembled.  
Cat. No. N501BS0G3A  
Table 5. Full Voltage Reversing DC-Operated, Open Type Starters (Size 00 – 5), with 3-Pole Solid-State Overload Protection  
NEMA  
Size  
Continuous  
Ampere  
Rating  
Overload  
Adjustment  
Range  
Max. UL Horsepower  
(hp) 60 Hz  
Max. UL  
Horsepower  
(hp) 50 Hz  
3-Pole Reversing  
(Amperes)  
1-Phase  
115V  
3-Phase  
3-Phase  
380V  
Catalog  
Number  
Price  
U.S. $  
230V  
200V/  
208V  
230V/  
240V  
460V/  
480V  
575V/  
600V  
00  
0
9
.25 – .8  
1/3  
1
1-1/2  
1-1/2  
2
2
1-1/2  
N501BSAA3A  
N501BSAB3A  
N501BSAC3A  
N501BSAD3A  
N501BSAG3A  
491.  
.59 – 1.9  
1.4 – 4.4  
2.8 – 9.0  
6.3 – 20  
491.  
491.  
491.  
491.  
18  
.25 – .8  
1
2
3
3
3
5
5
5
N501BS0A3A  
N501BS0B3A  
N501BS0C3A  
N501BS0D3A  
N501BS0G3A  
N501BS0J3A  
585.  
585.  
585.  
585.  
585.  
585.  
.59 – 1.9  
1.4 – 4.4  
2.8 – 9.0  
6.3 – 20  
10 – 32  
1
2
27  
45  
.25 – .8  
.59 – 1.9  
1.4 – 4.4  
2.8 – 9.0  
5.0 – 16  
8.4 – 27  
16 – 50  
2
3
7-1/2  
7-1/2  
10  
25  
10  
25  
10  
25  
N501CS1A3A  
N501CS1B3A  
N501CS1C3A  
N501CS1D3A  
N501CS1F3A  
N501CS1H3A  
N501CS1L3A  
665.  
665.  
665.  
665.  
665.  
665.  
665.  
5.0 – 16  
8.4 – 27  
14 – 45  
31 – 100  
7-1/2  
10  
15  
N501DS2F3A  
N501DS2H3A  
N501DS2K3A  
N501DS2N3A  
1,255.  
1,255.  
1,255.  
1,255.  
3
4
90  
14 – 45  
28 – 90  
42 – 135  
7-1/2  
15  
25  
40  
30  
50  
50  
50  
50  
75  
N501ES3K3A  
N501ES3M3A  
N501ES3P3A  
2,065.  
2,065.  
2,065.  
135  
14 – 45  
28 – 90  
42 – 135  
63 – 200  
100  
100  
N501ES4K3A  
N501ES4M3A  
N501ES4P3A  
N501ES4R3A  
5,040.  
5,040.  
5,040.  
5,040.  
5
270  
42 – 135  
84 – 270  
131 – 420  
75  
100  
200  
200  
150  
N501FS5P3A  
N501FS5S3A  
N501FS5T3A  
9,680.  
9,680.  
9,680.  
24V DC coil voltage.  
Note:  
If required, accessories are available on Page 13.  
The standard IT. starter is for 3-phase applications only.  
See Table 7 for 24V DC power supply requirements.  
Control inputs are rated 24V DC (3 – 5 mA).  
Accessories . . . . . . . . . . . . . . . . . . . Pages 13 17  
Technical Data . . . . . . . . . . . . . . . . . Pages 10 12  
Dimensions . . . . . . . . . . . . . . . . . . . . Pages 22 24  
Discount Symbol . . . . . . . . . . . . . . . 1CD1  
CA03310002E  
For more information visit: www.cutler-hammer.eaton.com  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
10  
September 2003  
Technical Data and Specifications  
Table 6. Specifications  
Description  
Size 00, 0  
Size 1  
Size 2  
Size 3, 4  
Size 5  
Overall Dimensions in Inches (mm) w x h x d  
Non-reversing  
Contactor  
1.8 x 4.4 x 2.4  
(45 x 111 x 60)  
2.1 x 4.4 x 2.4  
(54 x 113 x 60)  
3.0 x 5.9 x 3.1  
(76 x 150 x 79)  
4.1 x 8.0 x 3.5  
(105 x 203 x 90)  
5.6 x 14.0 x 7.0  
(142 x 355 x 178)  
Reversing  
Contactor  
3.8 x 5.9 x 2.7  
(96 x 149 x 69)  
4.5 x 5.9 x 2.6  
(114 x 149 x 67)  
6.2 x 7.4 x 3.3  
(158 x 188 x 84)  
8.5 x 9.5 x 3.8  
(216 x 242 x 97)  
11.7 x 17.2 x 7.0  
(296 x 436 x 178)  
Non-reversing  
Starter  
1.8 x 5.0 x 2.5  
(45 x 127 x 63)  
2.1 x 5.4 x 2.5  
(54 x 138 x 63)  
3.0 x 5.9 x 3.1  
(76 x 150 x 79)  
4.1 x 8.0 x 3.5  
(105 x 203 x 90)  
5.7 x 19.4 x 7.0  
(145 x 492 x 178)  
Reversing  
Starter  
3.8 x 5.9 x 2.7  
(96 x 149 x 69)  
4.5 x 5.9 x 2.6  
(114 x 149 x 67)  
6.2 x 7.4 x 3.3  
(158 x 188 x 84)  
8.5 x 9.5 x 3.8  
(216 x 242 x 97)  
11.8 x 21.0 x 7.0  
(300 x 533 x 178)  
Mounting Hole Spacing in Inches (mm) — w x h  
Non-reversing  
Contactor  
1.33 x 4.0  
(33.8 x 101)  
1.46 x 4.10  
(37 x 104)  
.94 x 2.87  
(24 x 73)  
1.33 x 4.13  
(33.8 x 105)  
1.75 x 13.0  
(44.5 x 330)  
Reversing  
Contactor  
3.15 x 5.35  
(80 x 136)  
3.15 x 5.35  
(80 x 136)  
5.51 x 6.89  
(140 x 175)  
7.87 x 9.06  
(200 x 230)  
7.82 x 13.0  
(198.5 x 330)  
Non-reversing  
Starter  
1.33 x 4.62  
(33.8 x 117.3)  
1.46 x 5.04  
(37 x 128)  
.94 x 2.87  
(24 x 73)  
1.33 x 4.13  
(33.8 x 105)  
1.75 x 18.3  
(44.5 x 465)  
Reversing  
Starter  
3.15 x 5.35  
(80 x 136)  
3.15 x 5.35  
(80 x 136)  
5.51 x 6.89  
(140 x 175)  
7.87 x 9.06  
(200 x 230)  
7.82 x 18.3  
(198.5 x 465)  
Mounting Positions  
Panel-Vertical  
Yes  
Yes  
Yes  
Yes  
Yes  
No  
Yes  
Yes  
No  
Panel-Horizontal  
DIN Rail Mountable  
Weights in Lb. (kg)  
Yes  
Yes ꢁ  
Yes  
Yes ꢁ  
Yes  
Yes ꢁ  
Non-reversing  
Contactor  
.7  
(.31)  
.9  
(.42)  
2.8  
(1.27)  
6.7  
(3.05)  
20.0  
(9.1)  
Reversing  
Contactor  
1.9  
(.86)  
2.6  
(1.17)  
6.9  
(3.13)  
16.9  
(7.67)  
48.0  
(21.8)  
Non-reversing  
Starter  
.9  
(.40)  
1.2  
(.53)  
2.9  
(1.32)  
7.1  
(3.20)  
27.0  
(12.3)  
Reversing  
Starter  
2.0  
(.90)  
2.6  
(1.20)  
7.1  
(3.20)  
16.8  
(7.60)  
55.0  
(25.0)  
Mechanical Operating Rate ꢂ  
Maximum  
3/sec  
3/sec  
2/sec  
2/sec  
1/sec  
Mechanical Life  
10,000,000  
95% Non-condensing  
690V  
10,000,000  
8,000,000  
8,000,000  
5,000,000  
Humidity ꢃ  
95% Non-condensing  
95% Non-condensing  
95% Non-condensing  
95% Non-condensing  
Insulation Voltage (Ui)  
690V  
690V  
690V  
6 kV  
690V  
6 kV  
Impulse Withstand Voltage (Uimp)  
6 kV  
6 kV  
6 kV  
Auxiliaries add approximately 1.0" (25 mm) to depth for single, 1.2" (30 mm) for dual.  
Non-reversing contactors and starters only.  
No load condition.  
Up to 99% humidity depending on application. Consult factory.  
For more information visit: www.cutler-hammer.eaton.com  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
11  
September 2003  
Technical Data and Specifications  
Table 6. Specifications, continued  
Description  
Size 00, 0  
Size 1  
Size 2  
Size 3, 4  
Size 5  
Finger Protection  
Front  
At Terminals  
At Terminals with max.  
size wire installed  
Terminals L1, L2, L3/T1, T2, T3 ꢀ  
IP20  
IP10  
IP20  
IP20  
IP10  
IP10  
IP20  
IP00  
IP10  
IP20  
IP00  
IP00  
IP20  
IP00  
IP00  
1 Wire per Terminal  
(stranded or solid)  
2 Wires per Terminal  
(stranded or solid)  
Strip Length  
14 – 8 AWG  
(1.5 – 10 mm )  
14 – 10 AWG  
(1.5 – 4 mm )  
14 – 4 AWG  
(1.5 – 16 mm )  
14 – 6 AWG  
(1.5 – 16 mm )  
.5" (12 mm)  
14 – 1 AWG  
(1.5 – 35 mm )  
14 – 2 AWG  
(1.5 – 25 mm )  
.7" (18 mm)  
6 – 250 MCM  
4 – 750 MCM  
(25 – 420 mm )  
1/0 — 300 MCM  
(50 — 150 mm )  
1.5" (40 mm)  
2
2
2
2
2
(16 – 120 mm )  
6 – 3/0 AWG  
2
2
2
2
2
(16 – 70 mm )  
.45" (11 mm)  
.8" (21 mm)  
Torque (max.)  
20 lb-in (2.2 Nm)  
for 14 – 10 AWG  
(1.5 – 6 mm );  
35 lb-in (4.0 Nm)  
for 14 – 10 AWG  
(1.5 – 6 mm );  
45 lb-in (5.0 Nm) for  
Single 14 – 8 AWG  
(1.5 – 10 mm );  
250 lb-in (28 Nm)  
550 lb-in (62 Nm)  
2
2
2
25 lb-in (2.8 Nm) for  
8 AWG (10 mm )  
40 lb-in (4.5 Nm) for  
8 AWG (10 mm );  
100 lb-in (11 Nm) for  
Single 6 – 1 AWG  
(16 – 35 mm ) and  
Dual Wire  
Combinations  
2
2
2
45 lb-in (5.0 Nm) for  
6 – 4 AWG  
2
(16 mm )  
Driver  
2.5 mm Hex Key  
3 mm Hex Key  
5/32" (4 mm) Hex Key  
5/16" (8 mm) Hex Key  
5/16" (8 mm) Hex Key  
Operation Performance  
Coil Voltage (nominal)  
Coil Operating  
24V DC  
20 – 28  
24V DC  
20 – 28  
24V DC  
20 – 28  
24V DC  
20 – 28  
24V DC  
20 – 28  
Voltage Range (V DC)  
Control Terminals  
(- and +)  
1 Wire per Terminal  
(- and +)  
2 Wires per Terminal  
(P, F, R, 1, 2, 3)  
1 Wire per Terminal  
(P, F, R, 1, 2, 3)  
2 Wires per Terminal  
Torque (max.)  
Strip Length  
14 – 12 AWG  
(1.5 – 2.5 mm )  
14 – 12 AWG  
(1.5 – 2.5 mm )  
14 – 12 AWG  
(1.5 – 2.5 mm )  
14 – 12 AWG  
(1.5 – 2.5 mm )  
14 – 12 AWG  
(1.5 – 2.5 mm )  
2
2
2
2
2
14 AWG  
(1.5 mm )  
14 AWG  
(1.5 mm )  
14 AWG  
(1.5 mm )  
14 AWG  
(1.5 mm )  
14 AWG  
(1.5 mm )  
2
2
2
2
2
22 – 12 AWG  
(0.5 – 2.5 mm )  
18 – 14 AWG  
(0.75 – 1.5 mm )  
4.5 lb-in (.5 Nm)  
.25 (7 mm)  
22 – 12 AWG  
(0.5 – 2.5 mm )  
18 – 14 AWG  
(0.75 – 1.5 mm )  
4.5 lb-in (.5 Nm)  
.25 (7 mm)  
22 – 12 AWG  
(0.5 – 2.5 mm )  
18 – 14 AWG  
(0.75 – 1.5 mm )  
4.5 lb-in (.5 Nm)  
.25 (7 mm)  
22 – 12 AWG  
(0.5 – 2.5 mm )  
18 – 14 AWG  
(0.75 – 1.5 mm )  
4.5 lb-in (.5 Nm)  
.25 (7 mm)  
22 – 12 AWG  
(0.5 – 2.5 mm )  
18 – 14 AWG  
(0.75 – 1.5 mm )  
4.5 lb-in (.5 Nm)  
.25 (7 mm)  
2
2
2
2
2
2
2
2
2
2
Driver  
Temperature ꢁ  
.13 (3.5 mm) Flat  
.13 (3.5 mm) Flat  
.13 (3.5 mm) Flat  
.13 (3.5 mm) Flat  
.13 (3.5 mm) Flat  
Operating  
-40° to +149°F  
(-40° to +65°C)  
-58° to +176°F  
(-50° to +80°C)  
-40° to +149°F  
(-40° to +65°C)  
-58° to +176°F  
(-50° to +80°C)  
-40° to +149°F  
(-40° to +65°C)  
-58° to +176°F  
(-50° to +80°C)  
-40° to +149°F  
(-40° to +65°C)  
-58° to +176°F  
(-50° to +80°C)  
-40° to +149°F  
(-40° to +65°C)  
-58° to +176°F  
(-50° to +80°C)  
Storage  
Environmental  
Shock/Vibration  
Altitude ꢁ  
15G/5G  
6600 FT (2000M)  
15G/5G  
6600 FT (2000M)  
15G/5G  
6600 FT (2000M)  
15G/5G  
6600 FT (2000M)  
15G/5G ꢂ  
6600 FT (2000M)  
Pull-In Time (mS) @ 24V  
Excl. Debounce Time  
Incl. Debounce Time  
Dropout Time (mS) @ 24V  
Excl. Debounce Time  
Incl. Debounce Time  
15  
75  
15  
80  
25  
88  
30  
95  
70 – 200  
120 – 300  
5
65  
5
70  
12  
75  
15  
80  
50 – 150  
70 – 250  
Use Class B 75°C copper wire only (or 90°C  
copper wire sized for 75°C operation per  
NEC).  
Notes:  
Response time for Control Inputs = Debounce  
Time  
Consult factory for higher ratings.  
The Non-reversing Starter requires the use  
of all six mounting screws for the maximum  
rating.  
The time between operating forward and  
reverse must be greater than the Debounce  
Time.  
Table 7. 24V DC Power Supply Requirements @ 68°F (20°C) (see Note at left)  
Contactor/Starter Size  
Sealed In  
Inrush  
Wattage  
Note: At other temperatures expressed in  
°C, for either inrush or sealed, use the 20°C  
value from the table in the following  
Catalog  
NEMA Size Wattage  
Amps  
Amps  
Duration  
(mS)  
Number ꢃ  
N_11B_ _X3N  
N_01B_ _ _3A  
N_11C_ _X3N  
00, 0  
00, 0  
1
3.7  
3.2  
4.2  
.15  
.13  
.18  
80  
80  
90  
3.3  
3.3  
3.8  
50  
50  
50  
Watts = W [1.1 – .005(T) and  
Amps = A [1.1 – .005(T)]  
20  
20  
For example, inrush requirements for a NEMA  
Size 2 Starter at -25°C would be:  
N_01C_ _ _3A  
N_ _1D_ _ _3_  
N_ _1E_ _ _3_  
N_ _1F_ _ _3_  
N_01F_ _ _3_  
1
2
3, 4  
5
5
3.6  
5.0  
5.6  
12.0  
13.0  
.15  
.21  
.23  
.50  
.54  
90  
130  
140  
200  
200  
3.8  
5.4  
5.8  
8.3  
8.3  
50  
65  
85  
250  
250  
Watts = 130 [1.1 – .005 (-25)] = 160  
Amps = 5.4 [1.1 – .005 (-25)] = 6.6  
_ indicates missing digit/character of the Catalog Number; may have multiple values.  
CA03310002E  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
12  
September 2003  
Technical Data and Specifications  
Electrical Life — AC-1, AC-2, AC-3 and AC-4 Utilization Categories  
Table 8. Utilization Categories  
The International Electrotechnical Commission (IEC) has developed utilization categories for contactors and auxiliary contacts. The IEC utilization categories  
are used to define the type of electrical load for estimating electrical life, and do not imply the devices are IEC rated.  
Category  
Typical Application  
AC-1  
AC-2  
AC-3  
AC-4  
Non-inductive or slightly inductive loads: Resistance furnaces, heating.  
Slip-ring motors: Starting and stopping of running motors  
Squirrel cage motors: Starting, switching off motors during running (motors in most industrial applications typically fall into this category).  
Squirrel cage motors: Starting, plugging , inching (very few applications in industry are totally AC-4).  
Plugging is stopping or reversing the motor rapidly by reversing the connections while the motor is running.  
Inching or jogging is energizing the motor once or repeatedly for short durations to obtain small movements of the motor driven load.  
Note: AC-3 tests are conducted at rated  
device currents and AC-4 tests are con-  
ducted at six-times rated device currents.  
All tests have been run at 460V, 60 Hz.  
Life Load Curves — Eaton’s Cutler-  
Hammer IT. Electro-Mechanical Series  
NEMA contactors have been designed  
and manufactured for superior life per-  
formance. All testing has been based  
on requirements as found in IEC  
60947-4-1 and conducted by us. When  
selecting a contactor, the specifier  
must give attention to the specific  
load, utilization category and the  
required electrical life. For a definition  
of Utilization Categories, see Table 8  
above.  
Contactor Choice —  
Decide what utilization category the  
application is and choose the  
appropriate curve from Figure 1 or  
Figure 2.  
Locate the intersection of the life-  
load curve with the operational cur-  
rent (le) of the application, as found  
on the horizontal axis.  
Actual application life may vary,  
depending on environmental condi-  
tions and application duty cycle.  
Read the estimated contact life  
along the vertical axis in number of  
operations.  
Trip Times  
NEMA Size  
00 0  
1
2
3 4  
5
10,000,000  
1000.0  
1,000,000  
100,000  
10,000  
100.0  
1
9
18 27 45  
90 135 270  
100  
5
3
10.0  
1.0  
10  
Operational Current  
1000  
Note: Preliminary data.  
6
1
4
Figure 1. Electrical Life — AC-3 Utilization Category  
2
NEMA Size  
00 0  
1
2
3 4  
5
10,000,000  
0.1  
1
2
3
4
5
6
7
8
9
10  
1,000,000  
100,000  
10,000  
Multiples of FLA  
1
Trip Class 10 Cold  
Trip Class 10 Hot  
Trip Class 20 Cold  
Trip Class 20 Hot  
Trip Class 30 Cold  
Trip Class 30 Hot  
2
3
4
5
6
1
9
18 27 45  
90 135 270  
100  
10  
Operational Current  
1000  
Figure 3. Class 10, 20 and 30 Trip Curves  
Note: Preliminary data.  
Figure 2. Electrical Life — AC-4 Utilization Category  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
13  
September 2003  
Accessories  
Modular Components — Contactor Field Assembly  
NEMA  
Contact Block  
Non-reversing  
Coil Controller  
FVNR  
Contactor  
EXAMPLE FOR A FULL VOLTAGE NON-REVERSING CONTACTOR:  
N04NCS1X3N + N02NCXCXNN = N111CS1X3N  
Reversing Kit  
(2) NEMA  
Contact Blocks  
Reversing Coil  
Controller  
Mechanical  
Interlock  
Mounting  
Plate  
FVR  
Contactor  
(2) Fanning Strips  
EXAMPLE FOR A FULL VOLTAGE REVERSING CONTACTOR:  
(2) N04NCS1X3N + N03NCXCXNN + EMRKTC (REVERSING KIT) = N511CS1X3N  
Figure 4. Modular Contactor Assembly  
Modular Components — Starter Field Assembly  
FVNR  
Starter  
NEMA  
Contact Block  
Non-reversing  
Overload Relay  
Reversing Kit  
EXAMPLE FOR A FULL VOLTAGE NON-REVERSING STARTER:  
N04NCS1X3N + N05NCXRL3A = N101CS1L3A  
Mechanical  
Interlock  
Mounting  
Plate  
FVR  
Starter  
(2) NEMA  
Contact Blocks  
Reversing  
Overload Relay  
(2) Fanning Strips  
EXAMPLE FOR A FULL VOLTAGE REVERSING STARTER:  
(2) N04NCS1X3N + N06NCXRL3A + EMRKTC (REVERSING KIT) = N501CS1L3A  
Figure 5. Modular Starter Assembly  
CA03310002E  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
14  
September 2003  
Accessories  
NEMA Contact Block  
NEMA Coil Controller  
Size 00-1 Non-reversing  
(pictured)  
Table 11. NEMA Coil Controller  
Table 9. NEMA Contact Block  
Size  
Catalog  
Number  
Price  
U.S. $  
Size  
Amperes  
Catalog  
Number  
Price  
U.S. $  
Non-reversing  
00, 0  
1
2
3, 4  
5
N02NBXCXNN  
N02NCXCXNN  
N02NDXCXNN  
N02NEXCXNN  
EMUCCF  
25.50  
38.25  
57.00  
00  
0
1
2
3
4
9
18  
27  
45  
90  
135  
N04NBSAX3N  
N04NBS0X3N  
N04NCS1X3N  
N04NDS2X3N  
N04NES3X3N  
N04NES4X3N  
153.00  
198.00  
223.00  
418.00  
700.00  
1,780.00  
76.50  
Note:  
N04N + N05N = N101; N04N + N02N = N111 (45 140 mm)  
N04N + N06N = N501; N04N + N03N = N511 (45 140 mm)  
NEMA Solid-State Overload Relay — Non-reversing  
Table 10. NEMA Solid-State Overload Relay — Non-reversing  
Size  
Overload  
Adjustment Range  
(Amperes)  
Catalog  
Number  
Price  
U.S. $  
00, 0  
.25 .8  
.59 1.9  
1.4 4.4  
2.8 9.0  
6.3 20  
N05NBXRA3A  
N05NBXRB3A  
N05NBXRC3A  
N05NBXRD3A  
N05NBXRG3A  
74.50  
74.50  
74.50  
74.50  
74.50  
0
1
10 32  
N05NBXRJ3A  
74.50  
.25 .8  
.59 1.9  
1.4 4.4  
2.8 9.0  
5.0 16  
8.4 27  
16 50  
N05NCXRA3A  
N05NCXRB3A  
N05NCXRC3A  
N05NCXRD3A  
N05NCXRF3A  
N05NCXRH3A  
N05NCXRL3A  
133.00  
133.00  
133.00  
133.00  
133.00  
133.00  
133.00  
2
5.0 16  
8.4 27  
14 45  
N05NDXRF3A  
N05NDXRH3A  
N05NDXRK3A  
N05NDXRN3A  
176.00  
176.00  
176.00  
176.00  
31 100  
3, 4  
14 45  
28 90  
42 135  
N05NEXRK3A  
N05NEXRM3A  
N05NEXRP3A  
291.00  
291.00  
291.00  
4
5
63 200  
N05NEXRR3A  
291.00  
42 135  
84 270  
131 420  
N05NFXRP3A  
N05NFXRS3A  
N05NFXRT3A  
984.00  
984.00  
984.00  
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 1CD1  
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CA03310002E  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
15  
September 2003  
Accessories  
Table 14. IEC Ratings  
Auxiliary Contacts  
DC-13  
Voltage  
AC-15  
Voltage  
U
e
l
U
l
e
Amps.  
e
e
Amps.  
24  
48  
5
48  
120  
240  
440  
8
6
4
2
2.5  
1.1  
.55  
125  
250  
Table 15. NEMA A600 Ratings  
Auxiliary Contacts are available for mounting on Eatons Cutler-Hammer Intelligent  
Technologies (IT.) Electro-Mechanical Contactors and Starters. The various choices  
available for non-reversing models are shown in Tables 12 and 13, and their rat-  
ings in Tables 14 16. For reversing models, the number of auxiliaries indicated is  
for each of the contactors/starters in the assembly.  
Current  
AC Voltage  
120  
240  
480  
600  
Make and  
60  
30  
15  
12  
Interrupting  
Break  
6
10  
10  
3
10  
10  
1.5  
10  
1.2  
10  
Table 12. Auxiliary Contact Availability — Sizes 00 – 5  
Top Mounted (Maximum Auxiliaries per Contactor/Starter) ꢁ  
Continuous  
Thermal  
10  
10  
Contactor/Starter Size  
Contact  
Type  
Catalog  
Number U.S. $  
Price  
Size 00, 0  
Size 1  
Size 2  
Size 3, 4 Size 5  
Table 16. NEMA P300 Ratings  
3
3
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
1NO  
EMA13  
EMA14  
EMA15  
EMA16  
EMA17  
21.70  
Current  
DC Voltage  
125  
3
1NC  
21.70  
29.00  
29.00  
29.00  
34.25  
250  
2 ꢀ  
2 ꢀ  
2 ꢀ  
3
1NO-1NC  
2NO  
Make and  
Interrupting  
1.1  
.55  
2NC  
Break  
1.1  
5
.55  
5
Logic Level 1NO-1NC EMA70  
Continuous  
Thermal  
Other combinations: Single, Dual, Single; Dual, Single, Dual; and Dual, Logic Level, Dual  
For reversers, multiply quantities by two.  
5
5
Table 17. EMA70 Auxiliary Contact  
EMA13  
3
EMA14  
EMA15  
13  
EMA16  
EMA17  
EMA70  
DC-12  
Ue  
AC-12  
Ue  
Ie  
Ie  
1
21  
13  
23  
11  
21  
4
2
30  
.1  
250  
.1  
NO  
4
NC  
2
NO  
14  
NC  
22  
NO  
14  
NO  
24  
NC  
12  
NC  
22  
NO  
1
NC  
1
Common  
Figure 6. Connecting Diagram — Sizes 00 – 5  
Table 13. Auxiliary Contact — Size 5  
Auxiliary Contacts per Non-reversing and Reversing Contactor or Starter  
Max Contact  
Type  
Description  
Catalog  
Number  
Price  
U.S. $  
2
2
6
1NO  
Base auxiliary (max. 1 per side)  
Base auxiliary (max. 1 per side)  
C320KGS41  
C320KGS42  
C320KGS20  
45.50  
61.50  
45.50  
1NO-1NC  
1NO  
C320KGS41 or C320KGS42 required  
(max. 3 Add-on auxiliaries per side)  
2
6
2
2
2
3
1NO Logic Level  
1NC  
C320KGS41 or C320KGS42 required  
(max. 1 Add-on auxiliary per side)  
C320KGS20L ꢂ  
C320KGS21  
45.50  
C320KGS41 or C320KGS42 required  
(max. 2 Add-on auxiliaries per side)  
1NC Logic Level  
1NO-1NC  
C320KGS41 or C320KGS42 required  
(max. 1 Add-on auxiliary per side)  
C320KGS21L ꢂ  
C320KGS22  
C320KGS41 or C320KGS42 required  
(max. 1 Add-on auxiliary per side)  
61.50  
1NO-1NC Logic Level C320KGS41 or C320KGS42 required  
(max. 1 Add-on auxiliary per side)  
C320KGS22L ꢂ  
EMA70 ꢃ  
1NO-1NC Logic Level Front mounted only  
34.25  
Contact factory for availability.  
For reversers, multiply quantities by two.  
Notes:  
Side Mounted Maximum (10) Total Circuits  
Front Mounted Maximum (6) Total Circuits ꢃ  
Maximum 4 auxiliaries per side (base + 3 side  
mounted)  
EMASA/B _ _ have been superseded by the  
above Catalog Numbers.  
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1  
CA03310002E  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
16  
September 2003  
Accessories — DSNAP  
cates to the user that the starter does  
not have 24V DC power, signaling a  
fault or an E-Stop.  
Table 18. NEMA SNAP Connectivity  
DeviceNet Starter Network  
Adapter Product (DSNAP)  
NEMA N101, N501  
Size  
Continuous Ampacity  
Rating  
General Features  
00  
0
9
18  
Communication to DeviceNet con-  
suming one DeviceNet MAC ID  
Manually set MAC ID and baud rate;  
conguration using a software  
application is not required for  
normal operation  
Advanced conguration using CH  
Studio software  
1
27  
2
45  
3
90  
4
135  
270  
5
Includes pre-wired starter intercon-  
nect cable and terminal adapter  
Table 19. S751 SNAP Connectivity  
S751 Soft Start  
Comprehensive Motor Data and Control  
RMS average current  
54 mm  
All Sizes  
% of operating FLA  
% thermal memory  
Catalog Number D77B-DSNAP  
with 54 mm IT. Starter  
Integral contact position detection  
Operating status and fault codes  
At speed (soft starters)  
START/STOP control  
RUN/FORWARD-REVERSE control  
Trip Reset  
The DeviceNet Starter Network  
Adapter Product (DSNAP) is a front-  
mount device that serves as a single  
node on DeviceNet, providing commu-  
nication capability, control and moni-  
toring to Eatons Cutler-Hammer  
Intelligent Technologies (IT.) Electro-  
mechanical Starters, as well as  
the S751 Soft Start, as listed in  
Tables 18 – 19.  
Extended Starter Capabilities  
Ground fault detection (with  
accessory)  
Fault log  
Current level warning (adjustable)  
Underload warning (adjustable)  
When HAND/OFF/AUTO is required,  
the HOA option will allow for the con-  
nection of hard wired operators. This  
option allows for Hand Control even if  
the DSNAP is not connected.  
Approvals (Pending)  
UL508  
CE  
The product greatly increases the func-  
tionality of the IT. Electromechanical  
Starter and S751 Soft Start with the  
addition of enhanced features.  
CSAC22.2 No. 14-95  
The IT. DSNAP is designed for use with  
the same 24V DC power as the starter.  
A starter power sensing circuit indi-  
Application  
In a typical application, the DSNAP  
front mounts to an IT. starter or soft  
start. The DSNAP connects directly to  
DeviceNet, allowing for control and  
monitoring of the starter/soft start. A  
PC or PLC serves as the central control  
and scans the DSNAP for motor con-  
trol and monitoring information.  
IT. Combo  
Starter with  
Cover Control  
IT. Starter  
with  
DSNAP  
DeviceNet  
Figure 7. Typical DSNAP Application  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
17  
September 2003  
Accessories — DSNAP  
Table 20. DeviceNet Specifications  
Front  
Side  
DeviceNet Connections  
Group 2 Master Slave Connection Set  
Polling  
Bit Strobe  
Explicit  
No UCMM  
DeviceNet Baud Rate  
125K, 250K, 500K  
Table 21. DSNAP Specifications  
2.4  
(62)  
Description  
Transportation/Storage  
Temperature  
Humidity  
Specifications  
-58° to 176°F (-50° to 80°C)  
0 95% non-condensing  
Operating  
Temperature  
Humidity  
-13° to 131°F (-25° to 55°C)  
0 95% non-condensing  
1.0  
(26)  
1.9  
(49)  
Altitude  
Above 2000 meters (6600 feet) consult  
factory  
Figure 8. DSNAP Approximate Dimensions in Inches (mm)  
Shock  
15 gs half-wave sinusoidal 11 msecs  
Table 22. Product Selection  
Description  
Vibration  
5 57.5 Hz (100 17 msecs) @  
.3 mm SA  
Catalog  
Number  
Price  
U.S. $  
57.5 150 Hz (17 6.7 msecs) @  
.35 mm SA  
DSNAP Kit with TC8, RJJ1 and DSNAP  
FVNR  
D77B-SNAP-X1  
D77B-SNAP-X2  
D77B-SNAP-X3  
D77B-SNAP-X4  
275.00  
Pollution Degree  
Enclosure  
3
IP20  
DSNAP Kit with TC8, RJJ1, Second Aux.  
and DSNAP FVR  
320.10  
350.53  
377.82  
DSNAP Kit with TC8, RJJ1 and DSNAP  
FVNR HOA  
DSNAP Kit with TC8, RJJ1, Second Aux.  
and DSNAP FVR HOA  
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . 1CD1  
CA03310002E  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
18  
September 2003  
Dimensions  
Non-reversing Contactors (Sizes 00 – 1)  
Table 23. Approximate Dimensions in Inches (mm)  
NEMA  
Size  
Overall  
Width  
Mounting Holes  
Req. Mtg.  
Screws  
Terminals  
Control  
Height  
B
Depth  
C
Depth w/  
Auxiliary  
Depth  
added w/  
DIN Rail  
Width  
Height  
Mtg.  
Hole to to Top  
Top  
DIN Rail  
Line Load  
A
D
E
F
G
H
J
K
P
Q
R
00, 0  
1
1.8  
(45)  
4.4  
(111)  
2.4  
(60)  
3.6  
(91)  
.1  
(3)  
1.33  
(33.8)  
4.0  
(101)  
.2  
(5)  
.9  
(23)  
(3) #8  
M4  
.7  
(19)  
1.2  
(30)  
1.2  
(30)  
2.1  
(54)  
4.45  
(113)  
2.4  
(60)  
3.6  
(91)  
.1  
(3)  
1.46  
(37)  
4.1  
(104)  
.2  
(5)  
.8  
(20)  
(3) #8  
M4  
.7  
(19)  
1.2  
(30)  
1.2  
(30)  
D
A
F
H
C
Line Terminals  
(1 L1, 3 L2, 5 L3)  
Q
J
Dual Auxiliary –  
Reduce Dim D”  
.31 (8) for the  
Single Auxiliaries  
Standard  
DIN Rail  
1.38 x .3  
(35 x 7.5)  
G
B
(Optional Mounting)  
Load Terminals  
(2 T1, 4 T2, 6 T3)  
Control  
Terminal Block  
E
P
K
R
Size 1 Pictured  
(Size 00, 0 Has Two Lower Mounting Feet,  
Reference F Width)  
Figure 9. Approximate Dimensions — Inches (mm)  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
19  
September 2003  
Dimensions  
Non-reversing Contactors (Sizes 2 – 4)  
Table 24. Approximate Dimensions in Inches (mm)  
NEMA  
Size  
Overall  
Width  
Mounting Holes  
Req. Mtg.  
Screws  
Terminals  
Control Line Load  
Height  
B
Depth  
C
Depth w/  
Auxiliary  
Depth  
added w/  
DIN Rail  
Width  
Height  
Mtg.  
Hole to to Top  
Top  
DIN Rail  
A
D
E
F
G
H
J
K
P
Q
R
2
3.0  
(76)  
5.9  
(150)  
3.1  
(79)  
4.2  
(107)  
.2  
(4)  
.94  
(24)  
2.87  
(73)  
.5  
(13)  
.9  
(23)  
(4) #6 x 2  
M3.5 x 50  
2.4  
(60)  
1.5  
(37)  
.6  
(14)  
3, 4  
4.1  
(105)  
8.0  
(203)  
3.5  
(90)  
4.7  
(119)  
1.33  
(33.8)  
4.13  
(105)  
.6  
(15)  
(4) #8 x 1.5  
M4 x 40  
2.8  
(72)  
1.7  
(42)  
.3  
(8)  
D
Q
Line Terminals  
(1 L1, 3 L2, 5 L3)  
A
F
H
E
J
Dual Auxiliary –  
Reduce Dim D”  
.31 (8) for the  
G
Standard  
DIN Rail  
1.38 x .3 (35 x 7.5)  
(Optional Mounting)  
76 mm (D-Frame) Only  
Single Auxiliaries  
K
B
2
T1  
4
T2  
6
T3  
Load Terminals  
(2 T1, 4 T2, 6 T3)  
Control  
Terminal Block  
R
P
C
Size 3, 4 Shown  
Figure 10. Approximate Dimensions — Inches (mm)  
Non-reversing Contactors (Size 5)  
Table 25. Approximate Dimensions in Inches (mm)  
NEMA Overall  
Size  
Mounting Holes  
Req. Mtg.  
Screws  
Terminals  
Control  
Width  
Height  
B
Depth  
C
Depth w/Logic  
Level Auxiliary  
Width w/Side  
Auxiliaries  
Width  
Height  
Mounting  
Hole to Top  
Line  
Load  
A
D
E
F
G
H
K
P
Q
R
5
5.6  
(142)  
14.0  
(355)  
7.0  
(178)  
8.2  
(208)  
6.70  
(170)  
1.75  
(44.5)  
13.0  
(330)  
.58  
(14.7)  
(4) 5/16  
M8  
.8  
(20)  
4.4  
4.4  
(112) (112)  
D
E
A
C
H
Line Terminals  
(1 L1, 3 L2, 5 L3)  
K
F
Q
B
G
Side  
Auxiliary  
Logic  
Auxiliary  
Control Terminal  
Block  
P
Load Terminals  
(2 T1, 4 T2, 6 T3)  
R
Figure 11. Approximate Dimensions in Inches (mm)  
CA03310002E  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
20  
September 2003  
Dimensions  
Reversing Contactors (Sizes 00 – 4)  
Table 26. Approximate Dimensions in Inches (mm)  
NEMA  
Size  
Overall  
Width  
Mounting Holes  
Req. Mtg.  
Screws  
Terminals  
Control  
Height  
B
Depth  
C
Depth w/  
Auxiliary  
Width  
Height  
Mtg. Hole  
to Top  
Line  
Load  
R
A
D
F
G
H
K
P
Q
00, 0  
1
3.8  
(96)  
5.9  
(149)  
2.7  
(69)  
3.8  
(96)  
3.15  
(80)  
5.35  
(136)  
.3  
(7)  
(3) #10  
M5  
2.0  
(50)  
1.5  
(38)  
.9  
(22)  
4.5  
(114)  
5.9  
(149)  
2.6  
(67)  
3.8  
(96)  
3.15  
(80)  
5.35  
(136)  
.3  
(7)  
(3) #10  
M5  
2.0  
(50)  
1.5  
(38)  
.6  
(16)  
2
6.2  
(158)  
7.4  
(188)  
3.3  
(84)  
4.4  
(112)  
5.51  
(140)  
6.89  
(175)  
.2  
(6)  
(3) #10  
M5  
2.6  
(67)  
1.9  
(48)  
.9  
(22)  
3, 4  
8.5  
(216)  
9.5  
(242)  
3.8  
(97)  
4.9  
(125)  
7.87  
(200)  
9.06  
(230)  
.2  
(6)  
(3) #10  
M5  
3.1  
(80)  
2.1  
(54)  
.7  
(17)  
D
H
K
Line Terminals  
(1 L1, 3 L2, 5 L3)  
Q
Dual Auxiliary –  
Reduce Dim D”  
.31 (8) for the  
Single Auxiliaries  
G
B
Control  
Terminal Block  
Load Terminals  
(2 T1, 4 T2, 6 T3)  
F
R
P
C
A
Figure 12. Approximate Dimensions — Inches (mm)  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
21  
September 2003  
Dimensions  
Reversing Contactors (Size 5)  
Table 27. Approximate Dimensions in Inches (mm)  
NEMA Overall  
Size  
Mounting Holes  
Req. Mtg.  
Screws  
Terminals  
Control  
Width  
Height  
B
Depth  
C
Depth w/Logic  
Level Auxiliary  
Width w/Side  
Auxiliaries  
Width  
Height  
Mounting  
Hole to Top  
Line  
Load  
A
D
E
F
G
H
K
P
Q
R
5
11.7  
(297)  
17.2  
(436)  
7.0  
(178)  
8.2  
(208)  
12.8  
(325)  
7.8  
13.0  
2.19  
(55.5)  
(4) 5/16  
M8  
.8  
(20)  
4.4  
4.4  
(198.5) (330)  
(112) (112)  
D
E
A
F
C
Line Terminals  
(1 L1, 3 L2, 5 L3)  
Q
K
H
G
B
Side  
Auxiliary  
Logic  
Auxiliary  
Control Terminal  
Block  
P
Load Terminals  
(2 T1, 4 T2, 6 T3)  
R
Figure 13. Approximate Dimensions in Inches (mm)  
CA03310002E  
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NEMA Contactors & Starters  
IT. Electro-Mechanical  
22  
September 2003  
Dimensions  
Non-reversing Starters (Sizes 00 – 4)  
Table 28. Approximate Dimensions in Inches (mm)  
NEMA Overall  
Mounting Holes  
Req. Mtg. Reset Button  
Screws  
Terminals  
Size  
Width Height Depth Depth w/ Depth  
Width Height Mtg.  
Hole  
DIN Rail  
to Top  
Width Height Depth Control Line Load  
Auxiliary added w/  
DIN Rail  
to Top  
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
00, 0  
1
1.8  
(45)  
5.0  
(127)  
2.5  
(63)  
3.6  
(91)  
.1  
(3)  
1.33  
4.62  
.2  
.9  
(23)  
(3) #8  
M4  
.6  
(14)  
3.6  
(91)  
2.5  
(63)  
1.7  
(44)  
1.2 .6  
(30) (16)  
(33.8) (117.3) (5)  
2.1  
(54)  
5.4  
(138)  
2.5  
(63)  
3.6  
(91)  
.1  
(3)  
1.46  
(37)  
5.04  
(128)  
.2  
(5)  
.8  
(20)  
(3) #8  
M4  
.7  
(17)  
3.7  
(93)  
2.4  
(62)  
1.8  
(45)  
1.2 .3  
(30) (8)  
2
3.0  
(76)  
5.9  
(150)  
3.1  
(79)  
4.2  
(107)  
.2  
(4)  
.94  
(24)  
2.87  
(73)  
.5  
(13)  
.9  
(23)  
(4) #6 x 2 .7  
M3.5 x 50 (17)  
4.2  
(106)  
3.1  
(78)  
2.4  
(60)  
1.5 .6  
(37) (14)  
3, 4  
4.1  
(105)  
8.0  
(203)  
3.5  
(90)  
4.7  
(119)  
1.33  
(33.8) (105)  
4.13  
.6  
(15)  
(4) #8 x 1.5 .7  
5.7  
(146)  
3.5  
(88)  
2.8  
(72)  
1.7 .3  
(42) (8)  
M4 x 40  
(17)  
D
A
F
H
Line Terminals  
(1 L1, 3 L2, 5 L3)  
Q
J
Dual Auxiliary –  
Reduce Dim D”  
.3 (7) for the  
Single Auxiliaries  
Standard  
DIN Rail  
M
1.38 x .3  
(35 x 7.5)  
(Optional Mounting)  
G
B
K
(Sizes 2, 3  
and 4)  
Reset Button  
Reset Button  
.015 (0.4)  
Deflection to Reset  
K
(Sizes 00, 0  
and 1)  
Load Terminals  
(2 T1, 4 T2, 6 T3)  
L
E
R
Control  
Terminal Block  
P
N
C
Figure 14. Approximate Dimensions — Inches (mm)  
For more information visit: www.cutler-hammer.eaton.com  
CA03310002E  
Download from Www.Somanuals.com. All Manuals Search And Download.  
NEMA Contactors & Starters  
IT. Electro-Mechanical  
23  
September 2003  
Dimensions  
Non-reversing Starter (Size 5)  
Table 29. Approximate Dimensions in Inches (mm)  
NEMA Overall  
Mounting Holes  
Width Height Mntg.  
Req. Mtg. Reset Button  
Terminals  
Size  
Screws  
Width Length Depth Depth  
w/Logic  
Width  
w/Side  
Width Height Depth Control Line Load Load  
Hole  
Level Auxiliary Auxiliaries  
to Top  
A
B
C
D
E
F
G
I
K
L
M
N
P
Q
R
S
5
5.7  
19.4  
7.0  
8.2  
6.7  
(170)  
1.75  
(44.5) (465)  
18.3  
.58  
(14.7) M8  
(4) 5/16  
2.4  
(61)  
12.4  
(315)  
5.3  
5.0  
4.4  
3.0  
4.0  
(145) (492)  
(178) (208)  
(135) (126)  
(112) (75) (101)  
E
D
C
H
F
Line Terminals  
(1 L1, 3 L2, 5 L3)  
Q
K
M
Side  
Auxiliary  
Logic  
Auxiliary  
B
G
Reset Button  
.015 (.4)  
Deflection  
to Reset  
Control Terminal  
Block  
Load Terminals  
(2 T1, 6 T3)  
R
S
P
(4 T2)  
L
A
N
Figure 15. Approximate Dimensions in Inches (mm)  
Reversing Starters (Sizes 00 – 4)  
Table 30. Approximate Dimensions in Inches (mm)  
NEMA  
Size  
Overall  
Width  
Mounting Holes  
Req. Mtg.  
Screws  
Reset Button  
Terminals  
Control Line Load  
Length  
Depth  
Depth w/  
Auxiliary  
Width  
Height  
Mtg.  
Hole to  
Top  
Width  
Height  
Depth  
N
A
B
C
D
F
G
H
K
L
M
P
Q
R
00, 0  
1
3.8  
(96)  
4.5  
(114)  
5.9  
(149)  
5.9  
(149)  
2.7  
(69)  
2.6  
(67)  
3.8  
(96)  
3.8  
(96)  
3.15  
(80)  
3.15  
(80)  
5.35  
(136)  
5.35  
(136)  
.28  
(7)  
.28  
(7)  
(3) #10  
M5  
(3) #10  
M5  
1.6  
(40)  
1.7  
(43)  
3.8  
(97)  
4.1  
(104)  
2.7  
(68)  
2.6  
(65)  
2.0  
(50)  
2.0  
(50)  
1.5  
(38)  
1.5  
(38)  
.9  
(22)  
.6  
(16)  
2
6.2  
(158)  
7.4  
(188)  
3.3  
(84)  
4.4  
(112)  
5.51  
(140)  
6.89  
(175)  
.24  
(6)  
(3) #10  
M5  
2.3  
(58)  
5.5  
(139)  
3.3  
(83)  
2.6  
(67)  
1.9  
(48)  
.9  
(22)  
3, 4  
8.5  
(216)  
9.5  
(242)  
3.8  
(97)  
4.9  
(125)  
7.87  
(200)  
9.06  
(230)  
.24  
(6)  
(3) #10  
M5  
2.9  
(73)  
7.2  
(182)  
3.7  
(94)  
3.1  
(80)  
2.1  
(54)  
.7  
(17)  
D
H
K
Line Terminals  
(1 L1, 3 L2, 5 L3)  
Q
Dual Auxiliary –  
Reduce Dim D”  
.3 (7) for the  
G
B
M
Single Auxiliaries  
Reset Button  
.015 (0.4)  
Deflection to Reset  
Reset  
Button  
Load Terminals  
(2 T1, 4 T2, 6 T3)  
R
P
L
Control  
Terminal Block  
N
F
A
C
Figure 16. Approximate Dimensions — Inches (mm)  
CA03310002E For more information visit: www.cutler-hammer.eaton.com  
Download from Www.Somanuals.com. All Manuals Search And Download.  
NEMA Contactors & Starters  
IT. Electro-Mechanical  
24  
September 2003  
Dimensions  
Reversing Starter (Size 5)  
Table 31. Approximate Dimensions in Inches (mm)  
NEMA Overall  
Mounting Holes  
Width H1 Mntg. H2  
Req.  
Mtg.  
Screws  
Reset Button  
Width Height Depth Control Line Load Load  
Terminals  
Size  
Width Length Depth Depth w/Logic Width  
Level Auxiliary w/Side  
Hole  
Auxiliaries  
to Top  
A
B
C
D
E
F
G
H
I
K
L
M
N
P
Q
R
S
5
11.8  
(300) (533)  
21.0  
7.0  
8.2  
12.8  
(325)  
7.82  
(199)  
18.3 2.19  
(465) (55.5) (330) M8  
13  
(5) 5/16 5.4  
12.4  
5.3  
5.0  
4.4  
3.0  
4.0  
(178) (208)  
(138) (315)  
(135) (126)  
(112) (75) (101)  
D
C
E
F
Line Terminals  
(1 L1, 3 L2, 5 L3)  
K
Q
H
M
I
Side  
Auxiliary  
B
G
Logic  
Auxiliary  
Reset Button  
.015 (.4)  
Deflection  
to Reset  
Control Terminal  
Block  
Load Terminals  
(2 T1, 6 T3)  
R
S
L
F
(4 T2)  
A
P
N
Figure 17. Approximate Dimensions in Inches (mm)  
Eaton Corporation  
Cutler-Hammer business unit  
1000 Cherrington Parkway  
Moon Township, PA 15108-4312  
USA  
tel: 1-800-525-2000  
© 2003 Eaton Corporation  
All Rights Reserved  
Printed in USA  
Publication No. CA03310002E/CPG  
September 2003  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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