Dixon Lawn Mower Ram Ultra 25 User Manual

Operator’s Manual  
Ram Ultra 50, 25 KOH / 968999722  
Ram Ultra 60, 25 KOH / 968999723  
Ram Ultra 72, 27 KOH / 968999724  
Ram Ultra 50, 25 KOH BF / 968999725  
Ram Ultra 60, 25 KOH BF / 968999726  
Ram Ultra 72, 27 KOH BF / 968999773  
Please read the operator’s manual carefully and make sure you  
understand the instructions before using the machine.  
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CONTENTS  
INTRODUCTION...............................................................5  
Safety System...........................................................37  
Engine Cooling Air Intake ......................................... 38  
Throttle Cable...........................................................38  
Choke Cable ............................................................38  
Air Filter ....................................................................39  
Fuel Filter..................................................................40  
Tire Pressures ..........................................................41  
Parking Brake...........................................................41  
V-belts.......................................................................41  
Deck Belt ........................................................42  
Pump Belt.......................................................43  
Cutting Blades ..........................................................43  
Blade replacement.......................................... 44  
Adjusting the Mower Deck........................................ 45  
leveling ..........................................................45  
Cutting Height.................................................45  
Anti-scalp rollers ............................................. 46  
Cleaning and Washing.............................................. 47  
Caster Wheels..........................................................47  
Hardware ..................................................................47  
lUBRICATION ................................................................48  
lubricating the Cables.................................... 49  
Front Wheel Mount......................................... 49  
Front Wheel Bearings..................................... 49  
Deck spindle ...................................................49  
Deck outer spindle.......................................... 50  
Engine Oil.................................................................50  
Changing the Engine Oil................................. 51  
Engine Oil levels............................................ 51  
Hydraulic Pump .......................................................52  
Fluid Change ..................................................52  
Purging ..........................................................52  
TROUBlESHOOTING....................................................53  
STORAGE.......................................................................55  
Winter Storage..........................................................55  
Service......................................................................55  
SCHEMATICS.................................................................56  
TECHNICAl DATA..........................................................57  
Accessories ..............................................................61  
Torque Specifications................................................61  
CONFORMITy CERTIFICATES ..................................... 62  
SERVICE JOURNAl.......................................................63  
General.......................................................................5  
Driving and Transport on Public Roads...................... 5  
Towing.........................................................................5  
Operating....................................................................5  
Good Service..............................................................6  
SyMBOlS AND DECAlS.................................................7  
SAFETy ............................................................................9  
Safety Instructions......................................................9  
General Operation............................................ 9  
Personal Safety Equipment...................................... 11  
Slope Operation........................................................ 11  
Safe Handling of Gasoline........................................ 13  
General Maintenance ...............................................14  
Transport ..................................................................16  
Roll over Protection system (ROPS) ........................ 17  
CONTROlS ....................................................................18  
Control locations......................................................18  
Steering Control levers............................................ 19  
Parking Brake...........................................................20  
Throttle Control.........................................................20  
Blade Switch.............................................................20  
Ignition Switch...........................................................21  
Choke Control...........................................................21  
Fuses........................................................................21  
Fuel Tank ..................................................................22  
Fuel Shut Off Valve...................................................23  
Cutting Height Adjuster............................................. 23  
Hour Meter................................................................24  
OPERATION ...................................................................25  
Training.....................................................................25  
Steering ....................................................................25  
Before Starting..........................................................26  
Starting the Engine...................................................26  
Starting With a Weak Battery.................................... 28  
Jumper cables ................................................28  
Running ....................................................................29  
Operating On Hills ....................................................30  
Mowing Tips .............................................................31  
Stopping the Engine .................................................32  
Moving by Hand........................................................33  
MAINTENANCE..............................................................34  
Maintenance Schedule............................................. 34  
Battery ......................................................................36  
Ignition System.........................................................37  
English-3  
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WARNING!  
Failure to follow cautious operating practices can result in serious injury to the  
operator or other persons. The owner must understand these instructions, and must  
allow only trained persons who understand these instructions to operate the mower.  
Each person operating the mower must be of sound mind and body and must not be  
under the influence of any mind altering substance.  
WARNING!  
Engine exhaust, some of its constituents, and certain vehicle components contain  
or emit chemicals known to the State of California to cause cancer and birth defects  
or other reproductive harm.  
WARNING!  
Battery posts, terminals and related accessories contain lead and lead compounds,  
chemicals known to the State of California to cause cancer and birth defects or other  
reproductive harm. Wash hands after handling.  
English-4  
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INTRODUCTION  
Congratulations  
Towing  
Thank you for purchasing a Dixon ride-on mower. This  
machine is built for superior efficiency to rapidly mow  
primarily large areas. A control panel easily accessible  
to the operator and a hydrostatic transmission  
regulated by steering controls both contribute to the  
machine’s performance.  
Do not tow this machine, it may cause damage to the  
drive system.  
Do not tow any trailers with this mower. They may  
jackknife or overturn causing damage to the mower  
and possible serious injury to the operator.  
Operating  
This manual is a valuable document. Read the  
contents carefully before using or servicing the  
machine. The following of instructions (use, service,  
maintenance) by all who operate this machine is  
important for the safety of the operator and others.  
It can also considerably increase the life span of the  
machine and increase its resale value.  
This machine is constructed only for mowing grass  
on lawns and even ground without obstacles such  
as stones, tree stumps, etc. The machine can also  
be used for other tasks when equipped with special  
accessories provided by the manufacturer. Operating  
instructions for the accessories are provided with  
delivery. All other types of uses are incorrect. The  
manufacturer’s directions concerning operation,  
maintenance, and repairs must be carefully followed.  
If you sell your machine, be sure to give the operator’s  
manual to the new owner.  
The final chapter of this operator’s manual provides a  
Service Journal. Ensure that service and repair work  
are documented. A well-kept service journal reduces  
service costs for the maintenance and affects the  
machine’s resale value. Please contact your dealer for  
more information. Take the operator’s manual along  
when the machine is taken to your dealer for service.  
lawn mowers and all power equipment, can be  
potentially dangerous if used improperly. Safety  
requires good judgement, careful use in accordance  
with these instructions and common sense.  
The machine must only be operated, maintained, and  
repaired by persons familiar with the machine’s special  
characteristics and who are also knowledgeable about  
the safety instructions. Use only approved repair parts  
to maintain this machine.  
General  
In this operator’s manual, left and right, backward and  
forward are used in relation to the machine’s normal  
driving direction.  
Accident prevention regulations, other general safety  
regulations, occupational safety rules, and traffic  
regulations must be followed without fail.  
Continuous dedication to improve our products require  
that specifications and design are subject to change  
without notice.  
Unauthorized modifications to the design of the  
machine may absolve the manufacturer from liability  
for any resulting personal injury or property damage.  
Driving and Transport on Public Roads  
Check applicable road traffic regulations before  
transporting on public roads. If the machine is  
transported, you must always use approved fastening  
equipment and ensure that the machine is well  
anchored. DO NOT operate this machine on public  
roadways.  
Dixon-5  
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INTRODUCTION  
Good Service  
Dixon’s products are sold all over the world and only in specialized retail stores with complete service. This  
ensures that you as a customer receive only the best support and service. Before the product is delivered, the  
machine has, for example, been inspected and adjusted by your retailer. See the certificate in the Service Journal  
in this operator’s manual.  
When you need spare parts or support in service questions, warranty issues, etc., please consult the following  
professional:  
Transmission  
Engine  
This Operator’s Manual belongs to the machine with  
the manufacturing number:  
Manufacturing Number  
The machine’s manufacturing number can be found on the printed plate affixed to the left in the engine  
compartment. Stated on the plate, from the top are:  
The machine’s type designation (I.D.).  
The manufacturer’s type number (Model).  
The machine’s serial number (Serial no.)  
Please have the type designation and serial number available when ordering spare parts.  
The engine’s manufacturing number is stamped on one of the valve covers.  
The plate states:  
The engine’s model.  
The engine’s type.  
Code  
Please have these available when ordering spare parts.  
The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear.  
6-Dixon  
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SyMBOlS AND DECAlS  
These symbols are found on the machine and in the operator’s manual.  
Study them carefully so that you know what they mean.  
WARNING!  
Xxxx xxxxxx xxxxx xxxx  
xxxxxxxxx xxxxxx xxxxxxxxx.  
xx xxxxxxxx xxxx xxxxxx.  
Used in this publication to notify the reader of a risk of personal injury or death, particularly if the reader should  
neglect to follow instructions given in the manual.  
IMPORTANT INFORMATION  
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx  
xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx  
xxxxxx.  
Used in this publication to notify the reader of a risk of material damage, particularly if the reader should neglect  
to follow instructions given in the manual. Used also when there is a potential for misuse or misassembly.  
R N  
Reverse  
Neutral  
Fast  
Slow  
Choke  
Fuel  
P
Warning!  
Parking Brake  
CE conformity  
marking. Only for  
European market  
Warning! Rotating blades,  
keep away from the  
discharge deck  
Do not touch parts  
Battery acid is corrosive, explosive and flammable  
Do not stand here  
Noise emissions to the  
surroundings in accordance  
with the European Union’s  
directive. The machine’s  
emission is stated in the  
chapter TECHNICAl DATA  
and on the decals.  
Only machines for European  
market  
Use protective glasses  
Use protective gloves  
Dixon-7  
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SyMBOlS AND DECAlS  
Read  
Operator’s  
Manual  
Shut off engine and  
remove key before  
performing any  
Keep a safe  
distance from  
the machine  
Use on slopes  
no greater  
than 10°  
No passengers  
maintenance or repair work  
Whole body  
exposure to  
thrown objects  
Severing of fingers  
Do not open or  
remove safety  
shields while  
Careful backing up,  
watch for other  
people  
Careful going  
forward, watch for  
other people  
and toes  
engine is running  
Moving sharp blades under cover  
8-Dixon  
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SAFETy  
Safety Instructions  
These instructions are for your safety. Read them carefully.  
WARNING!  
This symbol means that important safety instructions need to be emphasized.  
It concerns your safety.  
IMPORTANT: THIS CUTTING MACHINE IS CAPABlE OF AMPUTATING HANDS AND FEET AND THROWING  
OBJECTS. FAIlURE TO OBSERVE THE FOllOWING SAFETy INSTRUCTIONS COUlD RESUlT IN  
SERIOUS INJURy OR DEATH.  
General Operation  
Read, understand, and follow all instructions  
on the machine and in the manual before  
starting.  
Do not put hands or feet near rotating parts  
or under the machine. Keep clear of the  
discharge opening at all times.  
Only allow responsible adults, who are  
familiar with the instructions, to operate the  
machine.  
Clear the area of objects such as rocks, toys,  
wire, etc., which could be picked up and  
thrown by the blades.  
Be sure the area is clear of bystanders  
before operating. Stop machine if anyone  
enters the area.  
8011-512  
Read the operator’s manual before starting the machine  
Never carry passengers. The machine is only  
intended for use by one person.  
Do not mow in reverse unless absolutely  
necessary. Always look down and behind  
before and while backing.  
Never direct discharged material toward  
anyone. Avoid discharging material against  
a wall or obstruction. Material may ricochet  
back toward the operator. Stop the blades  
when crossing gravel surfaces.  
Do not operate machine without the entire  
grass catcher, discharge guard, or other  
safety devices in place and working  
Slow down before turning.  
Never leave a running machine unattended.  
Always turn off blades, set parking brake,  
stop engine, and remove keys before  
dismounting.  
8011-513  
Clear the area of objects before mowing  
Disengage blades when not mowing. Shut  
off engine and wait for all parts to come to a  
complete stop before cleaning the machine,  
removing the grass catcher, or unclogging  
the discharge guard.  
Dixon-9  
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SAFETy  
Operate machine only in daylight or good  
artificial light.  
Do not operate the machine while under the  
influence of alcohol or drugs.  
Watch for traffic when operating near or  
crossing roadways.  
Use extra care when loading or unloading  
the machine into a trailer or truck.  
Always wear eye protection when operating  
machine.  
Data indicates that operators age 60 years  
and above are involved in a large percentage  
of riding mower-related injuries. These  
operators should evaluate their ability to  
operate the riding mower safely enough to  
protect themselves and others from serious  
injury.  
8011-520  
Never take passengers  
Follow the manufacturer’s recommendation  
for wheel weights or counterweights.  
Anyone who operates this machine must first  
read and understand this Operation Manual.  
local laws may regulate the age of the user.  
Keep machine free of grass, leaves or other  
debris buildup which can touch hot exhaust  
/ engine part and burn. Do not allow the  
mower deck to plow leaves or other debris  
which can cause buildup to occur. Clean any  
oil or fuel spillage before operating or storing  
the machine. Allow machine to cool before  
storage.  
WARNING!  
Engine exhaust and certain  
vehicle components contain  
or emit chemicals considered  
to cause cancer, birth defects,  
or other reproductive system  
damage. The engine exhaust  
contains carbon monoxide,  
which is a odorless, colorless,  
poisonous gas. Do not use the  
machine in enclosed spaces.  
10-Dixon  
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SAFETy  
Personal Safety Equipment  
WARNING!  
When using the machine, approved personal protective equipment (shown in  
illustrations) shall be used. Personal protective equipment cannot eliminate the  
risk of injury but it will reduce the degree of injury if an accident does happen.  
Ask your retailer for help in choosing the right equipment.  
Make sure that you have first aid equipment  
close at hand when using the machine.  
Never use the machine when barefoot.  
Always wear protective shoes or boots,  
preferably with steel toe caps.  
Always wear approved protective glasses or  
a full visor when assembling or driving.  
Always wear gloves when handling the  
blades.  
Never wear loose clothing that can get  
caught in moving parts.  
Use ear protectors to avoid damage to  
hearing.  
8011-670a  
Slope Operation  
Personal protective equipment  
Slopes are a major factor related to loss of control and  
tip-over accidents, which can result in severe injury or  
death. Operation on all slopes requires extra caution. If  
you cannot back up the slope or if you feel uneasy on  
it, do not mow it.  
Mow up and down slopes (10 degrees  
maximum), not across.  
Watch for holes, ruts, bumps, rocks, or  
other hidden objects. Uneven terrain could  
overturn the machine. Tall grass can hide  
obstacles.  
Choose a low ground speed so that you will  
not have to stop while on the slope.  
Do not mow on wet grass. Tires may lose  
traction.  
6003-004  
Avoid starting, stopping, or turning on a  
slope. If the tires lose traction, disengage the  
blades and proceed slowly straight down the  
slope.  
Mow up and down, not side to side  
Keep all movement on the slopes slow and  
gradual. Do not make sudden changes in  
speed or direction, which could cause the  
machine to roll over.  
WARNING!  
Do not drive up or down hills  
with slopes greater than 10  
degrees. And do not drive across  
any slopes.  
Use extra care while operating machine with  
grass catchers or other attachments; they  
can affect the stability of the machine.  
Dixon-11  
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SAFETy  
Do not use on steep slopes.  
Do not try to stabilize the machine by putting  
your foot on the ground.  
Do not mow near drop-offs, ditches, or  
embankments. The machine could suddenly  
roll over if a wheel is over the edge or if the  
edge caves in.  
Children  
Tragic accidents can occur if the operator is not  
alert to the presence of children. Children are often  
attracted to the machine and the mowing activity.  
Never assume that children will remain where you last  
saw them.  
8011-509  
Keep children out of the mowing area and in  
the watchful care of a responsible adult other  
than the operator.  
Be extra cautious when driving on slopes  
Be alert and turn machine off if a child enters  
the area.  
Before and while backing, look behind and  
down for small children.  
Never carry children, even with the blades  
shut off. They may fall off and be seriously  
injured or interfere with safe machine  
operation. Children who have been given  
rides in the past may suddenly appear in  
the mowing area for another ride and be run  
over or backed over by the machine.  
Never allow children to operate the machine.  
Use extra care when approaching blind  
corners, shrubs, trees, or other objects that  
may block your view of a child.  
8011-517  
Never allow children to operate the machine  
8011-518  
Keep children away from work area  
12-Dixon  
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SAFETy  
WARNING!  
The engine must not be started when the driver’s floor plate or any protective  
plate for the mower deck’s drive belt is removed.  
Safe Handling of Gasoline  
To avoid personal injury or property damage, use  
extreme care in handling gasoline. Gasoline is  
extremely flammable and the vapors are explosive.  
Extinguish all cigarettes, cigars, pipes, and  
other sources of ignition.  
Use only approved gasoline container.  
Never remove gas cap or add fuel with the  
engine running. Allow engine to cool at least  
two (2) minutes before refueling.  
Never fuel the machine indoors.  
Never store the machine or fuel container  
where there is an open flame, spark, or pilot  
light such as on a water heater or other  
appliance.  
Before you begin refueling, minimize the  
risk of static electricity by touching a metal  
surface.  
8011-516  
Never fill the fuel tank indoors  
Never fill containers inside a vehicle or on a  
truck or trailer bed with plastic liner. Always  
place containers on the ground away from  
the vehicle when filling.  
Remove gas-powered equipment from the  
truck or trailer and refuel it on the ground. If  
this is not possible, refuel such equipment  
with a portable container, rather than from a  
gasoline dispenser nozzle.  
WARNING!  
The engine and the exhaust  
system become very hot during  
operation.  
Keep the nozzle in contact with the rim of the  
fuel tank or container opening at all times  
until fueling is complete. Do not use a nozzle  
lock-open device.  
There is risk for burns if  
touched.  
If fuel is spilled on clothing, change clothing  
immediately.  
Allow engine and exhaust  
system to cool at least two (2)  
minutes before refueling.  
Never overfill fuel tank. Replace gas cap and  
tighten securely.  
Do not start the engine near spilled fuel.  
Never use gasoline as a cleaning agent.  
If leaks arise in fuel system, engine must not  
be started until problem has been resolved.  
Check the fuel level before each use and  
leave space for the fuel to expand, as the  
heat from the engine and the sun may  
otherwise cause the fuel to expand and  
overflow.  
Dixon-13  
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SAFETy  
General Maintenance  
Never operate machine in a closed area.  
Keep all nuts and bolts tight to be sure the  
equipment is in safe working condition.  
Never tamper with safety devices. Check  
their proper operation regularly.  
Keep machine free of grass, leaves, or other  
debris buildup. Clean oil or fuel spillage  
and remove any fuel-soaked debris. Allow  
machine to cool before storing.  
If you strike a foreign object, stop and  
inspect the machine. Repair, if necessary,  
before restarting.  
Never make any adjustments or repairs with  
the engine running.  
8011-515  
Never drive the machine in an enclosed space  
Check grass catcher components and the  
discharge guard frequently and replace with  
manufacturer’s recommended parts, when  
necessary.  
Mower blades are sharp. Wrap the blade or  
wear gloves, and use extra caution when  
servicing them.  
Use protective glasses for  
maintenance work.  
Check brake operation frequently. Adjust and  
service as required.  
Maintain or replace safety and instruction  
labels, as necessary.  
Do not modify safety equipment. Check  
regularly to be sure it works properly. The  
machine must not be driven with defective  
or unmounted protective plates, protective  
cowlings, safety switches, or other protective  
devices.  
Do not change the settings of governors and  
avoid running the engine with overly high  
engine speeds. If you run the engine too fast,  
you risk damaging the machine components.  
WARNING!  
The battery contains lead and  
lead compounds, chemicals  
that are considered to cause  
cancer, birth defects, and other  
reproductive system damage.  
Wash your hands after handling  
the battery.  
Be very careful when handling battery acid.  
Acid on skin can cause serious corrosive  
burns. If you spill battery acid on your skin,  
rinse immediately with water.  
Acid in the eyes can cause blindness,  
contact a doctor immediately.  
Be careful when servicing the battery.  
Explosive gases form in the battery. Never  
perform maintenance on the battery when  
smoking or near open flames or sparks.  
The battery can explode and cause serious  
injury/damage.  
14-Dixon  
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SAFETy  
Ensure that nuts and bolts, especially the  
fastening bolts for the blade attachments,  
are properly tightened, torqued and that the  
equipment is in good condition.  
Do not modify safety equipment. Check  
regularly to be sure it works properly. The  
machine must not be driven with defective  
or unmounted protective plates, protective  
cowlings, safety switches, or other protective  
devices.  
Do not change the settings of governors and  
avoid running the engine with overly high  
engine speeds. If you run the engine too fast,  
you risk damaging the machine components.  
Sparking can occur when working with the  
battery and the heavy cables of the starter  
circuit. This can cause battery explosion,  
fire or eye injury. Sparking in this circuit can  
not occur after the chassis cable (normally  
negative, black) is removed from the battery.  
6003-009  
Do not smoke when performing maintenance on the battery.  
The battery can explode and cause serious injury/damage.  
WARNING!  
Avoid electrical sparking and its  
consequences by the following  
routines:  
Use protective goggles.  
Ensure that the fuel filler cap is mounted  
tightly and no flammable substances are  
stored in an open vessel.  
Never work with the starter circuit if there is  
spilled fuel.  
Disconnect the chassis cable from the  
battery first and reconnect it last.  
Do not make a bridge short circuit across the  
starter relay to run the starter.  
Never use the machine indoors or in spaces  
lacking proper ventilation. The exhaust  
fumes contain carbon monoxide, an  
odorless, poisonous, and lethal gas.  
Stop and inspect the equipment if you run  
over or into anything. If necessary, make  
repairs before starting.  
8009-728  
Risk of sparking  
Never make adjustments with the engine  
running.  
The machine is tested and approved only  
with the equipment originally provided or  
recommended by the manufacturer. Only use  
approved repair parts for the machine.  
Dixon-15  
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SAFETy  
The blades are sharp and can cause  
cuts and gashes. Wrap the blades or use  
protective gloves when handling them.  
Check the parking brake’s functionality  
regularly. Adjust and service as necessary.  
The mulch blades should only be used in  
familiar areas when higher quality mowing is  
desired.  
Reduce the risk of fire by removing grass,  
leaves, and other debris that may have  
accumulated on the machine. Allow the  
machine to cool before putting it in storage.  
Regularly clean deck and underside of  
deck, avoid spraying engine and electrical  
components with water.  
8011-514  
Regularly clean deck  
Transport  
The machine is heavy and can cause serious  
crushing injuries. Be extra cautious when it  
is loaded on or unloaded from a vehicle or  
trailer.  
Use an approved trailer to transport the  
machine. Activate the parking brake, turn off  
the fuel supply, and fasten the machine with  
approved fastening devices, such as bands,  
chains, or straps, when transporting.  
WARNING!  
Escaping hydraulic oil under  
pressure can have sufficient  
force to penetrate the skin,  
causing serious injury. If injured  
by escaping fluid, see a doctor  
at once. Serious infection or  
reaction can develop if proper  
medical treatment is not  
Do not operate this machine on public  
roadways.  
Check and abide by local traffic regulations  
before transporting the machine on any road.  
Do not tow this machine, it may cause  
damage to the drive system.  
administered immediately.  
Do not tow with this mower. They may  
jackknife or overturn causing damage to the  
mower and possibly serious injury to the  
operator.  
IMPORTANT INFORMATION  
load the unit onto truck or trailer by driving  
up ramps of suitable strength using a slow  
speed. Do not lift! The machine is not  
intended to be lifted by hand.  
The parking brake is not sufficient  
to lock the machine in place during  
transport. Ensure that the machine is  
well fastened to the transport vehicle.  
Always reverse the machine onto the  
transport vehicle to avoid tipping it over.  
16-Dixon  
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SAFETy  
Roll over Protection system (ROPS)  
The ROPS increases the basic weight of the unit by 42  
lbs/19 kg. The ROPS is an accessory.  
WARNING!  
The rollover protection  
system's capabilities may  
be impaired by damage if  
the mower is overturned  
or if alteration to the ROPS  
occurs. If these conditions  
take place, the total structure  
MUST be replaced.  
Do not use ROPS as a lifting, attaching or  
anchoring point.  
Do not use ROPS for wrecking or towing.  
Do not exceed Max GVW: 2822 lbs/1283 kg.  
Read machine operator´s manual before  
each use.  
Securely fasten your seat belt if the unit has  
a ROPS.  
Where possible, avoid operating the unit  
near ditches, embankments and holes.  
Reduce speed when turning, crossing  
slopes and on rough, slick or muddy  
surfaces.  
Stay off slopes too steep for safe operation.  
Watch where you are going, especially at  
row ends, on roads and around trees.  
Do not permit others to ride.  
Operate the mower smoothly - no jerky  
turns, starts or stops.  
When mower is stopped, set brakes  
securely and use park brake.  
If any part of ROPS is damaged, the entire  
ROPS must be replaced.  
Check all bolts including seat belt for correct  
torque before each use.  
Check ROPS structure for damage before  
each use.  
ROPS bar is NOT intended for use in sub  
zero temperatures.  
WARNING!  
This mower is equipped  
with an internal combustion  
engine and should not  
be used on or near any  
unimproved forested, bush  
covered or grassy lands  
unless the engine's system  
is equipped with a spark  
arrester meeting applicable  
local or state laws (if any).  
If a spark arrester is used,  
it should be maintained in  
effective working order by  
the operator.  
Dixon-17  
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CONTROlS  
This operator’s manual describes the Dixon Zero  
Transmission from the engine is made via a belt-driven  
hydraulic pumps. Using the left and right steering  
controls, the flow is regulated and thereby the direction  
and speed.  
Turn Rider. The rider is fitted with a Kohler four-  
stroke overhead valve engine developing 25-27 horse  
power*.  
Control Locations  
9
8
7
2
1
10  
11  
6
12  
3
5
4
7. Fuses  
1. Motion control levers  
2. Parking brake  
3. Throttle control  
4. Blade switch  
8. Fuel tank cap  
9. Fuel shut off valve  
10. Deck lift  
11. Seat adjustment lever  
12. Hour meter  
5. Ignition switch  
6. Choke control  
*As rated by the engine manufacturer.  
18-Dixon  
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CONTROlS  
Steering Control Levers  
The machine’s speed and direction are continuously  
variable using the two steering controls. The steering  
controls can be moved forward or backward about  
a neutral position. Furthermore, there is a neutral  
position, which is locked if the steering controls are  
moved outward.  
When both controls are in the neutral position (N), the  
machine stands still.  
By moving both controls an equal amount forward  
or backward, the machine moves in a straight line  
forward or backward respectively.  
In order, for example, to turn right while moving  
forward, move the right control towards the neutral  
position. The rotation of the right wheel is reduced and  
the machine turns to the right.  
8011-789  
Steering controls  
Zero turn can be achieved by moving one control  
backward (behind the neutral position) and carefully  
moving the other steering control forward from its  
neutral position. The rotation direction when zero  
turning is determined by which steering control is  
moved backward behind the neutral position. If the left  
steering control is pulled backward, the machine turns  
to the left. Use extra care when using this maneuver.  
WARNING!  
The machine can turn very  
rapidly if one steering control  
is moved much further forward  
than the other.  
If the steering controls are in uneven positions when  
standing still or do not fit in the slots for moving the  
controls outward, they can be adjusted.  
1
2
4
3
8011-7912  
1. Forward  
2. Neutral  
3. Neutral slot, Neutral lock  
4. Reverse  
Motion control lever, right side  
Dixon-19  
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CONTROlS  
Parking Brake  
IMPORTANT INFORMATION  
The machine must stand absolutely still  
when applying the parking brake. Always  
set the parking brake before dismounting.  
Release the parking brake before moving  
the mower.  
The parking brake is found on the left of the machine.  
Pull the lever backward to activate the brake and  
forward to release it.  
8061-019  
Parking brake not activated  
Throttle Control  
The throttle control regulates the engine speed and  
thereby the rate of rotation of the blades, assuming the  
blade switch is pulled out, see Engaging the Mower  
Deck.  
BLADES  
In order to increase or decrease the engine speed, the  
control is moved forward or back respectively.  
THROTTLE  
Avoid idling the engine for long periods, as there is a  
risk of fouling the spark plugs.  
ON  
CHOKE  
USE FUll THROTTlE WHEN MOWING, for best  
mower performance and battery charging.  
OFF  
8061-017  
Throttle control  
Blade Switch  
In order to engage the mower deck, pull the knob out;  
the mower blades are disengaged when the knob is  
depressed.  
BLADES  
THROTTLE  
ON  
CHOKE  
OFF  
8061-017  
Blade switch  
20-Dixon  
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CONTROlS  
Ignition Switch  
The ignition key is placed on the control panel and is  
used to start and stop the engine.  
BLADES  
THROTTLE  
ON  
CHOKE  
OFF  
8061-017  
Ignition switch  
Choke Control  
The choke control is used for cold starts in order to  
provide the engine with a richer fuel mixture.  
BLADES  
For cold starts the control should be pushed to the ON  
position.  
THROTTLE  
ON  
CHOKE  
OFF  
8061-017  
Choke control  
Fuses  
Fuses are located on the left hand side of the machine.  
They are accessed by tilting the seat forward. They are  
flat pin fuses of the same type used in automobiles.  
There are two fuses with ratings and functions:  
20 A, Primary fuse.  
7.5 A, Mower deck coupling.  
8011-420  
Fuses  
Dixon-21  
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CONTROlS  
Fuel Tank  
Read the safety instructions before refueling. The  
machine has one fuel tank, just behind the seat. The  
tank capacity is 5.7 gallons (22 liters).  
Make sure the fuel cap is properly tightened and the  
cap gasket is not damaged.  
The engine will run on a minimum of 85-octane  
unleaded gasoline (no oil mix). Environmentally  
adapted alkylate gasoline can be used. See also  
Technical Data concerning ethanol fuel. Methanol fuel  
is not allowed. Do not use E85 alcohol based fuel.  
Damage to engine and components may occur.  
8011-625  
WARNING!  
Fuel tank  
Gasoline is highly flammable.  
Observe caution and fill the  
tank outdoors (see the safety  
instruction).  
IMPORTANT INFORMATION  
Experience indicates that alcohol blended  
fuels (called gasohol, ethanol or methanol)  
can attract moisture which leads to  
WARNING!  
The engine and the exhaust  
system, become very hot during  
operation.  
separation and formation of acids during  
storage. Acidic gas can damage the fuel  
system of an engine while in storage. To  
avoid engine problems, the fuel system  
should be emptied before storage of 30  
days or longer. Drain the gas tank, start the  
engine and let it run until the fuel lines and  
carburetor are empty. Use fresh fuel the  
next season. See Storage Instructions for  
additional information. Never use engine  
or carburetor cleaners in the fuel tank or  
permanent damage may occur.  
Risk for burns if touched.  
Allow engine and exhaust  
system to cool at least two (2)  
minutes before refueling  
WARNING!  
Fill to bottom of filler neck. Do  
not overfill. Wipe off any spilled  
oil or fuel. Do not store, spill  
or use gasoline near an open  
flame.  
When operating in temperatures below 32° F. (0° C.),  
use fresh, clean winter grade gasoline to help insure  
good cold weather starting.  
22-Dixon  
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CONTROlS  
Fuel Shut Off Valve  
The fuel shut off valve is located at the left rear of the  
seat. The valve is off when the handle tab is turned  
perpendicular to the fuel line.  
8011-419  
Fuel shut off valve in the CLOSED position  
Cutting Height Adjuster  
The deck cutting height is obtained by pressing the  
foot pedal forward to lift the deck. To lower the deck,  
apply pressure to the top side of the foot pedal and  
allow it to pivot while the lift arm rotates to the rear of  
the unit. To stop in the desired cutting position, rotate  
the foot pedal down into the notch in the height plate.  
The cutting height range is from 1½" (38mm) to 4½"  
(114mm) in ¼ (6mm) increments. The heights are  
measured from the ground up to the blade tip with the  
engine not running.  
8050-117  
The mower deck’s lifting lever  
IMPORTANT INFORMATION  
In order to obtain an even cutting height,  
it is important that the air pressure in the  
front tires is 15 psi and the rear tires is 10  
psi.  
IMPORTANT INFORMATION  
Always use the high position to transport.  
Dixon-23  
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CONTROlS  
Seat Adjustment Lever  
The seat can be adjusted lengthways. When making  
adjustments, the lever under the front edge of the  
seat is moved to the left (as seen by the driver in the  
seat), after which the seat can be moved backward or  
forward.  
8011-441  
Lengthways adjustment  
Hour Meter  
The hour meter displays the total operating time.  
It will flash CHG OIL (Change Oil) at 50 hour intervals.  
The flash duration is one hour before and one hour  
after the interval. The CHG OIl icon will come on  
and shut off automatically. The hour meter cannot be  
manually reset.  
BLADES  
THROTTLE  
ON  
CHOKE  
OFF  
8011-441  
Hour meter  
24-Dixon  
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OPERATION  
Read “Safety Instructions” section and following  
pages, if you are unfamiliar with the machine.  
Steering  
To move forward and backward  
Training  
The direction and speed of the mower’s movements  
is effected by the movement of the control lever(s)  
on each side of mower. The left control lever controls  
the left wheel. The right control lever controls the right  
wheel.  
Zero turn mowers are far more maneuverable than  
typical riding mowers due to their unique steering  
capabilities.  
We suggest that this section be reviewed in its entirety  
prior to attempting to move the mower under its own  
power. Additionally, we suggest when first operating  
the mower, use a reduced throttle speed and reduced  
ground speed by NOT moving control levers to the  
furthest forward or reverse positions during initial  
operation, or until operator becomes comfortable with  
controls. We also suggest first time users, or new  
users to Zero Turn mowers to become familiar with  
the mower’s movement on a hard surface, such as  
concrete or blacktop PRIOR to attempting to operate  
on turf. Until operator becomes comfortable with  
mower controls and zero turning capability, they may  
damage turf due to overly aggressive maneuvers.  
First time users should push mower (see “Moving by  
Hand” in the Operation section) to an open, flat area,  
without other people or vehicles/obstacles nearby. In  
order to move unit under its own power, the operator  
must be in the seat, start engine (see “Before Starting”  
in Operation section), adjust engine speed to idle,  
disengage parking brake, do not engage blades at  
this time, rotate control levers inward. As long as  
the control levers have not been moved forward or  
backwards, mower will not move. Slowly move both  
control levers forward slightly. This will allow mower  
to start moving forward in a straight line. Pull back on  
control levers to the neutral position and mower should  
stop moving. Pull back slightly on control levers, this  
will allow mower to start moving backwards. Push  
forward on control levers to the neutral position and  
mower should stop moving.  
IMPORTANT INFORMATION  
When control levers are in the reverse  
position they return to neutral when  
released. This may cause the mower to  
suddenly stop.  
To turn to the right  
While moving in a forward direction, pull the right lever  
back towards the neutral position while maintaining the  
position of the left lever, this will slow the rotation of  
the right wheel and cause the machine to turn in that  
direction.  
To turn to the left  
While moving in a forward direction pull the left lever  
back towards the neutral position while maintaining  
the position of the right lever, this will slow the rotation  
of the left wheel and cause the machine to turn in that  
direction.  
To zero turn  
While moving in a forward direction, first pull both  
control levers back until the mower stops or slows  
dramatically.  
Then by alternating one lever slightly to the forward  
position and the other in the reverse position.  
Dixon-25  
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OPERATION  
Before Starting  
Read the sections Safety Instructions and  
Controls before starting the machine.  
Perform the daily maintenance before  
starting (see Maintenance Schedule in the  
Maintenance section).  
Check that there is sufficient fuel in the fuel  
tank.  
Adjust the seat to the desired position.  
The following conditions must be fulfilled before the  
engine can be started:  
The driver must be seated on the seat.  
The blade switch for engaging the mower  
blades must be depressed.  
8050-117  
The mower deck’s lifting lever  
The parking brake must be on.  
Both steering controls must be in the locked  
(outer) neutral position.  
Starting the Engine  
1. Sit on the seat.  
2. Raise the mower deck by pulling the lifting  
lever backward to the locked position  
(transport position).  
3. Activate the parking brake.  
8061-019  
Parking brake not activated  
Disengage the mower blades by pressing the blade  
switch downwards.  
BLADES  
THROTTLE  
ON  
CHOKE  
OFF  
8011-441  
Hour meter  
26-Dixon  
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OPERATION  
Move the steering controls outward to the locked  
(outer) neutral position.  
8061-012  
Place controls in neutral position  
Move the throttle to the middle position.  
WARNING!  
BLADES  
Engine exhaust and certain  
vehicle components contain  
or emit chemicals considered  
to cause cancer, birth defects  
or other reproductive system  
damage. The engine exhaust  
contains carbon monoxide,  
which is a odorless, colorless,  
poisonous gas. Do not use the  
machine in enclosed spaces.  
THROTTLE  
ON  
CHOKE  
OFF  
8061-001  
Set the throttle  
If the engine is cold, the choke lever should be pushed  
to the ON position.  
BLADES  
THROTTLE  
ON  
CHOKE  
OFF  
8061-004  
Set the choke control  
Dixon-27  
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OPERATION  
Starting the engine with a weak battery  
WARNING!  
Lead-acid batteries generate  
explosive gases. Keep sparks,  
flame and smoking materials  
away from batteries. Always  
wear eye protection when  
around batteries.  
IMPORTANT INFORMATION  
Your mower is equipped with a 12-volt  
negative grounded system. The other  
vehicle must also be a 12-volt negative  
grounded system. Do not use your mower  
to start other vehicles.  
If your battery is too weak to start the engine, it should  
be recharged. (See “Battery” in the Maintenance  
Section.)  
If “jumper cables” are used for emergency starting,  
follow this procedure:  
8011-642  
Jumper cables  
Jumper cable connection  
Connect each end of the RED cable to the  
POSITIVE (+) terminal on each battery,  
taking care not to short against chassis.  
Connect one end of the BlACK cable to the  
NEGATIVE (-) terminal of the fully charged  
battery.  
Connect the other end of the BlACK cable  
to a good CHASSIS GROUND on the mower  
with the discharged battery, away from the  
fuel tank and battery.  
To remove cables, reverse order  
Remove BLACK cable first from chassis and  
then from the fully charged battery.  
Remove RED cable last from both batteries.  
28-Dixon  
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OPERATION  
Running  
1. Release the parking brake by moving the  
lever downward.  
NOTE: The mower is equipped with an  
operator presence system. When the engine  
is running, any attempt by the operator to  
leave the seat without first setting the parking  
brake will shut off the engine.  
2. Move the steering controls to the neutral  
position (N).  
8061-019  
Released parking brake  
3. Select the cutting height with the cutting  
height adjustment pedal.  
4. Make sure the work area is free from objects  
that could be thrown by the rotating blades.  
5. Engage the mower deck by pulling out the  
blade switch.  
WARNING!  
Ensure that no one is near  
mower when engaging blade  
switch.  
8050-117  
The mower deck’s lifting lever  
6. Move throttle control to full throttle.  
7. The machine’s speed and direction are  
continuously variable using the two steering  
controls. When both controls are in the  
neutral position, the machine stands still.  
By moving both controls an equal amount  
forward or backward, the machine moves  
in a straight line forward or backward  
respectively.  
BLADES  
THROTTLE  
In order, for example, to turn right while  
moving forward, move the right control  
towards the neutral position. The rotation of  
the right wheel is reduced and the machine  
turns to the right.  
ON  
CHOKE  
OFF  
Turning on the spot (zero turn) can be  
achieved by moving one control backward  
(behind the neutral position) and carefully  
moving the other steering control forward  
from its neutral position.  
8061-017  
Set blade engagement and throttle control  
Dixon-29  
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OPERATION  
Operating On Hills  
Read the Safety Instructions “Driving on Slopes” in the  
“Safety Instructions”.  
WARNING!  
Do not drive up or down hills with  
slopes greater than 10 degrees.  
Do not drive across slopes.  
The slowest speed possible should be used  
before starting up or down hills.  
Avoid stopping or changing speed on hills.  
If stopping is absolutely necessary, pull drive  
levers into the neutral position and push  
to the outside of the unit and engage the  
parking brake.  
IMPORTANT INFORMATION  
Control levers return to neutral when  
released. This may cause the mower to  
suddenly stop.  
8061-020  
To restart movement, release the parking  
brake.  
Place controls in neutral position to stop  
Pull the control levers back to the center  
of the mower and press forward to regain  
forward motion.  
Make all turns slowly.  
8061-019  
Released parking brake  
30-Dixon  
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OPERATION  
Mowing Tips  
WARNING!  
Observe and flag rocks and other fixed  
objects to avoid collisions.  
Clear the lawn of stones and  
other objects that can be thrown  
out by the blades.  
Begin with a high cutting height and reduce it  
until the desired mowing result is attained.  
The average lawn should be cut to 2½"  
(64 mm) during the cool season and over  
3" (76 mm) during the hot months. For  
healthier and better looking lawns, mow  
often after moderate growth. For best cutting  
performance, grass over 6" (15 cm) in height  
should be mowed twice. Make the first cut  
relatively high, the second to the desired  
height.  
The mowing result will be best with a high  
engine speed (the blades rotate rapidly) and  
low speed (the rider moves slowly). If the  
grass is not too long and dense, the driving  
speed can be increased without negatively  
affecting the mowing result.  
The finest lawns are obtained by mowing  
often. The lawn becomes more even and the  
grass clippings more evenly distributed over  
the mown area. The total time taken is not  
increased as a higher operating speed can  
be used without poor mowing results.  
8011-603  
Mowing pattern  
Avoid mowing wet lawns. The mowing result  
is poorer because the wheels sink into  
the soft lawn, clumps build, and the grass  
clippings fasten under the cowling.  
Hose the mower deck underside with water  
after each use. When cleaning, the mower  
deck shall be raised into the transport  
position. Make sure the mower is cooled and  
the engine is off.  
WARNING!  
Never drive the rider on terrain  
that slopes more than 10 degrees.  
Mow slopes up and down, never  
side to side. Avoid sudden  
directional changes.  
Use compressed air to clean top surface  
of the deck. Avoid flooding water on top  
surface, engine and electrical components.  
When the mulching kit is used, it is important  
that the mowing interval is frequent.  
Dixon-31  
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OPERATION  
Stopping the Engine  
Allow the engine to idle a minute in order to attain  
normal operating temperature before stopping it, if  
it has been worked hard. Avoid idling the engine for  
longer periods, as there is a risk of the spark plugs  
fouling.  
BLADES  
Disengage the mower deck by depressing  
the blade switch.  
THROTTLE  
ON  
CHOKE  
OFF  
8061-017  
Disengage the mower deck and move throttle to minimum  
Raise the mower deck by pressing the foot  
pedal forward to the transport position.  
When the machine is standing still, activate  
the parking brake by pulling the lever  
upward.  
Move the throttle to the minimum position  
(tortoise symbol). Turn the ignition key to the  
stop position.  
8050-117  
The mower deck’s lifting lever  
Move the steering controls outward.  
Remove key. Always remove key when  
leaving the mower to prevent unauthorized  
use.  
IMPORTANT INFORMATION  
Leaving the ignition switch in any other  
position than “OFF” will cause the battery  
to be discharged and the hour meter to  
accumulate hours.  
8061-020  
Place controls in neutral position to stop  
32-Dixon  
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OPERATION  
Moving by Hand  
IMPORTANT INFORMATION  
Tighten the valve moderately.  
Do not overtighten the valve when closing.  
That can damage the valve seat.  
Pump release valves  
Pump release valves are located at the front and rear  
of the pump. They are used to release the system  
so the machine may be moved by hand when not  
running. Tilt seat forward to gain access to the pump.  
The rear bypass valve sits directly opposite the front  
valve, below the seat support. It is not visible in the  
illustration.  
8011-507  
Pump release valve  
Use a 17 mm open end wrench or socket and ratchet.  
Turn the outer locknut 2-3 turns. Using an 8mm  
wrench or socket, turn the inner nut one turn.  
Reverse the procedure to reset the pump.  
Dixon-33  
English-33  
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MAINTENANCE  
Maintenance Schedule  
The following is a list of maintenance procedures that must be performed on the machine. For those points not  
described in this manual, visit an authorized service workshop. An annual service carried out by an authorized  
service workshop is recommended to maintain your machine in the best possible condition and to ensure safe  
operation.  
Read “Maintenance” in the Safety Instructions section.  
1) First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty conditions, cleaning and  
replacement are required more often. 3) For daily use, the machine should be lubricated twice weekly. 4) Performed by authorized service workshop.  
= Described in this manual  
= Not described in this manual  
At  
Daily  
Weekly  
Maintenance interval  
in hours  
least  
once  
each  
year  
Maintenance  
Before After  
25  
50 100 300  
Check the parking brake  
Check the engine’s oil level (every refueling)  
Check the safety system  
Check for fuel and oil leakages  
Check/clean the engine’s cooling air intake  
Check the mower deck  
Check for loose hardware (screws, nuts)  
Clean under the mower deck  
Start the engine and blades, listen for unusual sounds  
Check for damage  
Thoroughly clean around the engine  
Clean around belts, belt pulleys  
Check the tire pressures  
Check battery  
Sharpen/Replace mower blades  
Clean the engine’s cooling air intake 2)  
Clean the air cleaner’s pre-filter 2) (foam)  
Clean the air cleaner’s filter cartridge 2) (paper filter)  
Check/adjust the parking brake  
Inspect muffler/Spark arrester  
34-Dixon  
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MAINTENANCE  
At  
Daily  
Weekly  
Maintenance interval  
in hours  
least  
once  
each  
year  
Maintenance  
Before After  
25  
50 100 300  
Check/adjust throttle and choke cables  
Check the condition of belts, belt pulleys  
Change the engine oil 1)  
Replace the engine oil filter  
Clean/replace the spark plugs  
Replace the fuel filter  
Replace the air filter (paper filter) 2)  
Check the caster wheels (every 200 hours)  
Replace the air cleaner’s pre-filter 2) (foam)  
Check/adjust the mower deck  
Check the engine valve clearance 3)  
Perform the 300-hour service 3)  
lubricate according to lubrication Schedule  
Check hydraulic oil at reservoir  
Change hydraulic oil & filter (200 hours)  
1)  
First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty  
conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop.  
= Described in this manual  
= Not described in this manual  
WARNING!  
Before performing any service or adjustment checklist  
• Engage the parking brake.  
• Place the Blade-switch in the disengaged position.  
• Turn the ignition switch to “OFF” position and remove the key.  
• Make sure the blades and all moving parts have completely stopped.  
• Disconnect the spark plug wire from all spark plugs and place the wire where it  
cannot come in contact with the plug.  
Dixon-35  
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MAINTENANCE  
Battery  
your mower is equipped with a maintenance free  
battery and does not need servicing. However,  
periodic charging of the battery with an automotive  
type battery charger will extend its life.  
Always use protective glasses  
when handling the battery.  
Keep battery and terminals clean.  
Keep battery bolts tight.  
IMPORTANT INFORMATION  
Recharge at 6-10 amperes for 1 hour  
Do not attempt to open or remove caps  
or covers. Adding or checking level of  
electrolyte is not necessary.  
To clean battery and terminals  
Corrosion and dirt on the battery and terminals can  
cause the battery to “leak” power.  
Always use two wrenches for the terminal  
screws  
1. Open the terminal access doors.  
2. Disconnect BLACK battery cable first, then the  
RED battery cable and remove the battery from the  
machine.  
3. Rinse the battery with plain water and dry.  
WARNING!  
4. Clean terminals and battery cable ends with wire  
brush until shiny.  
Do not short battery terminals by  
allowing a wrench or any other  
object to contact both terminals at  
the same time. Before connecting  
battery, remove metal bracelets,  
wristwatch bands, rings, etc.  
5. Coat terminals with grease or petroleum jelly  
6. Reinstall battery.  
Positive terminal must be  
connected first to prevent sparks  
from accidental grounding.  
Replacing battery  
1. lift seat and rotate forward.  
2. Open terminal access doors  
3. Using two ½" wrenches disconnect BlACK battery  
cable then RED battery cable.  
4. Using a 7/16 wrench, remove the bolts on either  
side of the terminal guard and lift off guard.  
5. Carefully remove the battery from the mower.  
2
6. Install new battery with terminals in the same  
position as the old battery.  
7. Reinstall battery terminal guard.  
8. First connect RED battery cable to positive (+)  
battery terminal with hex bolt and hex nut.  
1
9. Connect BlACK grounding cable to negative (-)  
battery terminal with remaining hex bolt and hex  
nut.  
CZ-22  
1. Terminal guard  
10. Close access doors.  
2. Access doors  
11. lower seat.  
Battery cleaning and installation  
36-Dixon  
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MAINTENANCE  
Ignition System  
The engine is equipped with an electronic ignition  
system. Only the spark plugs require maintenance.  
IMPORTANT INFORMATION  
Fitting the wrong spark plug type can  
damage the engine.  
For recommended spark plugs, see Technical Data.  
1. Remove the ignition cable boot and clean around  
the spark plug.  
Inadequately tightened spark plugs can  
cause overheating and damage the engine.  
Tightening the spark plugs too hard can  
damage the threads in the cylinder head.  
2. Remove the spark plug with a spark plug socket  
wrench.  
3. Check the spark plug. Replace the spark plug  
if fouled, the electrodes are burned and if the  
insulation is cracked or damaged. Clean the spark  
plug with a steel brush if it is to be reused.  
4. Measure the electrode gap with a gapping tool.  
The gap should be .030" (0.75 mm). Adjust as  
necessary by bending the side electrode.  
5. Reinsert the spark plug, turning by hand to avoid  
damaging the threads.  
6. After the spark plug is seated, tighten it using  
a spark plug wrench so that the washer is  
compressed. A used spark plug should be turned  
1/8 of a turn from the seated position. A new spark  
plug should be turned a ¼ turn from the seated  
position.  
8011-054  
7. Replace the ignition cable.  
Measure the electrode gap  
Safety System  
The machine is equipped with a safety system that  
prevents starting or driving under the following  
conditions.  
The engine can only be started when:  
1. The mower deck is disengaged.  
2. The steering controls are in the outer, locked  
neutral position.  
3. The driver is sitting in the driver’s seat.  
4. The parking brake is on.  
Make daily inspections to ensure that the safety  
system works by attempting to start the engine  
when one of the conditions is not met. Change the  
conditions and try again.  
8061-018  
Conditions for starting  
If the machine starts when one of these conditions  
is not met, turn the machine off and repair the safety  
system before using the machine again.  
IMPORTANT INFORMATION  
Make sure the engine stops when the park brake is not  
engaged and the operator leaves the seated position.  
In order to be able to drive, the driver  
must sit in the seat and release the  
parking brake before the steering controls  
can be moved into the neutral position,  
otherwise the engine will stop.  
Check that the engine stops if the mower blades are  
engaged and the driver temporarily moves off the  
drivers seat.  
Dixon-37  
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MAINTENANCE  
Engine Cooling Air Intake  
Check that the engine’s cooling air intake is free from  
leaves, grass, and dirt.  
If the cooling air intake is clogged, engine cooling  
deteriorates, which can lead to engine damage.  
The cooling air intakes rotates when the engine is  
running. Mind your fingers.  
8061-014  
Check and clean the cooling air intake  
Throttle Cable  
Check that the engine responds to throttle increases  
and that a good engine speed is attained at full  
throttle.  
If doubts arise, contact the service workshop.  
If adjustments are necessary, they can be made as  
follows for the lower cable:  
1. loosen the clamping screw for the cable’s outer  
casing and move the throttle to the full throttle  
position.  
2. Check that the throttle cable is mounted in the  
correct hole in the lower lever, see illustration.  
3. Push the throttle cable’s outer casing as far to the  
right as possible and tighten the clamping screw.  
8011-605  
Adjusting the throttle cable  
Choke Cable  
If the engine produces black smoke or is difficult  
to start, this can be because the choke cable is  
incorrectly adjusted (upper cable).  
If doubts arise, contact the service workshop.  
If adjustments are necessary, they can be made as  
follows:  
1. loosen the clamping screw for the cable’s outer  
casing and push the choke control fully in.  
2. Check that the choke cable is mounted in the  
upper lever, see illustration. Push the choke cable’s  
outer casing as far to the left as possible and  
tighten the clamping screw.  
8011-605  
Adjusting the choke cable  
38-Dixon  
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MAINTENANCE  
Air Filter  
If the engine seems weak or runs unevenly, the air  
filter may be clogged. If running with a dirty air filter,  
the spark plugs can become fouled.  
Servicing Precleaner  
Wash and re-oil the precleaner every 25 hours of  
operation (more often under extremely dusty or dirty  
conditions). Replace the precleaner annually, or every  
100 hours.  
For this reason, it is important to replace the air filter  
regularly (see the heading Maintenance Schedule for  
the proper service interval).  
1. Open the door on the blower housing  
to access the air cleaner element and  
precleaner.  
WARNING!  
2. Unhook the latch and remove the precleaner  
from the air cleaner element, or remove as  
an assembly for servicing. Make sure the  
base and the sealing area is clean before  
reassembly is performed.  
The engine and the exhaust  
system become very hot during  
operation. Risk for burns if  
touched.  
3. Wash the precleaner in warm water with  
detergent. Rinse the precleaner thoroughly  
until all traces of detergent are eliminated.  
Squeeze out excess water (do not wring).  
Allow the precleaner to air dry.  
Allow engine and exhaust system  
to cool at least two (2) minutes.  
IMPORTANT INFORMATION  
4. Saturate the precleaner with new engine oil.  
Squeeze out all excess oil.  
Do not use compressed air to clean the air  
5. Reinstall the precleaner over the paper  
element and secure with the latch.  
filter.  
Do not wash the paper filter.  
Do not oil the paper filter.  
6. Close and latch the door.  
Servicing Paper Element  
Do not tap filter to clean this could cause  
damage to the sealing.  
Check the paper element every 50 hours of operation,  
(more often under extremely dusty or dirty conditions).  
Clean or replace the element as necessary. Replace  
the air cleaner element annually, or every 100 hours.  
Replacing Air Filter  
1. Open the door on the blower housing to  
access the air cleaner element.  
The engine is equipped with a replaceable, high  
density paper air cleaner element and an oiled, foam  
precleaner which surrounds the paper element.  
2. Unhook the latch and remove the air cleaner  
element and precleaner.  
Check the air cleaner daily or before starting the  
engine. Check for a buildup of dirt and debris around  
the air cleaner system. Keep this area clean. Also  
check for loose or damaged components. Replace all  
bent or damaged air cleaner components.  
3. Remove the precleaner (if so equipped) from  
the paper element. Service the precleaner as  
described in Precleaner Service.  
4. Gently tap the paper element to dislodge  
dirt. Do not wash the paper element or  
use pressurized air, as this will damage the  
element. Replace a dirty, bent, or damaged  
element with a new one. Handle the new  
element carefully; do not use if the sealing  
surfaces are bent or damaged.  
IMPORTANT INFORMATION  
Operating the engine with loose or  
damaged air cleaner components could  
allow unfiltered air into the engine causing  
premature wear and failure.  
5. Clean the air cleaner base as required and  
check condition.  
6. Reinstall the precleaner over the paper air  
cleaner element and install on the base.  
Secure with the latch.  
7. Close and latch the door.  
Dixon-39  
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MAINTENANCE  
Fuel Filter  
Replace the line-mounted fuel filter every 100 hours  
(once per season) or more regularly if it is clogged.  
Replace the filter as follows:  
1. Move the hose clamps away from the filter. Use  
flat-nosed pliers.  
2. Pull the filter loose from the hose ends.  
3. Push the new filter into the hose ends. Position the  
filter with the “FLOW” arrow pointing up toward the  
fuel pump. If necessary, a soap solution can be  
applied to the filter ends to ease mounting.  
4. Move the hose clamps back toward the filter.  
8011-468  
Fuel filter  
Fuel Pump Air Filter  
Regularly check that the fuel pump’s air filter is free  
from dirt.  
Remove the screws and open the pump, no hoses  
need be removed.  
The filter can be cleaned with a brush if necessary.  
Replace the filter on the console.  
8009-147  
The fuel pump’s air filter  
40-Dixon  
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MAINTENANCE  
Tire Pressures  
Rear tires should have a pressure of 10 psi / 69 kPa  
/.7 bar. Front tires should be at 15 psi / 103 kPa / 1 bar.  
8011-564  
Tire pressures  
Parking Brake  
Visually check that no damage is found on the lever,  
cables, or switch belonging to the parking brake.  
Perform a standstill test and check that there is  
sufficient braking action.  
To adjust the parking brake, contact the Dixon service  
workshop.  
WARNING!  
Faulty adjustment will result in  
reduced braking ability and can  
cause an accident.  
8061-019  
Parking brake  
V-belts  
IMPORTANT INFORMATION  
Check every 100 hours of operation. Check for severe  
cracking and large nicks.  
The machine must be absolutely standing  
still when applying the parking brake.  
NOTE: The belt will show some small cracks in normal  
operation.  
The belts are not adjustable. Replace belts if they  
begin to slip from wear.  
Dixon-41  
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MAINTENANCE  
Deck Belt  
1. Park on a level surface. Apply parking brake.  
2. lower the deck into the lowest cutting  
position.  
3. Remove bolts from belt shields and remove  
shields.  
Belt Shields  
4. Remove any dirt or grass that may have  
accumulated around the cutter housings and  
entire deck surface.  
5. Carefully roll the belt over the top of the  
cutter housing pulleys and remove belt.  
2
Deck belt installation  
NOTE: For ease in installing the deck belt, refer to  
the routing decal on bottom of seat.  
front deck2  
Removing deck belt  
1. Wrap the deck belt around the electric clutch  
pulley that is located on the engine shaft.  
2. Route the belt forward between the EZT  
(E-Series Zeroturn Transaxles) and up onto  
the deck.  
3. Place belt around spring loaded idler pulley.  
1
4. Wrap the belt around the stationary idler  
pulley and around the mandrel housings.  
2
5. Push inward on the idler arm and carefully  
route belt over stationary idler pulley. Once  
belt is properly routed, slowly release idler  
arm to tension belt.  
6. Double check belt routing to make sure it  
matches the routing decal, and the belt does  
not have any twist. Correct as needed.  
7. Adjust tension with deck eyebolt.  
8. Replace belt shields on both mandrel  
housings and secure with fasteners.  
8061-021  
1. Clutch pulley  
2. Deck belt  
Belt routing, deck belt  
42-Dixon  
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MAINTENANCE  
Pump Belt  
Replacing pump belt  
Park the mower on a level surface. Engage the  
parking brake.  
Belt removal  
1. Remove the deck belt (see Deck Belt  
Removal in this section of the manual).  
1
2
2. Remove clutch stop to access the belt.  
3. Disconnect clutch wire.  
3
4. Create slack in the belt by removing the  
spring on the pump idler arm.  
5. The belt should now be able to be removed  
from the engine pulley and pump pulleys.  
8054-002  
1. Electric clutch  
2. Idler spring  
3. Clutch stop  
Pump belt removal  
Belt installation  
1. Wrap the belt around the pulley  
2. Route the belt around the inside of the idler  
pulley.  
3. Wrap the belt around the engine pulley.  
4. Reattach the spring on the pump idler arm.  
5. Reconnect clutch wire.  
6. Replace and secure clutch stop.  
7. Reinstall the deck belt. (see Deck Belt  
Removal in this section of the manual).  
Cutting Blades  
In order to attain the best mowing effect, it is important  
that the blades are well sharpened and not damaged.  
WARNING!  
Blades are sharp. Protect your  
hands with gloves and/or wrap  
blades with a heavy cloth when  
handling.  
8011-604  
Bent or cracked blades or blades with large nicks  
should be replaced.  
Check the blades  
Damaged blades should be replaced when hitting  
obstacles that result in a breakdown. let the service  
workshop decide whether the blade can be repaired/  
ground or must be replaced.  
IMPORTANT INFORMATION  
The sharpening of blades should be  
carried out by an authorized service  
workshop.  
Balance the blades after sharpening.  
Check the blade mounts.  
Dixon-43  
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MAINTENANCE  
Blade replacement  
50" / 60"  
3
WARNING!  
Blades are sharp. Protect your  
hands with gloves and/or wrap  
blades with a heavy cloth when  
handling.  
1
2
3
Remove blade bolt by turning counterclockwise.  
1
IMPORTANT INFORMATION  
2
72"  
To ensure proper assembly, center hole  
in blade must align with star on cutter  
housing.  
1. Blade  
2. Blade bolt (special)  
3. Cutter housing  
Blade attachment  
Install new or resharpened blade with stamped  
“GRASS SIDE” facing towards ground/grass  
(down) or “THIS SIDE UP” facing deck and cutter  
housing.  
Install and tighten blade bolt securely.  
Torque blade bolt to 45-55 ft/lbs (60-75 Nm).  
IMPORTANT INFORMATION  
Special blade bolt is heat treated.  
Replace with a Dixon bolt if required.  
Do not use lower grade hardware than  
specified.  
44-Dixon  
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MAINTENANCE  
Adjusting the Mower Deck  
WARNING!  
Before performing any service or adjustment checklist:  
1. Engage the parking brake.  
2. Place the Blade switch in the disengaged position.  
3. Turn ignition switch to “OFF” position and remove the key.  
4. Make sure the blades and all moving parts have completely stopped.  
5. Disconnect the spark plug wire from all spark plugs and place the wire where  
it cannot come in contact with the plug.  
Check the tire pressure before adjustment of the  
WARNING!  
mower deck. See “Checking Tire Pressure” in  
Maintenance section. Faulty mower deck adjustments  
will cause an uneven mowing result.  
Blades are sharp. Protect your  
hands with gloves and/or wrap  
blades with a heavy cloth when  
handling.  
Leveling  
1. Position the mower on a level, preferably concrete,  
surface.  
2. Check the pressure in all four tires. See “Technical  
Data”.  
3. Rotate blades to align front to back.  
4. Set the cutting height to 4" (10cm).  
5. Measure front blade tip. It should be 4" from  
ground. If not, turn locknut on top of front l bolt  
until measurement is achieved. Check blade tip  
at front on opposite front blade. Adjust locknut on  
front l bolt as necessary.  
3
4
6. Check that the rear blade measurement is 4¼"  
(11.4cm) from ground. If not, turn locknut on top  
of rear l bolt to achieve measurement. Repeat  
procedure on opposite side.  
2
1
Cutting Height  
8050-808  
1. Front l bolt  
2. Front locknut  
3. Rear locknut  
4. Rear l bolt  
1. Raise and secure the deck height lever to the  
transport position (4½" / 11.5cm).  
2. Position blade tip so it is straight forward.  
3. Measure from the cutting edge of the blades to  
a flat level surface. The distance should be 4½"  
(11.4cm).  
Leveling the mower deck  
4. Drop the level to (for example) the 2" (5cm) cutting  
height. Measure as above. Distance should be 2".  
NOTE: This will place the mower deck in a base  
measurement position. Additional adjustment may be  
required to achieve desired cut for the type of grass or  
conditions being mowed.  
Dixon-45  
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MAINTENANCE  
Anti-scalp rollers  
Anti-scalp rollers are properly adjusted when they  
are just slightly off of the ground when the deck is at  
the desired cutting height in the operating position.  
Anti-scalp rollers then keep the deck in the proper  
position to help prevent scalping in most terrain  
conditions.  
IMPORTANT INFORMATION  
Adjust anti-scalp rollers with the mower  
on a flat level surface.  
CZ-9  
The anti-scalp rollers can be set in three positions:  
Anti-scalp rollers  
Upper position 1½ to 3" (38 to 76 mm) grass.  
Middle position 3" to 4½" (76 to 114 mm) grass.  
lower position 4½" to 6" (114 to 152 mm) grass.  
The rollers should be approximately ¼" (6.5 mm) from  
ground. Do not adjust the rollers to support the deck.  
IMPORTANT INFORMATION  
The anti-scalp rollers must not be used  
for gauge wheels or the roller and deck  
may be damaged.  
46-Dixon  
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MAINTENANCE  
Cleaning and Washing  
Regular cleaning and washing, especially under the  
mower deck, will increase the machine’s life-span.  
Make it a habit to clean the machine directly after use  
(after it is cooled), before the dirt sticks.  
Do not spray water on the top of the mower deck. Use  
compressed air to clean the top side of mower deck.  
Regularly clean deck and underside of the deck with  
normal water pressure. Do not use a high pressure  
washer or steam cleaner. Avoid spraying engine and  
electrical components with water  
8050-092  
Use protective glasses when  
cleaning and washing.  
Clean regularly  
Do not rinse hot surfaces with cold water. let unit cool  
before washing.  
Caster Wheels  
Check every 200 hours. Check that wheels rotates  
freely. If wheels do not rotate freely take the unit to  
your dealer for service.  
IMPORTANT INFORMATION  
DO NOT add any type of tire liner or foam  
fill material to the tires. Excessive loads  
created by foam filled tires will cause  
premature failures.  
Only use O.E.M. specified tires.  
Foam filled tires or solid tires will void the warranty.  
Removal and installation of caster wheel  
Remove nut and caster bolt.  
8011-619  
Pull the wheel out of the fork and take care of the  
sleeve.  
Caster wheels  
Install in reverse order. Tighten caster bolt.  
Hardware  
Check daily. Inspect the entire machine for loose or  
missing hardware.  
Dixon-47  
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lUBRICATION  
1
2
3
4
*
5
6
8011-672-6  
12/12 Every year  
1/52 Every Week  
1/365 Every day  
lubricate with grease gun  
Oil change  
lubricate with oil can  
level check  
Filter change  
*Change transaxles (transmission) filters.  
General  
Remove the ignition key to prevent unintentional  
movements during lubrication.  
Wipe away excess grease after lubrication.  
It is important to avoid getting lubricant on the belts  
or the drive surfaces on the belt pulleys. Should this  
happen, attempt to clean them with spirits. If the belt  
continues to slip after cleaning, it must be replaced.  
Gasoline or other petroleum products must not be  
used to clean belts.  
When lubricating with an oil can, it must be filled with  
engine oil.  
When lubricating with grease, unless otherwise stated,  
use a high grade molybdenum disulphide grease.  
For daily use, the machine should be lubricated twice  
weekly.  
48-Dixon  
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lUBRICATION  
Lubricating the Cables  
If possible, grease both ends of the cables and move  
the controls to end stop positions when lubricating.  
Refit the rubber covers on the cables after lubrication.  
Cables with sheaths will bind if they are not lubricated  
regularly. If a cable binds, it can disrupt operation.  
If a cable binds, remove the cable and hang it  
vertically. lubricate it with light engine oil until the oil  
begins to escape from the bottom.  
Tip: Fill a small plastic bag with oil and tape it so that  
it seals against the sheath and allow the cable to hang  
vertically from the bag overnight. If you do not succeed  
in lubricating the cable, it must be replaced.  
Front Wheel Mount  
lubricate with a grease gun, one zerk for each wheel  
mount, until the grease is forced out.  
Use only good quality bearing grease.  
Grease from well-known brand names (petrochemical  
companies) usually maintains a good quality.  
Front Wheel Bearings  
lubricate with a grease gun, one zerk for each set of  
wheel bearings, until the grease is forced out.  
Use only good quality bearing grease.  
8011-731  
Deck spindle  
Lubricating the front wheels  
lower the cutting deck completely.  
If you use grease gun without rubber hose, the foot  
plate must be removed.  
lubricate with a grease gun, one zerk,  
2-3 strokes.  
Use only good quality bearing grease.  
IMPORTANT INFORMATION  
8011-732  
Use minimal lubrication and remove excess  
lubricant so that is does not come into contact  
with belts or belt pulley drive surfaces.  
Deck spindle  
Dixon-49  
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lUBRICATION  
Deck outer spindle  
lubricate using a grease gun, one zerk, each side 2-3  
strokes. Use only good quality bearing grease.  
8011-733  
Deck outer spindle (with belt shield removed)  
WARNING!  
Engine oil can be very hot  
if it is drained directly after  
stopping the engine. Allow  
the engine to cool to a safe  
temperature first.  
Engine Oil  
Engine Oil Filter  
Drain the engine oil in accordance with the  
work description under the heading Engine  
Oil/Change Engine Oil.  
Remove the oil filter. If necessary, use a  
filter remover.  
Wipe new, clean engine oil onto the seal  
for the new filter.  
Mount the filter by hand with +¾ turn.  
Run the engine warm, then check that  
there are no leaks around the oil filter seal.  
Check the oil level in the engine, fill  
if necessary. The oil filter holds 0.1 qt (0.1  
liters) of oil.  
8011-734  
Changing the oil filter  
IMPORTANT INFORMATION  
Used engine oil is a health hazard and  
must not be disposed of on the ground or  
in nature; it should always be disposed  
of at a workshop or appropriate disposal  
location.  
Avoid skin contact; wash with soap and  
water in case of spills.  
50-Dixon  
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lUBRICATION  
WARNING!  
Engine oil can be very hot  
if it is drained directly after  
stopping the engine. Allow  
the engine to cool to a safe  
temperature first.  
Changing the Engine Oil  
The engine oil should be changed for the first time  
after 5-8 hours of operation. Thereafter, it should be  
changed every 50 hours. The oil drain valve is located  
at the rear of the unit, to the right of the oil filter.  
Place the machine on a flat surface.  
Place a container under the engine where  
the oil drain valve exits.  
Remove the valve cap.  
Allow the oil to run out into the container.  
Reinstall the oil drain valve cap.  
Replace the oil filter if necessary.  
Oil drain valve  
Fill with new engine oil in accordance with  
Checking the Oil level.  
Start the engine. Run it for 3-5 minutes. Stop  
and recheck the oil level.  
Engine Oil Levels  
Check the oil level in the engine when the machine is  
standing level and the engine is stopped.  
Remove the dipstick, wipe it clean, and then replace it.  
The dipstick should be screwed into place.  
Take the dipstick out again and read the oil level.  
The oil level should lie between the markings on the  
dipstick. If the level is approaching the “ADD” mark, fill  
the oil to the “FUll” mark on the dipstick.  
8011-500  
Remove the dipstick  
Never fill to above the “FULL” mark.  
The oil is filled through the hole for the dipstick.  
API class SF, SG, SH, SJ or higher must be used.  
Synthetic oil SAE 5W-30 or 10W-30 is recommended  
at all temperatures. Mineral oil SAE 5W-30, 10W-30  
can be used between  
-18 °C/0 °F and +5 °C/40 °F. At temperature above +5  
°C/40 °F single grade SAE 30 must be used.  
The engine holds 0.88 qt (1.0 liters) of oil excluding  
the filter, including filter 2 qt (1.9 liters).  
The dipstick markings  
Dixon-51  
8009-159  
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lUBRICATION  
*Hydraulic Pump  
Fluid Change  
This transaxle is designed with an external filter for  
ease of maintenance. To ensure constant fluid quality  
levels and longer life an oil filter change interval of  
every 200 hours is recommended.  
2
The following procedure can be performed with the  
pump installed in the vehicle, and the vehicle on level  
ground. Apply the bypass valve and lock the vehicle  
parking brake.  
1. Place an oil drain pan with a two gallon  
capacity beneath the oil filter. Remove the  
oil filter from the pump.  
3
2. After the oil has drained, wipe the filter  
base surface off and apply a film of new oil  
to the gasket of the new replacement filter.  
1
3. Install the new filter by hand, turn ¾ to one  
full turn after the filter gasket contacts the  
filter base surface.  
8061-016  
1. Pump filter  
4. Drain old oil filters of all free-flowing  
oil prior to disposal. Place used oil in  
appropriate containers and dispose of it in  
accordance with laws in your area.  
2. Pump reservoir  
3. Fluid fill lines  
Changing the hydraulic pump oil filter  
5. Remove the cap from the pump’s  
expansion tank located on the vehicle  
frame.  
Before starting, make sure the pump is at the proper oil  
level. If it is not, fill to the specifications outlined earlier.  
The following procedures are best performed with the  
vehicle drive wheels off the ground, then repeated  
under normal operating conditions.  
6. Fill reservoir with SAE 10W30 oil to just  
above the MIN-ADD line on the reservoir.  
After purging, check levels and add oil if  
necessary.  
1. Disengage the brake if activated.  
2. With the bypass valve open and the  
engine running at fast idle, slowly move  
the directional control in both forward and  
reverse directions (5 or 6 times). As air is  
purged from the unit, the oil level will drop.  
7. Reinstall the tank cap by hand. Do not  
overtighten.  
8. Proceed to the purge procedure.  
Purging  
3. With the bypass valve closed and the  
engine running, slowly move the directional  
control in both forward and reverse  
directions (5 to 6 times). Check the oil  
level, and add oil as required after stopping  
the engine.  
Due to the effects air has on efficiency in hydrostatic  
drive applications, it is critical that it is purged from the  
system.  
These purge procedures should be implemented  
any time a hydrostatic system has been opened to  
facilitate maintenance or any additional oil has been  
added to the system.  
4. It may be necessary to repeat Steps 2 and  
3 until all the air is completely purged from  
the system. When the transaxle operates  
at normal noise levels and moves smoothly  
forward and reverse at normal speeds,  
then the transaxle is considered purged.  
The resulting symptoms in hydrostatic systems may  
be:  
1. Noisy operation.  
2. lack of power or drive after short term  
operation.  
5. After the vehicle has been used two times,  
the oil level should be checked while the oil  
is cold and adjusted accordingly.  
3. High operation temperature and excessive  
expansion of oil.  
52-Dixon  
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TROUBlESHOOTING  
Problem  
Cause  
The engine will not start.  
The blade switch is engaged.  
The steering controls are not locked in the neutral  
position.  
The driver is not sitting in the driver’s seat.  
The parking brake is not activated.  
The battery is dead.  
Contamination in the carburetor or fuel line.  
The fuel supply is closed or the shutoff valve for the fuel  
tank is in the wrong position.  
Clogged fuel filter or fuel line.  
Ignition system faulty.  
The starter does not turn the engine over.  
Dead battery.  
Poor contact of the battery terminal cable connections.  
Fuse blown.  
Fault in the starter safety circuit.  
See Checking the Safety System in the  
“Maintenance Section”  
The engine runs rough.  
Faulty carburetor.  
The choke control is pulled out with a warm engine.  
Clogged fuel filter or jet.  
Clogged ventilation valve on the fuel cap.  
Fuel tank nearly empty.  
Fouled spark plugs.  
Rich fuel mixture or fuel-air mixture.  
Wrong fuel type.  
Water in the fuel.  
Clogged air filter.  
The engine seems weak.  
The machine vibrates.  
Clogged air filter.  
Fouled spark plugs.  
Carburetor incorrectly adjusted.  
Air trapped in hydraulic system.  
The blades are loose.  
The blades are incorrectly balanced.  
The engine is loose.  
Dixon-53  
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TROUBlESHOOTING  
Cause  
Problem  
The engine overheats.  
Clogged air intake or cooling fins.  
Engine overloaded.  
Poor ventilation around engine.  
Defective engine speed regulator.  
Too little or no oil in the engine.  
Fouled spark plugs.  
Battery not charging.  
Poor contact with battery terminal cable connectors.  
Charging lead is disconnected.  
The machine moves slowly, unevenly, or not at all.  
Parking brake on.  
Bypass valve on pump open.  
Drive belt for the transmission slack or  
has come off.  
Air trapped in hydraulic system.  
Drive belt for the mower deck has come loose.  
Mower deck not engaging.  
Contact for the electromagnetic coupling has loosened.  
The blade switch is faulty or has come loose, from the  
cable contact.  
The fuse has blown.  
Damaged seals, housing, or gaskets.  
Air trapped in hydraulic system.  
Transaxle leaks oil.  
Uneven mowing results.  
Different air pressure in the tires on the left and right  
sides.  
Bent blades.  
The suspending for the mower deck is uneven.  
The blades are dull.  
Driving speed too high.  
The grass is too long.  
Grass collected under the mower deck.  
54-Dixon  
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STORAGE  
Winter Storage  
To ready the machine for storage:  
At the end of the mowing season, the machine should  
be readied for storage (or if it will not be in use for  
longer than 30 days). Fuel allowed to stand for long  
periods of time (30 days or more) can leave sticky  
residues that can plug the carburetor and disrupt  
engine function.  
1. Thoroughly clean the machine, especially  
under the mower deck. Touch up damage  
to the paint and spray a thin layer of oil on  
the underside of the mower deck to avoid  
corrosion.  
Fuel stabilizers are an acceptable option as regards to  
the sticky residues that can occur during storage.  
2. Inspect the machine for worn or damaged  
parts and tighten any nuts or screws that may  
have become loose.  
Add stabilizer to the fuel in the tank or in the storage  
container. Always use the mixing ratios specified by  
the manufacturer of the stabilizer. Run the engine for  
at least 10 minutes after adding the stabilizer so that it  
reaches the carburetor. Do not empty the fuel tank and  
the carburetor if you have added stabilizer  
3. Change the engine oil; dispose of properly.  
4. Empty the fuel tanks or add a fuel stabilizer.  
Start the engine and allow it to run until the  
carburetor is drained of fuel or the stabilizer  
has reached the carburetor.  
5. Remove the spark plug and pour about a  
tablespoon of engine oil into the cylinder.  
Turn over the engine so that the oil is evenly  
distributed and then refit the spark plug.  
6. lubricate all grease zerks, joints, and axles.  
7. Remove the battery. Clean, charge, and store  
the battery in a cool place, but protect it from  
direct cold.  
WARNING!  
8. Store the machine in a clean, dry place and  
cover it for extra protection.  
Never store an engine with  
fuel in the tank indoors or in  
poorly ventilated spaces where  
fuel vapor can come in contact  
with open flames, sparks, or a  
pilot light such as in a boiler,  
hot water tank, clothes dryer,  
etc. Handle the fuel with care.  
It is very flammable and can  
cause serious personal injury  
and property damage. Drain the  
fuel into an approved container  
outdoors and far away from  
open flame. Never use gasoline  
for cleaning. Use a degreaser  
and warm water instead.  
Service  
When ordering spare parts, please specify the  
purchase year, model, type, and serial number.  
Always use genuine Dixon spare parts.  
An annual check-up at an authorized service workshop  
is a good way to ensure that your machine performs its  
best the following season.  
Dixon-55  
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SCHEMATICS  
NOTES:  
1. SEAT UNOCCUPIED  
2. BRAKE SWITCH IN OFF POSITION  
3. MOTION CONTROl lEVERS OUT  
4. PTO IN OFF POSITION  
SOlENOID  
yEl  
GRN  
RED/BlK  
RED/BlK  
yEl  
BRN  
yEl  
BRAKE  
SWITCH  
TO  
20 AMP  
GRN  
B
ENGINE  
PIGTAIl  
S
A2  
RIGHT MOTION  
CONTROl lEVER  
WHT  
PUR  
A1  
l
GRy  
G
M
BRN  
WHT  
RED  
BlK  
yEl  
WHT  
GRN  
BlU  
BlK  
GRN  
lEFT MOTION  
CONTROl lEVER  
PUR  
BlK  
yEl  
yEl/RED  
BRN  
BRN  
BRN  
HOURMETER  
HOURMETER  
PUR  
SEAT  
SW.  
BlU  
7.5 AMP  
PUR  
PTO  
SWITCH  
ElECTRIC  
ClUTCH  
BlK  
BlK  
ACCESSORy  
OUTlET  
BlK  
ENGINE  
GROUND  
KEy SWITCH POSITIONS  
POSITION 1 - OFF  
B
POSITION 2 - RUN1  
POSITION 3 - RUN2  
POSITION 4 - START  
B
B
S
B
S
S
S
A2  
A2  
A2  
A2  
A1  
l
l
l
l
A1  
A1  
A1  
G
G
G
G
M
M
M
M
56-Dixon  
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TECHNICAl DATA  
968999722  
968999726  
968999723  
968999726  
Engine  
Kohler  
Kohler  
Manufacturer  
Type  
Courage Pro  
25 hp*  
Courage Pro  
25 hp*  
Power  
Pressure with oil filter  
1.6 qt / 1.7 liter  
1.7 qt / 1.9 liter  
Pressure with oil filter  
1.6 qt / 1.5 liter  
1.7 qt / 1.6 liter  
lubrication  
Oil capacity excluding filter  
Oil capacity including filter  
10W30, 5W30  
SG, SH, SJ  
10W30, 5W30  
SG, SH, SJ  
Engine oil  
(See viscosity diagram)  
Min 87 octane unleaded (Max  
ethanol 10%, Max MTBE 15%)  
Min 87 octane unleaded (Max  
ethanol 10%, Max MTBE 15%)  
Fuel  
5.2 gallons / 19.7 liters  
5.2 gallons / 19.7 liters  
Fuel tank capacity  
Spark plugs / gap  
Champion RCy12yC  
Champion RCy12yC  
.030" / 0.75 mm  
.030" / 0.75 mm  
Air cooled  
Standard  
12V  
Air cooled  
Standard  
12V  
Cooling  
Air filter  
Alternator  
Electric  
Electric  
Starter  
Transmission  
Hydraulic pump  
Hydraulic pump  
Transmission  
Dual levers, foam gripped  
8 mph / 12.9 km/h  
Dual levers, foam gripped  
8 mph / 12.9 km/h  
Speed and direction controls  
Speed forward  
4 mph / 6.45 km/h  
4 mph / 6.45 km/h  
Speed reverse  
Mechanical parking brake  
13 x 5.0-6, 4 ply  
Mechanical parking brake  
13 x 5.0-6, 4 ply  
Brakes  
Front caster tires, smooth tread  
Rear tires, turf pneumatic  
Tire pressure, front  
Tire pressure, rear  
*As rated by the engine manufacturer.  
23 x 10.5-12  
23 x 10.5-12  
15 PSI / 103 kPa / 1 bar  
10 PSI / 69 kPa / .7 bar  
15 PSI / 103 kPa / 1 bar  
10 PSI / 69 kPa / .7 bar  
Dixon-57  
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TECHNICAl DATA  
968999722  
968999725  
968999723  
968999726  
52" / 127cm  
60" / 152cm  
Cutting Width  
1.5 - 4.5" / 3.8 - 11.4 cm  
1.5 - 4.5" / 3.8 - 11.4 cm  
Cutting Height  
0
0
Uncut Circle  
3
3
Number of Blades  
Blade length  
17" / 435 mm  
yes  
20" / 510 mm  
yes  
Nose Rollers  
Standard  
Standard  
Sprung Seat  
yes  
yes  
Hinged Arm Rests  
Hour Meter  
Standard  
Standard  
Electromagnetic clutch  
11 gauge fabricated  
Electromagnetic clutch  
11 gauge fabricated  
Blade Engagement  
Deck Construction  
Productivity  
4.0 acres /h 16187 m2/h  
4.8 acres /h 19425 m2/h  
Productivity  
Overall Dimensions  
Weight  
760 lbs / 345 kg  
76" / 193 cm  
42" / 107 cm  
51" / 130 cm  
60" / 152 cm  
54" / 137 cm  
67" / 170 cm  
780 lbs / 354 kg  
76" / 193 cm  
42" / 107 cm  
61" / 155 cm  
72" / 183 cm  
63" / 157 cm  
76" / 193 cm  
Base Machine length  
Base Machine Height (ROPS up)  
Base Machine Height (ROPS dwn)  
Base Machine Width  
Overall Width, Chute Up  
Overall Width, Chute Down  
58-Dixon  
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TECHNICAl DATA  
968999724  
968999773  
Engine  
Kohler  
Manufacturer  
Type  
Courage Pro  
27 hp*  
Power  
Pressure with oil filter  
1.6 qt / 1.7 liter  
1.7 qt / 1.9 liter  
lubrication  
Oil capacity excluding filter  
Oil capacity including filter  
10W30, 5W30  
SG, SH, SJ  
Engine oil  
(See viscosity diagram)  
Min 87 octane unleaded (Max  
ethanol 10%, Max MTBE 15%)  
Fuel  
5.2 gallons / 19.7 liters  
Fuel tank capacity  
Spark plugs / gap  
Champion RCy12yC  
.030" / 0.75 mm  
Air cooled  
Standard  
12V  
Cooling  
Air filter  
Alternator  
Electric  
Starter  
Transmission  
Hydraulic pump  
Transmission  
Dual levers, foam gripped  
8 mph / 12.9 km/h  
Speed and direction controls  
Speed forward  
4 mph / 6.45 km/h  
Speed reverse  
Mechanical parking brake  
13 x 5.0-6, 4 ply  
Brakes  
Front caster tires, smooth tread  
Rear tires, turf pneumatic  
Tire pressure, front  
Tire pressure, rear  
*As rated by the engine manufacturer.  
23 x 10.5-12  
15 PSI / 103 kPa / 1 bar  
10 PSI / 69 kPa / .7 bar  
Dixon-59  
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TECHNICAl DATA  
968999724  
968999773  
72" / 183cm  
Cutting Width  
1.5 - 4.5" / 3.8 - 11.4 cm  
Cutting Height  
0
Uncut Circle  
3
Number of Blades  
Blade length  
25" / 635 mm  
No  
Nose Rollers  
Standard  
Sprung Seat  
yes  
Hinged Arm Rests  
Hour Meter  
Standard  
Electromagnetic clutch  
11 gauge fabricated  
Blade Engagement  
Deck Construction  
Productivity  
5.8 acres /h 23472 m2/h  
Productivity  
Overall Dimensions  
Weight  
797 lbs / 362 kg  
78" / 201 cm  
42" / 107 cm  
73" / 187 cm  
87" / 221 cm  
73" / 187 cm  
87" / 221 cm  
Base Machine length  
Base Machine Height (ROPS up)  
Base Machine Height (ROPS dwn)  
Base Machine Width  
Overall Width, Chute Up  
Overall Width, Chute Down  
60-Dixon  
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TECHNICAl DATA  
Accessories  
Collection system  
Torque Specifications  
Engine crankshaft bolt  
50 ft/lb (67 Nm)  
Deck pulley bolts  
45 ft/lb (61 Nm)  
75 ft/lb (100 Nm)  
45-55 ft/lb (60-75 Nm)  
9 ft/lb (12 Nm)  
lug nuts  
Blade bolt  
Standard ¼" fasteners  
Standard 5/16" fasteners  
Standard 3/8" fasteners  
Standard 7/16" fasteners  
Standard ½” fasteners  
18 ft/lb (25 Nm)  
33 ft/lb (44 Nm)  
52 ft/lb (70 Nm)  
80 ft/lb (110 Nm)  
When this product is worn out and no longer used, it should be returned to the reseller or other party for recycling.  
In order to implement improvements, specifications and designs can be altered  
without prior notification.  
Note that no legal demands can be placed based on the information contained in  
these instructions.  
Use only original parts for repairs. The use of other parts voids the warranty.  
Do not modify or install non-standard equipment to the unit without consent from the  
manufacturer. Modifications to the unit may cause unsafe operations or damage the  
unit.  
Dixon-61  
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CONFORMITy CERTIFICATES  
USA requirements  
Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the  
requirements. This is also applicable to special requirements for any of the states, (California emission rules etc.).  
Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the  
Engine manual. Take care of them as they are valuable documents.  
CE requirements  
Vibration data corresponding to Directive 2002/44/EC is given in the Technical Data Section.  
The Declaration of Conformity is included in the literature packet.  
62-Dixon  
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SERVICE JOURNAl  
Action  
Date, mtr reading, stamp, sign  
Delivery Service  
1. Charge the battery.  
2. Adjust the tire pressure of all wheels to 15 PSI (1 bar).  
3. Mount the steering controls in the normal position.  
4. Connect the contact box to the cable for the seat’s safety switch.  
5. Check that the right amount of oil is in the engine.  
6. Adjust the position of the steering controls.  
7. Fill with fuel and open the fuel shut off valve.  
8. Start the engine.  
9. Check that there is drive to both wheels.  
10. Check the mower deck adjustment.  
11. Check:  
The safety switch for the parking brake.  
The safety switch for the mower deck.  
The safety switch in the seat.  
The safety switch in the steering controls.  
Parking brake functionality.  
Driving forward.  
Driving backward.  
Engaging the blades.  
12. Check the idle speed  
13. Check the engine high idle speed  
14. Inform the customer about:  
The need and advantages of following the service schedule.  
Delivery service has been carried out.  
No remaining notes.  
The need and advantages of leaving the machine for service  
every 300 hours.  
Certified:  
The effects of service and maintaining a service journal on the  
machine’s resale value.  
Application areas for mulching.  
15. Fill in the sales papers  
Dixon-63  
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SERVICE JOURNAl  
Action  
Date, mtr reading, stamp, sign  
After the First 5-8 Hours  
1. Change engine oil.  
64-Dixon  
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SERVICE JOURNAl  
Action  
Date, mtr reading, stamp, sign  
25-Hour Service  
1. Check the engine air filter.  
2. Sharpen/Replace mower blades if required.  
3. Check the tire pressures.  
4. Check battery with cables.  
5. lubricate according to lubrication chart.  
6. Check/clean the engine’s cooling air intake.  
7. Clean the air cleaner’s prefilter (foam).  
Dixon-65  
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SERVICE JOURNAl  
Action  
Date, mtr reading, stamp, sign  
50-Hour Service  
1. Perform the 25-hour service.  
2. Clean/replace the air cleaner’s filter cartridge (paper filter)  
(shorter intervals for dusty operating conditions).  
3. Change engine oil.  
4. lubricate according to lubrication chart.  
5. Check/adjust the parking brake.  
6. Change hydraulic pump oil and filter.  
66-Dixon  
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SERVICE JOURNAl  
Action  
Date, mtr reading, stamp, sign  
100-Hour Service  
1. Perform the 25-hour service.  
2. Perform the 50-hour service.  
3. Change the engine oil filter.  
4. Clean/replace the spark plugs.  
5. Replace the fuel filter.  
6. Check V-belts.  
7. Check tighten caster wheel axle bolts (every 200 hours).  
8. Change the air filter’s paper cartridge.  
9. Change hydraulic pump oil and filter. (200 hours)  
Dixon-67  
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SERVICE JOURNAl  
Action  
Date, mtr reading, stamp, sign  
300-Hour Service  
1. Perform the 25-hour service.  
2. Perform the 50-hour service.  
3. Perform the 100-hour service.  
4. Check/adjust the mower deck.  
5. Clean the combustion chamber and grind the valve seats.  
6. Check the engine valve clearance.  
7. Replace the air cleaner’s prefilter (foam).  
68-Dixon  
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SERVICE JOURNAl  
Action  
Date, mtr reading, stamp, sign  
At Least Once Each Year  
1. Clean the engine’s cooling air intake (25 hours).  
2. Replace the air cleaner’s pre-filter (foam) (300 hours).  
3. Replace the air filter’s paper cartridge.  
4. Change the engine oil (50 hours).  
5. Replace the engine oil filter (100 hours).  
6. Check/adjust the cutting height.  
7. Check/adjust the parking brake (50 hours).  
8. Clean/change the spark plugs (100 hours).  
9. Change the fuel filter (100 hours).  
10. Check the engine valve clearance.  
Dixon-69  
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P/N 539 132404 R02  
04/01/08  
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