Operator and
Parts Manual
Grass Catcher
Dixon SpeedZTR 30
Kit 539 131188
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TABLE OF CONTENTS
SAFETY RULES ....................................................................................................................... 4-6
CARTON CONTENTS ..................................................................................................................7
ASSEMBLY .......................................................................................................................... 8 - 12
OPERATION ...............................................................................................................................12
CUSTOMER RESPONSIBILITIES..............................................................................................13
PARTS ................................................................................................................................ 14 - 17
TORQUE SPECIFICATIONS ......................................................................................................18
3
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SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
DANGER !
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD
RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
•
•
•
•
Read, understand and follow all instructions
in the manual and on the machine before
starting.
operators should evaluate their ability to
operate the riding mower safely enough to
protect themselves and others from serious
injury.
Only allow responsible adults, who are
familiar with the instructions, to operate the
machine.
•
DO NOT operate mower with grass catcher,
unless the front weights are installed.
Clear the area of objects such as rocks,
stones, toys, wire etc., which could be picked
up and thrown by the blades.
•
Keep machine free of grass, leaves or other
debris buildup which can touch hot exhaust/
engine parts and burn. Do not allow the
mower deck to plow leaves or other debris
which can cause buildup to occur. Clean any
oil or fuel spillage before operating or storing
the machine. Allow machine to cool before
storage.
Be sure the area is clear of all people and
pets before mowing. Stop the machine if
anyone enters the area.
•
•
Never carry passengers or children even with
blades off.
Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tip-over accidents, which can result in
severe injury or death. All slopes require extra
caution. If you cannot back up the slope or if you
feel uneasy on it, do not mow it.
•
Be aware of the mower discharge direction
and do not direct it towards anyone. Do not
operate the mower without either the entire
grass catcher or the guard in place.
DO
•
•
Slow down before turning.
•
•
•
Mow up and down slopes (10° Max.), not
across.
Never leave the machine unattended when
the engine is running. Always turn off the
blades, set the parking brake, stop the
engine and remove the key before leaving
the machine.
Remove obstacles such as rocks, tree limbs,
etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
•
•
Turn off blades when not mowing.
Stop engine before removing grass catcher
or unclogging chute.
•
Use slow speed. Choose a low speed so that
you will not have to stop while on the slope.
•
•
Mow only in daylight or good artificial light.
•
Use extra care with grass catchers or other
attachments. These can change the stability
of the machine.
Do not operate the machine while under the
influence of alcohol or drugs.
•
•
•
Watch out for traffic when operating near or
crossing roadways.
•
•
Keep all movement on the slopes slow and
gradual. Do not make sudden changes in
speed or direction.
Use extra care when loading and unloading
the machine onto a trailer or truck.
Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and
proceed slowly straight down the slope.
Data indicates that operators, age 60 years
and above, are involved in a large percent-
age of riding mower-related injuries. These
4
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SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
•
Use extra care in handling gasoline and other
DO NOT
fuels. They are flammable and vapors are
explosive.
•
Do not turn on slopes unless necessary, and
then, turn slowly and gradually downhill, if
possible.
-
Use only an approved container.
-
Never remove gas cap or add fuel with
the engine running.
•
Do not mow near drop-off, ditches, or em-
bankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff
or ditch, or if an edge caves in.
-
-
-
-
Allow engine to cool before refueling.
Do not smoke.
•
•
Do not mow on wet grass. Reduced traction
could cause sliding.
Never refuel the machine indoors.
Never store the machine or fuel container
inside where there is an open flame, such
as a water heater.
Do not try to stabilize the machine by putting
your foot on the ground.
•
•
Never run a machine inside a closed area.
III. CHILDREN
Keep nuts and bolts, especially blade attach-
ment bolts, tight and keep equipment in good
condition.
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are
often attracted to the machine and the mowing
activity. Never assume that children will remain
where you last saw them.
•
Never tamper with safety devices. Check
there proper operation regularly.
•
Keep machine free of grass, leaves, or other
debris buildup. Clean oil or fuel spillage.
Allow machine to cool before storing.
•
NEVER allow children to operate the
machine.
•
Keep children out of the mowing area and
under the watchful care of another respon-
sible adult.
•
Stop and inspect the equipment if you strike
an object. Repair, if necessary, before restart-
ing.
•
•
•
Be alert and turn off the machine if children
enter the area.
•
•
Never make adjustments or repairs with the
engine running.
Before and when backing, look behind and
down for small children.
Grass catcher components are subject to
wear, damage, and deterioration, which could
expose moving parts or allow objects to be
thrown. Frequently check components and
replace with manufacturer’s recommended
parts, when necessary.
Never carry children. They may fall off and be
seriously injured or interfere with safe ma-
chine operation.
•
Use extra care when approaching blind
corners, shrubs, trees, or other objects that
may obscure vision.
•
•
Mower blades are sharp and can cut. Wrap
the blade(s) or wear gloves, and use extra
caution when servicing them.
IV. SERVICE
•
The operation of any mower can result in
Check brake operation frequently. Adjust and
service as shown in the Operator’s manual.
foreign objects thrown into the eyes, which
can result in severe eye damage. Always
wear safety glasses or eye shields while
operating your mower or performing any
adjustments or repairs. We recommend a
wide vision safety mask over spectacles or
standard safety glasses.
5
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SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
•
•
NEVER allow children to operate the
machine.
CAUTION
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
In order to prevent accidental starting when
setting up, transporting, adjusting or making
repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
•
•
Never carry passengers or children even with
the blades off.
Do not drive in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
WARNING
•
•
Never carry children. They may fall off and be
seriously injured or interfere with safe ma-
chine operation.
DO NOT tow any trailers, etc. with this
mower. They may jackknife or over turn
causing damage to the mower and possibly
serious injury to the operator.
Keep children out of the mowing area and
under the watchful care of another respon-
sible adult.
•
•
•
•
•
Be alert and turn machine off if children enter
the area.
Before and when backing, look behind and
down for small children.
WARNING
Mow up and down slopes (10° Max), not
across.
Engine exhaust, some of its constituents,
and certain vehicle components contain or
emit chemicals known to the State of
California to cause cancer and birth defects
or other reproductive harm.
Remove obstacles such as rocks, tree limbs,
etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall grass
can hide obstacles.
•
•
Use a slow speed while on slope or hill.
Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and
proceed slowly straight down the slope.
WARNING
Battery posts, terminals and related
accessories contain lead and lead
compounds, chemicals know to the State of
California to cause cancer and birth defects
or other reproductive harm. Wash hands
after handling.
•
•
If machine stops while going uphill, disengage
blades, shift into reverse and back down
slowly.
Do not turn on slopes unless necessary, and
then, turn slowly and gradually downhill, if
possible.
CAUTION
Look for this symbol to point out important
safety precautions. It means
CAUTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED.
6
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UNPACKING INSTRUCTIONS
CARTON 1 CONTENTS
•
Remove all parts and packing materials from
both cartons.
1 - Upper Chute
1 - Flex Hose
1 - Discharge Adapter
1 - Owner’s Manual
1 - Hanger Bracket
1 - Adapter Bracket
•
Check carton contents against list. Be sure all
parts are there.
1 - Guard Reinforcement 1 - Booster Ring
1 - Weight Kit
2 - Hi Lift Adapter
1 - Bag of Hardware
CARTON 2 CONTENTS
1 - Cover Assembly
1 - Bag of Hardware
2 - Soft Bag Containers
PARTS IDENTIFICATION
COVER
ASSEMBLY
FLEX HOSE
GRASS
DISCHARGE ADAPTER
CATCHER
CONTAINERS
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when
you are seated on the mower in the operator’s position.
CAUTION
BEFORE ASSEMBLING GRASS CATCHER TO MOWER:
•
•
•
•
•
Set parking brake.
Place motion control levers in “NEUTRAL” position.
Turn ignition key “OFF” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug and place wire where it cannot come in contact
with plug.
7
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ASSEMBLY
BAGGER SUPPORT ASSEMBLY
MOUNTING COVER ASSEMBLY TO
SUPPORT ASSEMBLY
1
2
1. Remove the two upper side bolts on the
engine guard as illustrated. Set hardware
aside for reuse.
NOTE: For ease of assembly, you may wish
assistance from another person for mounting the
cover assembly to mower.
2. Attach guard reinforcement to engine guard
using hardware removed in Step 1.
1. Position cover assembly on ground behind
mower .
3. Attach hanger bracket to guard reinforcement
with two 5/16 x ¾ carriage bolts and two 5/16
nyloc nuts. See illustration.
2. Lift and rotate cover to align cover bracket
with hanger bracket and slide down until
secure.
4. After the hanger bracket is attached to the
guard reinforcement, two holes will need to be
drilled through the engine guard for the
matching bottom holes of the hanger bracket.
5. Use the bottom hanger bracket holes as a
template to drill the two 11/32 holes.
Hanger Bracket
Frame Bracket
Guard Reinforcement
Hanger
Bracket
Engine Guard
Drill two 11/32
holes into engine
guard to match
these holes
Existing Hardware
8
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ASSEMBLY
CONTAINER MOUNTING
BOOSTER RING
3
4
1. Install container, centering between support
tubes.
1. Remove mower deck from machine. Refer to
Operator’s Manual, if necessary.
NOTE: One container should always
2. Install the high lift adapters to existing high lift
mower blade. This combination provides the
highest lift possible. Results may vary de-
pending on mowing conditions and the type
and heaviness of grass to be bagged. If
desired, high lift adapters may be removed,
though high lift blades must remain in the
deck when using a grass catcher.
overlap the other container at supports.
2. Close cover and lock latch handles over
center support tubes.
Cover Latch
Handle
3. Position the booster ring on the bottom of the
deck. Attach the booster ring to deck with the
bolts and washers to the outside of the ring.
Refer to illustration. Secure with nyloc nuts.
WARNING
Blades are sharp. Protect your
hands with gloves and/or wrap
blades with a heavy cloth when
handling.
Containers
4. Spin the mower blade several times to check
for sufficient clearance. CONTACT WITH
BLADE WILL DAMAGE BOOSTER RING
AND MAY RESULT IN SERIOUS INJURY.
5. Reinstall deck to machine. Refer to Operator's
Manual, if necessary.
Support
Tubes
blade
rotation
Booster
Ring
WARNING
DO NOT operate mower unless container is
properly installed. Container is subject to
wear and deterioration, check containers
frequently, replace when cracked or dam-
aged. Use only a recommended replace-
ment container.
9
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ASSEMBLY
LOWER CHUTE
FLEX HOSE
5
6
1. Turn mower engine off.
1. Slide flex hose onto open end of discharge
adapter.
2. Remove grass deflector on mower by pulling
hair pin cotter and deflector pin. Set aside to
reuse. The deflector and spring may be stored
for future use when not using the bagger.
2. Thread hose clamp around flex hose and
discharge adapter. Pull tight.
3. Attach adapter bracket to discharge adapter
with bolts, washers and nuts as illustrated
below.
Flex Hose
¼-20 Nut
Washer
Hose Clamp
¼-20 x ¾ Hex
Discharge
Adapter
3. Align the discharge adapter into the deck’s
deflector mounting bracket and insert the
deflector pin. Secure with the hair pin cotter.
CAUTION
Before removing deflector shield, turn
mower engine off.
Discharge Adapter
Adapter
Mower Deflector
Bracket
Deflector Pin
Deflector
Mounting Bracket
10
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ASSEMBLY
UPPER CHUTE
FRONT WEIGHTS
7
8
1. Center the weight box on the front face of foot
plate, as illustrated. Use the holes in weight
box as a template to mark and drill four 11/32"
diameter holes in foot plate.
1. Slide opposite flex hose end into upper chute.
2. Push upper chute through the gasketed
opening in the cover assembly.
3. Rotate flex tube and upper chute so that the
chute opening is downwards toward the
container bags.
2. Attach the weight box to foot plate with four
5/16-18 x ½" carriage bolts and 5/16" nyloc nuts.
3. Install weight in weight box.
Cover Gasket
Rotate Upper Chute
to point downwards
towards bags
CAUTION
DO NOT operate mower with grass
catcher, unless the front weights are
installed.
Weight Box
Install Weight
In Box
11
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OPERATION
TIPS FOR IMPROVED BAGGING
OPERATION
Follow the mower operation instructions in your
mower operator’s manual.
•
Avoid cutting wet grass or in the morning
while the dew is still heavy. Grass clippings
collected under these conditions tend to be
sticky and adhere to the walls of the flow path
causing clogging.
When operating your grass catcher on a lawn
where grass and leaf bagging equipment has not
been used, you are picking up thatch and debris
that has accumulated for long periods of time. The
amount collected and the total time of operation
may be greater than you will experience with
regular use of your grass catcher.
•
If the grass catcher fails to pick up cut grass
or leaves, it is an indication that clogging has
occurred in the system or that the grass
catcher containers are full.
a. Disengage blades, place motion control
levers in neutral position, engage parking
brake and stop engine.
•
Always run throttle at full speed when bag-
ging.
- Unlatch and raise cover.
•
Select a speed low enough to give good
mower cutting performance, good quality cut
and good bagging performance.
- Slide out containers and dispose of
clippings.
- Replace containers, close cover, and
latch.
NOTE: It may be necessary to overlap
width of cut to suit your conditions.
b. Check for clogging.
- Remove all debris in chute.
- Reassemble chutes.
•
If grass is extremely tall, it should be mowed
twice. The first time relatively high, the second
time to desired height.
•
•
Use left hand side of mower for trimming.
Plastic trash bags (3.0 mil, 30 gallon) can be
inserted inside grass catcher containers for
ease of debris disposal. To remove the plastic
trash bags when full:
a. Disengage blades, shift into neutral,
engage the parking brake and stop the
engine.
b. Unlatch and raise cover.
c. Remove one container at a time by
grasping container handles and pulling
toward the rear, off of the tube rails.
d. With the container resting on the ground,
close and secure the top of the plastic
lawn bag.
CAUTION
e. Tip the container on its side and slide the
filled bag from the container.
• DO NOT operate mower with grass
catcher partially installed.
f. Install a new plastic lawn bag with the
edges of the bag draped over upper lip of
the Container (for replacement bags refer
to REPLACEMENT PARTS).
• Disengage blades and stop engine before
leaving mower seat to empty containers,
unclogging chutes, etc.
• Close cover before starting.
g. Repeat for other containers.
• Disengage mower blades when crossing
driveways or gravel surfaces and other
areas where thrown objects could be a
hazard.
h. Reinstall containers making sure right
container overlaps left container at center
supports.
i. Close cover and secure latches over
center support tubes.
• DO NOT attempt to vacuum up cans or
other potentially hazardous projectiles.
12
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CUSTOMER RESPONSIBILITIES
GENERAL RECOMMENDATIONS
STORAGE
Always observe safety rules when performing any
maintenance.
When grass catcher is to be stored for a period of
time, clean it thoroughly, remove all dirt, grass,
leaves, etc. Store in a clean, dry place.
•
•
Before each use check for loose fasteners.
Clean unit thoroughly after each use.
BLADE CARE
For best results mower blades must be kept
sharp. Replace bent or damaged blades.
CAUTION
Do not leave grass in bagger containers.
Empty containers after each use and before
storing. Failure to do so may result in
spontaneous combustion which could
develop into a fire.
•
See BLADE CARE instructions in your mower
operator’s manual.
CAUTION
BEFORE PERFORMING ANY MAINTE-
NANCE, SERVICE OR ADJUSTMENTS:
•
•
Set parking brake.
Place motion control levers in
“NEUTRAL” position.
•
Place clutch control in “DISENGAGED”
position.
•
•
Turn ignition key to “OFF” position.
Make sure blades and all moving parts
have completely stopped.
•
Disconnect spark plug wire(s) from
spark plug(s) and place wire where it
cannot come in contact with plug.
CAUTION
Grass catcher components are subject to
wear, damage and deterioration, which
could expose moving parts or allow objects
to be thrown. Frequently check compo-
nents and replace with manufacturer’s
recommended parts, when necessary.
13
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PARTS
8
2
9
11
4
9
9
9
10
7
8
5
8
6
3
14
1
12
13
15
14
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PARTS
ITEM P/N
QTY. DESCRIPTION
ITEM P/N
QTY. DESCRIPTION
1 .. 532 124670....1... RETAINER SPRING
2 .. 532 127533....1... SCREEN, COVER
3 .. 539 108100....1... GASKET, COVER
4 .. 532 130895....1... LATCH HANDLE, COVER
5 .. 532 132796....1... SPRING, COVER LT
6 .. 532 132983....1... SPRING, COVER RT
7 .. 532 133235....1... SPACER, COVER
8 .. 539 976977....8... NUT, 10-24 HEX W/NYLOC
9 .. 539 991034.... 8...10-24 x 5/8 WASHER HD ZD
10 .. 532 414173.... 1...STRIP, REINFORCEMENT
11 .. 532 160274.... 1...COVER, TOP
12 .. 532 174083.... 3...CAP, PLUG TUBING END
13 .. 532 414172.... 1...FRAME ASSEMBLY, 2-BIN
14 .. 532 192786.... 1...PIN, HINGE PIVOT
15 .. 532 400226.... 2...CONTAINER BAG, SOFT
15
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PARTS
14
12
7
13
17
17
19
6
15
3
17
17
19
19
5
4
9
18
16
17
15
19
16
18
10
11
1
2
8
16
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PARTS
ITEM P/N
QTY. DESCRIPTION
ITEM P/N
QTY. DESCRIPTION
1 .. 539 108397....6...HCS 5/16-24 x 7/8 GR5 ZD
2 .. 539 110943 ....6...NUT 5/16-24 NYLOC
3 .. 539 131351....1...DSCHRG ADPTR W/DECAL
4 .. 539 115352 ....1...DSCHRG MTNG BRKT
5 .. 539 115401 ....1...DECAL, WARNING
6 .. 539 115719 ....1...HOSE CLAMP
11 .. 539 121399.... 1...WEIGHT
12 .. 539 131153 .... 1...BRACKET, HANGER
13 .. 539 131157 .... 1...REINFORCEMENT, GUARD
14 .. 539 131190 .... 1...UPPER CHUTE
15 .. 539 976978.. 12...NUT ¼-20 HEX NYLOC ZD
16 .. 539 990055.. 12...WASHER, ¼ FLAT SAE ZD
17 .. 539 990316.. 10...RHSNB 5/16-18 x ¾ GR5 ZD
18 .. 539 990580.. 12...HCS ¼-20 x ¾ GR5 ZD
19 .. 539 990717.. 10...NUT 5/16-18 HEX NYLOC ZD
7 .. 539 115938 ....1...FLEX HOSE
8 .. 539 116336 ....2...HI LIFT ADAPTER
9 .. 539 119910 ....1...BOOSTER RING
10 .. 539 120206....1...WEIGHT BOX
17
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TORQUE SPECIFICATIONS
HEX HEAD CAP SCREWS
The torque values shown should be used as a general guideline when specific torque values are not given.
U.S. Standard Hardware
Flangelock Screw
w/ Flangelock Nut
Grade
SAE grade 5
SAE grade 8
Nm
12
ft./lbs
13
ft./lbs
9
Nm
18
ft./lbs
Nm
1/4
5/16
3/8
18
31
24
42
28
46
38
62
24
40
33
54
7/16
1/2
9/16
5/8
3/4
7/8
50
75
68
75
108
156
224
305
502
801
1211
1912
102
150
203
339
513
790
1060
115
165
225
370
591
893
1410
110
150
250
378
583
782
1
1 1/8
** Grade 5 - Minimum commercial quality (Lower quality not recommended)
Metric Standard Hardware
Grade
Grade 8.8
Grade 10.9
Grade 12.9
10.9
12.9
8.8
Nm
2
4
ft./lbs
2.2
4.5
ft./lbs
1.5
3
5.2
Nm
3
6
10
ft./lbs
2.7
5.2
Nm
3.6
7
M4
M5
M6
7
7.5
8.2
11
M7
8.2
11
12
16
15
20
M8
13.5
24
18
32
58
94
144
190
260
368
470
707
18.8
35.2
62.2
100
147
202
275
390
498
474
25
47
83
133
196
269
366
520
664
996
21.8
43.5
75
119
176
242
330
471
596
904
29
58
M10
M12
M14
M16
M18
M20
M22
M24
M27
43.5
70.5
108
142
195
276
353
530
100
159
235
323
440
628
794
1205
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539-131193 IR
05/07
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