Conair Heat Pump 10 User Manual

Positive  
Displacement Pump  
Models PD3, 5, 7.5, 10, 15 and 25  
Installation  
Maintenance  
Operation  
Troubleshooting  
The Conair Group, Inc.  
One Conair Drive  
Pittsburgh, PA 15202  
Phone: (412) 312-6000  
Fax: (412)-312-6320  
Instant Access  
Parts and Service  
(800) 458-1960  
(814) 437-6861  
IMB036/0898  
Download from Www.Somanuals.com. All Manuals Search And Download.  
INTRODUCTION  
TABLE OF  
CONTENTS  
ATTENTION: Read this first so no one gets hurt . . . . . . . . .1  
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2  
Optional Sound Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . .2  
SPECIFICATIONS  
Positive displacement pump . . . . . . . . . . . . . . . . . . . . . . . . .3  
Pumps with sound enclosures . . . . . . . . . . . . . . . . . . . . . . . .3  
INSTALLATION  
Installing the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4  
Installation and operation note . . . . . . . . . . . . . . . . . . . . . . .4  
MAINTENANCE  
Preventative maintenance schedule . . . . . . . . . . . . . . . . . . . .5  
APPENDIX  
Customer service information . . . . . . . . . . . . . . . . . . . . . .A-1  
Warranty information . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2  
IMB036/0898  
Positive Displacement Pump  
i
Download from Www.Somanuals.com. All Manuals Search And Download.  
We design equipment with the user’s safety in mind. You can  
avoid the potential hazards identified on this machine by  
following the procedures outlined below and elsewhere in  
the User Guide.  
ATTENTION:  
READ THIS SO NO  
ONE GETS HURT  
WARNING: Improper installation,  
operation or servicing may result in  
equipment damage or personal injury.  
This equipment should be installed, adjusted,  
and serviced by qualified technical personnel  
who are familiar with the construction, opera-  
tion and potential hazards of this type of  
machine.  
All wiring, disconnects and fuses should be  
installed by qualified electrical technicians in  
accordance with electrical codes in your region.  
Always maintain a safe ground. Do not operate  
the equipment at power levels other than what  
is specified on the the machine serial tag and  
data plate.  
WARNING: Voltage hazard  
This equipment is powered by three-phase  
alternating current, as specified on the machine  
serial tag and data plate.  
Always disconnect and lock out the incoming  
main power source before performing  
non-standard operating procedures, such as  
routine maintenance. Only qualified personnel  
should perform troubleshooting procedures that  
require access to the electrical enclosure while  
power is on.  
Positive Displacement Pump  
IMB036/0898  
1
Download from Www.Somanuals.com. All Manuals Search And Download.  
Conair positive displacement vacuum pumps are designed for  
long distance, high-volume material conveying applications.  
DESCRIPTION  
Each model employs a powerful, rotating lobe-type blower,  
protected by a vacuum relief valve (factory-set to 12 in. Hg)  
and belt driven by a three-phase motor with magnetic starter  
and overload protection. An integrated pump protection filter  
is included and all components are mounted on a rugged  
frame, housing an integrated exhaust muffler.  
An optional sound enclosure may be added to reduce noise  
when installed near plant personnel.  
Positive Displacement Pumps provide the strongest vacuum  
power available, but when operated for long periods at high  
performance levels, noise should be abated if the pump is  
located near personnel. Sound Enclosures are available for all  
pump models and provide maximum noise control with mini-  
mal space and easy access to pump maintenance areas.  
OPTIONAL  
SOUND  
ENCLOSURES  
Super Quiet Sound Enclosures include externally mounted  
protection filter, vacuum gauge and filter gauge; 8 ft exhaust  
stack (for noise); and easy access, tool-free front door.  
5 HP Pumps in  
Sound Enclosures  
(with dust collectors)  
Super Quiet Sound  
Enclosure (with  
Dust Collector)  
IMB036/0898  
Positive Displacement Pump  
2
Download from Www.Somanuals.com. All Manuals Search And Download.  
SPECIFICATIONS: POSITIVE DISPLACEMENT PUMP  
Vacuum  
Inlet  
H
Exhaust  
D
W
MODEL  
PD3  
PD5  
PD7.5  
PD10  
PD15  
PD25  
Motor Type*  
TEFC  
TEFC  
TEFC  
ODP  
ODP  
ODP  
Performance characteristics  
Horsepower  
3
5
7.5  
121.2  
86  
10  
15  
25  
346.2  
93  
Standard CFM at material  
pickup point @ 10" Hg  
Average sound level (dbA)  
@ 8", 10" and 12" Hg  
Dimensions / in. {mm}  
52.6  
86  
76.6  
86.3  
154.5  
85.8  
201.1  
88.8  
Standard inlet line size (OD) 1.5 {38}  
1.75 {44}  
2.5 {64}  
37 {940}  
35 {889}  
27 {686}  
2.25 {57}  
2.5 {64}  
2.5 {64}  
4.0 {102} 4.0 {102}  
3.0 {76}  
4.0 {102}  
4.0 {102}  
Exhaust line size (OD)  
Height (H)  
2.5 {64}  
37 {940}  
35 {889}  
27 {686}  
41 {1041} 51 {1295} 51 {1295} 52 {1321}  
35 {889} 39.5 {1003} 39.5 {1003} 39.5 {1003}  
27 {686}  
Width (W)  
Depth (D)  
33 {838}  
33 {838}  
34 {864}  
Installed Weight / lb {kg} 325 {147} 325 {147} 370 {168} 625 {283} 640 {290} 960 {435}  
Voltage / Full Load Amps  
240 V/3 phase/50-60 hz  
480 V/3 phase/50-60 hz  
575 V/3 phase/50  
7.6  
3.8  
2.9  
12  
6
4.8  
18.8  
9.4  
7.5  
28  
14  
10.7  
39  
19.5  
16  
59  
29.5  
27  
SPECIFICATIONS: PUMPS WITH SOUND ENCLOSURES  
V
V
V
Vacuum Inlet  
Service  
V
Starter  
Vacuum Gauge  
3, 5, 7.5 HP  
Super Quiet  
10, 15, 25 HP  
Specifications not listed below are the same as those listed above. All Sound Enclosures include a cooling fan 115 VAC @ 2 amps.  
MODEL  
PD3  
PD5  
PD7.5  
PD10  
PD15  
PD25  
SUPER (ANY MODEL)  
Performance characteristics  
Average sound level (dbA)  
@ 8", 10" and 12" Hg  
Enclosure Construction  
Allowance Space for  
service access / in  
Dimensions / in. {mm}  
Height (H)  
61.9  
69.8  
76.2  
79.3  
86.0  
90.0  
Under 60 dbA  
Painted Steel  
Painted Steel  
Natural Aluminum  
48 (Opposite Vacuum Inlet)  
36 (Opposite Vacuum Inlet)  
36 (Front, Next to Filter)  
49 {1245}  
54 {1372}  
32 {813}  
64 {1626}  
55 {1397}  
36 {914}  
96 {2438}  
70 {1778}  
50 {1270}  
Width (W)  
Depth (D)  
Positive Displacement Pump  
IMB036/0898  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
Set or mount the vacuum pump in any convenient location.  
INSTALLING  
THE PUMP  
Refer to the accompanying wiring diagram for connection of  
the main power supply and the conveying control circuit.You  
must provide a wall-mounted disconnect for three-phase elec-  
trical connection. Incoming voltage and current must match  
the electrical specifications on the pump data plate and serial  
tag. Check for proper rotation of the pump after power has  
been connected and before operation.  
Install vacuum lines to loader stations and the dust collector.  
Connect the dust collector vacuum outlet to the pump inlet.  
Central  
Vacuum Line  
Positive  
Displacement  
Vacuum Pump  
Material  
Inlet  
Material  
Receivers  
Receiving  
Hoppers  
Central Dust Collector  
INSTALLATION AND OPERATION NOTE:  
The pump inlet is equipped with a vacuum relief  
valve to prevent the vacuum from exceeding 12 in.  
Hg. Excessive vacuum will reduce the life of the  
pump and can destroy it.  
For special applications requiring a higher vacuum  
level, consult Conair service. If the vacuum relief  
valve is adjusted by any person other than a facto-  
ry service representative, the warranty is voided.  
IMB036/0898  
Positive Displacement Pump  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
To maintain the best performance, you should follow the  
maintenance recommendations outlined here and in any  
included manuals from component manufacturers.  
PREVENTATIVE  
MAINTENANCE  
SCHEDULE  
Weekly, or as often as needed  
Check and clean the pump inlet filter.  
An inlet filter has been provided to protect the pump  
from solid material that can enter and damage the pump  
impellers. material can enter the vacuum line if a loader  
filter is improperly installed or if if has a hole in it.  
Replace the pump inlet filter if it is torn or worn.  
Check all V/belts.  
The V/belts have a tendency to stretch, so an adjustable  
motor base is provided. Keep belts tight to prevent slip-  
page and wear. Do not use belt dressings.  
Every 500 hours of operation  
Grease the pump.  
Use No. 2 bearing grease or the equivalent. Refer to  
manuals from the component manufacturer for  
additional information and instructions.  
Every 1500 hours of operation  
Change the oil.  
The vacuum pump has been filled with the proper oil  
and tested by Conair before shipment. Even so, this oil  
should be changed periodically. Use SAE 40 regular  
or an equivalent oil.  
Every three months  
Check motor bearings and grease, if necessary.  
The motor is equipped with double-shielded ball  
bearings having sufficient grease to last indefinitely  
under normal service. But if the motor is used  
constantly in dirty, wet or corrosive atmospheres,  
you should add 1/4 oz. of grease per bearing every three  
months. Use a quality, rust-inhibiting, polyure-based  
grease such as Chevron SRI. Refer to the motor manual  
for additional instructions.  
Positive Displacement Pump  
IMB036/0898  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
Conair has made the largest investment in customer support in  
the plastics industry. Our service experts are available to help  
with any problem you might have installing and operating  
your equipment. Your Conair sales representative also can  
help analyze the nature of your problem, assuring that it did  
not result from misapplication or improper use.  
WERE HERE  
TO HELP  
To contact Customer Service personnel, call:  
HOW TO  
CONTACT  
CUSTOMER  
SERVICE  
From outside the United States, call: 814-437-6861  
You can commission Conair service personnel to provide on-  
site service by contacting the Customer Service Department.  
Standard rates include an on-site hourly rate, with a one-day  
minimum plus expenses.  
If you do have a problem, please complete the  
following checklist before calling Conair:  
Make sure you have all model, serial and parts list  
numbers for your particular equipment. Service  
personnel will need this information to assist you.  
Make sure power is supplied to the equipment.  
Make sure that all connectors and wires within  
and between control systems and related  
components have been installed correctly.  
Check the troubleshooting guide of this manual  
for a solution.  
Thoroughly examine the instruction manual(s)  
for associated equipment, especially controls.  
Each manual may have its own troubleshooting  
guide to help you.  
Additional manuals and  
prints for your Conair  
equipment may be  
ordered through the  
Customer Service or  
Parts Departments for a  
nominal fee.  
Check that the equipment has been operated as  
described in this manual.  
Check accompanying schematic drawings for  
information on special considerations.  
APPENDIX A-1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Conair guarantees the machinery and equipment on this order,  
for a period as defined in the quotation from date of shipment,  
against defects in material and workmanship under the normal  
use and service for which it was recommended (except for  
parts that are typically replaced after normal usage, such as  
filters, liner plates, etc.). Conair’s guarantee is limited to  
replacing, at our option, the part or parts determined by us to  
be defective after examination. The customer assumes the cost  
of transportation of the part or parts to and from the factory.  
EQUIPMENT  
GUARANTEE  
Conair warrants that this equipment will perform at or above  
the ratings stated in specific quotations covering the equip-  
ment or as detailed in engineering specifications, provided the  
equipment is applied, installed, operated and maintained in the  
recommended manner as outlined in our quotation or specifi-  
cations.  
PERFORMANCE  
WARRANTY  
Should performance not meet warranted levels, Conair at its  
discretion will exercise one of the following options:  
Inspect the equipment and perform alterations or adjust-  
ments to satisfy performance claims. (Charges for such  
inspections and corrections will be waived unless failure  
to meet warranty is due to misapplication, improper  
installation, poor maintenance practices or improper oper-  
ation.)  
Replace the original equipment with other Conair equip-  
ment that will meet original performance claims at no  
extra cost to the customer.  
Refund the invoiced cost to the customer. Credit is sub-  
ject to prior notice by the customer at which time a  
Return Goods Authorization Number (RGA) will be  
issued by Conair’s Service Department. Returned equip-  
ment must be well crated and in proper operating condi-  
tion, including all parts. Returns must be prepaid.  
Purchaser must notify Conair in writing of any claim and pro-  
vide a customer receipt and other evidence that a claim is  
being made.  
Except for the Equipment Guarantee and Performance  
Warranty stated above, Conair disclaims all other warranties  
with respect to the equipment, express or implied, arising  
by operation of law, course of dealing, usage of trade or  
otherwise, including but not limited to the implied war-  
ranties of merchantability and fitness for a particular pur-  
pose.  
WARRANTY  
LIMITATIONS  
APPENDIX A-2  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Conair Scale WW33D User Manual
Curtis Flat Panel Television LCDVD156 User Manual
Cyber Acoustics Speaker CA 31 User Manual
DVS Blower 99000153 User Manual
Elation Professional Baby Accessories ELAR 216 User Manual
Elation Professional Work Light Spot 300E User Manual
EVGA Computer Hardware 132 BL E758 User Manual
Frigidaire Dishwasher 154768501 User Manual
Geemarc Answering Machine RP7510 User Manual
Gitzo Camcorder Accessories G1504 User Manual