Cobalt Networks Power Supply 8310 C User Manual

Cobalt Digital Inc.

8310(-C) (10-Slot)

8321(-C) (20-Slot)

openGear^TM2RU Frame and

Power Supply (PS-8300)

User Manual

8310/8321-UM

Version: 1.0

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Important Regulatory and Safety Notices

Before using this product and any associated equipment, refer to the “Important Safety Instructions”

listed below so as to avoid personal injury and to prevent product damage.

Products may require specific equipment, and /or installation procedures be carried out to satisfy

certain regulatory compliance requirements. Notices have been included in this publication to call

attention to these Specific requirements.

Symbol Meanings

This symbol on the equipment refers you to important operating and maintenance

(servicing) instructions within the Product Manual Documentation. Failure to heed

this information may present a major risk of damage or injury to persons or

equipment.

The symbol with the word “Warning” within the equipment manual indicates a

potentially hazardous situation, which if not avoided, could result in death or serious

injury.

Warning

The symbol with the word “Caution” within the equipment manual indicates a

potentially hazardous situation, which if not avoided, may result in minor or

moderate injury. It may also be used to alert against unsafe practices.

Caution

Notice

The symbol with the word “Notice” within the equipment manual indicates a

situation, which if not avoided, may result in major or minor equipment damage or a

situation which could place the equipment in a non-compliant operating state.

This symbol is intended to alert the user to the presence of uninsulated "dangerous

voltage" within the product enclosure that may be of sufficient magnitude to

constitute a risk of shock to persons.

Warning

Hazardous

Voltages

This symbol is used to alert the user that an electrical or electronic device or

assembly is susceptible to damage from an ESD event.

ESD

Susceptibility

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Important Safety Instructions

Read these instructions.

Keep these instructions.

Heed all warnings.

Follow all instructions.

The safe operation of this product requires that a protective earth connection be

provided. A grounding conductor in the equipment's supply cord provides this

protective earth. To reduce the risk of electrical shock to the operator and service

personnel, this ground conductor must be connected to an earthed ground.

Warning

Use only power cords specified for this product and certified for the country of use.

Refer to the Product Power Cord Requirement Section that follows.

Do not defeat the safety purpose of the grounding-type plug. A grounding type plug

has two blades and a third grounding prong. The third prong is provided for your

safety. If the provided plug does not fit in to your outlet, consult an electrician for

replacement of the obsolete outlet.

Protect the power cord from being walked on or pinching particularly at plugs,

convenience receptacles, and point where they exit from the apparatus.

Indoor Use: “WARNING – TO REDUCE THE RISK OF FIRE OR ELECTRIC

SHOCK, DO NOT EXPOSE THIS APPERATUS TO RAIN OR MOISTURE”

Do not use this apparatus near water.

Warning

Do not block any ventilation openings. Install in accordance with manufacturer’s

instructions.

Do not install near heat sources such as radiators, heat registers, stoves, or other

apparatus (including amplifiers) that produce heat.

Only use attachments/accessories specified by the manufacturer.

Unplug this apparatus during lightning storms or when unused for long periods of

time.

Clean only with a dry cloth.

Refer all servicing to qualified personnel. Servicing is required when the apparatus

has been damaged in any way, such as power-supply cord or plug damage, liquid has

been spilled or objects have fallen into the apparatus, the apparatus has been exposed

to rain or moisture, does not operate normally, or has been dropped.

Warning

Certain parts of this equipment still present a safety hazard, with the power switch in

the OFF position. To avoid electrical shock, disconnect all A/C power cords from

the chassis' rear appliance connectors before servicing.

Warning

Caution

Warning

To reduce the risk of fire, replacement fuses must be the same type and rating.

Service barriers within this product are intended to protect the operator and service

personnel from hazardous voltages. For continued safety, replace all barriers after

servicing.

This product contains safety critical parts, which if incorrectly replaced may present

a risk of fire or electrical shock. Components contained within the product’s power

supplies and power supply area, are not intended to be customer serviced and should

be returned to the factory for repair.

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Product Power Cord Requirements

North American Line Voltages 100 - 120 Volts

This product is supplied with certified 10A/125V SVT type supply cords.

Conductors are color coded white (neutral), black (line) and green or green/yellow

(ground).

Warning

Operation of this equipment at line voltages exceeding 130V requires that alternative

supply cords with appropriate voltage and current ratings be used

International Line Voltages 200 - 240 Volts

This product has been designed for use with certified IEC 320- C13 10A/250V - H03

VV-F3G 1.00mm²type line cord.

International product orders are supplied with a certified 10A/250V line cords,

utilizing a molded 3-pin IEC 320-C13 type connector at one end and stripped

conductors on the other. One line cord is provided. Conductors are CEE color

coded; blue (neutral), brown (line), and green/yellow (ground).

Installation by a qualified Electrician, of an appropriately approved A/C wall plug

certified for the country of use, is required.

Alternatively, other IEC 320 C-13 type power cords may be used, provided that they

meet the necessary safety certification requirements for the country in which they are

to be used. Refer to the correctly specified line cord above.

EMC Notices

US FCC Part 15

This equipment has been tested and found to comply with the limits for a class A Digital device,

pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection

against harmful interference when the equipment is operated in a commercial environment. This

equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in

accordance with the instruction manual, may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which case

users will be required to correct the interference at their own expense.

Changes or modifications to this equipment not expressly approved by Cobalt Digital

Inc. could void the user’s authority to operate this equipment.

Notice

CANADA

This Class “A” digital apparatus complies with Canadian ICES-003.

EUROPE

This equipment is in compliance with the essential requirements and other relevant provisions of CE

Directive 93/68/EEC.

INTERNATIONAL

This equipment has been tested to CISPR 22:1997 along with amendments A1:2000 and A2:2002 and

found to comply with the limits for a Class A Digital device.

This is a Class A product. In domestic environments this product may cause radio

interference in which case the user may have to take adequate measures.

Notice

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Maintenance/User Serviceable Parts

Routine maintenance to this Cobalt Digital Inc. product is not required. This product contains no user

serviceable parts. If the frame does not appear to be working properly, please contact Technical

Support using the numbers listed under the “Contact Us” section on the last page of this manual. All

Cobalt Digital Inc. products are covered by a generous 5-year warranty and will be repaired without

charge for materials or labor within this period. See the “Warranty and Repair Policy” section in this

manual for details.

Environmental Information

The equipment that you purchased required the extraction and use of natural resources for its

production. It may contain hazardous substances that could impact health and the environment.

To avoid the potential release of those substances into the environment and to diminish the need for the

extraction of natural resources, Cobalt Digital Inc. encourages you to use the appropriate take-back

systems. These systems will reuse or recycle most of the materials from your end-of-life equipment in

an environmentally friendly and health conscious manner.

The crossed-out wheeled bin symbol invites you to use these systems.

If you need more information on the collection, reuse, and recycling systems, please contact your local

or regional waste administration.

You can also contact Cobalt Digital Inc. for more information on the environmental performances of

our products.

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Contents

Introduction

In This Chapter ..........................................................................................................................9

A Word of Thanks.......................................................................................................9

Overview .....................................................................................................................9

Features .....................................................................................................................10

Documentation Terms ...............................................................................................11

Installation and Setup

In This Chapter ........................................................................................................................12

Static Discharge.........................................................................................................12

Unpacking..................................................................................................................13

Installing the Frame...................................................................................................14

Power Supply PS-8300 and Power Cable..................................................................14

Fault Reporting..........................................................................................................15

Improving Performance.............................................................................................15

Ventilation and Cooling.............................................................................................15

Cable Connections.....................................................................................................16

Rear I/O Modules ......................................................................................................17

SMPTE 269M Fault Reporting Option

In This Chapter ........................................................................................................................20

Overview ...................................................................................................................20

Frame Connections....................................................................................................21

Details........................................................................................................................21

Specifications

In This Chapter ........................................................................................................................22

Technical Specifications............................................................................................22

Frame Features

In This Chapter ........................................................................................................................25

Cooling Features......................................................................................................................26

Installing the Cooling Fan Module ............................................................................26

Cooling Fan Functions and User Controls.................................................................27

Installing the Controller Card ..................................................................................................28

Functions of the Controller Card ...............................................................................28

Controls and LEDs for the Controller Card...............................................................29

Remote Control Networking Features......................................................................................31

Installing the Network Controller Card .....................................................................31

Ethernet Setup ...........................................................................................................31

Functions of the Network Controller Card ................................................................32

Controls and LEDs for the Network Controller Card................................................32

DashBoard and DashBoard Lite Control System Software .......................................35

SNMP Monitoring and Control .................................................................................35

Rear Support Bars and Brackets ..............................................................................................37

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Installing the Rear Support Bars and Brackets ..........................................................37

Service Information

In This Chapter ........................................................................................................................43

Troubleshooting Checklist.........................................................................................43

Frame Controller Alarm Mute/Bootload Button........................................................43

Warranty and Repair Policy.......................................................................................45

Ordering Information

In This Chapter ........................................................................................................................46

Contact Cobalt Digital Inc. ......................................................................................................48

Visit us at the Cobalt Digital Inc. website................................................................................48

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Introduction

In This Chapter

This chapter contains the following sections:

•

A Word of Thanks

Overview

Features

Documentation Terms

A Word of Thanks

Congratulations on choosing the openGear^TM2RU Frame and Power Supply (PS-8300). The

Cobalt Digital Inc. openGear^TMline includes video decoders and encoders, audio embedders and de-

embedders, distribution amplifiers, format converters, and much more. Cobalt Digital Inc. openGear^TM

modular conversion gear will meet your signal conversion needs now, and well into the future.

Should you have questions or concerns pertaining to the installation or operation of your frame, please

contact Cobalt Digital Inc. (Contact information is supplied on the back cover of this manual.) Our

technical staff is always available for consultation, training, or service.

Overview

Note: Refer to 8321 20-Slot Frame Setup (page 38) in this manual if you are installing an 8321

frame. This chapter contains installation information unique to the 8321 frame. In all other aspects for

either frame, follow the installation instructions as described in the following sections.

The 8310 is a 2RU modular frame, designed to accommodate up to 10 cards of the openGear^TM

product family. The 8321 is a 2RU modular frame, designed to accommodate up to 20 cards of the

openGear^TMproduct family.

Modular Frame Architecture

The 8310 blends the simplicity of a fixed rear connector frame, and the flexibility of independent rear

BNC connector modules.

For most applications which use BNC connectors, the 8310 is available with a fixed 100-BNC rear

module. This frame configuration allows any openGear^TMcard using only BNC connectors to be

installed into any slot, without restrictions. Installation of separate rear modules is not required. Unused

slots can be pre-wired into a facility, and installation of cards can be done at any time without accessing

the rear of the frame.

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For applications where other types of I/O connections are necessary (such as twisted-pair audio or fiber

interfaces), the frame also supports slot-dependent rear modules. Rear modules can be ordered with

cards, and are easy and quick to install.

Robust Power Supplies

The 8310 frame can accommodate two front-loaded PS-8300 power supplies. Although a single power

supply can fully power a loaded frame, the addition of a second (optional) power supply gives the

frame full power redundancy. Each power supply is fed by a separate power cord, which is held in

position to guard against accidental power loss.

Each power supply contains an independent cooling fan, status LED, and a front-mounted power

switch.

Each frame comes standard with one PS-8300 power supply.

Optional Cooling Fans

The frame has been designed with an advanced cooling architecture to increase ventilation.

For applications where the total card load is less than 40 Watt, the 8310 can be used without cooling

fans. Frames should be mounted with 1RU empty space between frames.

For applications where frames are mounted directly above or below other equipment, or where the total

card power load is greater than 40 Watt, an optional cooling fan kit must be added. These front-door

mounted fans provide forced air cooling for all cards, and additional cooling for the power supplies. An

intelligent fan controller adjusts fan speed with changes in frame power loading. Particular attention

has been paid to frame acoustics in order to keep fan noise to a minimum.

Additional Frame Accessories

To help reduce mechanical stress due to cable weight, a rear frame support bracket (FSB-8310) is also

available.

openGear^TMCards

The 8310 will accommodate any openGear^TM8200 series cards.

For long-term reliability and increased product lifespan, total

dissipation of all cards installed in a 2RU frame must not

exceed 40 Watt total without the use of the Cooling Fan

Module. Refer to the section, “Ventilation and Cooling,” in

this manual, for details.

Important

Features

The following features make the 8310 frame the best solution for standard and high definition terminal

equipment:

•

2RU Frame houses up to 10 cards

Can house any mix of analog, digital, video and audio cards in the same frame

Available with fixed 100-BNC rear module, or individual card specific modules for

connector flexibility

•

Heavy-duty hinged front panel lowers to allow easy card insertion

Durable powder-coat paint finish

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•

Aluminum construction reduces overall weight

Two independent looping Reference Inputs feed all card slots

SMPTE alarm interface for simple monitoring

Ethernet port for optional networked control

Robust 150 Watt Power Supply with integral cooling fan

Optional redundant power supply is hot-swappable for 24/7 operation

Power switch is accessible from front of the rack frame

Power supplies are replaceable from the front of the frame without requiring rear-

frame access

•

Separate power cords to each supply for power feed redundancy

PowerLock cord retainer mechanism guards against accidental power loss

Optional Cooling Fan Module for increased ventilation and enhanced reliability

Fan Fail and Error Indicator LEDs on front of the frame (available with optional

Cooling Fan Module)

•

Optional Ethernet based Frame Controller for remote setup, monitoring, and control

5-year transferable warranty

Documentation Terms

The following terms are used throughout this guide:

•

“Frame” refers to the frames that house the 8200 series cards.

All references to the 8310 and 8321 also include the 8310-C and 8321-C versions

(respectively) with the cooling fan option. Refer to the section “Cooling Features”

for details.

•

“Operator” and “User” both refer to the person who uses the frame.

“System” and “Video system” refers to the mix of interconnected digital and analog

production and terminal equipment in which the frame operates.

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Installation and Setup

In This Chapter

This chapter contains the following sections:

•

Static Discharge

Unpacking

Installing the Frame

Power Supply PS-8300 and Power Cable

Fault Reporting

Improving Performance

Ventilation and Cooling

Cable Connections

Rear I/O Modules

Static Discharge

Whenever handling the frame and other related equipment, please observe all static discharge

precautions as described in the following note:

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Static discharge can cause serious damage to sensitive

semiconductor devices. Avoid handling circuit boards in high

static environments such as carpeted areas, and when wearing

synthetic fiber clothing. Always exercise proper grounding

precautions when working on circuit boards and related

equipment.

ESD

Susceptibility

Unpacking

Unpack each frame you received from the shipping container, and check the contents against the

packing list to ensure that all items are included. If any items are missing or damaged, contact your

sales representative directly.

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Installing the Frame

The frame frame mounts in the rack frame by means of four rack screws fastened through the front

mounting flanges. This should normally be sufficient to carry the load, including the weight of

accompanying cables. However, in certain applications such as mobile truck installations, it may be

desirable to also support the rear of the frame. The optional FSB-8310 Rear Support Bars and

Brackets are specifically engineered to compensate for extra load stress. Refer to the section

“Installing the Rear Support Bars and Brackets” of this manual for installation instructions. The

Ordering Information section at the end of this manual provides contact information for acquiring this

equipment.

Note the following installation requirements:

•

Rack Units: 2 RU

Height: 3.5 inches (8.89 cm)

Depth: 15.625 inches (40 cm)

Rack: standard 19 inch wide equipment rack

Install the frame for maximum stability during operation and in such a way as to allow adequate

ventilation. Ensure that adequate space exists behind the frame and on the right side of the frame for

airflow exhaust. The location of the frame should be accessible, dry, and dust free.

Power Supply PS-8300 and Power Cable

The frame comes standard with one PS-8300 power supply, with a second optional power supply

available for redundancy. For redundancy, and in applications where the equipment is used in a critical

signal path, we recommend that two power supplies be used in the frame. One A/C power cable has been

provided with each power supply ordered.

For further redundancy, each power cord should be connected to a separate power source for protection

against failure of the A/C power circuit. Reliability will also be improved when using redundant

supplies as each supply shares the load. In the event of one power supply failure, card power is

seamlessly transferred to the other redundant power supply. Although the power supply is "hot-

swappable," turning the power supply off before inserting or removing it from the frame will increase

the lifespan of the connectors.

Installing the Frame Power Supply

The power supply plugs into the right-hand section of the chassis. The universal power supply supports

all worldwide AC power voltages, and no power adjustments are required. The secondary (redundant)

power supply, if ordered, is already installed in the frame.

Use the following procedure to install the power supply:

1. Carefully unpack the power supply from its box, and retain

Warning

all packing material for future use, if required.

2. Align the power supply into an unused power slot on the

right side of the frame.

3. Push the power supply in firmly to ensure a tight

connection at the rear of the frame.

Warning

Hazardous

Voltages

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In case of a power supply failure, contact your openGear^TM

dealer.

Note

The PS-8300 is a power factor corrected supply, capable of working with all world AC standards

(100-240V). The supply has an indicator LED on the front, and an error detection circuit that will

indicate the conditions described in Table 1.

Table 1. Status LED Descriptions

LED

Color

Display and Description

Fault

Red

When lit, an alarm condition is occurring on a card. (CFM-8310 option)

When lit, a fan on the frame door or PS-8300 is stalled. (CFM-8310 option)

When lit green, the PS-8300 is operating normally.

When flashing red:

Fan Fail

Power

Supply

Green/

Red

•

there is an output over or under voltage condition on the PS-8300

there is no A/C; assumed that the second supply is operating

normally

Fault Reporting

If the optional CFM-8310 module is installed, the error conditions listed in Table 1 above will trigger

the SMPTE 269M fault reporting circuit, and the signal will be sent to the Fault BNC on the back of

the frame. Refer to the section “Fault Report Connector” in this chapter and the chapter, “SMPTE

269M Fault Reporting Option” for further details.

Improving Performance

To improve performance and reliability, the PS-8300 has an on-board fan. Under high load conditions

(>40 Watt), the optional CFM-8310 Cooling Fan Module must be added for increased ventilation.

Ventilation and Cooling

This frame has been specially engineered to minimize internal heat buildup and thus improve card

reliability. However, for long-term reliability and increased product life of the frame (without the

Cooling Fan Module installed), it is recommended that the total power dissipation of all cards installed

in the frame should not exceed 40 Watt, and to leave an empty 1RU panel space above and below the

frame for improved heat dissipation. For information on the power dissipation of openGear^TMcards,

please refer to the openGear^TMProduct Catalog or visit our website.

For applications using less than 40 Watt in a non-ventilated frame, but where the individual card power

consumption is greater than 8 Watt, the cards should be evenly distributed in the frame. This will

prevent the creation of concentrated heat, or unbalanced heat-rise areas, in the frame.

For applications that require greater heat dissipation, or where the card power consumption is greater

than 40 Watt, it is necessary to use the 8310-C frame (with Cooling Fan Module installed), or to install

the CFM-8310 Cooling Fan Module field upgrade option. When the Cooling Fan Module is installed,

the frame and PS-8300 can supply up to 120 Watt of card power. Under these ventilated conditions,

there is no requirement for extra spacing between the frames. The 8310-C (or 8310 with CFM-8310

option) can be stacked one on top of the other, a feature that is highly desirable in densely crowded

rack frame environments.

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For reliable performance, it is recommended that the frame door

not be opened for longer than 5 minutes when using the Cooling

Fan Module option on frames loaded with more than 40 Watt.

Notice

Without Fan Kit:

Fan Kit Installed:

8310-C

Max. 120W Module Power

Empty Space

8310-C

8310

Max. 120W Module Power

Max. 40 Watt

Empty Space

8310-C

Max. 120W Module Power

Figure 1. Cooling Fan Module Frame Stacking Options

Cable Connections

Power Supply Inputs

SMPTE Alarm BNC

RossBUS Connector

Reference Connectors

Ethernet Connector

Figure 2. Frame Cable Connectors

Power Cable Connection

Use the following procedure to connect the power cable:

1. Connect the supplied power cable’s three prong male connector to an AC outlet.

2. Connect the cable’s female IEC connector to the frame socket marked PSU 1.

3. If the Redundant Power Supply option is installed, repeat step 1 and 2, plugging the

second IEC connector into PSU 2.

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4. Each AC connector includes a Powerlock, which is designed to retain the power cable

connector. Clip the Powerlock over the shoulder of the inserted AC cable end.

Note — In some countries, it may be necessary to supply the

correct mains supply cord. Use only an approved IEC 320

C-13 type A/C line cord rated for a minimum 10A at 250V and

Warning

certified for the country of use.

Further, the safe operation of this product requires that a

protective earth connection be provided. This protective earth

is provided by the grounding conductor in the equipment’s

supply cord. To reduce the risk of electrical shock to operator

and service personnel, this ground conductor must be connected

to an earthed ground.

Warning

Hazardous

Voltages

Rear I/O Modules

Depending on the frame model you purchased, there may be variations in the BNC rear I/O modules

connected to it. If the frame was ordered with cards requiring custom rear I/O modules, the appropriate

modules will be installed at the factory or included with the card modules.

•

8310 and 8310-C frames come without a 100-BNC rear I/O module. Cards ordered with these

frames require rear I/O modules tailored to the card.

•

8310-BNC and 8310-C-BNC frames come with fixed 100-BNC rear I/O module.

Consult the installation section of each card’s manual for BNC designations. Each card comes with a

BNC label to place on the frame’s BNC rear I/O module. Each card also has BNC designations printed

on the card PCB.

Figure 3. 100 BNC Rear I/O Module

Figure 5. 10 BNC Rear I/O Module

Figure 4. AES-BNC Rear I/O Module

Figure 6. Blank Rear I/O Module

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Rear I/O Module Installation

If you are installing an openGear^TMcard in a 8310-C-BNC or 8310-BNC frame, skip this section.

If you received a custom rear I/O module for your openGear^TMcard, you will need to install the I/O

module in your 8310 frame before you can connect cables.

Use the following procedure to install the DFR-RM-82xx in the 8310 digital distribution frame:

1. Ensure that the frame is properly installed according to instructions in the section

“Installing the Frame” of this manual.

2. On the rear of the 8310, locate the card frame slot.

3. As shown in Figure 7, seat the bottom of the DFR-RM-82xx in the seating slot at the

base of the frame’s back plane.

Figure 7. Rear Module Installation

4. Align the top screw of the DFR-RM-82xx with the screw hole on the top edge of the

DRF-8310 back plane.

5. Using a Phillips driver and the supplied screw, fasten the DFR-RM-82xx panel to the

8310 back plane. Do not over tighten.

6. Ensure proper frame cooling and ventilation by having all rear frame slots covered

with rear I/O modules or blank metal plates. If you need blanks, see the chapter,

“Ordering Information” and contact your openGear^TMsales representative.

This completes the procedure for installing the DFR-RM-82xx in the 8310 digital distribution frame.

SMPTE Alarm Connector

The SMPTE Alarm BNC connector may be wired to an external alarm system for reporting alarms in

SMPTE 269M format. The circuit can drive a 20mA alarm load. For more details on this type of

system, refer to the document ANSI/SMPTE 269M - 1999, available from SMPTE. Refer also to page

19-20, “SMPTE Fault Reporting Option,” for further details.

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openBUS Connector

This RJ45 connector is used to exchange information data from cards installed in the 8310 frame to an

external monitoring/control system. Only cards having the openBUS interface will be able to be

monitored and controlled this way. This is reserved for future use with openGear^TMproducts.

Connect only openBUS compatible devices and cables on this connector otherwise

damage can occur to the frame or to the incompatible device.

Notice

Ethernet Connector

This RJ45 connector is used to connect the optional MFC-8310-N frame controller card to an external

Ethernet network. This standard 10/100Base-TX RJ45 Ethernet connector is used to exchange

information with an external monitoring/control system over an Ethernet network. The optional

MFC-8310-N is required to bridge the external Ethernet network to the local openBUS for monitoring

and control of cards installed in the 8310 frame. Only cards having the openBUS interface will be able

to be monitored and controlled this way.

Use up to 100 meters of CAT5 Fast Ethernet cable or better to connect the frame to

an external Ethernet hub or switch.

Note

The Ethernet port does not have AutoMDIX support and its RJ45 connector is wired

as a Network Interface Card (NIC).

The Ethernet port does not provide Power-over-Ethernet (PoE).

Dual Reference Connectors

Two sets of looping BNC inputs are provided to accept two independent reference signals:

•

Analog black

Tri-level sync

AES/DARS reference

This feature distributes one or two reference signals to all cards in the frame. Cards which need an

external reference use this master reference signal in place of taking the signal from one of the card

BNCs. This provides for ease of installation and reduction in reference cabling requirements. If this

signal is required, it will be mentioned in the Installation section of the particular card's Owner’s

Manual.

If only one reference type is required for the frame, connect it to the REF-1 BNC. If the reference is not

being looped to another frame or device, ensure that the Loop Ref BNC is terminated.

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SMPTE 269M Fault Reporting

Option

In This Chapter

This chapter contains the following sections:

•

Overview

Frame Connections

Details

Overview

The SMPTE 269M Fault Reporting system, also known as a SMPTE “alarm,” provides an indication if

one or more frame cards encounter a fault or an abnormal condition. This option is available when a

Network Controller Card is installed in the Frame Controller Slot. The MFC-8310 is included if the

frame has cooling fans in the front door. The individual card(s) can report fault conditions to the

Network Controller Card, which in turn outputs to a BNC connector on the openGear^TM8310 series

frame. When the frame connection is interfaced with a customer-designed system of LEDs or audible

alarms, faults can be traced to a specific frame when a card fault occurs within that frame.

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Frame Connections

The SMPTE 269M Fault Reporting connection on openGear^TM8310 series frames is provided by the

FAULT BNC connector, for interfacing with a customer-designed alarm system.

SMPTE Fault BNC

Figure 8. SMPTE 269M Alarm Reporting Frame Connections

Details

The fault report contacts are closed when the card detects an internal failure or a power loss condition.

The fault report contacts are closed for about 2 milliseconds every 16 ms to report any error for which

SMPTE fault reporting has been enabled.

Some internal failures may include:

•

Hardware failure of any card or power supply.

Loss of AC power to any power supply

“Soft” errors from any card setup to detect and report such errors

For additional information on alarm system design, refer to the SMPTE document ANSI/SMPTE

269M - 1999.

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Specifications

In This Chapter

This chapter contains the Technical Specifications table.

Technical Specifications

Table 2. Technical Specifications

Category

Parameter

Specification

Level

1Vpp nominal

Analog video sync (black burst or tri-level), or

AES/EBU DARS

Signal

Impedance

75Ω terminating

Return Loss

>30dB to 30MHz

±1V

Max DC on Ref Input

Alarm Indicator

Connector

ANSI/SMPTE 269M-1999 contact closure

Female BNC

Max Voltage

Max Current

24V DC

20mA

Loss of AC input power

DC output voltage error

DC output voltage

DC output current

Critical temperature

PS-8300 fan failure

Backplane rail voltage

Cooling fan failure

Ambient temperature

System fault LED

Fan failure LED

Alarm Conditions

PS Monitored Parameters

(-C version only)

SMPTE Fault

Reporting

Frame Monitored Parameters

(-C version only)

Alarm Indicators

(-C version only)

Frame controller audio alarm

Frame door audio alarm

0 ºC to 40 ºC

Ambient temperature range

Humidity, non condensing

Environmental

<95%

Specifications are subject to change without notice.

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Important Notes:

The power dissipation of each product installed in this frame is indicated in the Specifications section

of the documentation provided with each module. For long-term reliability and increased product life,

it is recommended that the total dissipation of all modules installed in a 8310 frame should not exceed

40 Watt total without the CFM-8310, and 120 Watt total with the CFM-8310. In addition, frames

without the CFM-8310 should be provided with one rack unit of empty space above and below each

frame for ventilation.

Please see the Ventilation and Cooling section in this product's Owner’s Manual for further information

and options for higher load applications requiring greater heat dissipation.

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Frame Features

In This Chapter

This chapter contains the following sections:

•

Cooling Features

Installing the Cooling Fan Module

Cooling Fan Functions and User Controls

Installing the Controller Card

Functions of the Controller Card

Controls and LEDs of the Controller Card

•

Remote Control Networking Features

Installing the Network Controller Card

Ethernet Setup

Functions of the Network Controller Card

Controls and LEDs of the Network Controller Card

•

DashBoard and DashBoard Lite Control System Software

SNMP Monitoring and Control

Rear Support Bars and Brackets

Installing the Rear Support Bars and Brackets

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Cooling Features

The standard 8310 frame can be also be ordered as the 8310-C version, with the Cooling Fan Module

installed as original equipment from the factory. However, for customers wishing to increase the

ventilation on their standard 8310 frames, the optional CFM-8310 Cooling Fan Module is available as

a field upgrade kit.

The CFM-8310 module consists of a fan board, which installs in the frame door, and a controller card,

which installs in a designated frame slot. The controller may be either an MFC-8310, which provides

fan control and local alarm monitoring, or an MFC-8310-N , which provides fan control, alarm

monitoring, and support for remote monitoring and control via Ethernet. Installation instructions are

provided in this chapter for both types of controller cards.

Installing the Cooling Fan Module

This section includes instructions on installing the Fan Board component of the CFM-8310 module and

an outline of the Functions and User Controls of the module. After you install the CFM-8310 module,

you must install the MFC-8310 or the MFC-8310-N controller card.

Fan Board Installation Instructions

Use the following figure and procedure to install the Fan Board component of the CFM-8310:

Frame Controller

MFC-8310 & Connector

Socket

Fan PCB 8310A-016

Fan Filter S958-006

(beneath PCB)

8 Nuts

8 Washers

Power

Supply LED Pipes

Figure 9. CFM-8310 Cooling Fan Module

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1. Open the CFM-8310 package and remove the components. Verify that all necessary

components are included.

•

Fan PCB 8310A-016

Fan Filter S985-006

8 nuts 650-007

8 washers 960-025

MFC-8310(-N) Frame Controller Card

2. Turn frame power off.

3. Open the frame door.

4. Carefully remove the door from the frame by unscrewing the two screws that attach

the door to the extender arms.

5. Place the frame door inside up on a clean antistatic workspace.

6. Insert the Fan Filter with the panhandle over the smaller fan vents and the cut corner

adjacent to the LED pipes already on the door. Gently push the filter down so the

mounting bolts pass through cleanly.

7. Place a washer on each of the 8 mounting bolts.

8. Align the Fan PCB with the fans up so the LED pipes pass through their board holes.

9. Ensure the Alarm Mute button clears its door hole and that the Fault and Fan Fail

LEDs clear their door holes while you slowly press the Fan PCB down onto the 8

mounting bolts. See Figure 11 for details on these item locations.

10. On the frame door, check that the Alarm Mute button pushes in and out without

binding.

11. Tighten the 8 nuts until they just make contact with the rubber grommets on the

8310A-016 Fan PCB. Do not over tighten.

12. Reconnect the door to the frame extender arms with the two screws from step 4.

This completes the procedure to install the Fan Board component of the CFM-8310 module. Next you

will learn about the CFM-8310 functions and user controls.

Cooling Fan Functions and User Controls

The CFM-8310 provides LED and Alarm switching controls to the front edge of the 8310 frame door.

Refer to Table 4 for details on LED functions for the MFC-8310 controller card.

Figure 10. Frame Door Features

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Next you will install either an MFC-8310 or an MFC-8310-N controller card. Refer to the appropriate

section for installation instructions for your specific controller card.

Installing the Controller Card

Use the following procedure to install the MFC-8310 controller card component of the CFM-8310:

Figure 11. MFC-8310 Fan Controller Card and Unscrewed Retaining Screw

1. With the frame door open, unscrew the MFC-8310 Card Retaining Screw (Part No.

850-040) enough to eliminate any protrusion into the card guide slot on the right of

the screw. If necessary, remove any cards from the frame that would interfere with

easy access and lines of sight.

2. Insert the MFC-8310 frame controller card, with the component side out as shown in

Figure 11, into the card guides along the dividing wall between slot 10 and the PS-

8300 section of the frame, ensuring the card does not touch the Card Retaining

Screw.

3. Slide the card in the slot until firmly seated and so the Card Retaining Screw hole on

the bottom front edge aligns with the mounted nut beside the bottom guide slot.

4. Tighten the Card Retaining Screw through the mounted nut and the MFC-8310 Card

Retaining Screw hole, to ensure the card does not move from the slot.

5. Close the door, power up the frame, and check the operation of the fans. If the fans

do not operate, verify that the MFC-8310 is seated properly in the frame backplane

and is aligned to the Fan PCB when the door is closed.

This completes the installation of the MFC-8310 controller card for the CFM-8310 Cooling Fan

Module. Next you will learn the general functions and controls available on the MFC-8310 controller

card.

Functions of the Controller Card

The MFC-8310 controller card component of the CFM-8310 performs several functions:

•

Monitors frame power usage and sets the fan speed accordingly (higher power consumption

requires higher fan speed for adequate cooling). The fans always run at maximum speed for 5

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seconds after the fan door is closed, then adjust to the appropriate level based on power

consumption.

•

Monitors the frame door and PS-8300(s) to ensure that fans in all units are operating

correctly.

•

Monitors the fan door and notifies the user if it is left open too long.

Monitors the status of other cards in the frame via the internal bus.

Generates alarms if any of the monitored functions develop errors.

Next you will learn the various controls and LEDs available on the MFC-8310 controller card.

Controls and LEDs for the Controller Card

This section provides information on the jumpers, buttons and LEDs for the MFC-8310 controller card.

The location of the LEDs and controls for fan, alarm, and communication activity are shown in the

following figure.

Alarm LED

Status OK LED

Alarm Mute/Bootload Button

Alarm Config Jumper

Comm Activity LED

Fan Board Connector Edge

Figure 12. MFC-8310 Card Edge Controls

MFC-8310 Alarm Configuration Jumper

The Alarm Configuration Jumper enables or disables the audio alarm signal. The Alarm LED will still

be lit if alarm conditions are occurring, but the audio will be off.

Alarm Mute Button

If the optional CFM-8310 Cooling Fan Module is installed, there is an Alarm Mute Button on the right

side of the frame door front. If a card, that is in the frame, is reporting an error, pressing the Alarm

Mute Button will mute the audio alarm until another fault condition occurs.

MFC-8310 LEDs

The front edge of the MFC-8310, and the CFM-8310 in the frame door, have LED indicators for

cooling module fan, alarm, and communication activity. The CFM-8310 provides LED and Alarm

switching controls to the front edge of the 8310 frame door.

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LED displays and descriptions are provided in the following table:

Table 3. MFC-8310 Controller Card LED Descriptions

LED

Color

Display and Description

Alarm

(MFC-8310)

Red

When lit, an alarm condition is occurring in the frame.

When lit, the MFC-8310 module is operating correctly.

When lit, the card is communicating within the frame.

When lit, a SMPTE alarm condition is occurring in the frame.

Status OK

(MFC-8310)

Green

Yellow

Red

Comm. Activity

(MFC-8310)

Fault

(CFM-8310)

Fan Fail

(CFM-8310)

Red

When lit, a fan on the frame door or PS-8300 is stalled.

When lit Green, the PS-8300 is operating normally

When flashing Red:

Power Supply

(8310)

Green/

Red

•

there is an output over or under voltage condition on the PS-8300

there is no A/C; provided that the second supply is operating normally

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Remote Control Networking Features

This section includes instructions for installing the MFC-8310-N controller card for the CFM-8310

module.

Note: Refer to Cobalt^®reference guide COMPASS™ Remote Control User Guide”

(PN 9000RCS-RM) for thorough information and step-by-step instructions for setting up network

remote control of COMPASS™ cards using DashBoard™ and the Network Controller Card. This

guide provides information for setting up remote control using either the MFC-8310-N or MFC-8320-

N Network Controller Cards.

Installing the Network Controller Card

Perform the physical installation of the MFC-8310-N controller card for the CFM-8310 using the steps

provided in the section “Installing the Controller Card” of this manual. Once the controller card is

installed, you can proceed to the section below to set up the Ethernet connection for your card.

Ethernet Setup

Use the following procedure to set up the Ethernet connection for the MFC-8310-N controller card:

1. On the MFC-8310-N card, set DIP_8 to ON. Refer to Figures 13 and 14 for DIP

Switch locations.

2. Power up the MFC-8310-N card. The IP address of the MFC-8310-N card is set to

192.168.1.1 by default.

3. Set the IP Address of your PC to 192.168.1.x, where x is a value other than 1.

Consult your IT Department for details.

4. Point your Web browser to 192.168.1.1, the IP Address of the MFC-8310-N card.

5. Set the following parameters as required:

•

Frame Name – This name identifies the frame.

DHCP – Set this parameter to Yes if the frame IP Address is to be set

automatically.

•

IP Address – This is the IP Address, which is supplied by your IT Department,

of the card.

NetMask – This is the subnet mask for your LAN as supplied by your IT

Department.

•

Gateway – This is the IP Address for connection outside the subnet.

Time Server – This is the IP Address of the NTP server used as a time source.

Save Changes – Select this button to send your changes to the MFC-8310-N

card. The IP Address of the card is updated.

6. Power down the MFC-8310-N card.

7. On the MFC-8310-N card, set the DIP_8 to OFF.

8. Power up the MFC-8310-N. The card will use the configured IP Address.

9. Verify the configured IP Address of the MFC-8310-N card by pointing your Web

browser to the new address.

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This completes the procedure to configure the network settings for the MFC-8310-N controller card.

Functions of the Network Controller Card

The MFC-8310-N controller card component of the CFM-8310 performs several functions:

•

Monitors frame power usage and sets the fan speed accordingly (higher power consumption

requires higher fan speed for adequate cooling). The fans always run at maximum speed for 5

seconds after the fan door is closed, then adjust to the appropriate level based on power

consumption.

•

Monitors the frame door and PS-8300(s) to ensure that fans in all units are operating

correctly.

•

Monitors the fan door and notifies the user if it is left open too long.

Monitors the status of other cards in the frame via the internal bus.

Generates alarms if any of the monitored functions develop errors.

Provides an Ethernet connection to allow remote monitoring and control of the frame.

Controls and LEDs for the Network Controller Card

This section provides information on the controls and LEDs for the MFC-8310-N controller card.

These are similar to the controls and LEDs on the MFC-8310, with some additional LEDs and DIP

switches. The location of the controls are show in the following figures.

Figure 13. MFC-8310-N DIP Switches

The LED indicators and controls for fan, alarm, and communication activity are shown in the following

figure.

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DS1

DS5

DS6

DS2

Alarm Mute Button

DS3

DS4

DS7

Fan Board Connector Edge

Figure 14. MFC-8310-N Card Edge Controls

DIP Switches on the MFC-8310-N

The following DIP Switches are located on the MFC-8310-N controller card.

DIP_1 Switch

DIP_1 switch disables the audio alarm signal as follows:

•

ON — This setting disables the audio alarm.

OFF — This setting enables the audio alarm.

DIP_2 to DIP_7 Switches

DIP_2 to DIP_7 switches are not used.

DIP_8 Switch

DIP_8 switch sets the default IP Address of the MFC-8310-N controller card as follows:

•

ON — This setting enables the card to use the default IP Address of 192.168.1.1.

OFF — This setting enables the card to use the IP Address configured by the user.

Buttons on the MFC-8310-N

The following buttons are located on the MFC-8310-N controller card.

Alarm Mute/Bootload Button

When a card in the frame is reporting an error, pressing the Alarm Mute Button will mute the audio

alarm until another fault condition occurs. This button is also used as a bootload button for factory

service in the unlikely event of a complete card failure. The bootload process is further described in

pages 36-37, “Service Information.”

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Reset Button

This button is used to restart both of the onboard processors: the fan control processor and the

communications processor. The communications processor requires approximately 30 seconds to

restart and re-establish network communications.

MFC-8310-N LEDs

The front edge of the MFC-8310-N, and the CFM-8310 in the frame door, have LED indicators for

cooling module fan, alarm, and communication activity.

The CFM-8310 provides LED and Alarm switching controls to the front edge of the 8310 frame door.

LED displays and descriptions are provided in the following table:

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Table 4. MFC-8310-N Controller Card LED Descriptions

LED

Color

Location

Display and Description

Alarm

(MFC-8310-N)

When lit, an alarm condition is occurring in the

frame.

Red

DS1

Status OK

(MFC-8310-N)

When lit, the fan control process is operating

correctly.

Green

DS2

DS3

Comm. Activity

(MFC-8310-N)

When lit, the card is communicating within the

frame.

Yellow

This LED flashes red briefly when the card is first

powered up. If lit at any other time, this LED

indicates that the communications processor is not

running.

This LED is lit when the MFC-8310-N card is first

powered up and the card is booting up. The LED

turns off once boot up is complete. If this LED is lit

during normal operation, it indicates that the

communications software is not running correctly.

You must restart the processor by pressing the

RESET button.

Processor

Red

DS4

Error

(MFC-8310-N)

DS5

Transmitting

(MFC-8310-N)

Receiving

When lit, the MFC-8310-N card is transmitting

messages on the internal communications bus.

When lit, the MFC-8310-N card is receiving

messages via the internal bus.

Green

DS6

DS7

Yellow

(MFC-8310-N)

Fault

(CFM-8310)

When lit, a SMPTE alarm condition is occurring in

the frame.

Red

Fan Fail

(CFM-8310)

When lit, a fan on the frame door or PS-8300 is

stalled.

When lit Green, the PS-8300 is operating normally.

When flashing Red:

Power Supply

(8310)

•

there is an output over or under voltage

condition on the PS-8300

Green/Red

•

there is no A/C; provided that the second

supply is operating normally

DashBoard and DashBoard Lite Control System Software

You can use the DashBoard or DashBoard Lite Control Systems to monitor and control your

openGear^TMframes and controller cards from a computer. The DashBoard software and manual can be

downloaded from the Cobalt Digital Inc. website.

SNMP Monitoring and Control

The MFC-8310-N Network Controller card provides optional support for remote monitoring and

control of your frame and openGear^TMcards using SNMP (Simple Network Management Protocol),

which is compatible with many third-party monitoring and control tools. This section describes how to

enable this feature and how to configure the SNMP software on the card.

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Enabling SNMP

You must obtain a license key from Cobalt Digital Inc. to enable SNMP support.

Use the following procedure to obtain your license key:

1. Request a license key from your distributor or at [email protected], quoting

the 8-character hardware-ID provided on the page.

2. Open the Frame Configuration Page for the frame using DashBoard. OR

Point your web browser to the IP address of the frame.

3. Select the tab titled SNMP Configuration.

If SNMP has not been enabled, this page will ask you to enter a license key.

4. Enter the license key in the field provided.

5. Click Submit.

After a valid license key has been entered, the frame displays the SNMP

configuration page.

This completes the procedure to enable the SNMP agent on the frame.

Configuring SNMP

The SNMP agent on the frame will accept SNMP GET and SET requests on the default SNMP port

(161), using SNMP version 1 or SNMP version 2c. The SNMP commands will send SNMP traps to

one or more notification targets, with user-configurable address, port, and protocol version number.

Use the following procedure to configure your SNMP Agent:

1. Open the configuration page for the frame using DashBoard. OR

Point your web browser to the IP address of the frame.

2. Select the tab titled SNMP Configuration.

3. Set the required parameters as follows:

•

Read Community String  Enter the SNMP password for GET requests.

Write Community String  Enter the SNMP password for SET requests.

4. To add a trap/notification target, specify the following:

•

Target IP address  Enter the IP address to which traps should be sent.

Port number  Enter the UDP port number to which traps should be sent.

SNMP version  Enter the protocol version to be used for traps to this target.

Target community string  Enter the community string.

5. Click Add to add the target to the list.

Operating

Tip

To remove a trap/notification target, select the target in the list,

and click Delete.

6. Click the Submit button to configure the frame.

This completes the procedure to configure your SNMP Agent.

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Rear Support Bars and Brackets

Under normal conditions, mounting the frame to the front of the rack with four rack screws should be

sufficient to carry the load, including the weight of accompanying cables. The optional FSB-8310 Rear

Support Bars and Brackets are specifically engineered to compensate for extra load stress associated

with certain applications, such as mobile truck installations, to also support the rear of the frame.

Figure 15. FSB-8310 Rear Support Bars and Brackets Diagram

Installing the Rear Support Bars and Brackets

Use the following procedure to install the FSB-8310 rear support bars and brackets:

1. The rear support bars can be attached to the openGear^TMframe in six possible

positions; refer to Figure 15. Choose the position that suits the cabinet depth that

will give approximately a ½ inch (0.5") projection beyond the rear vertical mounting

rails. Using four screws per bar, as shown in the illustration, fasten one bar to each

side of the openGear^TMframe.

2. Mount the openGear^TMframe to the front rails of the rack cabinet using four rack

screws fastened through the front mounting flanges.

3. At the rear of the cabinet, slide the bracket slots over the rear of the support bars and

secure to the cabinet rear rails with two rack screws each.

This completes the procedure to install the FSB-8310 rear support bars and brackets.

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8321 20-Slot Frame Setup

In This Chapter

This chapter provides information on setting up and using the 8321 series frame. The 8321 is a

2RU modular frame, designed to accommodate up to 20 openGear cards and support up to 10

high-density openGear fiber cards.

The following topics are discussed:

•

Rear Modules for the 8321 Series Frame

Cooling Features

Specifications for the 8321 Series Frames

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Rear Modules for the 8321 Series Frames

If your 8321 series frame was ordered with cards requiring Full Rear Modules or Split Rear

Modules, the appropriate modules are installed at the factory or included with the cards. Blank

Rear Modules (R2-BLANK) are installed when the slot does not have an openGear card

installed. This helps to ensure proper frame cooling and ventilation.

Full Rear Module

The Full Rear Modules features a single card connector and can include up to 10 BNCs, or a

combination of BNC, AES, and fiber optic connectors. Each module occupies two slots in the

frame and the openGear card must be installed in an even slot number, such as slot 2 or 4. Up to 10

cards can be installed using this rear module type.

Figure 4.2 Full Rear Module — Ten BNC Connectors

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Split Rear Module

This module features two card connectors and can include up to 10 BNCs, or a combination of

BNC, AES, and fiber optic connectors. Each card connector is routed to a column of five BNCs.

This module can only be used in a 8321 series frame. A Split Rear Module occupies two slots in

the frame but provides connectors for two openGear cards. Up to 20 cards can be installed in the

frame using this type of rear module.

Figure 4.3 Split Rear Module — Ten BNC Connectors

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Cooling Features

The 8321 series frames come standard with the Cooling Fan Module installed as original

equipment from the factory. However, if you need to replace the ventilation in a 8321 series frame

door, the optional CFM-8321 Cooling Fan Module is available as a field installation kit.

Cooling Fan Functions and User Controls

The 8321 series frames includes Fault LEDs and the Alarm mute button on the front of the frame

door. For details on the LED functions, refer to Table 2.2. For operational details for your MFC-

8300 series controller card, refer to the MFC-8300 Series User Manual.

Figure 4.5 8321 Series Frame Door Features

Replacing the CFM-8321 Cooling Fan Module

This section includes instructions on installing the CFM-8321 Cooling Fan Module Replacement

Kit. The CFM-8321 Cooling Fan Module Replacement Kit includes the fan board and filter pre-

installed in a new 8321 series frame door.

Use the following procedure to replace the CFM-8321 Cooling Fan Module:

1. Carefully remove the door from the frame as follows:

•

Gently pull the side door tabs towards the center of the door, releasing the door from

the frame. The door extender arms prevent the door from falling.

•

Using both hands, pull the door towards you.

Tilt the door upward until the arms match the cutout.

Gently push the door extender arms in and over the retaining bolts and unhook from

the frame.

2. Remove the door and place it on a clean, flat, static-free surface

3. On the new frame door of the CFM-8321 Cooling Fan Module, verify that the Alarm

Mute button pushes in and out without binding.

This completes the procedure for replacing the CFM-8321 Cooling Fan Module.

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Specifications for the 8321 Series Frames

This section includes the Technical Specifications table for the 8321 series frame.

Table 4.5 8321 Series Frame Technical Specifications