Chicago Pneumatic Drill Auto Feed Drills Tappers User Manual

Chicago

Auto Feed Drills & Tappers

Pneumatic

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AFD Applications

Ease of Incorporation into Machine or Process

l Extensiverangeofmountingclamps

l Controlinterfaces tolinkAFD(E)tootherequipmentthroughpneumatics orelectrically

l SinglesignalrequiredforAFD(E)toperformcycle

l Outputsignals atdatumanddepth

l Electricmotormountingon200,400and600series canberotatedthrough180º

Modular Design

l Flexibilityofunitfunctionandspeed

l Commoncomponents indifferingmodels reducinginventory

l Multiplespindleheadoptions

l Drillandtappingoptions forallmodels

Model Codes

Control Block

Model Type

Pneumatic Feed and Drive

AFD205, AFD215

AFD415

AFD/AFT60

A1 – Full feature type*

A6 – Simple type**

A7 – Leadscrew type

A8 – Leadscrew type

– Automatic cycle

– Remote cycle control

– PNP

No Load Speed

The free output speed of the drill or tapper

with no drilling or tapping load applied.

0.22kW (0.29HP)

0.38kW (0.50HP)

0.52kW (0.70HP)

– NPN

Pneumatic Feed, Electric Drive

AFDE200

0.25kW (0.33HP)

AFDE400, AFDE600

AFDE410, AFDE610

AFDE620

AFDE700

AFDE710

0.33kW (0.40HP)

0.75kW (1.00HP)

1.10kW (1.50HP)

1.50kW (2.00HP)

2.20kW (3.00HP)

Electric Feed and Drive via Leadscrew

AFTE270

AFTE470

AFTE480

0.18kW (0.24HP)

0.38kW (0.50HP)

0.75kW (1.00HP)

Output Spindle**

Output spindle to be supplied.

* Not required on AFTE models.

** Does not apply for AFD60 and AFT60.

How to Order

—

AFDE400

2850

B24

Model Code

No Load Speed

Control Block

Output Spindle

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What is an AFD?

The Desoutter range ofAuto Feed Drills and Tappers are fixture mounted tools combining

linearfeedandrotationformachiningandtappingoperations.

Thereare3basicmodeltypes:

l AFD/AFT – Pneumatic Feed and Drive

l AFDE

l AFTE

–

Pneumatic Feed with Electric Drive

Electric Drive and Feed via a Leadscrew

A wide range of accessories allow the tools to be configured to suit the application and

include mounting clamps, output spindles, multiple spindle heads and various control

options forinterfacingwithPLC’s orpneumatics.

Drilling Pneumatic Drive

AFD205/ AFD215 pneumatic drive

l Options ofcompactAFD205orlongstrokeAFD215

l Highthrust/sizeratio

l Capacityupto5mm(3/16”)inaluminium

l Modularoutputspindles

SPEED

650,1000,2700,4350,10000,18700

TOOLTYPE

POWER

THRUST

STROKE

WEIGHT

AFD205

AFD215

0.30

400

3.9

0.30

4.2

AFD415 pneumatic drive

l Compactunitdesign

l Longworkingstrokeof100mm(3.94”)

l SpindlesealedtoIP64standard

l Capacityupto8mm(5/16”)inmildsteel,10mm(3/8”)inaluminium

l Modularoutputspindles

SPEED

490,790,1250,2100,3400,5400,7000,18000

TOOLTYPE

POWER

THRUST

STROKE

WEIGHT

AFD415

0.51

706

100

6.2

AFD60 pneumatic drive

l Heavydutypneumaticunit

l Chuck supplied fitted to tool, 10mm (3/8”) for 1600-4300rpm and 13mm (1 / 2”) for

550-1000rpm

l Fullfeaturecontrolblockfittedas standard

l Capacityupto16mm(5/8”)inaluminium,12mm(1/2")inmildsteel

SPEED

550,700,1000,1600,2100,3000,4300

TOOLTYPE

POWER

THRUST

STROKE

WEIGHT

AFD60

0.70

1200

8.1

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Drilling Electric Drive

AFDE200 electric drive

l Compactunitsize

l Highspeedoptions upto22400rpm@50Hz,26900rpm@60HzwithK42output

l Capacityupto5mm(3/16”)inaluminium

l Modularoutputspindles

SPEED

850,1200,2350,2850,3750,4600,5250,8000,10000

TOOLTYPE

POWER

THRUST

STROKE

WEIGHT

AFDE200

0.34

320

10.1

AFDE400/ AFDE410 electric drive

l Comprehensivespeedrange330-10000rpm@50Hz,400-11900rpm@60Hz

l 0.33kW(0.44HP)and0.75kW(1.00HP)options

l Capacityupto10mm(3/8”)inaluminiumor8mm(5/16”)inmildsteel

l SpindlesealedtoIP64standard

l Modularoutputspindles

SPEED

330,550,900,1200,1450,1750,2350,2850,3750,4600,5250,8000,10000

TOOLTYPE

POWER

THRUST

STROKE

WEIGHT

AFDE400

0.44

724

100

11.4

SPEED

330,550,900,1200,1450,1750,2350,2850,3750,4600,5250,8000

1.00 724 100

AFDE410

12.4

AFDE600/ AFDE610/ AFDE620 electric drive

l 3powerratings togiveoptimumpower/thrustcombination

l Heavydutybelts andpulleydrivewithintegralbelttensioner

l Capacityupto12mm(½”)inmildsteel

l SpindlesealedtoIP64standard

l Modularoutputspindles

SPEED

330,550,900,1200,1450,1750,2350,2850,3750,4600,5250

TOOLTYPE

POWER

THRUST

STROKE

WEIGHT

100

AFDE600

AFDE610

AFDE620

0.44

1.00

1.47

1557

17.4

18.4

AFDE700/ AFDE710 electric drive

l Heavydutydrillunit

l Basemountedwithcross keylocation

l Compactdesign

l Capacityupto20mm(3/4”)inmildsteel

l Hydraulicfeedoptionavailableuponrequesttoprovideupto7400N(1660lbf)of thrust

SPEED

140,280,460,950,1400,1900,2850,4750

TOOLTYPE

POWER

THRUST

STROKE

WEIGHT

127

AFDE700

AFDE710

2.00

2.95

2670

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Tapping Electric Drive — AFDE tappers

l Comprehensiverangeoftappingtools

l Tapping gearboxes feature push-pull drive which automatically reverses when the tool

returns (exceptAFDE700)

l Capacityupto22mm(3/4”)inaluminium,16mm(5/8”)inmildsteel

tapping electric drive with pneumatic feed – push-pull

TOOLTYPE

SPEED

POWER

TORQUE

STROKE

WEIGHT

r p m

AFDE200-850

AFDE200-1200

AFDE400-330

AFDE400-550

AFDE400-900

AFDE400-1200

AFDE410-330

AFDE410-550

AFDE410-900

AFDE410-1200

AFDE600-330

AFDE600-550

AFDE600-900

AFDE600-1200

AFDE610-330

AFDE610-550

AFDE610-900

AFDE610-1200

AFDE700-140

AFDE700-280

AFDE700-460

AFDE700-950

850

1200

330

550

900

1200

330

550

900

1200

330

550

900

1200

330

550

900

1200

140

280

460

950

0.34

0.44

1.00

0.44

1.00

2.00

2.4

1.8

8.6

5.2

3.2

2.4

19.6

11.8

7.2

5.4

8.6

5.2

3.2

2.4

19.6

11.8

7.2

5.4

11.1

12.8

13.8

20.1

21.1

100

127

AFDE200

AFDE400/410

13.6

AFDE600/610

The following tools require suitable output spindles to fit a tapping head:

How to order

Examples:

TOOLTYPE

AFDE200

OUTPUTSPINDLE

K32

AFDE200 - 850 - A1 + K32 + 357193(H21)

AFDE400 - 550 - A1 + B7

AFDE610 - 900 - A1 + B24 + 383813(J19)

AFDE600

AFDE610

B24

Tapping Pneumatic Drive — AFDE / AFT tappers

l Compacttappingunits

l Tapping gearboxes feature push-pull drive which automatically reverses when the tool

returns

l Capacityupto12mm(1/2”)inaluminium,8mm(5/16”)inmildsteel

tapping pneumatic drive and feed – push-pull

TOOLTYPE

SPEED

POWER

TORQUE

STROKE

WEIGHT

r p m

AFD205-650

AFD205-1000

AFD215-650

AFD215-1000

AFD415-490

AFD415-790

AFD415-1250

AFT60-550

650

1000

650

1000

490

790

1250

550

700

0.30

0.51

0.70

4.3

2.8

4.3

2.8

9.9

6.1

3.9

12.1

9.5

100

4.5

4.8

6.6

11.9

AFT60-700

AFD205/215

AFD415

The following tools require suitable

output spindles to fit a tapping head:

AFT60

TOOLTYPE

OUTPUTSPINDLE

AFD205

AFD215

K32

How to order

Examples:

AFD205 - 650 - A1 + K32 + 357193(H21)

AFD215 - 1000 - A6 + K32 + 357193(H21)

AFD415 - 790 - A1 + B7

AFT60 - 700

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Tapping Leadscrew

AFTE270 leadscrew

l Lightdutyhighspeedleadscrewtappers

l Features 0.18kW(0.24HP)brakemotor

l Supplied fitted with proximity switches for depth,

datumand‘nohole’sensing,PNPorNPN

l Quick release interchangeable leadscrew and nut

TOOLTYPE

SPEED

POWER

0.24

TORQUE

1.4

1.1

0.9

0.7

0.6

STROKE

WEIGHT

r p m

AFTE270-1100

AFTE270-1300

AFTE270-1850

AFTE270-2350

AFTE270-2950

1100

1300

1850

2350

2950

assembly

l Capacity up to 6mm (1/4”) in aluminium, 3mm (1/8”) in

leadscrew / nut assemblies AFTE270

mildsteeldependingonthreadform

REPLACEMENT ORDERING THREADSIZE/

SHAPE

LEADSCREW/

NUTONLY

CODE

PITCH

LEADSCREW/

NUTONLY

part no.

CODE

PITCH

part no.

350993

380373

369933

369923

359303

359293

350713

350723

350733

350743

350753

350763

L34

L33

L32

L31

L30

0.25

0.30

0.35

0.40

0.45

0.50

0.60

0.70

0.75

0.80

1.00

L22

1/8”NPT(27TPI)

Proximity Sensor

350923

350933

350943

350953

350963

350973

350983

L23

L24

L25

L26

L27

L28

L29

0BA

1BA

2BA

3BA

4BA

5BA

6BA

402723

391533

391543

390333

350803

350813

350823

350833

350843

350853

L38

L36

L37

L35

L10

L11

L12

L13

L14

L15

80TPI

64TPI

56TPI

48TPI

40TPI

36TPI

32TPI

28TPI

26TPI

24TPI

Proximity switches

included with tool.

Leadscrew

Nut

Quick release

Leadscrew and

Nut Assembly

Leadscrew

Control Blocks

A7 – PNP Switches

A8 – NPN Switches

AFTE470 / AFTE480 leadscrew

AFTE470

l High power brake motors with options of 0.38kW

(0.50HP)or0.75kW(1.00HP)

AFTE470-180

AFTE470-330

AFTE470-550

AFTE470-900

AFTE470-1200

AFTE470-1450

180

330

550

900

1200

1450

0.50

17.9

9.8

5.9

3.6

2.7

2.2

l Supplied fitted with proximity switches for depth,

datumand‘nohole’sensing,PNPorNPN

l Quick release interchangeable leadscrew and nut

assembly

l Capacity up to 10mm (3/8”) in mild steel, 16mm (5/8”)

AFTE480

inaluminiumdependingonthreadform

AFTE480-180

AFTE480-330

AFTE480-550

AFTE480-900

AFTE480-1200

AFTE480-1450

180

330

550

900

1200

1450

1.00

35.8

19.5

11.7

7.2

5.4

4.4

26.5

leadscrew / nut assemblies AFTE470 / 480

SHAPE

REPLACEMENT ORDERING THREADSIZE/ REPLACEMENT ORDERING THREADSIZE/

LEADSCREW/

NUTONLY

CODE

PITCH

LEADSCREW/

NUTONLY

CODE

PITCH

part no.

380373

369933

369923

359303

359293

350713

350723

350733

350743

350753

350763

350773

350783

350793

L34

L33

L32

L31

L30

0.25

0.30

0.35

0.40

0.45

0.50

0.60

0.70

0.75

0.80

1.00

1.25

1.50

1.75

350823

350833

350843

350853

350863

350873

350883

350893

350903

350913

402793

L12

L13

L14

L15

L16

L17

L18

L19

L20

L21

L39

32TPI

28TPI

26TPI

24TPI

22TPI

20TPI

19TPI

18TPI

16TPI

14TPI

12TPI

Proximity Sensor

350993

L22

1/8”NPT(27TPI)

Leadscrew

Nut

350923

350933

350943

350953

350963

350973

350983

L23

L24

L25

L26

L27

L28

L29

0BA

1BA

2BA

3BA

4BA

5BA

6BA

402723

391533

391543

390333

350803

350813

L38

L36

L37

L35

L10

L11

80TPI

64TPI

56TPI

48TPI

40TPI

36TPI

Quick release

Leadscrew and

Nut Assembly

Leadscrew

Control Blocks : A7 – PNP Switches, A8 – NPN Switches

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Control Blocks and Interfaces

Control Blocks

Air Connections

A1 Full Feature Control Block

A6 Simple Control Block

Part No. 103862

Air Return Port – Connects to breather port in nose of tool to provide

Part No. 436313

extraretractcapabilitywithheavyfrontendattachments (1/8”BSP)

StartButton–Formanualoperationandset-up

RemoteStartSignalPortPulse(M5)

ManualStopButton–Interrupts cycleandreturns AFDtodatum

Remote Stop Signal Port – Requires external signal pulse for

returningtheunittodatumrestposition(M5)

Airinlet(1/4”BSPor1/4”NPT)

Work Cycle Complete Port – Used for sequence control with other

AFD’s clamps,indextables,etc(positiveatdatumposition)(M5)

DepthStopSignalPort–Usedwithexternalcircuits suchas dwellor

pecking(1/8”BSP)

Retractrateadjustmentcontrol

Advancerateadjustmentcontrol

Feedrateadjustmentcontrol

Feedport(1/8”BSP)

Returnport(1/8”BSP)

ElectricalConnections

Startsolenoid

Stopsolenoid

SW1

SW2

Datumreturn(M8x1.00)

Depthposition(M8x1.00)

Electrical Interfaces (not included with control blocks)

Solenoid Valves

ALL 24V DC

NC – Valve normally closed

NO – Valve normally open

C10 Part No. 438223

C3 Part No. 104002

Comprises :

2 x M8 Proximity Switches PNP (NO)

2 x Plug-in Cables

2 x M8 Proximity Switches PNP (NO)

2 x Plug-in Cables

2 x Solenoid Valves (NC)

Proximity Switches

All 10-30V DC

NC – Normally closed

NO – Normally open

C5 Part No. 104842

C11 Part No. 438233

Comprises :

2 x M8 Proximity Switches NPN (NO)

2 x Plug-in Cables

2 x M8 Proximity Switches PNP (NO)

2 x Plug-in Cables

1 x Solenoid Valve (NC)

1 x Solenoid Valve (NO)

C12 Part No. 438243

Comprises :

2 x M8 Proximity Switches NPN (NO)

2 x Plug-in Cables

2 x Solenoid Valve (NC)

AFD60 / AFT60 Control Block (Supplied fitted)

Electrical Inputs and Outputs

24VD.C. Switched Red

OV. Common Black

24VD.C. Switched Green

Switch Yellow

Switch Common White

Switch Blue

Air connection as above

except M port which is

negative at datum.

To invert signal use kit

Part No. 104822

Electrical Interface

Part No. 79532

24V DC

Comprises:

2 metre cable Adaptor

and O ring Interface block

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AFD Control Options

adjustable feed control unit

Minimises burring on breakthrough. Constant feed maintained in all operating conditions.

Hydraulicfluidsealedforlife.

MIN. PLUNGER

OPERATINGLOAD

MAX. LOAD MINIMUMFEEDRATE

AT2230N(500LBS)LOAD

MAX. STROKE

PARTNO.

2.3

4.1

544

357

0.73

0.45

102

127

199

276

352

417

474

30.1

55.5

80.9

106

132

91942

91952

91962

104452

104462

peck feed control

Used when hole depth is five times hole diameter. Helps clear chips, avoids overheating and bit

breakage.Holeaccuracyis improved.ForusewithFullFeatureControlBlock.

25mm(1”)stroke

50mm(2”)stroke

75mm(3”)stroke

92282

92292

92302

dwell control

Used to dwell drill at bottom of stroke. Can be used to spot face, blind hole polish, friction weld

plasticcomponents andspinrivet.ForusewithFullFeatureControlBlock.

—

DwellControlUnitComplete

DwellforAFD60

92372

78482

skip feed control

SkipDrilling–customH.C.U.’s available onrequest.

Skip control ensures minimum cycle times without

breakthrough burrs when drilling tubes, pocketed

castings etc, with two controlled feed movements

linkedbyadistanceoffasttravel.

InformationRequired

1. Depthoffirstcut

2. Depthofskip

3. Depthofsecondcut

4. Drillpointanlge

Output Spindles

AFD205 / AFD215, AFDE200, AFTE270

l Interchangeablemodularoutputspindles

l Precisionoptionforcollettypes,R2andR36

FUNCTION

ORDER FEATURES

CODE

PART NO.

375263

RECOMMENDED

SPEED RANGE

HighSpeedOutput K42

Spindle

CollectChuckcanbefittedtoanyAFDE200

tostepupspeedby4.28:1.

<5250rpm

Note:Maxallowablespeed 27000rpm.

CollectChuck

Seerangeofcollets.

357183

382213

<18800rpm

<9600rpm

25.5mm (1”)

No.1Jacobs Taper K32

OutputSpindle

No.1Jacobs Taperandforusewithchucks or.

multispindleheads

TappingHead

OutputSpindle

H21

4.5-8.0MM(3/16”-5/16”)capacity.

357193

<1200rpm

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Output Spindles

AFD415, AFDE400 / 410, AFDE600 / 610 / 620, AFTE470 / 480

FUNCTION

ORDER FEATURES

CODE

PART NO. RECOMMENDED

SPEED RANGE

10mm(3/8”)key

AdjustableChuck

OutputSpindle

PartNo.Includes chuckkey

327723

<9600

<1800

Upto7mm(0.276”)colletcapacity(SeeColletRange)

Integral Collet Chuck

Output Spindle

StandardOutputAssembly

PrecisionOutputAssembly

326573

384113

Upto16mm(0.63”)colletcapacity(SeeColletRange)

PrecisionOutputAssembly

Large Integral Collet

Chuck Output Spindle

<1800

<9600

R36

389273

Taper Output Spindle

and for use with

chucks and multi

spindle heads

B24

B32

B16

No.2Jacobs Taper

No.1Jacobs Taper

B16TaperOutput

A=30(1.18”)

A=24.1(0.95”)

A=34.8(1.37”)

326593

355263

368163

ØA

ØB

Preset Tooling

DIN55058

Output Spindle

<5450

StandardOutputAssembly

326563

356373

ØA

ins

5/8"

ØB

ins

2.62

ins

2.85

Preset Tooling

TMS Standard

Output Spindle

<5450

<2100

B33

StandardOutputAssembly

1/4”fem.hex.drive.Torquerange0.3-11Nm

(2.7-100ins.lbs.)

5/16” fem.hex.drive.Torquerange0.3-11Nm

(2.7-100ins.lbs.)

AFD415, AFDE400

Externally Adjustable

Screwdriver Head

Output Spindle

324903

324913

AFD415, AFDE400

410 Tapping Head

Output Spindle

3.5-6.5mm(9/64”-1/4”)capacity

4.5-8mm(3/16”-5/16”)capacity

92362

92892

<1450

AFDE600/610

TappingHead

OutputSpindle

4.5-9.5mm(3/16”-3/8”)capacity

ForusewithB24output

J19

383813

AFDE700 / 710

FUNCTION

ORDER CODE

T34

DESCRIPTION

PART NO.

362443

Standard machine taper.

Adapts to numerous standard machining

heads and equipment.

ISO30 output taper, DIN 2080

Preset tooling spindle to DIN 55O58

Accepts tooling to DIN 6327

28m diameter, 85mm (3.25”) deep

Tooling spindles for ‘automotive’ preset

tooling.

362453

373333

PresettoolingspindletoT.M.Smithstandard

Tooling spindles for ‘automotive’ preset

tooling.

T33

₁₆”diameter,3.3”(84mm)deep

ER32colletoutputspindle(seecollets)

Maximumdrilldepth48mm(1.89”)

Accepts straight shank drills up to

20mm diameter (7/8”)

362463

Drive spindle for use with multi-head

or angle head.

T35

Driveadaptorformulti-heads oranglehead 373343

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Collets

For use with B2 (326573), R2 (384113), K2 (357183), K42 (375263), ER11 TYPE

size

part no.

size

part no.

size

part no.

0.5 - 1.0 (0.020 - 0.039)

1.1 - 1.5 (0.043 - 0.059)

1.6 - 2.0 (0.063 - 0.079)

52582

52592

52602

2.1 - 2.5 (0.083 - 0.098)

2.6 - 3.0 (0.102 - 0.118)

3.1 - 4.0 (0.121 - 0.157)

52622

52632

52642

4.1 - 5.0 (0.161 - 0.197)

5.1 - 6.0 (0.201 - 0.234)

6.1 - 7.0 (0.240 - 0.276)

52652

52662

52672

For use with R36 (389273) ER25 TYPE

6.0 - 7.0 (0.236 - 0.276)

7.1 - 8.0 (0.279 - 0.315)

8.1 - 9.0 (0.319 - 0.354)

9.1 - 10.0 (0.358 - 0.394)

104942

104952

104962

104972

10.1 - 11.0 (0.397 - 0.433)

11.1 - 12.0 (0.437 - 0.472)

12.1 - 13.0 (0.476 - 0.512)

13.1 - 14.0 (0.516 - 0.551)

104982

104992

105002

105022

14.1 - 15.0 (0.555 - 0.591)

15.1 - 16.0 (0.594 - 0.630)

105032

105042

For use with T2 (362463) ER32 TYPE

5.0 - 6.0 (0.197 - 0.236)

6.1 - 7.0 (0.240 - 0.276)

7.1 - 8.0 (0.279 - 0.315)

8.1 - 9.0 (0.319 - 0.354)

9.1 - 10.0 (0.358 - 0.394)

105092

105102

105122

105132

105142

10.1 - 11.0 (0.397 - 0.423)

11.1 - 12.0 (0.437 - 0.472)

12.1 - 13.0 (0.476 - 0.512)

13.1 - 14.0 (0.516 - 0.551)

14.1 - 15.0 (0.555 - 0.591)

105152

105162

105172

105182

105192

15.1 - 16.0 (0.594 - 0.630)

16.1 - 17.0 (0.634 - 0.669)

17.1 - 18.0 (0.673 - 0.709)

18.1 - 19.0 (0.713 - 0.748)

19.1 - 20.0 (0.752 - 0.787)

105202

105222

105232

105242

105252

Chucks

drilling chucks

FUNCTION

DESCRIPTION

PART NO.

29492

Part No. Includes Chuck Key. Use with No. 1 standard

Jacobs taper outputs K32 and B32

6.5mm (1/4”) Key Adjustable Chuck

10mm (3/8”) Key Adjustable Chuck

Part No. Includes Chuck Key. Use with No. 2 standard

Jacobs taper output B24

34752

34332

Part No. Includes Chuck Key. Use with No. 2 standard

Jacobs taper output B24

13mm (1/2”) Key Adjustable Chuck

tapping chucks

JACOBS TAPER FITTING

ØTAP SHANK

mm mm

29462

29452

34742

No. 1

No. 2

64 27

79 37

3.5-6.5

4.5-8

4.5-9.5

Tapping Chucks with flexible Collet (included)

Spare or replacement Collets

75142

29482

29472

36172

39242

2-4.5mm (5/64-3/16”) Capacity to suit 29462 / 29452

3.5-6.5mm (9/64-1/4”) Capacity to suit 29462 / 29452

4.5-8mm (3/16-5/16”) Capacity to suit 29462 / 29452

4.5-9.5mm (3/16-3/8”) Capacity to suit 34742

9-12.5mm (9/32-1/2”) Capacity to suit 34742

drill bit/ cutter adaptor

Morse Taper Adaptor

No. 2 Jacobs female taper to No. 2 Morse female taper

34862

53232

Fits thread of Single Collet Chuck – Part Nos. 326573

and 384113 and Multi Heads – Part Nos. 52362,

52462, 92162, 92172, 104022, 104062

Ø 10mm Shank Cutter Adaptor

multiple spindle heads

Multi-spindle drilling / tapping heads

Angle heads/ Offset heads

When ordering state number of spindles, diameter of

holes, material to be drilled and hole pattern required

Fixed and adjustable spindle multi-heads

—

Angle heads available to order to suit

AFDE400/410/600/610/620/700/710/AFD4115

When ordering state details of application, material to

be machined, size and depth to cut

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Guards

chuck guards

FEATURES

TOOL TYPES

PART NO.

AFD205/215, AFDE200, AFTE270

AFD415, AFDE400/410, AFTE470/480

AFD60/AFDE600/610/620

66132

66122

304863

To prevent the user inadvertently touching

rotating parts

control head guard

Control Top Guard to enclose crosshead

(Supplied with AFD60 as standard)

259093

AFD60, AFT60

210mm

(8.3”)

236mm

(9.3”)

108mm

(4.3”)

55mm

(2.2”)

Silencers

AFD/AFT silencer

AFD205, AFD215

AFD415

AFD60, AFT60

91262

70642

70652

Exhaust silencer fitted with 1/4” BSP screw-in

silencer

Miscellaneous Accessories

AFD205/215 HCU inverting kit

Particularly for use with AFD205 for applications with

height restrictions

HCU Inverting Assembly

381003

104432

AFD205/215, AFDE200, AFTE270 sealing ring

Threaded on to nose of unit in place of protection cap.

Forms seal on quill shaft to prevent ingress of swarf.

Sealing Ring

Multiple Spindle Heads

l Rangeofadjustablespindlepositions for2,3and4spindleheads

Special fixed spindle heads available for non standard hole patterns or dedicated applications

drilling

MultipleSpindleHeadPartNumbers

NUMBER SPINDLE MAXIMUM AFD205 AFD415 AFD60 AFDE600 AFDE700 AFTE270 AFTE-470 COLLET

CENTERS COLLET AFD215 AFDE400

AFDE610 AFDE710

AFDE620

AFTE-480 TYPE

SPINDLES OR PCD

SIZE

AFDE200 AFDE410

9.5-54

12.7-64

18.4-87.3 7.00

19-95 9.50

41.1-109.9 7.00

4.00

6.50

174183 92142

–

92152

92162 52362 104062

106662 204183 106672

92172 52462 104022

107552 107572 107562

107582 107602 107592

3 inline 19.0-57.1 9.50

3 PCD 27.9-104.1 9.50

4 PCD 42.7-118.9 9.50

–

107622 107612

Fixed

–

MSD100 MSD200 MSD200 MSD300

tapping

9.5-54

4.00

6.50

–

174183 92142

–

12.7-64

204173 92222

–

92152

92162

106662

92172

107552

107582

–

18.4-87.3 7.00

19-95 9.50

41.1-109.9 7.00

–

92232

104122

106682 204193 106692

92242 104072

107632 107652 107642

107662 107682 107672

–

3 inline 19.0-57.1 9.50

3 PCD 27.9-104.1 9.50

4 PCD 42.7-118.9 9.50

How to order

Examples:

–

107702 107692

Fixed

–

MST100 MST200 MST200 MSD300

MSD100

AFDE200-2850-A1 + K32 + 174183

AFD415-3400-A6 + B24 + 107552

AFDE610-900-A1 + B24 + 107672

AFD60-2100 + 52362

output spindles for use with multiple spindle heads

AFD205

AFD215

AFDE200

AFD415

AFD60

AFDE600

AFDE610

AFDE620

AFDE700

AFDE710

AFTE270

AFTE-470

AFTE-480

AFDE400

AFDE410

AFDE70-950-A1-T35 + MSD300

K32

B24

–

B24

T35

K32

B24

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Multiple Spindle Heads

dimensions

adjustable spindle

QUILL DATUM

PART NO.

MAXIMUM MAX. / MINI. MINIMUM

MAXIMUM

PCD

SPEED

CENTERS

PCD

rpm

QUILL DATUM

52362

8500

5300

8500

1400

8500

1400

5300

1500

5300

900

18.4-87.3

41.1-109.9

9.5-54

12.7-64

18.4-87.3

41.1-109.9

12.7-64

18.4-87.3

41.1-109.9

18.4-87.3

41.1-109.9

18.4-87.3

19-95

19-57.1

–

115

193.5

175.4

196

52462

–

137

92142

–

50.8

92152

–

92162

–

115

92172

–

137

196

92222

–

50.8

233.8

253

92232

–

115

92242

–

137

253

104022

104062

104072

104122

106662

106672

106682

106692

107552

107562

107572

107582

107592

107602

107612

107622

107632

107642

107652

107662

107672

107682

107692

107702

174183

204173

204183

204193

–

137

196

Drilling

Tapping

–

115

196

–

137

233.5

196

–

115

2 spindles

adjustable

3 spinndles

inline addjusttable

–

124

68.3

50.8

68.3

212

211

261.5

260

212.3

188

212.3

211.2

188

211.2

188

261.5

260

259.9

261.5

260

–

124

–

124

–

124

–

99.2

120.3

147.6

99.2

120.3

147.6

50.8

142.9

132.6

130.4

142.9

132.6

130.4

–

27.9

42.7

–

104.1

118.9

–

19-57.1

–

900

–

3 spinndles

adjusstable

4 spinndles rrectanngular

adjusstable

900

27.9

42.7

–

104.1

118.9

–

900

–

900

–

259.9

260

900

–

900

–

259.9

169.5

206.1

188

5300

700

9.5-54

12.7-64

19-95

–

124

–

124

260.4

fixed spindle

2 – 3 – 4 – 5

spindles fixed

PART NO.

MAXIMUM

SPEED

rpm

MAX. / MINI. MINIMUM

MAXIMUM

PCD

CENTERS

PCD

MSD100

MST100

MSD200

MST200

MSD300

MST300

5300

1400

5300

700

3500

1500

9.5-63.5

19-95

9.5/12.7

63.5

56-81.8

100.8-126.2 57.2

150-225

37/40.5

168/175.4

227.8/233.8

211.1

19-95

260

17.4-157

17.4

157

26-41

221-241

Spindle Coolant Adaptor for the AFDE700 Series

Twotypes ofspindlecoolantadaptors arenowavailablefortheAFDE700/710.

The adaptors are available with the ER32 style collect holder (maximum collet20mm) or a 32mm

‘U’ drill holder. Both are supplied with DIN2080 ISO30 male tapers to fit the T34 output and

includeasupportpillarmountedtothefrontoftheAFDEtotakethetorquereaction.

The heads are fully sealed and coolant enters the head via a port on the side of the head suitable

for10mmO.D.and7mmI.D.pipe.

MaximumSpeed–5000rpm

MaximumCoolantPressure–25bar

Weight–Approx7kg(15.5lbs)

ERColletType

32mm‘U’DrillType

PartNo.107792

PartNo.107802

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Multiple Spindle Heads

Collets

l Collects formultiplespindleheads

l Types A,BandDarethreadedtypes

l TypeCareEr11type

SIZE

COLLET TYPE

SIZE

COLLET TYPE

SIZE

COLLET TYPE

0.5

0.6

0.7

0.8

0.9

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

2.1

2.2

2.3

2.4

2.5

2.6

2.7

2.8

2.9

3.1

3.2

3.3

3.4

3.5

3.6

3.7

3.8

3.9

52582

52592

52602

52622

52632

52642

4.1

4.2

4.3

4.4

4.5

4.6

4.7

4.8

4.9

5.1

5.2

5.3

5.4

5.5

5.6

5.7

5.8

5.9

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

28132

28142

28152

28162

28172

28182

28192

28202

28222

28232

28252

28272

28282

28292

28302

28322

28332

28342

28352

28372

28382

28392

28402

39532

39542

52652

52662

52672

35032

35042

35052

35062

35072

35082

35092

35102

35122

35132

35152

35172

35182

35192

35202

35222

35232

35242

35252

35272

35282

35292

35302

35332

35342

35352

35362

35382

35392

35402

7.1

7.2

7.3

7.4

7.5

7.6

7.7

7.8

7.9

8.1

8.2

8.3

8.4

8.5

8.6

8.7

8.8

8.9

35422

35432

35452

35462

35472

35492

35502

35522

35532

35552

35562

35572

35582

35592

35602

35622

35632

35652

35672

35682

35692

35722

35732

35752

35762

60002

60022

60032

60042

60052

60062

60072

60082

60092

60102

60122

60132

60142

60152

60162

60172

60182

60192

60202

60222

60232

60242

60252

60262

60272

60282

60292

60302

60322

60332

60342

39442

39452

39462

39472

39482

39492

27852

39502

27862

39522

27872

27882

27892

27902

27922

27932

27942

27952

27962

27972

27982

27992

28002

28032

28042

28052

28062

28082

28092

28102

28122

39302

39322

39342

39352

39362

39372

39382

39392

39402

39422

39432

34902

34932

34942

34952

34962

34982

34992

35002

35022

9.1

9.2

9.3

9.4

9.5

Applications

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Auto Feed Drill and Tapper Applications

Application

Hydraulic cylinder

Carburettor components

Aluminium casting

Drilling and tapping Ø6mm holes in alloy steel

Drilling 2 Ø3mm and a Ø10mm hole in aluminium

Drilling and tapping Ø8mm holes

casting

Tool Type

4 AFD41-1250-A1-B2 with skip feed control unit

1 AFTE47-830-A6-B24 with tapping chuck and

Tool Type

2 AFD41-3400-A6-B2

2 AFD41-790-A6-B8

All tools fitted with interface kits and exhaust

2 AFD22-4350-A1-K2 with hydraulic control units

1 AFD60-1600

Base and bar clamps

control box

1 R12104X 4 station rotary table

Parallel and base clamps, tubes

collectors

1 R12104H 4 station rotary table with hydrocheck

Mounted on bar clamps to vertical slides for

positioning

Cycle Time

20 seconds

Cycle Time

5 seconds per component

Cycle Time

Under 20 seconds

Application

Automotive component

Air conditioning parts

Stainless steel component

Drilling Ø6.4mm hole, 32mm deep and 4 Ø5.5mm

Drilling 2 Ø6mm holes and spot facing 6 Ø16mm

Drilling Ø4mm and Ø8mm holes

holes in mild steel

holes 1.5mm deep in cast aluminium replacing

operations performed by a CNC machine

Tool Type

AFDE41-1220-A1-B1 fitted with 25mm

hydraulic check units

AFDE62-860-A1-B1 fitted with 25mm hydraulic

check unit

AFD60-3000 fitted with 2 spindle head and

Tool Type

hydraulic check unit

AFD41-2100-A1-B1 fitted with 50mm peck feed kit

2 AFD22-2700-A1-K32 with chucks and hydraulic

2 AFDE41-2350-A1-B2 fitted with interface kits

and hydraulic check units

AFE70-460-A1-T35 fitted with a 6 spindle head

Both tools mounted in swivel, right angle and

check units

and dwell kit

AFDE41 in bar, swivel, right angle and base

base clamps with tubes

Mounted on swivel and right angle clamps, base

clamps and tubes

clamps and tube

Cycle Time

8 seconds

Cycle Time

12 seconds

Cycle Time

8 -9 seconds

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Mounting Clamps

Used

with

AFD

type

Base Clamp

Part No.

Swivel clamp

Part No.

Right Angle Clamp

Part No.

61842

76302

32542

61802

76332

32502

61822

76342

32522

AFD205, AFDE200, AFTE270

AFD415, AFDE400/410, AFTE470/480

AFD60, AFT60, AFDE600/610/620

Used

with

AFD

type

Bar Clamp

Part No.

Parallel clamp

Part No.

Pillar Support

Part No.

AFD205, AFDE200, AFTE270

61852

76272

61832

76352

61862

—

AFD415, AFDE400/410, AFTE470/480

—

AFD60, AFT60, AFDE600/610/620

32532

32492

Mounting Columns

Column Length

Used with

AFD type

228mm

305mm

457mm

610mm

760mm

915mm

1220mm

Part No.

39702

9452

—

39722

9462

—

39732

9472

—

39742

9482

39752

—

AFD205, AFDE200, AFTE270

—

AFD415, AFDE400/410, AFTE470/480

AFD60, AFT60, AFDE600/610/620

32562

—

32572

32582

MUMBAI : 2570 89 94, 2570 89 11

DELHI : 5161 50 91, 2638 69 32

KOLKATA : 2226 15 76, 2246 98 53

CHENNAI : 2483 55 11, 2483 55 09

Chicago Pneumatic Sales,

A Division of Atlas Copco (India) Ltd.

Chemtex House, Hiranandani Gardens,

Powai, Mumbai-400 076.

Websites : www.chicagopneumatic.com

PUNE

: 2543 21 05

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