Broilmaster Outdoor Cart B100613 3 1203 User Manual

GARDEN CART ASSEMBLY  
INSTALLATION INSTRUCTIONS  
VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN  
THIS CART BEFORE BEGINNING INSTALLATION.  
CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.  
WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.  
KEEP THIS OWNERS MANUAL FOR FUTURE REFERENCE.  
EMPIRE COMFORT SYSTEMS, INC • 918 FREEBURG AVE. • BELLEVILLE, IL 62220  
B100613-3-1203  
B100613-3-1203  
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IMPORTANT INFORMATION  
Gas Types  
Grill Location  
Broilmaster® Premium Gas Grills are designed  
for outdoor use ONLY.  
Never use liquid propane gas with a grill de-  
signed for natural gas, or natural gas with a  
grill designed for liquid propane gas. The type  
of gas required for your grill is defined on its  
product identification label. Questions regarding  
different types of gases should be directed to  
your gas supplier.  
These mounting accessories are designed for  
use with Broilmaster® gas grills and must not  
be used with any other grill or for any other  
purpose.  
Never install or operate your grill in any building,  
garage, or other enclosed area.  
Cleaning  
The exterior of your cart or post may be cleaned  
with hot water and mild detergent as needed.  
For your safety, the grill should not be installed  
or operated under any combustible materials,  
such as carports, covered porches, awnings,  
or overhangs.  
Touch-up paint is available through your Broil-  
master® dealer.  
Never install or use your grill in or on any rec-  
reational vehicle or boat.  
Stainless steel surfaces may be cleaned with  
a spray-on stainless steel cleaner available at  
most hardware stores.  
CAUTION: THE INSTALLATION AND OPERATION OF  
THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BE-  
LOW MAY LEAD TO THE POSSIBILITY OF FIRE, PROPERTY  
DAMAGE, OR PERSONAL INJURY.  
Important: Do not use harsh or abrasive clean-  
ers! Your cart or post has a highly polished  
surface and may be easily scratched.  
Aminimum clearance of sixteen (16") inches is  
required from all sides of the grill to any com-  
bustible material.  
A minimum clearance of eighteen (18") inches is  
required from the back of the grill to any combus-  
tible material.  
Examples of combustible materials are patio  
furniture, fences, or the wall of your home.  
PERIODIC INSPECTION AND MAIN-  
TENANCE  
The area surrounding the grill should be clear  
to ensure proper ventilation. Do not obstruct  
the flow of combustion and ventilation air in any  
way. The ventilation openings on the propane  
cylinder enclosure must also remain free and  
clear of debris.  
Periodic inspections and maintenance are es-  
sential. All Broilmaster® Gas Grill products or  
mechanical devices eventually begin to wear  
due to environment, contaminants, corrosion  
or aging. Inspect all components at least twice  
per year and replace any that show wear.  
WARNING: DO NOT INSTALL OR OPERATE A GAS  
GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERI-  
ALS ARE USED OR STORED. FAILURE TO COMPLY WITH  
THIS WARNING COULD RESULT IN EXPLOSION OR FIRE  
CAUSING PROPERTY DAMAGE OR PERSONAL INJURY.  
If any parts are damaged or missing, you may  
order parts from your local Broilmaster® dealer.  
B100613-3-1203  
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CART EXPLODED VIEW  
CART PARTS LIST  
PART  
MODEL  
PART  
MODEL  
NUMBER  
NUMBER  
DESCRIPTION  
NUMBER  
NUMBER  
DESCRIPTION  
1
1
2
2
3
3
4
5
6
7
B100604  
B100606  
B100577  
B100586  
B100603  
B100605  
B100598  
B100573  
B064791  
B100579  
FRAME ASSEMBLY (3 SERIES)  
FRAME ASSEMBLY (4 SERIES)  
BASE SHELF (3 SERIES)  
BASE SHELF (4 SERIES)  
FRAME ASSEMBLY(3 SERIES)  
FRAME ASSEMBLY (4 SERIES)  
END CAP  
HEAD BRACKET ASSEMBLY  
CYLINDER RETAINER  
MANIFOLD COVER PLATE  
8
8
9
B100578  
B100587  
B743095  
FRONT PANEL (3 SERIES)  
FRONT PANEL (4 SERIES)  
GREASE RETAINER TOP AS-  
SEMBLY  
10  
NS  
NS  
NS  
NS  
B743098  
B073272  
B100108  
B100581  
B100526  
GREASE RETAINER ASSEMBLY  
WHEEL - BLACK  
WHEEL RETAINER  
WHEEL COVER  
GREASE CUP  
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer in your area, con-  
please provide the following information when placing a repair part order: Model Number, Part Name, Part Number,  
and Quantity of parts needed.  
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HARDWARE PACKAGE  
BEFORE YOU BEGIN  
When assembling the Garden Cart, you have the option to have the drop-down side shelf/pull handle on the left or  
right side of the cart. Please note the following:  
• If the side burner is being installed, the drop-down side shelf/pull handle must be installed on the left side of the  
grill.  
• The side burner must be installed on the right side of the grill only.  
• The drop-down side shelf/pull handle must be installed on the side opposite the wheels.  
The instructions in this manual will guide you to assemble the Garden Cart and drop-down side shelf/pull handle for  
the grill as shown in Figure 1. I f you choose to install the drop-down side shelf/pull handle on the right side of the grill  
as shown in Figure 2. Start with the opposite frame assembly shown in Figure 3.  
FIGURE 1  
FIGURE 2  
B100613-3-1203  
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CART ASSEMBLY  
1
3
Lay one frame assembly on a non-abrasive surface.  
Place front panel onto frame assembly. Attach bottom  
of front panel to bottom of frame assembly with two (2)  
1/4-20 x 3/4 Phillips screws. Figure 3  
Place base shelf onto frame assembly. Install the large  
hole in base shelf for LP cylinder on wheel end of cart.  
DO NOT attempt to attach base shelf to frame assembly  
at this time. Figure 5  
FIGURE 5  
FIGURE 3  
4
2
Attach each head bracket to second frame assembly with  
two (2) 1/4-20 x 3/4 Phillips screws. Attention: Insert two  
(2) 1/4-20 x 3/4 Phillips screws into bottom of second  
frame assembly to prevent the entry of rain. Figure 6  
Place two (2) head brackets onto frame assembly.Attach  
each head bracket to frame assembly with two (2) 1/4-20  
x 3/4 Phillips screws. Figure 4  
FIGURE 4  
FIGURE 6  
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CART ASSEMBLY  
5
7  
Place grill head onto garden cart. Attach side shelf and  
grill head to the two frame assemblies with four (4) 1/4-20  
x 3/4 Phillips screws, 1/4 x 5/8 lock washers and 1/4-20  
hex nuts. Figure 9  
Attach base shelf to each frame assembly with two (2)  
1/4-20 x 3/4 Phillips screws. Figure 7  
FIGURE 7  
6
Attach cylinder retainer to head bracket which is adjacent  
to wheels with one (1) 1/4-20 wing nut and (1) 1/4-20 x  
3/4 Phillips screw. Figure 8  
FIGURE 9  
8
Attach the grease retainer assembly to the grease re-  
tainer top assembly with a 10-24 wing nut.  
FIGURE 10  
FIGURE 8  
B100613-3-1203  
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CART ASSEMBLY  
9
10  
Insert manifold cover plate into front panel. Figure 12  
Attach the grease retainer assembly and grease retainer  
top assembly to the bottom of the grill head and fasten  
with one (1)10-24 x 3/4 Phillips bolt and one (1)10-24  
wing nut provided with grill head for use with stabilizing  
arm and burner stabilizing arm.  
Loosen the wing nut and move the slide up or down to  
accept the grease cup. Be sure to trap the rim of the cup  
as shown. Figure 11  
Use only noncombustible containers for the grease cup  
(aluminumortincans)donotusecombustiblecontainers  
such as Styrofoam or paper cups.  
FIGURE 12  
FIGURE 11  
11  
Assembly of garden cart is completed.  
BROILMASTER®  
A Division of Empire Comfort Systems, Inc.  
918 Freeburg Ave.  
Belleville, Illinois 62220  
Phone: 1-800-851-3153  
FAX: 1-800-443-8648  
VISIT OUR WEB SITE AT WWW.broilmaster.com  
RETAIN OWNERS MANUAL FOR FUTURE REFERENCE.  
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