| BP48-1 AND SSP48-1 IN-GROUND POST   INSTALLATION INSTRUCTIONS   WARNING: THIS IN-GROUND POST IS NOT DESIGNED FOR USE WITH AN LP GAS CYLINDER.   WARNING: SEE YOUR GRILL OWNER’S MANUAL FOR PROPER LOCATION, MINIMUM CLEARANCES, AND   OTHER IMPORTANT SAFETY INFORMATION BEFORE PROCEEDING WITH INSTALLATION OF THIS IN-GROUND   POST.   VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN THIS   POST BEFORE BEGINNING INSTALLATION.   CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES. WORK GLOVES   ARE RECOMMENDED TO PREVENT INJURY.   KEEP THIS OWNER’S MANUAL FOR FUTURE REFERENCE.   EMPIRE COMFORT SYSTEMS, INC. • 918 FREEBURG AVE. • BELLEVILLE, IL 62220   Page 1   B101074-0-1006   Download from Www.Somanuals.com. All Manuals Search And Download.   TABLE OF CONTENTS   CONGRATULATIONS!   You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire   manual before assembling your premium Broilmaster® accessory.   Important Information.............................................................................................................................4   In-Ground Post Parts List & Exploded View...................................................................................... .5   In-Ground Post Installation............................................................................................................. .6-8   Page 3   B101074-0-1006   Download from Www.Somanuals.com. All Manuals Search And Download.   IMPORTANT INFORMATION   Grill Location   Gas Types   Broilmaster Premium Gas Grills are designed for out-   door use ONLY.   Never use liquid propane gas with a grill designed for   natural gas, or natural gas with a grill designed for liquid   propane gas. The type of gas required for your grill is   defined on its product identification label. Questions   regarding different types of gases should be directed   to your gas supplier.   These mounting accessories are designed for use with   Broilmaster gas grills and must not be used with any   other grill or for any other purpose.   Never install or operate your grill in any building, garage,   or other enclosed area.   Cleaning   The exterior of your post may be cleaned with hot water   and mild detergent as needed.   For your safety, the grill should not be installed or oper-   ated under any combustible materials, such as carports,   covered porches, awnings, or overhangs.   Touch-up paint is available through your Broilmaster   dealer.   Never install or use your grill in or on any recreational   vehicle or boat.   Stainless steel surfaces may be cleaned with a spray-   on stainless steel cleaner available at most hardware   stores.   CAUTION: THE INSTALLATION AND OPERATION OF THIS GRILL   AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO   THE POSSIBILITY OF FIRE, PROPERTY DAMAGE, OR PERSONAL   INJURY.   Important: Do not use harsh or abrasive cleaners! Your   post has a highly polished surface and may be easily   scratched.   Aminimum clearance of sixteen (16") inches is required   from all sides of the grill to any combustible material.   PERIODIC INSPECTION AND MAINTE-   NANCE   A minimum clearance of eighteen (18") inches is re-   quired from the back of the grill to any combustible   material.   Periodicinspectionsandmaintenanceareessential. All   Broilmaster Gas Grill products or mechanical devices   eventually begin to wear due to environment, contami-   nants, corrosion or aging. Inspect all components at   least twice per year and replace any that show wear.   Examples of combustible materials are patio furniture,   fences, or the wall of your home.   The area surrounding the grill should be clear to ensure   proper ventilation. Do not obstruct the flow of com-   bustion and ventilation air in any way. The ventilation   openings on the propane cylinder enclosure must also   remain free and clear of debris.   If any parts are damaged or missing, you may order   parts from your local Broilmaster dealer. Please refer to   the Parts Diagram and Parts List section of this manual   for more detailed information.   WARNING: DO NOT INSTALL OR OPERATE A GAS GRILL   WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED   OR STORED. FAILURE TO COMPLY WITH THIS WARNING COULD   RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR   PERSONAL INJURY.   Page 4   B101074-0-1006   Download from Www.Somanuals.com. All Manuals Search And Download.   IN-GROUND POST PARTS LIST & EXPLODED VIEW   All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area,   contact Broilmaster Customer Service at 800-851-3153. To ensure prompt and accurate service, please provide   the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity   of parts needed.   Key Number Part Name   Quantity   BP48 Part Number SSP48 Part Number   1 2 9/32 I.D. x 5/8 O.D. Flat Washer   5 8 8 4 4 1 1 1 1 2 2 1 2 1 1 B100136   B100139   B100120   B100118   B100115   B101076   B825615   B100545   B076519   B100132   N/A   B100136   B100139   B100120   B100118   B063096   B101060   B064573   B100545   B076519   N/A   1/4 Lock Washer   3 1/4-20 Hex Nut   4 1/4-20 x 1 3/4" Eyebolt   1/4-20 x 3/4" Bolt   5 6 Control Housing   7 48" Post   8 Grease Cup Bracket Assembly   Stainless Steel Flex Tube Assembly   #8 x 1/2" Phillips Truss Screw   Fastener Panel - Plastic   Male Flare Fitting   NS   NS   NS   NS   NS   NS   NS   B068182   B100100   B100125   B100128   B100526   B100100   B100125   B100128   B100526   #10-24 Wing Nut   #10-24 x 3/4" Bolt   Grease Cup   4 1 2 3 5 REMOVE PROTECTIVE COATING FROM STAIN-   LESS STEEL PARTS STARTING AT POP RIVETS AND   VERIFY THAT ALL PARTS LISTED IN THE EXPLODED   VIEW ON THIS PAGE HAVE BEEN INCLUDED BE-   FORE BEGINNING THIS INSTALLATION.   6 CAUTION: USE CAUTION WHEN HANDLING PARTS,   AS THEY MAY CONTAIN SHARP EDGES.   8 7 WORK GLOVES ARE RECOMMENDED TO   PREVENT INJURY.   Page 5   B101074-0-1006   Download from Www.Somanuals.com. All Manuals Search And Download.   IN-GROUND POST INSTALLATION   The BP48 and SSP48 In-Ground Posts are only for use   with Broilmaster Gas Grills. Before proceeding with   installation read your Owner’s Manual for the proper   location and minimum clearances to combustible ma-   terials for your grill and in-ground post.   CAUTION: THE CONCRETE MIXTURE MUST NOT COVER THE GAS   SUPPLY ENTRY HOLE ON THE POST. THE GAS SUPPLY ENTRY HOLE   (2" DIAMETER HOLE) IS LOCATED 18 3/4" FROM THE BOTTOM   OF THE POST.   Make a final alignment check with the level, and adjust   as needed. Allow concrete to set (usually 24 hours).   Verify that all parts listed in the exploded view of this   product have been included before beginning this in-   stallation.   Recommended Tools:   • Two adjustable wrenches or a socket set   • A medium Phillips screwdriver   • Pipe thread sealer or Teflon tape (for gas connec-   tions)   • Soapy water solution (to test for leaks)   FIGURE 1   1 Dig a hole approximately 12" in diameter and 24" in   depth at the desired grill location.   2 After the concrete has set, insert the stainless steel flex   tube assembly in the post. Figure 2.   Note: “Normal Installation” height is achieved when the   top of the 48" post (7) is 25 1/4" above ground. This   height provides a cooking surface height of 34 1/2"   above ground when grids are placed in the high level   position.   Note: Do not attempt to cut or alter the stainless steel   flex tube assembly in any way.   Carefully lower the in-ground post into the hole using   the following guidelines:   25-1/4"   • The rectangular cut-out is located near the TOP of   the post and should be above ground after installa-   tion. Figure 1.   • The rectangular cut-out must face in the SAME   direction as the front of the grill.   • Hole depth and post measurements should be   checked to ensure desired height.   Note: Make any adjustments at this time.   GAS SUPPLY   PIPING SYSTEM   Prepare concrete or a standard pre-mix according to   the manufacturer’s package directions.   Position the 48" post in the center of the hole. A level   shouldbeusedwhenaligningtheposttoachieveprecise   vertical alignment. Hold the post in place while pouring   the concrete mixture into the hole around the post.   FIGURE 2   Page 6   B101074-0-1006   Download from Www.Somanuals.com. All Manuals Search And Download.   IN-GROUND POST INSTALLATION   The grill and its individual shutoff valves must be dis-   connected from the gas supply piping system during   any pressure testing of that system at test pressures   in excess of 1/2 PSIG. The grill must be isolated from   the gas supply piping system by closing its individual   manual shutoff valves during any pressure testing of   the gas supply piping system at test pressures equal   to or less than 1/2 PSIG.   3 Insert a 1/4 - 20 x 3/4" bolt (5) through one of the four   holes in the top of the post. Fasten a 1/4 - 20 1 3/4   eyebolt (4), 9/32 ID x 5/8 OD flat washer (1), 1/4 lock   washer (2), and 1/4 - 20 hex nut (3) to the 1/4 - 20 x   3/4 bolt (5) inside the post. Repeat this process for the   three remaining holes. Figure 3.   WARNING: DO NOT SUPPLY LP GAS TO A GRILL DESIGNED   FOR NATURAL GAS OR NATURAL GAS TO A GRILL DESIGNED FOR   LP GAS.   Place the grill bottom on top of the post with the four   eyebolts protruding through the holes located on the   grill bottom.   Gas leak tests should be completed as directed in the   grill Owner’s Manual.   Secure the grill bottom to the post by placing a 1/4   lock washer and 1/4 - 20 hex nut onto each of the four   eyebolts. Figure 3.   Completely fill remaining hole with soil.   5 Attach the control housing (6) using two #8 x 1/2" Phil-   lips Truss Screws or two Plastic Panel Fasteners as   shown in Figure 4.   FIGURE 3   4 Arrange with your local gas company or licensed con-   tractor to have a gas supply line connected to the inlet   ofthestainlesssteelflextubeassembly.Thegassupply   must have a shutoff valve inside the wall and must be   shutoff when the grill is not in use.   Use pipe thread sealant or Teflon tape at the threads   of each connection being careful to not allow any of   these materials into the flare seat. Test for gas leaks   as directed by the grill’s Owners Manual.   FIGURE 4   Page 7   B101074-0-1006   Download from Www.Somanuals.com. All Manuals Search And Download.   IN-GROUND POST INSTALLATION   6 Attachthegreasecupbracketassembly(8)tothebottom   of the grill casting and fasten with 10-24 x 3/4" bolt, 9/32   ID x 5/8 OD washer, and #10-24 wing nut. Figure 5.   Use only the supplied grease cup or noncombustible   containers for the grease cup (aluminum or tin cans).   DO NOT use combustible containers such as paper or   Styrofoam cups.   FIGURE 5   7 Continue assembly as directed by the Owner’s Manual   packaged with the grill head.   BROILMASTER®   Is a registered trademark of   Empire Comfort Systems, Inc.   918 Freeburg Ave.   Belleville, Illinois 62220   Phone: 1-800-851-3153   FAX: 1-800-443-8648   VISIT OUR WEB SITE AT WWW.broilmaster.com   Page 8   B101074-0-1006   Download from Www.Somanuals.com. All Manuals Search And Download.   |