Broilmaster Gas Grill BP48 1 User Manual

BP48-1 AND SSP48-1 IN-GROUND POST  
INSTALLATION INSTRUCTIONS  
WARNING: THIS IN-GROUND POST IS NOT DESIGNED FOR USE WITH AN LP GAS CYLINDER.  
WARNING: SEE YOUR GRILL OWNERS MANUAL FOR PROPER LOCATION, MINIMUM CLEARANCES, AND  
OTHER IMPORTANT SAFETY INFORMATION BEFORE PROCEEDING WITH INSTALLATION OF THIS IN-GROUND  
POST.  
VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN THIS  
POST BEFORE BEGINNING INSTALLATION.  
CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES. WORK GLOVES  
ARE RECOMMENDED TO PREVENT INJURY.  
KEEP THIS OWNERS MANUAL FOR FUTURE REFERENCE.  
EMPIRE COMFORT SYSTEMS, INC. • 918 FREEBURG AVE. • BELLEVILLE, IL 62220  
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TABLE OF CONTENTS  
CONGRATULATIONS!  
You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire  
manual before assembling your premium Broilmaster® accessory.  
Important Information.............................................................................................................................4  
In-Ground Post Parts List & Exploded View...................................................................................... .5  
In-Ground Post Installation............................................................................................................. .6-8  
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IMPORTANT INFORMATION  
Grill Location  
Gas Types  
Broilmaster Premium Gas Grills are designed for out-  
door use ONLY.  
Never use liquid propane gas with a grill designed for  
natural gas, or natural gas with a grill designed for liquid  
propane gas. The type of gas required for your grill is  
defined on its product identification label. Questions  
regarding different types of gases should be directed  
to your gas supplier.  
These mounting accessories are designed for use with  
Broilmaster gas grills and must not be used with any  
other grill or for any other purpose.  
Never install or operate your grill in any building, garage,  
or other enclosed area.  
Cleaning  
The exterior of your post may be cleaned with hot water  
and mild detergent as needed.  
For your safety, the grill should not be installed or oper-  
ated under any combustible materials, such as carports,  
covered porches, awnings, or overhangs.  
Touch-up paint is available through your Broilmaster  
dealer.  
Never install or use your grill in or on any recreational  
vehicle or boat.  
Stainless steel surfaces may be cleaned with a spray-  
on stainless steel cleaner available at most hardware  
stores.  
CAUTION: THE INSTALLATION AND OPERATION OF THIS GRILL  
AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO  
THE POSSIBILITY OF FIRE, PROPERTY DAMAGE, OR PERSONAL  
INJURY.  
Important: Do not use harsh or abrasive cleaners! Your  
post has a highly polished surface and may be easily  
scratched.  
Aminimum clearance of sixteen (16") inches is required  
from all sides of the grill to any combustible material.  
PERIODIC INSPECTION AND MAINTE-  
NANCE  
A minimum clearance of eighteen (18") inches is re-  
quired from the back of the grill to any combustible  
material.  
Periodicinspectionsandmaintenanceareessential. All  
Broilmaster Gas Grill products or mechanical devices  
eventually begin to wear due to environment, contami-  
nants, corrosion or aging. Inspect all components at  
least twice per year and replace any that show wear.  
Examples of combustible materials are patio furniture,  
fences, or the wall of your home.  
The area surrounding the grill should be clear to ensure  
proper ventilation. Do not obstruct the flow of com-  
bustion and ventilation air in any way. The ventilation  
openings on the propane cylinder enclosure must also  
remain free and clear of debris.  
If any parts are damaged or missing, you may order  
parts from your local Broilmaster dealer. Please refer to  
the Parts Diagram and Parts List section of this manual  
for more detailed information.  
WARNING: DO NOT INSTALL OR OPERATE A GAS GRILL  
WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED  
OR STORED. FAILURE TO COMPLY WITH THIS WARNING COULD  
RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR  
PERSONAL INJURY.  
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IN-GROUND POST PARTS LIST & EXPLODED VIEW  
All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area,  
contact Broilmaster Customer Service at 800-851-3153. To ensure prompt and accurate service, please provide  
the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity  
of parts needed.  
Key Number Part Name  
Quantity  
BP48 Part Number SSP48 Part Number  
1
2
9/32 I.D. x 5/8 O.D. Flat Washer  
5
8
8
4
4
1
1
1
1
2
2
1
2
1
1
B100136  
B100139  
B100120  
B100118  
B100115  
B101076  
B825615  
B100545  
B076519  
B100132  
N/A  
B100136  
B100139  
B100120  
B100118  
B063096  
B101060  
B064573  
B100545  
B076519  
N/A  
1/4 Lock Washer  
3
1/4-20 Hex Nut  
4
1/4-20 x 1 3/4" Eyebolt  
1/4-20 x 3/4" Bolt  
5
6
Control Housing  
7
48" Post  
8
Grease Cup Bracket Assembly  
Stainless Steel Flex Tube Assembly  
#8 x 1/2" Phillips Truss Screw  
Fastener Panel - Plastic  
Male Flare Fitting  
NS  
NS  
NS  
NS  
NS  
NS  
NS  
B068182  
B100100  
B100125  
B100128  
B100526  
B100100  
B100125  
B100128  
B100526  
#10-24 Wing Nut  
#10-24 x 3/4" Bolt  
Grease Cup  
4
1
2
3
5
REMOVE PROTECTIVE COATING FROM STAIN-  
LESS STEEL PARTS STARTING AT POP RIVETS AND  
VERIFY THAT ALL PARTS LISTED IN THE EXPLODED  
VIEW ON THIS PAGE HAVE BEEN INCLUDED BE-  
FORE BEGINNING THIS INSTALLATION.  
6
CAUTION: USE CAUTION WHEN HANDLING PARTS,  
AS THEY MAY CONTAIN SHARP EDGES.  
8
7
WORK GLOVES ARE RECOMMENDED TO  
PREVENT INJURY.  
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IN-GROUND POST INSTALLATION  
The BP48 and SSP48 In-Ground Posts are only for use  
with Broilmaster Gas Grills. Before proceeding with  
installation read your Owner’s Manual for the proper  
location and minimum clearances to combustible ma-  
terials for your grill and in-ground post.  
CAUTION: THE CONCRETE MIXTURE MUST NOT COVER THE GAS  
SUPPLY ENTRY HOLE ON THE POST. THE GAS SUPPLY ENTRY HOLE  
(2" DIAMETER HOLE) IS LOCATED 18 3/4" FROM THE BOTTOM  
OF THE POST.  
Make a final alignment check with the level, and adjust  
as needed. Allow concrete to set (usually 24 hours).  
Verify that all parts listed in the exploded view of this  
product have been included before beginning this in-  
stallation.  
Recommended Tools:  
• Two adjustable wrenches or a socket set  
• A medium Phillips screwdriver  
• Pipe thread sealer or Teflon tape (for gas connec-  
tions)  
• Soapy water solution (to test for leaks)  
FIGURE 1  
1
Dig a hole approximately 12" in diameter and 24" in  
depth at the desired grill location.  
2
After the concrete has set, insert the stainless steel flex  
tube assembly in the post. Figure 2.  
Note: “Normal Installation” height is achieved when the  
top of the 48" post (7) is 25 1/4" above ground. This  
height provides a cooking surface height of 34 1/2"  
above ground when grids are placed in the high level  
position.  
Note: Do not attempt to cut or alter the stainless steel  
flex tube assembly in any way.  
Carefully lower the in-ground post into the hole using  
the following guidelines:  
25-1/4"  
• The rectangular cut-out is located near the TOP of  
the post and should be above ground after installa-  
tion. Figure 1.  
• The rectangular cut-out must face in the SAME  
direction as the front of the grill.  
• Hole depth and post measurements should be  
checked to ensure desired height.  
Note: Make any adjustments at this time.  
GAS SUPPLY  
PIPING SYSTEM  
Prepare concrete or a standard pre-mix according to  
the manufacturer’s package directions.  
Position the 48" post in the center of the hole. A level  
shouldbeusedwhenaligningtheposttoachieveprecise  
vertical alignment. Hold the post in place while pouring  
the concrete mixture into the hole around the post.  
FIGURE 2  
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IN-GROUND POST INSTALLATION  
The grill and its individual shutoff valves must be dis-  
connected from the gas supply piping system during  
any pressure testing of that system at test pressures  
in excess of 1/2 PSIG. The grill must be isolated from  
the gas supply piping system by closing its individual  
manual shutoff valves during any pressure testing of  
the gas supply piping system at test pressures equal  
to or less than 1/2 PSIG.  
3
Insert a 1/4 - 20 x 3/4" bolt (5) through one of the four  
holes in the top of the post. Fasten a 1/4 - 20 1 3/4  
eyebolt (4), 9/32 ID x 5/8 OD flat washer (1), 1/4 lock  
washer (2), and 1/4 - 20 hex nut (3) to the 1/4 - 20 x  
3/4 bolt (5) inside the post. Repeat this process for the  
three remaining holes. Figure 3.  
WARNING: DO NOT SUPPLY LP GAS TO A GRILL DESIGNED  
FOR NATURAL GAS OR NATURAL GAS TO A GRILL DESIGNED FOR  
LP GAS.  
Place the grill bottom on top of the post with the four  
eyebolts protruding through the holes located on the  
grill bottom.  
Gas leak tests should be completed as directed in the  
grill Owner’s Manual.  
Secure the grill bottom to the post by placing a 1/4  
lock washer and 1/4 - 20 hex nut onto each of the four  
eyebolts. Figure 3.  
Completely fill remaining hole with soil.  
5
Attach the control housing (6) using two #8 x 1/2" Phil-  
lips Truss Screws or two Plastic Panel Fasteners as  
shown in Figure 4.  
FIGURE 3  
4
Arrange with your local gas company or licensed con-  
tractor to have a gas supply line connected to the inlet  
ofthestainlesssteelextubeassembly.Thegassupply  
must have a shutoff valve inside the wall and must be  
shutoff when the grill is not in use.  
Use pipe thread sealant or Teflon tape at the threads  
of each connection being careful to not allow any of  
these materials into the flare seat. Test for gas leaks  
as directed by the grill’s Owners Manual.  
FIGURE 4  
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IN-GROUND POST INSTALLATION  
6
Attachthegreasecupbracketassembly(8)tothebottom  
of the grill casting and fasten with 10-24 x 3/4" bolt, 9/32  
ID x 5/8 OD washer, and #10-24 wing nut. Figure 5.  
Use only the supplied grease cup or noncombustible  
containers for the grease cup (aluminum or tin cans).  
DO NOT use combustible containers such as paper or  
Styrofoam cups.  
FIGURE 5  
7
Continue assembly as directed by the Owner’s Manual  
packaged with the grill head.  
BROILMASTER®  
Is a registered trademark of  
Empire Comfort Systems, Inc.  
918 Freeburg Ave.  
Belleville, Illinois 62220  
Phone: 1-800-851-3153  
FAX: 1-800-443-8648  
VISIT OUR WEB SITE AT WWW.broilmaster.com  
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