JULY 1999
SW590A-R2
SW590AE-R2
SW591C
Code Operated Switch II
4-Port Expansion Board
TUS
A
LINK ST
R
W
P
1
2
3
4
5
6
7
0
O
L
COS-II
RESET
Order toll-free in the U.S. 24 hours, 7 A.M. Monday to midnight Friday: 877-877-BBOX
CUSTOMER
SUPPORT
INFORMATION
FREE technical support, 24 hours a day, 7 days a week: Call 724-746-5500 or fax 724-746-0746
Mail order: Black Box Corporation, 1000 Park Drive, Lawrence, PA 15055-1018
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Contents
Contents
Chapter
Page
1 Specifications .............................................................................................................4
2 Introduction...............................................................................................................5
3 Installation..................................................................................................................6
3.1 Introduction..............................................................................................................6
3.2 Setting the DIP Switches ..........................................................................................6
3.3 Functions and Arrangements of the Switch Banks................................................7
3.4 Bank Assignments.....................................................................................................8
3.5 Configuring Ports with the Individual Port Switch Banks.....................................8
3.6 Setting Global Characteristics with the System Switch Banks...............................8
3.6.1 Functions fo Switch Bank SWF ......................................................................8
3.6.2 Setting the Arming Character with SWG....................................................10
3.7 Setting Global Characteristics with the Individual Banks ...................................16
3.8 Configuring Ports for DTE or DCE.......................................................................16
3.9 Connecting and Powering-Up the COS-II............................................................17
4 Operation
4.1 Introduction.......................................................................................................18
4.2 Creating a Link ..................................................................................................18
4.3 Signaling a Lock.................................................................................................18
4.4 Text Mode...........................................................................................................18
4.5 Graphics Mode...................................................................................................18
4.6 Indicators............................................................................................................19
4.7 Front-Panel Button ............................................................................................19
4.8 Self-Tests .............................................................................................................19
Quick Reference Guide ..............................................................................................21
If you’re already familiar with the Code Operated Switch II, and you just need to know how
to configure the DIP switches, you can turn to the Quick Reference Guide on page 21.
This product is CE certified. This certificate indicates that the product is suitable for
use in commercial and light industrial environments as defined in EN 50081-1:1992.
NOTE
Shielded interface cables must be used with this product. Call Technical Support
at 724-746-5500 for guidance in choosing cables.
3
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CODE OPERATED SWITCH II
1. Specifications
Interface — RS-232 asynchronous (each port individually selectable for DTE or DCE)
Connectors — Switch: (5) DB25S female; Switch with Expansion Board: (9) DB25S female
Pins Supported — 1-8, 20, 22
Speed — 110 to 19,200 bps (selectable by port)
Memory — 8K buffer
Enclosure — Steel
Operating Temperature — 32°F to 113°F (0° to 45°C)
Humidity — 0 to 95% relative humidity
Mean Time Between Failures — Standard Switch: 20,000 hours; Switch with Expansion Board: 16,000 hours
Indicators —LEDs: 1 Power, 1 Lockout, 8 Port-Connected
Power — 115 VAC (230-VAC version available)
Size — 2.3"H x 12.2"W x 11"D (5.8 x 31 x 27.9 cm)
Weight — Switch: 7.5 lb. (3.4 kg); Expansion Board: 0.6 lb. (0.3 kg); Wallmount power supply: 2.1 lb. (1 kg)
4
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CHAPTER 2: Introduction
2. Introduction
The Code Operated Switch II (COS II) makes
code-operated switching possible for diverse
combinations of serial devices. As it switches, the
COS II also reconciles differences in word size,
speed, flow control, and parity for up to four
devices. An Expansion Board, available separately,
doubles the maximum number of devices, to eight.
A special graphics timeout lets you send graphics
files through the Switch without the chance of
accidental switching. In graphics mode, the COS II
recognizes the appearance of the control code only
when the code characters are preceded by a pause
of a specified length. The COS II treats all other
occurrences of the control code as data—they are
passed along to the slave device with the rest of the
characters in the file.
Configuration is port-independent: You may set
different speeds, word sizes, parities, and flow-control
requirements for each port. The 8K buffer handles
speed conversions from 110 bps to 19,200 bps. DTE
and DCE are also independently determined for
every port.
Any office, lab, or shop with a variety of serial
devices will benefit from a COS II. Use it in a typical
multiprinter office, or to transfer files between
computers. You could also set up the COS II as the
link between a single PC and a mixture of high-
and low-speed remote data lines. The COS II will
pass your high-speed—9600-bps—data without
interference, while the internal buffer of the COS
will downshift PC data for the slower modems.
A control sequence manages the switching for the
COS II. The COS II will accept the sequence from
any port—the master port, which will ordinarily
have a PC or terminal connected to it, or any of
the four (or eight) slave ports.
5
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CODE OPERATED SWITCH II
3.1. Introduction
3. Installation
switches for the internal options of the COS II.
Then, you’ll specify DTE or DCE for each port by
setting shunt jumpers. Finally, you’ll cable the
Switch to your devices and connect power to the
COS II.
In addition to this manual, your Switch package
should contain one standard switch unit and a
wallmounted power supply. After you’ve unpacked
the Switch, take a few minutes to look through this
manual. You will need a screwdriver large enough to
remove the case screws, and a small screwdriver or
other edged tool for setting DIP switches. Also, you
might want to refer to the manuals of the devices
you plan to connect to the COS-II.
3.2. Setting the DIP switches
In order to set the DIP switches, you’ll need to open
the case of the COS-II. There are several screws on
each side. Remove them, and lift the case lid from
the body of the COS-II. The board layout of your
unit should match the diagram shown below
(Fig.1).
Installing the COS-II is a simple, three-step task
that should take no more than an hour to
complete. First, you’ll configure all of the DIP
(BACK)
PORT 4
PORT 3
PORT 2
PORT 1
PORT 0
DTE
DCE
DTE
DCE
DTE
DCE
DTE
DCE
DTE
DCE
W1
R1
J7
J1
U20
U23
RESET BUTTON
VR1
S1
INDIVIDUAL PORT SWITCHES
SYSTEM SWITCHES
(SWF & SWG)
PORT 4
PORT 3
PORT 2
PORT 1
PORT 0
SW
G
SW
F
SW
E
SW
D
SW
C
SW
B
SW
A
STATUS INDICATORS
CH0CH1CH2CH3CH4CH5CH6CH7CH8
PWR
(FRONT)
Fig. 3-1. Board Layout for the COS-II.
6
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CHAPTER 3: Installation
The board layout for the Four-Port Expansion
Board is shown on this page (Fig. 2). If you have
ordered one, check your Board to make sure it
matches.
A note on terminology: This manual will use the
following system to designate individual switches
within each switch bank. The bank label will be
given first, followed by a hyphen and then the
number of the DIP switch. “SWA-6” refers to the
sixth DIP switch of Switch Bank A. Also, the words
“ON” and “OFF” are used in the switch charts, but
your banks may have the words “CLOSED” and
“OPEN” printed instead. “CLOSED” is equivalent
to “ON,” and “OPEN” is equivalent to “OFF.”
NOTE: Every time you change the DIP switch
settings, you must press the reset button
located on the front panel of the switch, or
unplug the power supply. The COS-II will not
process any data during a reset.
You’ll set the following options with Switch Banks
SWA through SWE (the individual port banks):
• Data rates, from 110 to 19,200 bps
• Parity—even, odd, or no parity
A note on charts: you’ll find all the charts printed in
this chapter duplicated either in the Appendix or in
the Quick Reference Guide.
• Word sizes —7 or 8 bits
• Flow control by hardware (DTR/CTS) or
software (X-ON/X-OFF).
Section 3.4 covers these banks in more detail.
3.3 Functions and Arrangement of the Switch
Banks
On the standard board there are seven banks of DIP
switches, of which five control the characteristics of
the individual ports (SWA through SWE). The
remaining two banks (SWF, SWG) control options
that affect the entire system. The Four-Port
Expansion Board adds individual port banks SWH
through SWK.
The two banks SWF and SWG (system banks)
regulate:
• Responsibility for the Link Command (from
master or slave port)
• Automatic timeout period
• Length of pause in Graphics Mode
• Lead Pass-Through
• Arming character
(BACK)
PORT 8
PORT 7
PORT 6
PORT 5
DTE
DCE
DTE
DCE
DTE
DCE
DTE
DCE
INDIVIDUAL PORT SWITCHES
(PORTS 5 THRU 8)
PORT 8
PORT 7
PORT 6
PORT 5
OFF
OFF
OFF
OFF
SWK
SWJ
SWI
SWH
(FRONT)
Fig. 3-2. Layout of the 4-Port Expansion Board.
7
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CODE OPERATED SWITCH II
In addition, there are some system characteristics
that are set with the eighth DIP switch of the
individual port switch banks. Sections 3.6 and 3.7
explain these functions in depth.
3.5.2 PARITY (SWITCHES 4 AND 5)
Parity
Set Switch
4
5
Even
Odd
OFF
ON
OFF
ON
OFF
OFF
None
3.4 Bank Assignments
3.5.3 WORD SIZE (SWITCH 6)
The individual port switch banks are assigned as
follows:
Size
Set Switch 6
OFF
7 bits per word
8 bits per word
ON
Bank Label
SWA
Port
Master Device Port
SWB
SWC
SWD
SWE
0
1
2
3
3.5.4 FLOW CONTROL (SWITCH 7)
Flow Control
Set Switch 7
ON
Hardware (DTR/CTS)
Software (X-ON/X-OFF)
OFF
The Four-Port Expansion Board provides these
additional banks:
3.6 Setting Global Characteristics with the
System Switch Banks
Bank Label
SWH
Port
4
Refer to the explanations and the charts below to
set the system switch banks SWF and SWG.
SWI
5
SWJ
SWK
6
7
3.6.1 FUNCTIONS OF SWITCH BANK SWF
Responsibility for the Link Command
When the COS II receives a control code sequence
from the proper device, it will establish a
3.5 Configuring Ports with the Individual Port
Switch Banks
communications link between the master port and
one of the slave ports. If it then receives the lockout
character—a character with a value of 38 in
hexadecimal—it will ignore the remaining unlinked
subordinate ports. For more information on links
and lockouts, see Sections 4.2 and 4.3.
To set the switch banks, use a small screwdriver or
other small object with a clean edge or point. The
individual port switch banks are identical in
function, and the set of charts provided on the
following pages applies to all of them.
You can set the Switch to accept the command to
link from only the master port, only a slave port, or
from either the master or a slave port. Switches
SWF 1 and SWF 2 designate the origin of the link.
3.5.1 PORT SPEED (SWITCHES 1, 2, AND 3)
Speed
Set Switches
2
1
3
Set SWF
110 bps
300 bps
600 bps
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
Origin of Command
master
slave
1
2
OFF
ON
OFF
ON
OFF
ON
OFF
ON
ON
OFF
ON or OFF
ON
ON
OFF
OFF
OFF
ON
ON
OFF
OFF
1200 bps
2400 bps
4800 bps
9600 bps
19200 bps
either master or slave
NOTE: If the slave ports are set up for hardware
flow control, or if DTR/CTS pass-through is
enabled, you should set the Switch to
accept a link command from the master port
only.
8
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CHAPTER 3: Installation
Automatic Timeout
Master Slave Leads Passed
DTE
DTE
DCE
DCE
DTE
DCE
DTE
DCE
Master CTS to slave DTR
The COS II times the intervals between the
reception of each character and the next. You may
instruct it to return to an unlinked state after
intervals of 2.5, 5, or 10 minutes, or you may disable
this automatic timeout feature. SWF 5 and SWF 6
control this feature.
Slave CTS to master DTR
Master CTS to slave CTS
Slave DTR to master DTR
Master DTR to slave DTR
Slave CTS to master CTS
Master DTR to slave CTS
Slave DTR to master CTS
Set SWF-
Timeout Setting
2.5 minutes
5 minutes
10 minutes
Disabled
5
6
ON
OFF
ON
OFF
ON
ON
OFF
OFF
control lead (DTR or CTS) will be dropped to
prevent data loss.
If you select Normal Operation, DTR (Pin 20) and
CTS (Pin 5) are used strictly for buffer control.
They are not passed straight through the Switch.
Graphics Pause
These switch settings are followed only when the
COS II has been set previously for Graphics Mode
(for an explanation, see Section 4.5). They
determine the amount of time that must pass
before the COS II recognizes a control code
sequence.
DCD-to-RTS Pass-Through Mode
To Set This Mode
Set SWC 8
CTS-to-DTR Pass-Through
Normal Operation
ON
OFF
By providing for this pause, it is possible to send
graphics files through the unit with no risk that it
will switch accidentally when it encounters a control
code sequence, or its binary equivalent. SWF 7 and
SWF 8 determine the length of the pause.
If you select DCD-to-RTS Pass-Through, DCD
(Pin 8) and RTS (Pin 4) are passed straight through
the Switch. The next table shows how the DTE or
DCE setting of the port affects the pass-through
option:
CTS-to-DTR Pass-Through Mode
If you select Normal Operation, DCD and RTS are
Set SWF
To Set A Pause of
7
8
Master Slave Leads Passed
50 milliseconds
100 milliseconds
500 milliseconds
1.5 seconds
ON
OFF
ON
ON
ON
OFF
OFF
DTE
DTE
DCE
DCE
DTE
DCE
DTE
DCE
Master DCD to slave RTS
Slave DCD to master RTS
Master DCD to slave DCD
Slave RTS to master RTS
Master RTS to slave RTS
Slave DCD to master DCD
Master RTS to slave DCD
Slave RTS to master DCD
OFF
If you choose CTS-to-DTR Pass-Through, CTS
(Pin 5) and DTR (Pin 20) are passed straight
through the Switch. The next table shows how the
DTE or DCE setting of the port affects the pass-
through option:
always asserted. They are not passed through the
Switch.
NOTE: If the internal buffer fills, the appropriate
To Set This Mode
Set SWF 3
DCD-to-RTS Pass-Through
Normal Operation
ON
OFF
9
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CODE OPERATED SWITCH II
3.6.2 SETTING THE ARMING CHARACTER WITH SWG
Switch Bank SWG supplies a portion of the control-code sequence, the sequence that activates the Switch.
The arming character, the ASCII code that alerts the COS-II to an upcoming switch action, is set with SWG.
The settings are given in the chart below. For a more detailed explanation of control codes, see Section 4.2.
A note on abbreviations: LSB stands for least significant bit, MSB for most significant bit.
ARMING CHARACTER SWITCH POSITIONS
LSB
1
MSB
8
ASCII
NUL
SOH
STX
ETX
EOT
ENQ
ACK
BEL
BS
CTRL
@
A
B
C
D
E
F
HEX DECIMAL
2
3
4
5
6
7
00
01
02
03
04
05
06
07
08
09
0A
0B
0C
0D
0E
0F
10
11
12
13
14
15
16
17
18
19
1A
1B
1C
1D
1E
1F
20
21
22
23
24
25
26
0
1
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
2
OFF
ON
3
ON
4
OFF
ON
OFF
OFF
ON
5
ON
6
OFF
ON
ON
G
H
I
7
ON
ON
8
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
HT
9
ON
LF
J
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
OFF
ON
ON
VT
K
L
ON
ON
FF
OFF
ON
OFF
OFF
ON
ON
CR
SO
SI
M
N
O
P
Q
R
S
T
ON
ON
OFF
ON
ON
ON
ON
ON
ON
DLE
DC1
DC2
DC3
DC4
NAK
SYN
ETB
CAN
EM
SUB
ESC
FS
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
OFF
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
ON
U
V
W
X
Y
Z
ON
ON
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
ON
ON
ON
[
ON
ON
ON
\
OFF
ON
OFF
OFF
ON
ON
ON
GS
RS
]
ON
ON
ON
^
OFF
ON
ON
ON
ON
US
_
ON
ON
ON
ON
SP
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
!
ON
"
OFF
ON
ON
#
ON
ON
$
OFF
ON
OFF
OFF
ON
ON
%
ON
ON
&
OFF
ON
ON
10
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CHAPTER 3: Installation
ARMING CHARACTER SWITCH POSITIONS
LSB
MSB
ASCII
’
CTRL
HEX DECIMAL
1
ON
2
ON
3
ON
4
5
6
ON
7
8
27
28
29
2A
2B
2C
2D
2E
2F
30
31
32
33
34
35
36
37
38
39
3A
3B
3C
3D
3E
3F
40
41
42
43
44
45
46
47
48
49
4A
4B
4C
4D
4E
4F
50
51
52
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
(
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
ON
)
ON
ON
*
OFF
ON
ON
ON
+
,
ON
ON
ON
OFF
ON
OFF
OFF
ON
ON
ON
-
ON
ON
ON
.
OFF
ON
ON
ON
ON
/
ON
ON
ON
ON
0
1
2
3
4
5
6
7
8
9
:
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
ON
ON
ON
;
ON
ON
ON
ON
<
=
>
?
@
A
B
C
OFF
ON
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
ON
ON
ON
ON
D
OFF
ON
OFF
OFF
ON
ON
E
F
G
H
I
ON
ON
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
J
OFF
ON
ON
ON
K
L
ON
ON
ON
OFF
ON
OFF
OFF
ON
ON
ON
M
N
O
P
Q
R
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
OFF
ON
ON
11
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CODE OPERATED SWITCH II
ARMING CHARACTER SWITCH POSITIONS
LSB
MSB
ASCII
S
T
U
V
W
X
Y
Z
[
CTRL
HEX DECIMAL
1
ON
2
ON
3
4
5
ON
6
7
8
53
54
55
56
57
58
59
5A
5B
5C
5D
5E
5F
60
61
62
63
64
65
66
67
68
69
6A
6B
6C
6D
6E
6F
70
71
72
73
74
75
76
77
78
79
7A
7B
7C
7D
7E
7F
83
84
OFF
ON
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
ON
ON
85
ON
ON
86
OFF
ON
ON
ON
87
ON
ON
ON
88
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
ON
89
ON
ON
90
OFF
ON
ON
ON
91
ON
ON
ON
\
92
OFF
ON
OFF
OFF
ON
ON
ON
]
93
ON
ON
ON
^
94
OFF
ON
ON
ON
ON
_
`
95
ON
ON
ON
ON
96
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
a
b
c
97
98
OFF
ON
99
ON
d
e
f
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
OFF
ON
OFF
OFF
ON
ON
OFF
ON
ON
g
h
i
ON
ON
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
ON
j
OFF
ON
ON
k
ON
ON
l
OFF
ON
OFF
OFF
ON
ON
m
n
o
ON
ON
OFF
ON
ON
ON
ON
ON
ON
p
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
q
r
OFF
ON
ON
s
ON
ON
t
OFF
ON
OFF
OFF
ON
ON
u
v
w
x
y
z
{
ON
ON
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
ON
ON
}
ON
ON
ON
~
OFF
ON
ON
ON
ON
DEL
ON
ON
ON
ON
12
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CHAPTER 3: Installation
ARMING CHARACTER SWITCH POSITIONS
ASCII CTRL HEX DECIMAL
LSB
1
MSB
8
2
3
4
5
6
7
80
81
82
83
84
85
86
87
88
89
8A
8B
8C
8D
8E
8F
90
91
92
93
94
95
96
97
98
99
9A
9B
9C
9D
9E
9F
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
AA
AB
AC
AD
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
ON
ON
OFF
ON
OFF
OFF
ON
ON
OFF
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
OFF
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
OFF
ON
ON
ON
ON
13
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CODE OPERATED SWITCH II
ARMING CHARACTER SWITCH POSITIONS
LSB
MSB
ASCII
CTRL
HEX DECIMAL
1
2
3
4
5
6
7
8
AE
AF
B0
B1
B2
B3
B4
B5
B6
B7
B8
B9
BA
BB
BC
BD
BE
BF
C0
C1
C2
C3
C4
C5
C6
C7
C8
C9
CA
CB
CC
CD
CE
CF
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
DA
DB
DC
DD
DE
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
ON
ON
OFF
OFF
ON
ON
ON
ON
ON
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
ON
ON
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
ON
ON
ON
ON
ON
OFF
14
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CHAPTER 3: Installation
ARMING CHARACTER SWITCH POSITIONS
ASCII CTRL HEX DECIMAL
LSB
1
MSB
8
2
3
4
5
6
7
DF
E0
E1
E2
E3
E4
E5
E6
E7
E8
E9
EA
EB
EC
ED
EE
EF
F0
F1
F2
F3
F4
F5
F6
F7
F8
F9
FA
FB
FC
FD
FE
FF
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
ON
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
ON
ON
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
ON
ON
ON
ON
OFF
ON
ON
3.7Setting Global Characteristics with the
Individual Banks
The COS II can perform a number of self-tests that
check the memory, the LEDS, the DIP switches, the
ports, and the interrupt circuitry of the Switch.
More information about the self-tests is given in
Section 4.8.
Several other system-wide options are specified not
by the system switch banks, but rather by the eighth
switch position of the individual port switch banks.
Explanations and tables are given below.
For
Set SWA 8
OFF
Normal operation
Self-test
Self-Test Function
ON
NOTE
Sending or Suppressing Breaks
We recommend that you run software
flow control from your application
during self-test.
You can set the COS II either to pass break
characters along or to block them from reaching
your devices. SWB 8 controls this function.
15
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CODE OPERATED SWITCH II
To
Set SWB 8
ON
OFF
3.8. Configuring Ports for DTE or DCE
Pass breaks
Ignore breaks
A pair of DIP shunts lies behind each DB25
connector on both the main board and the
Expansion Unit. The pair eliminates the need for
crossover cable to connect devices to the Switch.
You can use standard straight-through cable may be
used instead, with the DIP shunts acting as
crossovers.
Lead Pass-Through
This function allows the COS II either to pass
hardware-handshake leads to connected devices, or
to block them. If they are blocked, the leads will still
be used to regulate the 8K internal buffer of the
Switch. The following table shows the behavior of
the COS II for different combinations of devices.
A shunt jumper lies in each shunt marked DCE.
To change the port configuration to DTE, just pry
the jumper gently from its current shunt, and insert
it in the DTE DIP shunt.
Master Slave
Leads passed
DTE
DTE
DCE
DCE
DTE
DCE
DTE
DCE
Master CTS to slave DTR
Slave CTS to master DTR
Master CTS to slave CTS
Slave DTR to master DTR
Master DTR to slave DTR
Slave CTS to master CTS
Master DTR to slave CTS
Slave DTR to master CTS
The chart below provides the signal direction for
the main RS-232 lines.
Configured as
DTE Port
TXD (2)
RXD (3)
RTS (4)
CTS (5)
N/A
DCD (8)
DTR (20)
RI (22)
Signal direction
Configured as
DCE Port
RXD(3)
TXD (2)
DCD (8)
DTR (20)
DSR (6)
RTS (4)
CTS (5)
N/A
Output from unit
Input to unit
Output from unit
Input to unit
Output from unit
Input to unit
Output from unit
Input to unit
To pass or block leads, use SWC 8.
To
Set SWC 8
Pass leads
ON
To block leads
OFF
Text or Graphics Mode
SWD 8 and SWE 8 determine whether the COS II is
in Graphics Mode or Text Mode. These same
switches also govern the device that will signal the
pause when the Switch is in Graphics Mode. (For
more information on Text and Graphics Modes, see
Sections 4.4 and 4.5).
When set for graphics, the COS II can register (1)
only pauses in data coming from the master port,
(2) only pauses in data coming from a slave port,
(3) or pauses in data from all ports, either master or
slave. Use ththis chart to configure the switch
properly:
Set
Set
For
SWD 8 SWE 8
Text Mode
OFF
ON
OFF
ON
Graphics Mode,
pause from master
Graphics Mode,
pause from slave
Graphics Mode,
pause from either
OFF
ON
ON
OFF
16
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CHAPTER 3: Installation
3. Slide the cover back onto the base of the COS-II,
and secure it with the screws.
3.9. Connecting and Powering Up the COS-II
Once you have configured the internal switches and
jumpers, you can connect your devices and the
wallmounted power jack to the COS-II. Before you
begin, you might wish to check the settings of all
the DIP switches again, to make sure you have set
them correctly.
4. Connect the device cables to the ports.
5. Plug the wallmounted power supply into a
standard AC line.
Before you use the COS-II, you might wish to
familiarize yourself with the indicators, reset button,
and self-tests available. Chapter 4 explains these
features.
To prepare the COS-II:
1. Make sure that SWA 8 is set to OFF, that is, to
normal operation.
2. Insert the 4-pin power-supply plug in the power-
supply socket (at J1) on the COS-II circuit board.
17
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CODE OPERATED SWITCH II
4.1. Introduction
4. Operation
4.3 Signaling a Lock
The primary action of the Switch consists of
detecting and responding to control-code
sequences. As it switches to a particular port, the
COS-II establishes a link between the master and
the slave device. After the COS-II has switched, it
can lock the link out, that is, it can ignore all
requests by other ports until the link is broken.
After a link has been established, all other ports can
be blocked from accessing the master port with a
lock command. Only the master port and the linked
subordinate port can put the COS-II in lockout, or
bring it out of lockout.
To put the COS-II in lockout, send the arming
character and the ASCII character with a value of 38
in hexadecimal—ASCII Numeral 8. To take the unit
out of lockout, send the arming character followed
by an ASCII character with a value of 39 in
hexadecimal—ASCII Numeral 9. When the COS-II
exits lockout, it will break the current link.
The linking and locking capabilities of the COS-II
have been covered briefly in Chapter 3. If you are
familiar with them, you can go on to Sections 4.4
through 4.8, which cover the modes, indicators, the
front-panel button, and the self-test feature. If,
however, you need information on linking and
locking, read Sections 4.2 and 4.3.
4.4. Text Mode
In this mode, the COS-II is activated as soon as it
receives a control-code sequence. If auto-timeout
has been selected, it will start its internal timer. The
text that follows will pass through until another
arming character appears within. Depending on the
character that appears next, the COS-II will either
place itself in lockout, or switch to another port.
4.2. Creating a Link
The COS-II creates a link between the master port
and a slave port when it receives a sequence of
characters called a control-code sequence. It may
receive these characters from the master port, a
slave port, or both types of ports.
The DIP switch setting for Text Mode is given in
The control-code sequence consists of two
characters: an arming character, and a port-select
character. The arming character warns the Switch
of an impending switch action, and the port-select
character specifies the port. ASCII values 0 through
3 (0 through 7 when the Expansion Board is
added) are used for the port-select character, while
any character within the extended ASCII character
set may be used for arming.
Section 3.7.
4.5. Graphics Mode
In this mode the COS-II will ignore appearances of
the control-code sequence unless they are preceded
by a pause of a certain length. Any arming character
that appears without the pause will be treated as
data.
After a link has been established, the COS-II
begins a timeout countdown. If the COS-II is idle
for 2.5, 5, or 10 minutes (you set the timing), it will
return to an unlinked state and disconnect from the
current port. The timeout can be disabled, and the
COS-II will then remain connected to the last
linked port indefinitely.
The pause may be measured from:
•the time the last character was sent from the
master port to the slave port;
•the time the last character was sent from the
slave port to the master port;
• or the time the last character was sent in
either direction.
The origin of the link command (from master or
slave ports), the arming character, and the length of
the timeout are all determined with DIP switches.
To set them, turn to Section 3.6.
Settings for graphics are given in Section 3.7.
18
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CHAPTER 4: Operation
Explanations and screens for all of these tests are
4.6. Indicators
WHICH TESTS SHOULD BE RUN
(R)AM TEST
The front panel of the Switch contains 10 LEDs.
The Power LED, at the extreme right, will glow
steadily when power is on. The Lockout LED, a
green LED at the extreme left, will light when the
unit is in lockout.
(L)ED TEST
(D)IP SWITCH TEST
(S)ERIAL PORT TEST
(I)NTERRUPT TEST
(A)LL TESTS
Each of the eight port LEDs, numbered 0 through
7, will respond to the action of the COS II. When
the master port is switched to one of the slaves, the
corresponding LED will glow continuously.
given below.
RAM Test
RAM TEST 8K RAM IS GOOD
4.7. Front-Panel Button
The RAM test checks the internal memory of the
Switch by writing an internal test pattern, and then
reading it for accuracy.
The reset button is located on the front panel of the
COS-II. After you change one of the DIP switches,
you must reset the COS-II either by pressing the
button or by disconnecting power from the unit.
LED Test
4.8. Self-Tests
LED TEST IN PROGRESS, ALL LEDS SHOULD TURN ON AND
OFF. PRESS ANY KEY TO EXIT.
The COS-II can diagnose a variety of conditions
with an array of self-tests. To configure the switch
for a self-test, set the eighth switch of DIP Switch A
to ON.
The LED Test checks the LEDs by turning them all
off, then on one at a time, then all on, then off one
at a time. This test tells you if the LEDs are working
normally or whether any are shorted.
To run a test, follow these steps:
DIP Switch Test
1. Set SWA 8 (the eighth DIP switch of Bank A) to
ON.
2. Set
the master port to DCE with a shunt
jumper.
3. Set your terminal for 9600-bps operation, with
1 stop bit and no parity.
4. Power the unit.
DIP SWITCH TEST (MAIN BOARD) HIT ANY KEY TO GO TO
NEXT TEST
SWITCHES ARE DISPLAYED IN BINARY (0=OFF, 1=ON)
SWD
SWE
SWF
SWG
00010001
00100100
10001000
01010101
This message will appear on your screen:
The DIP Switch Test reads the switches and displays
their settings on the screen. This test tells you
whether the switches and associated circuitry are
operating normally and are set up to your
specifications. The settings will be displayed on
screen continuously until a key is pressed. When
you press any key, the box will check the settings
of the Expansion Board switches. If you haven’t
installed a Board, disregard the reading.
If you select R, the COS II will run any of the tests
CODE OPERATED SWITCH II SELF TEST
RUN TESTS (R)EPEATEDLY OR (O)NCE
you request again and again, until you press the
reset button.
If you select “O,” you get the message:
EXPANSION BOARD IS INSTALLED
DIP SWITCH TEST (EXPANSION BOARD) HIT ANY KEY TO GO
TO NEXT TEST
SWITCHES ARE DISPLAYED IN BINARY (0=OFF, 1=ON)
SWH
SWI
SWJ
SWK
00010001
00100100
10001000
01010101
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CODE OPERATED SWITCH II
After you have hit a key, the screen will change to:
Interrupt Test
Serial Port Test
INTERRUPT TEST IN PROGRESS
A
SERIAL PORT TEST (EXPANSION BOARD IS NOT INSTALLED)
INTERRUPT TEST PASSED
PORT#
DATA
DTR/CTS/RI
FAILED
RTS/DCD
FAILED
FAILED
FAILED
FAILED
FAILED
The Interrupt Test checks the interrupt circuitry of
the unit. During this test, the letter “A” will appear
on screen. A message will indicate whether the test
was successful.
MASTER
PORT 0
PORT 1
PORT 2
PORT 3
*
FAILED
FAILED
FAILED
FAILED
FAILED
FAILED
FAILED
FAILED
All Tests
SERIAL PORT TEST FAILED
If you request All Tests, the COS-II will run all the
listed tests in sequence.
The Serial Port Test is a loopback test that checks
whether data is being correctly transmitted and
received on any port. The test also checks, using
DTR/CTS/RI or RTS/DCD, whether the box can
loop back control leads correctly. To use this test,
you will need to jumper Pins 2 and 3. To test
DTR/CTS/RI and RTS/DCD, you’ll need to
jumper Pins 20, 5, and 22 together, and jumper Pins
4 and 8 together.
20
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Quick Reference Guide
Quick Reference Guide
Individual Port Switch Bank Settings
Switch Position Setting
Option
1
2
3
4
5
6
7
Speed
110 bps
ON
ON
ON
300 bps
600 bps
OFF
ON
OFF
ON
OFF
ON
OFF
ON
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
1200 bps
2400 bps
4800 bps
9600 bps
19200 bps
Parity
none
even
odd
OFF
OFF
ON
OFF
ON
OFF
Word Size
7 bits per word
8 bits per word
Flow Control
Hardware (DTR/CTS)
OFF
ON
ON
Software (X-ON/X-OFF)
OFF
Settings for Switch Option F
Switch Position Setting
Option
1
ON
2
ON
ON
3
4
5
6
7
8
Link from master
“ ” from slave
“ ” from either
Time Out
OFF
ON or OFF OFF
2.5 minutes
5 minutes
10 minutes
ON
OFF
ON
ON
ON
OFF
OFF
Disabled
OFF
Graphics Pause
50 milliseconds
100 milliseconds
500 milliseconds
1.5 second
ON
OFF
ON
ON
ON
OFF
OFF
OFF
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CODE OPERATED SWITCH II
System Switch Options Available through Position 8
Switch
Option
Self-test
SWA 8
ON
SWB 8
SWC 8 SWD 8
SWE 8
Normal operation
Pass breaks
Ignore breaks
Lead pass-through
Normal operation
Graphics Mode
Pause In
OFF
ON
OFF
ON
OFF
Master Data
Slave Data
ON
ON
ON
OFF
Master or slave data
Text Mode
ON
OFF
OFF
OFF
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©Copyright 1999. Black Box Corporation. All rights reserved.
1000 Park Drive • Lawrence, PA 15055-1018 • 724-746-5500 • Fax 724-746-0746
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