3M Tablet Accessory 800ab User Manual
Important Safety  
Information  
Instructions and Parts List  
BEFORE INSTALLING  
OR OPERATING THIS  
EQUIPMENT  
™
3M-Matic  
Read, understand, and  
follow all safety and  
operating instructions.  
800ab Type 40800  
Adjustable  
Case Sealer  
with  
AccuGlide™ 3  
Spare Parts  
It is recommended you  
immediately order the  
spare parts listed in the  
"Spare Parts/Service  
Information" section.  
These parts are expected  
to wear through normal  
use, and should be kept  
on hand to minimize  
production delays.  
Taping Heads  
Serial No.  
For reference, record machine serial number here.  
"3M-Matic"and "AccuGlide" are Trademarks of,  
3M St. Paul, MN 55144-1000  
Printed in U.S.A.  
3M Industrial Adhesives and Tapes  
3M Center, Building 220-5E-06  
St. Paul, MN 55144-1000  
© 3M 2010 44-0009-2082-5 (B121510-NA)  
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Replacement Parts and Service Information  
To Our Customers:  
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in  
the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the  
appropriate number listed below.  
Included with each machine is an Instructions and Parts List manual.  
Technical Assistance / Replacement Parts and Additional Manuals:  
Contact your local service provider. Provide the customer support coordinator with the model/machine  
name, machine type, and serial number that are located on the identif cation plate (For example: Model  
800ab - Type 40800 - Serial Number 13282).  
Identif cation Plate  
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.  
$10.00 restocking charge per invoice on returned parts  
3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of  
3M Industrial Adhesives and Tapes  
3M St. Paul, MN 55144-1000  
3M Center, Building 220-5E-06  
Printed in U.S.A.  
St. Paul, MN 55144-1000  
© 3M 2010 44-0009-1851-4 (H031008-NA)  
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Replacement Parts And Service Information  
To Our Customers:  
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up  
and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and  
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.  
Included with each machine is an Instructions and Parts List manual.  
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS  
AVAILABLE DIRECT FROM:  
Order parts by part number, part description, and quantity required. Also, when ordering parts  
or additional manuals, include model/machine name, machine type, and serial number that are  
located on the identification plate.  
3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of  
3M, St. Paul, MN 55144-1000  
Printed in U.S.A.  
3M Industrial Adhesives and Tapes  
3M Center, Building 220-5E-06  
St. Paul, MN 55144-1000  
© 3M 2010 44-0009-1852-2 (F031008-NA)  
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TABLE OF CONTENTS - MANUAL 1: 800ab Adjustable Case Sealer  
(For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch)  
800ab Adjustable Case Sealer  
Page  
Cover Page  
Replacement Parts and Service Information ........................................................................i - ii  
Table of Contents ................................................................................................................. iii - v  
Acronyms and Abbreviations ................................................................................................vi  
1. Introduction  
1.1 Manufacturing Specifications / Description / Intended Use ......................................... 1 - 2  
1.2 How to Read and Use the Manual ............................................................................... 2  
1.2.1 Importance of the Manual .................................................................................. 2  
1.2.2 Manual Maintenance ......................................................................................... 2  
1.2.3 Consulting the Manual ........................................................................................ 2  
1.2.4 How to Update the Manual in Case of Modifications ...........................................2  
2. General Information  
2.1 Identification Data .........................................................................................................3  
2.2 After-Sale Service .........................................................................................................3  
2.3 Warranty / Contents ......................................................................................................4  
3. Safety  
3.1 General Safety Information ...........................................................................................5  
3.2 Signal Words Explanation ............................................................................................. 5  
3.3 Table of Warnings ..........................................................................................................6 - 7  
3.4 Operator’s Qualifications Definition .............................................................................. 8  
3.5 Number of Operators ....................................................................................................8  
3.6 Safe Use of the Machine Instructions ...........................................................................8  
3.7 Residual Hazards .......................................................................................................... 8  
3.8 Prevent Other Hazards - Recommendations and Measures ........................................8  
3.9 Personal Safety Measures ........................................................................................... 8  
3.10 Incorrect / Predictable Actions Not Allowed ..................................................................8  
3.11 Operator's Required Skill Levels .................................................................................. 9  
3.12 Component Locations .................................................................................................. 10  
3.13 Table of Warnings and Replacement Labels ................................................................11  
4. Technical Specif cations  
4.1 Power Requirements ....................................................................................................12  
4.2 Operating Rate  
............................................................................................................. 12  
4.3 Operating Conditions ....................................................................................................12  
4.4 Tape ..............................................................................................................................12  
4.5 Tape Width ....................................................................................................................12  
4.6 Tape Roll Diameter .......................................................................................................13  
4.7 Tape Application Leg Length - Standard .......................................................................13  
Tape Application Leg Length - Optional  
4.8 Box Board .....................................................................................................................13  
4.9 Box Weight and Size Capacities ................................................................................... 13  
4.10 Machine Noise Levels ................................................................................................... 14  
4.11 Machine Dimensions ..................................................................................................... 14  
4.12 Set-Up Recommendations ............................................................................................ 14  
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TABLE OF CONTENTS (continued)  
5. Shipment, Handling, and Storage  
5.1 Packed Machine Shipment and Handling ...........................................................................15  
5.2 Overseas Shipment Packaging (Optional) ..........................................................................15  
5.3 Handling and Transportation of Uncrated Machine .............................................................15  
5.4 Machine Storage .................................................................................................................15  
6. Unpacking  
6.1 Uncrating .............................................................................................................................16  
6.2 Packaging Materials Disposal .............................................................................................16  
7. Installation  
7.1 Operating Conditions .......................................................................................................... 17  
7.2 Space Requirements for Machine Operation and Maintenance ......................................... 17  
7.3 Tool Kit Supplied with the Machine ..................................................................................... 17  
7.4 Machine Positioning / Machine Set-Up ................................................................................17  
7.5 Plastic Ties Removal ...........................................................................................................18  
7.6 Assembly Completion .......................................................................................................... 18  
7.7 Taping Heads Completion ...................................................................................................19  
7.8 Outboard Tape Roll Holder ................................................................................................. 19  
7.9 Preliminary Electric Inspection ............................................................................................19  
7.10 Main Power Machine Connection and Inspection .............................................................. 19  
7.11 Phases Inspection ............................................................................................................... 19  
8. Theory of Operation  
8.1 Working Cycle Description ..................................................................................................20  
8.2 Running Mode Definition .....................................................................................................20  
8.3.1 Normal Stop Procedure .............................................................................................20  
8.3.2 Emergency Stop ....................................................................................................... 20  
9. Controls  
9.1 Box Width Adjusting Knobs .................................................................................................21  
9.2 Start / Stop Main Switch........................................................................................................21  
9.3 Emergency Stop Button (Latching) ......................................................................................21  
10. Safety devices  
10.1 Blade Guards ..................................................................................................................... 22  
10.2 Emergency Stop Button ..................................................................................................... 22  
10.3 Electric System / Circuit Breaker .........................................................................................22  
11. Set-Up and Adjustments  
11.1 Box Width Adjustment ........................................................................................................ 23  
11.2 Box Height Adjustment .......................................................................................................23  
11.3 Top Flap Compression Roller Adjustment .......................................................................... 23  
11.4 Changing the Tape Leg Length .......................................................................................... 23  
11.5 Run Boxes to Check Adjustment ........................................................................................23  
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TABLE OF CONTENTS (continued)  
12. Operation  
12.1 Operator’s Correct Working Position .............................................................................. 24  
12.2 Starting the Machine .......................................................................................................24  
12.3 Starting Production ......................................................................................................... 24  
12.4 Tape Replacement ..........................................................................................................24  
12.5 Box Size Adjustment .......................................................................................................24  
12.6 Cleaning ......................................................................................................................... 24  
12.7 Table of Adjustments ...................................................................................................... 24  
12.8 Safety Devices Inspection .............................................................................................. 24  
12.9 Trouble Shooting ............................................................................................................ 25  
13. Maintenance  
13.1 Safety Measures (see section 3) .................................................................................... 27  
13.2 Tools and Spare Parts Supplied with Machine ............................................................... 27  
13.3 Maintenance Operations - Recommended Inspections and Frequency ..........................27  
13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 27  
13.5 Safety Features (Inspection Efficiency) .......................................................................... 27  
13.6 Machine Cleaning ...........................................................................................................27  
13.7 Cutter Blade Cleaning .................................................................................................... 27  
13.8 Drive Belt Replacement ..................................................................................................28 - 29  
13.9 Drive Pulley Ring ............................................................................................................ 29  
13.10 Drive Belt Tension ...........................................................................................................30  
13.11. Special Set-Up Procedures ............................................................................................ 31 - 34  
13.11.1 Taping Heads .....................................................................................................31  
13.11.2 Drive Belt Assembly Height ............................................................................... 32  
13.11.3 Chain Removal .................................................................................................. 33  
13.12 Maintenance Work Log ...................................................................................................35  
14. Additional Instructions  
37  
37  
14.1 Machine Disposal Information ........................................................................................  
14.2 Fire emergency ...............................................................................................................  
15. Enclosures and Special Information  
15.1 Statement of Conformity .................................................................................................37  
15.2 Hazardous Substances Emission ...................................................................................37  
16. Technical Documentation and Information  
16.1 Electric Diagrams ........................................................................................................... 39  
16.2 Spare Parts / Ordering / Options and Accessories .......................................................... 40 - 41  
Drawings and Parts Lists ....................................................................................................... 43 - End of Manual  
TAPING HEAD INFORMATION -  
MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch (See MANUAL 2 for Table of Contents)  
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ABBREVIATIONS AND ACRONYMS  
LIST OF ABBREVIATIONS, ACRONYMS  
3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000  
AccuGlide - Trademark of 3M St. Paul, MN 55144-1000  
Scotch  
Drw.  
Ex.  
- Trademark of 3M St. Paul, MN 55144-1000  
- drawing  
- for example  
Fig.  
- exploded view figure no. (spare parts)  
- Illustration  
Figure  
Max.  
Min.  
Nr.  
- maximum  
- minimum  
- number  
N/A  
- not applicable  
OFF  
ON  
- machine not operating  
- machine operating  
- Programmable Logic Control  
- Polypropylene  
PLC  
PP  
PTFE  
- Polytetraflourethelene  
PU/PU Foam - Polyurethane Foam  
PVC  
W
- Poly-vinyl chloride  
- Width  
H
- Height  
L
- Length  
vi  
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1-INTRODUCTION  
1.1 Manufacturing Specif cations / Description / Intended Use  
The 3M-MaticTM 800ab Adjustable Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C” clip  
of Scotch® pressure-sensitive film box sealing tape to the bottom center seam of regular slotted containers. The  
800ab is manually adjustable to a wide range of box sizes (see "Specifications Section – Box Weight and Size  
Capacities").  
3M-MaticTM 800ab Adjustable Case Sealer, Type 40800  
Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location.  
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1-INTRODUCTION (continued)  
1.2.2 Manual Maintenance  
1.1 Manufacturing Specif cations / Description /  
Intended Use (continued)  
Keep the manual in a clean and dry place near the  
machine. Do not remove, tear, or rewrite parts of  
the manual for any reason. Use the manual without  
damaging it. In case the manual has been lost or  
damaged, ask your after sale service for a new copy.  
The 3M-MaticTM case sealing machines have been  
designed and manufactured in compliance with the  
legal requirements at the date of inception.  
1.2 How to Read and Use the Instruction Manual  
1.2.3 Consulting the Manual  
This instruction manual covers safety aspects,  
handling and transport, storage, unpacking, prepara-  
tion, installation, operation, set-up and adjustments,  
technical and manufacturing specifications, mainte-  
nance, troubleshooting, repair work and servicing,  
electric diagrams, warranty information, disposal  
(ELV), a definition of symbols, plus a parts list of  
the 3M-MaticTM 800ab Adjustable case sealer 3M  
Industrial Adhesives and Tapes Division 3M Center,  
Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA)  
Edition December 2010 Copyright 3M 2010 All rights  
reserved. .The manufacturer reserves the right to  
change the product at any time without notice Publi-  
cation © 3M 2010 44-0009-2082-5.  
The manual is composed of:  
- Pageswhichidentifythedocumentandthemachine  
- Index of the subjects  
- Instructions and notes on the machine  
- Enclosures, drawings and diagrams  
- Spare parts (last section)  
All pages and diagrams are numbered. The spare  
parts lists are identified by the figure identification  
number. All the notes on safety measures or  
possible dangers are identified by the symbol:  
1.2.1 Importance of the Manual  
1.2.4 How to Update the Manual in Case of  
Modi  
f cations to the Machine  
The manual is an important part of the machine; all  
information contained herein is intended to enable  
the equipment to be maintained in perfect condition  
and operated safely. Ensure that the manual is avail-  
able to all operators of this equipment and is kept  
up to date with all subsequent amendments. Should  
the equipment be sold or disposed of, please ensure  
that the manual is passed on. Electrical and pneu-  
matic diagrams are included in the manual. Equip-  
ment using PLC controls and/or electronic compo-  
nents will include relevant schematics or programs in  
the enclosure and in addition, the relevant documen-  
tation will be delivered separately.  
Modifications to the machine are subject to manu-  
facturer’s internal procedures. The user receives a  
complete and up-to-date copy of the manual to-  
gether with the machine. Afterwards the user may  
receive pages or parts of the manual which contain  
amendments or improvements made after its first  
publication. The user must use them to update this  
manual.  
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2-GENERAL INFORMATION  
2.1 Data Identifying Manufacturer and Machine  
2.2 Data for Technical Assistance and Service  
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2-GENERAL INFORMATION (continued)  
2.3 Warranty  
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL  
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED  
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR  
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR  
USAGE OF TRADE:  
3M sells its 3M-Matic™ 800ab Adjustable Case Sealer, Type 40800 with the following warranties:  
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90  
days after delivery.  
2. All other taping head parts will be free from all defects for three (3) years after delivery.  
3. All other parts will be free from all defects for two (2) years after delivery.  
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s  
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned  
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have  
become defective after its warranty period unless the part is received or 3M is notified of the problem no later than  
five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable  
time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation  
to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation  
to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause  
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating  
environment, improper utilities or operator error.  
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential  
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.  
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a  
written agreement signed by authorized officers of 3M and seller.  
Contents—800ab Adjustable Case Sealer  
(1) 800ab Adjustable Case Sealer, Type 40800  
(1) Tool Kit  
(1) Instruction Manual  
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3-SAFETY  
3.2 Explanation of Signal Word and  
Possible Consequences  
3.1 General Safety Information  
Read all the instructions carefully before starting  
work with the machine; please pay particular atten-  
tion to sections marked by the symbol:  
This safety alert symbol identif es  
important messages in this manual.  
READ AND UNDERSTAND THEM  
BEFORE INSTALLING OR  
Figure 3-1  
OPERATING THIS EQUIPMENT.  
CAUTION: Indicates a potentially hazardous  
situation, which, if not avoided,  
may result in minor or moderate  
injury and/or property damage.  
E-Stop  
Switch  
WARNING: Indicates a potentially hazardous  
situation, which, if not avoided,  
could result in death or serious  
injury and/or property damage.  
The machine is provided with a LATCHING EMER-  
GENCY STOP BUTTON (Figure 3-1); when this  
button is pressed, it stops the machine at any point  
in the working cycle. Maintain clear access to power  
cord while machine is operating. Disconnect plug  
from power source before machine maintenance  
(Figure 3-1). Also disconnect air if the machine has  
a pneumatic system. Keep this manual in a handy  
place near the machine. This manual contains infor-  
mation that will help you to maintain the machine in  
a good and safe working condition.  
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3-SAFETY (continued)  
3.3 Table of Warnings  
WARNING  
• To reduce the risk associated with  
mechanical and electrical hazards:  
−
Read, understand, and follow all safety  
and operating instructions before operating  
or servicing the case sealer.  
Figure 3-2  
−
Allow only properly trained and  
qualified personnel to operate and service  
this equipment.  
WARNING  
•
To reduce the risk associated with  
hazardous voltage:  
− Position electrical cord away from foot  
and vehicle traffic.  
E-Stop  
Switch  
WARNING  
Figure 3-3  
•
To reduce the risk associated with  
pinches, entanglement and  
hazardous  
voltage:  
− Turn electrical supply off and  
disconnect before performing any  
adjustments, maintenance or servicing  
the machine or taping heads.  
WARNING  
•
To reduce the risk associated with  
pinches and entanglement hazards:  
Figure 3-4  
− Do not leave the machine running  
while unattended.  
− Turn the machine off when not in use.  
IMPORTANT! Cavity in the conveyor bed. Never put  
your hands inside any part of the machine while it is  
working. Serious injury may occur (Figure 3-4).  
− Never attempt to work on any part of  
the machine, load tape, or remove  
jammed boxes from the machine while  
the machine is running.  
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3-SAFETY (continued)  
WARNING  
•
To reduce the risk associated with  
sharp blade hazards:  
− Keep hands and fingers away from  
tape cutoff blades under orange blade  
guards. The blades are extremely sharp.  
WARNING  
Sharp Blade  
IMPORTANT! Tape cutting blade. Never remove  
the safety device which covers the blade on the top  
and bottom taping units. Blades are extremely sharp.  
Any error may cause serious injuries (Figure 3-5).  
Figure 3-5  
WARNING  
•
To reduce the risk associated with  
f re and explosion hazards:  
− Do not operate this equipment  
in potentially flammable/explosive  
environments.  
WARNING  
•
To reduce the risk associated with  
muscle  
strain:  
− Use the appropriate rigging and  
material handling equipment when  
lifting or repositioning this equipment.  
− Use proper body mechanics when  
removing or installing taping heads  
that are moderately heavy or may be  
considered awkward to lift.  
CAUTION  
Figure 3-6  
• To reduce the risk associated with  
pinches hazards:  
− Keep hands clear of the upper head  
support assembly as boxes are  
transported through the machine.  
− Keep hands, hair, loose clothing, and  
jewelry away from box compression rollers.  
− Always feed boxes into the machine by  
pushing only from the end of the box.  
− Keephands,hair,looseclothing,jewelry  
away from moving belts and taping heads.  
IMPORTANT! Never keep hands on the box while it  
is driven by the belts (Figure 3-6).  
IMPORTANT! Drive belts. Never work on the  
machine with loose hair or loose garments such as  
scarfs, ties or sleeves (Figure 3-7).  
Figure 3-7  
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3-SAFETY (continued)  
3.4 Operator's Qualif cations  
WARNING  
- Machine Operator  
- Mechanical Maintenance Technician  
- Electrical Maintenance Technician  
- Manufacturer’s Technician/Specialist  
(See Section 3.11)  
• To reduce the risk associated with  
mechanical and electrical hazards:  
−
Read, understand, and follow all safety  
and operating instructions before operating  
or servicing the case sealer.  
−
Allow only properly trained and  
3.5 Number of Operators  
qualified personnel to operate and service  
this equipment.  
The operations described below have been analyzed  
by the manufacturer; the recommended number of  
operators for each operation provides the best and  
safest work performance.  
3.9 Personal Safety Measures  
Safety glasses, safety gloves, safety helmet, safety  
shoes, air filters, ear muffs - None is required except  
when recommended by the user.  
Note: A smaller or greater number of operators  
could be unsafe.  
3.10 Predictable Actions which are Incorrect and  
Not Allowed  
3.6 Instructions for a Safe Use of the Machine /  
De  
f nition of Operator's Qualif cations  
- Never try to stop/hold the box while being driven  
by the belts. Only use the EMERGENCY  
STOP BUTTON.  
Only persons who have the skills described in the  
skill levels section should be allowed to work on the  
machine. It is the responsibility of the user to appoint  
the operators having the appropriate skill level and  
the appropriate training for each category of job.  
- Never work without the safety protections.  
- Never remove or disable the safety devices.  
- Only authorized personnel should be allowed  
to carry out the adjustments, repairs or main-  
tenance which require operation with reduced  
safety protections. During such operations,  
access to the machine must be restricted.  
When the work is finished, the safety protec-  
tions must immediately be reactivated.  
3.7 Residual Hazards  
The case sealer 800ab has been designed follow-  
ing the CE 392 directives, and incorporates various  
safety protections which should never be removed  
or disabled. Notwithstanding the safety precautions  
conceived by the designers of the machine, it is  
essential that the operator and service personnel  
be warned that the following residual hazards exist  
which cannot be eliminated.  
- The cleaning and maintenance operations must be  
performed after disconnecting the electric power.  
- Do not modify the machine or any part of it. The man-  
ufacturerwillnotberesponsibleforanymodifications.  
- Clean the machine using only dry cloths or  
light detergents. Do not use solvents, petrols, etc.  
3.8 Recommendations and Measures to Prevent  
Other Hazards which Cannot be Eliminated  
- Install the machine following the suggested layouts  
and drawings. The manufacturer will not be respon-  
sible for damages caused by improper installation.  
- The operator must stay on the working position  
shown in the Operation Section. He must never  
touch the running driving belts or put his hands  
inside any cavity.  
- The operator must pay attention to the blades  
during the tape replacement.  
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3-SAFETY (continued)  
Skill 2a: Electrical Maintenance Technician  
This operator is trained to use the machine as the  
MACHINE OPERATOR and in addition is able to:  
• Work with the safety protection disconnected  
• Check and adjust mechanical parts  
• Carry out machine maintenance operations / re-  
pairs / adjustments / repair electrical components  
He is allowed to work on live electrical panels,  
connector blocks, control equipment, etc.  
3.11 Operator's Skill Levels Required to Perform  
the Main Operations on the Machine  
The Table shows the minimum operator's skill for  
each machine operation.  
Important: The factory manager must ensure that  
the operator has been properly trained on all the  
machine functions before starting work.  
Skill 3: Specialist from the Manufacturer  
Skilled operator sent by the manufacturer or its  
agent to perform complex repairs or modifications  
(on agreement with the customer).  
Skill 1: Machine Operator  
This operator is trained to use the machine with the  
machine controls, to feed cases into the machine,  
make adjustments for different case sizes, to change  
the tape and to start, stop and restart production.  
WARNING  
Skill 2: Mechanical Maintenance Technician  
This operator is trained to use the machine as the  
MACHINE OPERATOR and in addition is able to:  
• Work with the safety protection disconnected  
• Check and adjust mechanical parts  
• To reduce the risk associated with  
mechanical and electrical hazards:  
−
Allow only properly trained and  
qualified personnel to operate and service  
this equipment.  
• Carry out machine maintenance operations/repairs  
He is not allowed to work on live electrical components  
Operator's Skill Levels Required to Perform the Main Operations on Machine  
Required  
Operator  
Skill  
Number of  
Operators  
Operation  
Machine Status  
Machine installation and setup  
Adjusting box size  
Running with safety  
protections disabled  
2 and 2a  
1
2
1
Stopped by pressing the  
EMERGENCY STOP  
button  
Stopped by pressing the  
EMERGENCY STOP  
button  
Tape replacement  
1
1
Blade replacement  
Electric power  
disconnected  
2
2
1
1
1
1
Drive belt replacement  
Ordinary maintenance  
Electric power  
disconnected  
Electric power  
disconnected  
2
Extraordinary mechanical  
maintenance  
Running with safety  
protections disabled  
3
Extraordinary electrical  
maintenance  
Running with safety  
protections disabled  
2a  
1
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3-SAFETY (continued)  
3.12 Component Locations  
Refer to Figure 3-8 below to acquaint yourself with the various components and controls of the case sealer.  
Also refer to Manual 2 for taping head components.  
Adjustable Side  
Guides /  
Box Drive Belts  
Lower Taping Head  
Electrical  
Control Box  
Machine Bed  
Width  
Adjustment  
Inclined Rollers  
Crank  
Emergency  
Stop Button  
Electrical  
On/Off  
Switch  
(Alternate)  
Lower Tape  
Roll Mount  
Figure 3-8—800ab Case Sealer Components (Left Front View)  
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3-SAFETY (continued)  
3.13 Table of Warnings and Replacements Labels (continued)  
78-8113-6717-2  
78-8070-1366-5  
78-8095-1141-9  
Electrical  
Control  
Box  
78-8070-1329-3  
78-8070-1336-8  
78-8070-1628-8 (2)  
78-8137-0886-0  
78-8062-4266-1  
78-8060-8481-6  
Leg Height Adjustment Label  
(not shown)  
78-8070-1329-3  
78-8070-1366-5  
78-8070-1339-2  
3M Logo  
(not shown)  
Figure 3-9 - Replacement Labels / 3M Part Numbers  
78-8113-6717-2  
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4-SPECIFICATIONS  
1. Power Requirements  
Electrical: 120 Volt,60Hz, 3.25 A (220 watts)  
The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug.  
Contact your 3M Representative for power requirements not listed above.  
2. Operating Rate  
Box drive belt speed is approximately 0.5 m/s [100 feet per minute].  
3. Operating Conditions  
IMPORTANT SAFEGUARD  
Use in dry, relatively clean environments at 4.4o C to 48.9o C [40o F to 120o F] with clean, dry boxes.  
Note: Machine should not be washed or subjected to conditions causing moisture condensation on  
components.  
WARNING  
IMPORTANT SAFEGUARD  
• To reduce the risk associated with f re  
and explosion hazards:  
− Do not operate this equipment in poten-  
tially flammable or explosive environments.  
4. T ape  
Scotch  
5. T ape Width  
36mm [1 1/2 inch] minimum to 48mm [2 inch] maximum  
® pressure-sensitive film box sealing tapes.  
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4-SPECIFICATIONS (continued)  
Specif cations  
6. Tape Roll Diameter  
Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core.  
(Accommodates all system roll lengths of Scotch® film tapes.)  
7. Tape Application Leg Length – Standard  
70mm ± 6mm [2.75 inch ±. 25 inch ]  
Tape Application Leg Length – Optional  
50mm ± 6mm [2 inch ±. 25 inch]  
(See "Removing Taping Heads Procedure – Changing the Tape Leg Length")  
8. Box Board  
Style – regular slotted containers – RSC  
125 to 275 P.S.I. bursting test, single wall or double wall B or C flute.  
23-44 lbs. per inch of width Edge Crush Test (ECT)  
9. Box Weight and Size Capacities  
A. Box Weight, filled: 5 lbs.–85 lbs. [2.3 kg–38.6 kg]. Contents must support flaps.  
B. Box Size:  
Length –  
Minimum Maximum  
150mm [6.0 inch]  
115mm [4.5 inch]  
120mm [4.75 inch]  
Unlimited  
545mm [21.5 inch]  
Limited by stability of box through Case Sealer  
Width  
–
Height –  
Note: The case sealer can accommodate most boxes within the size range listed above. However, if the box  
length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper  
machine performance.  
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:  
BOX LENGTH IN DIRECTION OF SEAL  
BOX HEIGHT  
=
SHOULD BE GREATER THAN 0.6  
Any box ratio approaching this limitation should be test run to ensure performance.  
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4-SPECIFICATIONS (continued)  
L
F
W
F
F
Optional  
Infeed/Exit  
Conveyor  
Optional  
Infeed/Exit  
Conveyor  
Control  
Side  
Box Travel  
H
A
A
B
C
Optional Casters  
10. Machine Dimensions  
W
L
H
A*  
B
C
F
Minimum  
mm  
825  
[32-1/2]  
920  
[36-1/4]  
940  
[37]  
460  
[18]  
610  
[24]*  
105  
[4-3/16]  
620  
[24.5]  
[Inches]  
Maximum  
mm  
[Inches]  
1220 [48] *  
1270 [50]**  
890  
[35]*  
- -  
- -  
- -  
- -  
- -  
* With outer columns relocated to upper position, "H" maximum dimension increases 100 mm [4 inches] and  
"B" minimum dimension decreases by 90mm [3-1/2 inches]. (See "Special Set-Up Procedure".)  
Weight – approximate 132 kg [290 pounds] crated  
approximate 114 kg [250 pounds] uncrated  
11. Machine Noise Level: Acoustic pressure measured at a distance of 1m. from machine with  
Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with  
Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument:  
(Type SPYRI-MICROPHON 11).  
12. Set-Up Recommendations:  
• Machine must be level.  
• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.  
• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.  
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5-SHIPMENT-HANDLING-STORAGE, TRANSPORT  
5.1 Shipment and Handling of Packed Machine  
W
L
- The machine is fixed on the pallet with four (4) bolts  
and can be lifted by using a fork truck.  
- The package is suitable to travel by land and by air.  
- Optional sea freight package is available.  
H
Packaging Overall Dimensions  
(Figure  
5-1)  
Figure 5-1  
See Specifications.  
During the shipment it is possible to stack a  
maximum of 2 machines (Figure 5-2).  
5.2 Packaging for Overseas Shipment  
(Optional - Figure 5-3)  
The machines shipped by sea freight are covered by  
an aluminum/polyester/polythene bag which  
contains dehydrating salts.  
Figure 5-2  
5.3 Handling and Transportation of Uncrated  
Machine  
The uncrated machine should not be moved except for  
short distances and indoors ONLY. Without the sup-  
porting pallet, the machine is exposed to damage and  
may cause injuries. To move the machine use belts or  
ropes, paying attention to place them in the points in-  
dicated using care to not interfere with the lower taping  
head (Figure 5-4).  
Figure 5-3  
5.4 Storage of the Packed or Unpacked Machine  
If the machine is not used for a long period,  
please take the following precautions:  
-
-
Store the machine in a dry and clean place.  
If the machine is unpacked it is necessary to  
protect it from dust.  
-
-
Do not stack anything over the machine.  
It is possible to stack a maximum of 2 machines  
(if they are in their original packing).  
Figure 5-4  
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6-UNPACKING  
6.1 Uncrating  
Removal of Pallet  
The envelope attached to the shipping box contains  
the uncrating instructions of the machine (Figure 6-1).  
Loosen and remove nuts and brackets using the  
openendspannersuppliedinthetoolbox(Figure 6-4).  
Figure 6-4  
Figure 6-1  
Cut straps. Cut out staple positions along the bottom  
of the shipping box (or remove staples with an  
appropriate tool - Figure 6-2).  
A cardboard box is located under the machine body.  
Retrieve the instruction manual for additional proce-  
dures of the set up. The box also contains parts re-  
movedforshipping, sparepartsandtools(Figure 6-5).  
Figure 6-2  
After cutting out or removing the staples, lift the  
shipping box in order to clear the machine  
(two persons required).  
Figure 6-5  
6.2 Disposal of Packaging Materials  
The 800ab-NA package is composed of:  
- Wooden pallet  
- Cardboard shipping box  
- Wooden supports  
- Metal fixing brackets  
- PU foam protection  
- PP plastic straps  
- Dehydrating salts in bag  
- Special bag of laminated polyester/aluminium/  
Polyethylene (sea freight package only)  
- Polyethylene protective material  
Figure 6-3  
For the disposal of the above materials, please follow  
the environmental directives or the law in your country.  
Transport the machine with a fork-lift truck to the  
operating position. Lift the pallet at the point indicat-  
ed in Figure 6-3 (weight of machine + pallet = See  
Specificaions).  
16  
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7-INSTALLATION  
7.1 Operating Conditions  
WARNING  
The machine should operate in a dry and relatively  
clean environment (See Specifications).  
• To reduce the risk associated with  
mechanical and electrical hazards:  
7.2 Space Requirements for Machine Operation  
and Maintenance Work  
− Allow only properly trained and  
qualified personnel to operate and service  
this equipment.  
Minimum distance from wall (Figure 7-1):  
A = 1000mm.  
B = 700mm.  
Minimum height = 2700mm.  
WARNING  
•
To reduce the risk associated with  
muscle strain:  
− Use the appropriate rigging and  
material handling equipment when  
lifting or repositioning this equipment.  
− Use proper body mechanics when  
removing or installing taping heads  
that are moderately heavy or may be  
considered awkward to lift.  
7.4 Machine Set-Up / Bed Height  
Adjust machine bed height. The case sealer is  
equipped with four (4) adjustable legs that are  
located at the corners of the machine frame. The  
legs can be adjusted to obtain different machine bed  
heights from 610mm [24 inches] minimum to 890mm  
[35 inches] maximum - See Specifications.  
Figure 7-1  
7.3 Tool Kit Supplied with the Machine  
A tool kit containing some tools are supplied  
with the machine. These tools should be  
adequate to set-up the machine, however,  
other tools supplied by the customer will be  
required for machine maintenance.  
Refer to Figure 7-3 and set the machine bed height  
as follows:  
1. Raise and block up the machine frame to allow  
adequate leg adjustment.  
2. Loosen, but do not remove, two (2) M8 x 16mm  
socket head screws in one leg (use M6 hex  
wrench). Adjust the leg length for the desired  
machine bed height. Retighten the two screws  
to secure the leg. Adjust all four (4) legs equally.  
Figure 7-2  
M8 x 16mm  
Socket Head  
Screws  
Adjustable  
Leg  
Figure 7-3  
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7-INSTALLATION (continued)  
7.5 Removal of Plastic Ties  
7.6 Assembly Completion  
Install inclined rollers onto infeed end of each drive belt  
assembly. Remove M6 lock nuts (4)and M6 plain wash-  
ers (4) from each drive assembly, position inclined roller  
on each drive assembly and fasten with M6 plain  
washers and M6 locking nuts (See Figure 7-5)  
WARNING  
•
To reduce the risk associated with  
sharp blade hazards:  
− Keep hands and fingers away from  
tape cutoff blades under orange blade  
guards. The blades are extremely sharp.  
M6 Lock Nut (4)  
M6 Plain Washer (4)  
Inclined Roller  
Assembly  
Buff ng  
Roller  
Cable Tie  
Figure 7-5  
Cut the plastic ties holding the lower taping head in  
position (Figure 7-4).  
Figure 7-4  
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7-INSTALLATION (continued)  
One Way  
Tension  
Roller  
7.7 Completion of Taping Heads  
See Manual 2 for Complete Instructions:  
#2  
Tension  
Wrap  
1. Place the Upper Taping Head in a convenient  
working position  
#1  
.2. Use Figure 7-6 and tape threading label.  
Position the tape supply roll so the adhesive  
side of tape is facing the front of the taping head  
as it is pulled from the supply roll.  
Roller  
Knurled  
Roller  
3. Attach the threading needle to the end of the  
roll. Guide the threading needle around the wrap  
roller (Position 1) then back around the one-  
way tension roller (Position 2).  
4. Continue pulling the threading needle down and  
guide it between the two (2) rollers on the apply  
arm (Position 3).  
5. Pull the threading needle down until the tape  
travels between the apply plate and the ears of  
the apply arm (Position 4) until it extends past  
the applying roller. When properly threaded the  
adhesive side of the tape should be facing the  
knurled rollers at position 2 and also position 3.  
6. Cut away any excess tape and repeat steps for  
Lower Taping Head.  
Wrap  
Roller  
#3  
Applying  
Roller  
Threading  
Needle  
#4  
Figure 7-6  
Important – Do not cut against the apply roller -  
roller damage could occur.  
Figure 7-7  
7.8 Outboard Tape Roll Holder  
7.10 Machine Connection to the Mains  
If you intend to use the outboard tape roll holder,  
proceed as follows:  
For technical specifications: See Section 4 -  
Speci f cations  
1 - Remove the lower taping head from the machine.  
2 - Remove the tape drum bracket assembly, stud  
spacer, and fasteners from the lower taping head.  
3 - Install alternative wrap roller and bracket on the  
head in place of tape bracket. Replace lower  
head into machine.  
4 - Install and secure tape drum bracket assembly  
on the entry end of the lower frame (as shown in  
Figure 7-7).  
- Push the LATCHING EMERGENCY STOP  
BUTTON.  
- The main switch is normally OFF.  
Connect the power cord supplied with the machine  
to a wall socket using a plug which complies with the  
safety regulations of your country.  
7.11 Inspection of Phases  
(For Three-Main Phases Only)  
7.9 Preliminary Electric Inspection  
Before connecting the machine to the mains please  
carry out the following operations:  
N/A for this machine.  
7.9.1 Make sure that the socket is provided with an  
earth protection circuit and that both the mains  
voltage and the frequency match the specifi-  
cations on the name plate.  
7.9.2 Check that the connection of the machine  
to the mains meets the safety regulations in  
your country.  
7.9.3 The machine is fitted with a main switch  
and a circuit breaker. The user should check  
that the electrical settings of the machine are  
compatible with all the components of the  
mains system.  
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8-THEORY OF OPERATION  
8.1 Description of the Working Cycle  
After having closed the top flaps of the carton, the  
operator pushes it under the top infeed end in order  
to avoid the opening of the top flaps. Further push-  
ing causes the two bottom side belts to drive the  
box through the taping heads which automatically  
seal the top and bottom seams. The carton is then  
expelled on the exit conveyor.  
Figure 8-1  
8.2 Def nition of Running Mode  
The case sealer 800ab-NA has only one (automatic)  
operating mode with:  
- The EMERGENCY STOP BUTTON unlocked  
(Figure 8-1)  
- The main switch start switch “ON”  
(Figure 8-2)  
Figure 8-2  
8.3.1 Normal Stop Procedure  
When the main switch is OFF, the machine stops  
immediately at any point of the working cycle. The  
same thing happens in case of electrical failure or  
when the machine is disconnected from the mains.  
Belt  
Direction  
8.3.2 Emergency Stop  
The LATCHING EMERGENCY STOP BUTTON is  
located on the top center of the machine  
(Figure 8-1).  
E-Stop  
Location  
Figure 8-3  
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9-CONTROLS  
9.1 Box Width Adjusting Knobs  
Figure 9-1  
9.2 Start/Stop Button  
Power  
Switch  
Figure 9-2  
9.3 Latching Emergency Stop Button  
E-Stop  
Switch  
Figure 9-3  
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10-SAFETY DEVICES OF THE MACHINE  
10.1 Blade Guards  
10.3 Electric System / Circuit Breaker  
The electric system is protected by a ground wire  
whose continuity has been tested during the final  
inspection. The system is also subject to insulation  
and dielectric strength tests.  
Both the top and bottom taping units have a blade  
guard. (See Manual 2: AccuGlide™ 3 Taping  
Heads - 2 inch).  
WARNING  
Circuit Breaker  
The case sealer is equipped with a circuit breaker  
which trips if the motors are overloaded. Located  
inside the electrical enclosure on the side of the  
machine frame just below the machine bed, the  
circuit breaker has been pre-set and requires no  
further maintenance.  
•
To reduce the risk associated with  
sharp blade hazards:  
− Keep hands and fingers away from  
tape cutoff blades under orange blade  
guards. The blades are extremely sharp.  
10.2 Emergency Stop Button  
WARNING  
The box drive belts are turned on and off with the  
electrical switch on the side of the machine frame.  
• To reduce the risk associated with  
mechanical and electrical hazards:  
− Allow only properly trained and  
qualified personnel to operate and service  
this equipment.  
The machine electrical supply can be turned off  
by pressing the latching emergency stop switch.  
To restart machine, rotate the emergency stop  
switch clockwise to release the switch latch.  
Restart machine by Pushing the On/Off switch to  
the Off (O) position and then to the On (I) position  
If circuit is overloaded and circuit breaker trips,  
unplug machine from electrical power:  
(Figure 10-1)  
.
1. Determine cause of overload and correct.  
2. Remove electrical enclosure cover.  
3. Press the red "Reset" button and then the  
green "Start" button.  
WARNING  
4. Replace cover.  
5. Plug in machine.  
6. Press machine "On" button to resume case  
sealing.  
•
To reduce the risk associated with  
hazardous voltage:  
− Position electrical cord away from foot  
and vehicle traffic.  
Important: The use of an extension cord is not  
recommended. However, if one is needed for  
temporary use, it must:  
•
•
•
Have a wire size of 1.5mm diameter [AWG 16]  
Have a maximum length of 30.5m [100 ft]  
Be properly grounded.  
E-Stop  
Switch  
Figure 10-1  
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11 - SET UP AND ADJUSTMENTS  
11.1 Box Width Adjustment  
Place a product filled box on infeed end of machine  
bed with top flaps folded as shown and manually  
move box forward to contact lower taping head  
applying roller.  
Turn drive belt adjustment crank to position both side  
drive belts against sides of box (Figure 11-1).  
11.2 Box Height Adjustment  
Not Applicable to this machine.  
11.3 Adjustment of Top Flap Compression Rollers  
Not Applicable to this machine.  
11.4 Changing the Tape Leg Length  
Taping heads are preset to apply 70mm [2.75 inches]  
long tape legs. To change tape leg length to 50mm  
[2.0 inches], refer to Instructions below and also to  
Manual 2, "Removing Taping Heads Procedure -  
Changing the Tape Leg Length".  
Figure 11-1  
IMPORTANT – If drive belts are allowed to slip on  
box, excessive belt wear will occur.  
11.5 Run Boxes to Check Adjustment  
Push electrical switch "On" to start drive belts.  
Move box forward under upper taping head until it  
is taken away by drive belts. If box is hard to move  
under head or is crushed, raise head slightly.  
If the box movement is jerky or stops under the upper  
head, move the side drive belts in slightly to add more  
pressure between the box and drive belts.  
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12-OPERATION  
12.1 Operator's Correct Working Position and  
Operational Flow (Figure 12-1).  
12.3 Starting Production  
After having adjusted the machine according to the  
box dimensions (height-width), let the machine run  
without cartons and check its safety devices. Then  
start the working cycle.  
12.4 Tape Replacement and Threading  
Skill 1 - Operator  
See Manual 2: AccuGlide™ 3 High Speed 2 Inch  
Taping Heads.  
Figure 12-1  
Press the  
LATCHING EMERGENCY STOP BUTTON.  
Once the box has been filled, close its top flaps and  
push it between the top and bottom drive belts.  
Always keep hands in position as shown in  
Figure 12-2.  
WARNING  
•
To reduce the risk associated with sharp  
blade hazards:  
− Keep hands and fingers away from tape  
cutoff blades under orange blade guards.  
The blades are extremely sharp.  
The box will be automatically sealed with adhesive  
tape on the top and bottom box seams. Then the  
box will be expelled on the exit conveyor.  
Figure 12-2  
12.5 Box Size Adjustment  
Repeat all the operations shown in  
Hand  
Section 11 - Set-Up and Adjustments.  
Position  
12.6 Cleaning  
Before carrying out any cleaning or maintenance  
operation stop the machine by Pushing the OFF  
switch on the main and disconnect the electric power  
(Figure 12-3).  
12.2 Starting the Machine  
Important: Before starting the machine, verify that  
no tools or other objects are on the conveyor bed.  
Push the main switch ON after the EMERGENCY  
BUTTON is released.  
12.7 Table of Operation Adjustments -  
Operator  
Qualif cations  
1 Tape loading and threading  
2 Tape web alignment  
1
1
1
1
1
1
1
3 Adjustment of one way tension roller  
4 Adjustment to box size (H and W)  
5 Top flap compression rollers  
6 Adjustment of tape applying spring  
7 Conveyor bed height adjustment  
8 Special Adjustment-Changing tape leg length 2  
9 Special Adjustment-Column re-positioning  
2
12.8 Safety Devices Inspection  
1 Taping units blade guard  
2 Latching emergency stop button  
3 STOP (OFF) main switch  
Figure 12-3  
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12-OPERATION (continued)  
12.9 Troubleshooting Guide  
Problem  
Cause  
Correction  
Drive belts do not convey boxes  
Narrow boxes  
Check machine specifications.  
Boxes are narrower than  
recommended, causing slippage  
and premature belt wear.  
Worn drive belts  
Replace drive belts  
Top taping head does not apply  
enough pressure  
Adjust the box height adjustment  
with the crank  
Top flap compression rollers in too  
tight  
Readjust compression rollers  
Replace spring holder  
Taping head applying spring  
holder missing  
Taping head applying spring set  
too high  
Reduce spring pressure  
Drive belts do not turn  
Worn or missing friction rings  
Drive belt tension too low  
Electrical disconnect  
Replace friction rings  
Adjust belt tension  
Check power and electrical plug  
Evaluate problem and correct  
Motor not turning  
Drive belt break  
Worn belt  
Replace belt  
Excessive belt tension  
Tension to 3.5 kg [7 lbs] per  
adjustment section  
Tape not centered on box seam  
Tape drum not centered  
Reposition tape drum  
Box flaps not of equal length  
Check box specifications  
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13-MAINTENANCE AND REPAIRS  
13.1 Safety Measures (see section 3)  
13.2 Tools and Spare Parts Supplied with  
the Machine  
Carrying out maintenance and repairs may imply  
the necessity to work in dangerous situations.  
See Spare Parts Order Section.  
13.3 Recommended Frequency of Inspection and Maintenance Operations  
Operation  
Frequency  
Quali  
f cation  
Sections  
Inspection safety features  
Cleaning of machine  
Cleaning of cutter blade  
Oiling of felt pad  
Lubrication  
Blade replacement  
Drive belt replacement  
daily  
weekly  
weekly  
weekly  
monthly  
when worn  
when worn  
1
1
2
2
2
2
2
13.4  
13.5  
13.6  
13.7  
13.7-13.8  
See Manual 2  
13.10  
13.4 Inspections to be Performed Before and  
After Every Maintenance Operation  
13.7 Cleaning of Cutter Blade  
Qualif cation 2  
Should tape adhesive build-up occur, carefully wipe  
clean with oily cloth or brush (Figure 13-1). Oil pre-  
vents the build-up of tape adhesive.  
Before every maintenance operation, Push the main  
switch OFF and disconnect. During the maintenance  
operation, only properly trained and qualified person-  
nel must work on the machine. At the end of every  
maintenance operation check the safety devices.  
(See manual 2.)  
13.5 Check Eff ciency of Safety Features  
WARNING  
1. Blade guard assembly lower taping head  
2. Latching Emergency stop button with mechanical  
lock (interrupt supply of electrical power)  
3. Push the main switch STOP/OFF  
• To reduce the risk associated with  
mechanical and electrical hazards:  
− Read, understand, and follow all safety  
and operating instructions before operating  
or servicing the case sealer.  
13.6 Cleaning of Machine  
− Allow only properly trained and qualified  
personnel to operate and service this  
equipment.  
Qualif cation 1  
A weekly cleaning with dry rags or diluted detergents  
is necessary. Cardboard boxes produce a significant  
quantity of dust and paper chips when processed  
or handled in case sealing equipment. If this dust is  
allowed to build up on machine components, it can  
cause component wear and over-heating of drive  
motors. The dust build up is best removed from the  
machine with a vacuum cleaner. Depending on the  
number of cartons processed, this cleaning should  
be done weekly. Excessive build-up that cannot be  
removed by vacuuming should be removed with a  
damp cloth.  
• To reduce the risk associated with  
pinches, entanglement and hazardous  
voltage:  
−Turn electrical supply off and disconnect  
before performing any adjustments,  
maintenance or servicing the machine or  
taping heads.  
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13-MAINTENANCE AND REPAIRS (continued)  
WARNING  
• To reduce the risk associated with pinch, entanglement and hazardous voltage:  
− Turn electrical supply off and disconnect before performing any adjustments, maintenance or  
servicing the machine or taping heads  
13.8 Drive Belt Replacement  
Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn.  
Replacement - See Steps 1 thru 8  
Tension Adjustment - See Steps 3, 7 and 9.  
1. Crank the upper taping head to its fully raised position.  
2. Remove and retain the three (3) screws (A), three (3) washers (B) and side cover (C). See Figure 13-4.  
3. Remove and retain the screw (D), washer (E) and belt tensioner cover (F).  
4. Turn belt adjustment screws (G) counterclockwise on both the upper and lower tension assemblies until belt is  
loose. See Figure 13-5.  
5. Locate the belt lacing (joint) by turning the belt manually. Remove the pin with pliers. Remove and discard  
old belt.  
WARNING  
•
To reduce the risk associated with mechanical and electrical hazards:  
− Allow only properly trained and qualified personnel to operate and/or service this equipment  
A
B
C
D
E
F
G
G
Figure 13-4 – Box Drive Belt (Left Side View – Infeed End)  
28  
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13-MAINTENANCE AND REPAIRS (continued)  
WARNING  
• To reduce the risk associated with pinch, entanglement and hazardous voltage:  
− Turn electrical supply off and disconnect before performing any adjustments, maintenance or  
servicing the machine or taping heads  
G
G
G
Figure 13-5 – Box Drive Assembly, Infeed End  
6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt.  
7. To set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies.  
Turn the screws clockwise to increase tension or counterclockwise to decrease tension. See Figure 13-5.  
Use a force gauge to pull the belt outward 25mm [1 inch] at mid span, as shown with a moderate pulling force  
of 3.5 kg [7 lbs].  
8. Reverse procedures in Steps 1-3 (Figure 13-4) to reassemble the drive belt assembly.  
Important – Before installing new drive belt, check the belt inside surface for drive direction arrows and install  
belt accordingly. If no arrows are shown, the belt may be installed either way.  
13.9 Drive Pulley Rings Installation :  
Before installing a new belt, check the orange plastic  
drive pulley rings for wear. If torn, broken, or worn  
smooth, replace the rings (Figure 13-6).  
Figure 13-6  
29  
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13-MAINTENANCE AND REPAIRS (continued)  
Drive Belt  
Direction  
Discharge End  
Infeed End  
25mm [2 Inch] Def ection  
@ 3.5 kg [7 lbs.] Pull Force at Midspan  
Box Drive Belt  
Figure 13-7 – Box Drive Belt Tension Adjustment, Top View  
WARNING  
• To reduce the risk associated with pinch, entanglement and hazardous voltage:  
− Turn electrical supply off and disconnect before performing any adjustments, maintenance or  
servicing the machine or taping heads  
13.10 Drive Belt Tension  
Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to  
positively move the box through the machine and they should run fully on the surface of the pulleys at each end of  
the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt is  
adjusted separately.  
Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5 kg [7 lbs]  
applied at the midspan, as shown in Figure 13-7, will deflect the belt 25mm [1 inch]. This will assure positive  
contact between the belt and the drive pulley on the discharge end of the taping head.  
To adjust belts, see "Maintenance – Drive Belts", steps 3 and 7.  
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13-MAINTENANCE AND REPAIRS (continued)  
13.11 Special Set-Up Procedure  
WARNING  
•
To reduce the risk associated with mechanical and electrical hazards:  
− Turn electrical and air supply off and disconnect before performing any adjustments,  
maintenance, or servicing the machine or taping heads  
13.11.1 Taping Heads  
Taping Head Adjustments  
WARNING  
•
To reduce the risk associated with sharp blade hazards:  
− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades  
are extremely sharp  
TAPE WEB ALIGNMENT – Manual 2  
TAPE DRUM FRICTION BRAKE – Manual 2  
APPLYING MECHANISM SPRING – Manual 2  
ONE-WAY TENSION ROLLER – Manual 2  
TAPE LEG LENGTH  
Leading Tape Leg Length Adjustment – Manual 2  
Changing Tape Leg Length from 70 to 48mm [2-3/4 to 2 inches] – Manual 2  
Note – Changing tape leg to 48mm [2 inches] requires machine adjustment also. See  
"Special Set-Up Procedure – Changing Tape Leg Length".  
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13-MAINTENANCE AND REPAIRS (continued)  
Special Set-Up Procedure (continued)  
13.11.2 Drive Belt Assembly Height  
A
B
C
D
WARNING  
•
To reduce the risk associated with  
muscle strain:  
− Use proper body mechanics when  
removing or installing taping heads that  
are moderately heavy or may be  
considered awkward to lift  
The drive belt assemblies can be raised 48mm  
[2 inches] to provide better conveying of tall boxes.  
This change increases the minimum box height that  
can be taped to 190mm [7-1/4 inches].  
Disassemble – Figure 13-8  
Figure 13-8 – Drive Belt Assembly, Disassembly  
1. It is first necessary to raise the top taping head.  
Utilize the height adjustment crank and move  
the upper taping head to the fully raised position.  
2. Remove and retain the screw (A), cap washer  
(B) and spacer (C) from the front and rear arm  
assembly pivots.  
A
B
D
3. Lift belt drive assembly (D) up off the arm  
assembly pivots.  
Reassemble – Figure 13-9  
4. Reassemble the spacer (C) onto the front and  
rear arm assembly pivots.  
C
5. Install the belt drive assembly (D) onto the pivots  
and secure with the cap washers (B) and screws  
(A).  
Note – Both drive belt assemblies must be  
installed at the same operating height.  
Figure 13-9 – Drive Belt Assembly, Reassembly  
32  
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13-MAINTENANCE AND REPAIRS (continued)  
Special Set-Up Procedure (continued)  
13.11.3 Chain Removal  
WARNING  
• To reduce the risk associated with  
WARNING  
muscle strain:  
− Use the appropriate rigging and  
material handling equipment when lifting or  
• To reduce the risk associated with  
mechanical and electrical hazards:  
repositioning this equipment  
− Turn electrical and air supply off and  
disconnect before performing any  
adjustments, maintenance, or servicing the  
machine or taping heads  
− Use proper body mechanics when  
removing or installing taping heads that are  
moderately heavy or may be considered  
awkward to lift  
1. Remove M6 x 16 hex hd screw, special washer  
and drive belt width adjustment crank -  
Figure 13-10.  
Important – Before removing chain, mark both  
front and rear sprockets/chain with chalk "  
or paint to be sure sprockets/chain when  
re-assembled, will be in same position as  
before disassembly. Figure 13-11A and  
Figure 13-11B. Do not rotate sprockets  
once chain is removed. (This would result  
in the right and left drive assemblies not  
being parallel.)  
2. Remove side covers (2) from each side of ma-  
chine bed - Figure 13-10.  
3. Remove chain. If necessary, slip width  
adjustment crank on shaft and rotate until chain  
master link is in convenient position for removal.  
Remove chain master link and remove chain.  
Figure 13-11C.  
C
M6 X 16  
Hex Hd Screw  
Washer  
Master  
Link  
A
Crank  
Side Covers  
B
Mark Chain  
and Sprocket  
Figure 13-10 – Crank/Chain Guards  
Mark Chain  
and Sprocket  
Figure 13-11 – Chain Removal  
33  
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13-MAINTENANCE AND REPAIRS (continued)  
13.12 List of the Maintenance Operations  
Date:  
Description of Operation  
________  
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________________________________________________________________  
________________________________________________________________  
________________________________________________________________  
________________________________________________________________  
________________________________________________________________  
________________________________________________________________  
________________________________________________________________  
________________________________________________________________  
________________________________________________________________  
________________________________________________________________  
________________________________________________________________  
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14-ADDITIONAL INSTRUCTIONS  
15-ENCLOSURES / SPECIAL INFO.  
14.1 Information for Disposal of Machine (ELV)  
The machine is composed of the following materials:  
- Steel structure  
- Nylon rollers  
- Drive belts in PVC  
- Nylon pulleys  
For machine disposal, follow the regulations  
published in each country.  
14.2 Emergency Procedures  
Figure 14-1  
In case of danger/fire:  
Disconnect plug of power cable from power supply.  
(Figure 14-1)  
IN CASE OF FIRE  
Use a fire extinguisher that is rated for electrical fires  
(Figure 14-2).  
15.1 Statement of Conformity  
Not Applicable.  
15.2 Emission of Hazardous Substances  
Figure 14-2  
Nothing to report  
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16-TECHNICAL DIAGRAMS  
16.1 Electric Diagram  
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16-TECHNICAL DOCUMENTATION AND INFORMATION (continued)  
16.2 Spare Parts Order  
Replacement Parts Ordering Information and Service  
Refer to the first page of this instruction manual "Replacement Parts and Service Information".  
Order parts by quoting the following information:  
(Refer to the Identification Plate on the Machine)  
•
•
•
•
•
•
•
MACHINE MODEL  
SERIAL NUMBER  
FIGURE NO.  
POSITION  
3M PART NO. (11 DIGITS)  
DESCRIPTION  
QUANTITY  
Refer to Manual 2 for recommended taping head spare parts.  
IMPORTANT!  
The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically  
updated. It is very important that all the orders of spare parts make reference to the serial number of the machine  
(located on the identification plate on the machine).  
The manufacturer reserves the right to modify the machine at any time without notice.  
It is suggested that the following spare parts be ordered and kept on hand.  
800ab  
Qty. 3M-Part  
Number  
Description  
2
78-8076-5452-6  
Belt-Drive W/Hook  
Tool Kit  
A tool kit, part number 78-8060-8476-6, is available as a stock item. The kit contains the necessary open end and  
hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number  
78-8076-4726-4, contained in above kit is also available as a replacement stock item.  
Label Kit  
In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label  
kit, part number 78-8113-6745-3, is available as a stock item. It contains all the safety labels used on the  
800ab Adjustable Case Sealer.  
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800ab Adjustable Case Sealer, Type 40800  
Frame Assemblies  
To Order Parts:  
1. Refer to first illustration, Frame Assemblies, for the Figure Number that identifies a specific portion of the  
machine.  
2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.  
3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part  
Description for the parts on that illustration.  
Note – The complete description has been included for standard fasteners and some commercially  
available components. This has been done to allow obtaining these standard parts locally, if desired.  
4. Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name,  
machine type, and serial number that are located on the identification plate.  
5. Refer to the first page of this instruction manual “Replacement Parts and Service Information” for  
replacement parts ordering information.  
Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are  
available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability.  
Options and Accessories  
For additional information on the options and accessories listed below, contact your 3M Representative.  
Part Number  
Option/Accessory  
78-8052-6553-1  
78-8069-3983-7  
70-0066-5081-9  
78-8069-3926-6  
70-0064-4962-6  
78-8069-3926-6  
78-8095-4855-1  
Box Hold Down Attachment  
Caster Kit Attachment  
Conveyor Extension Attachment  
Low Tape Sensor Kit  
AccuGlide 3 Lower Taping Head - 2 inch, Type 10800  
Low Tape Sensor Kit  
2 Inch Tape Edge Fold Kit (Lower)  
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800ab Adjustable Case Sealer  
Taping Head Parts  
(See Manual 2)  
Figure 15231  
Figure 6176  
Figure 6174  
Figure 6163  
Figure 6177  
Figure 15407  
Frame  
Assemblies  
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800ab  
17  
7
4
15  
4
3
8
11  
16  
9
5
10  
6
7
7
1
14  
13  
1
2
18  
12  
15  
Figure 15407  
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800ab  
Figure15407
Ref. No.  
3M Part No.  
Description  
15407-1  
15407-2  
15407-3  
15407-4  
15407-5  
15407-6  
15407-7  
15407-8  
15407-9  
15407-10  
15407-11  
15407-12  
15407-13  
15407-14  
15407-15  
15407-16  
15407-17  
15407-18  
78-8070-1565-2  
78-8070-1395-4  
78-8076-4519-3  
78-8098-8827-0  
78-8098-8749-6  
78-8098-8817-1  
26-1002-5753-9  
78-8060-8172-1  
78-8052-6271-0  
78-8100-1048-4  
26-1004-5510-9  
78-8070-1215-4  
26-1000-0010-3  
78-8010-7169-3  
78-8060-8474-1  
78-8017-9077-1  
78-8098-8816-3  
78-8017-9169-5  
Tape Drum Bracket Assembly  
Bracket – Bushing Assembly  
Shaft – Tape Drum  
Tape Drum Sub-Assembly - 2 Inch  
Tape Drum  
Leaf Spring  
Screw – Self Tapping  
Washer – Friction  
Washer – Tape Drum  
Spring – Core Holder  
Washer - Plain, M10  
Spacer – Stud  
Washer – Flat, M6  
Screw – Hex Hd, M6 x 12  
Tape Drum Assembly- 2 inch Head  
Nut – Self Locking, M10 x 1  
Latch - Tape Drum  
Nut - M18 x 1  
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800ab  
Front  
Figure 6163 / 1  
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800ab  
Figure 6163 / 1  
Ref. No.  
3M Part No.  
Description  
6163-1  
78-8100-1229-0  
78-8100-1230-8  
78-8076-5401-3  
78-8076-5402-1  
78-8076-5403-9  
78-8076-5404-7  
78-8076-5405-4  
78-8076-5239-7  
26-1000-0010-3  
26-1003-6916-9  
78-8100-1220-9  
26-1003-5842-8  
78-8017-9318-9  
78-8076-5407-0  
78-8076-5408-8  
78-8076-5409-6  
78-8076-5410-4  
78-8076-5411-2  
78-8076-5412-0  
78-8060-8010-3  
78-8076-5413-8  
78-8076-5414-6  
78-8076-5415-3  
26-1003-7946-5  
78-8076-5416-1  
78-8023-2334-1  
78-8076-5417-9  
Shaft Assembly – Drive R/H  
Shaft Assembly – Drive L/H  
Block – Upper  
6163-2  
6163-3  
6163-4  
Block – Lower  
6163-5  
Nut – Block, R/H  
6163-6  
Nut – Block, L/H  
6163-7  
Bushing – Block  
6163-8  
Screw – Hex Hd, M6 x 50  
Washer – Flat M6  
6163-9  
6163-10  
6163-11  
6163-12  
6163-13  
6163-14  
6163-15  
6163-16  
6163-17  
6163-18  
6163-19  
6163-20  
6163-21  
6163-22  
6163-23  
6163-24  
6163-25  
6163-26  
6163-27  
Nut – Locking, Plastic Insert M6  
Shaft – Drive Mount  
Screw – Hex Hd, M8 x 20  
Washer – Plain 8 mm  
Screw – R/H  
Screw – L/H  
Screw – Handle, R/H  
Screw – Handle, L/H  
Spacer – Screw  
Flange – W/Bearing  
Snap Ring – 42 mm Shaft  
Spring  
Coupling – Screw, Female  
Coupling – Screw, Male  
Screw – Soc Hd, M4 x 25  
Spacer – Hex, 10 x 107  
Screw – Soc Hd, Hex Soc, M6 x 25  
Spacer  
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800ab  
Rear  
Figure 6163 / 2  
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800ab  
Figure 6163 / 2  
Ref. No.  
3M Part No.  
Description  
6163-28  
6163-29  
6163-30  
6163-31  
6163-32  
6163-33  
6163-34  
6163-35  
6163-36  
6163-37  
6163-38  
6163-39  
6163-40  
6163-41  
6163-42  
6163-43  
6163-44  
6163-45  
6163-46  
6163-47  
6163-48  
6163-49  
6163-50  
6163-51  
6163-52  
6163-53  
6163-54  
78-8017-9079-7  
78-8076-5418-7  
26-1003-7949-9  
78-8005-5741-1  
78-8010-7417-6  
78-8076-5419-5  
78-8046-8135-7  
78-8076-5420-3  
78-8076-5421-1  
78-8010-7169-3  
78-8070-1503-3  
78-8060-7878-4  
78-8076-4807-2  
78-8076-5422-9  
78-8070-1509-0  
26-1005-5316-8  
78-8070-1510-8  
78-8070-1511-6  
78-8005-5740-3  
78-8010-7157-8  
78-8070-1512-4  
78-8032-0375-7  
78-8076-4809-8  
78-8070-1506-6  
78-8076-5423-7  
78-8076-5424-5  
78-8076-5425-2  
Ring – Snap For 15 mm Shaft  
Support – Screw  
Screw – Soc Hd Hex Soc, M5 x 12  
Washer – Plain M5  
Nut – Hex M5  
Sprocket – 3/8 Inch Z=16  
Key – 5 x 5, 12 mm  
Chain – 3/8 Inch, 133 Links  
Support – Tension Roller  
Screw – Hex Hd, M6 x 12  
Roller – Chain Tensioning  
Idler Screw  
Crank Assembly  
Crank  
Shaft – Crank  
Screw – Flat Hd Hex Dr, M5 x 16  
Washer – Nylon, 7 x 15 x 1  
Bushing  
Washer – Plain 4 mm  
Screw – Hex Hd, M4 x 10  
Knob – VTR-B-M12  
Screw – Hex Hd, M6 x 16  
Washer – Crank  
Cover – Screw  
Shaft  
Block  
Set Screw – M4 x 3  
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800ab  
40  
41  
46  
22  
A
7
16  
15  
39  
13  
37  
14  
9
1
45  
7
45  
32  
36  
A
34  
33  
31  
38  
28  
35  
2
47  
37  
44  
44  
32  
24  
29  
33  
43  
45  
43  
29  
30  
9
30  
11  
2
12  
42  
Figure 6174 / 1  
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800ab  
Figure6174/1
Ref. No.  
3M Part No.  
Description  
6174-1  
78-8076-5380-9  
78-8076-5381-7  
78-8076-5382-5  
78-8060-8480-8  
78-8055-0867-4  
78-8017-9313-0  
78-8017-9318-9  
78-8076-5383-3  
26-1003-7963-0  
78-8060-8481-6  
78-8052-6676-0  
78-8052-6677-8  
78-8060-7693-7  
78-8076-5384-1  
78-8076-5385-8  
78-8094-6100-3  
78-8076-5387-4  
78-8091-0780-4  
78-8091-0781-2  
26-1003-5828-7  
78-8076-5389-0  
78-8094-6101-1  
78-8076-5391-6  
78-8076-5392-4  
78-8060-8483-2  
78-8060-8484-0  
Bed – Conveyor  
6174-2  
Leg Assembly – Inner, W/Stop  
Leg – Inner  
6174-3  
6174-4  
Pad – Foot  
6174-5  
Screw – Hex Hd, M8 x 30  
Nut –Self-Locking, M8  
Washer – Plain 8 mm  
Stop – Leg  
6174-6  
6174-7  
6174-8  
6174-9  
Screw – Soc Hd, M8 x 16  
Label – Height  
6174-10  
6174-11  
6174-12  
6174-13  
6174-14  
6174-15  
6174-16  
6174-17  
6174-18  
6174-19  
6174-20  
6174-21  
6174-22  
6174-23  
6174-24  
6174-25  
6174-26  
Clamp – Outer  
Clamp – Inner  
Roller – 32 x 38  
Shaft – Roller  
Spring  
Conveyor Assembly – Front  
Conveyor – Front  
Shaft – Central Roller  
Shaft – Side Roller  
Screw – Hex Hd, M6 x 10 Special  
Mounting – Conveyor  
Conveyor Assembly – Rear  
Conveyor – Rear  
Support – Tape Drum  
Support – Outboard Roll  
Shaft – Roller  
2010 December  
800ab-NA  
51  
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800ab  
22  
16  
13  
13  
23  
17  
19  
21  
19  
21  
18  
18  
20  
20  
24  
25  
29  
26  
28  
27  
2
49  
52  
51  
3
10  
8
6
7
50  
9
4
OPTIONAL  
5
Figure 6174/2  
52  
2010 December  
800ab-NA  
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800ab  
Figure 6174 / 2  
Ref. No.  
3M Part No.  
Description  
6174-27  
6174-28  
6174-29  
6174-30  
6174-31  
6174-32  
6174-33  
6174-34  
6174-35  
6174-36  
6174-37  
6174-38  
6174-39  
6174-40  
6174-41  
6174-42  
6174-43  
6174-44  
6174-45  
6174-46  
6174-47  
6174-49  
6174-50  
6174-51  
6174-52  
78-8060-8485-7  
78-8032-0375-7  
26-1000-0010-3  
26-1003-7957-2  
78-8060-8487-3  
78-8060-8087-1  
78-8010-7417-6  
78-8076-5393-2  
78-8076-5394-0  
78-8076-5483-1  
78-8076-5484-9  
78-8113-6836-0  
78-8060-7876-8  
78-8028-8208-0  
78-8060-7873-5  
78-8060-8488-1  
78-8046-8217-3  
78-8005-5741-1  
78-8076-4991-4  
26-1003-5841-0  
78-8076-5192-8  
78-8069-3983-7  
26-1009-9096-4  
26-1009-9094-9  
26-1009-9095-6  
Roller  
Screw – Hex Hd M6 x 16  
Washer – Flat M6  
Screw – Soc Hd Hex Hd M6 x 16  
Cover – Switch  
Screw – M5 x 10  
Nut – Hex M5  
Plate – Tape Bracket Support  
Spacer  
Support – Roller, Chain Tensioning  
Cover – R/H  
Cover – L/H, W/English Language Label  
Cover – Plug, Lateral  
Screw – 6P x 9,5  
Plug Female  
Screw – Hex Hd M5 x 20  
Washer – Special  
Washer – Plain M5  
Spacer  
Screw – M8 x 16  
Bracket – E-Stop  
Caster Assembly  
Caster – Dual Locking  
Washer – Spring, Helical, M12  
Nut – M12  
2010 December  
800ab-NA  
53  
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800ab  
14  
13  
57  
63  
58  
59  
60  
61  
7
62  
48  
45  
49  
12  
48  
45  
44  
45  
9
11  
15  
10  
46  
47  
48  
9
6
5
10  
45  
43  
9
40
10  
45  
23  
16  
52  
39  
42  
19  
8
41  
17  
51  
50  
8
9
33  
35  
8
34  
21  
22  
9
20  
18  
21  
22  
56  
53 54  
67  
68  
10  
9
55  
3
4
Figure 15230/1  
2010 December  
800ab-NA  
54  
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800ab  
Figure 15230/1  
Ref. No.  
3M Part No.  
Description  
15230-1  
15230-2  
15230-3  
15230-4  
15230-5  
15230-6  
15230-7  
15230-8  
15230-9  
15230-10  
15230-11  
15230-12  
15230-13  
78-8100-1205-0  
78-8100-1206-8  
78-8100-1207-6  
78-8100-1208-4  
78-8113-6818-8  
78-8113-6819-6  
78-8091-0500-6  
78-8055-0661-1  
26-1003-5829-5  
26-1000-0010-3  
78-8094-6109-4  
78-8023-2334-1  
78-8070-1522-3  
78-8100-0865-2  
78-8052-6718-0  
78-8052-6719-8  
78-8046-8267-8  
78-8091-0654-1  
78-8046-8268-6  
78-8076-4590-4  
26-1011-8828-7  
78-8070-1523-1  
78-8094-6174-8  
78-8076-5439-3  
78-8060-7886-7  
78-8046-8135-7  
78-8137-0934-8  
78-8057-5834-5  
78-8057-5835-2  
78-8076-5440-1  
78-8076-5441-9  
78-8052-6713-1  
78-8055-0669-4  
78-8057-5739-6  
78-8055-0668-6  
78-8091-0382-9  
78-8076-5442-7  
26-0001-5862-1  
78-8054-8877-8  
78-8137-0935-5  
78-8076-4933-6  
Drive Assembly – R/H W/O Motor  
Drive Assembly – L/H W/O Motor  
Guide – Lower, R/H  
Guide – Lower, L/H  
Guide – Upper, R/H, W/English Language Label  
Guide – Upper, L/H, W/English Language Label  
Bushing – Side Drive  
Spacer  
Screw – Hex Hd, M6 x 12  
Washer – Flat M6  
Support – Gearmotor  
Screw – Soc Hd, Hex Soc, M6 x 25  
Gearmotor – Bodine, 42X5BFCI-E2, 15:1, 115V, 60 Hz  
Motor - 220/220v, 50/60 Hz, 3 Phase  
Motor - 220/415v, 50 Hz, 3 Phase  
Motor - 260/440v, 50 Hz, 3 Phase  
Motor - 110/110v, 50/60 Hz, 1 Phase 0.12kw  
Motor - 145v, 60 Hz, 1 Phase  
Motor - 220/240v, 50 Hz, 1 Phase 0.12kw  
Motor - 220/240v, 60 Hz, 1 Phase  
Capacitor – 15μF, 300VAC, Motor Run  
Screw – 1/4 - 28 x 1/2 SHCS  
Extension – Gearmotor  
15230-14  
15230-15  
15230-16  
15230-17  
15230-18  
15230-19  
15230-20  
15230-21  
15230-22  
15230-23  
15230-24  
15230-25  
15230-26  
15230-27  
15230-28  
15230-29  
15230-30  
15230-31  
15230-32  
15230-33  
15230-34  
Flange Assembly  
Screw – Hex Hd, M6 x 16, Special  
Key – 5 x 5, 12 mm  
Sprocket – 3/8 Inch, Z-17  
Tab Washer  
Centering Washer  
Pulley Assembly – Drive  
Roller – Drive  
Ring – Polyurethane  
Shaft – Pulley Keyed  
Key – M5 x 5 x 30 mm  
Washer – 15/26 x 1  
Belleville Washer – /16  
Flange Assembly  
Screw – Flat Hd Soc, M5 x 12  
Washer – 5,5/20 x 4  
Sprocket 3/8'' Z20  
Chain – 3/8 Inch Pitch, 52 Pitch  
2010 December  
800ab-NA  
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800ab  
66  
65  
64  
66  
65  
64  
1
2
23  
31  
32  
35  
38  
30  
24  
24  
29  
25  
25  
36  
28  
26  
37  
27  
19  
30  
Figure 15230/2  
2010 December  
800ab-NA  
56  
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800ab  
Figure 15230/2  
Ref. No.  
3M Part No.  
Description  
15230-35  
15230-36  
15230-37  
15230-38  
15230-39  
15230-40  
15230-41  
15230-42  
15230-43  
15230-44  
15230-45  
15230-46  
15230-47  
15230-48  
15230-49  
15230-50  
15230-51  
15230-52  
15230-53  
15230-54  
15230-55  
15230-56  
15230-57  
15230-58  
15230-59  
15230-60  
15230-61  
15230-62  
15230-63  
15230-64  
15230-65  
15230-66  
15230-67  
15230-68  
78-8076-5443-5  
78-8055-0660-3  
78-8076-5444-3  
12-7997-0272-0  
78-8076-5445-0  
78-8076-5446-8  
78-8070-1519-9  
78-8017-9318-9  
78-8076-5448-4  
78-8055-0850-0  
78-8005-5740-3  
78-8100-1211-8  
78-8100-1212-6  
26-1002-5753-9  
78-8100-1213-4  
78-8100-1214-2  
78-8100-1215-9  
78-8076-5255-3  
78-8091-0764-8  
78-8091-0765-5  
78-8010-7165-1  
78-8076-5452-6  
78-8060-7631-7  
78-8076-5197-7  
78-8060-7626-7  
78-8060-7877-6  
78-8060-7875-0  
78-8060-8053-3  
78-8076-4968-2  
78-8076-5453-4  
78-8054-8577-4  
26-1001-9843-6  
78-8010-7210-5  
78-8137-0932-2  
78-8137-0933-2  
Pulley Assembly – Idler  
Roller – Idler  
Shaft – Idler Pulley  
E-Ring – M-25  
Tensioning – Belt  
Washer – Shaft  
Screw – Soc Hd, Hex Hd, M8 x 70  
Washer – Plain 8 mm  
Cover – Belt Tensioner  
Screw – Cap, M4 x 6  
Washer – Plain 4 mm  
Cover – Drive, R/H  
Cover – Drive, L/H  
Screw – Self-Tapping  
Guard – Belt  
Guard – Rubber  
Guard – Metal  
Screw – Phillips Hd, M4 x 12  
Cover – Chain, Right  
Cover – Chain, Left  
Screw – Flat Hd Soc, M5 x 25  
Belt – Box Drive  
Connector – 3/8 Inch  
Sleeving – /12, 800 mm  
Connector – PG 11/12  
Plug Housing – Vertical  
Plug Male  
Wire – 3-Pole, 5 Meters Length  
Terminal  
Roller  
Washer – Special  
Screw – Flat Soc Hd, M6 x 16  
Screw - Tensioner  
Tensioner - Pulley R/H  
Tensioner - Pulley L/H  
2010 December  
800ab-NA  
57  
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800ab  
3
4
10  
8
8
2
6
7
5
6
8
7
9
6
7
=
1
Figure 6176  
2010 December  
800ab-NA  
58  
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800ab  
Figure 6176  
Ref. No.  
3M Part No.  
Description  
6176-1  
6176-2  
6176-3  
6176-4  
6176-5  
6176-6  
6176-7  
6176-8  
78-8100-1225-8  
78-8100-1226-6  
78-8113-6984-8  
78-8113-6985-5  
78-8076-5491-4  
78-8060-8106-9  
78-8055-0821-1  
Slide Compression Roller – R/H  
Slide Compression Roller – L/H  
Bracket – Roller, R/H, W/English Language Label  
Bracket – Roller, L/H, W/English Language Label  
Shaft – Roller  
Bushing – Nylon  
Rubber Roller  
26-1004-5510-9  
Washer - Plain M10  
6176-9  
78-8016-5855-6  
26-1003-6918-5  
E-Ring – 10 mm  
6176-10  
Nut – Hex Flange M10, Plastic Insert  
2010 December  
800ab-NA  
59  
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800ab  
27  
7
6
18  
3
18  
6
17  
21  
13  
6
2
9
14  
15  
18  
18  
7
6
5
4
11  
10  
3
12  
8
20  
19  
2
1
16  
17  
24  
26  
22  
23  
21  
25  
Figure 6177  
2010 December  
800ab-NA  
60  
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800ab  
Figure 6177  
Ref. No.  
3M Part No.  
Description  
6177-1  
6177-2  
6177-3  
6177-4  
6177-5  
6177-6  
6177-7  
6177-8  
6177-9  
6177-10  
6177-11  
6177-12  
78-8094-6379-3  
78-8113-6759-4  
78-8094-6381-9  
78-8005-5740-3  
26-1003-6914-4  
78-8076-4715-7  
78-8076-5211-6  
78-8057-5807-1  
78-8094-6382-7  
78-8028-8208-0  
78-8017-9018-5  
78-8094-6383-5  
78-8100-0830-6  
78-8100-0831-4  
78-8076-5378-3  
78-8100-0755-5  
78-8114-4600-0  
78-8076-5223-1  
78-8119-8965-2  
78-8094-6384-3  
78-8076-4968-2  
26-1009-8724-2  
78-8100-1038-5  
78-8060-8053-3  
26-1003-7957-2  
26-1000-0010-3  
78-8119-6528-0  
78-8094-6386-8  
78-8113-6887-3  
78-8017-9257-9  
78-8060-8087-1  
78-8010-7417-6  
78-8094-6385-0  
Support Box  
Box – W/English Language Label  
Screw – Soc Hd, Hex Hd, M4 x 15  
Washer – Plain, 4 mm  
Nut – Plastic Insert, M4  
Cord Grip  
Set Nut – GMP13.5  
Cord Grip – ST 16  
Guide – Mounting  
Screw – 6PX9,5  
Washer – Plain, M4 SPEC  
Contactor - Allen Bradley 110V, 60Hz  
Contactor - Allen Bradley 220V, 50HZ  
Contactor - Allen Bradley 380V, 50HZ  
Circuit Breaker - Allen Bradley 1.6-2.5A  
Circuit Breaker - Allen Bradley 2.5-4 A  
Circuit Breaker - Allen Bradley 6.3-10a  
Circuit Breaker - Allen Bradley 1-1.6A  
Circuit Breaker - Allen Bradley  
Clamp – VGPE 4/6  
6177-13  
6177-14  
6177-15  
6177-16  
6177-17  
6177-18  
6177-19  
6177-20  
6177-21  
6177-22  
6177-23  
6177-24  
6177-25  
6177-26  
6177-27  
Terminal  
Power Cord W/Plug – Type SO  
Cable – 3X20 AWG, 5 MT  
Wire – 3-Pole, 5 Meters Length  
Screw – Soc Hd, Hex Hd, M6 x 16  
Washer – Flat, M6  
E-Stop Enclosure – W/English Language Label  
Switch – On/Off, Sprecher & Schuh, DM3N-C-01/10  
Support – On/Off Switch, W/English Language Label  
Screw – M4 x 10  
Screw – M5 x 10  
Nut – Hex, M5  
E-Stop - Allen Bradley, 800EP-MTS643LX01  
2010 December  
800ab-NA  
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Instructions and  
Parts List  
Important Safety  
Information  
BEFORE INSTALLING  
OR OPERATING THIS  
EQUIPMENT  
Read, understand, and  
follow all safety and  
operating instructions.  
TM  
AccuGlide 3  
Upper and Lower  
Taping Heads -  
2 Inch  
Spare Parts  
It is recommended you  
immediately order the  
spare parts listed in the  
"Spare Parts/Service  
Information" section. These  
parts are expected to wear  
through normal use, and  
should be kept on hand  
to minimize production  
delays.  
Type 10800  
Serial No._____________________________________  
For reference, record taping head(s) serial number(s) here.  
AccuGlide™ is a Trademark of  
3M, St. Paul, MN 55144-1000  
Printed in U.S.A.  
3M Industrial Adhesives and Tapes  
3M Center, Building 220-5E-06  
St. Paul, MN 55144-1000  
© 3M 2009 44-0009-2070-0 (A120709-NA)  
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Replacement Parts and Service Information  
To Our Customers:  
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up and tested in  
the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the  
appropriate number listed below.  
Included with each machine is an Instructions and Parts List manual.  
Technical Assistance / Replacement Parts and Additional Manuals:  
Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/  
machine name, machine type, and serial number that are located on the identif cation plate (For example:  
Model 700a - Type 39600 - Serial Number 13282).  
Identif cation Plate  
United States -  
3M Tape Dispenser Parts  
241 Venture Drive  
1-800-344-9883  
Amery, WI 54001-1325  
Fax: 1-715-268-8153  
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.  
$10.00 restocking charge per invoice on returned parts  
Note : Outside the U.S., contact the local 3M subsidiary for  
parts ordering information.  
3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of  
3M Industrial Adhesives and Tapes  
3M St. Paul, MN 55144-1000  
3M Center, Building 220-5E-06  
Printed in U.S.A.  
St. Paul, MN 55144-1000  
© 3M 2009 44-0009-1851-4 (H031008)  
i
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Replacement Parts And Service Information  
To Our Customers:  
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up  
and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and  
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.  
Included with each machine is an Instructions and Parts List manual.  
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS  
AVAILABLE DIRECT FROM:  
Order parts by part number, part description, and quantity required. Also, when ordering parts  
or additional manuals, include model/machine name, machine type, and serial number that are  
located on the identification plate.  
3M-Matic™, AccuGlide™ and Scotch™ are Trade-  
marks of 3M, St. Paul, MN 55144-1000  
Printed in U.S.A.  
3M Industrial Adhesives and Tapes  
3M Center, Building 220-5E-06  
St. Paul, MN 55144-1000  
© 3M 2009 44-0009-1852-2 (F031008)  
ii  
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Instruction Manual  
AccuGlide™ 3  
Upper and Lower Taping Heads - 2 Inch  
Type 10800  
Table of Contents  
Page  
Replacement Parts and Service Information............................................................................................ i - ii  
Table of Contents...................................................................................................................................... iii  
Equipment Warranty and Limited Remedy............................................................................................... iv  
Intended Use............................................................................................................................................  
Taping Head Contents / How to Use Manual............................................................................................  
1
3
Important Safeguards............................................................................................................................... 4 - 5  
Specifications ........................................................................................................................................... 6 - 7  
Dimensional Drawing ....................................................................................................................  
7
Installation ................................................................................................................................................  
Receiving and Handling ................................................................................................................  
Installation Guidelines...................................................................................................................  
Tape Leg Length ...........................................................................................................................  
Tape Width Adjustment .................................................................................................................  
8
8
8
8
8
Operation.................................................................................................................................................. 9 - 11  
Tape Loading – Upper Taping Head.............................................................................................. 10  
Tape Loading – Lower Taping Head.............................................................................................. 10 - 11  
Maintenance............................................................................................................................................. 12 - 13  
Blade Replacement....................................................................................................................... 12  
Blade Guard.................................................................................................................................. 12  
Blade Oiler Pad............................................................................................................................. 12  
Cleaning........................................................................................................................................ 13  
Applying/Buffing Roller Replacement............................................................................................ 13  
Adjustments.............................................................................................................................................. 14 - 16  
Tape Latch Alignment.................................................................................................................... 14  
Tape Drum Friction Brake ............................................................................................................. 14  
Applying Mechanism Spring.......................................................................................................... 15  
One-Way Tension Roller ............................................................................................................... 15  
Tape Leg Length ........................................................................................................................... 16  
Leading Tape Leg Length Adjustment ............................................................................ 16  
Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch].................................... 16  
Troubleshooting Guide ............................................................................................................................. 17 - 18  
Spare Parts/Service Information............................................................................................................... 19  
Recommended Spare Parts.......................................................................................................... 19  
Replacement Parts and Service.................................................................................................... 19  
Replacement Parts Illustrations and Parts List................................................................ ......................21 - End of Manual  
iii  
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Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OFALL OTHER  
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED T O, ANY IMPLIED WARRANTY OF  
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING  
OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:  
3M sells its AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch, Type 10800 with the  
following warranty:  
1. The Taping Head blade, springs and rollers will be free from defects in material and manufacture for  
ninety (90) days after delivery.  
2. All other Taping Head parts will be free from defects in material and manufacture for three (3) years after  
delivery.  
If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation  
shall be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within  
a reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it  
receives such notice within five (5) business days after the expiration of the warranty period. All notices required  
hereunder shall be given to 3M solely through the 3M-Matic™ Help line (800-328-1390). To be entitled to repair  
or replacement as provided under this warranty, the part must be returned as directed by 3M to its factory or other  
authorized service station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time  
after receipt thereof, 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no  
obligation to provide or pay for the labor required to remove any part or equipment or to install the repaired or  
replacement part or equipment. 3M shall have no obligation to repair or replace those parts failing due to normal  
wear, inadequate or improper maintenance, inadequate cleaning, non-lubrication, improper operating environ-  
ment, improper utilities, operator error or misuse, alteration or modification, mishandling, lack of reasonable care,  
or due to any accidental cause.  
Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage  
arising from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal  
theory asserted, including breach of warranty, breach of contract, negligence, or strict liability.  
Note: The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by  
a written agreement signed by authorized representatives of 3M and seller.  
AccuGlide™, Scotch™, and 3M-Matic™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000  
2009 February  
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AccuGlide 3 Taping Head - 2"  
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Intended Use  
The intended use of the AccuGlide™ 3 Upper and  
Lower Taping Heads - 2 Inch is to apply a "C" clip of  
Scotch® pressure-sensitive film box sealing tape to  
the top and/or bottom center seam of regular slotted  
containers.  
size and simplicity of the taping head also makes  
it suitable for mounting in box conveying systems  
other than 3M-Matic™ case sealers. This includes  
replacement of other types of taping, gluing or  
stapling heads in existing case sealing machines.  
The AccuGlide™ 3 Upper and Lower Taping Heads  
- 2 Inch have been designed and tested for use with  
Scotch® pressure-sensitive film box sealing tape.  
These taping heads are incorporated into most  
standard 3M-Matic™ case sealers. The compact  
AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800  
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AccuGlide 3 Taping Head - 2"  
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Taping Head Contents  
AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch - consists of:  
Qty. Part  
Name  
1
1
1
1
Taping Head Assembly  
Tape Drum and Bracket Assembly  
Hardware and Spare Parts Kit  
Threading Tool  
General Information  
This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installa-  
tion, operation, set-up and adjustments, technical and manufacturing specifications, maintenance, troubleshoot-  
ing, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a glossary with a definition  
of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN  
55144-1000 (USA) Edition February 2009/Copyright 3M 2009. All rights reserved The manufacturer reserves the  
right to change the product at any time without notice Publication  
© 3M 2009.  
How to use this Manual  
The manual is an important part of the machine; all information contained herein is intended to enable the equip-  
ment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all opera-  
tors of this equipment and the manual is kept up to date with all subsequent amendments. Should the equipment  
be sold or disposed of, please ensure that the manual is passed on with the machine.  
Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic  
components will include relevant schematics or programs in the enclosure (or will be delivered separately as  
needed)  
Keep the manual in a clean and dry place near the machine. Do not remove, tear or rewrite parts of the manual  
for any reason. Use the manual without damaging it. However, if the manual has been lost or damaged, ask your  
after sale service for a new copy (if it is possible, please have the manual name, part number, and revision infor-  
mation and/or model/machine name, machine type, and serial number) that are located on the identification plate  
(For example: Model 700a - Type 39600 - Serial Number 13282).  
NOTE:  
All the important warning notes related to the operation of the machine are identified by the symbol:  
Updating the Manual  
Modifications to the machine are subject to manufacturer's internal procedures. The user may receive pages or  
parts of the manual which contain amendment made after its first publication. The user must use them to update  
this manual.  
3
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AccuGlide 3 Taping Head - 2"  
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Important Safeguards  
This safety alert symbol identif es  
CAUTION  
important safety messages in this  
manual. READ AND UNDERSTAND  
THEM BEFORE INSTALLING OR  
OPERATING THIS EQUIPMENT.  
•
•
To reduce the risk associated with muscle  
strain:  
− Use proper body mechanics when  
removing or installing taping heads that are  
moderately heavy or may be considered  
awkward to lift  
Explanation of Signal Word Consequences  
Indicates a potentially hazardous  
situation, which, if not avoided,  
may result in minor or moderate  
injury and/or property damage.  
CAUTION  
To reduce the risk associated with impact  
hazards:  
− Place the taping head on a smooth level  
surface when maintaining or servicing this  
equipment  
Indicates a potentially hazardous  
situation, which, if not avoided,  
could result in death or serious  
injury and/or property damage.  
WARNING:  
WARNING  
• To reduce the risk associated with  
mechanical hazards:  
− Read, understand and follow all safety  
and operating instructions before  
operating or servicing the case sealer  
− Allowonlyproperlytrainedandqualified  
personneltooperateand/orservicethis  
equipment  
• To reduce the risk associated with  
shear, pinch, and entanglement  
hazards:  
− Turn air and electrical supplies off on  
associated equipment before perform-  
ing any adjustments, maintenance, or  
servicing the taping heads  
− Never attempt to work on the taping  
head or load tape while the box drive  
system is running  
• To reduce the risk associated with sharp  
blade hazards:  
− Keep hands and fingers away from tape  
cutoff blades under orange blade  
guards. The blades are extremely sharp  
(Important Safeguards continued on next page)  
2009 February  
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Important Safeguards (Continued)  
Important - In the event the following safety labels are damaged or destroyed, they must be replaced to  
ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.  
Upper Taping Head Label 78-8137-3317-3  
Lower Taping Head Label 78-8137-3316-5  
Figure 1-1 Replacement Labels/3M Part Numbers  
78-8070-1335-0  
5
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AccuGlide 3 Taping Head - 2"  
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Specif cations  
1. Tape:  
For use with Scotch® pressure-sensitive film box sealing tapes.  
2. Tape Width:  
36mm or 1-1/2 inches minimum to 48mm [2 inches] maximum.  
3. Tape Roll Diameter:  
Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core.  
(Accommodates all system roll lengths of Scotch® film tapes.)  
4. Tape Application Leg Length - Standard:  
70mm ± 6mm [2-3/4 inches ±1/4 inch]  
Tape Application Leg Length - Optional:  
50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.")  
5. Box Size Capacities:  
For use with center seam regular slotted containers.  
Length –  
Height –  
443mm [17.44 inches] w/ Guard  
406mm [16 inches] w/ Guard  
Width – 107mm [4.2 inches]  
When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction  
manual specifications for box weight and size capacities.  
6. Operating Rate:  
Conveyor speeds up to 0.5 m/s [100 feet per minute].  
7. Operating Conditions:  
Use in dry, relatively clean environments at 5° to 40°C [40° to 105°F] with clean dry boxes.  
Important – Taping heads should not be washed down or subjected to conditions causing moisture  
condensation on components.  
8. Taping Head Dimensions:  
Length  
Height  
Width  
–
–
–
–
442mm [17 3/8 inches]  
648mm [25 1/2 inches] (with tape drum)  
105mm [4-1/8 inches] (without mounting spacers)  
Packaged: 8.6kg [19 lbs.] Unpackaged: 7.7kg [17 lbs.]  
Weight  
(Specifications continued on next page.)  
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AccuGlide 3 Taping Head - 2"  
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Specif cations  
Figure 2/1 Dimensional Drawing  
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AccuGlide 3 Taping Head - 2"  
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Installation  
WARNING  
•
To reduce the risk associated with sharp blade hazards:  
- Keep hands and fingers away from tape cutoff blades under orange blade guards.  
The blades are extremely sharp  
Receiving And Handling  
3. Figure 2-1 illustrates the typical mounting  
relationship for opposing taping head  
assemblies to allow taping of box heights down  
to 90mm [3-1/2 inches].  
After the taping head assembly has been  
unpackaged, examine the unit for damage that  
might have occurred during transit. If damage is  
evident, file a damage claim immediately with the  
transportation company and also notify your 3M  
Representative.  
Note – AccuGlide™ 3 Upper and Lower Taping  
Heads - 2 Inch is supplied with a buffing  
arm guard. Adjustments may be required to  
install the taping head into some older design  
3M-Matic™ case sealers.  
Installation Guidelines  
The taping head assembly can be used in convert-  
ing existing or in custom made machinery.  
It can be mounted for top taping or bottom taping.  
Refer to "Box Size Capacities," as well as Figure  
2-1 in the Specifications section, for the following  
points in making such installations:  
4. Mounting studs are provided with the taping  
head, but special installations may require  
alternate means for mounting.  
5. Box hold-down or guides should be provided  
and the taping head mounted so that the side  
plates are 6mm [1/4 inch] maximum away from  
the surface on which the box rides.  
CAUTION  
• To reduce risk associated with muscle strain:  
- Use proper body mechanics when  
removing or installing taping heads  
that are moderately heavy or may be  
considered awkward to lift  
Tape Leg Length  
Taping heads are factory set to apply standard  
70mm [2-3/4 inch] tape legs. The heads can be con-  
verted to apply 50 mm [2 inch] tape legs if desired  
but both upper and lower heads should be set to  
apply the same tape leg length. See "Adjustments –  
Changing Tape Leg Length From 70 to 50mm  
[2-3/4 to 2 Inches]."  
Important – Always conduct a hazard review to  
determine appropriate guarding requirements  
when the installation is in an application other  
than 3M-Matic (TM) equipment  
Also, the conveyor speed at which the product  
moves through the taping heads, affects the leading  
and trailing tape leg length. See "Adjustments sec-  
tion – Leading Tape Leg Length Adjustment."  
1. The box conveying system must positively  
propel the box in a continuous motion, not  
exceeding 30.5 m/min [100 feet per minute],  
past the taping head assembly since the box  
motion actuates the taping mechanism.  
Tape Width Adjustment  
2. If a pusher or cleated conveyor is being used,  
steps should be taken in the conveyor design to  
prevent the pusher from contacting the applying  
or buffing roller arms resulting in damage to the  
taping head.  
Taping heads are factory set to apply 48mm [2 inch]  
wide tape. If it is necessary to align the tape or to  
apply narrower tapes, refer to "Adjustments – Tape  
Web Alignment" for set-up procedure.  
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AccuGlide 3 Taping Head - 2"  
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Operation  
Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side) View)  
Applying Roller  
Orange Knife Guard  
Tape Cut-Off Knife  
Threading Needle  
Wrap Roller  
Buff ng  
Roller  
Buff ng Arm  
Cover  
Knurled Roller  
Applying  
Mechanism  
Spring  
Tension Wrap Roller  
One-Way  
Tension Roller  
Tape Adhesive Side  
Tape Supply Roll  
Tape Drum  
Figure 3-2 Taping Head Components/Threading Diagram - Lower Head (Left Side) View)  
(Operation continued on next page.)  
2009 February  
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Operation (Continued)  
WARNING  
•
To reduce the risk associated with shear, pinch, and entanglement hazards:  
− Turn air and electrical supplies off on associated equipment before performing any adjustments,  
maintenance, or servicing the machine or taping heads  
− Never attempt to work on the taping heads or load tape when the box drive system is running  
• To reduce the risk associated with sharp blade hazards:  
− Keep hands and fingers away from tape cutoff blades under orange blade guards.  
The blades are extremely sharp  
5. Pull the threading needle down until the tape  
It is recommended that the detailed instructions and  
sketches in this manual be referred to the first few  
times the taping head is loaded/threaded until the  
operator becomes thoroughly familiar with the tape  
loading operation.  
travels between the apply plate and the ears of  
the apply arm (Position 4) until it extends past  
the applying roller. When properly threaded the  
adhesive side of the tape should be facing the  
knurled rollers at position 2 and also position 3.  
Note – Remove tape roll before removing taping  
6. Cut away any excess tape.  
head from machine to minimize weight.  
Important – Do not cut against the apply roller -  
roller damage could occur.  
CAUTION  
Tape Loading – Lower Taping Head  
1. Remove the lower taping head from the  
conveyor bed or associated equipment and  
place it a convenient working position.  
• To reduce the risk associated with  
muscle strain:  
− Use proper body mechanics when  
removing or installing taping heads that  
are moderately heavy or may be  
considered awkward to lift  
2. The lower taping head is loaded and threaded  
in the same manner as the upper head. Follow  
the upper taping head tape loading/threading  
procedure.  
• To reduce the risk associated with impact  
Figure 3-3  
hazards:  
Insert threading needle through rollers in direction  
indicated by arrows.  
− Place the taping head on a smooth level  
surface when maintaining or servicing this  
equipment  
One-Way  
Tension  
Roller  
Tape Loading – Upper Taping Head  
Tension  
Wrap  
1. Place the upper taping head in a convenient  
working position.  
Roller  
2. Use Figures 3-3 to 3-5 and tape threading la-  
bel. Position the tape supply roll so the adhesive  
side of tape is facing the front of the taping head  
as it is pulled from the supply roll.  
Knurled  
Roller  
3. Attach the threading needle to the end of the  
roll. Guide the threading needle around the wrap  
roller (Position 1) then back around the one-way  
tension roller (Position 2).  
Wrap  
Roller  
Applying  
Roller  
4. Continue pulling the threading needle down and  
guide it between the two rollers on the apply arm  
(Position 3).  
Figure 3-3 – Tape Loading/Threading  
10  
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AccuGlide 3 Taping Head - 2"  
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Operation (Continued)  
Figure 3-4  
Place tape roll on tape drum to dispense tape with  
adhesive side forward. Seat tape roll fully against  
back flange of drum. Adhere tape lead end to  
threading needle as shown.  
WARNING  
Figure 3-4 – Tape Loading/Threading  
•
To reduce the risk associated with sharp  
blade hazards:  
- Keep hands and fingers away from tape  
cutoff blades under orange blade guards.  
The blades are extremely sharp.  
Manually turn tape roll to create slack tape while  
pulling threading needle through tape applying  
mechanism until needle is through and tape is in  
alignment with applying roller.  
Excess tape can be cut with a scissors at applying  
roller.  
Figure 3-5 – Tape Loading/Threading  
11  
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AccuGlide 3 Taping Head - 2"  
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Maintenance  
WARNING  
• To reduce the risk associated with shear, pinch, and entanglement hazards:  
− Turn air and electrical supplies off on associated equipment before performing any adjustments,  
maintenance, or servicing the taping heads  
− Never attempt to work on the taping head or load tape while the box drive system is running  
• To reduce the risk associated with sharp blade hazards:  
− Keep hands and fingers away from tape cutoff blades under orange blade guards.  
The blades are extremely sharp  
The AccuGlide™ 3 Upper and Lower Taping  
Heads - 2 Inch has been designed for long, trouble  
3. Bottom the blade slots against the screws. (This  
will position the blade at the correct angle.)  
free service. The taping head will perform best when  
Tighten the blade screws to secure the blade.  
it receives routine maintenance and cleaning. Taping  
head components that fail or wear excessively should  
be promptly repaired or replaced to prevent damage to  
other portions of the head or to the product.  
pivoting the blade guard back.  
Note – Check the blade position to insure proper  
clearance between blade and guard by slowly  
Blade Replacement, Upper and Lower Taping  
Heads (Figure 4-1)  
Blade Guard  
The blade guard covers the blade whenever a box  
is not being taped. Periodically check to be sure the  
blade guard is functioning properly and returning to  
WARNING  
cover the blade. Replace any defective parts.  
•
To reduce the risk associated with sharp  
blade hazards:  
Blade Oiler Pad  
- Keep hands and fingers away from tape  
cutoff blades under orange blade guards.  
The blades are extremely sharp  
WARNING  
1. Loosen, but do not remove, the blade screws (A).  
Remove and discard old blade.  
•
To reduce the risk associated with sharp  
blade hazards:  
2. Mount the new blade (B) with the beveled side  
- Keep hands and fingers away from tape  
cutoff blades under orange blade guards.  
The blades are extremely sharp  
away from the blade holder.  
The taping heads are equipped with a felt oiler pad  
that has been pre-lubricated at the factory to  
provide a film of oil on the cutting edge of the blade  
to reduce adhesive build-up. Apply SAE #30 non-  
detergent oil as needed. Saturate felt oiler pad.  
Should tape adhesive build-up occur on blade,  
carefully wipe clean with an oily cloth.  
Knife  
Holder  
Knife  
Guard  
(Maintenance continued on next page.)  
2009 February  
Figure 4-1 – Blade Replacement  
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Maintenance (Continued)  
WARNING  
•
To reduce the risk associated with shear, pinch, and entanglement hazards:  
−
Turn air and electrical supplies off on associated equipment before performing any  
adjustments, maintenance, or servicing the taping heads  
−
Never attempt to work on the taping head or load tape while the box drive system is running  
•
To reduce the risk associated with sharp blade hazards:  
−
Keep hands and fingers away from tape cutoff blades under orange blade guards.  
The blades are extremely sharp  
Applying/Buff ng Roller Replacement  
Cleaning  
Replacing roller requires removal of shaft and  
mounting screws. With no area on the shaft to grip,  
the shaft often turns when attempting to remove the  
second screw.  
Regular slotted containers produce a great deal  
of dust and paper chips when conveyed through  
taping heads. If this dust is allowed to build-up  
on the heads, it can cause wear on the moving  
parts. Excessive dirt build-up should be wiped  
off with a damp cloth. Cleaning should be done  
once per month, depending on the number and  
type of boxes used. If the boxes used are dirty, or  
if the environment in which the heads operate is  
dusty, cleaning on a more frequent basis may be  
necessary.  
To ease removal of second screw, a 5mm hex  
socket has been provided at the bottom of the  
threads in both ends of the shaft. Insert a 5mm  
hex key wrench into this socket after removing one  
screw to hold the shaft for removal of the second  
screw. See Figure 4-2.  
Note – Never attempt to remove dirt from taping  
heads by blowing it out with compressed  
air. This can cause the dirt to be blown inside  
the components onto sliding surfaces.  
Dirt in these areas can cause serious  
Hex Socket  
equipment damage. Never wash down or  
subject taping heads to conditions causing  
moisture condensation on components.  
Serious equipment damage could result.  
Section View of  
Roller/Shaft  
5mm Hex  
Key Wrench  
Figure 4-2 – Roller Shaft Section View  
13  
2009 February  
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Adjustments  
WARNING  
• To reduce risk associated with shear,  
pinch, and entanglement hazards:  
- Turn air and electrical supplies off  
associated equipment before performing  
any adjustments, maintenance, or  
servicing the machine or taping heads.  
- Never attempt to work on the taping head  
or load tape while the box drive system is  
running.  
Figure 5-1 – Tape Latch Alignment  
Tape Latch Alignment – Figure 5-1  
The Latching tape drum assembly is pre-set to  
accommodate 48mm [2 inch] wide tape. The tape  
drum assembly is adjustable to provide alignment of  
narrower tapes.  
To move the latch to a position that corresponds to a  
new tape core width (Figure 5-1):  
1. Remove screw from the latch.  
25mm Hex  
Wrench  
2. Move to the latch to the position that  
corresponds to the tape core width.  
5mm Hex  
Wrench  
3. Replace screw in the new latch location.  
To adjust or center the tape width on the center line  
of the taping head, and therefore box center seam,  
(Figure 5-2):  
1. Loosen the locking hex nut behind tape drum  
bracket on tape drum shaft. Use an adjustable  
wrench or 25mm open end wrench.  
Shaft  
Figure 5-2 – Tape Web Alignment  
2. Turn tape drum shaft in or out to center the tape  
web (use 5mm hex wrench).  
Adjustment Nut,  
Tape Drum Brake  
3. Tighten locking hex nut to secure the adjustment.  
No other components require adjustment for tape  
web alignment.  
Tape Drum Friction Brake – Figure 5-3  
The tape drum friction brake on each taping head is  
pre-set for normal operation to prevent tape roll over  
travel. Should tension adjustment be required, turn  
the self-locking nut on the shaft to vary compression  
of the spring. Turn the nut clockwise to increase the  
braking force, and counterclockwise to decrease the  
braking force. Adjust brake to minimum tension to  
prevent excessive tape roll over travel.  
Note – Excess braking force will cause poor tape  
application and may lead to tape tabbing  
on the trailing tape leg.  
Figure 5-3 – Tape Drum Friction Brake  
(Adjustments continued on next page.)  
2009 February  
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AccuGlide 3 Taping Head - 2"  
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Adjustments (Continued)  
WARNING  
• To reduce risk associated with shear,  
pinch, and entanglement hazards:  
-
Turn air and electrical supplies off  
associated equipment before  
performing any adjustments,  
maintenance, or servicing the machine  
or taping heads.  
-
Never attempt to work on the taping  
head or load tape while the box drive  
system is running.  
Applying Mechanism Spring  
To obtain access to the spring, remove the taping  
head cover (four mounting screws). Replace cover  
when finished.  
The applying mechanism spring, shown in  
Figures 5-4A and 5-4B, controls applying and  
buffing roller pressure on the box and returns  
the mechanism to the reset position. The spring  
pressure is pre-set, as shown in Figure 5-4A for  
normal operation, but is adjustable.  
Figure 5-4 – Applying Mechanism Spring  
If a tape gap appears on the trailing surface of the  
box increase spring pressure. If the front of the box  
is being crushed by the applying roller decrease  
spring pressure.  
Removing the spring end loop from the spring holder  
and placing loop in other holes provided, as shown  
in Figure 5-4B, will adjust the spring pressure.  
0.5 - 0.9kg  
[1 - 2 lbs.]  
One-Way Tension Roller  
Figure 5-5  
The one-way tension roller is factory set. When  
replacing this assembly, the roller must have  
approximately 0.5 kg to 0.9 kg [1 to 2 lbs.] force  
when turning.  
To Adjust Tension:  
1. Wrap a cord or small strap (non-adhesive) 4-6  
turns around the tension roller.  
2. Attach a spring scale to the end of the cord or  
strap.  
3. Turn the adjusting nut with the socket wrench  
provided, until a force of approximately 0.5 kg to  
0.9 kg [1 to 2 lbs.] is required to turn the roller by  
pulling on the spring scale.  
Adjusting Nut  
Figure 5-5 – One-Way Tension Roller  
(Adjustments continued on next page.)  
2009 February  
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AccuGlide 3 Taping Head - 2"  
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Adjustments (Continued)  
WARNING  
•
To reduce the risk associated with  
shear, pinch, and entanglement  
hazards:  
One-Way  
Tension  
Roller  
- Turn air and electrical supplies off  
associated equipment before perform-  
ing any adjustments, maintenance, or  
servicing the machine or taping heads.  
- Never attempt to work on the taping  
head or load tape while the box drive  
system is running  
Tape Leg Length  
WARNING  
•
To reduce the risk associated with sharp  
blade hazards:  
- Keep hands and fingers away from tape  
cutoff blades under orange blade guards.  
The blades are extremely sharp  
Tape Leg  
50 or 70mm ± 6mm  
[2 or 2-3/4in. ± 1/4in.  
Leading Tape Leg Length Adjustment – Figure 5-6  
Figure 5-6 – Leading Tape Leg Length  
The one-way tension roller position is adjustable to  
control the leading tape leg length.  
Moving this roller farther away from the box top or  
bottom surface will decrease the leading leg length.  
Moving it closer to the box top or bottom surface will  
increase the leading leg length.  
One-Way  
Tension Roller  
Assembly  
Position A  
Position A-A  
Changing Tape Leg Length from 70 to 50mm [2-3/4  
to 2 Inches] – Figure 5-7  
Slot C-C  
Slot C  
Note – When changing tape leg length, both  
upper and lower heads must be adjusted  
to apply the same leg lengths.  
1. Remove and retain two hex head screws and  
remove the brush from normal position “A” on  
side frame.  
2. Remount and secure brush in position “A-A”  
on side frame forward of normal location using  
original fasteners.  
3. Remove cut-off bracket extensions from position  
"B".  
4. Remount cut-off bracket extensions in forward  
position “B-B”.  
5. Remove and retain the one-way tension roller  
assembly from slot “C” in frame.  
6. Remount tension roller assembly near top of slot  
“C-C” in frame using original fasteners.  
7. Adjust tension roller according to "Leading Tape  
Leg Length Adjustment" above.  
Cut-Off  
Bracket  
Extension  
Position B  
Position B-B  
Brush  
Figure 5-7 – Changing Tape Leg Length  
16  
2009 February  
AccuGlide 3 Taping Head - 2"  
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Troubleshooting  
Troubleshooting Guide  
Problem  
Cause  
Correction  
The tape is threaded incorrectly  
The tape must go around the wrap  
roller before going around the  
one-way tension roller  
The tape leg on the front of the  
case is too long  
The tape tension is too low  
The knurled roller drags  
Adjust the one-way tension roller  
Check for adhesive build-up  
between the knurled roller and its  
shaft. Clean and lubricate shaft.  
Remove all lubricant from roller  
surfaces.  
Tape tracks to one side or drags  
on the support tabs of applying  
frame  
Adjust the tape web alignments  
The one-way tension roller is not  
correctly positioned  
Position the roller in its mounting  
slot so that the tape extends just  
beyond the center line of the  
applying roller  
Taping head is not set up properly  
Check leg length adjustments  
Replace the blade  
The blade is dull and/or has  
broken teeth  
The blade does not cut tape or the  
tape end is jagged or shredded  
Tape tension is insufficient  
Increase tape tension by adjusting  
the one-way tension roller  
Adhesive has built up on the blade  
Clean and adjust the blade  
The blade is not positioned  
properly  
Make sure the blade is bottomed  
out against the mounting bolts  
The blade is dry  
Lubricate the blade oiler pad on  
the blade guard  
The blade is in backwards  
Mount the blade so that the  
beveled edge is away from the  
entrance of the head  
One or both cutter springs are  
missing or stretched  
Replace the defective spring(s)  
Tension roller surface is not fully  
contacting the taping head frame  
Make sure one-way bearing is  
below the surface of the tension  
roller. If not, press bearing further  
into roller or replace roller.  
17  
2009 February  
AccuGlide 3 Taping Head - 2"  
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Troubleshooting (Continued)  
Troubleshooting Guide  
Problem  
Cause  
Correction  
There is excess tension on the  
tape drum assembly and/or the  
one-way tension roller assembly  
Adjust the one-way tension roller  
and/or the tape drum assembly  
Tape is tabbing on the trailing leg  
on the back of the box  
Rollers in the tape path do not  
rotate freely  
Clean adhesive deposits from  
the surface, ends, and shafts of  
the rollers. Then lubricate roller  
shafts. Remove all lubricant from  
roller surfaces.  
The blade is not cutting tape  
properly  
Refer to tape cutting problems  
Re thread the tape  
The tape is threaded incorrectly  
Applying mechanism spring has  
too little tension  
Move spring hook to next tighter  
hole  
The tape is incorrectly threaded  
Re thread the tape  
The tape end does not stay in  
application position in front of the  
applying roller  
Flanged knurled roller overruns on  
return of applying mechanism to  
its rest position  
Adjust tension roller position in  
mounting slot to lengthen tape leg  
Applying roller overruns on return  
of applying mechanism to its rest  
position  
There should be a slight drag  
when rotating the applying roller.  
If not, check friction springs and/  
or friction pins and replace if  
necessary  
The one-way tension roller is not  
correctly positioned  
Position roller in it mounting slot  
so that tape end extends beyond  
center line of applying roller  
The one-way tension roller is  
defective  
Replace the one-way tension  
roller  
Tape drum not centered  
Reposition tape drum  
Adjust centering guides  
Check box specifications  
Tape not centered on box seam  
Centering guides not centered  
Box flaps not of equal length  
18  
2009 February  
AccuGlide 3 Taping Head - 2"  
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Spare Parts/Service Information  
Recommended Spare Parts  
Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should  
be ordered to keep the taping heads in production:  
AccuGlide™ 3 Upper Taping Head - 2 inch  
Qty.  
Ref. No.  
Part Number  
Description  
4
1
1
2
1
10925-22  
10919-10  
10921-2  
10921-12  
-
78-8076-4500-3  
78-8137-3311-6  
78-8017-9173-8  
78-8052-6602-6  
78-8076-4726-4  
Stud – Mounting  
Spring – Upper Extension  
Blade – 65mm/2.56 Inch  
Spring – Cutter  
Tool – Tape Threading  
AccuGlide™ 3 Lower Taping Head - 2 inch  
Qty.  
Ref. No.  
Part Number  
Description  
1
2
4
1
1
10921-2  
10921-12  
10924-22  
10920-10  
-
78-8017-9173-8  
78-8052-6602-6  
78-8076-4500-3  
78-8137-3312-4  
78-8076-4726-4  
Blade – 65mm/2.56 Inch  
Spring – Cutter  
Stud – Mounting  
Spring – Lower Extension  
Tool – Tape Threading  
In addition to the above set of spare parts supplied with the taping head, it is suggested that the following spare  
parts be maintained which will require replacement under normal wear of the taping head.  
Qty.  
Ref. No.  
Part Number  
Description  
1
1
1
10922-15  
10919/10389-5 78-8057-6178-6  
10921-18 78-8113-7030-9  
78-8057-6179-4  
Roller – Applying  
Roller – Buffing  
Spring – Torsion  
Replacement Parts and Service  
Refer to the first page of this instruction manual “Replacement Parts and Service Information".  
19  
2009 February  
AccuGlide 3 Taping Head - 2"  
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Replacement Parts Illustrations and Parts Lists  
AccuGlide™ 3 Upper Taping Head - 2 inch, Type 10800  
AccuGlide™ 3 Lower Taping Head - 2 inch, Type 10800  
1.  
Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by f gure numbers.  
2.  
Refer to the figure or figures to determine the individual parts required and the parts reference number.  
3 .  
The replacement parts list, that follows each illustration, includes the part number and part description  
for the parts in that illustration.  
Note – The complete description has been included for standard fasteners and some commercially  
available components. This has been done to allow obtaining these standard parts locally, should  
the customer elect to do so.  
4.  
Refer to the first page of this instruction manual "Replacement Parts and Service Information" for  
replacement parts ordering information.  
IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown  
are available only on a special order basis. Contact 3M/Tape Dispenser Parts to  
confirm item availability.  
20  
2009 February  
AccuGlide 3 Taping Head - 2"  
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Taping Head Assemblies - AccuGlide™ 3 Upper and Lower Taping Heads - 2 Inch  
Figure 10401  
Figure 10925 (Upper)  
Figure 10924 (Lower)  
Figure  
10923  
Figure  
10922  
Figure 10919 (Upper)  
Figure 10921  
Figure 10920 (Lower)  
21  
2009 February  
AccuGlide 3 Taping Head - 2"  
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26  
27  
28  
3
4
2
1
8
29  
29  
24  
25  
11  
15  
27  
16  
17  
17 18  
19  
12  
13  
13  
13  
13  
20  
21  
10  
9
5
6
33  
23  
7
23  
Figure 10925 – Upper Head  
22  
2009 February  
AccuGlide 3 Taping Head - 2"  
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Figure 10925 – 2" Upper Head  
Ref. No.  
3M Part No.  
Description  
10925-1  
78-8137-3294-4  
78-8137-3295-1  
78-8068-4143-9  
78-8068-4144-7  
78-8060-7818-0  
78-8010-7416-8  
78-8070-1251-9  
78-8137-3298-5  
78-8052-6560-6  
78-8060-7936-0  
78-8052-6564-8  
78-8052-6568-9  
26-1003-5829-5  
78-8100-1009-6  
78-8052-6565-5  
26-1004-5510-9  
78-8052-6567-1  
78-8017-9077-1  
78-8052-6569-7  
26-1000-1613-3  
78-8076-4500-3  
78-8076-5242-1  
78-8060-8179-6  
78-8076-5477-3  
78-8137-3299-3  
78-8060-8087-1  
78-8005-5741-1  
78-8133-9615-3  
78-8133-9605-4  
Frame – Tape Mount Upper Assembly  
Frame – Front Upper Assembly  
Guide – #1  
10925-2  
10925-3  
10925-4  
Guide – #2  
10925-5  
Screw – Hex Hd, M4 x 12  
Nut – Hex Jam, M4  
10925-6  
10925-7  
Spacer – Spring  
10925-8  
Shaft - Pivot 90mm  
10925-9  
Spacer – Front  
10925-10  
10925-11  
10925-12  
10925-13  
10925-15  
10925-16  
10925-17  
10925-18  
10925-19  
10925-20  
10925-21  
10925-22  
10925-23  
10925-24  
10925-25  
10925-26  
10925-27  
10925-28  
10925-29  
10925-30  
Brush Assembly  
Shaft – Tension Roller  
Shaft – Wrap Roller  
Screw – Hex Hd, M6 x 12  
Washer – Special  
Roller – Top Tension  
Washer – Plain, M10  
Spring – Compression  
Nut – Self Locking, M10 x 1  
Roller – Wrap  
Ring – Retaining, Tru-Arc #1-420-0120-100  
Stud – Mounting  
Stop – Cut-Off Frame  
Screw – Flat Hd Hex, M6 x 20  
Washer – Special /6.5 x 20 x 4  
Guard – Head  
Screw – M5 x 10  
Washer – Flat, M5  
Bumper  
Label – Threading, English Language  
23  
2009 February  
AccuGlide 3 Taping Head - 2"  
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9
8
1
16  
7
4
2
5
16  
8
3
4
9
6
15  
10  
11  
12  
13  
12  
14  
15  
Figure 10922 – Upper and Lower Heads  
24  
2009 February  
AccuGlide 3 Taping Head - 2"  
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Figure 10922 – 2" Upper and Lower Heads  
Ref. No.  
3M Part No.  
Description  
10922-1  
10922-2  
10922-3  
10922-4  
10922-5  
10922-6  
10922-7  
10922-8  
10922-9  
10922-10  
10922-11  
10922-12  
10922-13  
10922-14  
10922-15  
10922-16  
78-8133-9509-8  
78-8133-9510-6  
78-8070-1221-2  
78-8070-1309-5  
78-8070-1367-3  
78-8070-1266-7  
78-8052-6580-4  
78-8017-9082-1  
78-8017-9106-8  
78-8052-6575-4  
78-8017-9074-8  
26-1004-5510-9  
78-8052-6567-1  
78-8137-1438-9  
26-1003-5829-5  
78-8094-6151-6  
Applying Arm #1  
Applying Arm #2  
Plate – Tape  
Shaft Roller  
Roller – Knurled Assembly  
Roller – Wrap  
Spacer  
Bearing – Special, 30 mm  
Screw – Bearing Shoulder  
Shaft – Roller  
Washer – Nylon, 15 mm  
Washer – Friction  
Spring – Compression  
Assembly– Applying Roller  
Screw – Hex Hd, M6 x 12  
Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk  
25  
2009 February  
AccuGlide 3 Taping Head - 2"  
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1
2
7
5
7
8
7
9
6
7
7
4
3
7
Figure 10919 – Upper Head  
26  
2009 February  
AccuGlide 3 Taping Head - 2"  
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Figure 10919 – 2" Upper Head  
Ref. No.  
3M Part No.  
Description  
10919-1  
10919-2  
10919-3  
10919-4  
10919-5  
10919-6  
10919-7  
10919-8  
10919-9  
78-8137-3300-9  
78-8137-3301-7  
78-8052-6575-4  
78-8137-1398-5  
78-8070-1220-4  
78-8052-6580-4  
26-1003-5829-5  
78-8137-3311-6  
78-8070-1244-4  
Buffing Arm – Sub Assembly  
Buffing Arm – Sub Assembly  
Shaft – Roller  
Roller - Buffing Assembly  
Spacer – Spring  
Spacer  
Screw – Hex Hd, M6 x 12  
Spring – Upper (100 fpm)  
Holder – Spring  
27  
2009 February  
AccuGlide 3 Taping Head - 2"  
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6
6
1
3
7
8
7
5
9
4
9
5
4
Figure 10923 – Upper and Lower Heads  
AccuGlide 3 Taping Head - 2"  
28  
2009 August  
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Figure 10923 – 2" Upper and Lower Heads  
Ref. No.  
3M Part No.  
Description  
10923-1  
10923-3  
10923-4  
10923-5  
10923-6  
10923-7  
10923-8  
10923-9  
78-8137-3302-5  
78-8137-3304-1  
78-8017-9082-1  
78-8017-9106-8  
26-1003-5829-5  
78-8137-3305-8  
78-8137-3306-6  
78-8137-6151-6  
Link – Assembly  
Shaft – Pivot, Buffing  
Bearing – Special 30 mm  
Screw – Bearing Shoulder  
Screw – Hex Hd, M6 x 12  
Spacer – Applying Pivot  
Shaft – Pivot, Applying  
Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk  
29  
2009 February  
AccuGlide 3 Taping Head - 2"  
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1
Figure 10921 – Upper and Lower Heads  
30  
2009 August  
AccuGlide 3 Taping Head - 2"  
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Figure 10921 – 2" Upper and Lower Heads  
Ref. No.  
3M Part No.  
Description  
10921-1  
10921-2  
10921-3  
10921-4  
10921-5  
10921-7  
10921-8  
10921-9  
10921-10  
10921-11  
10921-12  
10921-13  
10921-14  
10921-15  
10921-16  
10921-17  
10921-18  
10921-19  
78-8137-3307-4  
78-8017-9173-8  
26-1003-8596-7  
78-8070-1371-5  
78-8052-6597-8  
26-1005-4758-2  
78-8017-9135-7  
78-8052-6600-0  
78-8070-1269-1  
26-1005-4757-4  
78-8052-6602-6  
78-8017-9132-4  
26-1003-5828-7  
78-8137-3308-2  
26-1008-6574-5  
78-8113-7031-7  
78-8113-7030-9  
78-8070-1335-0  
Frame – Cut-Off Weldment  
Blade – 65 mm/2.56 Inch  
Screw - Hex Hd M5 x 8 w/ Ext. Tooth Lockwasher  
Blade Guard Assembly – W/English Language Label  
Shaft – Blade Guard  
Screw – Flat Hd, Soc Dr, M4 x 10  
Shaft – Spacer  
Spacer  
Bumper  
Screw – Flat Hd, Soc Dr, M5 x 20  
Spring – Cutter  
Pivot – Cutter Lever  
Screw – Spec, Hex Hd, M6 x 10  
Slide – Extension  
Screw – Flat Hd, Phil Dr, M4 x 10  
Bushing – 58.5mm Long  
Spring – Torsion  
Label – Warning, English  
31  
2009 February  
AccuGlide 3 Taping Head - 2"  
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14  
3
1
13  
12  
13  
13  
13  
16  
7
14  
4
5
2
4
6
10  
8
9
11  
15  
7
7
Figure 10401 – Upper and Lower Heads  
32  
2009 February  
AccuGlide 3 Taping Head - 2"  
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Figure 10401 – 2" Latch Upper and Lower Heads  
Ref. No.  
3M Part No.  
Description  
10401-1  
10401-2  
10401-3  
10401-4  
10401-5  
10401-6  
10401-7  
10401-8  
10401-9  
10401-10  
10401-11  
10401-12  
10401-13  
10401-14  
10401-15  
10401-16  
78-8070-1395-4  
78-8076-4519-3  
78-8017-9169-6  
78-8098-8827-0  
78-8098-8749-6  
78-8098-8817-1  
26-1002-5753-9  
78-8060-8172-1  
78-8052-6271-0  
78-8100-1048-4  
78-8017-9077-1  
78-8100-1046-8  
26-1003-5829-5  
78-8098-8814-8  
26-1004-5510-9  
78-8098-8816-3  
Bracket – Bushing Assembly  
Shaft – Tape Drum, 50 mm  
Nut – M18 x 1  
Tape Drum Sub Assembly – 2 Inch Wide  
Tape Drum  
Leaf Spring  
Screw – Self Tapping  
Washer – Friction  
Washer – Tape Drum  
Spring – Core Holder  
Nut – Self Locking, M10 x 1  
Spacer – Bracket  
Screw – Hex Hd, M6 x 12  
Tape Drum Assembly – 2 Inch Head  
Washer – Plain, M10  
Latch – Tape Drum  
33  
2009 February  
AccuGlide 3 Taping Head - 2"  
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23  
7
23  
20  
5
9
10  
21  
13  
13  
13  
13  
12  
19  
18 17  
17  
16  
27  
15  
11  
24  
25  
29  
29  
8
1
2
4
3
28  
27  
26  
Figure 10924 – Lower Head  
2009 February  
AccuGlide 3 Taping Head - 2"  
34  
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Figure 10924 – 2" Lower Head  
Ref. No.  
3M Part No.  
Description  
10924-1  
78-8137-3296-9  
78-8137-3297-7  
78-8068-4144-7  
78-8068-4143-9  
78-8060-7818-0  
78-8010-7416-8  
78-8070-1251-9  
78-8054-8764-8  
78-8052-6560-6  
78-8060-7936-0  
78-8052-6564-8  
78-8052-6568-9  
26-1003-5829-5  
78-8100-1009-6  
78-8052-6606-7  
26-1004-5510-9  
78-8052-6567-1  
78-8017-9077-1  
78-8052-6569-7  
26-1000-1613-3  
78-8076-4500-3  
78-8076-5242-1  
78-8060-8179-6  
78-8076-5477-3  
78-8137-3299-3  
78-8060-8087-1  
78-8005-5741-1  
78-8133-9615-3  
78-8133-9606-2  
Frame – Tape Mount Lower Assembly  
Frame – Front Lower Assembly  
Guide – #2  
10924-2  
10924-3  
10924-4  
Guide – #1  
10924-5  
Screw – Hex Hd, M4 x 12  
Nut – Hex, M4  
10924-6  
10924-7  
Spacer – Spring  
10924-8  
Spacer – 10 x 10 x 90 mm  
Spacer – Front  
10924-9  
10924-10  
10924-11  
10924-12  
10924-13  
10924-15  
10924-16  
10924-17  
10924-18  
10924-19  
10924-20  
10924-21  
10924-22  
10924-23  
10924-24  
10924-25  
10924-26  
10924-27  
10924-28  
10924-29  
10924-30  
Brush Assembly  
Shaft – Tension Roller  
Shaft – Wrap Roller  
Screw – Hex Hd, M6 x 12  
Washer – Special  
Roller – Tension Bottom  
Washer – Plain, M10  
Spring – Compression  
Nut – Self Locking, M10 x 1  
Roller – Wrap  
Ring – Retaining, Tru-Arc #1-420-0120-100  
Stud – Mounting  
Stop – Cut-Off Frame  
Screw – Flat Hd Hex, M6 x 20  
Washer – Special /6.5 x 20 x 4  
Guard – Head  
Screw – M5 x 10  
Washer – Flat, M5  
Bumper  
Label – Threading, English Language  
35  
2009 February  
AccuGlide 3 Taping Head - 2"  
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7
3
4
7
7
6
9
7
8
7
5
7
2
1
Figure 10920 – Lower Head  
AccuGlide 3 Taping Head - 2"  
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Figure 10920– Lower Head  
Ref. No.  
3M Part No.  
Description  
10920-1  
10920-2  
10920-3  
10920-4  
10920-5  
10920-6  
10920-7  
10920-8  
10920-9  
78-8137-3300-9  
78-8137-3301-7  
78-8052-6575-4  
78-8137-1398-5  
78-8070-1220-4  
78-8052-6580-4  
26-1003-5829-5  
78-8137-3312-4  
78-8070-1244-4  
Buffing Arm – Sub Assembly  
Buffing Arm – Sub Assembly  
Shaft – Roller  
Roller - Buffing Assembly  
Spacer – Spring  
Spacer  
Screw – Hex Hd, M6 x 12  
Spring – Lower (100 fpm)  
Holder – Spring  
37  
2009 February  
AccuGlide 3 Taping Head - 2"  
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