Furuno FS 1503 User Manual

SAFETY INSTRUCTIONS  
DANGER  
Never touch the SSB antenna, antenna  
coupler or lead-in insulator when the  
SSB radiotelephone is transmitting.  
CAUTION  
Ground the equipment to  
prevent electrical shock and  
mutual interference.  
High voltage which will cause death or  
serious injury is present at the locations  
mentioned above when the SSB radio-  
telephone is transmitting.  
Observe the following compass safe  
distances:  
Equipment  
Standard Steering  
compass  
compass  
Antenna  
Wire  
Indoor  
Antenna Wire  
(High Voltage)  
Transceiver  
Ant. Coupler  
MIC, Handset  
1.1 m  
0.6 m  
0.6 m  
0.8 m  
0.5 m  
0.4 m  
Lead-in  
Insulator  
(High  
Antenna  
Coupler  
Voltage)  
WARNING  
Do not open the cover  
unless totally familiar with  
electrical circuits and  
service manual.  
High voltage exists inside the  
equipment, and a residual  
charge remains in capacitors  
several minutes after the  
power is turned off. Improper  
handling can result in electri-  
cal shock.  
Turn off the power at the switchboard  
before beginning the installation.  
Fire or electrical shock can result if the  
power is left on.  
i
i
TABLE OF CONTENTS  
EQUIPMENT LISTS ......................................................................................................iii  
SYSTEM CONFIGURATION ..................................................................................... v  
1. MOUNTING  
1.1 Mounting of Transceiver Unit ....................................................................................1-1  
1.2 Mounting of Antenna Coupler....................................................................................1-3  
1.3 Ground System ...........................................................................................................1-6  
1.4 Mounting of Antenna .................................................................................................1-7  
2. WIRING ........................................................................................................................2-1  
3. WIRING OF OPTIONAL EQUIPMENT  
3.1 NBDP Terminal DP-6.................................................................................................3-1  
3.2 DSC Terminal DSC-60...............................................................................................3-1  
3.3 Remote Station RB-500 .............................................................................................3-2  
3.4 Distributor DB-120/DB-500 ......................................................................................3-2  
3.5 REMOTE and CONTROL Boards.............................................................................3-3  
3.6 BK (Break-in) Connection .........................................................................................3-4  
3.7 Telex Filter .................................................................................................................3-4  
3.8 SW Regulator (SW REG board) ................................................................................3-5  
3.9 Dummy Load .............................................................................................................3-6  
3.10 Floating Ground Radiotelephone (FS-5000, etc.) ....................................................3-7  
4. INSTALLATION CHECK  
4.1 lnstallation Checks .....................................................................................................4-1  
4.2 User Channel Registration .........................................................................................4-2  
PACKING LISTS..........................................................................................................A-1  
OUTLINE DRAWINGS..............................................................................................D-1  
SCHEMATIC DIAGRAMS....................................................................................... S-1  
ii  
EQUIPMENT LISTS  
Standard Set  
Name  
Type  
FS-1503  
FS-1503A  
AT-1503  
Code No.  
Qty  
Remarks  
With power cable  
Transceiver Unit  
1
For U.S.A  
Antenna Coupler  
Accessories  
1
1
1
1
1
1
With MIC  
FP05-05000 000-050-908  
FP05-05010 000-050-909  
No MIC  
Spare Parts  
005-939-850  
000-050-906  
For transceiver unit  
With antenna coupler  
No antenna coupler  
SP05-04400  
CP05-07600  
Installation  
Materials  
CP05-07610 000-050-907  
Note: See packing lists on pages A-1 to A-4 for details.  
iii  
Optional Equipment  
Name  
Type  
PR-270  
PC-220  
Code No.  
Qty  
1
Remarks  
AC-DC Power  
DC-DC Converter  
REMOTE-A Kit  
REMOTE-B Kit  
CONTROL Kit  
Bandpass Filter  
SW REG Kit  
1
OP05-82  
OP05-83  
OP05-41  
SF0L04  
005-939-810  
005-939-820  
005-920-330  
000-116-693  
005-939-830  
005-939-840  
000-572-128  
000-572-108  
000-572-109  
000-107-921  
000-107-920  
000-050-632  
000-050-634  
1
For RS-232C  
1
For current loop  
1
BK connection  
1
For NBDP/DSC Terminal  
OP05-84  
OP05-85  
FAW-6D  
FAW6R2  
FAW-6RP2  
FAW-6R2A  
FAW-6RP2A  
E22  
1
1
Dummy Load Assy.  
Whip Antenna  
Whip Antenna  
Whip Antenna  
Whip Antenna  
Whip Antenna  
Doublet Antenna  
1
1
1
1
1
1
Single Wire  
Antenna  
E24  
Double-span  
Antenna  
E25  
000-050-635  
000-050-636  
000-050-637  
1
1
1
Whip Antenna  
Lead-in Kit  
E26  
Whip Antenna  
Feeder  
E27  
Handset  
HS-6000FZ5  
000-112-623  
000-116-487  
1
1
Noise-cancelling  
MIC  
M112D  
4509910  
Distributor  
DB-120  
1
1
1
1
1
Distributor  
DB-500-RS(E)  
RB-500  
Remote Station  
Earth Plate  
04S40801  
05S0949  
000-572-187  
30x1200x0.3 mm  
Coaxial Cable  
000-130-485-  
(6,7,8)  
20, 30, 40, 50 m  
Control Cable  
05S0462  
000-113-361-  
(2,3,4)  
1
1
20, 30, 40, 50 m  
External  
SEM-21Q  
000-144-917  
Loudspeaker  
iv  
SYSTEM CONFIGURATION  
FS-1503 SYSTEM CONFIGURATION  
Antenna Coupler  
AT-1503  
DSC Terminal  
DSC-5/6  
NBDP Terminal  
DP-5/6  
Distributor  
DB-500  
Remote Station  
RB-500  
OR  
Distributor  
DB-120  
Transceiver Unit  
FS-1503  
*
SSB TRANSCEIVER FS-1503  
AGC  
STATION  
MODE  
1
CURS  
2
CLARI  
3
TX  
SQL  
5
SCAN  
6
RX  
4
SIMP  
R
6
0
2
4
8
10  
S
AGC NB  
TUNE  
7
H/L  
8
CH  
9
H3E  
START  
INT  
0
MIC  
VOLUME  
RF GAIN  
FREQ/CH  
2182  
ALM  
ENT  
TEST  
OFF  
External  
Speaker  
MIC  
DSC Terminal  
DSC-60  
(Handset  
optionally  
available)  
NBDP Terminal  
DP-6  
13.6 V  
13.6 V  
PC-220  
PR-270  
Option  
* Optional pcb (REMOTE A or  
REMOTE B) required.  
24 VDC  
100/110/200/220 VAC  
13.6 VDC  
FS-1503 system configuration  
v
1. MOUNTING  
1.1 Mounting of Transceiver Unit  
General mounting considerations  
The transceiver unit can be mounted on the overhead, a bulkhead, on a tabletop, or in a console  
(flush mounting).  
When selecting a mounting location keep the following points in mind:  
• Make sure the location is strong enough to support the unit under the conditions of continued  
vibration and shock normally encountered on the boat. Where necessary, reinforce the mount-  
ing location by lining block or doubling plate.  
• Locate the unit where it is easily accessible and does not interfere with personnel or opera-  
tion of other equipment; for example, ship’s wheel.  
• Leave enough space around the sides and rear of the unit so a service technician can access  
the connectors for maintenance.  
• Observe the compass safe distance listed in the Safety Instructions to prevent deviation of a  
magnetic compass.  
• If the equipment is to be installed without the hanger, leave sufficient space underneath the  
the equipment to allow for circulation of cooling air.  
Mounting on overhead, bulkhead or tabletop  
1. Using the hanger as a template, mark hole locations.  
2. Fix the hanger with four sets of self-tapping screws and washers (supplied). (If extra support  
is required, drill six pilot holes and use bolts, nuts and flat and slotted washers instead of the  
tapping screws.)  
3. Screw washers and knobs into the unit. Set the unit to the hanger and tighten the knobs.  
For added support,  
use nuts, bolts and  
washers instead of  
tapping screws.  
M5 bolt  
Slotted washer  
306  
Flat washer  
112  
265  
Tapping  
screw  
Flat washer  
M5 nut  
Flat  
washer  
Knob  
Washer  
115  
100  
100  
150  
150  
90  
155  
190  
126  
303  
Figure 1-1 How to install the transceiver unit in the hanger  
1-1  
Console mounting  
Mounting considerations  
In addition to the general mounting considerations mentioned on the previous page, keep the  
following points in mind when selecting a mounting location:  
• Select a place where the LCD can be easily viewed, keeping in mind the LCD viewing angle  
is as shown in Figure 1-2.  
• Leave sufficient space around the unit to permit dispersal of heat after a long transmission.  
How to mount the transceiver unit in a console  
This method does not require any additional kit. However, the dimensions of the cutout must be  
accurate since the hanger also is installed. Prepare a cutout in the mounting location whose  
dimensions are as shown in Figure 1-2.  
LCD Viewing  
Angle  
40°  
99  
10°  
112  
37.5  
90  
103  
Figure 1-2 Mounting dimensions for console mounting  
1-2  
1.2 Mounting of Antenna Coupler  
The antenna coupler is installed between the antenna and the transceiver, and tunes the antenna  
to the transmitter.  
Mounting considerations  
The splashproof construction of the antenna coupler permits installation indoors or outdoors.  
When selecting a location, keep in mind the following points:  
• All wires from the coupler to the antenna radiate radio energy. Keep wires as short as pos-  
sible and routed away from any grounded conductors such as lifelines, mast shrouds, or  
fittings.  
• For optimum radio energy, locate the coupler close to the antenna base and as near to the  
ground as possible.  
For outdoor installation, be sure to select a place where the coupler will not take a con-  
tinual soaking. If necessary, cover the top and sides with a wooden housing or by sealing any  
opening in the top or sides with silicone sealant.  
For indoor installation, locate the coupler away from GPS and SATNAV receivers and  
radio equipment to avoid mutual interference. The lead-in wire should be as near to the  
coupler as possible.  
• Select a place where the coupler can be easily maintained, but where it will not interfere with  
crew or passengers.  
• Leave sufficient space around the sides of the coupler for maintenance and checking.  
• Observe the compass safe distance listed in the Safety Instructions to prevent deviation of a  
magnetic compass.  
1-3  
Mounting the antenna coupler  
Mounting methods  
The antenna coupler can be fixed to the floor, bulkhead, or on the overhead. For mounting on  
the bulkhead, floor or overhead, fix the coupler with either tapping screws or M6 nuts, bolts and  
washers.  
INDOOR USE ONLY  
Figure 1-3 Typical antenna coupler installations  
1-4  
How to mount the antenna coupler  
For thin bulkhead, use nuts, bolts and  
and washers instead of tapping screws.  
Lead-in  
insulator  
ANTENNA SELECTOR  
Wire clip  
From antenna selector  
Stand-off  
insulator  
INDOOR INSTALLATION  
Figure 1-4 How to mount the antenna coupler  
1-5  
1.3 Ground System  
A good antenna can work well only when it is connected to an efficient rf ground. Without a  
good ground system, the full potential of this radio cannot be realized.  
CAUTION  
Ground the equipment to  
prevent electrical shock  
and mutual interference.  
Ground for metallic hull  
Run a copper strap (option or local supply) between the earth terminal on the antenna coupler  
and the ship’s superstructure. The length of the copper strap should be as short as possible. (If  
the coupler is mounted on a metallic mast you can ground the copper strap to the mast; weld a  
stainless steel bolt to the mast and connect the copper strap there.)  
Copper strap  
Braze  
Ground plate  
(piece of steel plate)  
Solder  
Weld to ship's superstructure.  
For outdoor installation,  
paint to prevent rust.  
Figure 1-5 Ground for a metallic hull  
Ground for non-metallic hull  
Run a copper strap (option or local supply) between the ground terminal of the antenna coupler  
and the radio ground system. The length of the copper strap should be as short as possible.  
Grounding the transceiver unit  
Run the ground wire (supplied) between the transceiver unit and ship’s ground, to prevent  
interference and protect the equipment against lightning.  
1-6  
1.4 Mounting of Antenna  
About antennas  
The antenna plays the most important role in radio communication. If it cannot receive or  
transmit effectively because of improper installation, even the most sophisticated transceiver  
will be rendered useless.  
There are various types of SSB antennas. The most commonly used are a long wire and a whip.  
Whatever antenna is to be used, the antenna coupler can tune a long wire or whip whose total  
length is 6 to 15 meters. Although a longer antenna is preferable when the radio is operated only  
on low frequencies, use this size of antenna to ensure stable automatic tuning on all bands.  
A long wire antenna is inexpensive and in general provides better performance than a whip  
antenna, provided the vertical part is long enough.  
A whip antenna is easier than a long wire antenna to install and provides good overall coverage  
of most SSB frequencies. In fact, if you don’t plan to venture more than 500 miles from shore  
and the ground system is excellent, a simple 7 m (23 feet) whip antenna will probably suffice.  
A whip is installed as high as possible (though height is not so critical as with VHF since SSB  
is frequency dependent, not range dependent), away from any nearby objects.  
Mounting considerations  
When selecting a mounting location, keep the following points in mind:  
• The length of the vertical portion should be longer than 4 meters, and the slant angle of that  
part should be within 10 degrees of vertical.  
• Separate the antenna as far away as possible from stays, metallic objects, direction finder  
antenna, Inmarsat antenna.  
• Locate the insulator away from funnels and masts.  
• If the antenna coupler is installed outdoors, use a lead-in insulator to make the connection. If  
necessary, use a high quality antenna switch and stand-off insulator.  
• If the antenna is connected directly to the coupler, use a strain insulator to prevent insulator  
fatigue.  
1-7  
Typical antenna installations  
Long wire antenna  
Ship station  
Whip antenna  
Power boats  
On ship stations, the long wire antenna is spanned On power boats, selection of a mounting location  
between supporting structures. The length of the  
horizontal wire should be between 6 and 15  
meters. And the length of the vertical wire should  
be no less than 5 meters, the longer the better  
transmission.  
for a whip antenna is much easier, since there is  
no mast or deck fixture to worry about. A whip  
antenna can be installed almost anywhere,  
again the higher the better. If your boat has a  
flybridge, install it there. If not, install it atop the  
cabin. Make sure the mounting location is  
sufficiently apart from any nearby objects  
which might affect communication.  
Sailboat  
On sailboats, the long wire antenna is mounted on  
the backstay using special high-voltage insulators.  
Make sure the selected location is sufficiently apart  
from any metal riggings which might cause  
detuning. If a wire topping lift is used with an insu-  
lated backstay, special care must be taken to  
ensure the topping lift does not get caught in the  
backstay since the antenna may be shorted to  
grounddamaging the transmitter.  
Fishing boat/Sailboat  
For whip antenna installation on a fishing boat or  
sailboat, the mounting location must be chosen  
carefully so as not to interfere with vessel  
operation. In case of a sailboat, locate the  
antenna away from the spinnaker, jib and of  
course the boom. Stay especially clear of the  
backstay. The taffrail is a good location in the  
event of dismasting, since the antenna wont  
be carried away. The best location, however, is  
atop the mast, the higher the better for effective  
communication. It is always a good idea to keep  
spare wire or an emergency antenna onboard in  
case of an emergency.  
Figure 1-6 Typical antenna installations  
1-8  
2. WIRING  
Total length of  
antenna should  
be 6 to 15 meters.  
Fuse Holders  
Power Cable  
(RED)  
_
(BLK)  
+
Handset  
(option)  
*
*
Min  
120AH  
12VDC  
Not used  
Antenna  
Coax.  
Cable  
Control Cable  
Ground  
wire  
DSC Terminal  
NBDP Terminal  
Remote Station  
Speaker  
(option)  
Dimensions in millimeters unless noted  
otherwise.  
* Cable fabrication required.  
CONTROL CABLE 05S0949-0  
05S0462-1 COAX. CABLE  
5
10  
25  
90  
Drain Wire  
Inner Core  
Sheath  
Shield  
Cover drain wire with vinyl tubing.  
Fasten with screw on shield case.  
(See next page.)  
Insulator  
Figure 2-1 General wiring diagram  
2-1  
Leave slack in wires  
to prevent breakage.  
7
6
DUMMY  
THRU  
GRN  
YEL  
Antenna  
wire  
NC (IANT)  
BUSY  
ORG  
RED  
5
4
3
2
BRN  
BLK  
TUNE  
GND  
+12 V  
WHT  
1
Shield case  
TB1  
TB2  
Fasten drain  
wire here.  
Ground  
plate  
Clamp cable  
at shield.  
Ground  
terminal  
Control cable  
Coaxial cable  
Copper strap  
(Connect to ground.)  
Figure 2-2 Connections inside the antenna coupler  
2-2  
3. WIRING OF OPTIONAL EQUIPMENT  
3.1 NBDP Terminal DP-6  
The NBDP Terminal connects to the REMOTE connector on the FS-1503. It has a remote  
control function which automatically sets class of emission and frequency data at the FS-1503.  
Remarks on connection  
Connect the NBDP Terminal to the FS-1503 with a 13-pair twisted cable. For the cable with no  
connectors, attach connector types SRCN (at FS-1503) and D-sub (at DP-6). For cable with D-  
sub connector, connect the SRCN connector at the FS-1503 side.  
Necessary parts, interconnection  
Requires REMOTE-A Kit. Install the board following the illustration on page 3-3. Note that a  
narrow bandpass filter is also available. For connection, interconnection diagram on page S-1.  
Contents of REMOTE-A Kit OP05-82 (Code no. 005-939-810)  
Name  
Type  
Code No.  
Qty  
05P0457  
005-840-980  
1
REMOTE PCB  
Connector Assy.  
(REMOTE connector)  
05S0928  
000-130-440  
1
3.2 DSC Terminal DSC-60  
The DSC Terminal connects to the REMOTE connector on the FS-1503.  
Remarks on connection  
When both the NBDP Terminal and DSC Terminal are to be connected, connect them via the  
Distributor DB-500.  
Necessary parts, interconnection  
Requires REMOTE-A Kit. Install the board following the illustration on page 3-3. Note that a  
narrow bandpass filter is also available. See the interconnection diagram on page S-1.  
3-1  
3.3 Remote Station RB-500  
Connect to the REMOTE connector on the FS-1503. If more than two RB-500s or DSC, NBDP  
are to be installed, connect them via the Distributor DB-500.  
Necessary parts  
Requires REMOTE-B Kit (current loop) for connection of a single remote station or REMOTE-  
A Kit when the DB-500 is connected. Install the board following the illustration on page 3-3.  
Contents of REMOTE-B Kit OP05-83 (Code no. 005-939-820)  
Name  
Type  
Code No.  
Qty  
05P0458  
005-840-990  
1
REMOTE PCB  
Connector Assy.  
(REMOTE connector)  
05S0928  
000-130-440  
1
3.4 Distributor DB-120/DB-500  
A distributor enables connection of multiple external equipment. The DB-120 connects one  
NBDP Terminal and one DSC Terminal, and the DB-500 connects up to four external equip-  
ment: one NBDP terminal, one DSC terminal, and two remote stations. In either case the RE-  
MOTE-A board is also required.  
NBDP TERMINAL  
DISTRIBUTOR  
SSB  
DB-500  
DSC TERMINAL  
REMOTE STATION  
REMOTE STATION  
Figure 3-2 Function of the Distributor DB-500  
3-2  
3.5 REMOTE and CONTROL Boards  
1
1.Remove cover and shield cover.  
2
1. Unplug all connectors from TX/RX Board; dismount the board.  
COVER  
BOTTOM VIEW  
J4  
PAN HEAD SCREW  
M3X6 (9 PCS.)  
J1  
U27  
U26  
SHIELD  
COVER  
BINDING SCREW  
M4X10 (6 PCS.)  
J2  
J8  
TX/RX BOARD  
05P0666  
GASKET  
J11  
J10  
J7  
J9  
J6  
MAIN BODY  
HANGER GASKET  
4
3
1. Mount TX/RX Board.  
2. Plug in REMOTE connector and/or CONTROL  
connector to TX/RX Board.  
3. Attach connectors to the TX/RX Board.  
4. Attach shield cover.  
1. Solder CONTROL Board and/or REMOTE Board to  
TX/RX Board.  
2. Coat left rear corner and right front corner of CONTROL  
and REMOTE Boards with silicone sealant (type KE-  
348TRTV, FURUNO code no. 000-801-041).  
3. Fasten CONTROL connector and/or REMOTE  
connector.  
REMOTE CONNECTOR (16P)  
CONTROL CONNECTOR (7P)  
BOTTOM  
VIEW  
CONTROL BOARD  
05P0549  
CONTROL  
CONNECTOR  
ASSY.  
REMOTE-A BOARD 05P0457  
or  
REMOTE-B BOARD 05P0458  
J3  
J5  
J4  
U27  
J1  
TOP  
U26  
VIEW  
PAN HEAD SCREW  
M3X10  
GASKET (3)  
FLAT WASHER  
NUT  
J2  
TX/RX BOARD  
05P0666  
TX/RX BOARD  
GASKET  
REMOTE  
CONNECTOR  
ASSY.*  
J8  
PAN HEAD SCREW  
M3X10 (2 PCS.)  
PLUG  
J11  
PAN HEAD SCREW  
PAN HEAD SCREW  
M3X8 (5 PCS.)  
J10  
J7  
J9  
J6  
* Male and female connector  
attached.  
5
1. Attach vinyl tape (approx. 50 mm) to each outside corner of cover.  
2. Insert gasket, and then fix it with vinyl tape at corners of cover.  
3. Insert main body to cover.  
4. Remove vinyl tape.  
5. Fasten cover to main body with binding screws.  
Vinyl tape  
COVER  
Cover  
Groove is outside.  
Gasket  
ATTACH VINYL  
TAPE  
GASKET  
Figure 3-3 Installation of REMOTE and CONTROL boards  
3-3  
3.6 BK (Break-in) Connection  
BK (Break-in) connection is necessary when the FS-1503 is installed together with an HF  
receiver or transceiver. The BK circuit functions to mute the receiver when it and the FS-1503  
are operated together. With no BK connection, the receiver may generate unwanted noise or its  
front end may be damaged by strong signals when the radio is transmitted.  
Necessary parts  
The BK function requires the CONTROL Kit, which consists of the CONTROL Board, con-  
nector assy., gasket and washer. Install the board following the illustration on page 3-6. For  
connections, see the interconnection diagram on page S-1.  
Contents of CONTROL Kit OP05-41 (Code no. 005-920-330)  
Name  
CONTROL PCB  
Gasket (3)  
Type  
05P0459  
Code No.  
Qty  
1
005-841-000  
05-029-0122-3 100-087-843  
05S0846 000-125-319  
16.2x22.0x0.5 000-801-849  
1
Connector Assy.  
Washer  
1
1
3.7 Telex Filter (Bandpass Filter)  
The Telex filter is installed on the TX/RX Board. Install it as shown in the figure below.  
This filter has been  
mounted at factory  
on the FS-1503A.  
TX/RX BOARD  
05P0666  
Solder Telex  
filter to FL3.  
Note direction  
on underside of  
filter.  
OUT  
E
IN  
E
FL3  
Figure 3-4 TX/RX Board, installation of Telex filter  
3-4  
3.8 SW Regulator (SW REG board)  
The FS-1503 is supplied with negative ground. If necessary, to float the battery negative line,  
the SW REG Kit is available. Install the kit following the illustration below.  
J5  
J6  
PA/FIL BOARD  
05P0667  
2 Fasten SW. REG Board with five  
pan head screws-B (M3X8).  
4 Connect CONNECTOR  
ASSY. (2 PCS.)  
5 Fasten shield cover  
J3  
with four screws  
(M3 x 6).  
J7  
SW. REG BOARD  
05P0668  
J1  
J2  
J2  
3 Fasten FETs with  
1 Place heat sheet on pedestal.  
screw-A (M3 x 8).  
Figure 3-5 Transceiver unit, top view, installation of SW REG Board  
Contents of SW REG Kit OP05-84 (Code no. 005-939-830)  
Name  
SW REG  
Type  
05P0668  
Code No.  
005-940-830  
000-130-434  
000-539-110  
000-881-103  
000-881-104  
000-881-404  
100-253-840  
Qty  
1
Remarks  
Connector Assy.  
Heat Sheet  
Screw  
PH040-100  
BFG-20  
2
2
M3 x 6  
4
For shield cover  
For FET  
Screw-A  
M3 x 8  
2
Screw-B  
M3 x 8  
5
For SW REG pcb  
Shield Cover  
05-077-1141  
1
3-5  
3.9 Dummy Load  
The dummy load enables testing of the two-tone alarm. Install the board following the figure  
below. CHANGE SYSTEM SETTING 9917 to 1.  
W4 should not touch  
TB4 or W3.  
TB4  
ANT  
Fasten wire with cable tie.  
Gap between inner wall  
and wire should be more  
than 15 mm.  
W4 WIRE ASSY.  
Separare these wires: Bend crimp-on  
lug attached to TB1 upward; bend  
crimp-on lug attached to TB3 downward.  
W3 WIRE ASSY.  
NOTICE  
W6  
Separate wire assemblies  
WIRE ASSY.  
W3 and W4 more than  
15 mm from each other.  
TB2  
TB3  
TB1  
TX  
OUT  
NOTICE  
TX  
IN  
DUMMY  
Do not route  
wires within  
this area.  
J1  
J2  
DUMMY CONT  
BOARD 05P0670  
E
TB4  
Fasten dummy load  
assy. to shield case  
with four existing  
screws (4 pcs.).  
TB3  
E
DUMMY LOAD ASSY.  
W5  
WIRE ASSY.  
Figure 3-6 COUPLER board, installation of dummy load  
3-6  
3.10 Floating Ground Radiotelephone (FS-5000, etc.)  
Connect the FS-1503 to the floating ground radiotelephone with a connection cable whose  
diameter is 0.75 mm2 or larger (3C cable or equivalent).  
FS-1503  
Figure 3-7 Connection of floating ground radiotelephone  
3-7  
4. INSTALLATION CHECK  
4.1 lnstallation Checks  
After completing the installation, check the FS-1503 and all equipment connected to it for  
proper connection and operation.  
Visual checks  
Before turning on the radiotelephone, visually check it as follows:  
Antenna  
1) Are fixing bolts, wire clips, shackles securely tightened?  
2) Are the antenna and/or coaxial lead-in waterproofed?  
3) Is the antenna wire securely connected to the coupler?  
4) Make sure no mechanical stress is applied to the antenna at the connection with the coupler.  
Antenna coupler  
1) Is the unit perfectly grounded?  
2) Is the length of the ground wire as short as possible?  
3) Is the ventilation seal attached?  
4) Are all wirings correctly made?  
Transceiver unit  
1) Is the unit grounded with the supplied ground wire? Length of the wire is as short as pos-  
sible?  
2) Are all wirings correctly made?  
3) Are all connectors securely tightened?  
Optional equipment  
1) Is the unit grounded?  
2) Are all wirings between the unit and the FS-1503 correctly made?  
3) Are all connectors securely tightened?  
Supply voltage  
The transceiver unit should be off to check supply voltage. Measure supply voltage at the POWER  
connector. It should be 13.6 VDC ±15%.  
4-1  
Performance  
If no problems were found in the preceding sections, then turn on the transceiver and check it  
for proper performance.  
Receiver  
1. Turn on the loudspeaker.  
2. Turn off the squelch.  
3. Check that all the bands can be received clearly.  
If signal strength is too low or there is too much noise return to “Visual check” and recheck.  
Double check the antenna and ground. If there is no trouble, proceed to the next step.  
Transmitter  
On each band, confirm that the antenna is automatically tuned when the [TUNE/7] key or the  
PTT switch is pressed. (“OK” appears when tuning is successfully completed.)  
Automatic tuning of the antenna should take no longer than 15 seconds. If you find a channel  
which takes more than 15 seconds to tune, recheck antenna length and ground.  
Noise  
Noise generated on board or by electrical storms can severely degrade communication. Storm-  
generated static, unfortunately, is impossible to suppress or eliminate. Radio traffic on lower  
frequency bands is sometimes completely blocked out in certain areas.  
Man-made noise, however, can often be suppressed by a marine electronics technician, using  
special noise filtering and shielding techniques. In most cases the source of electrical noise is  
the ignition system, although generators, alternators, winches, pumps, radar and echo sounder  
can interfere with radio communication as well.  
Turn on electrical equipment one by one to check for interference to the FS-1503.  
Because no two boats are built or equipped exactly alike, there is no one general noise suppress-  
ing technique that can be applied to all cases. If electrical noise interferes with SSB operation,  
consult a marine electronics technician.  
4.2 User Channel Registration  
Register permitted frequencies, referring to the operator’s manual.  
4-2  

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