Bunn ES1A User Manual

TM  
BUNNEspress  
ESPRESSO/CAPPUCCINO  
COFFEEBREWER  
P-176  
TM  
ES1A  
OPERATING & SERVICE MANUAL  
BUNN-O-MATIC CORPORATION  
POST OFFICE BOX 3227  
SPRINGFIELD, ILLINOIS 62708-3227  
PHONE: (217) 529-6601 FAX: (217) 529-6644  
10712.0000A 7/93 ©1993 Bunn-O-Matic Corporation  
INDEX  
BUNN Espress™  
Model ES•1A™  
Warranty..............................................................2  
User notices ........................................................3  
Features.......................................................... 4-9  
Installation.........................................................10  
Initial setup/use ................................................. 11  
Programming ....................................................12  
Cleaning............................................................13  
Trouble-shooting ......................................... 14-15  
Schematic-plumbing .........................................16  
Schematic-electrical..........................................17  
Replacement parts...................................... 18-25  
Frequency of cartridge change ................... 26-28  
1
WARRANTY  
BUNN Espress™  
Model ES•1A™  
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY  
Bunn-O-MaticCorp. (“Bunn) warrantstheequipment manufacturedbyit tobecommerciallyfreefromdefectsinmaterial  
andworkmanshipexistingatthetimeofmanufactureandappearingwithinoneyearfromthedateofinstallation. Thiswarranty  
does not apply to any equipment, component or part that was not manufactured by Bunn or that, in Bunn’s judgement, has  
been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or  
casualty.  
THEFOREGOINGWARRANTYISEXCLUSIVEANDISINLIEUOFANYOTHERWARRANTY, WRITTENORORAL, EXPRESS  
OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS  
FOR A PARTICULAR PURPOSE. The agents, dealers or employees of Bunn are not authorized to make modifications to this  
warranty or to make additional warranties that are binding on Bunn. Accordingly, statements by such individuals, whether oral  
or written, do not constitute warranties and should not be relied upon.  
The Buyer shall give Bunn prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or  
by writing to Post Office Box 3227, Springfield, Illinois, 62708-3227. If requested by Bunn, the Buyer shall ship the defective  
equipment prepaid to an authorized Bunn service location. If Bunn determines, in its sole discretion, that the equipment does  
not conform to the warranty, Bunn shall repair the equipment with no charge for parts during the one year warranty period and  
no charge for labor by a Bunn Authorized Service Representative during the one year warranty period. If Bunn determines that  
repair is not feasible, Bunn shall, at its sole option, replace the equipment or refund the purchase price for the equipment.  
THE BUYERS REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS  
EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AS SPECIFIED HEREIN, TO  
REPAIR OR, AT BUNNS SOLE OPTION, REPLACEMENT OR REFUND. Bunn shall not be liable for any other damage or loss,  
including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost  
of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.  
2
USER NOTICES  
BUNN Espress™  
Model ES•1A™  
The notices on this brewer should be kept in good condition. Replace unreadable or damaged labels.  
This equipment is to be installed to  
comply with the Basic Plumbing Code of  
the Building Officials and Code  
Administrators International, Inc. (BOCA)  
and the Food Service Sanitation Manual  
of the Food and Drug Administration (FDA).  
00656.0000  
WARNING  
HAZARDOUS  
VOLTAGE  
UNPLUG BREWER  
BEFORE REMOVING!  
12652.0000  
!
WARNING  
Fill water tank before turning -on  
thermostat or connecting appliance  
to power source.  
Use only on a properly protected  
CAUTION  
HOT  
Liquid-Steam-Surfaces  
24246.0000  
circuit capable of the rated load.  
Electrically ground the chassis.  
Follow national/local electrical codes.  
Do not use near combustibles.  
NOTICE  
160 psig max operating pressure  
FAILURE TO COMPLY RISKS EQUIPMENT  
DAMAGE, FIRE, OR SHOCK HAZARD  
24247.0000  
READ THE ENTIRE OPERATING MANUAL  
BEFORE BUYING OR USING THIS PRODUCT  
THIS APPLIANCE IS HEATED WHENEVER  
CONNECTED TO A POWER SOURCE  
00831.0000F 3/98 © 1988 BUNN-O-MATIC CORPORATION  
00831.0000  
3
FEATURES  
BUNN Espress™  
Model ES•1A™  
Hot water rinse dispensing tube and steam dispensing tube  
The ES•1A™ is equipped with a hot water rinse dispensing tube and a steam dispensing tube. They are  
operated by moving the levers located at the bottom of the machine from to side-to-side; they can be placed  
in a continuously open position if required. The outlet tubes can also be rotated.  
S
HOT WATER RINSE  
P-157  
Boiler  
The boiler is made of copper plating, 1.5 mm thick; it operates under a pressure between 1.1 to 1.3 bar  
(16-18.8 psi). This is measured by means of a pressure gauge with a scale from 0 to 2 bar (0-29 psi). The  
safety valve assures that boiler pressure never exceeds the safety limits; it automatically discharges steam  
whenpressureinsidetheboilerexceeds1.8bar(26.1psi). Thewaterheatingelementisanelectricresistance  
unit controlled by a pressure switch. This switch automatically regulates the pressure of steam in the boiler.  
The pressure switch will automatically shut off the heater when necessary.  
Electrical pump  
The electric pump incorporated in the machine is required to obtain optimum water pressure of 9 bar (130  
psi) for espresso extraction. If water pressure from the tap exceeds 5 bar (73 psi), a pressure reducer should  
beinstalledtoavoiddamagingthemachine. Ifapressurereducerisrequired,itshouldbeinstalledinthewater  
inlet pipe just before the water conditioner or electric-pump.  
4
BUNN Espress™  
Model ES•1A™  
FEATURES  
7
6
11  
10  
1
P-158  
Group head (Espresso extraction chamber)  
The group head-espresso extraction chamber is where the coffee infusion takes place. After extraction,  
an electric pressure valve automatically discharges the accumulated pressure. When the coil (12) of the  
electro-valve receives an electric current, causing the plunger (10) to move, thus closing the discharge valve  
(2) and opening the water intake valve (9) allowing the water to pass towards the shower (4) through the  
sprayer (3). This is when the brewing process (infusion) begins.  
The bubbling effect is produced by an interchange between air, contained in a bubble formed in the  
chamber, and water which progressively increases it’s pressure on that bubble. The mixture of air and water  
produced then falls on coffee previously dampened by the infusion process. When the liquid extraction  
process of the coffee is complete, excess pressure contained in the filter holder is then released through a  
discharge valve (2). The atomizer (1) directs the water being discharged to the opening to avoid it’s splashing  
outward.  
Water softener  
It is essential to install a water softener to prevent any calcium build up in the boiler and hydraulic circuit.  
5
FEATURES  
BUNN Espress™  
Model ES•1A™  
Chassis  
The chassis of the ES•1A™ is made of painted steel and the work tray is stainless steel. To reach the  
interior of the machine, proceed as follows:  
Remove the cup heater tray (1)  
Loosen the two screws (2) holding the side panel in place (2)  
Remove the side panel (3) by lifting it up carefully.  
By loosening the nut (4) that holds the control panel in position and by placing the front piece at a right  
angle, access to the interior of the control panel is obtained.  
Finally, by removing the work tray (5) and the drainage tray (6), access is gained to all the elements  
of the machine.  
2
4
1
3
P-159  
Technical features  
Width......................... 400 mm(15.7 inches)  
Height ........................ 370 mm(14.5 inches)  
Depth......................... 490 mm(19.3 inches)  
Net weight ................. 30 kgs(66.12 lbs.)  
Gross weight ............. 37 kgs(81.55 lbs.)  
Hydraulic feed............ 38"-19 Straight pipe BSPP  
Drainage .................... 25 mm (1.07 in)  
Total brewer power.... 2000 W.  
Electric feed ............... 120 V. Single phase  
Consumption ............. 16.7 A.  
Boiler capacity ........... 4.0 liters (1.05 gal)  
6
BUNN Espress™  
Model ES•1A™  
FEATURES  
10  
11  
13  
9
12  
8
7
15  
14  
6
16  
5
P-161  
3
2
1
4
Component identification  
1 ..................Hot water rinse outlet control lever  
2 ..................Steam outlet control lever  
3 ..................Hand grip-filter container for coffee  
4 ..................Work tray  
5 ..................Steam outlet tube  
6 ..................Hot water rinse outlet tube  
7 ..................Pressure gauge pump/steam  
8 ..................Group head espresso extraction chamber  
9 ..................Cup-heater tray  
10 ................Power light  
11 ................Refill light  
12 ................Automatic dosification selector panel  
13 ................Continuous flow control button  
14 ................Program/Run toggle switch  
15 ................General ON/OFF switch  
16 ................Drainage tray  
7
FEATURES  
BUNN Espress™  
Model ES•1A™  
Warning alarm (visual only, not audible) on flow counter  
This alarm goes off when impulses from the flow meter are not registered by the central control unit, or  
whenaperiodinexcessoffivesecondslapsesbetweenimpulsesfromtheflowmeter. Ifthebrewerisrunning  
(i.e. pilotlamponcontinually), brewerfunctionwillstopandthelampwillbegintoflash. Begintroubleshooting  
by checking the following:  
Excessively fine grind of the coffee or excessive tamping.  
Any possible obstruction in the coffee outlet (dirty shower unit, blocked set injector, etc.).  
Electrical connections on the volumetric counter.  
Electric valve (group solenoid.  
Electrical connection on the electric valve.  
Possible breakdown in the electric pump.  
In order to eliminate the alarm signal simply press any of the buttons; however, if the problem persists,  
the alarm will reappear every time a programmed dose button is pressed. This alarm does not effect the  
machine’s functioning in the continuous liquid drawing mode or automatic refill.  
Warning alarm (visual only, not audible) on automatic refill  
This alarm goes off when the water entering the boiler does not reach its required level within a  
predetermined period of time. The time limit control prevents any over-filling from taking place. Once the  
alarm goes off, all automatic batch buttons a well as auto matic refill will not function. If the alarm goes off,  
check the following:  
Level probe.  
Connections of the level probe.  
Water entrance (possible blockage at input).  
Electric valve controlling the entrance of the water into the boiler.  
This alarm does not impede the machine’s functioning in the continuous liquid drawing mode and is not  
effected if the machine is disconnected from the water supply and reconnected.  
NOTE: After the problem has been solved the alarm can be reset in the following way: move the  
programming switch (14) to the programming position; simultaneously press the “one short” and  
“two short” buttons. When the alarm has been eliminated, the switch should be turned back into  
the “run” position.  
The alarm will most likely go off when filling an empty or nearly empty boiler (such as in the event  
of repairs or setting up a new machine), it may happen more than once.  
8
BUNN Espress™  
Model ES•1A™  
FEATURES  
Central/Electronic unit  
This component analyzes and controls all information received from the buttons and volumetric counter,  
activating the different relays and thus causing the different electric valves and the electric pump to start  
functioning.  
The connections of the central unit, as shown on the diagrams, are divided into two parts. First of all, the  
connections that are marked with a zero plus a number correspond to the power feed and to the output. The  
connections that are marked with just a number correspond to the inputs and to the outputs of the information  
coming to the central unit from the volumetric counter, the electronic level or the programming switch. There  
is also a single connection with a flat wire for 10 conductors which corresponds to these connection with the  
buttons.  
013  
07  
010  
06  
05  
F
1
F
2
F
2
1
2
5
7
3
14  
Connection  
to the  
dose switch  
05-06.....120v. feed  
07 ..........Connection refill solenoid  
010 ........Output for the group solenoid valve  
013 ........Output for the electric pump  
Fl ...........Feed fuse, electric pump  
F2 ..........Feed fuse electric valves  
F3 ..........Feed fuse for the central unit  
1-2.........Output to the programming switch  
3 ............Connection to ground  
5 ............Feed output (-) volumetric counter (flowmeter)  
7 ............Feed output (+) volumetric counter (flowmeter)  
14 ..........Connection to the level probe  
9
INSTALLATION  
BUNN Espress™  
Model ES•1A™  
Placement and installation  
Once the machine has been unpacked, it should be placed on a table or counter having sufficient space  
for easy access to water, electricity and drainage per the following specifications.  
A water inlet pipe.  
An electric plug with ground wire.  
A drain pipe with minimum interior diameter of 35 mm.  
2
4
1
3
P-160  
1.... Three-way or two-way plug with ground wire.  
2.... Pipe with a minimum internal diameter of 35mm (braided hose is provided).  
3
3.... Water conditioner 8" flare  
4.... Strainer assembly (part # 24744.0000)  
Water installation  
Pipesforwateranddrainageconnectionsarelocatedinthelowerfrontpartofthemachine. Toreachthem,  
raise the work and drainage trays. Connect the corresponding pipes, which are packed with the machine in  
the following way:  
From the electric pump to the water conditioner, and from the conditioner to the tap inlet. In the event a  
water purifier is not installed, the connection from the electric pump should be made directly to the tap outlet.  
One end of the flexible drain pipe must be connected to the drainage cup section and the other end to the  
general drain.  
NOTE: For cart applications, unit will function with pump suction line suspended into a container of water.  
Be sure not to run the container dry, damage to the pump will occur.  
Electrical installation  
Be certain that the available voltage at the installation site is the same as that on the manufacturer’s data  
plate. This plaque is located on the left side of the machine. The electrical connection should be made directly  
to a wall socket equipped with a ground wire using the plug provided.  
10  
INITIAL SETUP/USE  
BUNN Espress™  
Model ES•1A™  
Filling  
1. Make sure power switch is OFF and water is connected and turned ON before plugging in.  
NOTE - Plumbing must be connected to the brewer before proceeding.  
2. Locate the ON/OFF switch knob. It is in the upper right corner of the front panel.  
3. Rotate the knob to the "OFF" (farthest counterclockwise) position.  
4. Plug-in the brewer.  
5. Place the power switch in the “ON” position.  
OFF”  
6. Rotate the ON/OFF Switch knob to the  
fill with water without turning-on the heater.  
(farthest clockwise) position. This allows the tank to  
7. The refill pilot light (lower indicator on the front panel) will glow and the tank will automatically fill with  
water.  
NOTE: Proceed as follows if the pump stops and the pilot light flashes during the fill procedure:  
a. Locate the small toggle switch on the upper right side of the front panel  
b. Carefully place the switch in the right position.  
c. Press the one-short and two-short cup brew switches simultaneously, flashing light  
will stop.  
d. Place the toggle switch in the left position.  
e. The filling pilot light will glow and the tank will continue to fill with water if required.  
8. Water will continue to flow into the tank until full. Simply repeat steps a-e above if the pump stops  
again.  
9. When the tank stops filling and the lower pilot light stops flashing, rotate the general ON/OFF switch  
knob to the "ON" (center) position.  
10. Allow the water in the tank to heat to the proper temperature before using the brewer.  
11. Press any of the automatic brewing buttons. This causes hot water to circulate and the warming of the  
extraction chamber to begin.  
Coffee extraction  
1. Place ground coffee in the filter holder, shake it level, and compress the bed of coffee with the tamper on  
the grinder.  
2. Clean the edge of the filter holder with the palm of the hand before locking it on to the set. This will prevent  
any coffee particles from imbedding themselves into the group head gasket.  
3. Place the filter holder in the group head and twist it to the right until tight. Do not force the filter holder  
excessively.  
4. Pressanyoneofthefourdosificationbuttons(12)orthecontinuousdrawbutton(13)accordingtothedose  
required.  
5. Extraction ends automatically. If the continuous liquid dispensing button (13) was pressed, dispensing  
canbestoppedbypressingonanyoneofthefivebuttons. Theautomaticliquidextractioncausedbyusing  
one of the four dosification buttons (12) can be stopped by pressing any of the dosification buttons.  
NOTE: The automatic selections have regulated doses, these can be set between 0 and 500 cc  
The machines leave the factory with regulators adjusted for the following approximate amounts:  
One short coffee:  
One normal coffee:  
Two short coffees:  
Two normal coffees:  
50 cc of water  
100 cc of water  
100 cc of water  
200 cc of water  
It should be noted that these doses have been set without coffee in the filter holder. With coffee, the  
11  
PROGRAMMING  
BUNN Espress™  
Model ES•1A™  
volumes are slightly less. Should different volumes be required, refer to (Programming dosifications)  
Control panel  
This panel is composed of five buttons (A, B, C, D, and E) and a pilot lamp (F). The buttons A, B, C and  
D correspond to the selections of four possible dosifications. Button E is for continuous liquid dispensing; and  
the (F) is the pilot light.  
F
P-162  
E
D
A
B
C
Programming dosifications  
To change the factory set dosages, set the Program/Run toggle switch to the “Program” (right) position.  
Depending on the dosage you wish to change (1 cup or 2 cups), fill the filter-holder with the proper amount  
of ground coffee and place in the group head infusion unit of the machine. Press the corresponding dosage  
push-button and hold for approximately 3 seconds. The brew light will be flashing. Once the desired amount  
of coffee is achieved press any of the dosage push-buttons to save the new setting in memory. Return the  
“Run/Program” switch lever to the “Run” (left) position.  
NOTES:1. This operation must be repeated for each dosage you wish to reprogram.  
2. The push-buttons which were not reprogrammed will continue using the previous dosage  
sets.  
3. The “Continuous dosage” is not programmable.  
Pre-infusion programming  
Pre-infusion causes a non-programmable amount of brew water to be injected into the bed of coffee at  
the beginning of the brew cycle; thus wetting the coffee, this is followed by a short delay, followed by the  
programmed amount of dispense.  
In order to check whether or not the pre-infusion has been turned on, turn the programming switch (14)  
to the “Program” (right) position. If the pilot lamp (F) comes on, pre-infusion is on. To eliminate the pre-  
infusion, press the continuous dosage button (E) until the pilot lamp (F) turns off; then return the programming  
switch to the “Run” position.  
12  
BUNN Espress™  
Model ES•1A™  
CLEANING  
Cleaning  
1. The use of a damp cloth rinsed in any mild, nonabrasive, liquid detergent is recommended for cleaning  
all surfaces on Bunn-O-Matic equipment.  
2. Clean the gasket that seals the filter & the group head, located under the group head. Ground coffee  
buildup on this gasket will result in a bad seal of the filter holder, and will leak brewed coffee onto the  
outside of the filter holder when brewing. This is why it is important to wipe excess coffee off of the rim  
of the filter prior to insertion in the group head.  
4. The drip tray is to be cleaned daily. Remove the grill and drip pan, wash them out thoroughly, and place  
them back into the brewer.  
5. The steam wand must be cleaned after each use. Wipe with a damp cloth immediately after use. At the  
end of the day, run the steam wand for about 15 seconds to clean it out.  
6. The group head is to be cleaned daily.  
a. Unit needs to be heated to normal operating temperature. This provides very hot water that will do  
the best cleaning.  
b. Install the “No hole” filter basket into a filter holder (porta filter).  
c. Put a teaspoon of any espresso cleaner or automatic dishwasher detergent into the “No hole” filter  
basket.  
d. Install the filter holder as if brewing espresso.  
e. Press the continuous brew switch (does not pertain to semi-automatic units) to activate the brew  
cycle.  
f. Allow the cycle to run for about 20 seconds.  
g. Press the continuous brew switch to stop the brew cycle.  
h. Repeat Step 5 except only allow the brew cycle to run for 10 seconds each time.  
i. Repeat Step 6 until the water being discharged is clear. This may be viewed by noting the liquid that’s  
being discharged onto the drip tray.  
j. Remove filter holder (porta filter) containing the “No hole” filter basket.  
k. Rinse thoroughly by turning brew cycle on and off several times.  
l. Repeat process for all groups.  
13  
TROUBLESHOOTING  
BUNN Espress™  
Model ES•1A™  
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems  
encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic  
Technical Service Department at 1-800-637-8606.  
Inspection, testing, and repair of electrical equipment should be performed only by qualified service  
personnel.  
Solenoid removal requires interrupting the water supply to the valve. Damage may result if solenoids are  
energized for more than ten minutes without a supply of water.  
The use of two wrenches is recommended whenever plumbing fittings are tightened or loosened. This will  
help to avoid twists and kinks in the tubing.  
Make certain that all plumbing connections are sealed and electrical connections tight and isolated.  
This brewer is heated at all times unless disconnected from the power source. Keep away from  
combustibles.  
All electronic components have 120 volt ac and low voltage dc potential on their terminals. Shorting of  
terminals or the application of external voltages may result in board failure.  
Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If  
an intermittent condition is encountered, the cause will likely be a switch contact or a loose connection  
at a terminal or crimp.  
WARNINGS  
Exercise extreme caution when servicing electrical equipment.  
Disconnect the brewer from the power source when servicing, except when specified.  
Follow recommended service procedures.  
Replace all protective shields and safety notices.  
Problem  
Equipment will not  
Remedy  
Probable cause  
No power or incorrect  
Connect the brewer to the power  
source. Check for proper voltages.  
Check circuit breaker/fuse.  
operate  
voltage  
Must be in the on position. Pilot  
lamp will light.  
Toggle switch (Master  
on/off)  
Brew cycle will not start  
Check plumbing and shut off  
valves.  
No water  
Direction of flow arrows must be  
pointing toward the brewer.  
Water strainer or water  
conditioner  
Remove the strainer and/or filter  
cartridge of the water conditioner  
and check for obstructions. Clear  
or replace.  
Pushing any of the  
Replace flowmeter. Repair loose  
connector in wiring between  
flowmeter and electronic controller.  
Dose sizes were set  
with a defective flowme-  
ter. The result was no  
flow pulses reached the  
electronic controller.  
during the dose size  
programming.  
automatic batch buttons  
results in only a short  
flash of the brew light.  
Will not brew. Continu-  
ous brew works as well  
as automatic refill.  
14  
BUNN Espress™  
Model ES•1A™  
TROUBLESHOOTING  
Problem  
Probable cause  
Remedy  
Brew cycle will not  
start (cont.)  
Solenoid valve  
Check voltage at terminals. If voltage is  
presentwhenthedoseswitchispressed,  
disconnect power supply, remove wires  
from coil terminals and check coil termi-  
nal continuity. If there is continuity re-  
place solenoid.  
Pump  
When start switch is pressed, pump should  
turn on immediately. If this dies not hap-  
pen, check voltage at terminal block on the  
pump. If correct voltage is present, use a  
flat-blade screwdriver to turn the motor  
shaft on the rear end of the motor to see if  
the pump itself is locked up. If the shaft  
does not turn, replace pump assembly.  
Water is not hot or  
long recovery time.  
Solenoid valve  
Limit thermostat(s)  
Tank heater  
Remove the solenoid valve and clear it of  
any obstructions. Rebuild or replace the  
valve if necessary.  
Disconnect power supply , remove all wires  
check across limit terminals for continuity.  
If no continuity, replace limit thermostat(s).  
Check tank heater terminals for correct  
voltage. If voltage is present and machine  
is not heating properly, replace tank heater.  
15  
SCHEMATIC-PLUMBING  
BUNN Espress™  
Model ES•1A™  
12  
11  
10  
5
6
8
7
9
4
3
2
1
1 ........ Electric pump  
2 ........ Check valve  
3 ........ Refill solenoid  
4 ........ Flowmeter  
5 ........ Steam valve  
6 ........ Hot water rinse valve  
7 ........ Liquid level probe  
8 ........ Pressure relief valve  
9 ........ Pressure switch  
10 ...... Pressure gauge (Pump/Steam)  
11 ...... Compensation valve (anti-siphon)  
12 ...... Group head espresso extraction chamber  
16  
SCHEMATIC-ELECTRICAL  
BUNN Espress™  
Model ES•1A™  
SCHEMATIC WIRING DIAGRAM  
ES1A  
GREEN  
L1  
N
BLK  
WHI  
CONTROL SWITCH LOGIC TABLE  
BLU  
BLK  
A B C D  
CONTROL  
SWITCH  
E
5
H
8
A
B
C
D
E
H
1
2
3
4
5
8
A
B
C
D
E
H
1
2
3
4
5
8
A
B
C
D
E
H
1
2
3
4
5
8
1 2 3 4  
LIMIT  
THERMOSTAT  
LIMIT  
THERMOSTAT  
PRESSURE  
SW  
TANK HEATERS  
BLU  
BLK  
BLK  
BLK  
BLK  
1785 @ 120V  
TOTAL WATTS  
GROUP  
SOL  
BLU  
BLK  
TAN  
BLU  
BLU  
BLU  
BLU  
BLU  
REFILL  
SOL  
TAN  
TAN  
BLU  
WHI  
PROGRAM  
SW  
GRN  
GRY  
PUMP  
BRN  
GRN/YEL  
PROBE  
FLOW  
RED  
GRN  
METER  
120 VOLTS AC  
2 WIRE  
SINGLE PHASE  
60 HZ  
(RIBBON CABLE)  
17  
REPLACEMENT PARTS  
BUNN Espress™  
Model ES•1A™  
7
8
9
10  
11  
12  
13  
14  
P-165  
24  
23  
22 21  
20  
19  
Figure  
Description  
Part Number  
Figure  
Description  
Part Number  
1 ...... Drip tray guide (left) ........................ 23654.0000  
2 ...... Pressure gauge ............................... 24210.0000  
3 ...... Pressure gauge mounting bracket ... 24212.0000  
4 ...... Locating pin-lower side panel.......... 23648.0000  
5 ...... Side panel (left) ............................... 23669.0000  
6 ...... Nut .................................................. 23933.0000  
7 ...... Outlet fitting..................................... 23610.0000  
8 ...... “U” clip ............................................ 23638.0000  
9 ...... Center mtg. brkt., front panel .......... 23652.0000  
10 .... Screw .............................................. 24004.0800  
11 .... Cable clamp ..................................... 23635.0000  
12 .... Top cup warmer panel ..................... 23658.0000  
13 .... Back panel ....................................... 23656.0000  
14 .... Side panel (right)............................. 23668.0000  
15 .... Programming switch-toggle ............ 22816.0000  
16 .... Base frame ...................................... 23667.0000  
17 .... Machine frame chassis .................... 23660.0000  
18 .... Chrome front panel.......................... 23659.0000  
19 .... Drain cup ......................................... 23634.0000  
20 .... Drip tray guide (right)...................... 23653.0000  
21 .... Rubber foot ..................................... 23633.0000  
22 .... Nut .................................................. 24045.0101  
23 .... Drip tray .......................................... 23655.0001  
24 .... Drip tray grate ................................. 23657.0000  
18  
REPLACEMENT PARTS  
BUNN Espress™  
Model ES•1A™  
1
2
3
P-166  
16  
Description  
17  
18  
Figure  
Part Number  
Figure  
Description  
Part Number  
1 ...... Inlet water fitting ............................. 23609.0000  
2 ...... Grommet liquid level probe ............. 23608.0000  
3 ...... Terminal block ................................. 22814.0000  
4 ...... Probe, liquid level ............................ 23607.0000  
5 ...... Compression nut, level probe .......... 23629.0000  
6 ...... Mounting nut, level probe................ 23606.0000  
7 ...... Probe assy. hex fitting ..................... 23605.0000  
8 ...... Seal washer ..................................... 23628.0000  
9 ...... Pressure pop-off valve .................... 22575.0000  
10 .... Compensation valve ........................ 23603.0000  
11 .... Flat washer ...................................... 24030.0001  
12 .... Tank ................................................ 23647.0000  
13 .... Drain plug, heat exchanger .............. 23602.0000  
14 .... Drain plug, tank ............................... 23601.0000  
15 .... Tank heater/Gasket kit .....................24274.1001  
16 .... Flat washer ...................................... 24029.0000  
17 .... Screw .............................................. 23934.0000  
18 .... Tank heater terminal shorting bar.... 23598.0000  
19 .... Limit thermostat (not illustrated)..... 04680.0004  
20 .... Band clamp (not illustrated) ............ 23468.0000  
19  
REPLACEMENT PARTS  
BUNN Espress™  
Model ES•1A™  
P-167  
Figure  
Description  
Part Number  
Figure  
Description  
Part Number  
1 ...... Cover, group solenoid discharge ..... 23642.0000  
2 ...... Screw-handle .................................. 24005.0400  
3 ..... Filter holder seal gasket ................... 23594.0000  
4 ...... Sprayhead screen ............................ 23593.0000  
5 ...... Sprayhead ....................................... 23592.0000  
6 ...... Group head...................................... 23641.0000  
7 ...... Flat washer ...................................... 24030.0000  
8 ...... Access plug-group head .................. 23591.0000  
9 ...... Access plug-groups......................... 23590.0000  
10 .... Flat washer ...................................... 22867.0000  
11 .... Spring.............................................. 23589.0000  
12 .... Filter screen ..................................... 23588.0000  
13 .... Holder, filter screen ......................... 23587.0000  
14 .... O-ring .............................................. 23586.0000  
15 .... Hex, seat group solenoid ................. 23585.0000  
16 .... Gasket, group head to mtg. bkt. ...... 23584.0000  
17 .... Flat washer ...................................... 24028.0000  
18 .... Lock washer .................................... 24028.0300  
19 .... Screw .............................................. 24008.0001  
20 .... Solenoid assembly 110 v................. 23597.0000  
21 .... O-ring .............................................. 23596.0000  
22 .... Coil 110v.-refill valve ....................... 23595.0000  
23 .... Nut .................................................. 24049.0101  
24 .... Hex ftg, group solenoid discharge ... 23583.0000  
25 .... Orifice, group solenoid discharge .... 23582.0000  
26 .... Nut .................................................. 23581.0000  
20  
REPLACEMENT PARTS  
BUNN Espress™  
Model ES•1A™  
P-168  
Figure  
Description  
Part Number  
Figure  
Description  
Part Number  
15 .... Hot water rinse nozzle ..................... 22844.0000  
16 .... Assy. steam & faucet wands ........... 23574.0000  
17 .... Hex ftg-hsg-steam faucet valve ....... 23650.0000  
18 .... Flat washer ...................................... 22868.0000  
19 .... Spring.............................................. 24234.0000  
20 .... Ball .................................................. 23578.0000  
21 .... Housing, ball-steam & faucet valve . 23643.0000  
22 .... O-ring .............................................. 23596.0000  
23 .... Shoulder bolt-steam-faucet lever .... 23577.0000  
24 .... Lever ............................................... 24743.0000  
25 .... Actuator shaft coupling ................... 23665.0000  
26 .... Spring.............................................. 24442.0000  
27 .... O-ring .............................................. 23575.0000  
28 .... Plunger shaft ................................... 24567.0000  
29 .... Assy.-steam & faucet valve ............. 23580.0000  
1 ...... Drain plug........................................ 23674.0000  
2 ...... Flat washer ...................................... 24030.0002  
3 ...... Pressure spring ............................... 23573.0000  
4 ...... Flat washer ...................................... 23936.0000  
5 ...... Screw .............................................. 24005.0002  
6 ...... Lock washer .................................... 24025.0301  
7 ...... End tube support ............................. 23673.0000  
8 ...... Steam wand..................................... 24662.0000  
9 ...... Adapter ............................................ 24513.0000  
10 .... Steam tube ...................................... 24465.0000  
11 .... Nozzle (2 hole) ................................ 24464.0000  
Nozzle (4 hole)................................. 24464.0001  
12 .... Actuator shaft coupling ................... 23662.0000  
13 .... O-ring .............................................. 23571.0000  
14 .... Hot water rinse tube ........................ 23570.0000  
21  
REPLACEMENT PARTS  
BUNN Espress™  
Model ES•1A™  
6
P-169  
Figure  
Description  
Part Number  
Figure  
Description  
Part Number  
1 ...... Refill solenoid end fitting-outlet....... 23569.0000  
2 ...... Refill solenoid-complete 110v. ........ 23568.0000  
3 ...... Refill solenoid end fitting-inlet ......... 23567.0000  
4 ...... Knob, selector switch ...................... 23566.0000  
5 ...... Screw .............................................. 23935.0000  
6 ...... Pressure switch-heater control........ 22574.0000  
7 ...... Main switch ..................................... 23564.0000  
8 ...... Plumbing assy.-water inlet .............. 23563.0000  
9 ...... Relief valve adjuster ........................ 23562.0000  
10 .... Pressure vent cap nut...................... 23561.0000  
11 .... O-ring .............................................. 23560.0000  
12 .... Spring.............................................. 23579.0000  
13 .... Seat holder-relief valve .................... 23559.0000  
14 .... Rubber seat-plunger........................ 23557.0000  
15 .... Pressure vent housing..................... 23558.0000  
16 .... O-ring .............................................. 23555.0000  
17 .... Spring.............................................. 23556.0000  
18 .... Ball, check valve .............................. 23578.0000  
19 .... Sleeve, check valve.......................... 23643.0000  
20 .... O-ring .............................................. 23596.0000  
21 .... Pressure vent cap nut...................... 23554.0000  
22 .... Pump assy. 110v.-complete ............ 23553.0000  
23 .... Pump outlet fitting........................... 23540.0000  
24 .... Pump impeller unit .......................... 22713.0000  
25. ... Pump, mounting clamp ................... 23639.0000  
26 .... Capacitor-motor 110v ..................... 23552.0000  
27 .... Motor assy. 110v............................. 23664.0000  
28 .... Screw-handle .................................. 24005.0003  
29 .... Flat washer ...................................... 24025.0000  
30 .... Nut .................................................. 24045.0101  
22  
BUNN Espress™  
Model ES•1A™  
REPLACEMENT PARTS  
P-170  
Figure  
Description  
Part Number  
Figure  
Description  
Part Number  
1 ...... Filter support wire ........................... 22819.0000  
2 ...... Filter holder ..................................... 23632.0000  
3 ...... Dispense nozzle-2 cups ................... 23551.0000  
4 ...... Cover, dual dispenser nozzle ........... 23550.0000  
5 ...... Screw .............................................. 23932.0000  
6 ...... Handle ............................................. 23644.0000  
7 ...... Complete filter holder assy-2 cup .... 23549.0000  
8 ...... Dispense nozzle-1 cup..................... 23547.0000  
9 ...... Complete holder assy. -1 cup .......... 23548.0000  
10 .... Filter-2 cup ...................................... 23546.0000  
11 .... Pressure test cup (no holes) ........... 23544.0000  
12 .... Filter-1 cup ...................................... 23545.0000  
13 .... Drain hose ....................................... 22603.0000  
14 .... Rubber seal washer-hose ................ 22638.0000  
5
23  
BUNN Espress™ REPLACEMENT PARTS Model ES•1A™  
6
9
8
13  
10  
7
12 11  
15  
14  
5
16  
17  
P-171  
18  
Figure  
Description  
Part Number  
Figure  
Description  
Part Number  
1 ...... Screw .............................................. 24004.0700  
2 ...... Electronic module 110v. .................. 24798.0000  
3 ...... Mounting nut, electronics model ..... 24045.0101  
4 ...... Cable protector, electronics model .. 23631.0000  
5 ...... Module bracket support .................. 23627.0000  
6 ...... Thumb nut, front panel ctr. mount .. 23542.0000  
7 ...... Front hood panel ............................. 23661.0000  
8 ...... Screw .............................................. 24004.0702  
9 ...... Circuit board assy............................ 23670.0000  
10 .... Module, dose switch automatic ....... 23626.0000  
11 .... Switch select panel standoff ............ 23671.0000  
12 .... Nut .................................................. 24044.0100  
13 .... Switch select panel .......................... 22695.0000  
14 .... Bezel, indicator lights ...................... 23541.0000  
15 .... Complete front hood panel .............. 23625.0000  
16 .... Fitting, flowmeter ............................ 23624.0000  
17 .... Flat washer ...................................... 22868.0000  
18 .... Flow meter complete ....................... 22775.0000  
19 .... Ribbon cable ................................... 24811.0000  
24  
REPLACEMENT PARTS  
BUNN Espress™  
Model ES•1A™  
P-172  
Figure  
Description  
Part Number  
Figure  
Description  
Part Number  
8 ...... Copper tube, tank to faucet valve .... 23616.0000  
9 ...... Copper tube, refill solenoid to tank .. 23615.0000  
10 .... Copper tube, flowmeter to exch....... 23614.0000  
11 .... Copper tube-pressure switch .......... 23613.0000  
12 .... Upper copper tube, exch. to group .. 23612.0000  
13 .... Copper tube, press. gauge-pump .... 23611.0000  
1 ...... Copper tube, pump inlet .................. 23623.0000  
2 ...... Copper tube, pump out to rlf. chk.... 23622.0000  
3 ...... Lower copper tube, exch. to grp...... 23621.0000  
4 ...... Copper tube, rlf./chk. to flowmeter .. 23620.0000  
5 ...... Copper tube, tank to steam valve .... 23619.0000  
6 ...... Copper tube, st. valve to swivel ftg. . 23618.0000  
7 ...... Copper tube, faucet to swivel ftg. .... 23617.0000  
25  

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