Z Com Network Router IMS01T05 E2 User Manual

The Z-COM module joins with functional modules (Z-TIO, Z-DIO modules) and performs PLC  
communication and host communication. The combination of Z-COM module and functional module  
is called an SRZ unit.  
2.3 Dimensions  
Module Type Controller SRZ  
2. MOUNTING  
(Unit: mm)  
Installation  
Manual  
76.9  
30  
6.7  
Communication  
Extension Module  
Host computer  
Z-COM  
!
WARNING  
SRZ unit  
Z-COM module  
All Rights Reserved, Copyright 2006, RKC INSTRUMENT INC.  
IMS01T05-E2  
To prevent electric shock or instrument failure, always turn off the  
power before mounting or removing the instrument.  
Host communication  
Thank you for purchasing this RKC product. In order to achieve maximum performance and ensure  
proper operation of your new instrument, carefully read all the instructions in this manual. Please  
place this manual in a convenient location for easy reference.  
Programmable controller  
PLC communication  
This manual describes the mounting, wiring and specifications only. For the basic operations, see  
Z-COM PLC Communication Quick Instruction Manual (IMS01T14-E), Z-COM PLC  
Communication Data List (IMS01T15-E) and Z-COM Host Communication Quick Instruction  
Manual (IMS01T09-E). For the detail handling procedures and various function settings, please  
refer to separate Z-COM Instruction Manual (IMS01T07-E).  
2.1 Mounting Cautions  
(1) This instrument is intended to be used under the following environmental conditions.  
(IEC61010-1) [OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2]  
Z-TIO and Z-DIO modules  
Power supply 24 V DC  
(2) Use this instrument within the following environment conditions.  
Allowable ambient temperature:  
Allowable ambient humidity:  
10 to +50 °C  
The above manuals can be downloaded from our website:  
5 to 95 % RH  
(Absolute humidity: MAX. W. C 29.3 g/m3 dry air at 101.3 kPa)  
Installation environment conditions: Indoor use  
Altitude up to 2000 m  
Space required between each  
module vertically  
Depth for communication cables mount  
type module  
Accessories check  
(3) Avoid the following conditions when selecting the mounting location:  
When the module is mounted on the panel,  
allow a minimum of 50 mm at the top and  
bottom of the module to attach the module  
to the mainframe.  
Space for communication cables must be  
considered when installing.  
Z-COM Installation Manual (This manual) ........................................................................ 1  
Z-COM PLC Communication Quick Instruction Manual (IMS01T14-E)....................... 1  
Z-COM PLC Communication Data List (IMS01T15-E)................................................. 1  
Z-COM Host Communication Quick Instruction Manual (IMS01T09-E) ...................... 1  
Joint connector cover (KSRZ-517A).................................................................................. 2  
Power terminal cover (KSRZ-518A).................................................................................. 1  
1. PARTS DESCRIPTION  
Rapid changes in ambient temperature which may cause condensation.  
Corrosive or inflammable gases.  
Direct vibration or shock to the mainframe.  
Water, oil, chemicals, vapor or steam splashes.  
Excessive dust, salt or iron particles.  
Excessive induction noise, static electricity, magnetic fields or noise.  
Direct air flow from an air conditioner.  
Exposure to direct sunlight.  
Module mainframe  
(Unit: mm)  
Approx. 50  
76.9  
Address setting switch  
Z-COM module (Right side view)  
Indication lamp (FAIL/RUN)  
Communication  
cables  
Safety precautions  
Excessive heat accumulation.  
50 mm or more  
Loader communication  
connector  
(4) Take the following points into consideration when mounting this instrument in the panel.  
Ensure at least 50 mm space on top and bottom of the instrument for maintenance and  
environmental reasons.  
!
WARNING  
Indication lamp (RX1/TX1)  
Do not mount this instrument directly above equipment that generates large amount of heat  
(heaters, transformers, semi-conductor functional devices, large-wattage resistors).  
If the ambient temperature rises above 50 °C, cool this instrument with a forced air fan, cooler, or  
the like. However, do not allow cooled air to blow this instrument directly.  
In order to improve safety and the immunity to withstand noise, mount this instrument as far  
away as possible from high voltage equipment, power lines, and rotating machinery.  
An external protection device must be installed if failure of this instrument  
Communication port  
COM. PORT1  
could result in damage to the instrument, equipment or injury to personnel.  
DIP switch  
All wiring must be completed before power is turned on to prevent electric  
Communication 1  
Procedure for mounting or removing  
COM. PORT2  
shock, fire or damage to instrument and equipment.  
The procedure for mounting or removing the Z-COM module is the same as that of the function  
module (Z-TIO or Z-DIO). Both DIN rail mounting and screw mounting are available.  
For details on module mounting or removing, see the Z-TIO INSTRUCTION MANUAL  
(IMS01T01-E).  
This instrument must be used in accordance with the specifications to  
Indication lamp (RX2/TX2)  
High voltage equipment: Do not mount within the same panel.  
prevent fire or damage to instrument and equipment.  
Power lines:  
Rotating machinery:  
Separate at least 200 mm.  
Separate as far as possible.  
Communication port  
COM. PORT3  
This instrument is not intended for use in locations subject to flammable or  
Communication 2  
Be sure the Z-COM module and functional modules (Z-TIO, Z-DIO) are joined when using them.  
explosive gases.  
COM. PORT4  
Do not touch high-voltage connections such as power supply terminals,  
3. WIRING  
etc. to avoid electric shock.  
Top  
OFF  
ON  
RKC is not responsible if this instrument is repaired, modified or  
disassembled by other than factory-approved personnel. Malfunction can  
occur and warranty is void under these conditions.  
Indication lamp  
!
WARNING  
FAIL/RUN  
When normal:  
A green lamp is on (RUN)  
A green lamp flashes (FAIL)  
Bottom  
To prevent electric shock or instrument failure, do not turn on the  
power until all the wiring is completed.  
[Green or Red]  
Self-diagnostic error:  
CAUTION  
Instrument abnormality: A red lamp is on (FAIL)  
(5) This instrument is Permanently connected to equipment, please take the following points.  
RX1/TX1  
[Green]  
The green lamp is lit when data corresponding to communication 1  
(COM. PORT1/COM. PORT2) is sent or received.  
A switch or circuit-breaker shall be included in the building installation.  
It shall be in close proximity to the equipment and within easy reach of the operator.  
It shall be marked as the disconnecting device for the equipment.  
This is a Class A instrument. In a domestic environment, this instrument may cause radio  
interference, in which case the user may be required to take adequate measures.  
RX2/TX2  
[Green]  
The green lamp is lit when data corresponding to communication 2  
(COM. PORT3/COM. PORT4) is sent or received.  
3.1 Wiring Cautions  
This instrument is protected from electric shock by reinforced insulation. Provide reinforced  
insulation between the wire for the input signal and the wires for instrument power supply, source  
of power and loads.  
To avoid noise induction, keep communication signal wire away from instrument power line, load  
lines and power lines of other electric equipment.  
2.2 Joining Each Module  
Communication port (modular connector) and Communication connector  
If there is electrical noise in the vicinity of the instrument that could affect operation, use a noise filter.  
Be sure to provide an appropriate surge control circuit respectively for the following:  
Before joining the Z-COM module and functional modules, use the DIP  
switches to make the communication settings. For the setting procedure, see  
Z-COM PLC Communication Quick Instruction Manual (IMS01T14-E).  
COM. PORT1  
(Communication 1)  
Used to connecting the Operation panel or Host computer.  
[RS-485 or RS-422A]  
Shorten the distance between the twisted power supply wire pitches to achieve the most  
effective noise reduction.  
If input/output or signal lines within the building are longer than 30 meters.  
If input/output or signal lines leave the building, regardless the length.  
Always install the noise filter on a grounded panel. Minimize the wiring distance between the  
noise filter output and the instrument power supply terminals to achieve the most effective  
noise reduction.  
COM. PORT2  
(Communication 1)  
The COM. PORT2 is used for the extension of the SRZ unit.  
[RS-485 or RS-422A]  
This instrument is designed for installation in an enclosed instrumentation panel. All high-voltage  
connections such as power supply terminals must be enclosed in the instrumentation panel to  
avoid electric shock by operating personnel.  
The maximum number of functional modules (Z-TIO-A/B, Z-DIO) described in the following can be  
joined per Z-COM module. For details on joining functional modules with the Z-COM module, see  
the Z-TIO INSTRUCTION MANUAL (IMS01T01-E).  
COM. PORT3  
(Communication 2)  
Used to connecting the programmable controller (PLC), Operation  
panel or Host computer. [RS-485 or RS-422A]  
Do not connect fuses or switches to the noise filter output wiring as this will reduce the  
effectiveness of the noise filter.  
All precautions described in this manual should be taken to avoid damage to the instrument or  
COM. PORT4  
(Communication 2)  
The COM. PORT4 is used for the extension of the SRZ unit.  
[RS-485 or RS-422A]  
Power supply wiring must be twisted and have a low voltage drop.  
For an instrument with 24 V power supply, supply power from a SELV circuit.  
A suitable power supply should be considered in the end-use equipment.  
The power supply must be in compliance with a limited-energy circuits (maximum available  
current of 8 A).  
equipment.  
All wiring must be in accordance with local codes and regulations.  
When joining functional modules of the same type:  
When joining functional modules of two or more different types: Up to 31 modules  
(However, the maximum joinable number of functional modules of the same type is 16.)  
Up to 16 modules  
Loader  
communication  
connector  
This is a connector to be connected to converter and personal  
computer when loader communication is performed.  
To prevent instrument damage or failure, protect the power line and the input/output lines from  
high currents with a protection device such as fuse, circuit breaker, etc.  
Supply the power to only one of the joined modules. When power is supplied to any one of the  
joined modules, all of the joined modules will receive power.  
Select the power capacity which is appropriate for the total power consumption of all joined  
modules and the initial current surge when the power is turned on.  
Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid electric  
[Example] When the Z-TIO-A/B and Z-DIO modules are joined  
shock, fire or malfunction.  
Switch  
Tighten each terminal screw to the specified torque found in the manual to avoid electric shock,  
SRZ unit  
Address setting  
switch  
Set unit address of SRZ unit with address setting switch.  
fire or malfunction.  
Power consumption (at maximum load):  
30 mA max. (at 24 V DC)  
Rush current: 10 A or less  
Z-COM module  
For proper operation of this instrument, provide adequate ventilation for heat dispensation.  
DIP switch  
Sets communication speed, communication protocol and data bit  
configuration corresponding to each of communication 1 and  
communication 2.  
When connecting the wiring to the power supply terminals on the base, use the specified  
solderless terminals. Only these specified solderless terminals can be used due to the insulation  
Do not connect wires to unused terminals as this will interfere with proper operation of the  
instrument.  
between the terminals.  
Sets dip switch setting validity/invalidity.  
Turn off the power supply before cleaning the instrument.  
φ 5.5 MAX  
Screw Size: M3 × 7 (with 5.8 × 5.8 square washer)  
Do not use a volatile solvent such as paint thinner to clean the instrument. Deformation or  
φ 3.2 MIN  
φ 3.2  
Recommended tightening torque: 0.4 Nm (4 kgfcm)  
Applicable wire: Solid/twisted wire of 0.25 to 1.65 mm2  
Specified solderless terminal:  
discoloration will occur. Use a soft, dry cloth to remove stains from the instrument.  
Base  
16 Z-TIO-A/B modules 15 Z-DIO modules  
Functional modules: Up to 31 modules  
To avoid damage to instrument display, do not rub with an abrasive material or push front panel  
with a hard object.  
Manufactured by J.S.T MFG CO., LTD.  
Circular terminal with isolation V1.25MS3  
(M3 screw, width 5.5 mm, hole diameter 3.2 mm)  
Joint connector  
9.0 mm  
Mounting holes (M3 screw)  
Holes for screws to fix the base  
to a panel, etc.  
Customer must provide the M3  
screws.  
5.6 mm  
Used to mechanically and  
electrically connect  
each module.  
NOTICE  
This manual assumes that the reader has a fundamental knowledge of the principles of electricity,  
When the number of correspondence channels is specified using the model code, only the  
amount of data corresponding to the specified number of channels can be sent or received  
(PLC communication only).  
process control, computer technology and communications.  
3.2 Terminal Configuration  
Base  
The figures, diagrams and numeric values used in this manual are only for purpose of illustration.  
RKC is not responsible for any damage or injury that is caused as a result of using this instrument,  
The number of the  
correspondence  
channels  
Power supply terminals  
instrument failure or indirect damage.  
Z-TIO-A/B module  
Z-DIO module  
1
2
These are terminals to supply  
power to the Z-COM module  
or joined function modules.  
Power supply  
terminals  
RKC is not responsible for any damage and/or injury resulting from the use of instruments made  
by imitating this instrument.  
Supply the power to only one of the  
joined modules.  
64 channels  
(However, up to 16 modules)  
48 channels  
(However, up to 16 modules)  
128 channels  
(Up to 16 modules)  
96 channels  
(Up to 12 modules)  
64 channels  
(Up to 8 modules)  
32 channels  
(Up to 4 modules)  
1
2
64 channels  
48 channels  
32 channels  
16 channels  
Periodic maintenance is required for safe and proper operation of this instrument. Some  
components have a limited service life, or characteristics that change over time.  
When power is supplied to any one of the  
joined modules, all of the joined modules  
will receive power.  
1
2
Mounting bracket  
3
4
5
Every effort has been made to ensure accuracy of all information contained herein. RKC makes  
no warranty expressed or implied, with respect to the accuracy of the information. The information  
in this manual is subject to change without prior notice.  
Used to fix the module on  
DIN rails and also to fix  
Terminal 3, 4 and 5  
3
4
5
32 channels  
16 channels  
+
These terminals cannot be  
used for the Z-COM module.  
(Usage is prohibited.)  
each module joined together.  
24 V DC  
No portion of this document may be reprinted, modified, copied, transmitted, digitized, stored,  
processed or retrieved through any mechanical, electronic, optical or other means without prior  
written approval from RKC.  
Terminals 3, 4 and 5 (Usage is prohibited.)  
(Continued on the next page )  
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