Woods Equipment Lawn Aerator PL48 User Manual

CORE AERATOR  
PL48  
PL60  
PL72  
Tested. Proven. Unbeatable.  
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SPECIFICATIONS  
Core Aerator  
PL48  
48"  
PL60  
PL72  
72"  
Working Width  
60"  
Overall Width  
54.5"  
66.5"  
78.5"  
Number of Reels  
Number of Spoons  
Hitch  
8
12  
12  
64  
96  
96  
Cat.I  
Cat.I  
Cat.I  
Tractor HP Requirement  
Maximum Additional weight  
Weight  
20 - 65 HP  
1000 lbs.  
437 lbs.  
500 lbs.  
3 - 65 HP  
1000 lbs.  
539 lbs.  
600 lbs.  
30 - 65 HP  
1000 lbs.  
561 lbs.  
700 lbs.  
Tractor 3-Point Lift Requirement  
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8" Heavy-duty frame with rack to hold additional weight  
Pivot Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1/4 Shaft with reinforcement structure  
Spoons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4" OD Hardened closed spoons, 4-1/2" penetration  
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . Greaseable journal bearings for each spoon assembly  
!
LEA EL INSTRUCTIVO!  
Si no lee Ingles, pida ayuda a  
alguien que si lo lea para que le  
traduzca las medidas de seguridad.  
GENERAL INFORMATION  
The purpose of this manual is to assist you in  
operating and maintaining your Core Aerator.  
Read it carefully. It furnishes information and  
instructions that will help you achieve years of  
dependable performance. These instructions have  
been compiled from extensive field experience  
and engineering data. Some information may be  
general in nature due to unknown and varying  
operating conditions. However, through experi-  
ence and these instructions, you should be able to  
develop procedures suitable to your particular sit-  
uation.  
The illustrations and data used in this manual  
were current at the time of printing. However, due  
to possible inline production changes, your  
machine may vary slightly in detail. We reserve  
the right to redesign and change the machines as  
may be necessary without notification.  
Throughout this manual, references are made to  
right and left direction. These are determined by  
standing behind the tractor facing the direction of  
forward travel.  
(Rev. 3/09/2010)  
MAN0152 (Rev.11/17/2006)  
Introduction 3  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
fastened. Falling off power unit can result in death  
from being run over or crushed. Keep foldable  
ROPS system in “locked up” position at all times.  
Safety is a primary concern in the design and  
manufacture of our products. Unfortunately, our  
efforts to provide safe equipment can be wiped  
out by an operator’s single careless act.  
Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
In addition to the design and configuration of  
equipment, hazard control and accident preven-  
tion are dependent upon the awareness, con-  
cern, judgement, and proper training of  
personnel involved in the operation, transport,  
maintenance, and storage of equipment.  
Make sure shields and guards are properly  
installed and in good condition. Replace if damaged.  
A minimum 20% of tractor and equipment  
weight must be on the tractor front wheels when  
attachments are in transport position. Without this  
weight, front tractor wheels could raise up result-  
ing in loss of steering. The weight may be attained  
with front wheel weights, ballast in tires or front  
tractor weights. Weigh the tractor and equipment.  
Do not estimate.  
It has been said, “The best safety device is an  
informed, careful operator.” We ask you to be  
that kind of operator.  
TRAINING  
Safety instructions are important! Read all  
attachment and power unit manuals; follow all  
safety rules and safety decal information. (Replace-  
ment manuals and safety decals are available from  
your dealer. To locate your nearest dealer, check  
or in the United States and Canada call 1-800-319-  
6637.) Failure to follow instructions or safety rules  
can result in serious injury or death.  
OPERATION  
Keep bystanders away from equipment.  
Do not operate or transport equipment while  
under the influence of alcohol or drugs.  
Operate only in daylight or good artificial light.  
Keep hands, feet, hair, and clothing away from  
equipment while engine is running. Stay clear of all  
moving parts.  
If you do not understand any part of this manual  
and need assistance, see your dealer.  
Always comply with all state and local lighting  
and marking requirements.  
Know your controls and how to stop engine and  
attachment quickly in an emergency.  
Never allow riders on power unit or attachment.  
Operators must be instructed in and be capable  
Power unit must be equipped with ROPS or  
ROPS cab and seat belt. Keep seat belt securely  
fastened. Falling off power unit can result in death  
from being run over or crushed. Keep foldable  
ROPS system in “locked up” position at all times.  
of the safe operation of the equipment, its attach-  
ments, and all controls. Do not allow anyone to  
operate this equipment without proper instructions.  
Never allow children or untrained persons to  
operate equipment.  
Always sit in power unit seat when operating  
controls or starting engine. Securely fasten seat  
belt, place transmission in neutral, engage brake,  
and ensure all other controls are disengaged  
before starting power unit engine.  
PREPARATION  
Check that all hardware is properly installed.  
Always tighten to torque chart specifications  
unless instructed otherwise in this manual.  
Look down and to the rear and make sure area  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
is clear before operating in reverse.  
Use extreme care when working close to fences,  
ditches, other obstructions, or on hillsides.  
Do not operate or transport on steep slopes.  
Do not stop, start, or change directions sud-  
Make sure attachment is properly secured,  
denly on slopes.  
adjusted, and in good operating condition.  
Power unit must be equipped with ROPS or  
Use extreme care and reduce ground speed on  
ROPS cab and seat belt. Keep seat belt securely  
slopes and rough terrain.  
PL48-72 Safety Rules (Rev. 11/17/2006)  
4 Safety  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Watch for hidden hazards on the terrain during  
operation.  
STORAGE  
Block equipment securely for storage.  
Stop power unit and equipment immediately  
upon striking an obstruction. Turn off engine,  
remove key, inspect, and repair any damage before  
resuming operation.  
Keep children and bystanders away from stor-  
age area.  
MAINTENANCE  
Before dismounting power unit or performing  
any service or maintenance, follow these steps:  
disengage power to equipment, lower the 3-point  
hitch and all raised components to the ground,  
operate valve levers to release any hydraulic pres-  
sure, set parking brake, stop engine, remove key,  
and unfasten seat belt.  
NEVER GO UNDERNEATH EQUIPMENT. Never  
place any part of the body underneath equipment  
or between moveable parts even when the engine  
has been turned off. Hydraulic system leak-down,  
hydraulic system failures, mechanical failures, or  
movement of control levers can cause equipment  
to drop or rotate unexpectedly and cause severe  
injury or death.  
• Service work does not require going under-  
neath.  
• Read Operator's Manual for service instruc-  
tions or have service performed by a qualified  
dealer.  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
Tighten all bolts, nuts, and screws to torque  
chart specifications. Check that all cotter pins are  
installed securely to ensure equipment is in a safe  
condition before putting unit into service.  
Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
Make sure shields and guards are properly  
installed and in good condition. Replace if damaged.  
PL48-72 Safety Rules (Rev. 11/17/2006)  
Safety 5  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
1
3
4
1
CD5938A  
2
5
1 - PN 1003751  
2 - PN 55122  
WARNING  
TO AVOID SERIOUS INJURY OR DEATH:  
WARNING  
Read Operator's Manual before operating, servicing or  
repairing equipment. Follow all safety rules and  
instructions. (Manuals are available from dealer or call  
1-800-319-6637.)  
CRUSHING AND PINCHING HAZARD  
Be extremely careful handling various parts of  
the machine. They are heavy and hands, fingers,  
feet, and other body parts could be crushed or  
pinched between tractor and implement.  
Operate from tractor seat only.  
Lower equipment to ground, stop engine, remove key  
and set brake before dismounting tractor.  
Never allow children or untrained persons to operate  
equipment.  
Operate tractor controls from tractor seat only.  
Do not stand between tractor and implement  
Never allow riders.  
when tractor is in gear.  
Keep bystanders away from equipment during operation.  
Keep all shields in place and in good condition.  
Make sure parking brake is engaged before  
going between tractor and implement.  
Do not transport towed or semi-mounted units over 20  
mph.  
Stand clear of machine while in operation or  
when it is being raised or lowered.  
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN  
RESULT IN INJURY OR DEATH.  
FAILURE TO FOLLOW THESE  
INSTRUCTIONS COULD RESULT IN  
SERIOUS INJURY OR DEATH.  
55122-D  
1003751-A  
MAN0152 (Rev. 11/17/2006)  
6 Safety  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
3 - PN 55121  
WARNING  
FALTrLacINtoGr mOusFtFbeCeAquNipRpeEdSwUitLhTROINPSB(oErINROGPSRCUANB)OaVndER.  
seat belt. Keep foldable ROPS systems in “locked up”  
position at all times.  
Buckle Up! Keep seat belt securely fastened.  
Allow no riders.  
RAISED IMPLEMENT CAN DROP AND CRUSH.  
Never go underneath raised implement which can drop from  
equipment or tractor 3-point hitch hydraulic leak down,  
hydraulic system failures, movement of control levers or  
mechanical linkage failures.  
Service work does not require going underneath  
implement. Read manual instructions.  
FALLING OFF OR GOING UNDERNEATH IMPLEMENT  
CAN RESULT IN SERIOUS INJURY OR DEATH.  
55121--B  
4 - PN 57500  
WARNING  
WHEN CONNECTING AND STORING EQUIPMENT  
Follow all manual instructions and safety rules.  
Properly connect to tractor before raising park stands or adding  
ballast weight.  
Remove ballast weight before disconnecting equipment from tractor.  
Lower and properly secure all four park stands before  
disconnecting equipment from tractor.  
5 - Serial Number Plate  
MODEL NO.  
SERIAL NO.  
MASS (KG)  
YR OF MFG.  
Park stands must be functional, kept in good repair, and stored on  
unit.  
Park and store on hard level ground away from people and children.  
ID NO.  
FAILURE TO FOLLOW INSTRUCTIONS CAN  
OREGON, IL U.S.A.  
RESULT IN INJURY OR DEATH.  
57500  
BE CAREFUL!  
Use a clean, damp cloth to clean safety decals.  
Avoid spraying too close to decals when using a pressure washer; high-pressure water can  
enter through very small scratches or under edges of decals causing them to peel or come off.  
Replacement safety decals can be ordered free from your Woods dealer. To locate your  
and Canada call 1-800-319-6637.  
MAN0152 (Rev. 11/17/2006)  
Safety 7  
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OPERATION  
The operator is responsible for the safe operation of  
PRE-OPERATION CHECK LIST  
this aerator. The operator must be properly trained.  
Operators should be familiar with the equipment, the  
tractor, and all safety practices before starting opera-  
tion. Read the safety rules and safety decals on pages  
page 4 to page 7.  
(OWNER'S RESPONSIBILITY)  
___ Review and follow all safety rules and safety  
decal instructions on page 4 through page 7.  
___ Check that equipment is properly and securely  
attached to tractor.  
Recommended tractor ground speed is from 2 to 5  
mph.  
___ Check that all safety decals are installed and in  
good condition. Replace if damaged.  
___ Do not allow riders.  
Power unit must be equipped with ROPS or  
ROPS cab and seat belt. Keep seat belt securely  
fastened. Falling off power unit can result in death  
from being run over or crushed. Keep foldable  
ROPS system in “locked up” position at all times.  
___ Check that all hardware is properly installed and  
secured.  
___ Check all lubrication points and grease as  
instructed in “Service, lubrication information.”  
Never allow children or untrained persons to  
operate equipment.  
___ Make sure tractor ROPS or ROPS CAB and seat  
belt are in good condition. Keep seat belt  
securely fastened during operation.  
Keep bystanders away from equipment.  
NEVER GO UNDERNEATH EQUIPMENT. Never  
place any part of the body underneath equipment  
or between moveable parts even when the engine  
has been turned off. Hydraulic system leak-down,  
hydraulic system failures, mechanical failures, or  
movement of control levers can cause equipment  
to drop or rotate unexpectedly and cause severe  
injury or death.  
GENERAL INFORMATION  
Core Aerator Operation  
The Core Aerator is designed to reduce the soil com-  
paction of an established turf area. The hardened  
spoons attached to the reels penetrate and remove a  
3/4 x 4-1/2” plug from the soil. Up to 1000 lbs of addi-  
tional weight can be added to the frame to ensure the  
proper penetration by the spoons.  
• Service work does not require going under-  
neath.  
• Read Operator's Manual for service instruc-  
tions or have service performed by a qualified  
dealer.  
The power for operating the aerator is developed  
through the weight of the equipment and the contact  
between the spoons and the turf. Know how to stop the  
tractor and aerator quickly in an emergency. Survey the  
area to be worked and remove any obstructions that  
may affect the performance of the equipment.  
Keep hands, feet, hair, and clothing away from  
equipment while engine is running. Stay clear of all  
moving parts.  
CAUTION  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
MAN0152 (Rev. 11/17/2006)  
8 Operation  
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4. Adjust the lower lift arm anti-sway device to  
prevent the aerator from excessive side to side  
movement.  
Tractor Stability  
NOTE: An optional Quick Hitch mounting kit is avail-  
able. See page 16 for optional Quick Hitch parts list.  
A minimum 20% of tractor and equipment  
weight must be on the tractor front wheels when  
attachments are in transport position. Without this  
weight, front tractor wheels could raise up result-  
ing in loss of steering. The weight may be attained  
with front wheel weights, ballast in tires or front  
tractor weights. Weigh the tractor and equipment.  
Do not estimate.  
18  
DP1  
Figure 2. Lift Arms Attached to Aerator (Typical)  
Figure 1. Tractor Stability  
ATTACH CORE AERATOR TO TRACTOR  
NOTE: The Core Aerator is designed for use on Cate-  
gory I, 3-point tractors. See page 3 for specifications.  
1. Attach the tractor’s lower lift arms to the Core  
Aerator and secure with mounting pins (18) and  
klik pins. See Figure 2.  
Top Link Pin  
2. Attach the tractor’s top link to the upper mast of the  
aerator. Secure with high-strength top link pin and  
retaining pin provided with the tractor. See Figure  
3.  
DP2  
3. Adjust top link as needed to level the aerator fore  
and aft.  
Figure 3. Top Link Attached to Aerator (Typical)  
MAN0152 (Rev. 11/17/2006)  
Operation 9  
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OWNER SERVICE  
The information in this section is written for operators  
who possess basic mechanical skills. If you need help,  
your dealer has trained service technicians available.  
For your protection, read and follow the safety informa-  
tion in this manual.  
A
NEVER GO UNDERNEATH EQUIPMENT. Never  
place any part of the body underneath equipment  
or between moveable parts even when the engine  
has been turned off. Hydraulic system leak-down,  
hydraulic system failures, mechanical failures, or  
movement of control levers can cause equipment  
to drop or rotate unexpectedly and cause severe  
injury or death.  
DP3  
• Service work does not require going under-  
neath.  
Figure 4 . Lubrication Points  
• Read Operator's Manual for service instruc-  
tions or have service performed by a qualified  
dealer.  
STORAGE  
Refer to Figure 5 and Figure 6.  
Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
1. Raise aerator off the ground to provide necessary  
clearance to adjust parking stands.  
Before dismounting power unit or performing  
any service or maintenance, follow these steps:  
disengage power to equipment, lower the 3-point  
hitch and all raised components to the ground,  
operate valve levers to release any hydraulic pres-  
sure, set parking brake, stop engine, remove key,  
and unfasten seat belt.  
2. Remove pins (16) from the parking stand mounting  
tube and lower stand to the storage position.  
3. Reinstall pin.  
4. Repeat for remaining three stands.  
5. Lower aerator to the ground and disconnect from  
tractor. Carefully drive tractor away from aerator  
when disconnected.  
CAUTION  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
16  
LUBRICATION INFORMATION  
1. Lubricate grease fittings (A, Figure 4), every 8  
hours of operation.  
2. Clean fittings prior to lubrication. Do not let  
excessive grease build up around lubrication  
points.  
DP4  
NOTE: One pump of a good grade multi-purpose  
grease should be sufficient in most cases. Harsh or dry  
conditions may require more frequent lubrication.  
16.  
33000 3/8 x 2-1/4 Lynch pin  
Figure 5. Parking Stands Raised  
MAN0152 (Rev. 11/17/2006)  
10 Owner Service  
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1. Remove weights from top of aerator frame if  
previously installed.  
2. Remove water kit from shipping pallet, remove  
parts from inside both tanks, unstrap tanks from  
trays and remove bracket from trays.  
3. Place two brackets (3) on top of right side of  
aerator frame and two clamp bars (4) below frame.  
4. Secure brackets and clamp bars together using  
two cap screws (13), flat washers (11), and lock  
nuts (12). Do not tighten hardware at this time.  
DP5  
NOTE: Aerator frame should be between brackets  
(3) and clamp bars (4).  
Figure 6. Parking Stands Lowered into Storage  
Position  
5. Place water tank tray (2) over brackets and align  
mounting holes. Secure using four cap screws  
(10), flat washers (11), and lock nuts (12).  
INSTALL WATER WEIGHT TANK KIT  
OPTIONAL  
NOTE: Notch on tray should be towards the out-  
side of the aerator frame. See Figure 8.  
6. Repeat steps to install tank on left side of aerator.  
7. Torque all hardware to 35 lbs-ft.  
8. Place tanks (1) into trays with drain plugs in notch  
of trays. Secure tanks into position using rubber tie  
down straps.  
9. Fill tanks with desires amount of water.  
NOTE: Both tanks filled to capacity is approxi-  
mately 430 lbs of additional weight. Make sure  
tractor can handle additional weight. See Tractor  
Stability, page 9 for additional front end weights.  
1. 1011317 Tank, 26 gal  
2. 1011303 Water tank tray  
3. 1011304 Water tank bracket  
4. 1011305 Clamp bar  
10  
11  
19887 3/8 NC x 1 HHCS GR8  
565 3/8 Flat washer  
12. B0618 3/8 NC Stover lock nut  
13  
31982 3/8 NC x 1-1/4 HHCS GR8  
Figure 7. Water Tank Installation  
Figure 8. Water Tanks Installed  
MAN0152 (Rev. 11/17/2006  
Owner Service 11  
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1. Be careful when spraying near scratched or torn  
safety decals or near edges of decals as water  
spray can peel decal off surface.  
CLEANING  
After Each Use  
2. Be careful when spraying near chipped or  
scratched paint as water spray can lift paint.  
Remove large debris such as clumps of dirt, grass,  
crop residue, etc. from machine.  
3. If a pressure washer is used, follow the advice  
of the pressure washer manufacturer.  
Inspect machine and replace worn or damaged  
parts.  
Inspect machine and replace worn or damaged  
parts.  
Replace any safety decals that are missing or not  
readable.  
Sand down scratches and the edges of areas of  
missing paint and coat with Woods spray paint of  
matching color (purchase from your Woods  
dealer).  
Periodically or Before Extended Storage  
Replace any safety decals that are missing or not  
readable (supplied free by your Woods dealer).  
See Safety Decals section for location drawing.  
Clean large debris such as clumps of dirt, grass,  
crop residue, etc. from machine.  
Remove the remainder using a low-pressure water  
spray.  
Drain water from optional water weight kit to avoid  
freezing and damage to the plastic tanks.  
MAN0152 (Rev. 11/17/2006)  
12 Owner Service  
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DEALER CHECK LISTS  
PRE-DELIVERY CHECK LIST  
(DEALER’S RESPONSIBILITY)  
DELIVERY CHECK LIST  
(DEALER’S RESPONSIBILITY)  
Assembly of this equipment is the responsibility of the  
Woods dealer. It should be delivered to the owner com-  
pletely assembled, lubricated, and adjusted for normal  
operating conditions.  
___ Show customer how to make adjustments.  
___ Point out the safety decals. Explain their mean-  
ing and the need to keep them in place and in  
good condition. Emphasize the increased  
safety hazards when instructions are not fol-  
lowed.  
Inspect the equipment thoroughly after assembly to  
ensure it is set up properly before delivering it to the  
customer.  
___ Present Operator's Manual and request that  
customer and all operators read it before oper-  
ating equipment. Point out the manual safety  
rules, explain their meanings and emphasize  
the increased safety hazards that exist when  
safety rules are not followed.  
The following check lists are a reminder of points to  
inspect. Check off each item as it is found satisfactory  
or after proper adjustment is made.  
___ Check that all safety decals are installed and in  
good condition. Replace if damaged.  
___ For mounted units, add wheel weights, ballast  
in front tires, and/or front tractor weight to  
enhance front end stability. A minimum 20% of  
tractor and equipment gross weight must be on  
front tractor wheels. When adding weight to  
attain 20% of tractor and equipment weight on  
front tractor wheels, you must not exceed the  
ROPS weight certification. Weigh the tractor  
and equipment. Do not estimate!  
___ Properly attach implement to tractor and make  
all necessary adjustments.  
___ Check all bolts to be sure they are properly  
torqued.  
___ Check that all cotter pins and safety pins are  
properly installed. Replace if damaged.  
___ Make customer aware of optional equipment  
available so that customer can make proper  
choices as required.  
MAN0152 (Rev. 11/17/2006)  
Dealer Check Lists 13  
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CORE AERATOR  
21 - COMPLETE SAFETY DECAL SET  
22 - COMPLETE DECAL SET  
MAN0152 (Rev. 11/17/2006)  
14 Parts  
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CORE AERATOR PARTS LIST  
REF PART  
QTY  
DESCRIPTION  
Sleeve, .81 x 1.12 x 2  
REF PART  
54893  
QTY  
DESCRIPTION  
1
2
1002018  
2371 *  
31207 *  
2522 *  
735 *  
1
1
1
2
2
3
5
3
5
12  
12  
13  
13  
14  
15  
16  
17  
18  
19  
19  
20  
20  
20  
21  
8
1.25 SAE Flat washer (PL48)  
3/4 NC Lock nut  
54893 12 1.25 SAE Flat washer (PL60 & 72)  
P23 Spoon plate (PL48)  
P23 12 Spoon plate (PL60 & 72)  
3
3/4 NC 4 HHCS GR5  
8
4
3/4 Lock washer  
5
3/4 NC x 2 HHCS GR5  
3/8 NC Stop nut (PL48)  
3/8 NC Stop nut (PL60 & 72)  
3/8 NC x 1 HHCS GR5 (PL48)  
3/8 NC x 1 HHCS GR5 (PL60 & 72)  
P1372  
P19  
2
4
4
4
2
4
6
1
1
1
1
1
1.62 Spacer  
6
71635  
71635  
976 *  
Parking Stand  
6
33000 *  
D2213  
SU105  
P22  
3/8 x 2-1/4 Lynch Pin  
Bushing  
7
7
976 *  
Cat 1 Pin w/klik pin  
Roller head (PL48)  
Roller head (PL60 & 72)  
53.62 Axle shaft (PL48)  
65.62 Axle shaft (PL60)  
77.62 Axle shaft (PL72)  
Complete safety decal set  
Complete decal set  
8
FA511 * 128 5/16 NC x 2 HHCS (PL48)  
FA511 * 192 5/16 NC x 2 HHCS (PL60 & 72)  
FA220 128 5/16 NC Nylock nut (PL48)  
FA220 192 5/16 NC Nylock nut (PL60 & 72)  
P52 64 Plugger spoon (PL48)  
8
P22  
9
P1448  
P1460  
P1472  
54466  
9
10  
10  
P52 96 Plugger spoon (PL60 & 72)  
11 1002966  
11 1002971  
11 1002974  
3
5
5
Spacer (PL48)  
Spacer (PL60)  
Spacer (PL72)  
22 1002965  
HHCS Hex Head Cap Screw  
* Standard hardware, obtain locally  
MAN0152 (Rev. 11/17/2006)  
Parts 15  
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OPTIONAL QUICK HITCH KIT  
REF PART QTY  
DESCRIPTION  
1
2
…………  
1001702  
1
2
Frame  
Quick Hitch sleeve  
1011306 WATER WEIGHT KIT (OPTIONAL)  
REF PART  
QTY  
DESCRIPTION  
Tank, 26 gal  
1
2
1011317  
2
2
4
4
8
1011303  
1011304  
1011305  
19887 *  
Water tank tray  
3
Water tank bracket  
Clamp Bar  
4
10  
11  
12  
13  
14  
3/8 NC x 1 HHCS GR8  
565 * 16 3/8 Flat washer  
B0618 16 3/8 NC Stover lock nut  
31982 *  
M0024 *  
8
4
3/8 NC x 1-1/4 HHCS GR8  
Strap, tie down 3/8 x 3’ (not shown)  
HHCS Hex Head Cap Screw  
* Standard hardware, obtain locally  
MAN0152 (Rev. 11/17/2006)  
16 Parts  
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BOLT TORQUE CHART  
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific  
application.  
Fasteners must always be replaced with the same grade as specified in the manual parts list.  
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.  
Make sure fastener threads are clean and you start thread engagement properly.  
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.  
SAE Bolt Head  
Identification  
SAE SERIES  
TORQUE  
CHART  
A
SAE Grade 2  
(No Dashes)  
SAE Grade 8  
(6 Radial Dashes)  
SAE Grade 5  
(3 Radial Dashes)  
MARKING ON HEAD  
A
SAE 2  
SAE 5  
SAE 8  
Diameter  
(Inches)  
Wrench  
Size  
lbs-ft  
N-m  
8
lbs-ft  
10  
N-m  
13  
lbs-ft  
14  
N-m  
1/4"  
5/16"  
3/8"  
7/16"  
1/2"  
9/16"  
5/8"  
3/4"  
7/8"  
1"  
7/16"  
1/2"  
6
18  
37  
12  
17  
19  
26  
27  
9/16"  
5/8"  
23  
31  
35  
47  
49  
67  
36  
48  
55  
75  
78  
106  
163  
232  
325  
569  
907  
1383  
3/4"  
55  
75  
85  
115  
164  
230  
403  
642  
979  
120  
171  
240  
420  
669  
1020  
13/16"  
15/16"  
1-1/8"  
1-5/16"  
1-1/2"  
78  
106  
149  
261  
416  
634  
121  
170  
297  
474  
722  
110  
192  
306  
467  
METRIC SERIES  
TORQUE  
CHART  
8.8  
Metric Bolt Head  
Identification  
10.9  
A
Metric  
Grade 8.8  
Metric  
Grade 10.9  
COARSE THREAD  
FINE THREAD  
A
A
MARKING ON HEAD  
MARKING ON HEAD  
Diameter &  
Thread Pitch Wrench  
(Millimeters)  
Diameter &  
Thread Pitch  
(Millimeters)  
Metric 8.8  
Metric 10.9  
N-m lbs-ft  
Metric 8.8  
Metric 10.9  
N-m lbs-ft  
Size  
N-m  
lbs-ft  
6
N-m  
lbs-ft  
6
6 x 1.0  
10 mm  
13 mm  
16 mm  
18 mm  
21 mm  
24 mm  
27 mm  
30 mm  
34 mm  
36 mm  
46 mm  
8
11  
27  
8
8
11  
29  
8
6 x 1.0  
8 x 1.0  
8 x 1.25  
10 x 1.5  
12 x 1.75  
14 x 2.0  
16 x 2.0  
18 x 2.5  
20 x 2.5  
22 x 2.5  
24 x 3.0  
30 x 3.0  
20  
15  
20  
21  
16  
22  
39  
29  
54  
40  
41  
30  
57  
42  
10 x 1.25  
12 x 1.25  
14 x 1.5  
16 x 1.5  
18 x 1.5  
20 x 1.5  
22 x 1.5  
24 x 2.0  
30 x 2.0  
68  
50  
94  
70  
75  
55  
103  
163  
250  
363  
507  
684  
861  
1740  
76  
109  
169  
234  
330  
451  
571  
1175  
80  
151  
234  
323  
457  
623  
790  
1626  
111  
173  
239  
337  
460  
583  
1199  
118  
181  
263  
367  
495  
623  
1258  
87  
120  
184  
268  
374  
505  
635  
1283  
125  
172  
244  
332  
421  
867  
133  
194  
270  
365  
459  
928  
Typical Washer  
Installations  
Bolt  
Flat Washer  
Lock Washer  
8/9/00  
Bolt Torque & Size Charts (Rev. 10/10/2005)  
Appendix 17  
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BOLT SIZE CHART  
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.  
SAE Bolt Thread Sizes  
5/16  
3/8  
1/2  
5/8  
3/4  
7/8  
IN  
1
2
7
3
4
5
6
MM  
25  
50  
75  
100  
125  
150  
175  
Metric Bolt Thread Sizes  
8MM 10MM  
12MM  
14MM  
16MM  
18MM  
ABBREVIATIONS  
AG ............................................................ Agriculture  
ATF .............................. Automatic Transmission Fluid  
BSPP........................... British Standard Pipe Parallel  
BSPTM .............. British Standard Pipe Tapered Male  
CV...................................................Constant Velocity  
CCW.............................................Counter-Clockwise  
CW..............................................................Clockwise  
F .....................................................................Female  
GA ...................................................................Gauge  
GR (5, etc.)..........................................Grade (5, etc.)  
HHCS ...................................... Hex Head Cap Screw  
HT..........................................................Heat-Treated  
JIC ...............Joint Industry Council 37° Degree Flare  
LH............................................................... Left Hand  
LT..........................................................................Left  
m....................................................................... Meter  
mm.............................................................. Millimeter  
M.........................................................................Male  
MPa ....................................................... Mega Pascal  
N.....................................................................Newton  
NC.................................................... National Coarse  
NF .........................................................National Fine  
NPSM................... National Pipe Straight Mechanical  
NPT.........................................National Pipe Tapered  
NPT SWF........National Pipe Tapered Swivel Female  
ORBM .........................................O-Ring Boss - Male  
P......................................................................... Pitch  
PBY.....................................................Power-Beyond  
psi........................................ Pounds per Square Inch  
PTO....................................................Power Take Off  
QD.................................................. Quick Disconnect  
RH............................................................ Right Hand  
ROPS......................... Roll-Over Protective Structure  
RPM ...................................... Revolutions Per Minute  
RT ......................................................................Right  
SAE........................ Society of Automotive Engineers  
UNC ................................................... Unified Coarse  
UNF.........................................................Unified Fine  
UNS.................................................... Unified Special  
Bolt Torque & Size Charts (Rev. 10/10/2005)  
18 Appendix  
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WARRANTY  
(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)  
Please Enter Information Below and Save for Future Reference.  
Date Purchased: ____________________________  
Model Number: ____________________________  
From (Dealer): __________________________________________  
Serial Number: __________________________________________  
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set  
forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE  
PRODUCT TO THE ORIGINAL PURCHASER.  
All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser.  
The warranty periods for specific parts or conditions are listed below:  
Part or  
Condition  
Warranted  
Duration (from date of delivery  
Model Number  
BW1260, BW1620, BW1800, BW2400  
to the original purchaser)  
8 years  
BW240HD, BW180HD, BW180HB, BW126HB  
7 years  
BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X,  
BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-3, BW180-3, BW240  
6 years  
Gearbox  
PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2,  
RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2,  
9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD, BW180LH  
components  
5 years  
3 years (1 year if used in rental or  
commercial applications)  
RDC54, RD60, RD72, TBW150C  
Blade  
spindles  
RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2,  
9204RD-2  
3 years  
BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-3, BW126HB, BW180-3,  
Rust-through BW180HB, BW180HD, BW1260, BW1800, BW240, BW240HD, 2162, 3240, DS1260, 10 years  
DSO1260, DS1440, TS1680  
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to  
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been  
materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized  
service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made  
with parts other than those obtainable through WOODS.  
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to  
a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.  
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by  
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.  
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS,  
in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof  
of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the  
dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or  
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS  
WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS  
WARRANTY.  
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS  
MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY  
OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the  
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal  
theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business,  
revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute  
machinery or rental; or (v) any other type of damage to property or economic loss.  
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture  
replacement parts.  
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS,  
its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge  
this Warranty. Answers to any questions regarding warranty service and locations may be obtained  
Woods Equipment  
Company  
2606 South Illinois Route 2  
Post Office Box 1000  
Oregon, Illinois 61061 USA  
800-319-6637 tel  
800-399-6637 fax  
F-3079 (Rev 10/21/2009)  
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WARRANTY  
(Replacement Parts For All Models Except Mow’n Machine  
Zero-Turn Mowers and Woods Boundary Utility Vehicles)  
TM  
TM  
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and  
workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser  
with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.  
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of  
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty  
does not cover normal wear or tear, or normal maintenance items.  
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or  
otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any  
way. There are no third party beneficiaries of this Warranty.  
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of  
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this  
Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after  
such defect or noncompliance is discovered or should have been discovered, routed through the dealer and  
distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete  
such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO  
OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE  
SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.  
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS  
WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS  
SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY  
IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly  
or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty,  
negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,  
Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of  
crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute  
machinery or rental; or (v) any other type of damage to property or economic loss.  
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain  
materials or manufacture replacement parts.  
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including  
without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify,  
or enlarge this Warranty.  
Answers to any questions regarding warranty service and locations may be obtained by contacting:  
815-732-2141 tel  
815-732-7580 fax  
©2001 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods  
Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are  
the property of their respective companies or mark holders. Specifications subject to change without notice.  
F-8494 (Rev. 6/23/2005)  
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