Weber Outdoor Fireplace 43028 User Manual

WEBER  
TM  
FLAME  
LP Fireplace Owner’s Guide  
#43028  
ƽ WARNING  
ƽ WARNING  
If the information in this manual is not  
Improper installation, adjustment,  
followed exactly, a fire or explosion may  
alteration, service or maintenance can  
result causing property damage, personal  
cause injury or property damage. Read the  
injury or loss of life.  
installation, operating and maintenance  
instructions thoroughly before installing  
or servicing this equipment.  
• Do not store or use gasoline or other  
flammable vapors and liquids in the  
vicinity of this or any other appliance.  
- WHAT TO DO IF YOU SMELL GAS:  
• Do not try to light any appliance.  
ƽ WARNING: FOR OUTDOOR USE ONLY.  
• Do not touch any electrical switch; do  
not use any phone in your building.  
• Immediately call your gas supplier from  
a neighbor’s phone.  
These instructions are to be retained by the  
consumer for future reference.  
• Follow the gas supplier’s instructions.  
• If you cannot reach the gas supplier, call  
the fire department.  
- Installation and service must be performed  
by a qualified installer, service agency or  
the gas supplier.  
43028 US 01/26/05  
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WARRANTY / GENERAL INSTRUCTIONS  
3
Weber-Stephen Products Co. (Weber®) hereby warrants to the ORIGINAL  
PURCHASER of this Weber® gas fireplace that it will be free of defects in  
material and workmanship from the date of purchase as follows:  
These instructions will give you the minimum requirements for  
assembling your Weber® gas fireplace. Please read the instructions  
carefully before using your Weber® gas fireplace. Improper assembly  
can be dangerous.  
Not for use by children.  
Young children should be carefully supervised when they are in the area  
of the fireplace.  
Children and adults should be alerted to the hazards of high surface  
temperatures and should stay away to avoid burns or clothing ignition.  
Clothing or other flammable materials should not be hung from the  
fireplace, or placed near the fireplace.  
Any guard or other protective device removed for servicing the fireplace  
must be replaced prior to operating the fireplace.  
Aluminum Castings, lifetime, 1 year paint  
Porcelain Hood Section, 25 years  
Burner, 10 years  
Igniter, 3 years  
All Remaining Parts, 3 years  
when assembled and operated in accordance with the printed instructions  
accompanying it.  
If there are local codes that apply to portable gas fireplaces, you will  
have to conform to them. If there are no local codes, you must conform  
to the latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA  
54, or CAN/CGA-B149.1, Natural Gas and Propane Installation Code.  
The pressure regulator supplied with the Weber® gas fireplace must be  
used. This regulator is set for 10.5 inches of water column (pressure).  
The maximum inlet gas pressure for this fireplace is 11 inches of water  
column pressure.  
Weber may require reasonable proof of your date of purchase. THERE-  
FORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE.  
This Limited Warranty shall be limited to the repair or replacement of parts  
that prove defective under normal use and service and which on examination  
shall indicate, to Weber’s satisfaction, they are defective. Before returning  
any parts, contact the Customer Service Representative in your area using  
the contact information on our website. If Weber® confirms the defect and  
approves the claim, Weber® will elect to replace such parts without charge.  
If you are required to return defective parts, transportation charges must be  
prepaid. Weber® will return parts to the purchaser, freight or postage prepaid.  
This Limited Warranty does not cover any failures or operating difficulties due  
to accident, abuse, misuse, alteration, misapplication, vandalism, improper  
installation or improper maintenance or service, or failure to perform normal  
and routine maintenance, including but not limited to damage caused by  
insects within the burner tubes, as set out in this owner’s manual.  
Deterioration or damage due to severe weather conditions such as hail,  
hurricanes, earthquakes or tornadoes, discoloration due to exposure to  
chemicals either directly or in the atmosphere, is not covered by this Limited  
Warranty.  
This Weber® gas fireplace is designed for use with liquid propane (LP)  
gas only. Do not use with natural (piped in city) gas. The valves, orifices,  
hose and regulator are for LP gas only.  
®
ƽ Use of the Weber fireplace with natural gas will  
void all product warranty and can result in a fire or  
explosion, which can cause serious bodily injury,  
death, and damage to property.  
Do not use with charcoal fuel.  
Check that the burner ports are free from debris that might obstruct the  
flow of combustion or ventilation air.  
The areas around the LP cylinder must be free and clear from debris.  
Replacement pressure regulators and hose assemblies must be those  
specified by the outdoor gas appliance manufacturer.  
There are no other express warrants except as set forth herein and any ap-  
plicable implied warranties of merchantability and fitness are limited in dura-  
tion to the period of coverage of this express written Limited Warranty. Some  
regions do not allow limitation on how long an implied warranty lasts, so this  
limitation may not apply to you.  
FOR INSTALLATION IN CANADA  
These instructions, while generally acceptable, do not necessarily comply  
with the Canadian Installation codes, particularly with piping above and  
below ground. In Canada the installation of this appliance must comply  
with local codes and/or Standard CAN/CGA-B149.2 (Installation Code for  
Propane Burning Appliances and Equipment).  
Weber® is not liable for any special, indirect or consequential damages.  
Some regions do not allow the exclusion or limitation of incidental or conse-  
quential damages, so this limitation or exclusion may not apply to you.  
Weber® does not authorize any person or company to assume for it any other  
obligation or liability in connection with the sale, installation, use, removal,  
return, or replacement of its equipment; and no such representations are  
binding on Weber®.  
This Warranty applies only to products sold at retail.  
WEBER-STEPHEN PRODUCTS CO.  
Customer Service Center  
1890 Roselle Road, Suite 308  
Schaumburg, IL 60195  
USA  
For replacement parts call:  
1-800-446-1071  
©2003 The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067  
®
®
®
U.S.A. Australia; Smoky Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smoky Joe, Weber, Benelux; Kettle Silhouette , Smoky Joe, Weber, Compact Grill  
®
®
Configuration, Botswana; Weber, Canada; Smoky Joe, Genesis, China; Kettle Silhouette , Denmark; Kettle Silhouette , Smoky Joe, Weber, Finland; Smoky Joe, France; Kettle  
®
®
Silhouette , Smoky Joe, Weber, One-Touch, Germany; Smoky Joe, Weber, One-Touch, Greece; Smoky Joe, Ireland; Kettle Silhouette , Smoky Joe, Italy; Smoky Joe, Weber,  
Japan; Smoky Joe, Weber, Korea; Smoky Joe, Weber, New Zealand; Weber, Smoky Joe, Nigeria; Weber, Norway; Smoky Joe, Weber, Portugal; Weber, South Africa: Smoky Joe,  
®
®
Weber, Kettle Configuration, Spain; Smoky Joe, Weber, Sweden; Kettle Silhouette , Smoky Joe, Switzerland; Kettle Silhouette , Smoky Joe, Weber, United Kingdom; Smoky  
®
Joe, Weber, Weber One-Touch, U.S.A..; Kettle Configuration, Kettle Silhouette , Smoky Joe, Weber, One-Touch, Firespice, Go-Anywhere, U.S.A.;Kettle Configuration, Kettle  
Silhouette, Genesis, Flavorizer, Crossover, Flamgo, Performer, Rapidfire, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill Out, Summit, Platinum, 1-800-Grill-  
®
Out, Ranch, Matchless Flame, Zimbabwe; Weber, Kettle Configuration, Kettle Silhouette .  
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GENERAL INSTRUCTIONS  
4
CLEANING  
OPERATING  
ƽ WARNING: Turn your Weber® gas fireplace OFF and  
ƽ WARNING: Only use this fireplace outdoors in a well-  
ventilated area. Do not use in a garage, building,  
breezeway, gazebo or any other enclosed area.  
wait for it to cool before cleaning.  
For availability of replacement parts contact the Customer Service  
Representative in your area using the contact information on our web  
®
ƽ WARNING: Your Weber gas fireplace shall not be  
used under overhead combustible construction.  
ƽ WARNING: Do not use the fireplace within 24 inches  
of combustible materials, top, back or sides of the  
fireplace.  
Outside surfaces - Use a warm soapy water solution to clean, then rinse  
with water.  
Logs - To clean soot off of the logs, remove them from fireplace and rinse  
with a garden hose.  
Note: Normal burning pattern will develop light soot on log set. If heavy  
sooting occurs, refer to troubleshooting.  
ƽ WARNING: The upper portion of the fireplace gets hot  
when in use. Do not leave unattended.  
ƽ WARNING: Keep any electrical supply cord and the  
fuel supply hose away from any heated surface.  
ƽ WARNING: Keep the burner area clear of flammable  
vapors and liquids such as gasoline, alcohol, etc., and  
combustible materials.  
Do not use cleaners that contain acid, mineral spirits or xylene. Rinse  
well after cleaning.  
ƽ WARNING: Never store an extra (spare) LP cylinder  
®
near the Weber gas fireplace.  
ƽ WARNING: The LP cylinder used with your fireplace  
must be with an OPD (Overfilling Prevention Device)  
and a QCC1 or Type 1 (CGA810) cylinder connection.  
The cylinder connection must be compatible with the  
fireplace connection.  
STORAGE AND/OR NON USE  
The gas must be turned off at the liquid propane cylinder when the Weber®  
gas fireplace is not in use.  
When the Weber® gas fireplace is stored indoors, the gas supply must be  
DISCONNECTED and the LP cylinder stored outdoors in a well-ventilated  
space.  
LP cylinder must be stored outdoors in a well -ventilated area out of reach  
of children. Disconnected LP cylinder must not be stored in a building,  
garage or any other enclosed area.  
When the LP cylinder is not disconnected from the Weber® gas fireplace,  
the appliance and LP tank must be kept outdoors in a well-ventilated  
space.  
The Weber® gas fireplace should be checked for gas leaks and any  
obstructions in the burner tubes before using. (See Sections: “General  
Maintenance and Annual Maintenance.”)  
Check that the burner ports are free from debris that might obstruct the flow  
of combustion or ventilation air.  
The Spider /Insect Screen should also be checked for any obstructions.  
(See Section: "Annual Maintenance.")  
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EXPLODED VIEW  
5
1
2
3
4
5
6
7
8
9
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12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
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24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
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EXPLODED VIEW LIST  
6
1. HOOD VENT  
19. AXLE  
2. 1/4 - 20 X 1/2” CARRIAGE BOLT  
3. SUPPORT BRACKET  
4. HOSE AND REGULATOR  
5. 1/4 - 20 X 1/2” NUT  
6. LP TANK COVER  
20. WHEEL BRACKET  
21. IGNITER BOX ASSEMBLY  
22. HUBCAP  
23. BURNER PLATE ASSEMBLY  
24. CONTROL PANEL  
25. BURNER PLATE LEG  
26. IGNITER ASSEMBLY  
27. FIREBOX  
7. HOOD VENT SUPPORT  
8. RAIN SHIELD  
9. REAR PANEL  
10. FUEL GAUGE  
28. LEG  
11. HOSE RETAINER ASSEMBLY  
12. TANK BRACKET  
29 NAMEPLATE ASSEMBLY  
30. CONTROL KNOB  
13. CYLINDER GLIDE  
14. WASHER  
31. 1/4 - 20 1/2”  
CARRIAGE BOLT  
32. FIREBOX HANDLE  
33. CERAMIC LOGS  
34. MATCHLIGHT HOLDER  
35. LAVA ROCKS  
15. 1/4 - 20 X 1/2” KEPS NUT  
16. GAS TRAIN ASSEMBLY  
17. WHEEL COVER  
18. WHEEL  
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PARTS LIST  
7
BASE - 1  
CERAMIC LOGS - 8  
TANK BRACKET - 1  
TANK COVER - 1  
LAVA ROCKS  
HOOD VENT - 1  
REAR PANEL - 1  
RAIN SHIELD - 3  
1/4 - 20 1/2” NUT - 16  
1/4 - 20 1/2”  
CARRIAGE BOLT - 20  
1/4 - 20 1/2” KEPS NUT - 4  
HOOD VENT  
SUPPORT - 4  
WASHER - 4  
7/16” (11 MM) WRENCH  
SUPPORT BRACKET - 3  
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ASSEMBLY  
8
(4 -  
)
1
2
ƽ Hand tighten only.  
(2 -  
)
(4 -  
)
3
4
ƽ Hand tighten only.  
ƽ Wrench tighten.  
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ASSEMBLY  
9
(2 -  
)
(4 -  
)
5
6
ƽ Hand tighten only.  
ƽ Hand tighten only.  
Warning text on panel faces outward.  
7
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ASSEMBLY  
10  
(4 -  
)
8
9
2
1
ƽ Wrench tighten ALL nuts at this time.  
ƽ Empty lava rocks onto cardboard  
packing. Remove small debris.  
ƽ Do not obstruct ignition box.  
10  
11  
ƽ Do not empty bag of  
lava rocks directly into  
the fireplace. Doing so  
could cause the burner  
ports to clog.  
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ASSEMBLY / GAS INSTRUCTIONS  
11  
Always attach rain shields when not in  
use and for storage.  
12  
13  
IMPORTANT LP CYLINDER INFORMATION  
Failure to follow these DANGER statements exactly may result in a fire  
causing death or serious injury.  
14  
ƽ DANGER  
ƽ NEVER store a spare LP Cylinder near this fireplace.  
ƽ NEVER fill the tank beyond 80% full.  
Your Weber® gas fireplace is equipped for a cylinder supply system  
designed for vapor withdrawal.  
ƽ WARNING: Only use this fireplace outdoors in a well-  
ventilated area. Do not use in a garage, building,  
breezeway or any other enclosed area.  
The proper filling methods for the filling of your cylinder are by weight or  
volume, as described in NFPA 58. Please make sure your filling station fills  
your LP cylinder by weight or volume. Ask your filling station to read purging  
and filling instructions on the LP cylinder before attempting to fill.  
CHECK THAT THE BURNER VALVE IS OFF  
ƽ DANGER  
Valve is shipped in the OFF position, but you should check to be sure that  
it is turned OFF. Check by pushing down and turning clockwise. If it does  
not turn, it is off. Proceed to the next step. If it does turn continue turning it  
clockwise until it stops, then it is off. Proceed to the next step.  
Do not operate fireplace until ALL rain shields have  
been removed. Failure to do so could result in a  
fire or explosion which can cause serious bodily  
injury or death, and damage to property.  
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GAS INSTRUCTIONS  
12  
CONNECTING THE LIQUID PROPANE CYLINDER  
ƽ WARNING: Make sure that the LP cylinder valve is  
closed. Close by turning valve clockwise.  
ƽ DANGER  
Do not use an open flame to check for gas leaks. Be  
sure there are no sparks or open flames in the area  
while you check for leaks. Sparks or flames will result  
in a fire or explosion which can cause serious bodily  
injury or death, and damage to property.  
Some LP tanks have differing top collar assembles. (The top collar is the  
metal protective ring around the valve.) One series of tanks mount with the  
valve facing front. The other tanks mount with the valve facing away from  
the fuel scale. These types of tanks are illustrated below.  
You will need: LP cylinder, a soap and water solution and a rag or brush to  
apply it.  
1) Make sure hose and regulator are in retaining clip.  
ƽ DANGER  
Failure to use retaining clip could result in gas leaks,  
fire or explosion which can cause serious bodily injury  
or death, and damage to property.  
2) Turn the LP cylinder so the opening of the valve is either to the front,  
side or rear of the Weber® gas fireplace. Lift and hook the cylinder onto  
the fuel gauge.  
3) Loosen the cylinder lock wing nut. Swing the cylinder lock down.  
Tighten the wing nut.  
To Connect the hose to the cylinder:  
4) Remove the plastic dust cover from the valve.  
5) Screw the regulator coupling onto the tank valve, clockwise, or to the  
right. Hand-tighten only.  
Note: This is a new type of connection. It tightens clockwise and will not  
allow gas to flow unless the connection is tight. The connection requires  
tightening by hand only.  
ƽ WARNING: Do not use a wrench to tighten the  
connection. Using a wrench could damage the  
regulator coupling and could cause a leak.  
6) Mix soap and water.  
7) Turn on the cylinder valve.  
8) Check for leaks by wetting the fitting with the soap and water solution  
and watching for bubbles. If bubbles form, or if a bubble grows, there is  
a leak.  
If there is a leak, turn off the gas and tighten the fitting. Turn the gas back on  
and recheck with the soap and water solution.  
If leak does not stop, contact the Customer Service Representative in your  
Do not use the fireplace.  
Installation and repair should be done by a qualified service person. The  
fireplace should be inspected before use and at least annually by a qualified  
service person. More frequent cleaning may be required as necessary.  
It is imperative that control compartment, burners and circulating air  
passageways of the fireplace be kept clean.  
9) When leak checking is complete, turn gas supply OFF at the source  
and rinse connections with water.  
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GAS INSTRUCTIONS  
13  
CHECK FOR GAS LEAKS  
(1)  
ƽ DANGER  
Do not use an open flame to check for gas leaks. Be  
sure there are no sparks or open flames in the area  
while you check for leaks. Sparks or open flames will  
result in a fire or explosion, which can cause serious  
bodily injury or death and damage to property.  
(2)  
ƽ WARNING: You should check for gas leaks every time  
you disconnect and reconnect a gas fitting.  
Note - All factory-made connections have been thoroughly checked for gas  
leaks. The burner has been flame-tested. As a safety precaution however,  
you should recheck all fittings for leaks before using your Weber® Gas Fire-  
place. Shipping and handling may loosen or damage a gas fitting.  
ƽ WARNING: Perform these leak checks even if your  
fireplace was dealer or store assembled.  
You will need: a soap and water solution, and a rag or brush to apply it.  
Note - Since some leak test solutions, including soap and water, may be  
slightly corrosive, all connections should be rinsed with water after checking  
for leaks.  
(3)  
To perform leak checks: open cylinder valve by turning the cylinder valve  
hand-wheel counterclockwise.  
ƽ WARNING: Do not ignite burner when leak checking.  
Check for leaks by wetting the connections with the soap and water solution  
and watching for bubbles. If bubbles form or if a bubble grows, there is a  
leak.  
Check:  
(4)  
1) Regulator-to-Cylinder connection.  
ƽ WARNING: If there is a leak at connection (1) or (2),  
retighten the fitting by hand only, and recheck for  
leaks with soap and water solution. If a leak persists  
after retightening the fitting, turn OFF the gas. DO  
NOT OPERATE THE FIREPLACE. Contact the Customer  
Service Representative in your area using the contact  
®
Check:  
2) Hose-to-regulator.  
3) Hose to bulkhead fitting.  
4) Bulkhead fitting.  
ƽ WARNING: If there is a leak at connections (2),  
(3), or (4), turn OFF the gas. DO NOT OPERATE  
THE FIREPLACE. Contact the Customer Service  
Representative in your area using the contact  
®
com .  
When leak checks are complete, turn gas supply OFF at the source and  
rinse connections with water.  
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GAS INSTRUCTIONS  
14  
REFILLING THE LIQUID PROPANE CYLINDER  
We recommend that you refill the LP cylinder before it is completely empty.  
Removal of the LP cylinder  
(2)  
(1)  
1) Make sure hose is secured in retainer clip.  
2) Close cylinder valve (turn clockwise).  
3) Unscrew regulator coupling by turning counterclockwise, by hand only.  
4) Loosen cylinder lock wing nut and turn cylinder lock up out of the way.  
5) Lift cylinder off.  
(4)  
To refill, take LP cylinder to a “Gas Propane” dealer.  
ƽ WARNING: We recommend that your LP cylinder be  
filled at an authorized LP gas dealer, by a qualified  
attendant, who fills the cylinder by weight. IMPROPER  
FILLING IS DANGEROUS.  
(3)  
ƽ CAUTION: When transporting the LP cylinder make  
sure the plastic dust cover is in place over the valve.  
This will keep dust and dirt from the threaded portion  
of the valve.  
CHECKING THE FUEL LEVEL IN YOUR TANK  
(2)  
(1)  
(3)  
Check the fuel level by viewing the color indicator level line on the side of the  
tank scale.  
1) Empty  
2) Medium  
3) Full  
SAFE HANDLING TIPS FOR LIQUID PROPANE GAS  
CYLINDERS  
Liquid Propane (LP) gas is a petroleum product as are gasoline and  
natural gas. LP gas is a gas at regular temperatures and pressures.  
Under moderate pressure, inside a cylinder, LP gas is a liquid. As the  
pressure is released, the liquid readily vaporizes and becomes gas.  
LP gas has an odor similar to natural gas. You should be aware of this  
odor.  
LP gas is heavier than air. Leaking LP gas may collect in low areas and  
prevent dispersion.  
To ll, take the LP cylinder to an RV center, or look up “gas-propane” in  
the phone book for other sources of LP gas.  
ƽ WARNING: We recommend that your LP cylinder be  
filled at an authorized LP gas dealer, by a qualified  
attendant, who fills the tank by weight. IMPROPER  
FILLING IS DANGEROUS.  
Air must be removed from a new LP cylinder before the initial filling. Your  
LP dealer is equipped to do this.  
The LP cylinder must be installed, transported and stored in an upright  
position. LP cylinders should not be dropped or handled roughly.  
Never store or transport the LP cylinder where temperatures can reach  
125° F (too hot to hold by hand - for example: do not leave the LP cylin-  
der in a car on a hot day).  
Note - A refill will last about 6-7 hours of burning time at normal use. The fuel  
scale will indicate the propane supply so you can refill before running out.  
You do not have to run out before you refill.  
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GAS INSTRUCTIONS  
15  
Treat “empty” LP cylinders with the same care as when full. Even when  
the LP tank is empty of liquid there still may be gas pressure in the cylin-  
der. Always close the cylinder valve before disconnecting.  
(1)  
ƽ CAUTION: When transporting the LP cylinder make  
sure the plastic dust cover is in place over the valve.  
This will keep dust and dirt from the threaded portion  
of the valve.  
DOT 4BA240  
00/05  
Do not use a damaged LP cylinder. Dented or rusty LP cylinders or  
LP cylinders with a damaged valve may be hazardous and should be  
replaced with a new one immediately.  
Liquid Propane (LP) Cylinder)  
The joint where the hose connects to the LP cylinder must be leak tested  
each time the LP cylinder is reconnected. For example, test each time  
the LP cylinder is refilled.  
(2)  
Be sure the regulator is mounted with the small vent hole pointed  
downward so that it will not collect water. This vent should be free of dirt,  
grease, bugs etc.  
The gas connections supplied with your Weber® gas fireplace have been  
designed and tested to meet 100% CSA and ANSI requirements.  
ƽ WARNING: Replacement LP tanks must match the  
regulator connection supplied with this fireplace.  
Liquid Propane Cylinder requirements  
Check to be sure cylinders have a D.O.T. certification (1), and date tested  
(2) is within five years. Your LP gas supplier can do this for you.  
All LP tank supply systems must include a collar to protect the cylinder  
valve.  
The LP cylinder must be a 20-lb. size approximately (18 1/4 inches high,  
12 1/4 inches in diameter).  
The cylinder should be constructed and marked in accordance with the  
Specifications for LP - Gas Cylinders of the U.S. Department of Trans-  
portation (D.O.T.) or the National Standard of Canada, CAN/CSA-B339,  
Cylinders, Spheres and Tubes or Transportation of Dangerous Goods;  
and Commission, as applicable.  
In Canada  
Liquid Propane Cylinder requirements  
Note: Your retailer can help you match a replacement tank to your fireplace  
The LP cylinder must be constructed and marked in accordance with the  
specifications for LP gas cylinders, T.C.  
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OPERATING INSTRUCTIONS  
16  
LIGHTING  
Summary lighting instructions are on the control panel.  
1.  
ƽ WARNING: Check hose before each use of fireplace  
for nicks, cracking, abrasions or cuts. If the hose  
is found to be damaged in any way, do not use the  
fireplace. Replace using only Weber® authorized  
replacement hose. Contact the Customer Service  
Representative in your area using the contact  
6.  
5.  
4.  
2.  
®
com .  
1) Remove rain shields.  
ƽ DANGER  
Failure to remove rain shields while igniting the  
fireplace’s burners, or not waiting 5 minutes to allow  
the gas to clear if the fireplace does not light, may  
result in an explosive flame-up which can cause  
serious bodily injury or death.  
3.  
2) Make sure the burner control knob is turned OFF. (Push control knob  
down and turn clockwise to ensure that it is in the OFF position.)  
ƽ WARNING: The burner control knob must be in the  
OFF position before turning on the liquid propane  
cylinder tank valve. If it is not in the OFF position,  
when you turn on the LP cylinder valve, the “excess  
gas flow control” feature will activate, limiting the flow  
of gas from the LP cylinder. If this should occur, turn  
OFF the LP cylinder valve and burner control knob.  
Then start over.  
Note: Normal burning pattern will develop light soot on log set. If heavy  
sooting occurs, refer to troubleshooting.  
TO EXTINGUISH  
Push in the burner control knob and turn clockwise to the OFF posi-  
tion. Turn gas supply OFF at the source. When unit has cooled, replace  
rain shields.  
ƽ DANGER:  
When the “excess gas flow control” feature is  
activated, a small amount of gas is still flowing to the  
burner. After turning OFF the cylinder valve, wait at  
least 5 minutes for the gas to clear before attempting  
to light the fireplace. Failure to do so may result in an  
explosive flame-up, which can cause serious bodily  
injury or death.  
ƽ WARNING  
Inspect the burner before each use of the fireplace. If  
it is evident that the burner is damaged in any way, it  
must be replaced with a burner specified by the manu-  
facturer prior to the fireplace being turned on. Failure  
to comply with these measures could result in an ex-  
plosive flame-up which can cause serious bodily injury  
or death and damage to property.  
3) Turn the cylinder on by slowly turning the cylinder valve  
counterclockwise.  
ƽ WARNING: Do not lean over the open fireplace. Keep  
your face and body at least one foot away from the  
logs when lighting the fireplace.  
4) Push burner control knob in and turn counter-clockwise to START/HI.  
5) Push in igniter several times, until burner is lit.  
6) Check that the burner is lit.  
ƽ WARNING: If the burner does not light, turn the  
burner control knob to OFF and wait 5 minutes to let  
the gas clear before you try again or try to light with a  
match.  
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OPERATING INSTRUCTIONS  
17  
MANUAL LIGHTING  
1) Remove the rain shields.  
1.  
ƽ DANGER  
Failure to remove rain shields while igniting the  
fireplace’s burners, or not waiting 5 minutes to allow  
the gas to clear if the fireplace does not light, may  
result in an explosive flame-up which can cause  
serious bodily injury or death.  
6.  
4.  
5.  
2.  
2) Make sure the burner control knob is turned OFF. (Push knob down and  
turn clockwise to ensure it is in the off position.)  
ƽ WARNING: The burner control knob must be in the  
OFF position before turning on the liquid propane  
cylinder valve. If it is not in the OFF position, when  
you turn on the LP cylinder valve, the “excess gas  
flow control” feature will activate, limiting the flow  
of gas from the LP cylinder. If this should occur, turn  
OFF the LP tank valve and burner control knob. Then  
start over.  
ƽ DANGER  
When the “excess gas flow control” feature is  
activated, a small amount of gas is still flowing to the  
burner. After turning OFF the cylinder and burner  
control knob, wait at least 5 minutes for the gas to  
clear before attempting to light the fireplace. Failure to  
do so may result in an explosive flame-up, which can  
cause serious bodily injury or death.  
3.  
TO EXTINGUISH  
3) Turn the cylinder on by turning the cylinder valve counterclockwise.  
4) Insert match holder with lit match near the center of the burner area.  
Push in the burner control knob and turn clockwise to the OFF posi-  
tion. Turn gas supply OFF at the source. When unit has cooled, replace  
rain shields.  
ƽ WARNING: Do not lean over open fireplace.  
5) Push burner control knob down and turn to START/HI.  
6) Make sure that the burner is lit.  
ƽ WARNING: If the burner does not light, turn the burner  
control knob to OFF and wait 5 minutes to let the gas  
clear before you try again or try to light with a match.  
Note: Normal burning pattern will develop light soot on log set. If heavy  
sooting occurs, refer to troubleshooting.  
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TROUBLESHOOTING  
18  
PROBLEM  
Burner burns with a dark orange  
CHECK  
CURE  
Inspect Spider / Insect Screen for pos-  
flame, in conjunction with heavy soot- sible obstructions. (Blockage of holes.)  
Clean Spider / Insect Screen. (See Section  
“Annual Maintenance”)  
ing.  
Burner does not light. -or - Burner has The excess flow safety device, which is  
To reset the excess flow safety device turn all  
burner control knobs and the cylinder valve  
OFF. Disconnect the regulator from the cylin-  
der. Turn burner control knobs to HIGH. Wait  
at least 1 minute. Turn burner control knobs  
OFF. Reconnect the regulator to the cylinder.  
Turn cylinder valve on slowly. Refer to “Light-  
ing Instructions”.  
a small flickering flame in the HIGH  
position.  
part of the fireplace to cylinder connec-  
tion, may have activated.  
Burner does not light, or flame is low  
in HIGH position.  
Is LP fuel low or empty?  
Refill LP cylinder.  
Is fuel hose bent or kinked?  
Straighten fuel hose.  
Is igniter functioning properly?  
Is the igniter box blocked?  
Replace igniter (see contact info. below).  
Remove obstructions from igniter box (see  
pg. 10, Step 11 of “Assembly” Section).  
Flame seems to lose heat when  
Is there frost/ice on the outside of  
Turn off burner control knobs and  
the LP cylinder. Replace with a  
spare LP cylinder and resume  
burning.  
ƽ WARNING: The spare or  
disconnected LP cylinder must  
be stored outdoors in a well  
ventilated area out of the reach  
of children.  
burning in cold weather temperatures the LP cylinder?  
50° F or colder. (The liquid propane in  
the cylinder turns to vapor too slowly  
to supply the burners with gas. This is  
due to the air temperature cooling the  
LP cylinder which slows the  
vaporization process.)  
Burner flame pattern is erratic. Flame  
is low when burner is on HIGH. Flames  
do not ignite all burner holes.  
Are burner holes blocked?  
Clean burner holes. (See Maintenance Sec-  
tion.)  
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area  
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MAINTENANCE  
19  
WEBER® SPIDER / INSECT SCREEN  
Your Weber® gas fireplace, as well as any outdoor gas appliance, is a target  
for spiders and other insects. They can nest in the venturi section (1) of the  
burner tube. This blocks the normal gas flow, and can cause the gas to flow  
back out of the air shutter. This could result in a fire, causing serious damage  
to your fireplace.  
The burner tube air shutter is fitted with a stainless steel screen (1) to  
prevent spiders and other insects access to the burner tube through the air  
shutter openings.  
We recommend that you inspect the Spider/Insect screen at least once  
a year. (See Section “Annual Maintenance”.) Also inspect and clean  
the Spider/Insect screen if any of the following symptoms should ever  
occur:  
1) The smell of gas in conjunction with the burner flame appearing yellow  
and lazy.  
2) Burner does not ignite.  
ƽ DANGER  
Failure to correct the above mentioned symptoms may  
result in a fire, which can cause serious bodily injury  
or death, and cause damage to property.  
(1)  
(1)  
ANNUAL MAINTENANCE  
Inspection and cleaning of the Spider/Insect screen  
Brush the spider/insect screen, lightly, with a soft bristle brush (i.e. an old  
toothbrush).  
ƽ CAUTION: Do not clean the spider/insect screen with  
hard or sharp tools. Do not dislodge the spider/insect  
screen or enlarge the screen opening.  
If the spider/insect screen becomes damaged or cannot be cleaned, call  
Weber-Stephen Products Customer Service for replacement parts.  
MAIN BURNER CLEANING PROCEDURE  
Turn off the gas supply.  
1) Remove rain shields.  
2) Remove logs and lava rocks.  
3) Examine burner holes for blockage.  
4) Use a soft bristle brush to remove leaves or other debris.  
ƽ CAUTION: Do not enlarge the burner holes when  
cleaning.  
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MAINTENANCE  
20  
MAIN BURNER FLAME PATTERN  
The Weber® gas fireplace burner has been factory set for the correct air and  
gas mixture. A correct flame pattern is:  
• A yellow to light-orange flame  
An incorrect flame pattern is:  
• A dark orange flame  
• Smoke-producing flame  
If the flames appear to be darker orange throughout the burner, sooting  
occurs, or smoke is produced; follow the burner and spider screen cleaning  
procedures.  
IGNITION SYSTEM  
If the Ignition System fails to ignite the burner, light manually. If Manual igni-  
tion is successful, then check the Ignition System.  
(3)  
Check that both the white (2) and black (3) ignition wires are attached  
properly.  
Check that the igniter button pushes in completely and returns.  
Check to see if the igniter is loose in the frame. Tighten if necessary.  
If the Ignition System still fails to ignite the burner, see Manual Lighting pro-  
cedure and contact your dealer.  
(2)  
Printed in U.S.A.  
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