Weber Gas Grill 55054 0100 User Manual

®
®
G
ENESIS  
SILVER–C  
Gas Grill  
Owners Guide  
ƽ DANGER  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flames.  
3. Open lid  
Natural Gas  
4. If odor continues, keep away from the  
appliance and immediately call your  
gas supplier or your fire department.  
Leaking gas may cause a fire or explosion  
which can cause serious bodily injury or  
death, or damage to property.  
®
®
ƽ WARNING  
Do not store or use gasoline or other  
flammable liquids or vapors within 25 feet  
(8m) of this appliance.  
ƽ WARNING: Follow all leak-check  
procedures carefully in this manual prior  
to barbecue operation. Do this even if the  
barbecue was dealer-assembled.  
NOTICE TO INSTALLER:These instructions  
must be left with the owner and the owner  
should keep them for future use.  
THIS GAS APPLIANCE IS DESIGNED FOR  
OUTDOOR USE ONLY.  
ƽ WARNING: Do not try to light this  
appliance without reading the “Lighting”  
Instructions section of this manual  
YOU MUST READ THIS OWNERS GUIDE  
BEFORE OPERATING YOUR GAS GRILL  
A103.a  
B069.a  
®
C075.a  
D082.a  
55054 0100  
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Warranty  
Weber-Stephen Products Co. (Weber) hereby warrants  
to the ORIGINAL PURCHASER of this Weber Gas Grill There are no other express warrants except as set forth  
that it will be free of defects in material and  
workmanship from the date of purchase as follows:  
herein and any applicable implied warranties of  
merchantability and fitness are limited in duration to the  
period of coverage of this express written Limited  
Warranty. Some regions do not allow limitation on how  
long an implied warranty lasts, so this limitation may not  
apply to you.  
Weber is not liable for any special, indirect or  
consequential damages. Some regions do not allow the  
exclusion or limitation of incidental or consequential  
damages, so this limitation or exclusion may not apply  
to you.  
Weber does not authorize any person or company to  
assume for it any other obligation or liability in  
connection with the sale, installation, use, removal,  
return, or replacement of its equipment; and no such  
representations are binding on Weber.  
Aluminum Castings, lifetime, 1 year paint  
Porcelain Hood Section, 25 years  
Burners, 10 years  
Igniter, 3 years  
Cooking Grates, 7 years no rust through  
Flavorizer Bars, 5 years no rust through  
Thermoplastic/Thermoset Parts,  
10 years Excluding fading  
All Remaining Parts, 5 years,  
when assembled and operated in accordance with the  
printed instructions accompanying it.  
Weber may require reasonable proof of your date of  
purchase. THEREFORE, YOU SHOULD RETAIN YOUR  
SALES SLIP OR INVOICE.  
This Warranty applies only to products sold at retail.  
This Limited Warranty shall be limited to the repair or  
replacement of parts that prove defective under normal  
use and service and which on examination shall  
indicate, to Webers satisfaction, they are defective.  
Before returning any parts, contact the Customer  
service representative in your region using the contact  
information sheet provided with your manual. If Weber  
confirms the defect and approves the claim, Weber will  
elect to replace such parts without charge. If you are  
required to return defective parts, transportation  
charges must be prepaid. Weber will return parts to the  
purchaser, freight or postage prepaid.  
WEBER-STEPHEN PRODUCTS CO.  
Customer Service Center  
250 South Hicks Road  
Palatine, IL 60067-6241  
USA  
This Limited Warranty does not cover any failures or  
operating difficulties due to accident, abuse, misuse,  
alteration, misapplication, vandalism, improper  
installation or improper maintenance or service, or  
failure to perform normal and routine maintenance,  
including but not limited to damage caused by insects  
within the burner tubes, as set out in this owners  
manual.  
Deterioration or damage due to severe weather  
conditions such as hail, hurricanes, earthquakes or  
tornadoes, discoloration due to exposure to chemicals  
either directly or in the atmosphere, is not covered by  
this Limited Warranty.  
A-3  
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Contents  
Danger & Warnings ................................ A-2  
Warranty................................................. A-3  
General Instructions ............................... A-5  
Exploded View........................................ A-6  
Parts List ................................................ A-9  
Assembly Instructions ............................ B-1  
Installing Features .................................. C-1  
Operating ............................................... D-1  
Lighting................................................... D-1  
Manual Lighting ...................................... D-2  
Lighting the side Burner ......................... D-3  
Cooking .................................................. D-4  
Storage and/or Nouse ............................ D-4  
Cleaning ................................................. D-4  
Annual Maintenance .............................. D-5  
General Maintenance ............................. D-6  
Replacing Main Burners......................... D-7  
Crossover Ignition System Operations ... D-8  
Troubleshooting ...................................... D-9  
Side Burner Troubleshooting .................. D-10  
A-4  
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Storage  
General Instructions  
The gas must be turned OFF at the natural gas  
Your Weber Gas Barbecue is a portable outdoor  
cooking appliance. With the Weber Gas Barbecue you  
can grill, barbecue, roast and bake with results that are  
difficult to duplicate with indoor kitchen appliances. The  
closed lid and Flavorizer® Bars produce that outdoor”  
flavor in the food.  
supply when the Weber Gas Barbecue is not in  
use.  
When the Weber Gas Barbecue is stored indoors,  
the gas supply must be disconnected.  
Operating  
The Weber Gas Barbecue is portable so you can  
easily change its location in your yard or on your patio.  
Portability means you can take your Weber Gas  
Barbecue with you if you move.  
The natural gas supply is easy to use and gives you  
more cooking control than charcoal fuel.  
ƽ WARNING: Only use this barbecue outdoors in a  
well-ventilated area. Do not use in a garage,  
building, breezeway or any other enclosed area.  
ƽ WARNING: Never use your Weber Gas Barbecue  
under an unprotected combustible roof or  
overhang.  
ƽ WARNING:Your Weber Gas Barbecue is not  
intended to be installed in or on recreational  
vehicles and/or boats.  
ƽ WARNING: Do not use combustible materials  
within 24 inches of the top, bottom, back or sides  
of the grill.  
ƽ WARNING:The entire cooking box gets hot  
when in use. Do not leave unattended.  
ƽ WARNING: Keep any electrical supply cord and  
the fuel supply hose away from any heated  
surface.  
These instructions will give you the minimum  
requirements for assembling your Weber Gas  
Barbecue. Please read the instructions carefully  
before using your Weber Gas Barbecue. Improper  
assembly can be dangerous.  
Not for use by children.  
If there are local codes that apply to portable gas  
grills, you will have to conform to them. If there are  
no local codes, you must conform to the latest  
edition of the National Fuel Gas Code: ANSI Z  
223.1.  
This Weber Gas Barbecue is designed for natural  
(piped in city) gas only. Do not use liquid propane  
(LP) bottled gas. The valves, orifices and hose are  
for natural gas only.  
ƽ WARNING: Keep the cooking area clear of  
flammable vapors and liquids, such as gasoline,  
alcohol, etc., and combustible materials.  
Do not use with charcoal fuel.  
Check that the area under the control panel and  
the bottom tray are free from debris that might  
obstruct the flow of combustion or ventilation air.  
Gas Supply Testing  
Disconnect your Weber Gas Barbecue when the  
gas supply is being tested at high pressures. This  
appliance and its individual shutoff valve must be  
disconnected from the gas supply piping system  
during any pressure testing of that system at test  
pressures in excess of 1/2 psig (3.5 kPa).  
For Installation in Canada  
These instructions, while generally acceptable, do not  
necessarily comply with the Canadian Installation  
codes, particularly with piping above and below  
ground. In Canada the installation of this appliance  
must comply with local codes and/or Standards CAN/  
CGA-B149.1 (Installation Code for Natural Gas  
Burning Appliances and Equipment).  
Turn OFF your Weber Gas Barbecue when the gas  
supply is being tested at low pressures. This  
appliance must be isolated from the gas supply  
piping system by closing its individual manual  
shutoff valve during any pressure testing of the  
gas supply piping system at the pressure equal to  
or less than 1/2 psig (3.5 kPa).  
A-5  
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Genesis Silver-C NG  
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A-6  
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1.  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
Hinge Pin  
Left Endcap  
Shroud  
Handle  
Warm-Up Basket  
Warming Rack  
Cooking Grates  
Flavorizer Bars  
Cooking Box  
1/4-20 keps nut  
Slide Out Bottom Tray  
Catch pan holder  
Catch pan  
27.  
28.  
29.  
30.  
31.  
32.  
33.  
34.  
35.  
36.  
37.  
38.  
39.  
40.  
41.  
42.  
43.  
44.  
45.  
46.  
47.  
48.  
49.  
50.  
51.  
52.  
Hair Pin Cotter  
Thermometer  
Right Endcap  
Burner Control Knobs  
Control Panel  
Ignitor Button  
Control Panel Hardware  
Side Burner  
Crossover tube  
Front and Back Burners  
Center Burner  
Manifold Hardware  
Manifold  
Manifold Support Bracket  
Spider Stopper Guards  
Disposable Drip Pan  
Back Panel  
1/4-20 x 1/2 inch bolts  
Igniter  
Right Frame  
Right Trim Piece  
Right Swing-Up Work Surface  
Nylon Washer  
Wheel Frame  
Hose  
Axle  
9.  
10.  
11.  
12.  
13.  
14.  
15.  
16.  
17.  
18.  
19.  
20.  
21.  
22.  
23.  
24.  
25.  
26.  
Left Frame  
Left Trim Piece  
Work Surface  
Front Panel  
Hinge Rod  
Left Swing-Up Work Surface  
Caster Frame  
1/4-20 x 2 inch bolts  
Bottom Shelf  
Frame Connectors  
Casters  
Wheels  
Hubcap  
A-7  
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© 1999 Weber-Stephen Products Co., Weber, the silhouette, and the kettle configuration are registered trademarks  
®
of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL, 60067-6266, U.S.A. This product is covered by  
one or more United States patents and patents in other nations globally. Printed in the U.S.A.  
A-8  
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Screwdriver  
Left Frame - 1  
Phillips screwdriver  
Hammer  
Right Frame - 1  
Wheel Frame - 1  
Caster Frame - 1  
Frame Connectors - 2  
7/16 open-end or an adjustable wrench  
Pliers  
Block of wood  
Lid - 1  
®
Left Trim Piece - 1  
Right Trim Piece - 1  
Cooking Box - 1  
Work Surface - 1  
Left Swing-Up Work Surface - 1  
Right Swing-Up Work Surface  
Hinge Rod - 2  
Cooking grates - 2  
Control panel - 1  
Wheel Axle - 1  
Bottom Shelf - 1  
A-9  
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Warming Rack - 1  
Warm-Up Basket - 1  
Flavorizer Bars - 5  
Manifold Support Bracket - 1  
Burner Control Knobs - 3  
Hinge Pins (1/4 x 1 1/2 inch clevis pin) - 2  
2 inch bolts (1/4 x 20 x 2 inch bolts) - 5  
1/2 inch bolts (1/4 x 20 x 1/2 inch bolts) - 8  
Front Panel - 1  
Back Panel - 1  
Bottom tray - 1  
Keps Nut (1/4 x 20 Keps Nut) - 1  
Nylon Washers - 13  
Catch Pan Holder - 1  
Catch-Pan - 1  
Cotter Pin - 2  
Hubcaps - 3  
Control Panel Hardware  
(Phillips screws/washers) - 2  
Disposable Drip Pans - 2  
Thermometer - 1  
Wheels - 2  
Hose - 1  
Casters - 2  
A-10  
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Assembly Instructions  
Assemble wheel frame  
Assemble frame  
You will need: axle rod, two wheel hubcaps, two  
wheels, wheel frame, hammer and a block of wood.  
Place one end of the axle rod on the block of wood (or  
other protected surface). Tap one hubcap onto the end  
of the axle rod. Slide one wheel onto the axle, WEBER  
name facing out. Next, slide the other end of the axle  
rod through the wheel frame. Add the other wheel,  
WEBER name side facing out. Tap the hubcap onto  
the axle rod to complete the axle.  
You will need: left frame, right frame, two 1/2 inch  
bolts, two nylon washers and a 7/16 inch or adjustable  
wrench.  
Note - Work on carpeted area (on grass or one of the  
boxes) to protect the finish during frame assembly.  
Lay the leg frame pieces as shown so the leg tabs  
point up.  
1) Connect the two frame pieces with the tabs inside  
of the frame.  
2) Slip washers on bolts, then insert bolts as shown  
and tighten. (If you try to insert a bolt and there is  
no hole, you have the left frame turned the wrong  
way. Turn the left frame around.)  
E R  
W
B
E
E
B
W
E
R
(1)  
(2)  
B-1  
B069.a  
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Continue frame assembly  
Add back panel  
You will need: caster frame and wheel frame.  
Place the caster frame onto the tabs of the left frame,  
so that the swing table locking bracket (1) is to the rear.  
Place the wheel frame onto the tabs of the right frame,  
so that the swing table locking bracket is to the rear  
(2). The leg tabs must be on the inside of the frames.  
You will need: frame assembly, back panel, two 1/2  
inch bolts, two nylon washers, and a 7/16 or adjustable  
wrench.  
Place the back panel against the inside frame assem-  
bly as shown in illustration.  
Add washer to bolt. Insert bolt through the back panel  
and into the frame. Insert bolt on other end through the  
back panel and the frame. Tighten bolts.  
(1)  
(2)  
Add front panel  
You will need: frame assembly, front panel, two 1/2  
inch bolts, two nylon washers, and a 7/16 or adjustable  
wrench.  
Place the front panel with the matchlight hole(1) down  
and to your right against the inside frame assembly as  
shown in illustration.  
Complete frame assembly  
You will need: partial frame assembly, two frame  
connectors, four 2 inch bolts, four nylon  
Add washer to bolt. Insert bolt through the front panel  
and into the frame. Insert bolt on other end through the  
front panel and the frame. Tighten bolts.  
washers and a 7/16 inch or adjustable wrench.  
Hold one frame connector between the caster frame  
and wheel frame. Add the nylon washer to the bolt.  
Insert the bolt through the frame and screw into frame  
connector. Tighten bolt with wrench.  
Repeat procedure with the other frame connector.  
(1)  
B-2  
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Insert casters  
Slide the cooking box (assembly) to the left within the  
frame assembly. Add the nylon washer to the bolt.  
Insert the bolt through the cooking box and frame with  
the head of the bolt outside the box. Add the keps nut.  
Tighten by holding the bolt with pliers while you tighten  
the nut with a wrench.  
You will need: frame assembly and two casters.  
Push the casters firmly into the inserts in the ends of  
the caster frame.  
Add cooking box (assembly)  
You will need: frame assembly, cooking box (assem-  
bly), 2 inch bolt, nylon washer, keps nut, pliers and a 7/  
16 inch or adjustable wrench.  
Place the cooking box (assembly) in the frame assem-  
bly so the burner tubes(1) are under the frame  
brace(2).  
(1)  
(2)  
B-3  
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Your Weber Gas Grill Manifold assembly consisting of  
gas manifold, valves and gas burners has been factory  
assembled, pressure- and flame- tested. As a safety  
precaution, we recommend you check the burner  
alignment:  
1) Are the ends of the burners under the washers at  
the left rear and left front of the cooking box? The  
screws are only guides. Do not tighten.  
Install Gas Supply  
General Specifications for Piping  
Note - Contact your local municipality for building  
codes regulating outdoor gas barbecue installa-  
tions. In absence of Local Codes, you must con-  
firm to the latest edition of ANSI Z223.1. WE REC-  
OMMEND THAT THIS INSTALLATION BE DONE BY  
A PROFESSIONAL.  
2) Do the valves fit into the ends of the burners?  
3) Are the wing nuts under the burner assembly hand  
tight? Do not tighten with pliers.  
Some of the following are general requirements taken  
from ANISI Z223.1 latest edition for complete specifi-  
cations.  
If you answered YES to 1, 2 and 3, the burners are  
correctly aligned. If you answered NO, the burners are  
misaligned. Contact the Customer Service Represen-  
tative in your region using the contact information  
sheet provided with your manual. Do not use grill.  
This barbecue is designed to operate at 7 inches of  
water column pressure (.2526 psi).  
A manual shut-off valve must be installed outdoors,  
immediately ahead of the quick disconnect.  
An additional manual shut-off valve indoors should  
be installed in the branch fuel line in an accessible  
location near the supply line  
(2)  
(1)  
The quick disconnect connects to a 3/8 inch NPT  
thread from the gas source. The quick disconnect  
fitting is a hand-operated device that automatically  
shuts OFF the flow of gas from the source when the  
barbecue is disconnected  
The quick disconnect fitting can be installed horizon-  
tally, or pointing downward. Installing the fitting with the  
open end pointing upward can result in collecting  
water and debris.  
The dust covers (supplied plastic plugs) help keep  
the open ends of the quick disconnect fitting clean  
while disconnected.  
Pipe compound should be used which is resistant to  
the action of natural gas when connections are made.  
The outdoor connector must be firmly attached to  
rigid, permanent construction.  
ƽ WARNING: Do not route the 12 foot hose under  
a deck.The hose must be visible.  
(3)  
Gas supply  
Inside wall  
Outside wall  
Shut off  
Quick Disconnect  
Locking shut off  
B-4  
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Gas Line Piping  
Install igniter  
If the length of the line required does not exceed 50  
feet, use a 5/8" O.D. tube. One size larger should be  
used for lengths greater than 50 feet.  
Gas piping may be copper tubing, type K or L;  
polyethylene plastic tube, with a minimum wall thick-  
ness of .062 inch; or standard weight (schedule 40)  
steel or wrought iron pipe.  
Copper tubing must be tin-lined if the gas contains  
more than 0.3 grams of hydrogen sulfide per 100 cubic  
feet of gas.  
Note - The igniter wires are already attached to the  
Gas Catcher Ignition Chamber and the igniter. This  
was done to factory test the ignition system.  
The igniter lock nut is on the igniter.  
1) Loosen the igniter lock nut.  
2) Insert the top of the igniter up through the large  
part of the keyhole in the frame brace. Slide the  
igniter into the small part of the keyhole.  
3) Tighten the igniter lock nut back onto the igniter.  
Note - If the igniter works loose, carefully tighten the  
igniter lock nut with an adjustable wrench or pliers.  
Plastic tubing is suitable only for outdoor, under-  
ground use.  
(1)  
Gas piping in contact with earth, or any other  
material which may corrode the piping, must be  
protected against corrosion in an approved manner.  
Underground piping must have a minimum of 18"  
cover  
Test Connections  
All connections and joints must be thoroughly tested  
for leaks in accordance with local codes and all listed  
procedures in the latest edition of ANSI Z223.1  
ƽ DANGER  
(2)  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for gas  
leaks.This will result in a fire or explosion  
which can cause serious bodily injury or  
death and damage to property.  
(3)  
B-5  
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Check that all burner valves are off  
You will need: burner control knobs.  
Connect flexible hose to manifold  
You will need: the 12 foot natural supply hose and a 3/  
4 inch wrench.  
Thread fitting end of hose onto manifold. Tighten with  
wrench.  
Valves are shipped in the OFF position, but you should  
check to be sure that they are turned OFF. Put the  
knob on each valve. Check by pushing down and  
turning clockwise. If they do not turn, they are off.  
Proceed to the next step. If they do turn continue  
turning them clockwise until they stop, then they are  
off. Proceed to the next step.  
Install manifold bracket  
You will need: manifold bracket.  
Hook the bracket(2) onto the manifold at the center  
burner valve. Place your hand underneath the bracket.  
Lift the manifold, bracket and cooking box slightly, then  
hook the tab of the bracket onto the frame brace(1).  
(2)  
(1)  
B-6  
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Install the slide out bottom tray  
You will need: the slide out bottom tray(1), catch pan  
holder(2), catch pan and one disposable drip pan.  
Slide the bottom tray onto the mounting rails under the  
cooking box with finger grip toward you(1).  
ƽ WARNING: Do not line bottom tray with alumi-  
num foil. It can cause grease fires by trapping the  
grease and not allowing grease to flow into the  
catch pan.  
(1)  
(2)  
Hook the ends of the catch pan holder into the hole in  
the slide out bottom tray. The front of the catch pan  
holder must be on the same side as the finger  
grip(1) of the bottom tray.  
(1)  
Put the disposable drip pan into the catch pan.  
Slide the catch pan into the catch pan holder with its  
finger grip towards you(1).  
(1)  
B-7  
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Install Lid  
Install control panel and burner control knobs  
You will need: control panel, two Phillips screws/  
washers, a Phillips screwdriver, and burner control  
knobs.  
1) Set the control panel in place over both frame  
braces. Hold the Crossover Ignition button up while  
setting the control panel in place.  
You will need: lid, two hair pin cotters(1) and two hinge  
pins(2).  
Place lid on top of the cooking box. Align the hinges at  
the rear of the barbecue. Insert hinge pins through the  
hinges from the outside. Insert hair pin cotters into the  
small holes in the hinge pins.  
2) Line up the holes in the control panel with the  
holes in the white plastic plugs in the frame brace.  
Insert screws and tighten with a Phillips screw-  
driver until snug. Do not overtighten.  
(1)  
(2)  
3) Push each of the burner control knobs onto their  
valve.  
(1)  
(2)  
(3)  
B-8  
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Installing Features  
Install the right end trim piece with tool holders  
and right swing-up work surface  
3.) Insert one end of the swing-up work surface rod  
into the hole in the frame.  
You will need: Right trim piece with tool holders, right  
swing-up work surface, swing-up work surface rod, one  
1/2 inch bolt, one nylon washer and a wrench  
1.) Start the right end trim piece into the frame as  
shown, do not push the trim piece in all of the  
way and do not add bolt yet.  
(1)  
2.) Slide the swing-up work surface rod through the  
holes at the top of the swing-up work surface.  
C075.a  
C-1  
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4.) While holding swing-up work surface in position,  
insert the other end of the swing-up work surface  
rod into the right end trim piece (1). Push the trim  
piece into the frame as shown, making sure that  
the tab on the back underside piece of the trim  
piece is snapped into the slot in the rear frame (2).  
View from underneath  
To raise swing-up work surface: Lift table all the way up  
and slide it to the left, then lower table until you feel it  
lock in the up position.  
To lower swing-up work surface: Lift table up until it  
disengages and slide it to the right. Then lower it all the  
way down so that the locking pin on the right side of  
the table fits into the locking bracket on the leg, which  
will secure the table in the down position.  
(2)  
Do not use the swing-up work surface as a cutting  
board.  
(1)  
5.) Add a washer to the bolt and insert it through the  
front hole in the frame and the hole in the trim  
piece. Tighten with a wrench.  
C-2  
View inside of control panel  
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Install side burner  
You will need: side burner,  
ƽ WARNING: Make sure gas supply is off.  
Start the side burner hose into the opening between  
the control panel and right trim piece.  
Set the side burner in place in the frame. The side  
burner locking clip on the right should latch under the  
right trim piece.  
Route the hose between the cylinder panel and wheel  
frame.  
Tilt the side burner slightly, toward the control panel.  
Latch the side burner locking clip on the left, under the  
control panel.  
Push side burner control knob onto the valve.  
C-3  
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Connect the side burner hose as follows:  
Install the left end trim piece and swing-up work  
surface  
You will need: End trim piece, swing-up work surface,  
swing-up work surface rod, two 1/2 inch bolts, two  
nylon washers and a wrench  
1.) Start the left end trim piece into the frame as  
shown, do not push the trim piece in all of the  
way and do not add bolts yet.  
1)  
Slide back the collar of the quick disconnect  
on the manifold.  
2)  
Push the male fitting of the side burner hose  
into the quick disconnect, and maintain  
pressure. Slide the collar closed.  
(1)  
(2)  
2.) Slide the swing-up work surface rod through the  
holes at the top of the swing-up work surface.  
Quick disconnect will be engaged.  
Check to be sure that the side burner valve is OFF.  
Push the side burner control knob down and turn it  
clockwise. If it doesn’t turn, the valve is OFF. If it does  
turn, continue turning it clockwise until it stops, then  
the burner is OFF.  
3.) Insert one end of the swing-up work surface rod  
into the hole in the frame.  
C-4  
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4.) While holding swing-up work surface in position,  
insert the other end of the swing-up work surface  
rod into the left end trim piece. Push the trim piece  
into the frame.  
To raise swing-up work surface: Lift table all the way up  
and slide it to the right, then lower table until you feel it  
lock in the up position.  
To lower swing-up work surface: Lift table up until it  
disengages and slide it to the left. Then lower it all the  
way down so that the locking pin on the right side of  
the table fits into the locking bracket on the leg, which  
will secure the table in the down position.  
Do not use the swing-up work surface as a cutting  
board.  
5.) Add a washer to the bolt and insert it through the  
hole in the frame and the hole in the trim piece.  
Tighten with a wrench.  
Install the work surface  
You will need: work surface.  
Place the work surface, so that the front and back  
edges fit over the frame, in the area between the left  
trim piece and the cooking box as shown.  
Do not use the work surface as a cutting board.  
(1)  
(1) Make sure that the tabs on the side table are to the  
right, next to the cooking box.  
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Check for gas leaks  
To perform leak checks: Slide back the collar of the  
quick disconnect. Push the male fitting of the hose into  
the quick disconnect, and maintain pressure (1). Slide  
the collar closed (2). If it does not engage or lock,  
repeat procedure. Gas will not flow unless the quick  
disconnect is properly engaged.  
ƽ DANGER  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for  
leaks. Sparks or open flames will result in  
a fire or explosion, which can cause  
serious bodily injury or death and damage  
to property.  
(1)  
(2)  
ƽ WARNING:You should check for gas leaks every  
time you disconnect and reconnect a gas fitting.  
Note - All factory-made connections have been  
thoroughly checked for gas leaks. The burners have  
been flame-tested. As a safety precaution however, you  
should recheck all fittings for leaks before using your  
Weber Gas Barbecue. Shipping and handling may  
loosen or damage a gas fitting.  
Turn on gas supply.  
Check for leaks by wetting the connections with the  
soap and water solution and watching for bubbles. If  
bubbles form or if a bubble grows, there is a leak.  
Note – Since some leak test solutions, including soap  
and water, may be slightly corrosive, all connections  
should be rinsed with water after checking for leaks.  
ƽ WARNING: Do not ignite burners when leak  
checking.  
ƽ WARNING: Perform these leak checks even if  
your barbecue was dealer or store assembled.  
You will need: a soap and water solution, and a rag or  
brush to apply it.  
Note - Since some leak test solutions, including soap  
and water, may be slightly corrosive, all connections  
should be rinsed with water after checking for leaks.  
Make sure side burner is OFF.  
C-6  
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Check:  
Install Flavorizer® Bars and Cooking Grates  
1) Hose to manifold connection  
You will need: five Flavorizer Bars and two cooking  
2) Manifold to side burner hose connection  
ƽ WARNING: If there is a leak at connection(1),  
retighten the fitting with a wrench and recheck for  
leaks with soap and water solution.  
grates.  
Place the Flavorizer Bars side by side in the cooking  
box.  
If a leak persists after retightening the fitting, turn  
OFF the gas. DO NOT OPERATETHE BARBECUE.  
Contact the Customer Service Representative in  
your region using the contact information sheet  
provided with your manual.  
3) Side burner hose to side burner connection  
4) Valves to manifold connections  
5) Hose to quick disconnect connection  
ƽ WARNING: If there is a leak at connec-  
tions(2),(3),(4) or(5), turn OFF the gas. DO NOT  
OPERATE THE BARBECUE. Contact the Customer  
Service Representative in your region using the  
contact information sheet provided with your  
manual.  
When leak checks are complete, turn gas supply OFF  
at the source and rinse connections with water.  
Set the cooking grates onto the ledges in the cooking  
box with the rounded sides up.  
(1)  
(2)  
(3)  
(4)  
Installing the Warm-Up™ Basket  
You will need: Warm-Up Basket  
Insert one end of the Weber Warm-Up Basket into the  
hole at the right side of the inside of the lid, and the  
other end into the slot at the left side of the lid.  
(5)  
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Installing the warming rack  
You will need: warming rack.  
Set the warming rack into the slots at the rear of the  
cooking box.  
Install the bottom shelf  
You will need: Bottom shelf.  
Set the bottom shelf in place between the two frame  
connectors underneath the cooking box.  
Install the thermometer  
You will need: Thermometer.  
Insert the thermometer into its holder on the right side  
of the lid.  
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Operating  
1) Open the lid.  
Lighting  
2) Make sure all burner control knobs are turned  
OFF. (Push each burner control knob down and turn  
clockwise to ensure that they are in the off position.)  
3) Turn the gas supply valve on.  
ƽ WARNING: Do not lean over the open barbecue.  
Keep your face and body at least one foot away  
from the matchlight hole when lighting the  
barbecue.  
Summary lighting instructions are on the control panel.  
ƽ DANGER  
Failure to open the lid while igniting the  
barbecue’s burners, or not waiting 5  
minutes to allow the gas to clear if the  
barbecue does not light, may result in an  
explosive flame-up which can cause  
serious bodily injury or death.  
4) Push Front burner control knob down and turn to  
START/HI.  
5) Push the Crossover Ignition Button several times,  
so it clicks each time.  
6) Check that the burner is lit by looking through the  
matchlight hole on the front of the cooking box.You  
should see flame.  
ƽ WARNING: If the burner does not light, turn the  
Front burner control knob to OFF and wait 5  
minutes to let the gas clear before you try again, or  
try to light with a match.  
7) After the FRONT burner is lit you can turn on the  
other burner or burners.  
Note - Always light the FRONT burner first. The other  
burner or burners ignite from the FRONT burner.  
Crossover Ignition® System  
Note - The Crossover Ignition System ignites the Front  
burner with a spark from the igniter electrode inside  
the Gas Catcher™ Ignition Chamber.You generate the  
energy for the spark by pushing the Crossover Ignition  
Button until it clicks.  
ƽ WARNING: Check hose before each use of  
barbecue for nicks, cracking, abrasions or cuts. If  
the hose is found to be damaged in any way, do  
not use the barbecue. Replace using only Weber  
authorized replacement hose. Contact the  
Customer Service Representative in your region  
using the contact information sheet provided with  
your manual.  
To Extinguish  
Push down and turn each burner control knob  
clockwise to the OFF position.Turn gas supply  
OFF at the source.  
1
2
7
3
6
4
5
*The grill illustrated may have slight differences than  
the model purchased.  
D-1  
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ƽ WARNING: If the burner does not light, turn the  
Front burner control knob to OFF and wait 5  
minutes to let the gas clear before you try again or  
try to light with a match.  
Manual Lighting  
ƽ DANGER  
Failure to open lid while igniting the  
barbecue’s burners, or not waiting 5  
minutes to allow the gas to clear if the  
barbecue does not light, may result in an  
explosive flame-up which can cause  
7) After the FRONT burner is lit you can turn on the  
other burner or burners.  
Note - Always light the FRONT burner first. The other  
burner or burners ignite from the FRONT burner.  
serious bodily injury or death.  
1) Open the lid.  
To Extinguish  
2) Make sure all burner control knobs are turned  
OFF. (Push each burner control knob down and  
turn clockwise to ensure they are in the off  
position.)  
Push down and turn each burner control knob  
clockwise to the OFF position.Turn gas supply  
OFF at the source.  
3) Turn the gas supply valve on.  
4) Strike a match and put the flame into the  
matchlight hole in the front of the cooking box.  
1
2
7
3
4,6  
5
*The grill illustrated may have slight differences than  
the model purchased.  
ƽ WARNING: Do not lean over the open barbecue.  
Keep your face and body at least one foot away  
from the matchlight hole when lighting the  
barbecue.  
5) Push Front burner control knob down and turn to  
START/HI.  
6) Check that the burner is lit by looking through the  
matchlight hole on the front of the cooking box.You  
should see a flame.  
D-2  
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Lighting the side burner if the main burners are lit.  
1) Open the side burner lid.  
2) Push down and turn the side burner control to HI.  
3) Press the side burner igniter button several times so  
Lighting the Side Burner  
The side burner has a separate ignition system from  
the main cooking box.  
it clicks each time.  
1
ƽ DANGER  
2
Failure to open the lid while igniting the side  
burner, or not waiting 5 minutes to allow the  
gas to clear if the side burner does not light,  
may result in an explosive flame-up which  
can cause serious bodily injury or death.  
3
Lighting only the side burner.  
1) Open the side burner lid.  
ƽ CAUTION: Side burner flame may be difficult to  
see on a bright sunny day.  
ƽ WARNING: If the side burner does not light:  
1) Turn OFF the side burner control valve.  
2) Wait 5 minutes to let the gas clear before  
you try again or try to light with a match.  
2) Check that the fuel gauge reads more than E.  
3) Check that the side burner valve is turned OFF.  
(Push each knob down and turn clockwise to  
ensure they are in the off position.), and all main  
burner control valves are OFF (push down and  
turn clockwise).  
4) Turn the LP tank valve on (turn clockwise).  
5) Push down and turn the side burner control valve  
to HI.  
6) Push the side burner igniter button several times  
so it clicks each time.  
1
5
3
6
ƽ CAUTION: Side burner flame may be difficult to  
see on a bright sunny day.  
ƽ WARNING: If the side burner does not light:  
1) Turn OFF the side burner control valve.  
2) Wait 5 minutes to let the gas clear before  
you try again or try to light with a match.  
D-3  
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I Check that the areas under the control panel and  
the slide out bottom tray are free from debris that  
might obstruct the flow of combustion or ventilation air.  
I The Spider stopper guards should also be checked  
for any obstructions. (See MaintenanceSection.)  
Cooking  
ƽ WARNING: Do not move the Weber Gas  
Barbecue when operating or while barbecue is hot.  
You can adjust the FRONT and BACK burners as  
desired. The control settings: High (H), Medium (M),  
Low (L), or Off (O) are described in your Weber  
cookbook. The cookbook uses these notations to  
describe the settings of the FRONT and BACK  
burners. For example, to sear steaks, you would set all  
burners at H (high). Then to complete cooking, you  
would set FRONT and BACK at M (medium). Refer to  
your Weber cookbook for detailed cooking instructions.  
Cleaning  
ƽ WARNING:Turn your Weber Gas Barbecue OFF  
and wait for it to cool before cleaning.  
ƽ CAUTION: Do not clean your Flavorizer® Bars or  
cooking grates in a self-cleaning oven.  
For availability of replacement cooking grates and  
Flavorizer Bars contact the Customer Service  
Representative in your region using the contact  
information sheet provided with your manual.  
Outside surfaces - Use a warm soapy water solution  
to clean, then rinse with water.  
ƽ CAUTION: Do not use oven cleaner, abrasive  
cleansers (kitchen cleansers) cleaners that contain  
citrus products, or abrasive cleaning pads on  
barbecue or cart surfaces.  
Slide out Bottom tray - Remove excess grease, then  
wash with warm soapy water, then rinse  
Flavorizer® Bars and Cooking Grates - Clean with a  
suitable brass bristle brush. As needed, remove from  
grill and wash with warm soapy water, then rinse with  
water.  
Catch pan - Disposable foil trays are available, or you  
can line the catch pan with aluminum foil. To clean the  
catch pan, wash with warm soapy water, then rinse.  
Thermometer - Wipe with warm soapy water; clean  
with plastic scrub ball. Do not put in dishwasher or  
submerge in water.  
Inside cooking module - Brush any debris off of  
burner tubes. DO NOT ENLARGE BURNER PORTS  
(OPENINGS). Wash inside of cooking box with warm  
soapy water and a water rinse.  
Note: The temperature inside your cooking box for the  
first few uses, while surfaces are still very reflective,  
may be hotter than those shown in your cookbook.  
Cooking conditions. Such as wind and weather, may  
require the adjustment of the burner controls to obtain  
the correct cooking temperatures.  
ƽ CAUTION: Replace thermometer in lid when not  
in use. Do not leave thermometer in food while  
cooking.  
If burners go out during cooking, open lid, turn off  
all burners and wait five minutes before relighting.  
Preheating - Your Weber Gas Barbecue is an energy-  
efficient appliance. It operates at an economical low  
BTU rate. To preheat: after lighting, close lid and turn  
all burners to high (HH). Preheating to between 500°  
and 550° F (260° and 290° C) will take 10 to 15  
minutes depending on conditions such as air  
temperature and wind.  
Drippings and grease - The Flavorizer® Bars are  
designed to smokethe correct amount of drippings  
for flavorful cooking. Excess drippings and grease will  
accumulate in the catch pan under the slide out bottom  
tray. Disposable foil drip pans are available that fit the  
catch pan.  
ƽ WARNING: Check the bottom tray for grease  
build-up before each use. Remove excess grease  
to avoid a grease fire in the slide out bottom tray.  
Inside Lid - While lid is warm, wipe inside with paper  
towel to prevent grease build-up. Flaking built-up  
grease resembles paint flakes.  
Stainless steel surfaces - Wash with a soft cloth and  
a soap and water solution.  
Plastic surfaces - Wash with a soft cloth and a soap  
and water solution.  
Do not use cleaners that contain acid, mineral  
spirits or xylene. Rinse well after cleaning.  
Storage  
I When storing the Weber Gas Barbecue, make sure  
that the inside shut-off valve and/or locking outdoor  
shut-off valve is secured in the OFF position. When the  
Weber Gas Barbecue is stored indoors, the gas supply  
MUST BE DISCONNECTED.  
Plastic work surfaces are not to be used as cutting  
boards.  
I After a period of storage and/or nonuse, the Weber  
Gas Grill should be checked for gas leaks and any  
obstructions in the burner tubes before using. (See  
MaintenanceSection.)  
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Check:  
Annual Maintenance  
1) Hose to manifold connections.  
After a period of nonuse, we recommend that you  
perform the following maintenance procedures for your  
safety.  
ƽ WARNING: If there is a leak at connection (1), re-  
tighten the fitting with a wrench and recheck for  
leaks with a soap and water solution.  
ƽ WARNING: Check the hose before each use of  
the barbecue for nicks, cracking, abrasions or  
cuts. If the hose is found to be damaged in any  
way, do not use the barbecue. Replace using only  
Weber authorized replacement hose. Contact the  
Customer Service Representative in your region  
using the contact information sheet provided with  
your manual.  
If a leak persists after re-tightening the fitting, turn  
OFF the gas. DO NOT OPERATE THE BARBECUE.  
Contact the Customer Service Representative in  
your region using the contact information sheet  
provided with your manual.  
2) Manifold to side burner hose connection  
3) Side burner hose to side burner connection  
4) Valves to manifold connection.  
I Inspect the burners for correct flame pattern. Clean  
if necessary, following the procedures outlined in the  
General Maintenancesection of this manual.  
I Check all gas fittings for leaks.  
5) Hose to quick disconnect connection.  
ƽ WARNING: If there is a leak at connections (2,3,4  
0r 5), turn OFF the gas. DO NOT OPERATE THE  
BARBECUE. Contact the Customer Service  
Representative in your region using the contact  
information sheet provided with your manual.  
When leak checks are complete, turn gas supply OFF  
at the source and rinse connections with water.  
ƽ DANGER  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for  
leaks. Sparks or flames will result in a fire  
or explosion, which can cause serious  
bodily injury or death, and damage to  
property.  
(1)  
(2)  
(3)  
ƽ WARNING:You should check for gas leaks every  
time you disconnect and reconnect a gas fitting.  
Note - All factory-made connections have been  
thoroughly checked for gas leaks. The burners have  
been flame tested. As a safety precaution however,  
you should recheck all fittings for leaks before using  
your Weber Gas Barbecue. Shipping and handling may  
have loosened or damaged a gas fitting.  
(4)  
ƽ WARNING: Perform these leak checks even if  
your barbecue was dealer- or store-assembled.  
You will need: a soap and water solution and a rag or  
brush to apply it.  
(5)  
To perform leak checks: Make sure all Burners are in  
the off position. Turn on gas supply.  
ƽ WARNING: Do not ignite burners while leak  
checking.  
Check for leaks by wetting the connections with the  
soap and water solution and watching for bubbles. If  
bubbles form, or if a bubble grows, there is a leak.  
Note - Since some leak test solutions, including soap  
and water, may be slightly corrosive, all connections  
should be rinsed with water after checking for leaks.  
Inspection and Cleaning of the Weber  
Spider Stopper™ Guards  
To inspect the Spider Stopper Guards, remove the  
control panel and look to see if they have dust or dirt  
on their outside surfaces. If they are dirty, brush off the  
outside surface of the Spider Stopper Guards with a  
soft bristle brush (an old toothbrush for example).  
Check that there are no gaps in the Spider Stopper  
Guardsseams or in the fit around the burners or  
valves. (See Section General Maintenance.)  
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Main Burner Flame Pattern  
The Weber Gas Barbecue burners have been factory  
set for the correct air and gas mixture. The correct  
flame pattern is shown.  
1) Burner tube  
2) Tips occasionally flicker yellow  
3) Light blue  
General Maintenance  
Weber Spider StopperGuards  
Your Weber Gas Barbecue, as well as any outdoor gas  
appliance, is a target for spiders and other insects.  
They can nest in the venturi section (Venturi(1), air  
shutter(2), venturi fin(3) ) of the burner tubes. This  
blocks the normal gas flow, and can cause the gas to  
flow back out of the air shutter. This could result in a  
fire in and around the air shutters, under the control  
panel, causing serious damage to your barbecue.  
4) Dark blue  
(1)  
(1)  
(2)  
(3)  
(4)  
If the flames do not appear to be uniform throughout  
the burner tube, follow the burner cleaning procedures.  
(2)  
(3)  
The Weber Spider StopperGuard(1) is factory  
installed. It fits tightly around the air shutter section of  
the burner tube and the valve, thereby preventing  
spiders and other insects access to the burner tubes  
through the air shutter openings.  
Main Burner Cleaning Procedure  
Turn off the gas supply. Remove the manifold.  
Look inside each burner with a flashlight.  
(1)  
Clean the inside of the burners with a wire (a  
straightened-out coat hanger will work). Check and  
clean the air shutter opening at the ends of the  
burners. Check and clean the valve orifices at the base  
of the valves. Use a brass bristle brush to clean  
outside of burners. This is to make sure all the burner  
ports are fully open.  
We recommend that you inspect the Weber Spider  
Stopper Guards at least once a year. (See Section  
Annual Maintenance.) Also inspect and clean the  
Spider Stopper Guards if any of the following  
symptoms should ever occur:  
CAUTION: Do not enlarge the burner ports when  
cleaning.  
1) The smell of gas in conjunction with the burner  
flames appearing yellow and lazy.  
2) Barbecue does not reach temperature.  
3) Barbecue heats unevenly.  
4) One or more of the burners do not ignite.  
ƽ DANGER  
Failure to correct the above mentioned  
symptoms may result in a fire, which can  
cause serious bodily injury or death, and  
cause damage to property.  
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7) Lift and twist the burner assembly slightly, to  
separate the crossover tube(1) from the burners.  
Remove the burners from the cooking box.  
Replacing Main Burners  
1) Your Weber Gas Barbecue must be OFF and cool.  
2) Turn gas OFF at source.  
3) To remove control panel: take off the burner control  
knobs. Remove the screws holding the control  
panel in place. Lift off the control panel.  
4) Unlatch the Spider StopperGuards and remove  
them.  
(1)  
8) To reinstall the burners, reverse 3) through 7).  
ƽ CAUTION:The burner openings(1) must be  
positioned properly over the valve orifices(2).  
Check proper assembly before fastening manifold in  
place.  
5) Remove the manifold bracket and unscrew the two  
wing nuts(1) that hold the manifold to the cooking  
box. Pull the manifold and valve assembly out of  
the burners and carefully set it down.  
(2)  
(1)  
(1)  
6) Slide the burner assembly out from under the  
guide screw and washer(1) in the corners of the  
cooking box.  
(1)  
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9) Reinstall the Spider Stopper Guards. Slightly  
rotate the Spider Stopper Guards so that the  
seams are in line with the Venturi fins(1). There  
should be no gaps in the seams or in the fit around  
the burners(2) and valves(3).  
Crossover® Ignition System Operations  
If the Crossover Ignition System fails to ignite the Left  
burner, light the Left burner with a match. If the Left  
burner lights with a match, then check the Crossover  
Ignition System.  
I Check that both the white(1) and black(2) ignition  
wires are attached properly.  
(1)  
(3)  
(1)  
(2)  
(2)  
ƽ CAUTION: If the Spider Stopper Guards do not  
fit tightly, contact the Customer Service  
Representative in your region using the contact  
information sheet provided with your manual.  
ƽ WARNING: After reinstalling the gas lines, they  
should be leak checked with a soap and water  
solution before using the barbecue. (See Step:  
Check for gas leaks.)  
I Check that the Crossover Ignition button pushes the  
igniter (button) down, and returns to the up position.  
I Check to see if the igniter is loose in the frame.  
Tighten if necessary; See Step Install igniterfor  
correct procedure.  
If the Crossover Ignition System still fails to light,  
Contact the Customer Service Representative in your  
region using the contact information sheet provided  
with your manual.  
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Troubleshooting  
Problem  
Check  
Cure  
Burners burn with a yellow or  
orange flame, in conjunction with Guards for possible obstructions.  
the smell of gas. (Blockage of holes.)  
Inspect Weber Spider Stopper  
Clean Weber Spider Stopper  
Guards. (See Section Annual  
Maintenance)  
Burner does not light, or flame is Is fuel hose bent or kinked?  
Straighten fuel hose.  
low in HIGH position.  
Does the Front burner light with a  
match?  
If you can light the Front burner with  
a match, then check the Crossover  
Ignition System.  
Experiencing flare-ups:  
Are you preheating barbecue in the All burners on high for 10 to 15  
prescribed manner?  
minutes for preheating.  
Are the cooking grates and  
Flavorizer bars heavily coated with  
burned-on grease?  
Clean thoroughly. (See Section  
Cleaning)  
ƽ CAUTION: Do not line the  
bottom tray with aluminum foil.  
Is the bottom tray dirtyand not  
allowing grease to flow into catch  
pan?  
Clean bottom tray  
Burner flame pattern is erratic.  
Flame is low when burner is on  
HIGH. Flames do not run the  
whole length of the burner tube.  
Are burners clean?  
Clean burners. (See Section  
General Maintenance.)  
Inside of lid appears to be  
peeling.(Resembles paint  
peeling.)  
The lid is porcelain-on-steel, not  
Clean thoroughly. (See Section  
paint. It cannot peel. What you are Cleaning.)  
seeing is baked on grease that has  
turned to carbon and is flaking off.  
THIS IS NOT A DEFECT.  
If problems cannot be corrected by using these methods, please contact the Customer  
Service Representative in your region using the contact information sheet provided with  
your manual.  
D-9  
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Side Burner Troubleshooting  
ƽ WARNING: Before attempting any troubleshooting steps, all gas controls and supply  
valves should be in the OFF position.  
Problem  
Side Burner does not light.  
Check  
Is gas supply off?  
Cure  
Turn supply on.  
Is the fuel hose bent or kinked?  
Straighten hose.  
Flame is low in HIGH position.  
Inspect the Weber Spider Stopper  
Guard for possible obstructions.  
(lockage of holes.)  
Clean Weber Spider Stopper Guard.  
(See section Annual Maintenance)  
Flame is very yellow in  
conjunction with the smell of gas,  
OR  
Burner makes popping noise in  
conjunction with the smell of gas.  
If match lights burner, checkigniter  
(see below).  
Push button ignition does not  
work.  
Does burner light with a match?  
Side Burner maintenance  
ƽ WARNING: All gas controls and supply valves  
should be in the OFF position.  
Check igniter:  
4) 1/8 to 3/16 inch gap between electrode and burner  
(4)  
Make sure wire is connected between igniter and  
electrode. Check that igniter lock nut is tight.  
Note: If the igniter works loose, carefully tighten the  
igniter lock nut with an adjustable wrench or pliers.  
Adjust igniter electrode to burner. Gap should be 1/8 to  
3/16 inch from tip of electrode to burner. Spark should  
be a white/blue color, not yellow.  
1) Igniter  
2) Igniter Wire  
3) Venturi/Burner  
(2)  
(1)  
(3)  
D-10  
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