Wayne Dalton Garage Door Opener 3982 User Manual

Wayne-Dalton Corp.  
P.O. Box 67 Mt. Hope, OH 44660  
(888) 827-3667  
Installation Instructions and Owner’s Manual  
Model 3982 idrive™ Extension Spring Kit.  
Use these instructions to install the extension spring kit with idrive™ Models: 3660-372/ 3661-372/ 3662-372/ 3760-372  
Covered under one or more of the following U.S. patents: D413,579;D466,141; D472,568; D472,910;D473,573; D473,574;  
D474,215; D505,393; D517,580; 5,929,580; 6,078,249; 6,145,570; 6,164,014; 6,253,824; 6,263,947; 6,325,134; 6,326,751;  
6,326,754; 6,401,792; 6,561,255; 6,561,256; 6,568,454; 6,588,156; 6,605,910; 6,667,591; 6,739,372; 6,845,804; 6,851,465;  
6,873,127; 6,880,609; 6,903,650; 7,053,571; 7,061,197; 7,075,256; 7,109,677; 7,123,128; 7,143,804; 7,173,389; 7,173,514;  
7,173,516; 7,183,732; 7,190,266; 7,193,502; 7,207,142; 7,211,975. other U.S. and foreign patents pending  
Important Notice!  
Use these instructions instead of the manual included with your idrive™. Read  
the enclosed instructions carefully before installing/operating this garage door  
opener. Pay close attention to all warning labels and notes. This manual should  
be attached to the wall in close proximity to the garage door opener.  
© Copyright 2007 Wayne-Dalton Corp.  
Rev1  
7/6/2007  
Part No. 306436  
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NOTE: This equipment has been tested and found to comply with limits for a Class B digital device,  
pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against  
harmful interference in a residential installation. This equipment generates, uses and can radiate ra-  
dio frequency energy and, if not installed and used in accordance with these instruction, may cause  
harmful interference to radio communication; however, there is no guarantee that interference will not  
occur in a particular installation. If this equipment does cause harmful interference to radio or televi-  
sion reception, which can be determined by turning equipment off and on, user is encouraged to try to  
correct interference by one or more of the following measures: Reorient or relocate receiving antenna.  
Increase separation between equipment and receiver. Connect equipment into an outlet on a circuit  
different from that which receiver is connected. Consult your dealer or/and experienced radio/television  
technician for help. WARNING: Changes or modifications to this unit not expressly approved by party  
respIonMsiblePfoOr coRmpTliaAnceNcouTld vSoidAusFer’Es aTuthYorityItNo opSerTateRthiUs eqCuipTmIenOt. NS FOR  
IMPORTANT SAFETY INSTRUCTIONS FOR  
INSTALLATION AND USE  
INSTALLATION AND USE  
WARNING: INCORRECT  
WARNING: IT IS VITAL  
INSTALLATION CAN  
LEAD TO SEVERE OR  
FATAL INJURY. FOLLOW  
INSTRUCTIONS.  
FOR THE SAFETY OF  
PERSONS TO FOLLOW  
ALL INSTRUCTIONS. SAVE  
THESE INSTRUCTIONS.  
Install only on a properly balanced  
garage door. An improperly  
balanced door could cause severe  
injury. Have a qualified service  
person make repairs to cables,  
spring assemblies, and other  
hardware before installing the  
opener.  
READ AND FOLLOW ALL  
INSTALLATION INSTRUCTIONS.  
Do not connect the opener to a  
power source until instructed to do  
so.  
Where possible, install the opener  
seven feet or more above the floor.  
Mount emergency release six feet  
above the floor.  
Install the entrapment warning  
label next to the wall station in  
a prominent location. Install the  
emergency release marking on or  
next to the emergency disconnect.  
Locate the wall station: (a) within  
sight of door, (b) at a minimum  
height of five feet, so small children  
cannot reach it, and (c) away from  
all moving parts of the door.  
Remove all ropes and remove  
or make inoperative all locks  
connected to the garage door before  
installing the opener.  
After installing the opener, the door  
must reverse when it contacts a  
1-1/2” high object (or 2 x 4 board  
laid flat) on the floor.  
Do not wear rings, watches or loose  
clothing when installing or servicing  
a garage door system.  
Installation and wiring must comply  
with local building and electrical  
codes. Connect power cord to a  
properly grounded outlet. Do not  
remove the ground pin from power  
cord.  
Wear safety glasses for eye  
protection when installing or  
servicing the opener or door.  
3
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Package Contents:3982 idrive™ Extension Spring Kit  
RH.  
Drum Wrap Set  
RH.  
LH.  
LH.  
RH.  
LH.  
Flag Brackets  
Cable/Drum  
Assembly  
(3) Cam Tubes  
Photoelectric Safety Sensors  
W/Hardware  
Owners Manual  
Hardware Kit: 3982 idrive™ Extension Spring Kit  
(2) 3-Hole Clip  
(2) Large S-Hook  
(2) Drum Shafts  
Cable Loop Tool  
(4) spacers  
(2) 5/16” x 1-5/8” Hex Head Lag Screw  
(2) 1/4-20 x 9/16”  
Track Bolt  
(2) Snap Buttons  
(2) 1/4-20  
Flange Hex Nut  
(2) 1/2-13 x 2” Socket Head Cap Screw  
(4) 3/8-16 x 3/4” Truss  
Head Bolt  
(4) 3/8-16  
Hex Nut  
Grease Packet (1)  
(2) 1/2-13 Lock Nut  
(4) 1/2” Flat Washer  
4
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idrive™ Package Contents:  
6’ Power Cord (1)  
Opener  
Three-button  
Transmitter (2)  
Wall Station Assembly  
Support  
Bracket  
Light Fixture Assembly  
w/ Screw & Diffuser  
Wall Station  
Reference Label  
Lock Arm Assembly  
Entrapment Label  
Owners Manual  
idrive™ Hardware Kit:  
1/4 x 1-1/2” Hex Head Lag Screws (4)  
“S” Hook (1)  
Disconnect  
Handle (1)  
Disconnect Cable (1)  
M5 x .8 x 12 Phillips  
Pan Head Screw (1)  
(For Lock Arm)  
Jumpers (3)  
1/4 x 2” Hex Head Lag Screws (2)  
Handle Bracket (1)  
#6-32 x 3/4” Phillips  
Pan Head Screw (1)  
(For Light Fixture)  
#6-20 x 1/2” Phillips Pan  
Head PL Screw (1)  
(for disconnect handle)  
#6 x 7/8” Phillips Pan  
Head Screws (4)  
Cable Clips (4)  
Emergency  
Disconnect Label (1)  
5
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Tools Needed:  
1/8” Drill Bit  
3/32” Drill Bit  
Tape Measure  
Power Drill  
Pencil  
7/16” Socket  
Step Ladder  
1/2” Socket  
9/16” Socket  
3/4” Socket  
7/16” Wrench  
1/2” Wrench  
9/16” Wrench  
3/4” Wrench  
7/16” Socket Driver  
3/8” Hex Wrench  
Flat Head Screw-  
driver  
Safety Glasses  
Phillips Head  
Screwdriver  
Ratchet  
Locking Pliers (2)  
Level  
Available Accessories: For idrive™  
3-Button Mini RF Trans-  
mitter  
Model no: 3973  
Part no: 302083  
Keyless Entry RF  
Transmitter  
Low Headroom Kit  
Part no: 302883  
Model no: KEP2  
Part no: 302078  
Infrared Safety Sensor  
Model no: ML2  
Part no: 301674  
Power Cord Extender  
Model no: 3960M, Part no: 302616  
Deluxe Wireless Light Kit  
Model no: 3950-ULDRE  
Part no: 302097  
5-Button Wall-Station RF  
Transmitter  
Model no: 3975  
Part no: 302090  
6
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idrive™ Retro-fit Installation  
Step 1: Extension Spring Relief  
Raise the door to the fully open position and clamp locking pliers to the back legs of both vertical tracks, below  
the bottom rollers to prevent the door from falling (see Fig. 1). By opening the door, you release most of the  
spring tension. Carefully unfasten the S-hook from the horizontal angle. Remove the counterbalance cable.  
Leave extension spring with it’s sheave installed. Repeat for the other side.  
WARNING COUNTERBALANCE SPRING TENSION MUST BE RELIEVED BEFORE RE-  
MOVING ANY HARDWARE. A POWERFUL SPRING RELEASING IT’S ENERGY SUDDENLY CAN  
CAUSE SEVERE, EVEN FATAL INJURY.  
NOTE: Only remove springs when door is in the up position and visegrip pliers are attached to the  
track.  
CAREFULLY REMOVE THE “S” HOOK AND COUNTERBALANCE  
CABLE (REPEAT FOR THE OTHER SIDE)  
FIG. 1  
SAFETY  
CABLE  
(LEAVE IN-  
STALLED)  
BOTTOM  
ROLLER  
LOCKING  
PLIERS  
ATTACH LOCKING PLIERS TO BACK LEG OF  
TRACK BELOW ROLLER (BOTH SIDES)  
FRONT CABLE  
SHEAVE  
Step 2: Remove Front Sheave  
Disassemble the existing front cable sheaves. Typi-  
cally the front sheave is secured with a bolt and nut to  
the horizontal angle. Repeat for other side. (NOTE:  
It may be helpful to refer to the original garage  
door’s owner’s manual for removing parts from  
the original door.)  
BOTTOM DOOR  
SECTION  
NUT  
HORIZONTAL  
ANGLE  
Extension idrive™ Installation  
PULL LIFTING CABLE  
TIGHT SNUGGING THE  
CABLE TO SIZE AROUND  
THE FIXTURE  
Step 3: Lifting Cable Loop  
CRIMP SLEEVE  
Locate the bottom bracket at the lower edge of the bottom  
section. The lift cable will be attached to the brackets  
milford pin. Measure the diameter of the head of the pin  
and record the measurement. Locate the drum assemblies  
provided with the kit. They will have a cable attached  
with a loop formed on the end of the cable.  
LOOP  
TOOL  
BOTTOM  
BRACKET  
Locate the cable loop tool and install the loop over the  
shape that corresponds to the milford pin head size you  
measured. Use the larger size if the milford pin head size  
is greater than or equal to 1/2”, and the smaller size if the  
diameter is less than 1/2”. With the cable installed onto  
the tool, pull the cable tight, forming it around the loop  
tool. Remove the cable from the tool while holding the  
cable so it does not slip in the crimp sleeve. Place the  
crimp sleeve on a hard surface and using a hammer, hit  
MILFORD PIN  
the crimp sleeve until it is squeezed tightly around the cable. Verify the loop has been set securely by pulling  
on the loop. Repeat for the other cable. Set the drum/cable assemblies aside until needed.  
WARNINGFAILURE TO CRIMPSLEEVE SECURELYTO CABLE, CAN CAUSE CABLE  
TO SLIPOUT, ALLOWING DOOR TO FALLDURING OPERATION, RESULTING IN SEVERE OR  
FATAL INJURY.  
7
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FLAG  
Step 4: Flag Bracket Installation  
BRACKET  
5/16 X 1-5/8”  
LAG SCREW  
DRILL (2) 3/8” DIA.  
HOLES TO MATCH  
SLOTS IN FLAG  
BRACKETS  
There are two flag brackets (left  
RIGHT HAND  
FLAG BRACKET  
and right) provided. The right side  
bracket has an extended flange at the  
top. Align the left hand flag bracket  
to the existing left flag angle, so the  
top flange will be located to the top  
edge of the existing flag angle.  
Identify two locations that will al-  
low the 3/8” bolts to go through both  
the flag bracket and the existing flag  
angle.  
(2) 3/8-16 X 3/4”  
TRUSS HEAD  
BOLTS  
(2) SPACERS  
(2) 3/8”  
NUTS  
FLAGANGLE  
NOTE: In some instances there  
LEFT HAND  
FLAG BRACKET  
may not be any holes in the existing flagangles to mount the flag brack-  
ets. It will be necessary to drill two 3/8” dia. holes that will allow the  
3/8” bolts to go through both the existing flag angles and the new flag  
brackets. Once the holes are drilled proceed with the installation of the flag brackets as  
shown in step 4.  
BRACKET  
INSTALLED  
Insert the 3/8” bolts into the previously identified slot in the flag bracket, insert a spacer onto the bolt and posi-  
tion the flag bracket to the existing flag angle. Attach the 3/8” nut and tighten. Secure the second bolt, spacer  
and nut in the same manner. Make sure that the flag bracket is parallel with the existing flag angle.  
IMPORTANT! Flag brackets must be level and plumb. Secure the top of the flag bracket with a 5/16” lag  
screw in the slot provided. Repeat the procedure for the right hand bracket.  
NOTE: Right and Left hand is determined from inside the garage, looking out.  
DOOR WIDTH + 3-1/2”  
Step 4A: Track Width  
EXTENSION SPRING  
FLAG BRACKETS  
Conformation  
1-3/4”  
1-3/4”  
For the extension spring torsion  
tube to install correctly it is neces-  
sary that the distance between the  
flag angles be correct. Measure the  
distance between the existing flag  
angles. The dimension needs to be  
the width of the door + 3-1/2”. If  
this is not what the track is set to,  
then you must adjust the track so  
that the mounting brackets meet  
the requirment.To move the track it  
may be necessary to loosen the bolts  
in the flag angles and the brackets  
mounting it to the jamb. Set the  
track so it is 1-3/4” from the edge  
DOOR WIDTH  
EXISTING  
FLAG ANGLES  
of the door on both sides. Reinstall bolts in the jamb brackets and flag angles. Recheck dimensions before go-  
ing to the next step.  
8
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1/2-13 X 2” SOCKET  
HEAD CAP SCREW  
Step 5: Cable Drum Installation  
NOTE: Do not remove shrink wrap from cable  
drums until instructed to do so.  
DRUM SHAFT  
Cable drums are right and left. Be sure to check the  
identification on each drum to make sure the correct  
drum is installed on its corresponding side.  
APPLY GREASE  
TO DRUM SHAFT  
FLANGE  
Apply grease to both sides and outer diameter of the  
flange of the drum shaft.  
CABLE DRUM  
Insert the 1/2-13 x 2” socket head cap screw into the  
drum shaft. Then insert the screw and shaft into the  
drum so that the screw threads and drum shaft are  
showing out past the drum bearing.  
Install the drum/shaft/screw assembly into the 3/4”  
hole in the flag bracket. Be sure the end of the shaft  
is inserted into the hole in the flag angle.  
Secure assembly with a 1/2” washer and 1/2”  
lock nut.  
1/2-13 X 2” SOCKET  
HEAD CAP SCREW  
DRUM ASSEMBLY  
(SHRINK WRAPPED)  
DRUM SHAFT  
3/4” HOLE  
FLAG  
Check to make sure the drum will rotate freely  
on the shaft. If not, loosen 1/2” lock nut until the  
drum is free to rotate. Repeat for opposite side.  
BRACKET  
1/2” WASHER  
1/2” LOCK  
NUT  
Step 6: Bottom Bracket Lifting Cables  
Locate the end of the lifting cable where the custom loop  
was made earlier in the instructions. Carefully pull the  
cable, bringing the loop to the milford pin located in the  
bottom bracket on the edge of the bottom section. Secure  
the cable loop around the milford pin, making  
sure the loop is over the head of the milford pin  
and around the smaller diameter. Repeat for the  
other side.  
LIFTING  
CABLE  
MILFORD PIN ON  
BOTTOM BRACKET  
9
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Step 7: Drum Wrap Installation  
RECTANGULAR  
WINDOW  
LEFT HAND  
NOTE: Right and Left hand is determined  
DRUM WRAP  
from inside the garage, looking out.  
EXTENSION  
SPRING CABLE  
Drum wraps are right and left. Take the  
extension spring cable and unroll it, thread  
the free end of the cable through the  
rectangular window of the drum wrap.  
Position the drum wrap as shown  
CABLE  
DRUM  
FLAG  
BRACKET  
DRUM WRAP INSTALLED  
1/4-20 X 9/16”  
TRACK BOLT  
1/4-20  
FLANGE NUT  
Step 8: Extension Spring Counterbalance  
NOTE: The door lifting cable and the extension spring cable are  
wrapped oppositely on the drum.  
REVERSE  
ANGLE  
EXTENSION SPRING  
COUNTERBALANCE  
CABLE  
Take the end of the extension spring cable, thread it through and  
around the sheave located on the extension spring, then bring the  
cable to the front of the track.  
COUNTERBALANCE  
CABLE ON DRUM  
GROOVES  
CABLE DRUM  
SHEAVE  
CABLE DRUM  
COUNTERBALANCE CABLE  
ON SPRING SHEAVE  
S-HOOK  
3-HOLE  
SECURED TO FRAMING  
MEMBERS  
CLIP  
ADJUST CABLE SO THAT  
SPRING STRETCHES 1”, BY  
RELOCATING S-HOOK OR ADJUST-  
ING THE CABLE IN THE 3-HOLE CLIP  
SECURE COUNTERBALANCE  
CABLE WITH S-HOOK AND 3-  
HOLE CLIP  
10  
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Attach the 3-hole clip as shown. Insert the S-hook into the 3-hole clip. Pull the  
cables taut ensuring the cable is on the sheave. Connect the cable to the hori-  
zontal angle. Repeat Step 8 for the opposite side of the door.  
After the counterbalance cables are installed on both sides of the track, lift the  
drum wrap to remove the shrink wrap from the cable drums. Re-insert the drum  
wrap and match the hole in the drum wrap with the hole in the flag bracket.  
Secure the drum wrap to the flag bracket using (1) 1/4-20 x 9/16” track bolt and  
1/4-20 flange nut (see Fig.7). Repeat for the other side.  
S-HOOK  
3-HOLE  
CLIP  
CABLE  
SPRING ADJUSTMENTS: Adjust the counterbalance cables so that there is  
no more than 1” of spring stretch. This is done by adjusting the cable in the 3-  
hole clip and/or moving the S-hook to another location on the horizontal angle.  
Be sure that the left and right side counterbalance cables are adjusted to provide  
the same amount of spring pre-tension on each side.  
TIE CABLE  
THROUGH THE (2)  
SMALLER HOLES  
Step 9: Safety Cable Installation  
Ensure that the safety cables installed on your door are not tangled with the extension spring cables. Contact  
a professional garage door service technician if safety cables are not installed through each of the extension  
springs on your door.  
REAR SUPPORT  
SAFETY CABLE  
3 HOLE CLIP  
SHEAVE  
EXTENSION SPRING  
Step 10: Lower the Door  
Now that the counterbalance system is installed to the  
garage door, remove the locking pliers and carefully  
lower the door to the fully closed position. Be sure  
the door descends uniformly by pulling the door down  
from the center of the door and using correct gripping  
points, such as a lift handle or lock handle.  
WARNING TO AVOID SEVERE IN-  
JURY DO NOT PLACE FINGERS OR HAND  
BETWEEN SECTION JOINTS.  
Once the door is closed, measure the spring length on  
both springs and verify the spring tension length is the  
same for both springs. If they are not, raise the door,  
re-attach locking pliers and repeat the CABLE ADJUSTMENT process in Step8.  
IMPORTANT! Do not try to adjust springs while the door is in the closed (Down) position.  
11  
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Step 11: idrive™ Opener/Torque Tube Assembly  
Locate the (3) pieces of cam shaped tube (Torque Tube).  
Notice that one piece is smaller and will fit inside the other two  
pieces.  
NOTE: Right and left hand are always determined from inside  
the garage looking out.  
Locate the idrive™ opener in the operator box. Look into the  
opener’s left side to ensure the left hand bearing and the internal  
(black) sleeve are aligned with the torque tube profile. Once  
aligned, slide the opener onto the smaller piece of tubing.  
TORQUE TUBE  
AND BEAR-  
ING PROFILES  
ALIGNED  
IMPORTANT! To avoid damage, tube must be assembled enter-  
ing left side of opener and exiting right side.  
NOTE: Hold the openerby the main  
body. Do not hold by the motor.  
RIGHT HAND  
BEARING  
As the right end of the torque tube en-  
ters the internal (black) sleeve, rotate  
the opener back and forth slightly to  
LEFT HAND  
BEARING  
help aid alignment.  
NOTE: Do not force the opener onto  
the tube if misalignment occurs.  
OPENER  
Continue sliding the opener onto the  
torque tube.Align the right hand bear-  
ing with the torque tube and slide the  
SMALL  
TORQUE  
TUBE  
POWER  
CORD  
opener completely onto the torque  
tube until the torque tube exits the  
opener right hand bearing. Continue  
sliding the opener to the center of the  
torque tube.  
MOTOR  
Install the snap buttons into each end of the tube.  
SNAP BUTTONS  
Take the two larger torque tubes and slide one over each end  
of the smaller torque tube. Be sure that the end with the 3  
sets of holes is toward the opener.  
SMALL TORQUE  
TUBE  
12  
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Step 12: idrive™ Opener/Torque Tube Assembly Installation  
Push the outer torque tubes in until they are touching the opener. Be sure that the snap buttons are not engaged  
in any of the outer tube holes. This will make the torque tube the shortest in length and allow enough room to  
get the tubes into the drums. The torque tube can be adjusted to fit a door width of 8’ to 10’ in 6” increments.  
See figure above.  
8’-0”  
LEFT HAND  
TORQUE TUBE  
RIGHT HAND  
TORQUE TUBE  
1
1
3
2
2
3
SNAP BUTTONS  
ENGAGED  
10’-0”  
Lift the iDriveopener/ torque tube assembly up to the drums. It may be  
necessary to disconnect the motor from the torque tube to get the tube into  
the drum. To disconnect, pull the cable coming out of the top right hand  
side of the opener. This will disconnect the motor and allow the torque  
tube to rotate inside the opener. Align one end of the tube to the “cam”  
shaped hole in the drum. Once aligned, slide the tube into the  
Door  
Left Hand  
Right Hand  
Width  
Torque Tube  
Torque Tube  
8’-0”  
8’-6”  
hole 1  
hole 2  
hole 1  
hole 1  
cable drum. Make sure it is all the way into the drum. Now take the op  
posite end of the tube and slide it into the other drum. Extending the tube  
so that the tube is all the way in both drums. When correct, the snap but-  
tons will engage the set of holes for your door width.  
9’-0”  
hole 2  
hole 2  
9’-6”  
hole 3  
hole 3  
hole 2  
hole 3  
10’-0”  
Step 13: Secure idrive™ Opener  
TORQUE TUBE  
PARALLEL AND  
LEVEL WITH  
SPRING PAD  
TORQUE TUBE  
PARALLEL AND  
LEVEL WITH  
TOP OF DOOR  
TOP OF DOOR  
OPENER  
SPRING PAD  
OPENER  
SUPPORT BRACKET  
(2) 1/4-20 FLANGE HEX NUTS  
MOTOR  
(2) 1/4 X 2” LAG SCREWS  
MOTOR  
Locate the spring pad. The spring pad is a vertical running board above the center of the door. Remove  
(2) 1/4-20 flange nuts from bottom of opener. NOTE: Do not discard flange nuts. Place the support bracket  
(in idrive™ hardware bag) underneath the opener, to the right side of motor, centered on spring pad. Level  
the torque tube to the top of the door section with the idrive™ resting on the support bracket. Once torque  
tube is level, secure support bracket to the spring pad with (2) 1/4 x 2” lag screws(operator hardware). Lift and  
slide the opener over the support bracket, aligning the mounting studs with the bracket slots. Loosely fasten to  
mounting studs with the (2) 1/4-20 flange nuts. NOTE: Do not tighten 1/4-20 flange nuts to opener studs  
at this time.  
13  
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Step 14: Disconnect Installation  
OPENER  
S-HOOK  
Attach the loose disconnect cable  
(located in opener hardware bag)  
to the opener with the S-hook.  
Close both ends of the S-hook to  
lock assembly together.  
DISCONNECT  
CABLE  
RIGHT HAND  
FLAG BRACKET  
Thread the disconnect cable  
through the hole in right hand  
flag bracket and remove all slack  
between opener and right hand  
flag bracket.  
Mark a location on the right  
jamb, 6 feet above the floor to  
mount the handle bracket. Align  
top of the bracket with the mark.  
Fasten bracket to the jamb with  
CABLE  
(2) 1/4 x 1-1/2” lag screws. Start the #6-20 x 1/2”screw  
into the handle. Thread the disconnect cable through the  
top of the handle bracket and then the handle. Locate  
the handle in full upper position of handle bracket. Then  
remove all cable slack between the opener and the top  
of the handle bracket. Tighten #6-20 x 1/2” screw into  
the handle until snug, and then tighten screw an addi-  
tional 1 to 1-1/2 turns to secure cable to handle. Trim  
off excess cable from bottom of the handle.  
#6-20 X 1/2”  
HANDLE  
6’  
(To bottom  
1/4 X 1-1/2”  
LAG SCREW  
of door)  
NOTE: It is recommended that 1/4” lag screw loca-  
tion be pilot drilled using 1/8” drill bit.  
HANDLE  
BRACKET  
CAUTION: Pull cable only enough to remove the  
cable slack. Pulling the cable more could cause opener  
to disconnect from the torque tube.  
Apply emergency disconnect label next to the mounted  
bracket. Use mechanical fasteners if adhesive will not  
adhere.  
Using the emergency disconnect, pull disconnect handle  
downwards and place it in the manual door operated  
position. Use disconnect label for reference. Motor  
will be rotated 90° from its packaged position.  
NOTE: If motor does not pivot 90°, Refer to trouble-  
shooting pages 34 and 35 of the iDrive™ Instructions  
and Owner’s Manual.  
EMERGENCY  
DISCONNECT  
CABLE  
MOUNTED  
BRACKET  
MANUAL DOOR OPERATED POSITION  
14  
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Pre-Operation Installation  
(2) PHILLIPS HEAD  
SCREWS  
Step 15: Wall Station Installation  
Locate a convenient place to mount wall station within  
sight of the garage door. To keep wall station out of the  
reach of children, measure at least five feet up from the  
floor and secure wall station base into wood wall fram-  
ing using (2) phillips head screws. Use 2 of 3 holes  
that best align with wood framing. Use anchors (not  
included) when fastening to drywall or concrete.  
CAUTION: Over tightening screws into wood could  
deform plastic base and interfere with circuit board  
snaps.  
ALTERNATE SCREW LOCATION  
NOTE: Pilot drill mounting holes using a 3/32”  
(3mm) bit.  
CIRCUIT  
BOARD  
Insert bottom of circuit board behind bottom snap of  
wall station base. Pivot circuit board up and snap into  
place. For best results, press on circuit board between  
battery terminals.  
BOTTOM  
SNAP  
Insert battery onto circuit board being careful to match  
(+) positive battery marking with (+) circuit board  
marking. Align wall station cover/button assembly  
with base. Press cover assembly over base until cover  
BATTERY TERMINALS  
PRESS HERE  
BASE  
WALL STATION  
REFERENCE LABEL  
COVER  
ASSEMBLY  
ENTRAPMENT  
LABEL  
snaps into place. A uniform seam between the cover  
and base indicates a proper installation.  
Apply wall station reference label and entrapment label  
in a convenient location next to the wall station.  
15  
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Step 16: Multi-Opener/Light Fixture Programming  
NOTE: Skip this step if installing only one idrive™ opener.  
Switch Settings: Light Fixture  
If installing more than one opener in the same garage, the light fixtures can be set to function only with a selected  
opener. Leaving the light fixture as is from the factory may cause all light fixtures to light when any one of the  
openers are activated. The opener jumpers and light fixture switches need to be matched to allow for the opener  
to activate a specific light fixture. To adjust switch  
-D-  
-C-  
-A-  
-B-  
location on light fixture, slide switches on top of light  
fixture housing.  
LIGHT FIXTURE  
SWITCHES  
-A-  
SWITCH 1 (OFF)  
SWITCH 2 (OFF)  
(FACTORY  
-C-  
SWITCH 1 (ON)  
SWITCH 2 (ON)  
SETTING)  
-D-  
-B-  
Jumper Settings: Opener  
SWITCH 1 (OFF)  
SWITCH 2 (ON)  
SWITCH 1 (ON)  
SWITCH 2 (OFF)  
On the right side of the opener, insert jumper(s) provided  
in the hardware pack, to match the switch setting of the  
light fixture.  
-A-  
-B-  
PIN 1  
-C-  
-D-  
PIN 2  
PINS 1 & 2  
NO JUMPERS  
FOR PINS 1 & 2  
Jumper Settings  
Opener  
Light Fixture  
Detail  
Detail  
-A-  
-B-  
-C-  
-D-  
=
-A-  
-B-  
-C-  
-D-  
=
=
=
OPENER  
When the light fixture switches and the opener jumpers are matched, the light fixture will respond to its  
matched opener.  
16  
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Step 17: Light Fixture Installation  
IMPORTANT! The light is turned on and off by an infrared (IR) signal sent from the opener to the light.  
Therefore, the light must be mounted in a location where it can always “see” the front face of the opener.  
Locate a duplex receptacle within line of sight of opener, when the door is in the open position.  
Disconnect power to the receptacle at the fuse/breaker box before proceeding.  
WARNING TO REDUCE THE RISK OF ELECTRICAL SHOCK, THIS EQUIPMENT HAS A  
GROUNDING TYPE PLUG, THAT HAS A THIRD  
NOTE: RECEPTACLE COVER MUST BE INSTALLED  
(GROUNDING) PIN. THIS PLUG WILL ONLY FIT  
IN-BETWEEN THE LIGHT FIXTURE AND THE CEILING  
INTO A GROUNDING TYPE OUTLET. IF THE  
PLUG DOES NOT FIT INTO THE OUTLET, CON-  
DUPLEX  
TACTA QUALIFIED ELECTRICIAN TO INSTALL  
RECEPTACLE  
THE PROPER OUTLET. DO NOT CHANGE THE  
PLUG IN ANY WAY.  
LIGHT FIXTURE  
WARNING TO AVOID ELECTRICAL  
SHOCK, DISCONNECT POWER TO THE RECEP-  
TACLE AT THE FUSE/BREAKER BOX BEFORE  
PROCEEDING.  
THUMB  
SCREW  
ALIGN  
RECEIVING  
MODULE  
WARNING DO NOT INSTALL THE  
LIGHT FIXTURE INTO A RECEPTACLE WITH A  
METAL FACEPLATE.  
AIM AT  
IR LED  
NOTE: Door must clear light fixture when the door  
is in the open position. There must be no obstruction  
between the light fixture and the opener for light fixture  
to work properly.  
HOLE PLUG  
#6-32 X 3/4”  
PHILLIPS  
PAN HEAD  
SCREW  
CEILING MOUNTING  
Remove the center screw in the receptacle cover. Hold-  
ing receptacle cover in place, insert light fixture into  
the receptacle that has the ground hole farthest from  
center screw hole. Remove center hole plug from light  
fixture to expose the screw hole. Secure light fixture to  
receptacle with a #6-32 x 3/4” phillips pan head screw.  
Replace hole plug into the screw hole in the light fix-  
ture. NOTE: For temperature protection, the hole  
plug must be in place prior to using the light fixture.  
Loosen thumb screw and rotate light fixture’s bottom  
section to align the receiving module, side to side,  
with the sending LED on the opener. Re-tighten thumb  
screw, don’t over tighten. Rotate receiving module to  
align, up and down, with the sending LED.  
75W (MAX)  
LIGHT BULB  
(NOT INCLUDED)  
DIFFUSER  
OPENER  
Screw a maximum 75W light bulb into light socket and  
snap diffuser into light fixture. Turn receptacle power  
back on at fuse/breaker box. The light should blink  
one time when the power is re-established.  
SENDING IR  
LED  
NOTE:An accessory power outlet receptacle (600 Watt  
Maximum) is provided on the light fixture.  
17  
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Light Fixture Installation (Continued)  
WALL MOUNTING  
NOTE: RECEPTACLE COVER MUST BE INSTALLED IN BETWEEN THE  
LIGHT FIXTURE AND THE WALL  
Depending on location, the light  
fixture may need to be adjusted from  
its packaged position.  
LIGHT BULB - 75W  
MAX. (NOT INCLUDED)  
LIGHT  
FIXTURE  
SOCKET  
#6-32 X 3/4”  
PHILLIPS PAN  
HEAD SCREW  
When mounting on a wall parallel  
to the opener, rotate the receiver  
module inward to a maximum of  
90° until the receiver module is  
best aligned with the sending LED.  
Mount light to a receptacle and align  
the receiving module per previous  
instructions.  
DIFFUSER  
DUPLEX RE-  
CEPTACLE  
To mount the light fixture on a wall  
perpendicular to the opener, leave  
receiving module in the factory  
position.  
HOLE PLUG  
RECEIVING  
MODULE  
ROTATE 90°  
(IF NECESSARY)  
Mount the fixture to a receptacle  
and align receiving module per  
previous instructions. Insert hole  
plug into the screw hole.  
NOTE: For temperature protection, the hole plug must be in place prior to using the light fixture.  
Screw in a maximum 75W light bulb into light socket and snap diffuser into light fixture. Turn receptacle  
power back on at fuse box.  
Final alignment of the light fixture to the opener may be needed once the opener is electrically connected.  
18  
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WALL  
MOUNTING  
BRACKET  
Step 18: Photoelectric Safety Sensor Installation  
Select a mounting position 5 inches above the floor  
to center line of wall mounting bracket. The send-  
ing and receiving units should be mounted inside the  
door opening to minimize any interference by the sun.  
However, the sensors should be mounted as close to the  
door track or inside edge of the door as possible to offer  
maximum entrapment protection. It is very important  
that both wall brackets be mounted at the same height  
for proper alignment.  
“U”  
BRACKET  
(1) 5/16 X 1-1/2”  
LAG SCREWS  
NAIL  
The brackets may be temporarily mounted to the jamb  
with a 1” flat head nail (provided) using the small hole  
above the slot. Using two 5/16 x 1-1/2” lag screw (pro-  
vided), permanently mount the wall mounting brackets  
to both door jambs. In some installations it may be nec-  
essary to attach a wooden spacer to the wall to achieve  
the required clearance.  
NUT  
WASHER  
5”  
1/4-20 X 1/2”  
CARRIAGE BOLT  
Attach the “U” brackets to the wall brackets with a  
1/4-20 carriage bolt, washer and nut (provided). In-  
sert  
the bolt from the inside of the “U” bracket and hand  
tighten only at this time.  
RECEIVING UNIT  
Identify which side of the garage door opening (if any)  
is “likely” to be exposed to the sun. Since sunlight  
may affect photoelectric sensors, you should mount the  
sending unit (not the receiving unit) on the side of the  
door opening most exposed to the sun.  
NOTE: If wires must be lengthened or spliced into  
prewired installation, use wire nuts or suitable con-  
nectors.  
SENDING UNIT  
HAS NO LED  
LIGHT  
LED ALIGNMENT  
LIGHT  
Attach the sending and receiving units to the “U” brack-  
ets by inserting their tabs into the respective holes.  
TAB HOLES  
BOTTOM & TOP  
TABS  
BOTTOM & TOP  
19  
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Photoelectric Safety Sensor  
Installation Continued  
WIRE ROUTING  
Uncoil wires from photoelectric sensors and route  
wires up garage wall and along door header towards  
the right side of the opener Route wires above torque  
.
tube and tack wires in place with insulated staples (not  
supplied). Take care to run wires in a location where  
they will not interfere with the operation of the door  
and do not staple through wire.  
Connect photoelectric sensors to the opener terminal  
block in right side of the opener. Separate wire ends  
and strip about 1/2” of insulation off each of the wire  
ends. Insert a 3/32” (2,5 mm) max. width flathead  
screwdriver into the lower hole #1 of the terminal  
block. Twist screwdriver to open wire clamp in up-  
per hole #1 of terminal block. Insert both sender and  
receiver solid white wires into upper hole #1 until the  
wires bottom out and release screwdriver tension. In-  
sert both sender and receiver wires (white with black  
strip) into upper hole #2 by the same process on lower  
hole #2 of terminal block. Once wires are connected  
install jumper on to the left most set of pins labeled  
“PE”, located on the front of the opener.  
INSERT SENDER  
WIRES  
INSERT  
IMPORTANT! Keep sender/receiver wires away  
RECEIVER  
WIRES  
from moving members.  
RIGHT HAND SIDE  
VIEW OF OPENER  
Be sure to observe polarity. Pull on external wires to  
test for secure connection. Check that the wires are  
stapled in place and staples have not cut wire insula-  
tion.  
INSERT WIRES INTO  
UPPER HOLES  
SOLID  
WHITE WIRES  
OPENER  
WHITE WIRES  
WITH BLACK  
STRIPES  
INSERT SCREW-  
DRIVER INTO  
LOWER HOLES  
SENDING IR LED  
JUMPER INSTALLED  
ON PINS “PE”  
VIEW OF THE OPENER  
FROM THE FRONT  
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Step 19: Power Connection (Standard Wiring)  
Plug the female end of power cord into the inlet connector on the right side of opener. Plug the other end of  
the opener power cord into the nearest convenient power receptacle. (If the power cord is not long enough  
to reach the closest receptacle, the idrive™ Powercord Extender kit is available, otherwise contact a service  
person for further options.) As soon as power is applied to the opener, the light fixture will light up. If the  
light fixture does not light, adjust the receiver module alignment. Unplug, then plug back in the power cord.  
Repeat this process until the light comes on. Ensure there is no obstruction between the opener and the light  
fixture. Refer to Step 17: Light Fixture Installation for the alignment procedure.  
Excess power cord length must be routed and contained safely away from any moving members.  
NOTE: Do not permanently attach power cord to building!  
Use only the flexible plastic clips supplied with the opener  
PLASTIC CLIPS  
PLUG INTO NEAREST  
CONVENIENT POWER  
OUTLET  
WARNING TO REDUCE THE RISK OF  
ELECTRICALSHOCK, THIS EQUIPMENT HASA  
GROUNDING TYPE PLUG, THAT HAS A THIRD  
(GROUNDING) PIN. THIS PLUG WILLONLYFIT  
INTO A GROUNDING TYPE OUTLET. IF THE  
PLUG DOES NOT FIT INTO THE OUTLET, CON-  
TACTAQUALIFIED ELECTRICIAN TO INSTALL  
THE PROPER OUTLET. DO NOT CHANGE THE  
PLUG IN ANY WAY.  
#6 X 7/8 WOOD  
SCREWS  
POWER CORD  
FEMALE END  
OPENER  
LIGHT FIXTURE  
POWER OUTLET  
RECEPTACLE  
POWER CORD  
DISCONNECT  
CABLE  
NO INTERFERENCE BETWEEN  
POWER CORD AND DISCONNECT  
CABLE  
21  
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Step 20: Power Connection (Permanent Wiring Option)  
Where required by local codes, the opener can be permanently wired. Services of a licensed electrician can  
be obtained to perform the following permanent wiring procedure.  
WARNING DISCONNECT POWER AT FUSE/BREAKER BOX BEFORE PROCEEDING.  
Using a phillips head screwdriver, remove the two screws from the right hand cover and unplug motor power  
cable. Remove right hand cover from the opener to expose electronics and wiring.  
Remove potentiometer gear and finishing plug. Unsnap the circuit board from the chassis stand-offs and  
remove the circuit board as shown. NOTE: Do not disconnect the two ground wires (A & B) from the cir-  
cuit board or the chassis. Cut three wires, leading to the inlet connector, at the base of the connector. Route  
wires inside of the conduit through the top hole in the opener Using wire nuts, splice each conduit wire with  
the corresponding wire inside the opener as follows: opener black (line), opener white (neutral), and opener  
yellow and green (ground). Reinstall the circuit board back into the opener chassis and snap the board back  
into the chassis stand-offs. NOTE: Make sure antenna wire is routed through the chassis grommet when  
board is installed. Confirm pot position* shown below. Reinstall the potentiometer gear, right hand cover,  
and screws. Plug in the motor power cable.  
REMOVE AND DIS-  
CARD FINISHING  
PLUG  
POTENTIOMETER GEAR  
ANTENNA  
INLET  
CONNECTOR  
GROMMET  
GREEN &  
YELLOW  
CUT  
WIRES  
HERE  
(GROUND)  
CHASSIS  
STAND-  
OFF  
“A”  
“B”  
*POTENTIOMETER  
GEAR CLIP  
WHITE  
(NEUTRAL)  
*POSITION POT NUT 1/16” - 1/8”  
AWAY FROM LEFT STOP  
BLACK  
(LIVE)  
22  
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Step 21: Securing the Opener  
With the emergency disconnect still in the  
manual door operated position: Manually  
raise the door to the full upward position.  
Then, manually lower the door to the full  
closed position verifying freedom of move-  
ment and good door balance.  
Tighten both 1/4-20 flange nuts, securing the  
opener to the support bracket.  
NOTE: Good door balance and freedom of  
movement are critical to the safety and perfor-  
mance of the door opener. If door is very heavy  
to lift or if springs are too tight making door hard  
to close or if door sticks or binds in the track,  
now is the time to correct it.  
1/4-20 FLANGE NUTS  
SUPPORT BRACKET  
Step 22: Photoelectric Safety Sensor Alignment  
IMPORTANT! - This infrared safety sen-  
FIG. 1  
IN  
IN  
sor sends an invisible beam of light from  
the sending unit to the receiving unit across  
the pathway of the door. The door opener  
will not operate until the safety sensor is  
connected to the power unit and properly  
aligned. If the invisible beam of light is ob-  
structed, an open door cannot be closed by  
the transmitter or a momentary activation of  
the wall mounted push button. However, the  
door may be closed by holding your finger  
on the wall push button (constant pressure)  
until the door travels to a fully closed posi-  
tion. The safety sensors must be aligned by  
moving the sending and receiving units in  
or out (see Fig. 1) until the alignment light  
on the receiving unit comes on. The  
Top View  
Align in Center  
(In/Out)  
1/4-20 CARRIAGE BOLTS  
OUT  
OUT  
FIG. 2  
For this adjustment bend bracket at  
wall mount  
Top View  
Align in Center  
1/4-20” carriage bolt can be loosened to  
move the unit in or out, as required. If you have difficulty aligning beams, check that both brackets are mounted  
at the same height and remount if necessary. Additional minor adjustments can be made by lightly bending the  
mounting brackets (see Fig. 2).  
WARNING FAILURE TO MAKE ADJUSTMENTS COULD RESULT IN SEVERE OR FATAL  
INJURY.  
Once the alignment light comes on, tighten all bolts and mounting screws. Finish securing all wire making sure  
not to break or open any of the conductors. Loop and secure any extra wire.  
23  
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Step 23: Wall Station Security Code Change and Programming  
NOTE: The user must change the wall station’s security code before using the wall station.  
This code setting sequence is only required the first time the wall station is used.  
Overview: When changing the wall station’s security code, the user will have to hold the light button down  
for approximately 10 seconds, then release the button momentarily, and finally hold the button down again  
for approximately 5 seconds.  
Changing the wall station’s security code:  
LIGHT BUTTON  
1. Press and hold the wall station’s light button for ap-  
proximately 10 seconds until the wall station’s LED  
begins to blink rapidly. Once the LED starts blinking  
release the wall station’s light button; the LED will  
turn off.  
2. Press and hold the wall station’s light button again  
(LED will light) for approximately 5 seconds. After  
approximately 5 seconds the LED will begin to blink  
on and off. Release the light button. The wall station’s  
LED will blink on and off three times indicating a suc-  
cessful security code change.  
LED  
The wall station is now ready to be programmed to  
the opener.  
MOTOR IN UP POSITION  
OPENER  
Wall Station Programming  
To program wall station:  
1. Verify the emergency disconnect handle is in the  
manual door operated position (lower position). This  
is for safety reasons.  
2. On the front cover of the opener, press and release  
the red program button; the opener will beep once,  
indicating activation of the program mode. The opener  
will remain in program mode for 30 seconds.  
3. Press and hold the wall station light button until the  
opener beeps one time. The wall station is now  
programmed.  
RED PROGRAM  
BUTTON  
4. Return the emergency disconnect handle to the mo-  
tor operated position (upper position).  
No beeping response of the opener during the wall  
station programming indicates a programming failure.  
Repeat programming Steps 1-4.  
NOTE: Programming failure can occur during the  
wall station programming if the remote control is too  
close to the opener during the programming sequence.  
Perform the programming with a minimum of six feet  
between the remote control and the opener.  
LIGHT  
BUTTON  
HANDLE IN MANUAL OP-  
ERATED POSITION  
24  
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NOTE: The first wall station command, after programming, will only move the door through  
a six-inch up/down cycle. Normal door operation will occur on the second usage of the wall  
station.  
NOTE: The opener can be activated by up to six remote control devices (including wall sta-  
tion, transmitter, and keyless entry devices.) If a seventh control is programmed, the first of the  
programmed controls will be overridden and will no longer activate the opener.  
MOTOR  
OPERATED  
POSITION  
CAUTION: For safety reasons, manually disconnect the opener from the door using the  
emergency disconnect handle prior to erasing remote controls. To clear programming of  
all remote control devices, press and hold the opener’s program button for approximately ten  
seconds. When the opener beeps three times, all remote controls are erased.  
Step 24: Install Routine  
The install routine automatically sets the door open and  
close limits and calibrates obstruction sensing. During  
install routine, the door will move up and down twice.  
Always keep a moving door in sight and away from  
people and objects until it is completely closed.  
WARNING TO AVOID INJURY, NO  
UP/DOWN  
BUTTON  
ONE SHOULD CROSS THE PATH OF A MOVING  
PROFILE  
BUTTON  
DOOR!  
NOTE: If no obstructions interfere with the door when manually opened and closed, proceed to Step 24 a.  
However, if an object such as a ceiling beam obstructed the door from opening completely, set a custom upper  
limit during the install routine, Step 24 b.  
NOTE: The door must be in its fully closed position and the disconnect handle must be in the motor operated  
position (upper position) to initiate the install routine.  
Step 24 a: Install routine with standard upper limit  
Press and hold the profile button for five (5) seconds. The opener will beep twice, indicating the activation of  
the install routine, release the profile button. The door will now move to the full open position and stop. Then,  
the door will close completely. Next, the door will go through one more up/down cycle. Once this is complete,  
the door limits are set and the installation is complete.  
Step 24 b: Install routine with custom upper limit  
Press and hold the profile button for five (5) seconds. The opener will beep twice, indicating the activation of the  
install routine. When the door moves to the desired height, at least four feet off the ground, press the up/down  
button on the wall station. The door will stop and then close completely. Next, the door will go through one  
more up/down cycle. Once this is complete, the door limits are set and the installation is complete.Alternately:  
After an install routine has been completed, the door can be disconnected and manually moved to the desired  
upper limit. Reconnect door and initiate a new install routine from the new upper position.  
25  
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Step 25: Detent Adjustment (if required)  
IMPORTANT! - FOR SYSTEM SECURITY: The motor is de-  
signed to pivot down after the door closes completely. If the motor  
does not pivot or pivots too soon, the detent may need to be adjusted  
in order for the door lock feature to work properly.  
DETENT PIN  
IMPORTANT! Before making any detent pin adjustments, check  
and adjust door balance. Door should not raise off of floor with  
spring tension alone, nor should it free fall from any open posi-  
tion.  
The normal amount of pressure the opener uses to pivot the motor  
downward is preset at the factory via the detent pin adjustment  
screw. Due to variations in door installations, a detent pin adjust-  
ment may be needed in order to properly pivot the motor.  
A.) If the motor does not pivot down, or pivots down only partially, the detent pin is set too hard. Using a flat  
head screwdriver, turn the detent pin COUNTER CLOCKWISE in 1/4 turn increments. Operate the door to  
confirm each adjustment. If the motor does not pivot on door closing adjust detent pin again. Repeat procedure  
until motor pivots to full down position when the door is completely closed.  
B.) If the motor pivots down prematurely (before the door is completely closed) or if the motor is “slapping”  
too aggressively against the top of the door, the detent pin is set too soft. Using a flat head screwdriver, turn  
the detent pin CLOCKWISE in 1/4 turn increments. Operate the door to confirm each adjustment. If the motor  
pivots to soon, adjust detent pin again. Repeat procedure until motor pivots to full down position when the  
Step 26: Lock Arm Installation  
Place the emergen-  
cy disconnect in the  
manual operated  
2
MOTOR  
position, motor will  
4
pivot to the up posi-  
1
tion. Insert the lock  
arm into the motor  
groove and align the  
lock arm to the #4 hole.  
LOCK  
ARM  
3
MOTOR  
GROOVE  
Secure the lock arm to the motor with (1) M5 x 0.8 phillips  
pan head screw.After assembly of the lock arm, manually  
raise and lower the door and verify that the lock arm does  
not interfere with the door. If there is interference between  
M5 X 0.8 PHILLIPS PAN HEAD SCREW  
the door and the lock arm, remove the pan head screw and align to the #3hole. Secure with the phillips pan head  
screw. Try manually raising and lowering the door until there is clearance between the door and the lock arm.  
NOTE: Do not operate the door if there is interference between the lock arm and the door. Reconnect the  
Step 27: Custom Settings  
Custom pet position: Normal install routine sets the pet position to ap-  
proximately eight inches above the ground. The pet opening height may be  
changed to open anywhere between 8” and 30” above the ground. To change  
the automatic pet opening height refer to the following procedure:  
UP/DOWN  
1. After completion of the normal install routine, with the door in the closed  
BUTTON  
position, place the disconnect handle in the manual operated position.  
PET BUTTON  
26  
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Manually position the door to the desired pet opening height (between 8” and 30” above ground) and return  
disconnect handle to the motor operated position.  
2. Simultaneously depress the pet and up/down buttons on the wall station. The opener will beep once. The  
pet button is now programmed to automatically open the door to this custom height.  
NOTE: The opener will NOT accept programmed pet lock position if door is below 8” or higher than 30”.  
NOTE: Activation of the normal install routine will reset the pet position to the default eight inch target  
height. For use of the pet button see Operation section.  
Step 28: Photoelectric Obstruction Sensor Test  
Starting with the door in the fully open  
position, place a 6” high object on the  
floor progressively one foot from the left  
side of the door, center of door and one  
foot from the right side of the door. In  
each position, activation of the opener  
with the wallstation up/down button  
should cause the door to move no more  
than one foot, stop and then reverse to  
fully open position. The same 6” high  
object when placed on the floor, while  
door is closing, should also cause the door to reverse.  
12”  
6”  
12”  
WARNING WHEN PERFORMING THIS PART OF THE TEST, DO NOT PLACE YOURSELF  
UNDER DESCENDING DOOR, OR SEVERE OR FATAL INJURY MAY RESULT.  
WARNING IF THE OPENER DOES NOT RESPOND PROPERLY, OR FAILS THESE TEST,  
HAVE A QUALIFIED SERVICE PERSON MAKE NECESSARY ADJUSTMENTS/REPAIRS. FAILURE  
TO MAKE ADJUSTMENTS COULD RESULT IN SEVERE OR FATAL INJURY.  
Step 29: Contact Obstruction Test  
After installing the opener, the door must reverse  
when it: contacts a 1-1/2” (38mm) high object (or a  
2 x 4 board laid flat) on the floor. To verify proper  
operation:  
CENTER OF  
DOOR  
1. Using the wall station, activate the door to the fully  
open position .  
2. Place a 2 x 4 board laid flat on the garage floor  
under the door path.  
3. Activate the door to the closed position with the  
wallstation; upon contacting a solid object, the door will stop, then reverse direction within two seconds and  
travel to the full open position.  
2 X 4 LAID FLAT  
ON FLOOR  
If the door does not respond to the required tests, remove 2 x 4 and repeat install routine making sure the  
door is in the fully closed position prior to activation. If problem persists contact Wayne Dalton Customer  
Service (888) 827-3667  
WARNING IF OPENER DOES NOT RESPOND PROPERLY AND FAILS EITHER OF THE  
TWO TESTS (28 AND 29), DOOR MAY CAUSE A SEVERE OR FATAL INJURY. HAVE A QUALIFIED  
27  
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Step 30: Transmitter Security Code  
Change and Programming  
MOTOR IN UP POSITION  
OPENER  
NOTE: The user must change the transmitter’s security  
code before using the transmitter.  
This code sequence is only necessary the first time the  
transmitter is used.  
Overview: When changing the transmitter’s security  
code, the user will have to hold the large button down  
for approximately 10 seconds, then release the button  
momentarily, and finally hold the button down again for  
approximately 5 seconds.  
CHANGING THE TRANSMITTER’S SECURITY  
CODE:  
RED PROGRAM  
BUTTON  
1. Press and hold the large transmitter button for approxi-  
mately 10 seconds until the transmitter’s LED begins to  
blink rapidly. Once the LED starts blinking, release the  
large transmitter button; the LED will turn off.  
2. Press and hold the large transmitter button again  
(LED will light) for approximately 5 seconds. After ap-  
proximately 5 seconds the LED will begin to blink on  
and off. Release the large button. The transmitter’s LED  
will blink on and off three times indicating a successful  
security code change. The transmitter is now ready to  
be programmed to the opener.  
LARGE  
BUTTON  
HANDLE IN MANUAL  
OPERATED POSITION  
TRANSMITTER PROGRAMMING:  
To program transmitter:  
1. Place the emergency disconnect handle in the manual door operated position. This is for safety reasons.  
2. On the front cover of the opener, press and release the red program button; the opener will beep once, indi-  
cating activation of the program mode. The opener will remain in program mode for 30 seconds.  
3. Press and hold the desired transmitter button until; the opener beeps once. The transmitter is now pro-  
grammed.  
4. Return the emergency disconnect handle to motor operated position.  
NOTE: No beeping response of the opener during the transmitter programming indicates a programming fail-  
ure. Repeat programming 1-4.  
NOTE: Programming failure can occur during the transmitter programming if the remote control is too close  
to the opener during the programming sequence. Perform the programming with a minimum distance of six  
feet between the remote control and the opener.  
NOTE: The first transmitter command, after programming, will only move the door through a six-inch up/down  
cycle. Normal door operation will occur on the second usage of the transmitter.  
NOTE: The opener can be activated by up to six remote control devices (including wall station, transmitter,  
and keyless entry devices.) If a seventh control is programmed, the first of the programmed controls will be  
overridden and will no longer activate the opener.  
CAUTION: For safety reasons, manually disconnect the door from opener using the emergency discon-  
nect handle prior to erasing remote controls. To clear programming of all remote control devices, press  
and hold the opener’s program button for approximately ten seconds. When the opener beeps three times, all  
remote controls are erased.  
28  
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Step 31: Programming HomeLink™ to idrive™  
NOTE: This step can only be done on automobiles equipped with the HomeLink™ System.  
CAUTION:  
During programming, the garage door may operate. Pull the emergency disconnect handle to put the operator  
in the manually operated position. Make sure people and objects are out of the way of the moving door to  
prevent potential harm or damage.  
NOTICE: Programming HomeLink™ requires Wayne-Dalton transmitter that is programmed to the id-  
rive™  
per Step 30.  
ATTENTION:  
Use the programming instructions provided with your vehicle first. Follow these instructions if the HomeLink™  
unit does not learn the transmitter.  
PROGRAMMING  
Training HomeLink™ Unit  
1. Pull the emergency disconnect handle to the manually operated position.  
2. Press and hold the two outside buttons on the HomeLink™ unit for approximately 20 seconds until the  
HomeLink™ light begins to flash (approx. 1 flash per second), then release both buttons. (Do not perform this  
step to train additional hand-held transmitters.) Note that this operation erases all previously learned transmitters  
and that you need to re-teach any other transmitters to your HomeLink™ unit by repeating steps 3 - 6 below.  
3. Hold the end of the Wayne-Dalton® hand-held transmitter approximately 1 to 3 inches away from the  
HomeLink™ surface – keeping the HomeLink™ indicator light in view.  
4. Press and hold the Wayne-Dalton hand-held transmitter’s large center button. The transmitter’s red LED  
indicator will turn on. After 10 seconds the red indicator will blink rapidly for 5 seconds and then turn off,  
continue to hold the transmitter’s button, the LED will remain off for approximately 5 seconds and then  
come  
on steady. Do not release the button.  
5. While still holding the Wayne-Dalton transmitter button (red indicator on steady), immediately press the  
desired HomeLink™ button. Keep pressing the buttons until step 6 has been completed.  
6. The HomeLink™ indicator light will be blinking during the training operation. When the HomeLink™ indica-  
tor light flashes rapidly or turns off (approx. 5 to 60 seconds), both buttons may be released. The HomeLink™  
light flashing rapidly or turning off indicates successful programming of the new frequency signal.  
Teaching Power Unit  
7. Now press the PROGRAM SWITCH button located on the idrive™ opener. The idrive™ unit will beep,  
indicating that it is ready to learn.  
8. Now press the HomeLink™ button used in Step 5 above for 1 to 3 seconds. idrive™ will beep once indicat-  
ing a successful learn.  
9. Return the emergency disconnect handle to the motor operated position.  
10. Press the HomeLink™ button once more to operate the door. The first door operation after programming  
29  
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Operation:  
Important Safety Instructions  
WARNINGTO REDUCE THE RISK OF SEVERE OR FATAL INJURY:  
1. READ AND FOLLOW ALL INSTRUCTIONS.  
2. Never let children operate or play with the door controls. Keep remote controls away from children.  
3. Always keep a moving door in sight and away from people and objects until it is completely closed. NO ONE  
SHOULD CROSS THE PATH OF A MOVING DOOR.  
4. NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR.  
5. Test the door opener monthly. The garage door MUST reverse on contact with a 1-1/2 inch high object (or a  
2 x 4 board laid flat) on the floor. After adjusting the limit of travel or profiling (install routine) retest the door.  
Failure to adjust the opener properly may cause severe or fatal injury.  
6. When possible, use the emergency disconnect only when the door is in the closed position. Use caution when  
using the emergency disconnect when the door is open. Weak or broken spring(s) may allow the door to fall  
rapidly, causing a severe or fatal injury.  
7. KEEP THE GARAGE DOOR PROPERLY BALANCED. See the owner’s manual included with the door.  
An improperly balanced door could cause a severe or fatal injury. Have a qualified service person make repairs  
to the cables, spring assemblies, and other hardware.  
8. SAVE THESE INSTRUCTIONS.  
Door activation: Upon activation by either the wall station up/down button or transmitter, the door will move in  
the following manner:  
1. If closed, the door will open. If open, the door will close.  
2. If closing, the door will stop, reverse, and return to the open position. Next activation will close the door.  
3. If opening, the door will stop. Next activation will close the door.  
4. If an obstruction is encountered or an out-of-balance condition is detected while the door is closing, the door  
will reverse, return to the open position, and the opener will beep (3) or (4) times. The next activation will close  
the door.  
5. If an obstruction is encountered or an out-of-balance condition is detected while opening the door, the door will  
stop. The next activation will close the door.  
6. When door is in motion any button on the wall station functions the same as the up/down button.  
WARNINGNEVER LET CHILDREN OP-  
WARNING ALWAYS KEEP A MOVING  
ERATE OR PLAY WITH THE DOOR CONTROLS. DOOR IN SIGHT AND KEEP PEOPLE AND OB-  
KEEP REMOTE CONTROLS AWAY FROM CHIL- JECTSAWAYUNTILIT IS COMPLETELYCLOSED.  
DREN. FATAL INJURY COULD RESULT SHOULD TO PREVENTASEVERE OR FATALINJURY,AVOID  
A CHILD BECOME TRAPPED BETWEEN THE STANDING IN A OPEN DOOR WAY OR WALKING  
DOOR AND THE FLOOR.  
THROUGH THE DOORWAY WHILE THE DOOR IS  
MOVING.  
Transmitter Operation:  
Momentarily pressing the large transmitter button, or the button programmed in the transmit-  
ter programming step, activates the door. Other buttons can also be programmed to activate  
different doors, for multi-door installations. Each button or a combination of two buttons  
pressed simultaneously can be programmed to activate a different door. Only one button at a  
time can be programmed to activate a specific opener. The transmitter LED will light while  
any transmitter button remains pressed.  
LARGE  
BUTTON  
NOTE: Refer to Step 30 for transmitter programming instructions.  
LED  
30  
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Wall Station Operation:  
LIGHT  
Momentarily pressing the up/down button activates  
LED  
the door. If an out-of-balance condition causes the  
door to stop while opening or reverses the door while  
closing, applying constant pressure to the up/down  
button until the door is fully open or closed will allow  
the opener to move the door in this condition until the problem is  
corrected. See Troubleshooting.  
UP/DOWN  
If a severe out-of-balance condition causes the door to stop while  
closing, the door can ONLY be lowered by the following proce-  
dure:  
TIMER  
PET  
PROFILE  
Multiple activations of the up/down button will lower the door  
incrementally. Continue this process until the door is completely closed.  
WARNING FAILURE TO MAKE ADJUSTMENTS/REPAIRS, COULD RESULT IN SEVERE OR  
FATAL INJURY.  
WARNING DO NOT USE THE EMERGENCY DISCONNECT TO LOWER THE DOOR. THE  
DOOR COULD FALL RAPIDLY CAUSING A SEVERE OR FATAL INJURY.  
The severe out-of-balance condition must be corrected before the door can be reactivated: Contact a qualified  
service person immediately.  
Momentarily pressing the light button turns on the light fixture. The light fixture will remain on until  
either the light button is pressed again or the door is activated. The light fixture automatically turns  
on with a door activation and remains on for five minutes thereafter. Pressing the light fixture button  
before the five minutes has elapsed will turn off the light fixture. While the door is in motion, the light  
button functions identically as the up/down button, stopping or reversing the door immediately.  
Momentarily pressing the timer button causes a delayed activation of a stationary fully open door.  
The opener will signal seven beeps (approx. 8 seconds) then beep constantly for two seconds prior to  
closing the door. Allow enough time to exit the garage when the opener is in the timer mode. Pressing  
any button, except for the profile button while the opener is beeping cancels the timer mode. NOTE:  
The timer feature will only function with the door in the full open position. Pressing the timer  
button with a stationary door in any other position will cause the opener to beep four times and the door  
will not be activated. While the door is in motion, the timer button functions identically as the up/down button,  
stopping or reversing the door immediately.  
Pressing the pet button opens a closed door to a preset position between eight and thirty inches above  
the floor, allowing pets to enter and exit the garage without the door being fully open. The door must  
be fully closed to activate the pet open feature. Pressing the pet button with a stationary door in the  
pet open position will cause the door to close. Pressing the up/down button while the door is in the  
pet position will cause the door to open. While the door is in motion, the pet button functions identically to the  
up/down button, stopping or reversing the door immediately. The pet feature allows for custom setting of the pet  
position door height. See Step 27: Custom Settings.  
NOTICE: A door in the “pet position” (open 8-30 inches) is not locked and should not be used as a secured  
door position.  
Pressing and holding the profile button for five (5) seconds will initiate the “Install Routine”. Refer  
back to Step 24 for complete Install Routine instructions and functions. The wall station LED will  
light while any wall station button remains pressed. See Maintenance section for battery replacement.  
NOTE: Refer to Step 23 for wall station programming instructions.  
31  
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Manual Door Operation Emergency Disconnect:  
WARNINGKEEPTHE GARAGE DOOR PROPERLYBALANCED. AN IMPROPERLYBALANCED  
DOOR COULD CAUSE A SEVERE INJURY. HAVE A QUALIFIED SERVICE PERSON MAKE REPAIRS  
TO CABLES, SPRING ASSEMBLIES, AND OTHER HARDWARE.  
WARNINGTHE EMERGENCY DISCONNECT SHOULD ONLY BE USED WHEN THE DOOR IS  
CLOSED. USE EXTREME CAUTION IF OPERATING THE EMERGENCY DISCONNECT ON AN OPEN  
DOOR. WEAK OR BROKEN SPRING(S) MAY ALLOW THE DOOR TO FALL RAPIDLY, CAUSING A  
SEVERE OR FATAL INJURY.  
The opener is equipped with an emergency disconnect that allows the door to be moved manually and independent  
from the opener.  
With the door closed, pull down on the disconnect handle and place the handle under the lower section of the  
handle bracket. This motion causes the motor on the opener to pivot upwards and the opener to disconnect from  
the torque tube.  
Releasing the disconnect handle from the lower section on the handle bracket and returning the handle to its original  
position will reconnect the opener to the torque tube.  
NOTE: The motor will not pivot down completely when the handle is released. After one motorized up/down  
door cycle, the motor will once again pivot down, and all cable slack will be taken up. The garage door is  
not locked, secure from forced entry, until the motor is back in the down position.  
DISCONNECTED, MOTOR UP POSITION  
MOTOR DOWN POSITION (DOOR LOCKED)  
Disconnect Label: The label is located next to the disconnect handle.  
The adjacent view shows the handle in both the motor operated and  
manual operated positions. View on the left side of the label shows the  
handle position when the opener is engaged to the torque tube. The  
view on the right side of the label shows the handle when the opener is  
disconnected from the torque tube.  
NOTE: Use extreme caution if disconnecting. The emergency discon-  
nect should not be used when the door is in the open position. Weak  
or broken spring(s) may allow the door to fall rapidly causing a severe  
or fatal injury.  
32  
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Maintenance:  
Monthly Maintenance:  
1. With door fully closed, manually operate the door with the emergency disconnect in the manual door oper-  
ated position. If the door feels unbalanced or binds, have a qualified service person repair or make adjustments  
to the door.  
2. Perform the contact/obstruction tests. See Step 29 for the contact/obstruction test instructions. Inability to  
activate a door using the transmitter or wall station may be caused by a weak or dead battery. Press and hold  
the activation button on either the transmitter or the wall station. If the LED does not light, this is an indica-  
tion that the battery is weak or dead. Replace the battery.  
NOTE: Dispose of dead batteries properly.  
Battery replacement:  
Insert a coin in the coin slot of the transmitter or wall station and twist coin to access the dead battery. Replace  
the battery, being careful to match the positive (+) symbols on the circuit boards with the battery.  
COIN SLOT  
LED  
LED  
COIN SLOT  
NOTE: Some transmitters use two CR2016  
or equivalent batteries while others use a  
single MN21 or equivalent battery.  
NOTE: Use only MN21 or  
equivalent 12-volt batteries.  
33  
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Troubleshooting  
SYMPTOM  
PROBABLE CAUSE  
CORRECTIVE ACTION  
Check the opener power cord to outlet con-  
nection.  
No power to the opener.  
Opener does not respond to the wall  
station or transmitter?  
Controls are not programed.  
See code change and programming section.  
See code change and programming section.  
Transmitter is not programmed.  
Weak or dead wallstation battery.  
Opner works from the wall station but  
not the transmitter?  
See maintenance section for battery re-  
placement.  
See code change and programming section.  
Wall station is not programmed.  
Weak or dead wallstation battery.  
Opener works from the transmitter but  
not from the wall station?  
See maintenance section for battery re-  
placement.  
The install routine has not been  
perfomed.  
Door does not move and the opener  
beeps two times?  
Perform the install routine.  
Door does not move with the remote  
control command and no beeps come  
from the opener?  
Reset the circuit breaker or contact a quali-  
fied service person for fuse information.  
Blown fuse or tripped circuit breaker.  
No power to the opener.  
Check power cord connection.  
Call a qualified service person.  
Door does not move with a remote  
control command and opener beeps  
one time?  
Possible damaged motor wiring.  
Obstruction encountered.  
Clear the door path.  
Door stops or reverses, and the opener  
beeps three or four times?  
Out-of-balance condition detected.  
Contact a qualified service person.  
Counterbalance cables are not on  
the drums properly.  
Apply constant pressure to the wall station’s  
up/down button to close the door.  
Door does not close properly?  
Door will not close?  
Door will operate after a oneminute waiting  
period.  
Thermal delay: The door has cycled  
eight times in a five minute period.  
Repeat the install routine or contact a quali-  
fied service person.  
Contact obstruction test failure.  
Door is out of balance.  
Call a qualified service person.  
Repeat the install routine.  
Door does not travel to a full open or full  
close position?  
Door limits are set improperly.  
Disconnect the opener and force the door to  
the floor by rotating the torque tube.  
Door is not sealing to the floor?  
Bottom door limit is set too high.  
Reconnect the opener and activate the  
install routine.  
Door is reversing at or near the floor?  
Call a qualified service person.  
Counterbalance springs have too  
much tension.  
Motor does not pivot up fully when door  
is opening?  
Install routine may have to be repeated.  
34  
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Troubleshooting (continued...)  
SYMPTOM  
PROBABLE CAUSE  
CORRECTIVE ACTION  
Outside door seal is too tight against the  
face of the door.  
Reinstall the door seal so as to be not so  
tight against the face of the door.  
Door is reversing at or near the floor?  
Vertical track is spaced too close to the  
bottom door section, causing the door to  
bind.  
Contact a qualified service person.  
Adjust light fixture alignment of the  
receiver module with the sending LED on  
the opener.  
Misalignment of the light fixture to the  
opener.  
Light fixture will not light during the door  
operation or by pressing the wall station  
light button?  
Obstruction between light & opener.  
Sending LED blocked by opener cover.  
Remove obstruction.  
Repostion LED to protrude through cover  
hole.  
Motor does not pull fully up when using  
the emergency disconnect?  
Disconnect cable has slipped inside of  
handle.  
Re-install handle per instruction in Step  
14.  
Ensure disconnect handle is in the “mo-  
tors operated” position.  
Opener is disconnected from the torque  
tube.  
Motor starts but the door will not move?  
Re-install handle per instructions in Step  
14.  
Using a screwdriver, rotate the detent pin  
counterclockwise in 1/4 turn increments  
until the motor fully pivots down after the  
door closes.  
Motor does not pivot down?  
Detent pin is set too hard.  
Motor pivots partially after the door  
closes?  
Refer to step 25.  
Using a screwdriver, rotate detent pin  
clockwise in 1/4 turn increments; until  
motor fully pivots down after door closes,  
and opener immediately shuts off.  
See step 25.  
Motor pivots down prematurely (before  
the door closes completely)?  
Detent pin is set too soft.  
Lock Arm Troubleshooting  
SYMPTOM  
PROBABLE CAUSE  
CORRECTIVE ACTION  
35  
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LIFETIME LIMITED WARRANTY  
The Manufacturer warrants that the idrive™ garage door opener will be free from defects in materials and workmanship including  
electronic components for a period of FIVE YEARS from the date of installation, provided it is properly installed, maintained and cared  
for under specified use and service. The motor has an extended LIFETIME warranty against defects in materials and workmanship.  
This Warranty extends to the original homeowner, providing the garage door opener is installed in his/her place of primary residence.  
It is not transferable. The warranty applies to residential property only and is not valid on commercial or rental property.  
NO EMPLOYEE, DISTRIBUTOR, OR REPRESENTATIVE ISAUTHORIZED TO CHANGE THE FOREGOING WARRANTIES  
IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF OF MANUFACTURER.  
The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation, improper  
storage, unauthorized service, alteration of products, neglect or abuse, any acts of nature beyond Manufacturer’s control (such as, but not  
limited to, lightning, surges, water damage, etc.), or attempt to use the products for other than the customary usage or for their intended  
purposes. The above warranty does not cover normal wear or any damage beyond Manufacturer’s control or replacement labor.  
THIS WARRANTY COVERS A CONSUMER PRODUCTAS DEFINED BY THE MAGNUSON-MOSS WARRANTYACT. NO  
WARRANTIES, EXPRESSED OR IMPLIED, (INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABIL-  
ITY OR FITNESS FOR A PARTICULAR PURPOSE), SHALL EXTEND BEYOND THE APPLICABLE TIME PERIOD STATED IN  
BOLD FACE TYPE ABOVE.  
Claims for defects in material and workmanship covered by this warranty shall be made in writing to the dealer from whom the prod-  
uct was purchased within the warranty period. Manufacturer may either send a service representative or have the product returned to the  
Manufacturer at Buyer’s expense for inspection. If judged by Manufacturer to be defective in material or workmanship, the product will  
be replaced or repaired at the option of the Manufacturer, free from all charges except authorized transportation and replacement labor.  
THE REMEDIES OF BUYER SET FORTH HEREINARE EXCLUSIVEANDARE IN LIEU OFALL OTHER REMEDIES, THE  
LIABILITY OF MANUFACTURER, WHETHER IN CONTACT, TORT, UNDER ANY WARRANTY OR OTHERWISE, SHALL  
NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR REPLACE, AT ITS OPTION, ANY PRODUCT OR PART FOUND  
BY MANUFACTURER TO BE DEFECTIVE IN MATERIAL OR WORK SHALL NOT BE RESPONSIBLE FOR ANY DIRECT,  
INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE.  
This Warranty gives you specific legal rights and you may have other rights, which may vary from state to state. However, some  
states do not allow limitation on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages  
so the above limitations or exclusions may not apply to you.  
Questions??  
For quick answers and helpful advise, call  
Wayne-Dalton Customer Service  
(888) 827-3667  
© Copyright 2007 Wayne-Dalton Corp.  
36  
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