Design for Manufacturing and Environment Document
XTM 5 Series
De-manufacturing
Instructions
Document Number: 480-2535-001
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 1 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.0 Instruction
3.1 -Remove labels
Material removed (part
Desc or P/N & material
Instruction visual
type)
Labels
Cert. label:
277-2813-001– Metalized
poly-film; 1 ea.
China RoHS label:
277-2722-001 – Poly-film;
1 ea.
Remove labels
Labels
Warranty Void:
277-0230-001 – Poly-
film; 1 ea.
ODM Bar Code:
277-3821-001 - Poly-
film; 1 ea.
Remove labels
Product UPC/Serial:
281-3800-5xx - Poly-film;
1 ea.
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 3 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.2 –Remove back screws holding chassis top to chassis bottom and remove top
cover.
Material removed (part
Instruction visual
Desc or P/N & material
type)
Screws
200-4506-242 - Philips flat
head; black; 3 ea.
Remove screws; 3 ea.;
back
Chassis Top
212-3816-001- galvanized
steel w/powder coat paint
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 4 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.3 –Depress memory tabs and remove memory.
Material removed (part
Desc or P/N & material
type)
Instruction visual
Memory Module
114-3626-001 – 1GB
DDR2 Memory Module, 1 ea.
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 5 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.4 – Unplug power supply cables from motherboard, cut all cable ties, remove
power supply screws, and remove power supply.
Material removed (part
Instruction visual
Desc or P/N & material
type)
Power Supply
Remove screws, 2
ea.
Cut and remove
140-3822-001 – Power
supply, universal, 220W; 1
ea.
Screws
203-7306-002 – screws,
pan head; 2 ea.
Unplug
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 6 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.5 – Remove screws from the power supply.
Material removed (P/N
& material type)
Instruction visual
Power Supply
140-3822-001 – Power
supply, universal, 220W; 1
ea.
Remove screws; 2 ea.
Screws
Part of power supply, no
WG part number– Philips
flat-head; Steel/zinc; 1 ea.
Bracket
212-3637-001; power
supply bracket; 1 ea.
Remove screws; 2 ea.
Remove screws; 2 ea.
Remove screws; 2 ea.; note
one screw is hidden
beneath void warranty label
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 7 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.6 –Remove the top from the power supply, remove the cable tie and screw
inside the power supply, and remove fan from the power supply.
Material removed (P/N
Instruction visual
& material type)
Power Supply
140-3822-001 – Power
supply, universal, 220W; 1
ea.
Remove top
Screws
Part of power supply, no
WatchGuard part number –
Philips pan-head; Steel/zinc;
1 ea.
Remove screw
and cable tie
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 8 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.7 – Remove labeling from the top lid and the bottom of the power supply.
Material removed (P/N
Instruction visual
& material type)
Power Supply
140-3822-001 – Power
supply, universal, 220W; 1
ea.
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 9 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.8 – Disengage heatsink clamps and remove heatsink from motherboard.
Material removed (P/N
Instruction visual
& material type)
Heatsink
52-3170-001 - heatsink, 42
x 42 x 30 mm; 1 ea.
Disengage
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 10 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.9 – Pull back clamp and remove battery.
Material removed (P/N
Instruction visual
& material type)
Battery
412-2468-001 – battery,
CR2032; 1 ea
Remove
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 11 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.10 – Remove fan screws from back of chassis.
Material removed (P/N
Instruction visual
& material type)
Screws
200-4506-242 – screws,
black, 12 ea.
Chassis bottom
212-3817-001 – bottom,
chassis, red; 1 ea
3.11– Remove screws from fan duct and remove fan duct.
Material removed (P/N
Instruction visual
& material type)
Fan duct
212-3544-001 – fan duct;1
ea.
Screws
203-7306-002 – screws,
pan head; 4 ea.
Remove
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 12 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.12 – Cut cable ties for fans, unplug fans from motherboard, and remove fans.
Material removed (P/N
Instruction visual
& material type)
Chassis Fan
145-3599-015 – Fan,
chassis, 12V, w/15 cm cable;
1 ea.
Unplug
Cut cable ties
Chassis Fan
145-3599-010 – Fan,
chassis, 12V, w/10 cm cable;
1 ea.
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 13 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.13 – Unscrew screws from heatsink and remove heatsink from motherboard.
Note that screws cannot be removed from the heatsink itself.
Material removed (P/N
Instruction visual
& material type)
Heatsink
152-3139-001 – Heatsink,
CPU, alum, with screws and
springs, 1 ea.
Unscrew
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 14 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.14 – Unlatch CPU from motherboard and remove CPU.
Material removed (P/N
Instruction visual
& material type)
CPU
113-3552-001 – CPU,
Celeron 440, 2.0GHz, 1 ea.
Unlatch
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 15 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.15 – Unplug LCD cable from LCD circuit board and motherboard. Unplug
rocker switch cable from motherboard. Remove LCM cable.
Material removed (P/N
Instruction visual
& material type)
LCD cable assembly
148-3691-002 – LCD cable
assembly, 24 pin to 24 pin; 1
ea.
Power switch assembly
175-3596-001 – power
switch assembly; 1 ea.
Unplug
Remove
Unplug
Unplug
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 16 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.16 – Cut cable tie attaching power switch cable to chassis.
Material removed (P/N
Instruction visual
& material type)
Power switch assembly
175-3596-001 – power
switch assembly; 1 ea.
3.17 – Slide the compact flash card out of the slot and remove.
Material removed (P/N Instruction visual
& material type)
Compact Flash card
121-0554-010 – Compact
Flash, 1GB; 1 ea.
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 17 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.18 – Remove screws attaching the motherboard to the chassis and the Cavium
card to the chassis.
Material removed (P/N
Instruction visual
& material type)
Screws
203-7306-002 – screws,
pan head; 10 ea.
Motherboard
299-3810-002 – PCBA,
motherboard, 1 ea.
Cavium card
299-3805-605 – PCBA,
Cavium card, CN 1605; 1 ea.
Remove
screws, qty 6
Remove
screws, qty 4
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 18 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.19 – Unplug the Ethernet ports on the motherboard from the chassis and
unplug the Cavium card from the motherboard. Remove the motherboard and
the Cavium card.
Material removed (P/N
Instruction visual
& material type)
Motherboard
299-3810-002 – PCBA,
motherboard, 1 ea.
Cavium card
299-3805-605 – PCBA,
Cavium card, CN 1605; 1 ea.
Unplug
Chassis bottom
212-3817-001 – bottom,
chassis, red; 1 ea
Unplug
3.20 – Remove screws attaching the LCM display to the chassis. Remove the
LCM display.
Material removed (P/N
Instruction visual
& material type)
Motherboard
700-3015-001 – LCM
display and LCD interface; 1
ea.
Chassis bottom
212-3817-001 – bottom,
chassis, red; 1 ea
Screws
203-7306-002 – screws,
pan head; 4 ea.
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 19 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.21 – Use a flat-head screwdriver to disengage the power switch assembly from
the chassis. Remove the power switch assembly.
Material removed (P/N
Instruction visual
& material type)
Power switch assembly
175-3596-001 – power
switch assembly; 1 ea.
Chassis bottom
212-3817-001 – bottom,
chassis, red; 1 ea
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 20 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
Design for Manufacturing and Environment Document
3.22 – Push tabs on the inside of the bezel to disengage from the chassis.
Remove the bezel. A flat-head screwdriver can be useful in this step.
Material removed (P/N
Instruction visual
& material type)
Bezel
230-3820-001 – bezel, red,
glossy; 1 ea.
Chassis bottom
212-3817-001 – bottom,
chassis, red; 1 ea
Push tabs
Push tabs
4.0 Applicable Documents
5.0 Revision History
REV.
NO.
REV. DATE
REVISED SECTION
REASON
ECO#
A
6/10/10
New document
Initial Release
1790
WatchGuard Technologies.
Doc #480-2535-001 Rev. A
Page 21 of 21
Authorization and Revision History for this document is available in the WatchGuard ECO system
Download from Www.Somanuals.com. All Manuals Search And Download.
|